Inverted Bucket Steam Traps for efficient condensate drainage of industrial and HVAC equipment Inverted Bucket steam traps The proper drainage of condensate is essential to efficient steam system operation. Condensate, if allowed to collect in the steam system, creates several problems: • Build-up of condensate in steam mains and headers can eventually lead to water hammer which can seriously damage the steam system and create safety problems. • Condensate which is not removed may eventually back up into the steam space of process equipment, consequently reducing efficiency. Inverted Bucket steam traps rely on the difference in density between steam and condensate to drain condensate as it forms. This keeps the steam space free of condensate to provide maximum system efficiency. These durable traps are designed to withstand corrosion, dirt, and water hammer to provide long lasting service. On applications where air and non-condensible gases are present, an external air vent can be fitted to assist the normal operation. Spirax Sarco offers a full range of Inverted Bucket steam traps to handle steam pressures up to 900 psig. How it works As condensate reaches the trap, it forms a water seal inside the body. The weight of the bucket keeps the valve off its seat so condensate can flow around the bottom of the bucket and out of the trap. Under low load or superheat conditions, the trap may need to be “primed” with water before system startup (1). When steam enters the underside of the bucket, the bucket becomes buoyant and rises. This positions the lever mechanism such that the main valve “snaps” shut (2). The bucket will lose its buoyancy as the enclosed steam condenses due to radiation losses, and steam escapes through the vent hole. Once this happens, the weight of the bucket will pull the valve off its seat and the cycle is then repeated (3). 1 2 2 Any air reaching the trap will also give the bucket buoyancy and close the valve, preventing condensate flow. The small vent hole in the bucket will bleed air into the top of the trap. The vent hole is of small diameter to reduce steam loss and thus will vent air very slowly. Under startup conditions, this is further compounded by the low differential pressures present. This can lead to waterlogging of the plant and subsequent poor heat transfer. A separate external air vent is normally required to ensure speedy and efficient startup of a steam plant. A bimetal air vent assist can be added to some models to help with cold startup air. 3 User benefits Venting of non-condensibles through the vent hole in the top of the bucket provides continuous operation. ✓ Resists water hammer with durable design. ✓ Flexible choice of connections: screwed, socket weld or flanged. ✓ Simple installation and maintenance with in-line horizontal piping connections. ✓ Compatible with a wide array of systems with pressure ranges up to 900 psig. All working parts are stainless steel providing good resistance to corrosion and wear. Bodies available in cast iron, steel and stainless steel to meet specific requirements. Available with either horizontal or vertical flow patterns for piping convenience. Because condensate flows under the bucket, dirt is kept away from the orifice until the valve is fully open. Inverted Bucket steam trap overview Model Sizes (inches) 1/2 3/4 1 1-1/4 1-1/2 2 x 200 Series x x x HM34 x x x 600 Series x x x x x x x x Standard 2.402 900 Series x x x x x x x x Standard 2.403 SIB30 x x x x Air Vent Check Valve x x x x TIS # x UIB30 x Options x x x Pipe Configuration Body Material In-line Cast Cast Stn. Horiz. Vert. Iron Steel Steel Strainer B Series SIB45 x Connections NPT SW FLG x x x Optional Optional x 2.401 x Standard x x x x x x x x x x x x x x Swivel Connector 2.407 x 2.404 2.410 Standard 2.411 2.412 3 Typical applications for Inverted Bucket steam traps High Pressure Steam Mains Steam Separator Instant removal of condensate prevents water hammer and improves steam quality. “Wet” steam can damage equipment and reduce process efficiency. A Spirax Sarco separator efficiently “knocks out” condensate droplets in the steam flow. This condensate must be continuously drained from the separator to prevent it from becoming re-entrained in the steam flow. Spirax Sarco Inverted Bucket steam traps discharge condensate as it forms to prevent this from happening. Laundry Equipment Laundry equipment uses steam for cleaning and pressing garments. Inefficient condensate drainage will not allow the proper cleaning drying and pressing temperatures to be achieved. Spirax Sarco Inverted Bucket steam traps keep the equipment operating smoothly by draining condensate as it forms. Steam trap selection and sizing Need to know How to size 1. The steam pressure at the trap after any pressure drop through the control valve or equipment. 2. The distance the condensate must be lifted after the trap. Rule of thumb: 2 feet of lift equals 1 psi back pressure (approximately). 3. Any other possible sources of back pressure in the condensate return system. For example: • Condensate taken to a pressurized deaerator tank or flash recovery vessel. • Local back pressure due to discharge of numerous traps close together into an undersized return. 4. Quantity of condensate handled. Obtained from: • Measurement • Calculation • Manufacturer’s data 5. Safety Factor that is dependent upon particular application, typical examples as follows: Steam Mains 2:1 Tracers 2:1 Non-Modulating 2:1 Modulating over 30 psi 3:1 Modulating under 30 psi Size trap at full load and 1/2 psi differential The difference between the steam pressure at the trap inlet and the total back pressure, including that due to lift after the trap, is the differential pressure. The quantity of condensate should be multiplied by the appropriate safety factor to produce the sizing load. The trap may now be selected using the differential pressure and the sizing load. Note: The inlet pressure to the steam trap should never exceed the Maximum Operating Pressure (PMO) of the selected trap, regardless of differential pressure. Example A steam trap is required to drain 2,000 lb/h of condensate from a Unit Heater receiving steam at 100 psig. There is a lift after the trap of 10 ft. Inlet Pressure 100 psig Lift 10 ft. = 5 psi (approximately) Therefore, Differential Pressure Quantity 2,000 lb/h Safety Factor 2:1 Sizing Load Rule of thumb: Use a factor of 2 on everything except Temperature Controlled Air Heater Coils and Converters, and Siphon Applications 4 100 psi - 5 psi = 95 psi 4,000 lb/h A 1-1/4" B4-125 will handle 7,590 lb/h at 95 psi differential pressure. Inverted Bucket steam trap range B Series 200 Series The B Series Inverted Bucket steam traps are traditional cast iron, horizontal flow products. The stainless steel bucket and valve are resistant to corrosion and water hammer. Operating pressures are available up to 250 psig with capacities to 20,000 lb/hr. Another traditional cast iron product, the 200 Series utilizes the popular bottom in/top out flow pattern. The stainless steel bucket and valve are resistant to corrosion and water hammer. Operating pressures are available up to 250 psig with capacities to 20,000 lb/hr. B Series Model Size 200 Series B1H B2 B3 B4 B5 Model 211 212 213 215 216 1/2", 3/4" 3/4" 1" 1-1/4" 2" Size 1/2" 3/4" 1" 1-1/2" 2" Body Material Cast Iron Body Material Cast Iron Connections NPT Connections NPT Piping Configuration In-Line Horizontal Piping Configuration In-Line Vertical Options Strainer, Air Vent Options N/A TIS# 2.407 TIS# 2.401 250 psig Maximum Operating Pressure (PMO) 250 psig Maximum Operating Pressure (PMO) B Top plug not provided on B1H, B12H, B2, B22, B5, B52. B C 200 Series Dimensions (nominal) in inches Size 1/2" 3/4" 1" 1-1/2" 2" C,C1 A D A E E Size Type A B C C1* D E Weight 1/2", 3/4" B1H 5 4 3.3 3.8 3 1.4 6.2 lb 3/4" B2 6.6 5.3 3.5 4.0 4.1 1.9 12.5 lb 20,000 15,000 6 , 22 216 5 , 22 215 B3 7.9 5.9 4.4 4.4 4.8 2.2 19.5 lb 1-1/4" B4 9.3 7 5.6 5.4 7.4 2.3 40 lb 10,000 2" B5 11.2 8.8 6.3 6.6 10.7 3.4 75 lb 7,000 *C1 Dimension for traps supplied with bi-metal air vents (B12H, B22, B32, B42, B52) -30 -75 Condensate, lb/h 10,000 5,000 B4-15 3,000 2,000 B3-15 B2-15 -125 -180 -250 -180 -250 -30 -75 -30 -30 -75 -125 -180 -250 -75 -125 0 -180 -25 -75 -125 -180 5,000 Condensate, lb/h B Series Capacities B5-15 C 7.0 9.0 11.0 15.0 18.5 D 2.6 3.7 4.5 5.5 7.2 Weight 6.25 lb 11.5 lb 27.0 lb 59.0 lb 96.0 lb 200 Series Capacities 1" -125 B 4.3 5.3 7.4 9.4 11.3 D B Series Dimensions (nominal) in inches 20,000 A 6.4 7.9 10.6 14.4 17.0 3,000 2,000 48 32 28 24 22 20 18 20 16 14 12 12 10 40 36 3 , 22 213 24 2 , 22 212 16 28 8 1,500 1,000 1, 21 700 1 22 7 12 10 8 7 6 500 300 1,000 -30 B1H-15 -250 200 150 100 100 1 10 Differential Pressure, psig 100125 180 250 8 10 15 20 30 50 70 100 150 200 250 Differential Pressure, psig 5 Inverted Bucket s HM34 UIB30/UIB30H The steel construction of the HM34 makes it a logical choice for systems up to 465 psig. Available in 1/2" through 1" with threaded or socket weld connections. The stainless steel bucket and valve are resistant to corrosion and water hammer. The UIB30 is a sealed inverted bucket steam trap complete with Spirax Sarco’s versatile swivel connector for installations requiring horizontal or vertical flow. The swivel connector is ideal for maintaining the proper trap operation. The two-bolt connector design simplifies maintenance and reduces downtime. HM34 Size Body Material Connections Piping Configuration Options TIS# Maximum Operating Pressure (PMO) 1/2", 3/4", 1" Steel NPT, SW In-Line Horizontal Strainer is Standard 2.404 (Connector of choice sold separately) B A D A C 464 psig E UIB30 / UIB30H Dimensions A B HM34 Dimensions (nominal) in inches Size 1/2" 3/4" 1" A 4.7 4.7 7.1 B 4.1 4.1 6.3 C 4.0 4.0 6.3 F 2.6 3.5 5.7 G 3.5 4.2 4.7 H 2.6 2.6 3.4 Weight 5.8 lb 8.9 lb 22.9lb G H HM34 Capacities 2,000 Condensate, lb/h 1,000 800 1 600 1 500 HM HM M 1H /10 34 HM 3/4 HM 1/2 200 2 1/ M 1H 6 34/ 7 34/ HM 4/7 3/4 3 6 HM 34/ 1/2 HM 3/4 /8 34 34/5 HM 3/4 /8 34 HM /8 34 0 /1 34 HM 3/4 400 300 2 /1 34 /5 34 M 1 H /5 34 M H 1/2 /4 34 HM 2 / 1 /6 34 110 100 8 10 20 30 40 50 60 80 100 120 170 200 290300 400 Differential Pressure, psig 6 B 3.4 3.3 3.4 C 4.9 4.9 4.9 Size Body Material Connections Piping Configuration Options TIS# Model Maximum Operating Pressure (PMO) Model Maximum Operating Pressure (PMO) Withdrawal Distance HM34 A 2.4 2.9 3.5 600 (nominal) in inches D 1.3 1.3 1.3 E 3.1 3.1 3.1 Weight 4.8 lb 4.9 lb 5.2 lb UIB30 / UIB30H Condensate, lb/h F Size 1/2" 3/4" 1" 1,000 900 800 700 600 500 1/2", 3/4", 1" Stainless Steel NPT, SW In-Line , Swivel Connector Check Valve is Standard 2.412 30/8 30/7 30/6 30/5 30/4 58 psig 435 psig 123 psig 174 psig 290 psig 30H/10 30H/8 30H/6 30H/5 58 psig 123 psig 290 psig 435 psig UIB30 / UIB30H Capacities /8 /10 30H UIB /6 /7 30 UIB /6 30 UIB 8 30/ UIB 400 /5 30/5 UIB 300 200 30/4 UIB 8 10 20 30 40 58 60 80 100 125 175 200 Differential Pressure, psig 290300 400 steam trap range SIB45 Capacities SIB30 / SIB30H / SIB45 0.5 The SIB30 and SIB45 Inverted Bucket steam traps are sealed for tamper-proof operation. The all stainless steel construction is highly resistant to corrosion and water hammer. Operating pressures up to 652 psig are available with sizes ranging from 1/2" through 1" and either threaded or socket weld end connections. 0.8 1 2 Differential Pressure barg 4 5 6 8 10 3 20 30 45 400 1000 800 /8 45 /10 45 700 300 /6 45 600 200 /5 45 400 Condensate kg/hr Condensate lb/hr 500 300 100 200 80 70 60 50 SIB30 / SIB30H / SIB45 ∆PMX SIB30/12 SIB30 / SIB30H SIB45 1/2", 3/4" 3/4", 1" Stainless Steel NPT, SW In-Line Horizontal Check Valve is Standard (SIB45 only) 2.410 2.411 770 662 0.5 1 Differential Pressure barg ∆PMX ∆PMX ∆PMX ∆PMX ∆PMX ∆PMX SIB30/7 SIB30/6 SIB30/5 SIB30/4 SIB30/10 SIB30/8 2 4 /12 /8 /10 30 30 B 30 I S SIB SIB 5 8 10 20 30 30/7 SIB 350 300 0/6 B3 SI 221 100 188 90 176 80 SIB30 Dimensions (nominal) in inches 154 70 Size 1/2" 3/4" 132 60 435 psig 652 psig A 4.3 4.3 B 3.0 3.0 C 4.9 4.9 D Weight 5.6 3.3 lb 5.6 3.3 lb 110 7 15 29 SIB30H Size 1/2" 3/4" A 4.3 4.3 B 3.0 3.0 C 6.3 6.3 D Weight 7.0 3.9 lb 7.0 3.9 lb 0.5 770 662 44 1 2 /12 0H 3 B SI Differential Pressure barg ∆PMX ∆PMX ∆PMX SIB30/10 SIB30/8 SIB30/7 3 50 435 290 ∆PMX ∆PMX SIB30/6 SIB30/5 4 5 8 10 20 8 / 6 0 / H H/1 30H 30 30 SIB SIB SIB 7 H/ 30 B SI 441 SIB45 58 73 116 145 Differential Pressure psig ∆PMX SIB30/12 SIB30H Dimensions (nominal) in inches 30 450 400 5 H/ 30 B I S Size 3/4" 1" C D A 4.3 4.3 B 3.3 3.3 C 6.9 6.9 D Weight 7.8 6.5 lb 7.8 6.5 lb 221 100 188 90 176 80 154 70 132 60 110 7 15 29 44 58 73 116 145 Differential Pressure psig 290 Condensate kg/hr. SIB45 Dimensions (nominal) in inches Condensate lb/hr 200 A B 3 200 /5 30 B I S 0/4 SIB3 C D B 300 400 500600 441 SIB30 A 30 40 50 60 80 100 200 Differential Pressure psig SIB30 Condensate lb/hr Model Size Body Material Connections Piping Configuration Options TIS# Maximum Operating Pressure (PMO) 20 Condensate kg/hr. 8 10 50 435 7 Inverted Bucket steam trap range 600/900 Series E C Withdrawal Distance 600 Series Dimensions (nominal) in inches The 600 and 900 Series of Inverted Bucket steam traps are designed for high pressure steam systems with operating pressures available up to 900 psig. The robust forged steel construction with stainless steel internals are resistant to corrosion and water hammer. Size 1/2" 3/4" 1" 1-1/2" 2" A D B A 10.6 10.6 12.0 15.8 17.4 B 7.3 7.3 8.0 9.8 11.9 C 8.0 8.0 9.0 12.0 13.0 D 4.7 4.7 5.1 6.6 8.4 E 1.1 1.1 1.4 1.8 2.1 Weight 40 lb 40 lb 65 lb 110 lb 175 lb 600 Series Withdrawal E C Distance 900 Series Dimensions (nominal) in inches Size 1/2" 3/4" 1" 1-1/2" 2" A D B A 12.1 12.1 16.1 16.1 17.7 B 8.0 8.0 9.8 9.8 11.9 C 9.0 9.0 12.0 12.0 13.0 D 5.1 5.1 6.6 6.6 8.4 E 1.4 1.4 1.8 1.8 2.1 Weight 65 lb 65 lb 110 lb 110 lb 175 lb 900 Series 900 Series 600 Series Model Size Body Material Connections Piping Configuration Options TIS# Maximum Operating Pressure (PMO) 621 622 623 625 1/2" 3/4" 1" 1-1/2" Steel Flanged In-Line Vertical Check Valve is Standard 2.402 626 2" 600 psig Model Size Body Material Connections Piping Configuration Options TIS# Maximum Operating Pressure (PMO) 600 Series Capacities 921 922 923 925 1/2" 3/4" 1" 1-1/2" Steel Flanged In-Line Vertical Check Valve is Standard 2.403 926 2" 900 psig 900 Series Capacities 10,000 8,000 6,000 4,000 3,000 2,000 1,000 800 600 400 300 200 100 /32 626 0 626/2 8 625/1 /22 625 623/16 /14 625 625/12 3 62 /12 623/8 623/10 12 22/ NORTHEAST 26 1/1 0 62 Sewell /1 Nigel 622 /10 Columbus, Ohio 621 8 / Hub Office 622 8 / 7760 River 621Olentangy 2/7 62 Suite 120 /7 1 62 Columbus, OH 43235 Road Phone: (614) 436-8055 10 (614) 20 436-8479 30 40 50 60 80 100120 200 300 400 600 8 Fax: 450 Differential Pressure, psig 10,000 8,000 626/18 Condensate, lb/h Condensate, lb/h 626/24 /18 926 /16 926 6,000 4,000 2 5/1 /92 923 0 5/1 /92 923 3,000 2,000 2/8 /92 921 1,000 800 600 400 8 10 20 30 40 60 80 100 200 300 400 600 800 Differential Pressure, psig Spirax Sarco, Inc. • 1150 Northpoint Blvd. • Blythewood, SC 29016 • Phone: (803) 714-2000 • Fax: (803) 714-2222 • www.spiraxsarco.com/us Printed in USA 11/04. Copyright 2004 Spirax Sarco, Inc. 8