Hengdian Group DMEGC Magnetics Co., Ltd. Resistance to ammonia Solar module DM250-M125-96 DLG Test Report 6074 F Evaluation – short version Test results (comparison before/after ammonia climatic stress) Assessment* Power conservation No power degradation Manufacturer Hengdian Group DMEGC Magnetics Co., Ltd. · DMEGC Solar Energy Hengdian Industrial Area, Dongyang Zhejiang Province · China solar@dmegc.com.cn www.dmegcsolar.com Applicant F.EE Solar- und Energietechnik GmbH In der Seugn 10 92431 Neunburg v. Wald · Germany contact@fee.de · www.fee.de ++ Visual inspection Minor abnormalities were noted, but no damage Dielectric withstand test and wet leakage current test Despite a slight drop in the dielectric withstand a normal or high level will be maintained n.e. Evaluation scale The following evaluation scale is applied in the DLG FokusTest "Ammonia resistance": Evaluation Test result: Power conservation Test result: Visual inspection ++ + ≤ -2 % no alterations > -2.0 % to≤ -3.5 % very minor abnormalities > -3.5 % to≤ -5.0 % minor abnormalities The DLG-FokusTest "Ammonia resistance" is considered passed if the insulation requirements are fulfilled and the test criteria "power conservation" and "visual inspection" are evaluated at least "standard". DLG e.V. Test Center Technology and Farm Inputs * Evaluation range: + + / + // – / – – ( = standard / n.e. = no evaluation) DLG Test Report 6074 F Page 1 of 4 Main technical data (according to the manufacturer) Construction Solar module (photovoltaic module) consisting of mono crystalline silicon solar cells (c-Si) comprising: – 96 cells made of c-Si (125 mm x 125 mm, 8 x 12), – embedding material EVA (ethylene vinyl acetate) – 3.2 mm glass cover panel – foil rear side – 45 mm frame made of an anodized aluminum alloy Connection Junction box 1 junction box with 4 bypass diodes Connectors MC4-compatible Connection line Section 4 mm², length 2 x 900 mm Electrical module data (type: DM250-M125-96) Rated power, PMPP 250 Wp Rated current, IMPP 5.05 A Rated voltage, UMPP 49.5 V Short-circuit current, ISC 5.51 A No-load voltage, UOC 59.8 V System voltage, U 1000 V Module efficiency 14.92 % Power tolerance under STC 0 % to +3 % Temperature coefficients TK PMPP = -0.45 %/K TK ISC = +0.05 %/K TK UOC = -0.35 %/% Series Fuse 15 A Dimensions and weight Length / Width / Height 1590 mm / 1064 mm / 45 mm Weight 20 kg Explanation of abbreviations –Current (I) and voltage (U) assume different values between zero and a maximum, depending on the load (short-circuit current at U=0 and no-load voltage at I=0). Thus, a strong current, for example, causes voltage to drop and vice versa. The greatest output is produced only at one operating point, the maximum power point (MPP). -For the purpose of comparability, PV-module parameters (PMPP, UMPP and IMPP) are determined under the following standard test conditions (STC) according to IEC 60904: cell temperature: 25 °C, irradiation intensity: 1000 W/m² and a defined light spectrum (class A sun simulator) with an AirMass of AM=1.5. DLG Test Report 6074 F Page 2 of 4 Test results Power conservation 2,0 1,0 Change in power [%] The PV module type "DM250M125-96" passed the DLG FokusTest "Ammonia resistance". Based on this result, one can ­assume that this module type is ­resistant to ­animal house air con­taining ammonia and that the aging process to be expected under ­normal circumstances is not acce­lerated. Visual inspection During visual inspection, no damage or noticeable alterations were found before or after the climate test. After the climatic test in the ammonia gas chamber, minimal residues on the front and back side were visible. On the frame, the residues were slightly increased. At the junction box, slight residues could be identified inside and outside. -1,0 -2,0 -3,0 Module No. 1 Module No. 2 -4,0 maximum permissible change in power during the DLG Ammonia Test -5,0 The results of power measurement before and after the climate test are compiled in Table 1 and Figure 2. No drop in performance was ascertained (DLG evaluation: ++). Annotations The measured power values are relative values and not absolute values. This is due to the fact that the flasher used for the measurement (type: cetisPV-XF2M AM 1.5 Class A sun simulator) was not calibrated with the same cell material as the tested units. For type approval according to DIN EN 61215, the power decrease may not exceed 5 % (this only applies for (STC) standard test conditions). 0 -6,0 1000 800 200 Irradiation [W/m²] Figure 2: Performance after the climate change test under ammonia atmosphere The connectors showed superficial changes during the course of the ammonia exposure. The rear-side foil and the type plate were slightly discolored after the ammonia test. Altogether, these alterations are considered to be minimal. Dielectric withstand test During the dielectric withstand test, the requirements (no breakdown, no surface rupture, dielectric withstand at least 40 MΩm²) were fulfilled. In the new condition, withstand levels of more than 1692 MΩm² were measured. After the climate test the dielectric withstand had dropped slightly by up to 13 % compared to the initial ­values. The withstand values changed to 1506 MΩm² (Module 1) and from 1477 to MΩm² (Module 2). For a solar module, the average dielectric withstand after the ammonia test is at a high level (range: >1000 MΩm² to 1500 MΩm²) *. Wet leakage current test The required dielectric withstand of at least 40 MΩm² was attained. In the new condition, withstand levels of approx. 164 MΩm² were measured. After the climate test the dielectric withstand had dropped slightly compared to the initial values. The withstand values changed from 167 MΩm² to 150 MΩm² and from 161 MΩm² to 142 MΩm². Thus, dielectric withstand at the wet leakage current test is at a normal level after the ammonia test (value range: >100 MΩm² to 150 MΩm²)*. * DLG evaluation standard “dielectric withstand” in the DLG Test “Resistance to ammonia for PV modules” Table 1: Power conservation Module No. Parameter 1000 W/m² before after 1 Power in MPP [Wp] 254.9 Change in power [%] 2 Power in MPP [Wp] Change in power [%] 254.9 Irradiation intensity 800 W/m² before after 205.0 0.0 254.5 205.3 200 W/m² before after 49.6 0.2 256.0 +0.6 DLG Test Report 6074 F 204.8 +0.7 206.0 +0.6 50.0 47.4 50.2 +0.8 Page 3 of 4 Test conditions and performance of the test The DLG FokusTest "Ammonia resistance" was carried out as a laboratory test according to the patented "DLG test standard for solar modules in agricultural use". This laboratory test is intended to determine the ability of the PV module to withstand the effects of animalstable air over a usage period of at least 20 years. The test was carried out in a gassing chamber under the following climate conditions: Duration of test Air temperature Rel. atmospheric humidity Ammonia concentration 1500 70 70 750 h °C % ppm For the evaluation of ammonia ­resistance, each module was subjected to visual inspection (10.1*), a dielectric withstand test (10.3*), a wet leakage current test (10.15*) as well as an output measurement (10.2*) before and after the climate test. The type “DM250-M125-96” from the module series “DM250M125-96“ was registered for the test. In order to determine the capacity under weaker irradiation conditions, measurements at irradiation inten­ sities of 800 and 200 W/m² (irradiation intensity comparable to cloudy weather) were carried out in addition to the STC setting (1,000 W/m², irradiation intensity comparable to sunshine). A reference module with an iden­tical design (serial number: DM2111111120196) was available for the visual inspection after the climate test. The two modules used for the test had the following serial numbers: DM2111111120185 (No. 1), DM2111111120191 (No. 2). *Test step according to DIN EN 61215:2005 "Crystalline silicon terrestrial photovoltaic (PV) modules: design qualification and type approval" Test The FokusTest included a climate exposure test under laboratory conditions. The DLG test label applies for the power categories 220Wp to 260Wp of the same module type series. Based an the available results, the PV-module type "DM250-M125-96" fulfills the requirements with regard to the test criterion "ammonia resistance" (evaluation "" or better) for the awarding of the DLG-FokusTest label. Other criteria were not tested. Realization of the test Project director Dipl.-Ing. (FH) S. Schwick, M.Sc. Technology, safety, quality Dipl.-Ing. W. Gramatte DLG e.V. – Test Center Technology and Farm Inputs, Max-Eyth-Weg 1, D-64823 Gross-Umstadt ENTAM – European Network for Testing of Agricultural Machines, is the association of European test centres. ENTAM’s objective is the Europe-wide distribution of test results for farmers, agricultural equipment dealers, and producers. More information about the Network is available at www.entam.com or by writing to ENTAM at the email address: info@entam.com 11-752 May 2012 © DLG DLG e.V. – Test Center Technology and Farm Inputs Max-Eyth-Weg 1, D-64823 Gross-Umstadt, Telephone: 069 247 88-600, Fax: 069 247 88-690, E-mail: Tech@DLG.org, Internet: www.DLG.org Download of all DLG test reports free of charge at: www.DLG.org/testsagriculture.html! DLG Test Report 6074 F Page 4 of 4