PER01-060332 DoorOpener ENG 30.06.2006 13:08 Uhr Seite 1 Systematic Lubrication The World of Automatic Lubrication PER01-060332 DoorOpener ENG 30.06.2006 13:08 Uhr Seite 2 Make use of new perspectives in lubrication technology Every 19 seconds, somewhere in the world a perma product is installed or exchanged. Preventive maintenance utilizing automated systems is the way of the future – for safe, effective and long-term cost-saving turn to perma automatic lubrication systems. You will get the best technical solution for every lubrication point and gain more time for other important tasks. on 40 milli s system Over ication ! r b lu a perm ce 1964 sold sin PER01-060332 DoorOpener ENG 30.06.2006 13:08 Uhr Seite 3 New Perspectives Reduced maintenance time, lower costs, increased safety These are your benefits from perma lubrication systems: > permanent, easy to maintain, long-term lubrication of highest quality > long-term cost reduction through higher operating efficiency > significantly improved job safety by reducing manual work demands > largest product range of single- and multi-point lubrication systems from the global leader > superior technical support and advice from a competent partner 1 2 lubricate me! 3 24h 90% up to 24 months 4 ! PER01-060332 DoorOpener ENG 30.06.2006 13:08 Uhr Seite 4 Industries all over the world rely on automatic lubrication systems from perma perma manufactures and supplies singleand multi-point lubrication systems for all types of applications. Today, perma products are used in all industries world wide; including the mining, steel, power generation, machine building, automotive, food, plastic and chemical industries. PER01-060332 DoorOpener ENG 30.06.2006 13:08 Uhr Seite 5 Industries Solutions for every industry Industry sector examples: AUTOMOTIVE POWER PLANTS STEEL MINING most advanced safe dynamic rugged integrated high-end solutions with extended re-lubrication intervals through optimal lubrication intervals to withstand even the toughest conditions flexible clean reliable powerful for every production step and free from contamination 24 h around the clock (365 days/year) for smooth, trouble-free operation long-lasting heavy-duty resistant due to continuous longterm lubrication even at high temperatures against dust, dirt and weather (Ex-proof), UL certified units available individual for every application and operation PER01-060332 DoorOpener ENG 30.06.2006 13:08 Uhr Seite 6 Reliability, cleanliness and maximum productivity, even under extreme conditions The smallest malfunction, even if it only affects one component of production equipment, can cause machine breakdowns that result in high repair costs. Production downtimes, caused by incorrect lubrication, can be avoided with automatic lubrication systems from perma – in applications such as electric motors, pumps, fans, compressors, conveyor systems and others. PER01-060332 DoorOpener ENG 30.06.2006 13:08 Uhr Seite 7 Applications Ideal lubrication for machines and equipment To extend the service life of your equipment: MACHINE COMPONENTS (roller- and sliding bearings, sliding guides, chains) E-MOTORS, PUMPS, COMPRESSORS CONVEYOR SYSTEMS permanent supply easy to maintain improved job safety of the right lubricant at the right time continuous supply of high quality lubricants to bearings through permanent lubrication and less manual labor improved industrial safety precise lubrication through safe lubrication of hard to reach and difficult to access points even under extreme conditions improved equipment availability without corrective maintenance interruptions effective protection against corrosion and wear caused by contamination perfect solution for machine components through quality preventive maintenance programs trouble-free operation PER01-060332 DoorOpener ENG 30.06.2006 13:08 Uhr Seite 8 Single- and multi-point lubrication systems from perma are setting standards in lubrication technology Extensive research and ongoing new developments make perma the global leader of single- and multi-point lubrication systems. We are constantly developing new solutions and products for all types of applications. Whether you are looking for a low-priced approved method, or an innovative hightech product, you will find it in the world's most extensive product portfolio of automatic lubrication systems from perma. PER01-060332 DoorOpener ENG 30.06.2006 13:08 Uhr Seite 9 Products From low-cost to high-tech: Products that meet every challenge Here are some of the technical solutions that perma lubrication systems offer you: > from simple low-cost units to technically superior systems FUTURA electrochemical lubrication system > programmable discharge periods from 1 day to 24 months > from single- and multi-point lubrication systems to systems that supply up to 600 lubrication points > different cartridge sizes – from 60cc to 500cc > all types of lubricants – from multi-purpose to specialty > from self-contained systems to PLC-controlled systems PRO MP-6 perma lubrication systems are certified according to: electromechanical multi-point lubrication system PER01-060332 DoorOpener ENG 30.06.2006 13:08 Uhr Seite 10 * Economical – perma reduces costs by up to 25% > continuous production and planned maintenance intervals Calculation of 1 year / 100 lubrication points costs > minimizes production downtimes 25% > consistently high quality of lubricant > continuous and efficient long-term lubrication 1 manual lubrication years perma lubrication ** Safety – perma reduces the risk of accidents by up to 90% > reduction of work place hazards > reduction of extensive manual lubrication runs > reduction of work in difficult to access places due to extended preventive maintenance schedules * internal calculation (material cost and time) ** internal calculation for maintenance runs (reduction of maintenance runs) PER01-060332 DoorOpener ENG 30.06.2006 13:08 Uhr Seite 11 > high-precision lubrication, 24 hours, every day > dependable, clean and precise lubrication with automatic lubrication systems from perma > continually fresh lubricant at the lubrication point > increased machine availability through automatic lubrication Comparison: Manual / Automatic Lubrication Causes of roller bearing failures *** Over-lubrication! Solid contamination Other failure causes 20% Optimum 20% Liquid 5% contamination 15% Insufficient lubricant amount 20% 20% Time axis Aged lubricant Unsuitable lubricant Insufficient lubrication Manual lubrication perma lubrication *** Source: Roller bearing industry 55 % of roller bearing failures could be prevented with perma lubrication systems! Success Factors Technical aspects – perma can prevent 55% of all roller bearing failures PER01-060332 DoorOpener ENG 30.06.2006 13:08 Uhr Seite 12 > If you are interested in our products please order our detailed catalog or visit our website: www.perma-tec.com