Application Matrix M2 - M4 Solder Process Guide M5 - M7 Actuator Code Chart M8 - M9 Glossary M10 - M12 Worksheets M13 Sales Offices M14 M Need more technical information? Consult your local Augat sales office listed on the back cover M1 AUGAT Inc. 452 John L. Dietsch Blvd. Attleboro Falls, MA 02763 USA (508) 699-9800 FAX (800) 533-2526 Application Specific/Alphabetical Index Accessoriesories, General Toggles .......................................... Page C57 Pushbuttons ................................... Page D45, 52 Industrial Controls ........................ Page H14, 16 Knobs ............................................ Page J22 Actuation codes/chart Toggles, Rockers, Paddles ............ Page M8 Pushbuttons, Slides ....................... Page M9 Power Rockers .............................. Page E26, 27 Auto-insertion ....................................... A3, 4, 7, B8, L2 Baton “Long” actuators Slides ............................................ Page B8, 34, 36, 47 Toggles ......................................... Page C8, 18, 32, 41 Boot Seal Slides ............................................ Page B9 Toggles ......................................... Page C15, 59 Rockers ......................................... E6 Pushbuttons ................................... Page D44 Bushing mount 1/4-40 ............................................ Page C10, 24, 32, 45, 53 15/32 ............................................. Page C31, 52, D38, 42 Extenders ...................................... Page C58 10/48 ............................................. Page C13, D23 CSA Approvals Toggles ......................................... Page C24, 37 Rocker/Paddles ............................. Page E12, 18, 26, 28, 29 Industrial Controls ........................ Page H18 Lamps ........................................... Page K4 Illuminated Pushbuttons ............... Page D49 Contact Blocks ............... Page H8 Current 100mA .......................................... Page A14, 15, B37 300 mA ......................................... Page B8, 11 250 mA ......................................... Page B43, 45 500 mA ......................................... Page B42, F3 0.4 VA ........................................... Page A3, 11, 17, C5, 8, 18, 1 amp ............................................ Page A16, D29, G4 2 amps ........................................... Page C9, E8, E18 3 amps ........................................... Page C9, D35, E4 5 amps ........................................... Page B9, C24, 37, C45, G5 6 amps ........................................... Page B16, C45, D36, E22 8 amps ........................................... Page E29 10 amps ......................................... Page E26, 27 16 amps ......................................... Page E28, H18 32 amps ......................................... Page H17 Dip switches End to end stackable ..................... Page A3 Auto-insertable ............................. Page A3, 7 Vacuum pick ‘n’ place .................. Page A3, 4 Surface mountable ........................ Page A3, 7, L3 Low cost shunt .............................. Page A16 1 Amp ........................................... Page A16 M End to End Stackable Dips .............................................. Page A3 Toggles ......................................... Page C6 Sips ............................................... Page A11 Extended actuators Dips .............................................. Page A7, 12, 13 Toggles ......................................... Page C8, 14, 18, 26, 32 41 Tactiles .......................................... Page D6, 9,15, L3 Rotary ........................................... Page A21, 25, F3 Slides ............................................ Page B8, 23, 25, 34, 38, 43 Micro-slides ........................ Page B40 Pushbuttons ................................... Page D36 Sealed .................................. Page D37 Flush actuators Dip switch ..................................... Page A3, 6, 7 Pushbutton .................................... Page D18, 20 Right Angle ........................ Page D20 Tactiles .......................................... Page D13 Rotary ........................................... Page A17, 21 SIP Single-in-line ......................... Page A11 Slides ............................................ Page B8, B18 Flat Actuators Toggles ......................................... Page C13, 21, 33 Wire lug ............................ Page C30, 50 Vertical .............................. Page C13, 21 Right Angle ....................... Page C11, 12 General purpose switches Toggles ......................................... Page C8, 18, 32, 41 Pushbuttons ................................... Page D19, 36 Slides ............................................ Page B27, 34, 45 Rockers ......................................... Page E12 Hardware and accessories Toggles ......................................... Page C57-59 Industrial Controls ........................ Page H14 Pushbuttons ................................... Page D45 Heavy Duty switches Toggles ......................................... Page C45 Pushbuttons ................................... Page D36 Industrial controls ......................... Page H5, 11, 13 Rockers ......................................... Page E24, 28 Rotary ........................................... Page H17, 18 Slides ............................................ Page B16 How-To-Order-Matrix Pushbuttons ................................... Page D29 Sealed ............................... Page D18 Illuminated ....................... Page D48 Rockers ......................................... Page E4, 12 Sealed ............................... Page E18 Toggles ......................................... Page C18, 32 Sealed ............................... Page C8, 18, 41 Industrial Controls Oil tight ......................................... Page H10 22mm ............................................ Page H10 30mm ............................................ Page H11 Accessories ................................... Page H14 Keylock switches 2 position ...................................... Page D50, G3 3 Position ...................................... Page D50 Medium security ........................... Page G4 High security ................................ Page G5 M2 Above Board Electronics 1918 Junction Avenue San Jose, CA 95131 (800)453-1692 FAX (408)573-4343 Application Specific/Alphabetical Index Keylock switches (cont.) Industrial ....................................... Page H6, 13 1 Amp ........................................... Page G4 5 Amp ........................................... Page G5 0.4 VA ........................................... Page G3, 6 Power switches Rockers ......................................... Page E28 Pushbuttons 0.4 Va ............................................ Page D16 1 Amp ........................................... Page D29 3 Amp ........................................... Page D35 6 Amp ........................................... Page D36 Sealed ........................................... Page D18, 33, 37 Retention feature .......................... Page D3, 33, 34 Rear entry mount .......................... Page D42 Surface mount ............................... Page D18, L4 Hermetically sealed ...................... Page D43 Illuminated .................................... Page D39, 47 Square Actuator ............................ Page D21 Dual Actuator ............................... Page D21, 22 Knobs Accessories ................................... Page J22 Machined alumimum .................... Page J5-11 Molded phenolic ........................... Page J13-21 Press-fit ......................................... Page J12 Lamps Vertical .......................................... Page K6 Right angle ................................... Page K3 Panel mount .................................. Page K5, 7-9 Sub-miniature ............................... Page K10 Process chart ......................................... Page M5 Low Profile Dips .............................................. Page A3, 6, 11 Dip rotary ..................................... Page A17, L4 Pushbuttons ................................... Page D19, 30 Tactiles .......................................... Page D3, 12, 13 Quick connect termination Toggles ......................................... Page C32, 41 Rockers ......................................... Page E4, 12, 18 Retention Feature Dips .............................................. Page A12 Slides ............................................ Page B9, 10 Toggles ......................................... Page C5, 6, 22 Tactiles .......................................... Page F3, L3 Single-in-line ................................ Page A11 Pushbuttons ................................... Page D3-9, D33 Right angle ....................... Page D6, 7, 34 Lighted switches Pushbuttons ................................... Page D39, 47, 49, H6 Industrial controls ......................... Page H6, 14 Rockers ......................................... Page E4, 27 Locking actuators Toggles ......................................... Page C23, 28 Wire lug ............................. Page C53 Right Angle ...................... Page C23 Industrial controls ......................... Page H5, 6 Right Angle Termination Toggles ......................................... Page C5, 8, 18, 32 Locking .......................... Page C23 Pushbuttons ................................... Page D6, 9, 18, 21, 31, 41 Slides ............................................ Page B9, 36, 45 Rotary ........................................... Page A22, 23 Piano dips ..................................... Page A4, 8, 12 Rockers ......................................... Page E7, 8, 18 Tactiles .......................................... Page D6, 8, 9, 15 Miniature switches Dip’s ............................................. Page A5, 6 Toggles ......................................... Page C5 Pushbuttons ................................... Page D3, 16, 19, 30 Rotary’s ........................................ Page A17, L4 Slides ............................................ Page B10, 37 Power rockers ............................... Page E28 Rockers /Paddles 0.4 VA ........................................... Page E3, 7 3 Amp ........................................... Page E4 5 Amp ........................................... Page E8, 18 6 Amp ........................................... Page E22 8 Amp ........................................... Page E29 10 Amp ......................................... Page E26, 27 16 Amp ......................................... Page E28 Panel mount .................................. Page E3 Sub-miniature ............................... Page E7 Sealed ........................................... Page E18 Illuminated .................................... Page E3, 27 Euro .............................................. Page E29 Power ............................................ Page E28 Momentary actuation Slides ............................................ Page B16, 35 Toggles ......................................... Page C8, 18, 32, 41 Pushbuttons ................................... Page D18, 29, 36, H11, L3 Audible Detent ................. Page D43 Industrial controls ......................... Page H3, 5, 7 Dual Operator ............................... Page H4 Panel mount Keylocks ....................................... Page D50, G3 Toggles ......................................... Page C13, 18, 24, 32 Pushbuttons ................................... Page D35, 37, 41 Pushwheels ................................... Page I3 Voltage dividers ............................ Page I9 Indicators/led’s ............................. Page K5 Knobs ............................................ Page J3 Industrial controls ......................... Page H3 Rockers ......................................... Page E3, 26, 28 Slides ............................................ Page B16, 42, 43, 45 Rotary ........................................... Page F4 Rotary Actuation Dip 7mm ....................................... Page A17 Dip sealed ..................................... Page A17, 19 Dip imbedded resistors ................. Page A22 Dip imbedded diodes .................... Page A23 Metal shaft .................................... Page A23, 27 16 amps ......................................... Page H18 32 amps ......................................... Page H17 Piano actuators ..................................... Page A4, 8, 12 Need more technical information? Contact your local ABE office or http://www.AboveBoardElectronics.com. M3 Above Board Electronics 1918 Junction Avenue San Jose, CA 95131 (800)453-1692 FAX (408)573-4343 M Application Specific/Alphabetical Index Sealed Switches Dips .............................................. Page A3, 7 Surface Mount ................ Page A7 Toggles ......................................... Page C5, 8, 15, 18, 41 Right angle ..................... Page C5, 8, 16, 38 Surface Mount ................ Page C6 Rotary ........................................... Page A19, F4 7mm .................................. Page A17 Surface Mount .................. Page A17, 20 Pushbutton .................................... Page D26, 33, 37, H19 Right angle ....................... Page D28, 34 Surface Mount .................. Page D16 Slides ............................................ Page B5, 9 Rockers ......................................... Page E18 Single In-line Switches Vertical .......................................... Page A11 Right angle ................................... Page A11 Slide Switches 0.4 VA ........................................... Page B5, 9, 18, 21 3 Amp ........................................... Page B31 6 Amp ........................................... Page B16 Extended actuator ......................... Page B8 Right angle ................................... Page B8, 9, 11, 15, 19 Surface mount ............................... Page B5, 49, L3 Flush actuator ............................... Page B8, 18, 32 Panel mounted .............................. Page B16, 21, 42, 45 Multi-position ............................... Page B13, 43 Open-ended case ........................... Page B5, 11, 21, 27 Decorative actuator ....................... Page B15 Double actuator ............................ Page B19 Sealed ........................................... Page B8, 9 Subminiature’s Dips .............................................. Page A5, 6, L3 Toggles ......................................... Page C5, L4 Slides ............................................ Page B10, 20, 37, 38, 40, 41 Pushbutton .................................... Page D16, 19, 30, L4 Rotary dips ................................... Page A17, L4 Pushwheels ................................... Page I3, 4 Power rocker ................................. Page E22, 29 Rockers ......................................... Page E7 Tactiles .......................................... Page D11, 12, 13 Tactiles Through-hole ................................ Page D3-9 Surface mount ............................... Page D10-13, L3 Low profile ................................... Page D12 12mm ............................................ Page D14 Radial tape .................................... Page D5 Right angle ................................... Page D6, 8, 9 Square button ................................ Page D9 Dustproof ...................................... Page D13 ESD grounding ............................. Page D4, 5 Surface mount .................. Page D12 M Surface mount termination Dips .............................................. Page A3, 7, 10, L3 Toggles ......................................... Page C8, L4 Pushbuttons ................................... Page D18, L4 Slides ............................................ Page B5, 49, L3 Rotary dips ................................... Page A17, 20, L4 Tactiles .......................................... Page D10-12, L3 Tape & Reel Dips .............................................. Page A3, 4, 5, 7, 9 Rotary ........................................... Page A18, L4 Slides ............................................ Page B5 Tactiles .......................................... Page D10, 12-13 Toggle switches 0.4 VA ........................................... Pase C5, 6, 20 2 Amps .......................................... Page C9 3 Amps .......................................... Page C9 5 Amps .......................................... Page C24 6 Amps .......................................... Page C45 Sealed ........................................... Page C8 Retention feature .......................... Page C5 Locking ......................................... Page C23, 28, 32, 53 Surface mount ............................... Page C8, L4 Flat actuator .................................. Page C13, 21, 30 Right angle Vertical actuation ............ Page C8, 10, 29, 38, 56 Horizontal actuation ....... Page C5,11, 22, 55 Decorative actuator ....................... Page C48 Trinary switches Dip pattern .................................... Page A15 Switch Terminology .............................. Page M10 UL specifications Toggles ......................................... Page C9, 41, 45 Rockers ......................................... Page E4, 12, 18, 26, 28, 29 Power rockers ............................... Page E26, 27 Transformers ................................. Page H15, 18 Rotary ........................................... Page H17 Illuminated Pushbuttons ............... Page D49 Contact Blocks ............... Page H8 Keylock ......................................... Page D50 Pilot light indicators ..................... Page D51 Vacuum pick 'n' place Dips .............................................. Page A3, 4, 5, 6, 7 Vertical support bracket Toggles ......................................... Page C6, 18, 32, 41 Rockers ......................................... Page E7, 12, 18 Pushbuttons ................................... Page D18, 40 VDE specification ................................. Page E29 Wire lug termination Toggles ......................................... Page C18, 32, 41, 45 Rockers ......................................... Page E4, 12, 18 Pushbuttons ................................... Page D20, 35, 36 Wire wrap terminations Toggles ......................................... Page C8, 12, 26, 47 Slides ............................................ Page B33 Pushbuttons ................................... Page D18, 40 Rockers ......................................... Page E4, 12, 18 Worksheets ............................................ Page M13 M4 Above Board Electronics 1918 Junction Avenue San Jose, CA 95131 (800)453-1692 FAX (408)573-4343 Soldering Process Recommendation Guide The majority of customers utilizing miniature or subminiature switches in the industry today have a great concern about the switches' capabilities during their soldering and cleaning cycles. This concern centers around the introduction of contaminates into the switch contact area which could cause the switch to experience various failure modes either immediately or during the life cycle of the switches' usage. These failure modes can show in a number of manners. The following are just a few examples: high contact resistance, open contacts, low dielectric strength breakdown, and high actuation forces causing use-related applications to malfunction. Since most fluxes become active the introduction of the high temperatures used in all soldering techniques, the switch must either prevent these fluxes from entering into its contact area or allow cleaning techniques to carry flux particles out. It must be understood that switch contamination can occur during any procedure: from hand soldering to the new age Surface Mount systems using vapor phase, I.R., or Convection chambers for solder reflow. We at Augat/Alcoswitch offer a wide range of switches to handle any soldering operations. However, certain soldering conditions will not apply to all switches. The following conditions and charts should help assist you in the soldering of our switches in your application. If you need additional information, feel free to contact the factory. SOLDERING TYPES A. WAVE SOLDERING Top & Bottom board preheat: 200°F (93°C) for approximately 3 to 4 minutes. Solder Temperature & Dwell Time: 500°F (260°C) for approximately 3 to 5 seconds. B. HAND SOLDERING 1. 500°F-600°F (260°C-316°C) Utilizing a controlled 40 watt iron for 3 to 5 seconds maximum. 2. 500°F (260°F) Utilizing a controlled 30 watt iron for 10 seconds maximum. C. DIP SOLDERING 1. Solder Temperature & Dwell Time: 500°F (260°C) for 3-5 seconds maximum. 2. Mounted on PCB .060" thick - Solder Temperature & Dwell Time: 500°F (260°C) for 10 seconds maximum. D. SURFACE MOUNT August performs testing of their Surface Mount switches in accordance with EIA-364-56, Resistance to Soldering Heat, test procedures 4 (Vapor Phase) and Procedure 5 (Infrared). Extensive amount of investigation into the two Reflow soldering procedures find it impossible to provide specific guidance for each customer application. Augat's testing is based on laboratory test conditions and in some cases, specific customer requirements. There are a multitude of variables that can affect the soldering process, i.e., color of the material, location of the product on the customer's board, line speed, shadowing from other components, air flow in the oven (convection) or lack of air flow (radiant). Consult the individual switch pages for details or consult the factory for further information. CLEANING TYPES A. Solvent Wash (1.1.1 Trichlorethylene, T.M.S., T.M.C.) B. Vapor Degreasing C. Solvent Immersion D. Aqueous Cleaning M Need more technical information? Contact your local ABE office or http://www.AboveBoardElectronics.com. M5 Above Board Electronics 1918 Junction Avenue San Jose, CA 95131 (800)453-1692 FAX (408)573-4343 Soldering Process Recommendation Guide SWITCH SERIES AP, AT, AS SERIES ALE, ATLE, ATE, APBE ASE & F COMMAND SERIES, PC COMMAND SERIES, LUGS CST/CSS SERIES DIP ROT.: DR, RR & RA/C DIP ROT: DRDE SERIES DIP ROT.: DRS SERIES DIPS: AD, AR, AA/C, ATT DIPS: GD DIPS: DTS WITH TAPE DIPS: DTS, DYS W/O TAPE DIPS: S SERIES SIPS DIPS: DPU WITHOUT TAPE FSM SERIES FSM SMT TYPE FT2D, FT1D GEMINI: A SERIES GEMINI: AE SERIES GREEN SERIES: ALL MT VERSIONS GREEN SERIES: ALL MT VERSIONS PC GREEN SERIES: MHV, MRV, MLD GREEN SERIES: MPA-6, MPG, MPN, MPE GREEN SERIES: MTE MAS SERIES MHS SERIES MKS SERIES MLL SERIES MMS SERIES MPA-6 SERIES MPB SERIES MPN SERIES MPS SERIES MRBA SERIES MRD SERIES MRJ SERIES MRJE/MRJB SERIES MRS SERIES MRS-RA SERIES MRSB SERIES SURFACE MOUNT PROCESS SOLDERING TYPE Wave Hand Dip* X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Convection I.R. X X X X X X X X X X X Solvent Vapor Solvent Aqueous Wash Degrease Immerse Clean X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Vapor Phase CLEANING PROCESSES X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X M M6 Above Board Electronics 1918 Junction Avenue San Jose, CA 95131 (800)453-1692 FAX (408)573-4343 Soldering Process Recommendation Guide SWITCH SERIES SOLDERING TYPE Wave MRSK SERIES MSP-3/MSPS SERIES MSP-5 SERIES MSPF SERIES MSPM SERIES MSS SERIES MSSA SERIES MSSA-01 & 04 PUSHWHEELS, CARD EDGE PUSHWHEELS, PC PINS SDS SERIES SE SERIES SKC SERIES SKF SERIES SKFC1 SKFC2L SKT SERIES SL SERIES SLS/SLSA SERIES SPS SERIES SSA/SSJ SERIES SSB SERIES SSM SERIES STS SERIES SWK SERIES TP SERIES: ALL PC/BLUE CASES TP SERIES: TP-ES TP SERIES:W/TACT. FEEL & PROC. SEAL TP SERIES:TPC, TPD, TPF, TP-N TP2000 SERIES: TP1M, TP1L, TP2M, TP2L TR SERIES TRD TRD W/L.E.D. TS SERIES TSS-PC, TSS-RA TSP, TST TT ALL PC TT-ES, TTE-ES TT, TTE, TTN-WIRE LUG XR110, XR210, XRM X X X X X X X X X X X X X X X X X X X X X X X Hand Dip* X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Convection I.R. Vapor Phase CLEANING PROCESSES Solvent Vapor Solvent Aqueous Wash Degrease Immerse Clean X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X SURFACE MOUNT PROCESS X X X M Need more technical information? Contact your local ABE office or http://www.AboveBoardElectronics.com. M7 Above Board Electronics 1918 Junction Avenue San Jose, CA 95131 (800)453-1692 FAX (408)573-4343 Actuation Code Chart Toggles, Rockers and Paddles REF. FLAT REF REF. FLAT A REF NONE 1 SINGLE MOMENTARY ON (WHERE APPLICABLE) 1 NONE 1 2 3 1 2 3 SINGLE MOMENTARY ON (WHERE APPLICABLE) 8 10 11 12 10 11 12 10 11 12 7 8 9 7 8 9 7 8 9 4 5 6 4 5 6 4 5 6 1 2 3 1 2 3 1 2 3 3 D 1 3 NONE 1 2 3 1 2 3 1 2 3 1 2 3 E 1 2 3 MOMENTARY 2 4 5 6 1 2 3 NONE 4 5 6 1 2 3 9 NONE 1 2 3 1 2 3 F NONE 1 3 7 8 9 4 5 6 NONE 7 8 9 4 5 6 10 NONE 4 1 4 1 2 3 10 11 12 10 11 12 7 8 9 7 8 9 4 5 6 4 5 6 1 2 3 1 2 3 1 2 3 1 2 3 NONE 11 3 4 1 5 2 5 6 4 5 6 4 5 6 1 2 3 1 2 3 1 2 3 A COM. COM. 2 3 10 11 12 10 N COM. C 11 K 12 10 11 3 1 2 3 NONE 4 6 4 6 1 3 1 3 3 4 B 1 6 SHUNT 3 6 SHUNT 2 2 SHUNT 5 1 5 2 P 12 NONE 4 5 6 4 5 6 1 2 3 1 2 3 4 5 6 4 5 6 4 5 6 1 2 3 1 2 3 1 2 3 MOMENTARY 6 4 5 6 4 5 6 4 5 6 1 2 3 1 2 3 1 2 3 12 7 8 9 7 8 9 7 8 9 4 5 6 4 5 6 4 5 6 1 2 3 1 2 3 1 2 3 D COM. COM. 8 9 7 8 9 4 5 6 4 5 6 4 5 6 A COM. COM. COM. SHUNTS 7 5 6 4 5 6 1 2 3 1 2 3 OUT#1 F SHUNTS 7 9 SHUNTS M 8 NONE 4 COM. E 7 R PA* 4 5 6 1 2 3 C 1 2 3 1 2 3 1 2 3 B M8 IN IN 4 5 OUT#2 1 2 IN 6 4 5 6 OUT#3 3 1 2 3 Above Board Electronics 1918 Junction Avenue San Jose, CA 95131 (800)453-1692 FAX (408)573-4343 Pushbuttons and Slides The following CODE CHARTS show schematically, the electrical contact closures of a switch relative to the actuator position. All diagrams represent a TOP view of the switch with the ALCO imprint facing and bushing slot, if any, pointing left. Terminal numbers are for reference only and may not appear on switches. TP SERIES PUSHBUTTONS C Code numbers are found throughout the catalog alongside part numbers. The same schematic may show either maintained or momentary action in some cases; momentary closures are indicated by the symbol (ON). PUSHBUTTONS 13 N.O. 14 MOMENTARY ON N.C. 21 7 8 9 7 8 9 4 5 6 4 5 6 1 2 1 2 3 3 M 4 ON 12 10 3 1 NONE 6 7 8 4 5 6 1 2 3 9 NONE 2 3 4 6 1 3 4 5 6 1 2 3 MOMENTARY ON 9 7 6 4 1 3 9 5 6 2 3 1 PUSH-ON NONE D 2 1 PUSH-ON 3 8 7 23 NONE 1 12 8 5 3 1 2 3 1 2 3 1 2 3 1 2 3 PUSH-OFF PUSH-OFF 2 PUSH-ON 24 PUSH-OFF E 2 1 3 1 PUSH-ON 3 5 5 4 PUSH-ON 2 3 6 3 1 N 8 9 7 8 9 4 5 6 4 5 6 1 2 1 2 3 1 3 MOMENTARY 3 PUSH-ON 11 12 10 9 7 6 4 3 1 8 7 6 4 5 6 4 1 2 3 1 2 3 1 Need more technical information? Contact your local ABE office or http://www.AboveBoardElectronics.com. 1 3 1 3 NONE 1 3 1 3 NONE 4 5 6 4 5 6 1 2 3 1 2 3 4 5 6 4 5 6 4 5 6 1 2 3 1 2 3 1 2 3 4 5 6 4 5 6 4 5 6 1 2 3 1 2 3 1 2 3 12 8 5 5 P PUSH-OFF 11 10 4 3 3 PUSH-OFF 7 26 2 20 4 PUSH-ON MOMENTARY 2 2 1 25 19 6 2 PUSH-OFF 1 PUSH-OFF K 1 3 NONE 2 A 11 4 18 1 TSS SERIES SLIDE SWITCHES MOM. 10 17 1 3 MOMENTARY ON 11 16 NONE 1 F FT R MOMENTARY 22 15 Actuation Code Chart 9 PA 5 2 6 2 3 M9 Above Board Electronics 1918 Junction Avenue San Jose, CA 95131 (800)453-1692 FAX (408)573-4343 M Glossary • Actuation Force (Operating Force): The force required to change the actuator of a switch from one position to the other. Unit of Measure: Slides - lbs., oz. or grams. Toggles and pushbuttons - oz. Rotary products-torque. • Contact Block: A switching element which is added singly or in groups to an operator (see) to make a complete switch. • Contact Bounce (Bounce): The time during switching in which electrical instability caused by the rebound of the contacts is observed. Unit of Measure: Millisecond. • Actuator: A movable part of a switch which causes a change in the electrical configurations of the switch. Example: Toggle Plunger Rocker Paddle • Contact Gap: The distance between a stationary contact and a moveable contact in the open position. Slider Shaft • Alternate Action: See Push-Push. • Angle of Throw: The angle or arc through which an actuator passes during actuation. Typically used to refer to the movement of toggle or rocker actuators. Unit of Measure: Degree. • Antistatic: An antistatic device will withstand a specified potential without conducting between the actuator and any conducting element, usually the terminals or bushing. Unit of Measure: Typical value 15-20 kilovolts DC. • Bifurcated Contact: A wiping movable contact consisting of two spring fingers that grip fixed contacts. Typically found in slide switches. Self-cleaning action. See Wiping Contact. • Bobbin Contact: A mvable contact shaped like a thread bobbin that rolls along the stationary contacts. Found only in slide switches. • Contact Resistance: The total resistance of the switch, comprised of the contact interface and terminals. Unit of Measure: Milliohms. • Cycles: The number of times a switch can be actuated from one extreme position to the opposite extreme position and back to the original position. • Detent: A mechanical stop that holds the contacts in a given position after the actuation force is removed or prevents the changing of contact position at less than a specified actuation force. • Detent Angle: The angle or arc between detent positions in rotary switches. Unit of Measure: Degree. • Bounce: See Contact Bounce. • Break-Before-Make (Non-shorting, Break First): On actuation, the movable contact breaks contact with one fixed contact before making contact with another fixed contact. Contrast with makebefore-break. Typical of toggle and pushbutton switches. (BBM) • Break First: See Break-Before-Make. • Butt Contact: A contact mechanism in which the movable contact makes contact with the fixed (stationary) contact without wiping motion between the surfaces. Typical of toggle and pushbutton switches. See Wiping Contact. • Capacitive Load: A load in which the initial current on making (closing) of the contacts is higher than the steady state current on breaking (opening) of the contacts, the current is less than steady state. Current leads voltage in capacitive loads. See Resistive Load, Inductive Load, Power Factor and Inrush. • Carrying Current: The maximum current that can be passed through the already closed contacts of a switch. Contrast with “Contact Rating.” M • Contact Rating (Switching Rating): The capacity to switch (connect or interrupt) an electrical load. Unit of Measure: Volts, amps, load characteristic (resistive, inductive, capacitive, power factor). Contrast with non-switching rating. • Contact (Contact Area): The metal surfaces that come into physical contact to complete an electrical circuit. These surfaces are found on moveable contacts (see) and terminals (see). • Dielectric Strength (Dielectric Withstanding Voltage, DWV, Leakage Resistance, Breakdown Voltage): The ability of an insulator to withstand a voltage without arcing across its surface. Most often applies to insulator between switch terminals and metal exposed to operator of switch. Unit of Measure: Volts RMS, Volts AC. • Dielectric Withstanding Voltage: See Dielectric Strength. • DIP or DIL: Dual-in-Line Package (in Europe also, DIL: Dual-inLine) refers to a component with two rows of PC terminals. The terminals are most commonly on a 0.100" pitch with 0.300" between rows. • Double-Break Contacts: A contact mechanism using two sets of contacts to make or break a given circuit. This provides better power handling capacity and longer switch life. Typical of high power industrial switches. See Single-Break Contacts. • Dry Circuit (Low Energy, Logic Level): An application in which power levels do not cause arcing, melting or softening of contacts. Typically requires gold plated contacts for reliable switch operation. Typical Definition: 0.4VA max. @ 20 VDC or peak AC. • DWV: See Dielectric Strength. M10 Above Board Electronics 1918 Junction Avenue San Jose, CA 95131 (800)453-1692 FAX (408)573-4343 Glossary • Electrical Life: The number of operations at a given electrical load that does not result in a degredation of any electrical or mechanical parameter beyond the standard set by the applicable end-of-life criteria. Unit of Measure: Cycles (on-off operations) (rotations). • Insulation Resistance: The resistance between insulated parts measured at a specified DC voltage. Unit of Measure: Megohm. • IP: An industrial specification used in Europe (and worldwide) to indicate the degree of protection provided by a component against accidental contact, penetration of solids or liquids into or through the component. See NEMA. • End of Life Criteria: Those specifications that a switch must meet at the end of its specified electrical life. Typically contact resistance and/or heat rise of contacts at full rated load at end of life. • Leakage Barrier: A ridge or web molded into a switch housing between terminals or contacts to increase the surface distance between them. • Environmental Seal: A seal that totally encapsulates the switch or relay providing a specified level of protection against intrusion of solids, liquids or gases into the body of the device. • Leakage Resistance: Dielectric Strength. • Life: See Electrical Life: Mechanical Life. • Fixed Contact (Stationary or Statis Contact): The non-moving contact. Typically integral to the end of the terminal inside the switch body. • Logic Level: Refers to power levels typical of solid state electronic circuits (TTL, CMOS, etc.). For switch selection see Dry Circuit. • Flux: A material added during soldering to the metal surfaces which on heating prevents oxidation and aids the flowing of the solder. • Low Energy: See Dry Circuit. • Maintained: A position (throw) of a switch which remains unchanged when actuation force is removed from switch actuator. Contrast with Momentary. • Gas-Tight Contact: A contact interface (movable to fixed contacts) in which the forces holding the contacts together are high enough to prevent gases from migrating between the members. This prevents static oxidation of the contact and subsequent intermittencies of high contact resistance. Typical forces are 280,000 PSI and higher. • Make-Before-Break (Shorting Contact, Make First): Movable contact makes the next circuit before breaking the first circuit. Typically found in slide switches. Contrast with Break-BeforeMake (MBB). • Make First: See Make-Before-Break. • Gold Flash: A plating of gold typically less than 10 microinches (millionths) thick. Used only as a barrier to oxidation or corrosion of terminals to maintain solderability. • Heat Rise: An indirect measurement of contact resistance used by rating agencies. The temperature rise over ambient of a contact set carrying a prescribed current is measured to determine whether it falls within safe limits. • Inductive Load: A load in which the initial current on making (closing) of the contacts is lower than the steady state. On breaking (opening) of the contacts, the current is greater than the steady state. Current lags voltage in inductive loads. Motors are the most common inductive load. See Resistive Load, Capacitive Load, Power Factor. • Inrush: A transitory high-level of current through a contact set on making (closing). A characteristic of capacitive and some resistive loads. The inrush currents can be large and long enough to cause severe degredation of the contacts. See Resistive Load, Capacitive Load, Power Factor. • Insert Molding: In switches and relays used to refer to terminations that are placed in the mold so that plastic is molded around the terminations. The chief benefit is an inherent seal against the intrusion of flux into the body of the device. Therefore no epoxy terminal seal is required. Need more technical information? Contact your local ABE office or http://www.AboveBoardElectronics.com. • Mechanical Life: The number of operations of a switch without electrical load that does not result in a degredation of parameters beyond the standard set by the applicable end-of-life criteria. • Momentary (Spring Return): A momentary switch position (throw) is held only for duration of force applied to the switch actuator. • Movable Contact (Dynamic Contact): The contact moved by the switch actuator into and away from contact with a fixed contact thus forming the electrical circuits possible for a given device. • N.C.: See Normally Closed. • NEMA: National Electrical Manufacturers Association. A US Standards setting group for switch products most often applied to switches mounted in various enclosures offering specified degrees of protection against intrusion of liquids, dust, corrosive elements, etc. NEMA ratings are common in industrial or outdoor applications. See IP. • NO: See Normally Open. • Non-shorting: See Break-Before-Make. M11 M Above Board Electronics 1918 Junction Avenue San Jose, CA 95131 (800)453-1692 FAX (408)573-4343 Glossary • Non-switching Rating: The power carrying capacity of a switch after contact closure and end of contact bounce. Typically far higher than the contact rating (switching rating) of a switch. Unit of Measure: Volts and Amps. • Normally Closed (NC): Normally closed contacts are closed when switch actuator is in its unactuated position (e.g., the plunger is in the resting position in the case of a pushbutton switch). • Oil-tight: A generic term for a panel seal (see) commonly used in industrial settings. Defined by NEMA (see) and IP (see) standards. • Operating Force: See Actuation Force. • Operating Temperature: The range of temperature within which the device may be used. Unit of Measure: Degrees celsius or fahrenheit (C or F). • Operator: A panel mounted mechanical device (pushbutton, selector, keylock, etc.) without contacts to which one or more contact blocks (see) may be added to make a complete switch. • Overtravel: The distance the actuator may move between initial contact position and the extreme mechanical position of the actuator without damage to the switch. See travel. Pretravel. Unit of Measure: Inch. Degree. • Panel Seal: A panel seal provides a defined level of protection against penetration of liquids through which the switch and switch-to-panel interface to the rear of a panel. Unit of Measure: Inches/ft. of water. • Pole: The number of separate circuits that can be active through a switch at any one time. A single pole switch allows one closed circuit at a time. A double pole switch allows two closed circuits, etc. • Power Factor (PF): A measure of the inductive or capacitive character of an electrical load. Unit of Measure: 0 to 1 (e.g. 0.75) • Process Seal: A seal that prevents damage to or contamination of the switch during the specified mechanical process. See wave solderable. Surface Moutable. • Splashproof: See panel Seal. • Spring Return: See Momentary. • Storage Temperature: The range of temperature within which the device may be stored. Typically this is a wider range than operating temperature. Unit of Measure: Degrees celsius or fahrenheit (C or F). • Surface Mount Devices: Components that are compatible with surface mount PC board technology. Holes are not used for component mounting. • Surface Mount Devices (cont.): Component leads are soldered to pads on the surface of the PC boards. For switches typically defined by surface mount terminations (e.g., J-bend, L-bend, butt, etc.) and compatibility with surface mount soldering (e.g., vapor phase reflow, infrared, etc.) and cleaning processes. • Tactile Feel (Feedback): A mechanical signal (typically a “snap” or “click”) that indicates contact closure to the operator. • Terminal: The metal portion of the switch, exterior to the body, that is used to connect the switch to an electrical circuit. Examples: PC, wire lug, Turrett, quick-connect, wire-wrap, etc. • Throws: Number of circuits that can be controlled by any one pole of a switch. Example: In a single pole — double throw (SPDT) switch, only one circuit may be completed at a time. However, there are two possible circuits (throws) that can be made. • Travel: The total distance the actuator moves to change electrical position. See Pretravel. Overtravel. Unit of Measure: Inches, degrees. • Washable: Applied to PC board mounted devices indicating compatibility with cleaning processes used after soldering. No degredation of electrical or mechanical parameters occurs. • Push-On/Push-Off: See Push-Push. • Push-Push (Alternative Action, Push-On/Push-Off): A pushbutton switch style in which the electrical state of the switch is maintained between actuations of the plunger. M • Shorting Contact: See Make-Before-Break. • Single Break Contacts: A contact mechanism using one set of contacts to make or break a given circuit. Typical of electronic or low power switches. See Double-Break Contacts. • Normally Open (NO): Normally open contacts are open when the switch actuator is in its unactuated or resting position. • Quick-Connect Terminals: Flat tab or blade style terminals designed to accept push-on female wire connectors (instead of soldering). The most popular sizes are: 0.250”, 0.110” wide. • Resistive load: A load in which the current and voltage are in phase. See Capacitive Load, Inductive Load, Power Factor, Inrush. • Wave Solderable: Indicates the device is suitable for the wave soldering and cleaning processes as supplied. See Process Seal. • Wiping Contact: A contact mechanism in which the movable contact with the fixed contact with a wiping motion. Typical to slide and rotary switches. M12 Above Board Electronics 1918 Junction Avenue San Jose, CA 95131 (800)453-1692 FAX (408)573-4343 Worksheet Name: ______________________________________________________ Tel: ______________________________________ Electrical Considerations: Voltage of Applications: ____________________________________________________________________________________ Current of Application: ____________________________________________________________________________________ Circuitry Configuration: Number of Poles: ______________________ Number of Throws: _________________________ Contact Resistance Requirements: Initial: __________________________ After Life Cycles: _________________________ Number of Operations anticipated: ___________________________________________________________________________ Electrostatic Discharge: (E.S.D) Requirements: _______________________________________________________________ Agency Approvals or Listings Desired: ________________________________________________________________________ Other Electrical Considerations: _____________________________________________________________________________ Mechanical Considerations ❑ Toggle Type of Switch (Actuator Type): ❑ Pushbutton ❑ Rotary ❑ Other Actuation Force Requirements: ______________________________________________________________________________ Actuator Travel Distance or Degrees of Throw: _________________________________________________________________ Actuator Action: Maintained: ________________________________ Momentary: _________________________________ ❑ Shorting (Make-Before-Break) ❑ Non Shorting (Break-Before-Make) Termination: ❑ Thru-Hole (PC) ❑ Surface Mount ❑ Wire Lug ❑ Quick Connect ❑ Other Contact Timing: Special Plating Requirements: Flammability Rating: ________________ Oxygen Index: ___________________ Special Material Requirements: 95% Solder Coverage: _______________ Minimum Thickness: ______________ Markings Required: _______________________________________________________________________________________ Desired Product Color Options: ______________________________________________________________________________ Other Mechanical Considerations: ____________________________________________________________________________ Environmental Considerations: ______________________________________________________________________________ Operating Temperature Range: ______________________________________________________________________________ Storage Temperature Range: ________________________________________________________________________________ Sealing Requirements: _____________________________________________________________________________________ Chemical Resistance Requirements: __________________________________________________________________________ Other Environmental Considerations: _________________________________________________________________________ Product Processing Considerations Anticipated Soldering Process: Soldering Parameters: ❑ Hand ❑ Wave ❑ Infrared ❑ Vapor Phase ❑ Dip ❑ Other Preheat Temperatures and Dwell Times: ________________________________________ Soldering Temperatures and Dwell Times: ______________________________________ Anticipated Cleaning Process: ❑ Aqueous Spray ❑ Solvent Immersion ❑ Aqueous Immersion ❑ Vapor Degreasing ❑ Solvent Spray ❑ Other Other Processing Considerations: (i.e. Conformal Coating): _______________________________________________________ Need more technical information? Contact your local ABE office or http://www.AboveBoardElectronics.com. M13 Above Board Electronics 1918 Junction Avenue San Jose, CA 95131 (800)453-1692 FAX (408)573-4343 M