P.O. Box 60080 • 16555 East Gale Ave. City of Industry, California 91716-0080 626/968-5666 • FAX 626/330-3861 LTV57 LTV58 LTV757 LTV758 LIGHTVAULT® - LTV Lens Reflector Installation Instructions INSTRUCTIONS PERTAINING TO A RISK OF FIRE OR INJURY TO PERSONS IMPORTANT SAFETY INSTRUCTIONS! WARNING: Fixtures must be grounded in accordance with local codes or the National Electrical Code. ! Failure to do so may result in serious personal injury. All work should be done by a qualified electrician. ! SAFETY WARNING: Lighted lamp is HOT! Do not touch lens, guard, or enclosure. Do not operate luminaire with missing or damaged lens. MAINTENANCE: For optimum performance a regularly scheduled maintenance program should be followed. See page 3 for furthur maintenance instructions. KEEP THIS SHEET FOR FUTURE REFERENCE. Tools Required: J" Hex Socket Wrench Philips Screwdriver F" Hex Socket Wrench Silicone Grease K" Open End Wrench IMPORTANT: Condensation inside the fixture is a common occurrence due to the expanding and condensing of the trapped air inside the fixture as it is cycled on and off. When the lamp is energized during the evening hours, moisture on the inside of lens will burn off as fixture heats up. It will reappear after power is shut off and the inside air condenses during cooling. A large majority of this moisture can be avoided by following the installation guide lines as described in the housing installation instructions. Always relamp fixture during low humidity periods. Before closing fixture, remove desiccant from zip lock bag and place in reflector compartment. Energize the lamp for approximately five (5) minutes to dry air inside fixture. Install lens and lens frame as described below. LENS FRAME / REFLECTOR INSTALLATION: ! Make certain electrical supply is OFF before starting fixture installation. 1. Remove debris shield from housing & discard. (Shield is aluminum, please recycle.) Revised 7/16/10 ECN 100715008 2. Place dessicant package inside housing before connecting quickdisconnect. Status 6 3. Connect housing quick-disconnect to reflector assembly quickdisconnect. Part No. 95642 LIGHTVAULT® - LTV Lens Reflector LTV57/58 & LTV757/758 Installation Instructions LENS FRAME / REFLECTOR INSTALLATION INSTRUCTIONS cont'd. Note: Make sure gasket and gasket surface is clean and dry. Make certain no dirt has fallen into screw holes. Any foreign objects trapped in the gasket areas will create potential points of entry for ground water. 4. Grease threads before installing eyeball onto housing. 5. Install eyeball assembly onto housing (making sure eyeball will be facing desired position), and tighten opposing screws progressively and evenly until tight. Note: Eyeball will mount in 8 directions @ 45° increments. 6. Remove eyeball frame, lens and gasket. 3 1 4 7. Install lamp of type and wattage shown on fixture label. 2 8. Note: After installing lamp, let fixture warm up for 5 minutes before completely closing. Install eyeball-lens frame, lens and gasket making sure surface is clean and dry. Coat screws with silicone grease and tighten opposing screws progressively and evenly until tight. Any foreign object trapped in gasket will create potential points of entry for ground water. Page 2 Kim Lighting • 16555 E. Gale Ave. • P.O. Box 60080 • City of Industry, CA 91716-0080 • 626/968-5666 • FAX 626/330-3861 LIGHTVAULT® - LTV Lens Reflector LTV57/58 & LTV757/758 Installation Instructions LAMP / MAINTENANCE INSTRUCTIONS: ! Make certain electrical supply is OFF before starting lamp installation. 1. To replace lamp remove eyeball lens frame & gasket with lens. 3. NOTE: After installing lamp let fixture warm up for 5 minutes before completely closing. 4. Before closing fixture, clean lens and gasket inside and out. Be sure gasket and gasket surface is dry. Make sure no dirt has fallen into screw holes. Any foreign object trapped in the gasket will create potential points of entry for ground water. 2. Replace lamp of type and wattage as shown on fixture label. Coat screws with silicone grease and tighten opposing screws progressively and evenly until tight. WARNING: This H.I.D. / Fluorescent fixture utilizes a lamp that may contain mercury. For information on disposal of lamp, go to website: www.lamprecycle.org MAINTENANCE: ▼ A regularly scheduled maintenance program must be established to keep fixtures clean. Dried leaves and paper can burn if allowed to accumulate on high temperature lenses. A buildup of dirt and other material on the lens may cause excessive temperatures within the fixture. ▼ High temperature lenses can burn feet, hand or objects inadvertently placed on top of fixtures. ▼ Clean lens gasket and frame inside and out. Before closing fixture, be sure gasket and gasket surfaces are clean and dry. Make sure no dirt has fallen into screw holes. ▼ Install lens gasket and lens frame. Coat screws with silicone grease and tighten progressively and evenly until tight. Page 3 Kim Lighting • 16555 E. Gale Ave. • P.O. Box 60080 • City of Industry, CA 91716-0080 • 626/968-5666 • FAX 626/330-3861 LIGHTVAULT® - LTV Lens Reflector LTV57/58 & LTV757/758 Installation Instructions MAINTENANCE OF VISIBLE CONDENSATION ON LENSES: ▼ Never install or maintain fixtures in the rain, or on days with very high relative humidity (over 80%). ▼ After insuring that all water and visible moisture has been dried out of the fixture, and before sealing the fixture: 1. Install the lens ring and hand tighten all fasteners. 2. Start the fixture and allow it to reach operating temperature (30 minutes or longer). 3. With the fixture still operating, loosen all lens ring fasteners and lift the lens ring slightly (no more than A"), leaving it propped open and "breathing" for roughly 10 minutes with the lamp operating. This will exhale the moist air trapped inside the fixture housing. 4. With the fixture still operating (illuminated) and hot, place the lens in its closed position and completely tighten all fasteners. This process will evaporate a great deal of the atmospheric moisture from the interior of the fixture, and will reduce visible condensation to a minumum. In order to maintain this, this procedure must be repeated any time the luminaire is opened for maintenance. It is highly recommended that an installer wear gloves to protect from burns caused by hot lens surfaces. ▼ Should water be found inside of the fixture that has entered through the conduit system, it is essential that the conduit system be cleaned, dried-out and resealed before the fixture is re-sealed. ▼ Every effort must be made to insure the fixture interiors remain completely dry during installation. The debris shields provided with the fixtures are not water tight. If flooding is anticipated during the installation phase, extra effort must be made to isolate the fixtures from water intrusion, or they must be sealed off with plastic sheet and tape to prevent water entry. ▼ Should the appearance of condensation increase in density or size of droplets, it is likely that water is entering the fixture. Inspect all gaskets, conduit entries, and interior covers. Once the leak has been detected and repaired, repeat the sealing process described (#3 page 3). How may we serve you better? Please let us know. Visit our website at: www.kimlighting.com Your concerns are important to us. Page 4 KIM LIGHTING LIMITED WARRANTY When installed in accordance with Kim Installation Instructions and accepted trade practices, the following shall apply: General Product Limited Warranty Coverage All material and component parts used in the manufacture of Kim Products, are warranted to be free from defects of material and/or workmanship for a period of 1 year from date of sale, with the following exceptions: Auxiliary Equipment All auxiliary equipment (such as lamps, ballast, and transformers) provided by and/or included in Kim Products shall carry the component manufacturer's warranty. Copper, Bronze and Brass Landscape Components Copper and Bronze Landscape fixture components shall be warranted against defects of material and/or workmanship, and failure due to corrosion, for a period of 25 years from date of sale. Kim Lighting's brass components are constructed from several brass parts that are manufactured by various methods at various times. Since brass naturally deepens in color as it ages through the normal oxidation process, these parts may exhibit subtle differences in coloration when the product is new. This is normal and expected. These color differences will be eliminated shortly after installation through the normal brass oxidation process. Composite In-Grade Components Composite In-Grade fixture components installed below grade, shall be warranted against defects of material and/or workmanship, and failure due to corrosion, for a period of 7 years from date of sale. Aluminum Landscape Components Aluminum Landscape fixture components not in direct contact with soil, shall be warranted against defects of material and/or workmanship for a period of 3 years from date of sale. Aluminum fixture components in direct contact with soil shall be warranted from defects of material and failure from corrosion for a period of 1 year from date of sale. Stainless Steel Components Stainless steel landscape components (Lens Rings) installed in the outdoor environment shall show signs of oxidation after 5 to 6 years of install and is dependent on the application and its environment. A proper maintenance and cleaning program will extend the beauty of the stainless steel. Limit of Liability and General Conditions Only products which are installed, used and maintained in accordance with applicable Kim instructions, specifications and accepted trade practices, are covered by the Kim Warranty. During the warranty period, with proof of purchase, Kim will repair or replace with the same or similar product, at Kim's option, without charge. Labor costs are the owner's responsibility and are excluded from this warranty. This warranty is void if the product is modified, tampered with, misapplied, poorly installed, improperly maintained, or subjected to abnormal conditions. Repair or replacement as provided under this warranty is the exclusive remedy of the purchaser. This warranty is in lieu of all other warranties, expressed or implied, including any implied warranty of fitness for a particular application. Kim Lighting shall not be liable to the purchaser for indirect or consequential damages. Kim Lighting • 16555 E. Gale Ave. • P.O. Box 60080 • City of Industry, CA 91716-0080 • 626/968-5666 • FAX 626/330-3861