DUCTILE IRON RECTANGULAR COVERS GENERAL INFORMATION APPLICATIONS One-part square or rectangular cover and frame units are suitable for use over shaft, pit or access openings such as: • Sewers • Stormwater drains • Pressure pipelines • Cables • Septic tanks • Vanes and metering Two-part and three-part rectangular cover and frame units are designed for openings where the length is substantially larger than the width. Typical applications include: • Cable jointing pits • Interceptor trap pits • Any shallow pit where a large working area is required STANDARD REGULAR COVER UNIT FEATURES DOUBLE Direction of removal BOLT JOINTS RIBBED PLATE COVER (RECESSED RIB DESIGN BOLT-DOWN SECURITY PROVISION RIBBED PLATE COVER (FULL DEPTH RIB DESIGN) LIFTING SIDE WITH DRAWCUT SEATING SINGLE BOLT JOINTS Stability Under Load • All GATIC cover and frame seating surfaces are • • Undercut seating surface design on one side of unit prevents movement of cover under load. Frame bar design ensures stable, permanent keying of frame in surrounding concrete. High Seating Capability • All bolted frame joints are sealed to minimise passage of water through the joints. • With application of GATIC sealing compound, the UNDERCUT SEATING END CELLULAR BAR FRAME IN FOUR SECTIONS NON-SKID SURFACE 301C - Rectangular Concrete Unfilled Unit Strength and Durability • Made from ductile Iron 500-7 to AS1831 standard for superior strength to weight ratio. • concrete to AS3996 standard. Direction of removal T-BAR FRAME IN FOUR SECTIONS 301S - Rectangular Solid Top Unit Economical Design and Choice of Loading Capacities • Ribbed cover design gives maximum strength for minimum weight of material. • GATICs range of covers give a choice of load capacities to enable accurate selection to closely suit particular loading requirements. This avoids higher cost of excessive design load. Easy, Safe Operation • Lifting keyholes are designed to suit GATIC’s range of lifting keys and devices. • Keyholes designed to ensure that keys cannot rotate and disengage accidentally. • • Comformance with AS3996. Cover to Frame Matching and Orientation • Covers and frames are manufactured in accurate matching assemblies. The cover of one unit will not between cover and frame. • A cover seats properly in its frame in one orientation only. PRODUCT CODE SPECIFICATION GM301S76D CLASS RATING D 210kN + AS3996 C.O. LENGTH 610mm C.O. WIDTH 762mm PRODUCT TYPE 301S - CAST IRON RECTANGULAR COVER SOLID TOP (1PART) 301C - CAST IRON RECTANGULAR COVER CONCRETE INFILLED (1 PART) 302C - CAST IRON RECTANGULAR COVER CONCRETE INFILLED (2 PARTS) 303C - CAST IRON RECTANGULAR COVER CONCRETE INFILLED (3 PARTS) page : 12 Product Catalogue | Access Covers, Grates & Accessories DUCTILE IRON RECTANGULAR COVERS MODIFICATIONS MODIFICATION OPTIONS Increased Versatility For Standard Units give standard GATIC units the ability to meet special needs functional requirements. GATIC is committed to meet your • • • • • • Edge Strip Trim - brass or stainless steel Locks for security. Insert Inspection Covers and Vents. Special Paintwork and Finishes. Concrete Encasement. Shimmed Covers EDGE STRIP TRIMS Edge strips are designed for enhancing the appearance of GATIC units installed in floors or other areas having a high quality finish, e.g., ceramic or lino tiles, terrazzo, parquetry. Edge strips are available in brass and stainless steel in a range of projecting heights to match different types and depths of surface finish. 3mm thick frame edge strip Edge strip projection height Keyhole extension Surface finishing material Keyhole extensions made from material matching the edge strips are fitted to covers to provide access to keyholes below the finished surface. Cover Frame Recommended for use with Class B units only. Specifying Edge strip option: GM301C76DBE13 Product code Projection Height (mm): 13 25 38 50 63 Edge Strip Modification Material: B - Brass S - Stainless steel SECURITY BOLT-DOWN Security bolt-down is designed to withstand in-service loading as specfied Stainless steel socket head bolt (Security fastener and tamper proof bolt optional) Non corrosive fasteners Bolt provision can be stainless steel, security fasteners or tamper proof fasteners Cover Specifying bolt-down option: Frame Standard Configuration Class B + D 2 x 10mm S/S Bolt Class G 2 x 12mm S/S Bolt INSERT INSPECTION COVERS - MADE TO ORDER GATIC covers can be supplied with small circular insert covers of 152mm, 229mm or 305mm frame opening diameter. Y C.O. Length ‘L’ For applications where an underground installation requires frequent inspection and where full access cover is infrequently required. Typical applications are over petrol tanks, sewerage pumping stations, septic tanks, valve pits and over grease and oil interceptor traps. Load rating will need to be recalculated, depending on location of inspection cover. Direction of removal X Frame Opening C.O. Width ‘W’ NOTE: When specifying an insert cover which is not centrally located, a sketch showing the locating dimensions ‘X’ and ‘Y’, and insert cover diameter must be provided. This information must also be provided when the insert cover forms part of a multipart cover. NOTE: Product Catalogue | Access Covers, Grates & Accessories page : 13 DUCTILE IRON RECTANGULAR COVERS DUCTILE IRON RECTANGULAR COVERS COMMON COVER DIMENSIONS C/O L WIDTH x LENGTH A A W CLASS B W L CLASS D D Df Dc L D Df Dc 305 x 305 508 504 89 72 72 457 x 457 661 656 89 72 72 Dc Df W L D Df Dc 457 x 610 608 713 48 38 38 661 809 89 72 72 690 673 152 87 110 610 x 457 761 560 48 38 38 813 656 89 72 72 840 673 152 87 110 610 x 610 761 713 48 38 38 813 809 89 72 72 840 826 152 87 110 610 x 762 761 865 48 38 38 813 961 89 72 72 840 840 152 87 120 610 x 914 813 1113 89 72 72 762 x 457 968 656 89 72 72 990 673 152 87 120 809 89 72 72 990 826 152 87 120 990 978 152 87 130 762 x 610 914 713 48 38 38 968 762 x 762 914 865 48 38 38 968 961 89 72 72 968 1113 89 72 72 762 x 914 D CLASS G W 914 x 457 1066 560 48 38 48 1118 656 89 72 90 1142 673 152 87 130 914 x 610 1066 713 48 38 48 1118 809 89 72 90 1142 826 152 87 130 914 x 762 1066 865 48 38 48 1118 961 89 72 90 1142 978 152 87 130 914 x 914 1066 1017 48 38 48 1118 1113 89 72 90 1142 1130 152 87 130 SE CTION A-A L C/O A A CLASS B CLASS D WIDTH x LENGTH W L D Df Dc W 457 x 457 610 560 48 38 38 661 457 x 610 610 713 48 38 38 661 Df Dc 656 89 72 72 809 89 72 72 610 x 457 761 560 48 38 38 813 656 89 72 80 761 713 48 38 55 813 809 89 72 80 610 x 762 761 865 48 38 55 813 961 89 72 80 762 x 457 914 560 48 38 55 968 656 89 72 90 762 x 610 914 713 48 38 55 968 809 89 72 90 762 x 762 914 865 48 38 60 968 961 89 72 90 914 x 457 1066 560 48 38 60 1118 656 89 72 90 914 x 610 1066 713 48 38 60 1118 809 89 72 90 914 x 914 1066 1017 48 38 65 1118 1113 89 72 90 DF Dc SECTION A-A page : 14 D 610 x 610 W D L Product Catalogue | Access Covers, Grates & Accessories DUCTILE IRON RECTANGULAR COVERS 301T, 301H: Cover Rectangular/Square (1 part) Stop Tap Box, Hose Tap Box Y X X Y Overall Height 'H' Code C.O. Width 'W' Clear Opening (mm) AS 3996 Class Rating Functional Dimension (mm) Overall Width WxL Cover Height A B H GM710 152 x 254 B 218 360 102 GM712 102 x 102 B 162 162 73 Overall Width 'A' SECTION X-X Overall Length C.O. Length 'L' Overall Length 'B' SECTION Y-Y 301S: Cover Rectangular/Square (1 part) Solid Top Y Code Clear Opening (mm) AS 3996 Class Rating Frame Length 'B' WxL X X Y Frame Width 'A' Frame Height 'E' Cover Width 'C' Cover Height 'G' Seating Depth 'F' Functional Dimension (mm) A B C D E F G GM301S44B 457 x 457 B 610 560 505 500 48 38 38 GM301S46B 457 x 610 B 610 713 505 653 48 38 38 38 GM301S64B 610 x 457 B 761 560 658 500 48 38 GM301S66B 610 x 610 B 761 713 658 653 48 38 55 GM301S67B 610 x 762 B 761 865 658 805 48 38 55 GM301S74B 762 x 457 B 914 560 810 500 48 38 55 GM301S76B 762 x 610 B 914 713 810 653 48 38 55 GM301S77B 762 x 762 B 914 865 810 805 48 38 60 GM301S94B 914 x 457 B 1066 560 962 500 48 38 60 GM301S96B 914 x 610 B 1066 713 962 653 48 38 60 GM301S99B 914 x 914 B 1066 1017 962 957 48 38 65 GM301S44D 457 x 457 D 661 656 537 527 89 72 72 GM301S46D 457 x 610 D 661 809 537 680 89 72 72 GM301S64D 610 x 457 D 813 656 690 527 89 72 72 GM301S66D 610 x 610 D 813 809 766 680 89 72 72 GM301S67D 610 x 762 D 813 961 690 832 89 72 72 C.O. Width 'W' GM301S74D 762 x 457 D 968 656 842 527 89 72 72 SECTION X-X GM301S76D 762 x 610 D 968 809 842 680 89 72 72 Cover Length 'D' C.O. Length 'L' GM301S77D 762 x 762 D 968 961 842 832 89 72 90 GM301S94D 914 x 457 D 1118 656 994 527 89 72 90 GM301S96D 914 x 610 D 1118 809 994 680 89 72 90 GM301S99D 914 x 914 D 1118 1113 994 984 89 72 90 SECTION Y-Y Product Catalogue | Access Covers, Grates & Accessories page : 15 DUCTILE IRON RECTANGULAR COVERS Y DUCTILE IRON RECTANGULAR COVERS Code Clear Opening (mm) Frame Length 'B' WxL X X AS 3996 Class Rating Functional Dimension (mm) A B C D E F G GM301C46B 457 x 610 B 610 713 505 653 48 38 38 GM301C64B 610 x 457 B 761 560 658 500 48 38 38 GM301C66B 610 x 610 B 761 713 658 653 48 38 38 GM301C67B 610 x 762 B 761 865 658 805 48 38 38 GM301C76B 762 x 610 B 914 713 810 653 48 38 38 GM301C77B 762 x 762 B 914 865 810 805 48 38 38 GM301C94B 914 x 457 B 1066 560 962 500 48 38 48 GM301C96B 914 x 610 B 1066 713 962 653 48 38 48 GM301C97B 914 x 762 B 1066 865 962 805 48 38 48 GM301C99B 914 x 914 B 1066 1017 962 957 48 38 48 Y Frame Width 'A' Cover Width 'C' Frame Height 'E' Seating Depth 'F' Cover Depth 'G' C.O. Width 'W' SECTION X-X Cover Length 'D' FW C.O. Length 'L' SECTION Y-Y Frame Width (FW) (mm) page : 16 GM301C33D 305 x 305 D 508 504 385 375 89 72 72 GM301C44D 457 x 457 D 661 656 537 527 89 72 72 GM301C46D 457 x 610 D 661 809 537 680 89 72 72 GM301C64D 610 x 457 D 813 656 690 527 89 72 72 GM301C66D 610 x 610 D 813 809 690 680 89 72 72 GM301C67D 610 x 762 D 813 961 690 832 89 72 72 GM301C69D 610 x 914 D 813 1113 690 984 89 72 72 GM301C74D 762 x 457 D 968 656 842 527 89 72 72 GM301C76D 762 x 610 D 968 809 842 680 89 72 72 72 GM301C77D 762 x 762 D 968 961 842 832 89 72 GM301C94D 914 x 457 D 1118 656 994 527 89 72 90 GM301C96D 914 x 610 D 1118 809 994 680 89 72 90 GM301C97D 914 x 762 D 1118 961 994 832 89 72 90 GM301C99D 914 x 914 D 1118 1113 994 984 89 72 90 GM301C44E 457 x 457 E 690 673 545 533 152 87 87 GM301C46E 457 x 610 E 690 826 545 686 152 87 87 GM301C66E 610 x 610 E 840 826 698 686 152 87 87 GM301C76E 762 x 610 E 990 826 850 686 152 87 87 GM301C77E 762 x 762 E 990 978 850 838 152 87 87 GM301C96E 914 x 610 E 1142 826 1002 686 152 87 87 110 Class B 76 Class D 105 GM301C44G 457 x 457 G 690 673 545 533 152 87 Class G 115 GM301C46G 457 x 610 G 690 826 545 686 152 87 110 GM301C64G 610 x 457 G 840 673 698 533 152 87 110 GM301C66G 610 x 610 G 840 826 698 686 152 87 110 GM301C67G 610 x 762 G 840 840 698 838 152 87 120 GM301C74G 762 x 457 G 990 673 850 533 152 87 120 GM301C76G 762 x 610 G 990 826 850 686 152 87 120 990 978 850 838 152 87 130 GM301C77G 762 x 762 G GM301C94G 914 x 457 G 1142 673 1002 533 152 87 130 GM301C96G 914 x 610 G 1142 826 1002 686 152 87 130 GM301C97G 914 x 762 G 1142 978 1002 838 152 87 130 GM301C99G 914 X 914 G 1142 1130 1002 990 152 87 130 Product Catalogue | Access Covers, Grates & Accessories DUCTILE IRON RECTANGULAR COVERS Y Code Clear Opening (mm) WxL Frame Length 'B' GM302C4595B X X Y Frame Width 'A' Frame Height 'E' Cover Width 'C' Cover Depth 'G' C.O. Width 'W' SECTION X-X Cover Length 'D' C.O. Length 'L' SECTION Y-Y Seating Depth 'F' 457 x 959 AS 3996 Class Rating Functional Dimension (mm) A B C D E F G B 609 1061 505 1003 48 38 38 GM302C4511B 457 x 984 B 609 1213 505 1155 48 38 38 GM302C4512B 457 x 990 B 609 1366 505 1308 48 38 38 GM302C6195B 610 x 959 B 762 1061 658 1003 48 38 38 GM302C6111B 610 x 1111 B 762 1213 658 1155 48 38 38 GM302C6112B 610 x 1264 B 762 1366 658 1308 48 38 38 GM302C6114B 610 x 1416 B 762 1518 658 1460 48 38 48 GM302C7115B 610 x 1568 B 762 1670 658 1612 48 38 48 GM302C7695B 762 x 959 B 914 1061 810 1003 48 38 38 GM302C7611B 762 x 1111 B 914 1213 810 1155 48 38 48 GM302C7612B 762 x 1264 B 914 1366 810 1308 48 38 38 GM302C7614B 762 x 1416 B 966 1645 841 1511 48 38 38 GM302C7615B 762 x 1568 B 914 1670 810 1612 48 38 38 GM302C9112B 914 x 1264 B 1066 1366 962 1308 48 38 48 GM302C9114B 914 x 1416 B 1066 1518 962 1460 48 38 48 GM302C9115B 914 x 1568 B 1066 1670 962 1612 48 38 48 GM302C4598D 457 x 984 D 661 1061 505 1003 89 72 72 GM302C4511D 457 x 1137 D 661 1341 536 1207 89 72 72 GM302C4512D 457 x 1289 D 661 1493 536 1359 89 72 72 GM302C6198D 610 x 984 D 814 1188 689 1054 89 72 72 GM302C6111D 610 x 1137 D 814 1341 689 1207 89 72 72 GM302C6112D 610 x 1289 D 814 1493 689 1359 89 72 72 72 GM302C6114D 610 x 1441 D 814 1645 689 1511 89 72 GM302C6115D 610 x 1594 D 814 1798 689 1664 89 72 72 GM302C7612D 762 x 1289 D 966 1493 841 1359 89 72 72 GM302C7614D 762 x 1441 D 966 1645 841 1511 89 72 72 GM302C7615D 762 x 1594 D 966 1798 841 1664 89 72 72 GM302C9198D 914 x 984 D 1118 1188 993 1054 89 72 90 GM302C9112D 914 x 1289 D 1118 1493 993 1359 89 72 90 GM302C1298D 1219 x 985 D 1422 1188 1298 1055 89 72 130 GM302C1212D 1218 x 1290 D 1422 1492 1298 1289 89 72 130 GM302C4599E 457 x 990 E 685 1218 546 1066 150 87 87 GM302C4511E 457 x 1143 E 685 1271 546 1219 150 87 87 GM302C4512E 458 x 1143 E 685 1523 546 1371 150 87 87 GM302C6190E 610 x 990 E 838 1128 699 976 150 87 87 GM302C6111E 610 x 1143 E 838 1371 699 1207 150 87 87 GM302C6112E 610 x 1295 E 838 1523 699 1371 150 87 87 87 GM302C6114E 610 x 1448 E 838 1676 699 1524 150 87 GM302C6116E 610 x 1600 E 838 1828 699 1664 150 87 87 GM302C7699E 762 x 990 E 990 1218 851 1066 150 87 87 GM302C7611E 763 x 1143 E 990 1371 851 1219 150 87 87 GM302C7612E 764 x 1295 E 990 1523 851 1371 150 87 87 GM302C1099E 1067 x 990 E 1296 1219 1156 1069 150 87 87 GM302C1012E 1067 x 1295 E 1296 1523 1156 1371 150 87 87 GM302C1212E 1218 x 1290 E 1422 1492 1298 1289 89 72 130 GM302C9199G 914 x 990 G 1142 1206 1002 1066 152 87 130 GM302C9112G 914 x 1282 G 1142 1512 1002 1372 152 87 130 Product Catalogue | Access Covers, Grates & Accessories page : 17 DUCTILE IRON RECTANGULAR COVERS Y Code Clear Opening (mm) WxL X X Direction of removal Y Frame Width ‘A’ E Cover Width ‘C’ F G A B C D E F GM303C4514B 457 x 1460 B 609 1562 505 1504 48 38 GM303C4515D 457 x 1511 D 661 1715 536 1581 89 72 GM303C4516B 457 x 1613 B 609 1715 505 1657 48 38 GM303C4516D 457 x 1664 D 661 1868 536 1734 89 72 GM303C6116B 610 x 1613 B 762 1715 658 1657 48 38 GM303C6116D 610 x 1664 D 814 1868 689 1734 89 72 GM303C6116E 610 x 1676 E 838 1904 699 1752 152 87 GM303C6117B 610 x 1765 B 762 1867 658 1809 48 38 GM303C6118D 610 x 1816 D 814 2020 689 1886 89 72 GM303C6118E 610 x 1829 E 838 2057 699 1905 152 87 GM303C6119B 610 x 1918 B 762 2020 658 1962 48 38 GM303C6119D 610 x 1968 D 814 2172 689 2038 89 72 GM303C6119E 610 x 1981 E 838 2209 699 2057 152 87 GM303C6120B 610 x 2070 B 762 2172 658 2114 48 38 GM303C6121D 610 x 2121 D 814 2325 689 2191 89 72 38 GM303C6122B 610 x 2223 B 762 2325 658 2267 48 610 x 2273 D 814 2477 689 2343 89 72 GM303C6123B 610 x 2375 B 762 2477 658 2419 48 38 GM303C6124D 610 x 2426 D 814 2630 689 2496 89 72 GM303C7616B 762 x 1613 B 914 1715 810 1657 48 38 GM303C7616E 762 x 1676 E 990 1904 851 1752 152 87 GM303C7617B 762 x 1765 B 914 1867 810 1809 48 38 Frame Length ‘B’ GM303C7618E 762 x 1829 E 990 2057 851 1905 152 87 Cover Length ‘D’ GM303C7619B 762 x 1918 B 914 2020 810 1962 48 38 GM303C7619D 762 x 1968 D 966 2172 841 2038 89 72 GM303C7619E 762 x 1981 E 990 2209 851 2057 152 87 SECTION X-X Direction of removal page : 18 Functional Dimension (mm) GM303C6122D C.O. Width ‘W’ Optional Rebate Opening (Min. Dimensions) AS 3996 Class Rating C.O. Length ‘L’ SECTION Y-Y GM303C7620B 762 x 2070 B 914 2172 810 2114 48 38 GM303C7621D 762 x 2121 D 966 2325 841 2191 89 72 GM303C7622B 762 x 2223 B 914 2325 810 2267 48 38 GM303C7622D 762 x 2273 D 966 2477 841 2343 89 72 GM303C7623B 762 x 2375 B 914 2477 810 2419 48 38 GM303C7624D 762 x 2426 D 966 2630 841 2496 89 72 GM303C9118D 914 x 1816 D 1118 2020 993 1886 89 72 GM303C9119B 914 x 1918 B 1066 2020 962 1962 48 38 GM303C9119D 914 x 1968 D 1118 2172 993 2038 89 72 GM303C9119E 914 x 1981 E 1142 2209 1003 2057 152 87 GM303C9120B 914 x 2070 B 1066 2172 962 2114 48 38 GM303C9121D 914 x 2121 D 1118 2325 993 2191 89 90 GM303C9122B 914 x 2223 B 1066 2325 962 2267 48 48 GM303C9122D 914 x 2273 D 1118 2477 993 2343 89 90 GM303C9122B 914 x 2275 B 1066 2377 962 2319 48 48 GM303C1015E 1067 x 1523 E 1296 1752 1156 1602 152 87 GM303C1016E 1067 x 1676 E 1296 1905 1156 1755 152 87 GM303C1019E 1067 x 1981 E 1296 2210 1156 2060 152 87 GM303C1215D 1219 x 1512 D 1422 1715 1298 1582 89 130 Product Catalogue | Access Covers, Grates & Accessories