CHAPTER 21 Heating, Ventilating, and Air-Conditioning I N T R O D U C T I O N Heating, ventilating, and air-conditioning (HVAC) is the terminology used to refer to the industry that deals with the heating and air-conditioning equipment and systems found in a building. The HVAC system is also referred to as the mechanical system of the building, providing heat, fresh or conditioned air, and ventilation. The HVAC system is installed in a building to regulate temperature. This includes the furnace, air-conditioning equipment, and duct systems, which ensure the uniform transfer of the cold, hot, and filtered air throughout the building. Conditioned refers to a heated or cooled space. The duct system is square, rectangular, and round sheet metal pipes or plastic used to conduct hot or cold air from the HVAC system. air is required, the return air passes over the surface of a cooling coil. Finally, the conditioned air is picked up again by the fan and the air cycle is repeated. Figure 21-1 shows the air cycle in a forced-air system. Conditioned air is air that has been heated, cooled, humidified, or dehumidified to maintain an interior space within the desired comfort zone. The comfort zone is the range of temperatures, humidity, and air velocities at which people generally feel comfortable. SUPPLY OUTLET SUPPLY DUCT The International Residential Code (IRC) requires a heating unit to be installed in any residence built in an area where the winter design temperature is below 60°F (16°C). Unless you are designing a home in Hawaii, plan for a heating unit capable of producing and maintaining a room temperature of 68°F (20°C) at a point 3' (914 mm) above the floor and 2' (610 mm) from exterior walls for all habitable rooms. Portable space heaters cannot be used to meet compliance with the current IRC codes. Refer to Chapter 9 for additional code requirments. CENTRAL FORCED-AIR SYSTEMS One of the most common systems for heating and air-conditioning circulates the air from living spaces through or around heating or cooling devices. A fan forces the air into sheet metal or plastic pipes called ducts, which connect to openings called diffusers, or air-supply registers. Warm air or cold air passes through the ducts and registers to enter the rooms, heating or cooling them as needed. Air then flows from the room through another opening into the return duct, or return-air register. The return duct directs the air from the rooms over the heating or cooling device. If warm air is required, the return air is passed over the surface of either a combustion chamber, which is the part of a furnace where fuel is burned, or a heating coil. If cool FAN HEATING OR COOLING COIL FILTER RETURN DUCT RETURN OUTLET A RETURN OUTLET RETURN DUCT FAN FILTER HEATING OR COOLING COIL SUPPLY DUCT SUPPLY OUTLET B FIGURE 211 (A) Downdraft forced-air system heated air cycle. (B) Updraft forced-air system heated air cycle. 485 486 Architectural Drafting and Design The Heating Cycle If the air cycle previously described is used for heating, the heat is generated in a furnace. Furnaces for residential heating produce heat by burning fuel oil or natural gas, or by using electric heating coils or heat pumps. If the heat comes from burning fuel oil or natural gas, the combustion (burning) takes place inside a combustion chamber. The air to be heated does not enter the combustion chamber but absorbs heat from the outer surface of the chamber. The gases given off by combustion are vented through a vent pipe or chimney. In an electric furnace, the air to be heated is passed directly over the heating coils. This type of furnace does not require a vent pipe or chimney. CONDENSER EXPANSION VALVE EVAPORATOR COOL AIR OUT WARM AIR IN WARM AIR OUT FAN COMPRESSOR FIGURE 212 Schematic diagram of a refrigeration cycle. The Cooling Cycle If the air from the room is to be cooled, it is passed over a cooling coil. The most common type of residential cooling system is based on two principles: 1. As liquid changes to vapor, it absorbs large amounts of heat. 2. The boiling point of a liquid can be changed by changing the pressure applied to the liquid. This is the same as saying that the temperature of a liquid can be raised by increasing its pressure and can be lowered by reducing its pressure. Common refrigerants boil (change to a vapor) at very low temperatures, some as low as 21°F (6°C), which is below freezing. The principal parts of a refrigeration system are the cooling coil (evaporator), the compressor, the condenser, and the expansion valve. Figure 21-2 shows a diagram of the cooling cycle. The cooling cycle operates as follows: Warm air from the ducts is passed over the evaporator. As the cold liquid refrigerant moves through the evaporator coil, it picks up heat from the warm air. As the liquid picks up heat, it changes to a vapor. The heated refrigerant vapor is then drawn into the compressor, where it is put under high pressure. This pressure raises the temperature of the vapor even more. Next, the high-temperature, high-pressure vapor passes to the condenser, where the heat is removed. This is done by blowing air over the coils of the condenser. The high-pressure vapor changes to a liquid as the condenser removes heat. From the condenser, the refrigerant flows to the expansion valve. As the liquid refrigerant passes through the valve, the pressure is reduced, lowering the temperature of the liquid still further, so that it is ready to pick up more heat. The cold low-pressure liquid then moves to the evaporator. The pressure in the evaporator is low enough to allow the refrigerant to boil again and absorb more heat from the air passing over the coil of the evaporator. FORCED-AIR HEATING PLANS Complete plans for the heating system are normally needed when applying for a building permit or a mortgage loan, depending on the requirements of the local building department or the lending agency. If a complete heating layout is required, it can be prepared by the architectural drafter, a heating contractor, or a mechanical engineer. When forced-air electric, gas, or oil heating systems are used, the warm-air outlets and return-air locations can be shown, as in Figure 21-3. Notice the registers are normally placed in front of a window so warm air is circulated next to the coldest part of the room. As the warm air rises, a circulation action is created as the air goes through the complete heating cycle. Cold-air returns are often placed in the ceiling or floor at a central location. A complete forced-air heating plan shows the size, location, and number of Btu dispersed to the rooms from the warm-air supplies. Btu stands for British thermal unit, which is a measure of heat. The location and size of the cold-air return and the location, type, and output of the furnace are also shown. The warm-air registers are sized in inches or millimeters. For example, 4" × 12" (100 × 300 mm). The size of the duct is also given, as shown in Figure 21-4. The note 20/24 means a 20" × 24" (500 × 600 mm) register; a number 8 next to a duct means an 8" (200 mm) diameter duct. Millimeters are used for metric values. Chapter 21: Heating, Ventilating, and Air-Conditioning 487 4 X 12 WA 125 CFM FAMILY 4 X 12 WA 125 CFM 4 X 10 WA 100 CFM UTILITY DINING 17'-0" X 11'-5" 4 X 10 WA 100 CFM 9'-5" X 7'-1" 17'-4" X 11'-5" SHOP 24 X 10 RA 12'-6" X 11'-5" BATH LIVING KITCHEN 12'-11" X 15'-4" 12'-9" X 15'-4" GARAGE 22'-5" X 23'-4" 4 X 12 WA 125 CFM 6"Ø WA(TOE KICK) 100 CFM ENTRY DW GD TC LS COVERED PORCH MAIN FLOOR HVAC A SCALE: 1/4" = 1'-0" 4 X 10 WA 100 CFM 2 X 10 WA 75 CFM 4 X 12 WA 125 CFM BED#2 10'-10" X 11'-5" 4 X 10 WA 100 CFM BATH STORAGE 16'-10" X 11'-2" FURN BED#1 12'-11" X 19'-3" BATH 2 X 10 WA 75 CFM 4 X 12 WA 125 CFM BED#3 PARTY 12'-5" X 14'-10" 10'-10" X 11'-9" 2 X 10 WA 75 CFM 4 X 10 WA 100 CFM B UPPER FLOOR HVAC SCALE: 1/4" = 1'-0" C LOWER FLOOR HVAC SCALE: 1/4" = 1'-0" FIGURE 213 Simplified forced-air HVAC plan of the (A) main floor, (B) upper floor, and (C ) partial basement for the model home represented throughout this textbook. 488 Architectural Drafting and Design FAMILY 4 X 12 WA 125 CFM 4 X 12 WA 125 CFM 4 X 10 WA 100 CFM UTILITY DINING 17'-0" X 11'-5" 4 X 10 WA 100 CFM 9'-5" X 7'-1" 17'-4" X 11'-5" SHOP 12'-6" X 11'-5" 24 X 10 RA 12"Ø SUPPLY UP FROM CRAWL TO ATTIC SPACE BATH LIVING KITCHEN 12'-11" X 15'-4" 12'-9" X 15'-4" GARAGE 22'-5" X 23'-4" 4 X 12 WA 125 CFM 6"Ø WA(TOE KICK) 100 CFM ENTRY DW GD TC LS COVERED PORCH MAIN FLOOR HVAC A SCALE: 1/4" = 1'-0" 4 X 10 WA 100 CFM 2 X 10 WA 75 CFM 4 X 12 WA 125 CFM BED#2 6"Ø 10'-10" X 11'-5" 6"Ø BATH 8"Ø 7"Ø 10"Ø 12"Ø 6"Ø BED#1 12'-11" X 19'-3" 6"Ø BATH 6"Ø 2 X 10 WA 75 CFM BED#3 10'-10" X 11'-9" 2 X 10 WA 75 CFM 4 X 10 WA 100 CFM B UPPER FLOOR HVAC SCALE: 1/4" = 1'-0" FIGURE 214 Detailed forced-air HVAC plan of the (A) main floor, (B) upper floor, and (C) partial basement for the model home represented throughout this textbook. Chapter 21: Heating, Ventilating, and Air-Conditioning 489 7"Ø UP STORAGE 7"Ø UP 6"Ø UP 7"Ø 6"Ø 6"Ø UP 16'-10" X 11'-2" 4 X 10 WA 100 CFM 7"Ø FURNACE 75,000 BTU 8"Ø 16" X 10" 12" X 8" 24" X 10" 7"Ø 4 X 12 WA 125 CFM 7"Ø 6"Ø PARTY 6"Ø 12"Ø SUPPLY UP TO ATTIC SPACE 6"Ø GARAGE ABOVE 12'-5" X 14'-10" 7"Ø UP C 6"Ø UP LOWER FLOOR HVAC SCALE: 1/4" = 1'-0" FIGURE 214 Continued This same system can be used as a central cooling system when cool air is forced from an air conditioner through the ducts and into the rooms. WA means warm air, and RA is return air. CFM is cubic feet per minute, which is the rate of airflow. Forced-air plans are discussed again later in this chapter as related to making heating and cooling thermal calculations. Providing Duct Space The use of a duct space called a chase was introduced in Chapter 18 when laying out the floor plans. When ducted heating and cooling systems are used, the location of the ducts often becomes a serious consideration. The ducts are placed in a crawl space or attic when possible. When ducts cannot be confined to a crawl space or attic, they must be run inside the occupied areas of the home or building. The designer and building contractor try to conceal ducts when they must be placed in locations where they could be seen. There are several ways to conceal ducts. When ducts run parallel to structural members, the ducts can be placed within the space created by the structural members. This is referred to as running the ducts in the joist space, rafter space, or stud space. These terms identify the type of construction members used. This works when the duct size is equal to or smaller than the size of the construction members. In the case of return-air ducts, the construction members and enclosing materials can be used as the duct plenum. A plenum is a chamber that can serve as a distribution area for heating or cooling systems, generally between a false ceiling and the actual ceiling, or between construction members. When a duct can be in a space created between construction members, no extra framing needs to be done to conceal the ducts. When ducts must be exposed to occupied areas, they are normally enclosed by framing covered with gypsum or other finish material. When ducts are run in an area such as an unfinished basement, it is possible to leave them exposed. When possible, ducts are run in the ceiling of a hallway, because they can be framed and finished with a lowered ceiling. The minimum ceiling height in hallways can be 7'−0" (2134 mm). Bathrooms and kitchens can also have a minimum ceiling height of 7'−0" (2134 mm), though this is normally undesirable. The typical ceiling height in habitable rooms is approximately 8' (2440 mm), but a ceiling can be as low as 7'−6" (2286 mm) for at least 50% of the room, with no portion less than 7'−0" (2134 mm). This information is valuable, because it tells you how low ceilings can be framed down to provide space for ducts when needed. 490 Architectural Drafting and Design When running ducts along a ceiling, wall framing must be designed higher to still maintain adequate floor-toceiling height. When ducts must be run vertically between floors, they need to be run in an easily concealed location, such as in a closet or in the stud space. The stud space can be used for ducts that are 3 1/2" deep for 2 × 4 (50 × 100 mm) studs, 5 1/2" deep for 2 × 6 (50 × 150 mm) studs, or 7 1/2" deep for 2 × 8 (50 × 200 mm) studs. If the duct can be run up through a closet, then it can be framed in and covered in a chase. A chase is a continuous recessed area built to carry or conceal ducts, pipes, or other construction products. If the duct cannot be located in a convenient place for concealment, then it might need to be framed into the corner of a room; however, this is normally not preferred. The framing for the chase in Figure 21-4 is shown on the floor plan as a wall surrounding the duct to be concealed, and is located in a portion of the kitchen pantry. A note is usually placed that indicates the use, such as CHASE FOR 12 X 12 RETURN DUCT. HOT WATER SYSTEMS In a hot water system, the water is heated in an oil- or gas-fired boiler and then circulated through pipes to radiators or convectors in the rooms. The boiler is supplied with water from the fresh water supply for the house. The water is circulated around the combustion chamber, where it absorbs heat. In one kind of system, one pipe leaves the boiler and runs through the rooms of the building and back to the boiler. In this one-pipe system, the heated water leaves the supply, is circulated through the outlet, and is returned to the same pipe, as shown in Figure 21-5. In a two-pipe system, two pipes run throughout the building. CONVECTION OUTLETS BOILER FIGURE 215 One-pipe hot water system. CONVECTION OUTLETS SUPPLY MAIN RETURN MAIN BOILER FIGURE 216 Two-pipe hot water system. One pipe supplies heated water to all of the outlets. The other is a return pipe, which carries the water back to the boiler for reheating, as shown in Figure 21-6. Hot water systems use a pump, called a circulator, to move water through the system. The water is kept at a temperature between 150°F and 180°F (65.5°C and 82°C) in the boiler. When heat is needed, the thermostat starts the circulator, which supplies hot water to the convectors in the rooms. The thermostat is described later in this chapter. HEAT PUMP SYSTEMS A heat pump is a forced-air central heating and cooling system that operates using a compressor and a circulating refrigerant system. Heat is extracted from the outside air and pumped inside the building. The heat pump supplies up to three times as much heat per year for the same amount of electrical consumption as a standard electric forced-air heating system. In comparison, this can result in a 30% to 50% annual energy saving. In the summer, the cycle is reversed, and the unit operates as an air conditioner. In this mode, the heat is extracted from the inside air and pumped outside. On the cooling cycle the heat pump also acts as a dehumidifier. Figure 21-7 shows how a heat pump works. Residential heat pumps vary in size from 2 tons to 5 tons. Some vendors carry two-stage heat pumps that alternate between 3 tons and 5 tons, for example. During minimal demand, the more efficient 3-ton phase is used, and the 5-ton phase is operable during peak demand. Each ton of rating removes approximately 12,000 Btu per hour (Btuh) of heat. Residential or commercial buildings that, because of their size or design, cannot be uniformly heated or cooled from one compressor can require a split system Chapter 21: Heating, Ventilating, and Air-Conditioning COOLING CYCLE COIL BLOWER FAN COMPRESSOR OUTDOOR UNIT WARM COIL BLOWER COIL HEATING CYCLE 491 FAN COMPRESSOR INDOOR UNIT COOL COIL OUTDOOR UNIT INDOOR UNIT FIGURE 217 Heat pump heating and cooling cycle. Courtesy Lennox Industries, Inc. with two or more compressors. The advantage of such an arrangement can be that two smaller units more effectively control the needs of two zones within the building. Other features, such as an air cleaner, a humidifier, or an air freshener, can be added to the heat pump system. In general, the initial cost of the heat pump is about twice as much as a conventional forced-air electric heat system. However, the advantages and long-range energy savings make it a significant option for heating. The cost difference is less if cooling is a requirement. The total heat pump system uses an outside compressor, an inside blower to circulate air, a backup heating coil, and a complete duct system. Heat pump systems move a large volume of air; therefore, the return air and supply ducts must be adequately sized. Figure 21–8 shows the relationship between the compressor and the rest of the system. The compressor should be placed in FIGURE 218 Heat pump compressor. Courtesy Lennox Industries, Inc. a location where some noise does not cause a problem. The compressor should be placed on a concrete slab about 36" × 48" × 6" (900 × 1200 × 150 mm) in size in a location that allows adequate service access. Do not connect the concrete slab to the building to avoid transmitting vibration. Show or note the concrete slab on the foundation plan. Verify the vendor’s specifications for exact concrete slab dimensions. Heat pumps may not be as efficient in some areas of the country as in other areas because of annual low or high temperatures. Verify the product efficiency with local heating and cooling contractors. ZONE CONTROL SYSTEMS A zoned heating system requires one heater and one thermostat per room. No duct work is required, and only the heaters in occupied rooms need to be turned on. One of the major differences between a zonal and a central system is flexibility. A zonal heating system allows the occupant to determine how many rooms are heated, how much energy is used, and how much money is spent on heat. A zonal system allows the home to be heated to the family’s needs, whereas a central system requires using all the heat produced. If the airflow is restricted, the efficiency of the central system is reduced. There is also a 10% to 15% heat loss through ductwork in central systems. Regardless of the square footage in a house, its occupants normally use less than 40% of the entire area on a regular basis. A zoned system is very adaptable to heating the 40% of the home that is occupied. Automatic controls allow for night setback, day setback, and unheated areas to be controlled as needed. The home owner can save as much as 60% on energy costs through controlled heating systems. 492 The two types of zone heaters are baseboard and fan. Baseboard heaters have been the most popular type for zoned heating systems for the past several decades. They are used in many different climates and under various operating conditions. No ducts, motors, or fans are required. Baseboard units have an electric heating element, which causes a convection current as the air around the unit is heated. A convection current is a natural condition where warm air rises and cool air falls. The heated air rises into the room and is replaced by cooler air that falls to the floor. Baseboard heaters should be placed on exterior walls under or next to windows or other openings. These units do project a few inches into the room at floor level. Some home owners do not care for this obstruction, in comparison with the floor duct vent of a central system or the recessed wallmounted fan heater. Furniture arrangements should be a factor in locating any heating element, because furniture must be kept a safe distance from the heater. Fan heaters are generally mounted in a wall recess. A resistance heater is used to generate heat, and a fan circulates the heat into the room. These units should be placed to circulate the warmed air in each room adequately. Avoid placing the heaters on exterior walls, as a recessed unit reduces or eliminates insulation. The fan in these units causes some noise. Split systems using zonal heat in part of the home and central heat in the rest of the home are also possible. This is also an option for additions to homes that have a central system. In a building addition, zoned heat can be used effectively so the central system is not overloaded and need not be replaced. RADIANT HEAT Radiant heating and cooling systems provide a comfortable environment by controlling surface temperatures and minimizing excessive air motion within the space. Warm ceiling panels are effective for winter heating because they warm the floor surfaces and glass surfaces by direct transfer of radiant energy. The surface temperature of well-constructed and properly insulated floors is 2°F to 3°F (−16.4°C) above the ambient air temperature, and the inside surface temperature of glass is increased significantly. Ambient temperature is the temperature of the air surrounding a heating or cooling device. As a result of these heated surfaces, downdrafts are minimized to the point where no discomfort is felt. Radiant heat systems yield annual operating cost savings of 20% to 50%, compared with conventional convective systems. This savings is accomplished through Architectural Drafting and Design lower thermostat settings and through the superior, cost-effective design found in radiant heating products. It is generally accepted that 3% to 4% of the energy cost is saved for each degree that the thermostat is lowered. Users of surface-mounted radiant panels take advantage of this fact in two ways. First, they are able to achieve comfort at a lower ambient air temperature, normally 60°F to 64°F (16.6°C) as compared with convection heating air temperatures of 68°F to 72°F (21°C). Second, they are able to practice comfortable day and night temperature setback of about 58°F in areas used frequently, 55°F (12.8°C) in areas used occasionally, and 50°F (10°C) in seldom-used areas. Radiant heat can be achieved with oil- or gas-heated hot water piping in the floor or ceiling, to electric coils, wiring, or elements either in or above the ceiling gypsum board, and transferred to metal radiator panels generally mounted by means of a bracket about 1" (25 mm) below the ceiling surface. Zone-radiant heating panels are an alternative when space is limited or the location of built-in zone heaters is a factor. THERMOSTATS A thermostat is an automatic mechanism for controlling the amount of heating or cooling given by a central or zonal heating or cooling system. The thermostat floor plan symbol is shown in Figure 21-9. The location of the thermostat is important to the proper function of the system. For zoned heating or cooling units, thermostats can be placed in each room, or a central thermostat panel that controls each room can be placed in a convenient location. For central heating and cooling systems, there can be one or more thermostats, depending on the layout of the system or the number of units required to service the building. For example, a very large home or office building can have a split system that divides the building into two or more zones, each individual zone with its own thermostat. Several factors contribute to the effective placement of the thermostat for a central system. A good common location is near the center of the building and close to a return-air duct for a central forced-air system. The air entering the return-air duct is usually temperate, thus causing little variation in temperature on the T FIGURE 219 Thermostat floor plan symbol. Chapter 21: Heating, Ventilating, and Air-Conditioning thermostat. A key to successful thermostat placement is to find a stable location where an average temperature reading can be achieved. There should be no drafts that adversely affect temperature settings. The thermostat should not be placed in a location where sunlight or a heat register causes an unreliable reading. The same rationale suggests that a thermostat not be placed close to an exterior door, where temperatures can change quickly. Thermostats should be placed on inside partitions rather than on outside walls that could lead to false temperature readings. Avoid placing the thermostat near stairs or a similar traffic area, where significant bouncing or shaking could cause the mechanism to alter the actual reading. Energy consumption can be reduced by controlling thermostats in individual rooms. Central panels are available that make it easy to lower or raise temperatures in any room where each panel switch controls one remote thermostat. Programmable microcomputer thermostats effectively help reduce the cost of heating or cooling. Some units automatically switch from heat to cool while minimizing temperature deviation from the setting under varying load conditions. These computers can be used to alter heating and cooling temperature settings automatically for different hours of the day, days of the week, or months of the year. 493 include the atmosphere, steam from cooking and showers, and individuals, who can produce up to 1 gallon (3.8 liters) of water vapor per day. ● Incomplete combustion from gas-fired appliances or wood-burning stoves and fireplaces can generate a variety of pollutants, including carbon monoxide, aldehydes, and soot. Carbon monoxide is a colorless, odorless, poisonous gas, produced by incomplete burning of carbon-based fuels. Aldehydes are very reactive organic compounds that contribute to ozone production. Soot is finely divided carbon deposited from flames during the incomplete combustion of organic substances such as coal. ● Humans and pets can transmit bacterial and viral diseases through the air. ● Tobacco smoke adds chemical compounds to the air that can affect smokers and nonsmokers alike. ● Formaldehyde, when present, is considered a factor in the cause of eye irritation, certain diseases, and respiratory problems. Formaldehyde is a chemical found in disinfectants, preservative, carpets, furniture, and the glue used in construction materials, such as plywood and particleboard, as well as some insulation products. ● Radon is a naturally occurring radioactive gas that breaks down into compounds that are carcinogenic (cancer-causing) when large quantities are inhaled over a long period of time. Radon can be more apparent in a building containing large amounts of concrete or in certain areas of the country. Radon can be monitored scientifically at a nominal cost, and barriers can be built that help reduce concern about radon contamination. Radon monitoring and control are discussed later in this chapter. ● Household products such as those available in aerosol spray cans and craft materials such as glues and paints can contribute a number of toxic pollutants. HEAT RECOVERY AND VENTILATION A heat recovery and ventilation (HRV) system is also referred to as a heat exchanger, air exchanger, or air-to-air heat exchanger. A heat recovery ventilation system is a ventilation system that uses a counter flow heat exchanger between the inbound and outbound airflow. HRVs provide fresh air and improved climate control, while also saving energy by reducing the heating or cooling needs of the home. Energy recovery ventilators (ERV) are closely related; however, ERVs also transfer the humidity level of the exhaust air to the intake air. Sources of Pollutants Air pollution in a building is a principal reason for installing a heat recovery and ventilation system. A number of sources contribute to an unhealthy environment within a home or business: ● Moisture in the form of relative humidity can cause structural damage as well as health problems, such as respiratory problems. Sources of relative humidity Air-to-Air Heat Exchangers Government energy agencies, architects, designers, and contractors around the country have been evaluating construction methods that are designed to reduce energy consumption. Some of the tests have produced super-insulated, vapor-barrier-lined, airtight buildings. The result has been a dramatic reduction in heating and cooling costs. However, the air quality in these houses has been significantly reduced and can be harmful to health. An airtight building does not breathe, so stale air and pollutants have no place to escape. 494 Architectural Drafting and Design Heat passes from the outgoing to the incoming airstream through thin metal or plastic sheets. (Only one sheet shown for clarity.) CORE FAN Fresh, warmed air supply to house FRESH, DRY, COLD OUTSIDE AIR Warm, moist, stale, polluted return air from house COOLED, STALE EXHAUST AIR TO THE OUTSIDE FAN Moisture in house air reaches “dew point” and condenses when cooled by losing heat to the incoming airstream. CONDENSATE DRAIN TO SEWER Pollution stays in the outgoing airstream and is exhausted to the outside. (It does not pass through the heat exchanger core sheets.) FIGURE 2110 Components and function of an air-to-air heat exchanger. Courtesy U.S. Department of Energy. Air-to-air heat exchanger technology is a way to avoid this problem. In the past, the air in a building was exchanged in leakage through walls, floors and ceilings, and around openings. Although this random leakage was no insurance that the building was properly ventilated, it did ensure a certain amount of heat loss. Now, with the concern for energy conservation, it is clear that the internal air quality of a home or business cannot be left to chance. An air-to-air heat exchanger is a heat recovery and ventilation device that pulls polluted, stale, warm air from the living space and transfers the heat in that air to fresh, cold air being pulled into the house. Heat exchangers do not produce heat; they only exchange heat from one airstream to another. The heat transfer takes place in the core of the heat exchanger, which is designed to avoid mixing the two airstreams and to ensure that indoor pollutants are removed. Moisture in the stale air condenses in the core and is drained from the unit. Figure 21-10 shows the function and basic components of an airto-air heat exchanger. The recommended minimum effective air exchange rate is 0.5 air changes per hour (ach). Codes in some areas of the country have established a rate of 0.7 ach. The American Society of Heating, Refrigeration, and Air-Conditioning Engineers, Inc. (ASHRAE) recommends ventilation levels based on the amount of air entering a room. The recommended amount of air entering most rooms is 10 cubic feet per minute (cfm). The rate for kitchens is 100 cfm, and bathrooms is 50 cfm. Mechanical exhaust devices vented to outside air should be added to kitchens and baths to maintain the recommended air exchange rate. The minimum heat exchanger capacity needed for a building can be determined easily. Assume a 0.5 ach rate in a 1500 sq ft single-level, energy-efficient house and follow these steps: STEP 1 Determine the total floor area in square feet. Use the outside dimensions of the living area only. 30 × 50 ft = 1500 sq ft Determine the total volume within the house in cubic feet by multiplying the total floor area by the ceiling height. STEP 2 1500 sq ft × 8 sq ft = 12,000 cu ft Determine the minimum exchanger capacity in cfm by first finding the capacity in cubic feet per hour (cfh). To do this, multiply the house volume in cubic feet by the ventilation rate in air changes per hour (ach). STEP 3 12,000 cu ft × 0.5 ach = 6000 cfh Convert the cfh rate to cubic feet per minute by dividing the cfh rate by 60 minutes. STEP 4 6000 cfh ÷ 60 min = 100 cfm There is a percentage of capacity loss due to mechanical resistance that should be considered by the system designer. Most home owners are not knowledgeable about potential air pollution and how internal air can be adequately controlled by ventilation. Therefore, the architect designing an energy-efficient home must plan the proper ventilation. The ducts, intake, and exhaust for such a system should be located on the advice of a ventilation consultant or a knowledgeable HVAC contractor. Chapter 21: Heating, Ventilating, and Air-Conditioning 495 EXHAUST SYSTEMS: CODE REQUIREMENTS Exhausts are part of the HVAC system. Exhaust systems are required to remove odors, steam, moisture, and pollutants from inside a building. The following are basic general code requirements that need to be considered during the design process. ● ● ● ● ● Range hoods must be vented to the outside by a single-wall galvanized or stainless steel, or copper duct. This duct shall have a smooth inner surface, be substantially airtight, and have a backdraft damper. A damper is a movable plate that regulates the draft or airflow in a chimney or vent pipe. A backdraft damper has blades that are activated by gravity, permitting air to pass through them in one direction only. Metal or noncombustible range hoods cannot be any closer than 24" (610 mm) to the range. Clothes dryer vents must be independent of all other systems and carry the moisture outside. The vent cannot be connected with screws that extend into the vent. Exhaust vents need a backdraft damper. The vent duct should be rigid metal 0.016" (0.406 mm) thick with a smooth inside and joints running in the direction of the airflow. Approved flexible duct can be used but cannot be concealed within the construction. A 4" (100 mm) clothes dryer duct cannot be longer than 25" (7620 mm) from the dryer to the wall or roof vent and must have a full opening exhaust hood. The total length should be reduced by 2'–6" (762 mm) for each 45° bend and 5' (1524 mm) for each 90° bend. When gas clothes dryers are installed in a closet, they must be approved for such use, and no other fuelburning appliance can be in the same closet. CENTRAL VACUUM SYSTEMS Central vacuum systems have a number of advantages over portable vacuum cleaners. These advantages include: ● ● ● ● ● Affordability; some systems cost no more than a major appliance. Increased resale value of home. Removal of dirt too heavy for most portable units. Exhaust of dirt and dust out of the house or office. No motor unit or electric cords; however, there are often long hoses. FIGURE 2111 Vacuum wall outlet. Courtesy Vacu-Maid, Inc. V FIGURE 2112 Vacuum outlet floor plan symbol. ● ● ● Less noise. Savings in cleaning time. Ability to vary vacuum pressure. A well-designed system requires only a few inlets to cover an entire home or business, including exterior use. The hose plugs into a wall outlet and the vacuum is ready for use, as shown in Figure 21-11. The hose is generally lightweight; without a portable unit to carry, it is often easier to vacuum in hard-to-reach places. The central canister empties easily to remove dust and debris from the house or business. The floor plan symbol for vacuum cleaner outlets is shown in Figure 21–12. The central unit can be located in the garage or storage area and shown as a circle labeled CENTRAL VACUUM SYSTEM. HVAC SYMBOLS More than a hundred HVAC symbols can be used in residential and commercial heating plans. Only a few of the symbols are typically used in residential HVAC drawings. Figure 21-13 shows some common HVAC symbols. 496 Architectural Drafting and Design EQUIPMENT SYMBOLS EXPOSED RADIATOR FLUSHED ENCLOSED RADIATOR RECESSED RADIATOR UNIT VENTILATOR PLAN UNIT HEATER (PROPELLER)-PLAN PRESSURE-REDUCING VALVE DUPLEX STRAINER STEAM PROJECTING ENCLOSED RADIATOR UNIT HEATER (CENTRIFUGAL)-PLAN AIRLINE VALVE STRAINER S PRESSURE GAUGE AND CLOCK THERMOMETER AUTOMATIC 3-WAY VALVE RELIEF VALVE AUTOMATIC 2-WAY VALVE DUCTWORK FD 12X20 DUCT (1ST FIGURE, WIDTH; 2ND FIGURE, DEPTH) FLEXIBLE CONNECTION DIRECTION OF FLOW VD MANUAL VOLUME DAMPER T INCLINED RISE IN RESPECT TO AIRFLOW WALL SUPPLY OUTLET FLOOR SUPPLY OUTLET AD FIRE DAMPER WITH ACCESS DOOR R 4 X 10 75 CFM 4 X 12 100 CFM AUTOMATIC VOLUME DAMPER DUCTWORK WITH ACOUSTICAL LINING SOLENOID VALVE PLAN CANVAS CONNECTOR THERMOSTAT D 14 X 20 DUCT DIRECTION OF FLOW AND SIZE FACE X DEPTH INCLINED DROP IN RESPECT TO AIRFLOW HEATER SURFACE MOUNT 12 X 20 700 CFM 14 X 20 14 X 20 OUTSIDE AIR DUCT SIZE FACE X WIDTH EXHAUST OR RETURN SUPPLY DUCT SECTION 10" 75 CFM TURNING VANES FLOOR REGISTER FAN AND MOTOR WITH BELT GUARD 20" CD 1000 CFM 4 X 10 75 CFM CEILING SUPPLY OUTLET 96X6 - LD 400 CFM HEATER RECESSED CEILING DIFFUSER SUPPLY OUTLET 20 X 14 CD 700 CFM 20 X 12 - L 700 CFM CEILING DIFFUSER SUPPLY OUTLET LOUVER OPENING DEFLECTING DAMPER HEAT TRANSFER SURFACE (RADIANT HEAT) HEATING PIPING MPS MPS HIGH PRESSURE STEAM MEDIUM PRESSURE STEAM BD VPD BOILER BLOW OFF CONDENSATE OR VACUUM LPS HPR HIGH PRESSURE RETURN LOW PRESSURE STEAM PPD FEEDWATER PUMP DISCHARGE FOR FOV A FUEL OIL RETURN FUEL OIL VENT COMPRESSED AIR MPR MEDIUM PRESSURE RETURN LPR LOW PRESSURE RETURN MU V FOS MAKE UP WATER AIR RELIEF LINE FUEL OIL SUCTION HW HWR HOT WATER HEATING HOT WATER HEATING SUPPLY RETURN AIR-CONDITIONING PIPING RL REFRIGERANT LIQUID RD REFRIGERANT DISCHARGE RS CWS REFRIGERANT SUCTION CONDENSER WATER SUPPLY CHWR MU H D CHILLED WATER RETURN MAKE-UP WATER HUMIDIFICATION LINE DRAIN FIGURE 2113 Common HVAC symbols. CWR CONDENSER WATER RETURN CHWS CHILLED WATER SUPPLY Chapter 21: Heating, Ventilating, and Air-Conditioning 497 REFRIGERATION SYMBOLS H CAPILLARY TUBE SHELL AND COIL CONDENSER WATER COOLED EXPANSION JOINT COMPRESSOR FORCED AIR FINNED CONDENSER AIR COOLED PLATE COILS HEADERED OR MANIFOLD EVAPORATOR FLOAT VALVE, LOW SIDE FLOAT VALVE, HIGH SIDE P AIR ELIMINATOR LINE FILTER HANGER PA GAUGE ANCHOR EVAPORATOR, FINNED TYPE, NATURAL CONVECTION COOLING TOWER COMBINATION STRAINER AND DRYER EVAPORATIVE CONDENSER HEAT EXCHANGER SIGHT GLASS IMMERSION COOLING UNIT T PRESSURE SWITCH THERMOSTAT, SELF-CONTAINED THERMAL BULB PRESSURE SWITCH EVAPORATOR, FORCED CONVECTION EXPANSION VALVE, HAND SCALE TRAP AIR-COOLED CONDENSING UNIT EXPANSION VALVE, AUTOMATIC EXPANSION VALVE, THERMOSTATIC DRYER FILTER AND STRAINER WATER-COOLED CONDENSING UNIT FIGURE 2113 Continued UNIVERSAL HVAC DESIGN The following are a few issues that can be considered in designing a building for people with disabilities. ● Thermostats. The thermostat should be placed between 36" and 48" (915 to 1220 mm) high. Use the higher distance or a protective cover if children are present. Thermostats are available with graduations printed in Braille or large digital numbers for ● people with visual impairments. Some are available with clicks so the user can feel or hear the movement. Heating systems. Electric forced-air furnaces or heat pumps may be preferred by people with disabilities. However, place floor registers in places out of the traffic pattern or place them 90° to the wall so wheelchairs can cross easily. Electric radiant heat is a consideration for people with 498 allergies. Install an electronic air filter if forcedair systems are used. An auxiliary ceiling heater with a timer can be placed in a bathroom to heat the space. HVAC CODE REQUIREMENTS The purpose of the National Energy Conservation Code is to regulate the design and construction of the exterior envelope and selection of HVAC; service water heating; electrical distribution and illuminating systems; and equipment required for effective use of energy in buildings for human occupancy. The exterior envelope is made up of elements of a building that enclose conditioned spaces through which thermal energy transfers to or from the exterior. The following are general code requirements for some common heating and cooling equipment and duct systems. Specific applications and installations must be confirmed with the exact code regulations and manufacturer specifications. Heating and Cooling Equipment ● ● ● ● ● ● ● Heating and cooling equipment located in a garage must be protected from impact by automobiles. This is generally done by placing a steel pipe embedded in concrete in front of the equipment. Fixed appliances need to be fastened in place. Heating and cooling equipment should be located with clearances to allow access for servicing and replacement of the largest piece of equipment. This overrides minimum requirements. A door or access at least 20" (508 mm) or large enough to remove the largest piece of equipment must be provided to access the equipment location. An unobstructed working space not less than 30" (762 mm) wide and high should be provided next to the control side of the equipment. When equipment is located in an attic, a passageway at least 22" (559 mm) wide by 30" (762 mm) high must be provided from the attic access to the equipment and controls. An electrical outlet and lighting fixture should be provided near the equipment and have a switch at the doorway or access. Equipment located in a crawl space must have access and a passageway not less than 20" (508 mm) wide by 30" (762 mm) high. Architectural Drafting and Design ● ● ● ● ● ● ● ● Equipment located on the ground should be supported on a concrete slab and be at least 3" (76 mm) above the ground. Suspended equipment must be at least 6" (153 mm) from the ground. When equipment is placed in an excavated (dug-out) area, there must be at least 12" (305 mm) on the sides and 30" (762 mm) in front of the controls. Excavations deeper than 12" (305 mm) need to have a concrete or masonry wall extending 4" (102 mm) above the adjoining ground. Equipment installed outdoors must be listed and labeled for such use. Fuel-burning warm-air furnaces should not be installed in a room designed for use as a storage closet. Furnaces located in a bedroom or bathroom must be installed in a sealed enclosure so that combustion air will not be taken from the living space. Combustion air is air provided at a burner for proper combustion. Direct-vent furnaces are not required to be in an enclosure. Fuel-burning warm-air furnaces must be supplied with combustion air. Return air should be taken from inside the dwelling and can be mixed with outside air. Return air cannot be taken from kitchens, bathrooms, garages, or other dwelling units. Outside air should not be taken from within 10" (3048 mm) of an appliance or plumbing vent outlet that is located less than 3" (914 mm) above the air inlet. Duct Systems ● ● ● ● ● Equipment connected to duct systems must have a 250°F (121°C) temperature limit control. Galvanized steel ducts should be ASTM A 525 specification. Metal ducts need the following thicknesses: ❍ Round or rectangular enclosed: 14" or less, 0.016" thick; over 14", 0.021" thick. ❍ Rectangular exposed: 14" or less, 0.021" thick; over 14", 0.022" thick. Factory-made ducts must be approved for installation and have the UL label and compliance. As described earlier, UL is the abbreviation for Underwriters Laboratories, Inc., which tests and labels products for approved uses. Gypsum products can be used as ducts if the air temperature does not exceed 125°F (52°C) and there is no condensation. Chapter 21: Heating, Ventilating, and Air-Conditioning ● ● ● ● ● ● ● ● Spaces between structural members can be used as return ducts if they are isolated from other spaces with tight-fitting sheet metal or wood at least 2" (51 mm) thick. Underground duct systems must be constructed of approved concrete, clay, metal, or plastic. Duct coverings and linings need to have a flamespread rating not greater than 25 and a smoke-development rating not more than 50, and must withstand a test temperature of at least 250°F (121°C). Insulated ducts should have a minimum thermal resistance value of R 4.2. Insulate ducts in unconditioned areas. Exterior ducts must have a weatherproof covering. Joints and seams should be made substantially airtight. Metal ducts must be supported by 18-gauge metal straps or 12-gauge galvanized wire spaced no more than 10' (3048 mm) apart and must be at least 4" (102 mm) from the ground. Nonmetallic ducts can be supported to the manufacturer’s specifications. Crawl spaces used as a supply plenum cannot have gas lines or plumbing cleanouts, should be clean of loose combustible material, and must be airtight. The ground should be covered with a 4-mil (0.102-mm) moisture barrier, and the space shall be formed by materials with a flame-spread rating of no more than 200. A plenum is an enclosed duct or area that is connected to a number of branch ducts. THERMAL CALCULATIONS FOR HEATING/COOLING Thermal calculations are necessary to establish the correct furnace, ductwork, supply, and return register specifications for HVAC designs. Thermal calculations for heating and cooling are usually performed by a mechanical engineer or a professional HVAC contractor. Computer software applications are available that allow the designer to input specific information about the building, such as square footage, volume, exterior walls, and openings. Many HVAC companies make manual calculations using the steps provided in this content, or similar steps. The History of Estimating Heat Loss The basic method for estimating residential heat loss today has been in use since the early 1900s. Historically, the primary use was to calculate the design heat load of houses in order to estimate the size of gas and oil 499 heating systems required. Because home designers, builders, and heating system installers did not want to receive complaints from cold home owners, they commonly designed the heating system for worst-case weather conditions, with a bias toward overestimating the design heat load to ensure that the furnace would never be too small. Consequently, many gas and oil furnaces were too large. As early as 1915, an engineer for a gas utility began modifying the design heat load with a degree day method to estimate annual energy consumption. Oil companies also began using this method to predict when to refill their customers’ oil tanks. A degree day is a measure that gauges the amount of heating or cooling needed for a building using 65° as a baseline. Data from this period, for houses with little or no insulation, indicated that the relationship between annual heating energy requirements and average outside temperature began at 65°F (18°C) in homes. This was the beginning of the 65°F base for degree days. Studies made by the American Gas Association up to 1932 and by the National District Heating Association in 1932 also indicated that a 65°F base was appropriate for houses of the period. Experience in the 1950s and early 1960s with electrically heated homes indicated that the traditional degree day procedure overestimated annual heating loads. This was due primarily to tighter, better insulated houses with balance temperatures below 65°F, and to the use of more appliances. These later studies led to a modified degree day procedure incorporating a modifying factor, C. This C factor compensates for such things as higher insulation levels and more heat-producing appliances in the house. The high insulation levels found in homes built to current codes, and those that have been retrofitted with insulation, cause even lower balance temperatures than those of houses built in the 1950s and 1960s. This history has been adapted from Standard Heat Loss Methodology, Bonneville Power Administration. HVAC Terminology Many terms are unique to the HVAC industry. It is important to be familiar with key HVAC terminology to help you understand this chapter and communicate effectively. The following terms are commonly associated with HVAC applications: Btu (British thermal unit): A unit of measure determined by the amount of heat required to raise 1 pound of water 1 degree Fahrenheit. Heat loss is calculated in Btu per hour (Btuh). Compass point: The relationship of the building to compass orientation. In referring to cooling 500 calculations, it is important to evaluate the amount of glass in each wall as related to compass orientation. This is due to the differences effected by solar gain. Solar gain is also known as solar heat gain or passive solar gain, which refers to the increase in temperature in a building that results from solar radiation. Duct loss: Heat loss through ductwork in an unheated space, which has an effect on total heat loss. Insulating those ducts helps increase efficiency. Grains: The amount of moisture in the air, calculated by the grains of moisture in 1 cubic foot. A grain is a unit of weight. Air at different temperatures and humidities holds different amounts of moisture. The effect of this moisture content becomes more of a factor in the southern and midwestern states than in other parts of the country. Heat transfer multiplier: The amount of heat that flows through 1 square foot of the building surface. The result depends on the type of surface and whether it is applied to heating or cooling. Indoor temperature: The indoor design temperature is generally 60°F to 70°F. Indoor wet bulb: Relates to the use of the wet-bulb thermometer inside. A wet-bulb thermometer is one in which the bulb is kept moistened and is used to determine the humidity level. Infiltration: The inward flow of air through a porous wall or crack. In a loosely constructed home, infiltration substantially increases heat loss. Infiltration around windows and doors is calculated in cfm per linear foot of crack. Window infiltration greater than .5 cfm per linear foot of crack is excessive. Internal heat gain: Heat gain associated with factors such as heat transmitted from appliances, lights, other equipment, and occupants. Latent load: The effects of moisture entering the building from the outside by humidity infiltration or from the inside, produced by people, plants, and daily activities such as cooking, showers, and laundry. Mechanical ventilation: Amount of heat loss through mechanical ventilators such as range hood fans or bathroom exhaust fans. Outdoor temperature: Related to average winter and summer temperatures for a local area. If the outdoor winter design temperature is 20°F (−7°C), this means that the temperature during the winter is 20° or higher 97.5% of the time. If the outdoor summer design temperature in an area is 100°F (38°C), this means that the temperature during the summer is 100° or less 97.5% of the time. Values for each area Architectural Drafting and Design of the country have been established by ASHRAE. Verify the outdoor temperature with your local building department or heating contractor. Outdoor wet bulb: Relates to the use of a wet-bulb thermometer outside. R-factor: Resistance to heat flow. The more resistance to heat flow, the higher the R-value. For example, 3 1/2" of mineral wool insulation has a value of R-11 and 6" of the same insulation has a value of R-21. R is equal to the reciprocal of the U-factor, 1/U = R. Sensible load calculations: Load calculations associated with temperature change that occurs when a building loses or gains heat. Temperature difference: The indoor temperature less the outdoor temperature. U-factor: The coefficient of heat transfer expressed in Btuh ft2/°F of surface area. STEPS IN FILLING OUT THE RESIDENTIAL HEATING DATA SHEET The model home main floor plan, upper floor plan, and partial basement plan shown in Figure 21-14 are used for the calculations of total heat loss. The completed residential heating data sheet, shown in Figure 21-15, is a two-page data sheet divided into several categories with calculations resulting in total heat loss for the model home. The large numbers alongside the categories refer to the following steps, used in completing the form. Notice that the calculations are rounded off to the nearest whole unit. Outdoor temperature: Use the recommended outdoor design temperature for your area. The area selected for this problem is Dallas, Texas, with an outdoor design temperature of 22°F (−6°C), which has been rounded off to 20°F to make calculations simple to understand. The proper calculations would interpolate the tables for a 22°F outdoor design temperature. STEP 2 Indoor temperature: 70°F (21°C). STEP 3 Temperature difference: STEP 1 70° − 20° = 50°F (10°C) Movable glass windows: Select double glass; find area of each window (frame length × width); then combine for total: 292 sq ft. STEP 5 Btuh heat loss: Using 50°F design temperature difference, find 46 approximate heat transfer multiplier: STEP 4 46 × 292 = 13,432 Btuh Chapter 21: Heating, Ventilating, and Air-Conditioning 61'-0" 1" 9'-82 38'-0" 17'-6" 5'-113 4" 17'-4" 3'-2" 5'-61 4" 6'-0" 1" 13'-32 8'-8" B 3" 6'-64 1" 4'-82 5'-0" 8'-8" A C 3" 6'-84 C UP 1'-6" C H G 13 BATH DN 7 1/2" 1" 2'-32 34" RAIL UP 1'-2" ENTRY 12'-9" X 15'-4" GARAGE 22'-5" X 23'-4" LINE OF 7'-0" CLG DW GD TC RANGE & HOOD W/ FAN, VENT TO OUTSIDE AIR LS 12'-4" 2 5/8" TYPE 'X' GYP BD FROM FLOOR TO BOT OF ROOF SHTHG KITCHEN S&P CLOSET 5 1" 3'-52 12'-11" X 15'-4" UP 14R 5'-8" 4" BRICK VENEER LIVING 10 HVAC CHASE 3 36'-0" 7 1" 3'-92 1" 1'-12 3'-6" LINE OF 7'-0" CLG 3'-7" 6'-0" 34" RAIL DN 14R 3 28'-0" 15'-10" 36'-0" LINE OF UPPER FLOOR 4'-9" 23'-8" 3'-6" DN 7 1/2" 22" X 30" ATTIC ACCESS 4 1'-0" 2'-0" 3'-6" 1" 1'-62 11'-8" 5'-0" SHOP 12'-6" X 11'-5" 17'-4" X 11'-5" FLUSH HEARTH PANTRY 12'-2" 4'-51 4" DINING 9'-5" X 7'-1" 4" CONC FLATWORK TYP SCREEN CLOSEABLE VENT WITHIN 24" OF FIREBOX 17'-0" X 11'-5" UTILITY 1" 7'-102 FAMILY BARBECUE 1" 8'-62 SEE FDTN PLAN FOR FIREPLACE LOCATION G 3" 6'-54 6'-111 4" 3" 7'-84 A UP 1'-6" 3" 3'-74 1" 11'-42 13'-5" G 2 1" 6'-62 6'-8" 10'-0" LINE OF UPPER FLOOR 6'-0" 8'-0" 2'-0" 1 A B 1" 13'-22 COVERED PORCH (2) 4" X 4" POSTS 14 B 14 A 16'-0" 11'-0" 11'-0" SQUARE FOOTAGE C 6'-0" 11'-0" 38'-0" 23'-0" 6'-0" MAIN FLOOR UPPER FLOOR LOWER FLOOR TOTAL LIVING AREA GARAGE GENERAL NOTES 1. 61'-0" MAIN FLOOR PLAN SCALE: 1/4" = 1'-0" N 1352 SQ FT 1148 SQ FT 448 SQ FT 2948 SQ FT 556 SQ FT 2. 3. ALL PENETRATIONS IN TOP OR BOTTOM PLATES FOR PLUMBING OR ELECTRICAL RUNS TO BE SEALED. SEE ELECTRICAL PLANS FOR ADDITIONAL SPECIFICATIONS. PROVIDE 1/2" WATERPROOF GYPSUM BOARD AROUND ALL TUBS, SHOWERS, AND SPAS. VENT DRYER AND ALL FANS TO OUTSIDE AIR THRU VENT WITH DAMPER. 501 FIGURE 2114 Sample floor plans for heat loss and heat gain calculations. The floor plans shown here are for the model house used throughout this textbook. 502 Architectural Drafting and Design 1" 38'-32 1" 17'-82 11'-7" 9'-0" 5'-83 4" 6'-0" 3'-43 4" 5'-71 4" 1" 5'-82 1" 5'-102 B A D F 3'-0" 3'-8" 1" 1'-91" 3'-52 2 1" 6'-62 HVAC CHASE 11 4 6'-3" 22" X 30" ATTIC ACCESS 11 CLOSET S&P S&P CLOSET 4 5 S&P 12 S&DBL P 10'-0" 7 WALK-IN CLOSET 5 1" 6 3'-92 BATH 1" 6'-22 30" WIDE KNEE SPACE 3'-0" E 9 36" FIBERGLASS SHOWER OVER 1/2" GYP BD BED#3 10'-10" X 11'-9" 24" X 24" DBL INSULATED TEMP GLASS SKYLIGHT 6' FIBERGLASS SPA S&P G E B A 3" 2'-104 7'-10" 30'-0" 36" RAIL DN 14R 30'-0" 34" RAIL 4 1" 2'-31" 2'-32 2 24" X 36" OPENABLE INSULATED TEMP GLASS SKYLIGHT 10'-10" X 11'-5" 1" 2'-52 5'-10" 20'-0" BED#2 4 LINEN BED#1 12'-11" X 19'-3" 5' FIBERGLASS TUB/SHOWER OVER 1/2" WP GYP BD BATH 12'-2" D J 13'-3" 3" 5'-114 4'-0" 1" 9'-42 2'-71 4" 9'-6" 4'-9" 6'-10" 11'-7" 1" 38'-32 UPPER FLOOR PLAN SCALE: 1/4" = 1'-0" FIGURE 2114 Continued Sliding glass doors: Select double glass; find total area of 34 sq ft. STEP 7 Btuh heat loss: STEP 6 34 × 48 = 1632 Btuh Doors: Weather-stripped solid wood; 2 doors at 39 sq ft. STEP 9 Btuh heat loss: STEP 8 39 × 30 = 1170 Btuh Walls: Excluding garage; perimeter in running feet 341 × ceiling height 8' = gross wall area 2728 sq ft. Subtract window and door areas: 2728 sq ft − 365 sq ft = net wall area 2363 sq ft. STEP 11 Frame wall: No masonry wall above or below grade. This does not apply to the model house. The model house has masonry veneer on the front, but this requirement relates to a solid masonry wall. When there is masonry wall, subtract the square footage of masonry wall from total wall for the net frame wall. Fill in net amount on approximate insulation value; 2363 sq ft frame wall, R-713. (Although R-13 is given in this example, the typical code is R-19. Confirm codes with Chapter 9.) STEP 12 Btuh heat loss: 2363 × 3.5 = 8270 Btuh STEP 10 No masonry above grade in this building. STEPS 1516 No masonry below grade in this building. STEP 17 Heat loss subtotal: Add together results from Steps 5, 7, 9, and 12; sum is 21,775 Btuh. Transfer the amount to the top of page 2 of the form. STEPS 1314 Chapter 21: Heating, Ventilating, and Air-Conditioning 503 18'-2" 17'-6" 8" 4 PIECE WINDOW WELL WELLCRAFT 5600 12" GRAVEL BELOW WINDOW WELL GRADE TYP 8" STORAGE 6'-61 4" 16'-10" X 11'-2" ROUGH IN FOR STORAGE TANK FOR SOLAR WH 1" 6'-61 3'-92 4" WH FURN WINDOW SCHEDULE MARK A SIZE 1'-0" X 5'-0" TYPE TEMPERED ROUGH - QUAN 2 B 8'-0" X 5'-0" W4N5 CSM 8'-2 3/4" X 5'-5 7/8" 1 C 4'-0" X 5'-0" W2N5 CSM 4'-2 1/4" X 5'-5 7/8" 2 D 4'-0" X 3'-6" W2N3 CSM 4'-2 1/4" X 3'-5 1/2" 2 E 3'-6" X 3'-6" 2N3 CSM 3'-5 1/4" X 3'-5 1/2" 2 F 6'-0" X 4'-0" G64 SLDG 6'-0 1/2" X 4'-0 1/2" 1 G 5'-0" X 3'-6" G536 SLDG 5'-0 1/2" X 3'-6 1/2" 4 H 4'-0" X 3'-6" G436 SLDG 4'-0 1/2" X 3'-6 1/2" 1 J 4'-0" X 2'-0" A41 AWN 4'-0 1/2" X 2'-0 5/8" 1 K 4'-0" X 4'-0" G42 SLDG 4'-0 1/2" X 4'-0 1/2" 3 PARTY 12'-5" X 14'-10" 2 X 4 DFPT STUDS 8" 3" 4'-24 K UP 14R 6'-6" 5/8" TYPE 'X' GYP BD UNDER ALL USABLE AREA UNDER STAIRS DOOR SCHEDULE 5 34" RAIL K 7'-0" 26'-8" 3'-111 4" 8 15'-2" 28'-0" 5'-11" 11'-6" K WORKBENCH 5'-7" 8" B 5 1/2" WIDE CONC LEDGE FOR BRICK VENEER B MARK 1 SIZE 3'-0" X 6'-8" TYPE SC RP METAL INSULATED QUAN 1 2 3'-0" X 6'-8" SC RP FLUSH METAL INSUL 2 3 2'-8" X 6'-8" SC 2 4 2'-8" X 6'-8" HC 6 5 2'-6" X 6'-8" HC 4 6 2'-6" X 6'-8" POCKET 1 7 2'-4" X 6'-8" POCKET 2 8 PR 2'-6" X 6'-8" HC 1 9 5'-0" X 6'-0" BI-PASS 1 10 3'-0" X 6'-8" BI FOLD 1 11 3'-6" X 6'-8" BI-FOLD 2 1 12 3'-0" X 6'-0" SHATTER PROOF 13 6'-0" X 6'-8" WOOD FRAME TEMP SLDG GL 1 14 9'-0" X 7'-0" OVERHEAD GARAGE 2 WALL AREAS (EXCLUDING BASEMENT) 8" 17'-6" WINDOWS 8" SKYLIGHTS DOORS 18'-2" TOTAL OPENINGS LOWER FLOOR PLAN % OPENINGS 3249 SQ FT 286.6 SQ FT 10 SQ FT 67.4 SQ FT 354 SQ FT 11% SCALE: 1/4" = 1'-0" FIGURE 2114 Continued Ceiling: R-30 insulation (given), same square footage as floor plan 976 sq ft (given). STEP 19 Btuh heat loss: STEP 18 976 × 1.6 = 1562 Btuh Floor over an unconditioned space: R-19 insulation (given), 97 sq ft. STEP 21 Btuh heat loss: STEP 20 976 × 2.6 = 2538 Btuh STEPS 2223 Basement floor: Does not apply to this house. Concrete slab without perimeter system: Does not apply to this house. STEPS 2627 Concrete slab with perimeter system: Does not apply to this house. STEP 28 Infiltration/ventilation: 976 sq ft floor × 8 ft ceiling height = 7808 cu ft: STEPS 2425 0.40 × 7808 cu ft ÷ 60 = 52 cfm Infiltration = mechanical ventilation cfm = fresh air intake STEP 29 Btuh heat loss: 52 × 55 = 2860 Btuh Heat loss subtotal: Add results from Steps 17, 19, 21, and 29; sum is 28,735 Btuh. STEP 31 Duct loss: R-4 insulation (given); determine 15% of value from Step 30: STEP 30 0.15 × 28,735 = 4310 When no ducts are used, exclude this item. Total heat loss: Add items from Steps 30 and 31; sum is 33,045 Btuh. STEP 32 504 Architectural Drafting and Design FIGURE 2115 Completed residential heating data sheet form. Base data sheet form courtesy Lennox Industries, Inc. Chapter 21: Heating, Ventilating, and Air-Conditioning FIGURE 2115 Continued 505 506 Architectural Drafting and Design STEPS IN FILLING OUT THE RESIDENTIAL COOLING DATA SHEET Figure 21–16 is a completed residential cooling data sheet. The two-page data sheet is divided into several categories, with calculations resulting in total sensible and latent heat gain for the model home shown in Figure 21–14. The large numbers by each category refer to the following steps used in completing the form. Outdoor temperature: 100°F (38°C). STEP 2 Indoor temperature: 70°F (21°C). STEP 3 Temperature difference: STEP 1 Sensible heat gain subtotal: Add together items from Steps 5, 9, 13, 25, 28; 19,056 Btuh heat gain. Transfer the amount to the top of page 2 of the form. STEP 32 Ceiling: R-30 insulation; 976 sq ft. STEP 33 Btuh heat gain: STEP 31 976 × 1.7 = 1659 Btuh Floor over unconditioned space: R-19 insulation; 976 sq ft. STEP 35 Btuh heat gain: STEP 34 976 × 1.2 = 1171 Btuh 100° − 70° = 30°F (38°C − 21°C = 17°). STEP 36 Glass, no shade: Double-glazed. STEP 4 North glass: Including sliding glass door; 172 sq ft. STEP 5 Btuh heat gain: 976 sq ft × 8 ft = 7808 cu ft STEPS 413 172 × 28 = 4816 Btuh NE and NW glass: None; house faces N, E, W, S. STEP 8 West glass: 48 sq ft. STEP 9 48 × 78 = 3,744 Btuh. STEPS 1011 SE and SW glass: None; house faces N, E, W, S. STEP 12 South glass: 98 sq ft. STEP 13 Btuh heat loss: STEPS 67 Infiltration/ventilation: 0.40 × 7808 cu ft ÷ 60 = 52 cfm STEP 37 Btuh heat gain: 52 × 32 = 1664 Btuh Internal heat gain: Number of people (assume 4 for this house) 4 × 300 Btuh per person = 1200 Btuh. Kitchen allowance given 1200 Btuh. STEP 39 Sensible heat gain subtotal: Add together items from Steps 31, 33, 35, 37, and 38; sum is 24,750 Btuh. STEP 40 Duct gain: STEP 38 24,750 × 0.15 = 3713 Btuh Total sensible heat gain: Add together items from Steps 39 and 40; sum is 28,463 Btuh. STEPS 4245 Latent load calculations. STEP 42 Determine the local relative humidity conditions, either wet, medium, medium dry, or dry. Our selected location is medium, which is 35 grains. STEP 43 Latent load infiltration: STEP 41 98 × 43 = 4214 Btuh Glass inside shade: This house is sized without considering inside shade. If items from Steps 14–23 are used, omit items from Steps 4–13. STEP 24 Doors: Solid wood weather-stripped, 2 doors; 39 sq ft. STEP 25 Btuh heat gain: STEPS 1423 39 × 9.6 = 374 Btuh STEP 26 Walls (excluding garage walls): 0.68 × 35 grains = 52 cfm (from Step 36) = 1238 Btuh STEP 44 Latent load ventilation: 0.68 × 35 grains × 52 cfm = 1238 Btuh Latent load people: 341 × 8 ft = 2728 sq ft − 365 sq ft = 2363 sq ft net wall area STEP 45 Frame wall: 2363 sq ft. STEP 28 Btuh heat gain: 4 people × 230 Btuh = 920 Btuh STEP 27 2363 × 2.5 = 5908 Btuh STEPS 2930 house. Masonry wall above grade: None in this Total latent heat gain: Add together items from Steps 43, 44, and 45; sum is 3396 Btuh. STEP 47 Total sensible and latent heat gain: Add together items from Steps 41 and 46; sum is 31,859 Btuh. STEP 46 Chapter 21: Heating, Ventilating, and Air-Conditioning FIGURE 2116 Completed residential cooling data sheet form. Base data sheet form courtesy Lennox Industries, Inc. 507 508 FIGURE 2116 Continued Architectural Drafting and Design GOING GREEN 509 Improving Indoor Air Quality The content for this Going Green feature is taken in part from Mascord Efficient Living, Building a Sustainable Lifestyle. CLEANING THE AIR A variety of design alternatives and environmental applications can be used to improve indoor air quality. This discussion includes features that can be designed into a home to achieve better air quality, and daily applications that occupants can use to continue to improve the environment. Ventilation and Air Filtration Air movement in and out of the home needs to be controlled for maximum efficiency. In order to achieve desired air movement control, it is important to seal the envelope tightly and control ventilation properly. An HVAC professional contractor can properly calculate the amount of air required for ventilation in the home design. This professional takes into account all the variables associated with properly sizing ventilation equipment, which includes the number of bathroom and kitchen fans, regional air pressure, size of indoor spaces, and proper heating and cooling equipment selection. To maintain adequate fresh air, the ventilation system may include heat recovery to regularly change the air within the home. This ensures that you always breathe fresh air while maintaining a high level of energy efficiency by exchanging energy from outgoing air to incoming air. The air used to ventilate a home comes from the outside, and is subjected to external pollutants. The air should run through a filtering system in order to protect the occupants from airborne pollutants. There are various types of air filters including MERV and HEPA filters. MERV stands for Minimum Efficiency Reporting Value, which refers to the filtration efficiency of an air filter. Performance is determined by comparing airborne particle counts upstream and downstream of the air filter. HEPA stands for High Efficiency Particle Arresting. HEPA filters are designed to be 99.97% effective in capturing particles as small as 0.3 microns. When designing the HVAC system, it is important to confirm that all HVAC equipment is compatible. Ultraviolet Light Systems Certain ultraviolet (UV) light can be beneficial for improving indoor air quality. Ultraviolet energy is measured in nanometers. UV wavelengths are shorter than visible light, and are invisible to the human eye. One of the wavelengths of ultraviolet light is the C bandwidth. This desirable UV-C light has a wavelength of 253.7 nanometers, which is called the germicidal bandwidth. The home can have germs, mold, bacteria, toxins, and gases that cause unhealthy air conditions. These contaminants can pass through the forced air heating and cooling system several times per hour, making the furnace a collection point for recirculating air. This makes the ductwork, near the furnace, an ideal place to install an indoor air cleaning system to control harmful levels of indoor air pollutants. UV-C lights are mounted inside the ductwork between the furnace filter and the exchangers for the furnace and air-conditioning. The furnace fan circulates air across the UV-C light, neutralizing up to 98% the microorganisms. Exposure to UV-C light can destroy or damage microorganisms by disrupting their reproductive code (DNA) and inhibiting them from reproducing. While there are varying opinions about the effectiveness of UV light systems for pollutant control, you should do additional research and consult with HVAC professionals. Controlling Dust While preventing the build-up of dust may not completely reduce asthmatic or allergic symptoms, controlling dust is one of the most proactive measures you can take in keeping the interior environment healthy. The following steps can be taken to control the amount of dust that accumulates in a house: • Provide shoe storage at entrances for home owners and visitors. Removing your shoes at the door prevents tracking dust further into the home. • Install a special HEPA filter in the air conditioner or air purifier. This can help remove some allergens such as pollen, animal dander, and tobacco smoke from the air. • Limit carpet, upholstered furniture, and heavy drapes that collect dust. Upholstery and drapes should be made from a tight-weave fabric that keeps out dust. • Use hard-surfaced furniture that you can wipe clean. • Avoid wall-to-wall carpeting. Use smaller rugs made of cotton or wool that you can clean. • Use roll-down shades or washable curtains. • Damp-mop tile and hard surfaced floors rather than sweeping. Use a washable cloth, instead of disposable wipe. • Design a central vacuum system into the plan, which vents directly outdoors. If a central vacuum is not an option, use a vacuum cleaner with a HEPA filter or a special double-thickness bag, which collects dust-mite particles and pollen. • Consider wet-vacuum cleaning when possible. This can help remove allergens from carpeting as it washes the carpet. Consider periodic steam-cleaning of carpets when possible. In addition to cleaning the carpet, the heat of the steam kills dust mites. 510 GOING GREEN Improving Indoor Air Quality (Continued) Mold Prevention Exposure to mold can cause or worsen conditions such as asthma, hay fever, or other allergies. The most common symptoms of overexposure are cough, congestion, runny nose, eye irritation, and aggravation of asthma. Depending on the amount of exposure and individual vulnerability, more serious health effects can occur, such as fever and breathing problems. Mold is most likely to grow where moisture is trapped in improperly ventilated spaces such as damp crawl spaces, misty bathrooms, and defective wall systems. Because mold increases with humidity, it is important to be aware of areas that can trap humidity. The key to preventing mold from forming is to prevent weather from entering the building envelope and by controlling the humidity inside the home. In the design and construction of an energy-efficient home, the exterior building envelope must be airtight and watertight, and air movement must be controlled. To ensure that all parts of the home remain dry, it is important to include systems to supply proper ventilation throughout the home. Examples of systems used to help prevent water intrusion and mold growth include: drainage planes behind exterior finishes, properly sealed building envelopes, the use of moistureresistant building materials, heat recovery ventilation, and ventilation fans in interior spaces. Volatile Organic Compounds Volatile organic compounds (VOC) are chemicals contained in the items used in home construction, which can emit pollutants throughout the life span of the product. It is important to specify and use products containing low or no VOCs. Products that should have low or no VOCs include paint, caulks, sealants, cabinet materials, plastics, and carpets. Reducing the amount of VOCs present improves indoor air quality of the home, and reduces exposure to toxic compounds. A healthier alternative can be achieved with the same color, texture, sheen, and quality of finish using VOC-free paint. Look for the GreenSeal and ask your paint supplier about the VOC content when purchasing paint. Polyvinyl chloride (PVC) is a widely used building material found in products such as window frames, flooring, and shower units. Despite appearing to be an ideal building material, studies have shown that PVC has high environmental and health costs. When designing a home, consider alternatives such as wood-framed windows, natural flooring materials, non-PVC plumbing pipes, and tiled showers. When buying or building cabinets, specify board products that contain a urea-formaldehyde-free binder. Urea-formaldehyde, found in many engineered wood products, has been classified as a toxic air contaminant by the California Air Resources Board, due to its potential to cause cancer. Water-based wood finishes, such as waterborne urethane or acrylic have decreased toxic compounds, while still providing comparable durability. Clean But Not So Green Many home cleaning products emit synthetic chemicals, such as VOC, and irritating fragrances. These substances can have serious health issues for humans, pets, and the environment. People absorb chemicals during use, and the environment absorbs disposed products. Americans spend 90% of their time indoors, so cleaning with natural products is a huge step towards making a healthy home. Commonly found harmful substances in household cleaning products include the following: • Artificial fragrances can interfere with breathing and cause skin irritation; some products contain phthalates, which have been found to be carcinogenic in lab experiments. • Alkyphenol ethoxylates, used in detergents, have been found to be a hormone disrupter. • Butyl cellosolve, a common degreaser, can cause nausea, headaches, and more serious issues when inhaled. • Petroleum, which is frequently found in conventional cleansers and soaps, is flammable and releases unwanted fumes. Clean and Green Alternatives Many companies make cleaning products containing natural cleaning elements that can be purchased easily. Look for products that use plant oils, grain alcohols, and natural fragrances. When reading the label, you should be able to recognize the ingredients. There are also natural products you can use as cleaning agents, including: • Vinegar and water can be used to clean bathrooms and windows. • Baking soda can replace toxic abrasive chemicals to clean toilets, tubs, and sinks. • Citrus oils can replace artificial fragrances to freshen a room without overpowering the air. Toxin-free cleaning products are usually biodegradable and do not pollute the air or water. Cleaning with natural alternatives reduces your exposure to toxins and helps to protect the environment. GOING GREEN 511 Improving Indoor Air Quality (Continued) Radon Radon is a cancer-causing, natural radioactive gas that permeates from the ground. Radon is invisible to sight, smell, and taste. Radon is the leading cause of lung cancer among nonsmokers and is the second leading cause of lung cancer in America. Because radon enters from the ground, geological areas carry different levels of contamination. Design and construction techniques vary for different foundation types and site requirements. Common elements to prevent radon build-up include a gas permeable layer placed under the slab or flooring system to allow the soil gas to move freely beneath the house. In many cases, the material used is a 4" (100 mm) layer of clean gravel. Plastic sheeting on top of the gas-permeable layer prevents the soil gas from entering the home. A 3" (75 mm) or 4" (100 mm) gas tight vent pipe runs from the gas-permeable layer through the house and out through the roof or exterior wall. This safely vents radon and other soil gases above the house. An electrical junction box can be installed in case an electric venting fan is needed later to provide additional radon ventilation. Consult a radon professional or the Environmental Protection Agency (EPA) (www.epa.gov) for information on the radon risk levels in your area and for appropriate control techniques. Sealing Your Home from the Garage Many home designs include an attached garage. An attached garage keeps you dry as you get to and from your car, and allows for ease of moving items from the car into the house. An attached garage can allow for a more compact building footprint in places where HVAC DRAWINGS Drawings for the HVAC system show the size and location of all equipment, ductwork, and components with accurate symbols, specifications, notes, and schedules that form the basis of contract requirements for construction. Specifications are documents that accompany the drawings and contain all pertinent written information related to the HVAC system. The HVAC drawings for a central forced-air system were described at the beginning of this chapter. A simplified HVAC plan shows supply and return registers and airflow values, while the detailed HVAC plan shows the equipment, duct runs with size specifications, and register locations with airflow values. Refer back to Figure 21-3 and Figure 21-4 to see the simplified space is at a premium. While an attached garage has advantages, there are items inside the garage that need to be isolated from the occupants. Chemicals, paints, oils, and cleaning agents stored in the garage can attribute to air quality concerns if they leak. Automobiles emit dangerous carbon monoxide (CO) gas when their engines are running. It is important to prevent dangerous gases and toxins from entering the home. An easy measure is to seal any gaps in walls that the home shares with the garage. Install a carbon monoxide monitor in any room adjacent to the garage, and consider installing a fan attached to the garage door opener to vent the garage when you leave with the automobile. Mechanical Systems and Your Garage. Mechanical systems and ductwork placed in the garage can pull air from the garage and push the air around in the house. When possible, make sure to avoid the placement of ductwork or mechanical equipment in the garage to prevent toxins from entering the HVAC system. Placing the mechanical system and related ductwork in an insulated area other than the garage also saves energy, because any loss from the system remains indoors. Detached Garages. Designing a home with a detached garage is the safest way to stop gas and chemicals from entering the home. Many factors need to be considered when designing a home with a detached garage, such as architectural style, personal preference, and available space on the building site. and detailed HVAC plans for the model house used throughout this textbook. HVAC drawings may or may not be necessary for residential buildings, depending on the requirements of the local building department or the lending agency. Drawings can be prepared by the architect, architectural designer, or the architectural drafter, but these drawings are generally created by the heating contractor when a complete HVAC layout is necessary. For commercial buildings, the HVAC plan can be prepared by an HVAC engineer as a consultant for the architect. The engineer who designs HVAC systems is also referred to as a mechanical engineer. The consulting engineer is responsible for the HVAC design and installation. The engineer determines the placement of all equipment and the location of all duct runs and 512 Architectural Drafting and Design FIGURE 2117 Single-line HVAC plan engineer’s sketch. components. The consulting engineer also determines the specifications for heating, cooling, and other unit and duct sizes, based on calculations of building volume, exterior surface areas and construction materials, rate of airflow, and pressure. The consulting engineer can prepare single-line sketches or submit data and calculations to a design drafter, who prepares design sketches or final drawings. Drafters without design experience work from engineering or design sketches to prepare formal drawings. A single-line engineer’s sketch is shown in Figure 21-17. The next step in the HVAC design is for the drafter to convert the rough sketch into a preliminary drawing. This preliminary drawing goes back to the engineer and architect for 5"Ø DISPATCH 103 COND. E-1 UNIT 750 CFM #3 C-1 370 CFM TRANSITION TO 18 x 8 & RUN BETWEEN JOISTS OVER DISPATCH 103. 2. Label duct sizes within the duct when space is avail- able. Place the note next to the duct when space is not available inside the duct, or use a note with a leader to the duct in other situations. E-8 50 CFM C-22 60 CFM 12 x 12 LOBBY 102 ACU-1 V.D. CORRIDOR 135 10 x 10 E-3 240 CFM 12"Ø C-2 600 CFM C-3 140 CFM MUNICIPAL COURT 125 1 M-3 FLOOR PLAN – MECHANICAL SCALE: 1/4" = 1"-Ø" GENERAL NOTES: 1 VERIFY ALL EXISTING CONDITIONS AT SITE. 2 SEE ARCHITECTURAL FLOOR PLAN FOR 1-HR RATED AREAS. PROVIDE FIRE DAMPERS AS SCHEDULED AND AS REQ'D BY CODE. ACU-2 14 x 12 8x8 V.D. VESTIBULE 101 UP TO 18 x 18 FIBERGLASS O.S.A. VENT ON ROOF UP TO 24 x 24 FIBERGLASS O.S.A. VENT ON ROOF E-2 250 CFM 12"Ø 12 x 12 12 x 12 12 x 8 1. Draw duct runs using 0.5 mm line widths. 5"Ø 16 x 11 C-10 45 CFM TELECOMM 104 verification and corrections or changes. The final step in the design process is for the drafter to implement the design changes on the preliminary drawing to establish the final HVAC drawing. The final HVAC drawing is shown in Figure 21-18. When the drafter converts an engineering sketch to a formal drawing, the easiest-to-read format should be used. For example: FIGURE 2118 HVAC plan created from the engineer’s sketch shown in Figure 21-17. 8"Ø C-4 260 CFM SARGEANT 124 14 x 12 12 x 10 1O x 8 12 x 10 E-3 240 CFM C-4 260 CFM LIEUTENANT 123 V.D. 8"Ø V.D. Chapter 21: Heating, Ventilating, and Air-Conditioning 513 FORMAL HVAC PLAN DRAWINGS ENGINEERING E-1 800 CFM 16 24 C-1 240 CFM 14 12 S-1 450 CFM 16 12 16 12 20 12 10 10 8"Ø C-2 300 CFM 12 12 UP TO 24 24 FIBERGLASS VENT ON ROOF 16 16 ACU-1 FIGURE 2119 Examples showing engineering sketches converted to formal HVAC plan drawings. 3. Note duct sizes as 22 × 12 (550 × 300 mm) or 22/12, where the first number, 22, is the duct width and the second number, 12, is the duct depth. 4. Place notes on the drawing to avoid crowding. Aligned dimensioning can be used, where horizontal notes read from the bottom of the sheet and vertical notes read from the right side of the sheet. Make notes clear and concise. 5. Refer to schedules to get specific drawing information that is not available on the sketch. Schedule information is found in the following discussion. 6. Label equipment with a note next to the equipment symbol or with a note and leader pointing to the equipment symbol. Figure 21-19 shows several examples of duct system components, comparing the engineering sketch and the formal drawing. Single- and Double-Line HVAC Plans HVAC plans are drawn over the floor plan as a layer. The floor plan layout is drawn first as a base sheet for the HVAC layout and other layers. The HVAC plan is then drawn or plotted using 0.5 mm lines for contrast with the floor plan and notes are used to label the components as previously described. The HVAC plan shows the placement of equipment and ductwork. Duct size is given in inches or millimeters, and duct shape 514 with symbols, where Ø is the symbol for a round duct, and is the symbol for a square or rectangular duct. Other ductwork and system components are placed on the drawing or keyed to schedules. Drawings can be either single- or double-line, depending on the needs of the client or how much detail must be shown. Singleline drawings are easier and faster to draw. In many situations they are adequate to provide the equipment placement and duct routing, as shown in Figure 21-20. Double-line drawings take up more space and are more time-consuming than single-line, but they are often necessary when complex systems require more detail, as shown in Figure 21-18. Architectural Drafting and Design Detail Drawings Detail drawings are used to clarify specific features of the HVAC plan. Single- and double-line drawings are intended to establish the general arrangement of the system, but they do not always provide enough information to fabricate specific components. When further clarification of features is required, detail drawings are made. Detail drawings are enlarged views of equipment, equipment installations, duct components, or any features that are not defined on the plan. Detail drawings can be scaled or unscaled. Detail drawings provide adequate views and dimensions for sheet metal shops to prepare fabrication patterns, as shown in Figure 21-21. Scaled details are drawn at 1/2" = 1'–0" to 1 1/2" = 1'–0". Section Drawings Sections, also referred to as section drawings or sectional views, are used to show and describe the interior portions of an object or building that would otherwise be difficult to visualize. Section drawings provide a clear representation of construction details or a profile of the HVAC plan as taken through one or more locations in the building. Two basic types of section drawings are used in HVAC. One method is used to show the construction of the HVAC system in relationship to the building. In this case the building is sectioned, and the duct system is shown unsectioned. This drawing provides a profile of the HVAC system. There can be one or more sections taken through the building, ACOUSTICALLY LINED BOX OVER CEILING OUTLET 14" HIGH @ NECK OPENING. RIGID FIBERGLASS SIZE AS NOTED. 3'-Ø" MAXIMUM FLEX DUCT. OPPOSED BLADE DAMPER LAY-IN T-BAR CEILING PERFORATED OUTLET CEILING OUTLET DETAIL NO SCALE FIGURE 2120 Single-line ducted system showing a layout of the proposed trunk and run-out ductwork. Courtesy Trane Company, La Crosse, Wisconsin. GYPBOARD CEILING A M-3 FIGURE 2121 Sample detail drawing. Courtesy W. Alan Gold, consulting mechanical engineer and Robert Evenson Associates, AIA Architects. Chapter 21: Heating, Ventilating, and Air-Conditioning 515 14X10 RET AIR 12×12 SUPPLY 10X10 5"Ø 6"Ø 8X10 9"Ø 6"Ø 12X10 12X14 12"Ø RET AIR ACU-1 12X12 RET AIR 6X10 10X12 16X14 FROM ACU-4 FIGURE 2122 Section drawing. Courtesy W. Alan Gold, consulting mechanical engineer and Robert Evenson Associates, AIA Architects. depending on the complexity of the project. The building structure can be drawn using thin lines, as shown in Figure 21-22. Figure 21-22 shows a section through the HVAC plan first shown in Figure 21-18. The other sectioning method is used to show detail of equipment or to show how parts of an assembly fit together (see Figure 21-23). HVAC Schedules Numbered symbols that are used on the HVAC plan to key specific items to charts are known as schedules. Schedules were discussed in detail in Chapter 16. ROOF MOUNTED HEAT PUMP INSTALLED AND FURNISHED BY THE SOUTHLAND CORP. NOTE 4 NOTE STILES MOUNTING CURB INSTALLED & LEVELED BY GENERAL CONTRACTOR 7 HP 1 ROOF NOTE 3 18"o FLEX DUCT 1Ø"o DUCT5 TO WORK RM. & LOCKED STORAGE PLENUM FURNISHED & INSTALLED BY THE SOUTHLAND CORP. NOTE 6 SECTION A CEILING FIGURE 2123 Detailed section showing HVAC equipment installation. Courtesy The Southland Corporation. Schedules describe items such as ceiling outlets, supply and exhaust grills, hardware, and equipment. Schedules are charts of materials or products that include size, description, quantity used, capacity, location, vendor specifications, and any other information needed to construct or finish the system. Schedules keep the drawing clear of unnecessary notes. Schedules are generally placed in any convenient area of the drawing field or on a separate sheet. Items on the plan can be keyed to schedules by using a letter and number combination, such as C-1 for CEILING OUTLET NO. 1, E-1 for EXHAUST GRILL NO. 1, or ACU-1 for EQUIPMENT UNIT NO. 1. The exhaust grill schedule keyed to the HVAC plan in Figure 21–18 is set up as a table as shown in Figure 21-24. HVAC Pictorial Drawings Pictorial drawings can be isometric or oblique as shown in Figure 21–25. An isometric drawing is a pictorial drawing where length, width, and height are represented by lines 120° apart, with all measurements in the same scale. An oblique drawing has the object shown with one surface parallel to the viewing plane, and depth is represented by lines drawn, typically, at a 45° angle. Pictorial drawings are usually not drawn to scale. They are used in HVAC for a number of applications, such as visualization of the duct system and when the plan and sectional views are not adequate to show difficult duct routing. 516 Architectural Drafting and Design EX HAUS T G RI L L S C H EDU L E DA MP E R T Y P E SYMBOL E E E E E E E E E E E E E – – – – – – – – – – – – – 1 2 3 4 5 6 7 8 9 10 11 12 13 SIZE CFM 24x12 18x18 1Øx1Ø 1Øx1Ø 12x12 1Øx1Ø 6x6 12x6 12x6 12x8 1Øx1Ø 9x4 9x4 75Ø 72Ø 24Ø 35Ø 28Ø 5ØØ 35Ø 5Ø 2ØØ 15Ø 29Ø 16Ø 75 LOCATION FIRE DPR. REMARKS KEY OP. KEY OP. OPPBLD EXTR NO DPR. TYPE 4 2 1 1 1 1 2 3 3 3 3 1 4 HIGH WALL CEILING CEILING CEILING CEILING CEILING HIGH WALL 24x24 PANEL 24x24 PANEL TYPE 1: KRUGER 119Ø SERIES STEEL PERFORATED FRAME 23 FOR LAY-IN TILE. TYPE 3: KRUGER EGC-5: 1/2"x1/2"x1/2" ALUMINUM GRID. TYPE 2: KRUGER 119Ø SERIES STEEL PERFORATED FRAME 22 FOR SURFACE MOUNT. TYPE 1: KRUGER S8ØH: 35° HORIZ. BLADES 3/4" O.C. FIGURE 2124 Exhaust grill schedule. STEAM SUPPLY AND RETURN CIRCULATING PUMP WATER SUPPLY AND RETURN TO OTHER UNITS WATER CHILLER WATER COOLING COIL OUTSIDE AIR CT IR YA DU L PP SU FILTER PREHEAT RETURN AIR FIGURE 2125 Pictorial drawings. Courtesy Trane Company, La Crosse, Wisconsin. HVAC PLAN DRAWING CHECKLIST ❑ Provide steel post embedded in concrete in front of furnace located in garage. Check off the items in the following list as you work on the HVAC plan, to be sure that you have included all the necessary items: Simplified plan: ❑ Furnace shown with make and model, Btu output, and electrical requirements. Minimum requirements: ❑ Furnace shown with make and model, Btu output, and electrical requirements. ❑ Provide steel post embedded in concrete in front of furnace located in garage. ❑ Warm air (WA) registers and sizes. Chapter 21: Heating, Ventilating, and Air-Conditioning ❑ Cubic feet per minute (cfm) at each register. ❑ Return air (RA) and size specification. Detailed plan: ❑ Furnace shown with make and model, Btu output, and electrical requirements. ❑ Provide steel post embedded in concrete in front of furnace located in garage. ❑ Supply ducts and sizes. ❑ Warm-air (WA) registers and sizes. 517 ❑ ❑ ❑ ❑ Cubic feet per minute (cfm) at each register. Return ducts and sizes. Return air and size specification. Btu heat loss for each room. Additional items for a commercial plan: ❑ Schedules keyed to plan. ❑ Detail drawings if needed. ❑ One or more section drawings. ❑ Detailed section or sections if needed. CADD APPLICATIONS CADD in the HVAC Industry INTRODUCTION In some HVAC CADD software, you place the duct fittings and then the software automatically sizes ducts in accordance with common mechanical equipment manufacturer specifications. The floor plan is commonly used as a background layer, and the HVAC plan is a separate layer. The following is a sample of the steps that can be used by the CADD drafter to design and draw an HVAC plan: FD STEP 1 For the preliminary layout, draw the duct center lines, as shown in Figure 21-26. STEP 2 Select supply and return registers from a symbol library, and add the symbol to the end of the center lines where appropriate, as shown in Figure 21-27. STEP 3 The CADD program then automatically identifies and records the lengths of individual duct runs, and tags each run. Fittings are located and identified by the type FIGURE 2127 Automatically placing supply and return registers. of intersection, as shown in Figure 21-28. While all of this drawing information is added to the layout, the computer automatically gathers design information into a file for duct sizing based on specific mechanical manufacturer specifications that you select. STEP 4 After the fitting location and sizes are deter- FIGURE 2126 Preliminary layout of duct center lines. mined, the program transforms each fitting into accurate double-line symbols exactly to the ANSI Y32.2.4 standard as shown in Figure 21-29. ANSI stands for the American National Standards Institute. ANSI Y32.2.4 is titled Graphic Symbols for Heating, Ventilating and Air Conditioning. This standard has been developed for use on HVAC drawings as a common application throughout the industry. 518 Architectural Drafting and Design CADD APPLICATIONS CADD in the HVAC Industry (Continued) 40 50 10 50 40 40 30 111 40 150 143 50 127 50 114 110 10 111 50 111 50 107 30 81 165 30 124 118 24 24 FD FD 20 110 30 30 116 20 162 10 116 100 30 30 100 30 68 131 40 38 40 10 50 50 40 30 24 FD 20 20 10 30 30 20 128 128 FIGURE 2130 Complete HVAC CADD layout. FIGURE 2128 Fittings located and identified. 50 40 10 40 40 14 97 20 10 128 41 115 20 116 44 141 20 30 20 111 62 20 20 10 51 118 30 20 40 10 The increase in productivity is excellent with CADD. Also, the CADD program can automatically record information while you draw, generating a complete bill of materials. The systems that offer the greatest flexibility and productivity are designed as a parametric package. This program type allows you to set the design parameters that you want to use. Then the computer automatically draws and details according to these settings. As you draw, information is placed with each fitting, including type of fitting, cfm airflow, and material thickness. 40 HVAC PICTORIALS FIGURE 2129 Fitting symbols automatically drawn. STEP 5 When the fittings are in place, the program calculates and draws the connecting ducts and adds couplings automatically at the maximum duct lengths. If a transition fitting is needed in a duct run, the program recommends the location. All you have to do is pick a transition fitting from the symbol library. A transition fitting is a standard or custom duct component that connects one duct size to a different duct size, or one duct shape to a different duct shape, or both different shape and size. See Figure 21-30 for the complete HVAC layout. CADD applications can make pictorial representations much easier to create, especially when the HVAC program allows direct conversion from the plan view to the pictorial. CADD pictorials, known as graphic models, are used to view the HVAC system from any angle or orientation. Custom HVAC CADD programs automatically analyze the layout for obstacles where an error in design can result in a duct that does not have a clear path. When changes are made to an HVAC plan, plans created in CADD offer a distinct advantage: Any changes on one drawing are corrected on all drawings, schedules, and lists of materials. Figure 21-31 shows a CADD-generated perspective of HVAC duct routing. Chapter 21: Heating, Ventilating, and Air-Conditioning 519 CADD APPLICATIONS FIGURE 2131 CADD-generated perspective of HVAC duct routing. Courtesy Computervision Corporation. CADD LAYERS FOR HVAC DRAWINGS The American Institute of Architects (AIA) CAD Layer Guidelines establish the heading “Mechanical” as the major group identification for HVAC-related CADD layers. The following are some of the recommended CADD layer names for HVAC applications: ■ Layer Name Description M-CHIM Prefabricated chimneys M-CMPA Compressed air systems M-CONT Controls and instrumentation M-CWTR Chilled water system M-DETL Details M-DUST Dust- and fume-collection systems M-ELEV Elevations M-EMER Emergency management systems M-EXHS Exhaust systems M-FUEL Fuel system piping M-HOTW Hot water heating system M-HVAC HVAC system M-REFG Refrigeration systems M-SCHD Schedules and title block sheets M-SECT Sections M-STEM Steam systems 520 Architectural Drafting and Design ADDITIONAL RESOURCES See CD for more information The following Web sites can be used as a resource to help you research available products and HVAC design options. These Web site links are also provided on the Student CD where you can select a link and go automatically to the specified Web site. Address www.ashrae.org Company, Product, or Service American Society of Heating, Refrigerating, www.carrier.com www.lennox.com www.trane.com and Air-Conditioning Engineers, Inc. HVAC equipment manufacturer HVAC equipment manufacturer HVAC equipment manufacturer Heating, Ventilating, and Air-Conditioning Test See CD for more information QUESTIONS DIRECTIONS: Answer the following questions with short, complete statements or drawings as needed on an 8 1/2" × 11" sheet of notebook paper, or complete the electronic chapter test on the Student CD. 1. Letter your name, Chapter 21 Test, and the date at the top of the sheet. 2. Letter the question number and provide the answer. You do not need to write the question. Answers can be prepared on a word processor if approved by your course guidelines. Question 21–1 Describe the following heating and cooling systems: Question 21–8 List five advantages of a central vacuum system. Question 21–9 What does the size of heating and cooling equipment have to do with providing access clearances for servicing and replacement? Question 21–10 Define combustion air. Question 21–11 List the rooms or locations where return air cannot be accessed. Question 21–12 What does the abbreviation UL stand for? a. Central forced air Question 21–13 Give the minimum thermal resistance value for insulated ducts. b. Hot water Question 21–14 Define plenum. c. Heat pump Question 21–15 Describe the purpose of schedules in an HVAC drawing. d. Zoned heating Question 21–2 Describe a type of zoned heating called radiant heat. Question 21–3 List two advantages and two disadvantages of zonal heat as compared with central forcedair heating. Question 21–4 A heat pump may supply up to how many times as much heat per year for the same amount of electrical consumption as a standard electric forced-air system? Question 21–5 Discuss four factors that influence the placement of a thermostat. Question 21–6 Describe five sources that can contribute to an unhealthy living environment. Question 21–7 Discuss the function of an air-to-air heat exchanger. PROBLEMS Problem 21–1 Calculate the minimum heat exchanger capacity for one of the floor plans found in the floor plan problems at the end of Chapter 18. Use the formulas established earlier in the “Air-to-Air Heat Exchangers” section of this chapter. Problem 21–2 Using the residential heating engineering sketch of the main floor plan and basement provided with this problem, do the following: 1. Draw a formal double-line HVAC floor plan layout at a scale of 1/4" = 1'–0". 2. Approximate the location of undimensioned fea- tures such as windows. 3. Use line thicknesses as described in this chapter. Chapter 21: Heating, Ventilating, and Air-Conditioning 521 5'-6" 9'-Ø" 5'x4' 5'x6'-8" 4x12 5482 BTU 154 CFM 2x1Ø 6 1325 BTU 37 CFM 7 23'-Ø" VENT OUT F 545 BTU 15 CFM HOOD FAN VENT OUT R 6 12'-Ø" 3459 BTU 97 CFM 4'x3'-6" 4x1Ø 4'x4' 13'-Ø" 3'-Ø" 8x24 9 7 11'-Ø" 26'-Ø" 2x1Ø 7 4324 BTU 4x12 121 CFM 6 2740 BTU 77 CFM 2083 BTU 58 CFM 4x1Ø 4'x4' 11'-Ø" 2'-6" 3655 BTU 102 CFM 4x12 7 6 6x5 4x1Ø 4'x4' 1Ø'-6" 7'-Ø" 24'-Ø" 11'-Ø" 18'-Ø" TOTAL HEAT LOSS 23,885 BTU 675 CFM 42'-Ø" 26'- Ø" 16/14 FURNACE 1Ø'-Ø" 22 x 30 CRAWL ACCESS 14/12 8" 6" HOUSE ABOVE U P 24'-Ø" GARAGE 7'- Ø" 9'- Ø" 12" BASEMENT FURNACE HEATING PLAN Problem 21–3 Using the residential air-to-air heat exchanger ducting engineering sketch of a basement floor plan provided with this problem, do the following: 1. Draw a formal single-line air-to-air heat exchanger floor plan layout at a scale of 1/4" = 1'–0". 2. Approximate the location of undimensioned fea- tures such as doors. 3. Use line thicknesses as described in this chapter. 522 Architectural Drafting and Design Problem 21–4 Using the plan that you have been drawing from Chapter 18, design and draw your own simplified HVAC plan. 5. Ceiling height: 8'–0" Problem 21–5 Using the plan that you have been drawing from Chapter 18, design and draw your own double-line HVAC plan. 7. Frame wall insulation: R-19 + 1/2" polystyrene Problem 21–6 Using the plan that you have been drawing from Chapter 18, design and draw your own double-line air-to-air heat exchanger plan. Problem 21–7 Prepare heat loss and gain calculations for the plan that you have been drawing from Chapter 18, unless otherwise specified by your instructor. Use the residential heating data sheets and the residential cooling data sheets found on the Student CD. Complete the data sheets according to the method used in this chapter to solve for the total winter heat loss and summer heat gain. Use the following criteria unless otherwise specified by your instructor: 1. Outdoor temperature: As recommended for your area. You need to do some research to determine this value. 2. Indoor temperature: 70°F (21°C) 3. Double-glass windows and glass doors 4. Urethane insulated metal exterior doors, weather- stripped 6. Ceiling insulation: Confirm with your local building department. 8. Floor insulation over unconditioned space: Confirm with your local building department. 9. Duct insulation requirements: Confirm with your local building department or a professional HVAC contractor. 10. Masonry above and below grade: As required in your selected plan. 11. Basement floor or concrete slab construction: As required for your selected plan. Verify use with your instructor. 12. Assume that the entry foyer door faces south to establish window orientation. 13. Assume glass with an inside shade. 14. Number of occupants (optional): Select the family size you desire or count the bedrooms and add one. For example, a three-bedroom home plus one equals four people. 15. Latent load conditions: Use typical for your local area. Select wet, medium, medium dry, or dry as appropriate. You need to do some research to determine these values, or consult with your instructor. Chapter 21: Heating, Ventilating, and Air-Conditioning 523 Problem 21–8 Given the following: measured the given engineer’s sketch at 1/16" = 1'–0" (1:200 metric). Now you convert the established dimensions to a formal drawing at 1/4" = 1'–0" (1:50 metric). Approximate the location of the HVAC duct runs and equipment in proportion to the presentation on the sketch. 1. HVAC floor plan engineering layout at approximately 1/16" = 1'–0" (1:200 metric). The engineer’s layout is rough, so round off dimensions to the nearest convenient units. For example, if the dimension you scale reads 24'–3" (7391 mm), round off to 24'–0" (7300 mm). The floor plan does not require dimensioning; therefore, the representation is more important than the specific dimensions. 2. Prepare correlated schedules in the space available. Set up the schedules in a manner similar to the examples below. 2. Related schedules. 3. Make a detail drawing of the exhaust hood, either scaled or unscaled. Make the detail large enough to clearly show the features. 3. Engineer’s sketch for exhaust hood. Do the following: 1. Make a formal double-line HVAC floor plan layout at a scale of 1/4" = 1'–0" (1:50 metric). Note: You o 1Ø" TANGENT 36" 8" 36" (o 1Ø") 8" 24" 1Ø" EXHAUST HOOD DETAIL 18/12 RETURN DUCT DOWN IN CORNER 22 x 12 C-10 230 CFM 16 x 12 S-1 450 CFM C-12 40 CFM 2'-6" 36 x 36 EXHAUST HOOD OVER SOLVENT TANK SEE DETAIL 12 x 12 C-14 300 CFM INTERIOR WALLS 5" THK 20 x 12 o 1Ø" C-13 45 CFM 2'-6" 3'-Ø" 18 x 12 E-5 1000 CFM 3'-Ø" FROM EXIST SYSTEM 4'-Ø" 8x6 C-11 185 CFM o 1Ø" EXHAUST DUCT UP TO REF-1 S-2 450 CFM 1Ø x 8 IN JOIST SPACE PROPOSED ADDITION HVAC PLAN o 9" 8 x 1Ø DH EXT WALLS 8" THK This page intentionally left blank