OPERATING INSTRUCTIONS
Switch-disconnectors, type KL, KLF
Isolating switches, type T
up to 24 kV, 630 A
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Contents
0
Overview of components
Page 02
0.1
Overview of KL
Page 02
0.2
Overview of KLF
Page 04
1
General
Page 06
1.1
Liability and warranty
Page 06
1.2
Service instructions
Page 06
2
Safety instructions
Page 07
2.1
Intended use
Page 07
2.2
Explanations of symbols and instructions
Page 07
2.3
General occupational safety instructions
Page 08
2.3.1
Operation
Page 08
2.3.2
Safety devices
Page 08
2.3.3
Operational- and maintenance devices
Page 08
2.3.4
Legal accident prevention regulations
Page 08
3
Application
Page 09
3.1
Switch-disconnectors
Page 09
3.2
Isolating switches
Page 09
3.3
Type designation
Page 09
4
Construction and method of operation
Page 10
4.1
Base frame
Page 10
4.2
Current path
Page 10
4.3
Driving system
Page 10
4.4
Arc quenching device–tilting tube
Page 11
5
Transport, installation and commissioning
Page 12
5.1
Transport
Page 12
5.2
Installation
Page 12
5.3
Commissioning
Page 12
6
Maintenance
Page 13
7
Technical data
Page 14
7.1
Tilting tube switch-disconnector KL
Page 14
7.2
Tilting tube switch-disconnector KLF
Page 16
7.3
Isolating switch T
Page 18
7.4
Tightening torques
Page 19
7.5
Overview of type designations
Page 20
7.5.1
Tilting tube switch-disconnectors KL and KLF
Page 20
7.5.2
Isolating switch T
Page 21
7.6
Dimensions
Page 22
7.6.1
Tilting tube switch-disconnectors KL10
Page 22
7.6.2
Tilting tube switch-disconnectors KL15
Page 23
7.6.3
Tilting tube switch-disconnectors KL20
Page 24
Contents
7.6.4
Tilting tube switch-disconnectors KLF10
Page 25
7.6.5
Tilting tube switch-disconnectors KLF15
Page 26
7.6.6
Tilting tube switch-disconnectors KLF20
Page 27
7.6.7
Isolating switches T10
Page 28
7.6.8
Isolating switches T15
Page 29
7.6.9
Isolating switches T20
Page 30
8
Optional secondary equipment
Page 31
8.1
Auxiliary switches
Page 31
8.2
Shunt release
Page 32
8.3
Motor drives
Page 36
8.4
Overview
Page 38
8.4.1
Tilting tube switch-disconnector KL
Page 38
8.4.2
Tilting tube switch-disconnector KLF
Page 39
8.5
Switching example with motor drive
Page 40
8.5.1
Tilting tube switch-disconnector KL
Page 40
8.5.2
Tilting tube switch-disconnector KLF
Page 41
9
Optional mechanical drives
Page 42
9.1
Switching lever drive, type R
Page 42
9.2
Disc actuator type EMS and linkage type GK/GT
Page 43
9.3
Rotary actuator, type DA
Page 48
10
HV-fuse link selection
Page 49
10.1
6 kV operating voltage
Page 50
10.2
10 kV operating voltage
Page 51
10.3
15 kV operating voltage
Page 52
10.4
20 kV operating voltage
Page 53
Overview of KL
02
Earthing switch
EOK, optional
Earthing switch
EUK, optional
Figure 0.1
Overview of KL
Components of KL
1
2
3
4
5
6
7
8
9
10
11
12
13
Base frame
Post insulator
Connection contact piece
Retaining spring
Guide piece
Coupling rod
Contact blade
(double blade)
Tilting tube
Torsion spring and
bolt for tilting tube
Spring-drive mechanism
Perforated disc
Extension spring for perforated disc
Connection point for
earthing
Attention!
Please specify the switch
type and serial number
when ordering spare
parts.
03
Overview of KLF
04
Earthing switch
EOK, optional
Earthing switch
EUK, optional
Figure 0.2
Overview of KLF
Components of KLF
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Base frame
Post insulator
Connection contact piece
Retaining spring
Guide piece
Coupling rod
Contact blade
(double blade)
Tilting tube
Torsion spring and
bolt for tilting tube
Stored-energy drive
Perforated disc
Extension spring for
perforated disc
Tripping lever (in storedenergy mechanism)
Tripping springs (installed
within the base frame)
Fuse base attachment
Separation plates
(to be mounted to conducting path L2 before commissioning)
Tripping rod
Connection point for
earthing
Note!
Please specify the switch
type and serial number
when ordering spare
parts.
05
06
1 General
1.1 Liability and warranty
All technical data and instructions for
the operation and maintenance of the
switching devices are compiled on the
basis of our experience and expertise
and to the best of our knowledge. These
instructions describe the standard design of the switching devices.
All technical information and data contained in these operating instructions
were up-to-date on going to print. We
reserve the right to incorporate technical
modifications within the scope of further
development of the products which are
subject to these instructions.
Therefore any further claims from the
technical data and descriptions of these
instructions are excluded.
We assume no liability for damage and
malfunctions caused as a result of operating errors, non-compliance with these
operating instructions or inappropriate
repairs.
Genuine spare parts have been made
and tested in particular for the switching
devices KL, KLF and T.
We recommend using only spare parts
and accessories delivered by us. We
expressly point out that spare parts and
accessories not delivered by us must be
approved by us.
The fitting and use of other manufacturers‘ parts may change the structural
behaviour of the switching devices and
affect the safety of persons, switching
devices or other material assets.
Any further liability for damage caused
as a result of using spare parts or accessories not approved by us is excluded.
Any unauthorised alteration and modification of the switching devices is not
permitted for reasons of safety and the
manufacturer‘s liability for any damage
caused as a result of this is excluded.
1.2 Service instructions
The manufacturer‘s customer service will
be at your disposal for all technical information regarding the switching devices.
Should our switching devices cause
any problems to you, please refer to the
manufacturer.
The manufacturer‘s address is given on
the last page of these operating instructions.
07
2 Safety instructions
2.1 Intended use
Switching devices of the KL, KLF and T
series are factory-assembled, type-tested
switching devices. Please refer to the
nameplates for all ratings.
Each switching device is subject to a
routine test at the manufacturer‘s where
its equipment is checked against the
order at the same time, and thus they
are checked for proper fitting and operational liability.
The switching devices are appropriate for
the use in indoor switchgear.
The switching devices may only be
operated, repaired and maintained by
authorised personnel who are instructed
and trained appropriately.
These operating instructions must be
read carefully before the installation and
commissioning of the switching devices.
All provisions and instructions referred to
in these operating instructions shall be
observed properly during the installation,
commissioning and operation.
Each person authorised with the
installation, commissioning, operation,
maintenance and troubleshooting must
have read and understood the operating
instructions and in particular the chapter
„Safety instructions“ as well as any other
safety information.
We recommend the user/operator to get
a written confirmation of this.
Operating errors may only be avoided
and a trouble free operation ensured
when the personnel involved knows the
operating instructions.
The general safety regulations and accident prevention regulations as required
by law and possible rules of the insurance company, which can differ from
country to country, must be necessarily
observed during the operation and maintenance of the switching devices.
These operating instructions are an integral part of the switching devices. The
operating instructions must be handed
over when the switching devices are
relocated or sold etc.
2.2 Description of symbols and
instructions
Follow these instructions and be
particularly careful and cautious in
these circumstances. Pass on all safety
instructions to all persons entrusted with
working on the switching devices. In addition to the safety instructions laid down
in these operating instructions,
observe all general safety regulations
and accident prevention regulations
(VDE 0105 Part 100, BGVA3) at all
times.
Safety Symbol
This symbol appears in this
brochure next to all instructions relating to safety at work
wherever a potential danger to
life and limb exists.
Warning against dangerous
electrical voltage
This particular warning sign
warns against dangerous electrical voltage.
Attention! Warning note
This symbol appears in this
brochure next to a paragraph
that must be paid particular
attention to so that rules, regulations, instructions and the
correct operational procedure
will be observed and damage to
and destruction of the switching
devices be prevented.
08
2.3 General occupational safety
instructions
The switching devices are designed and
manufactured in accordance with the
state-of-the-art and in consideration all
safety instructions at all times.
The switching devices may still constitute
a danger to people and material assets
if they are not used appropriately by
personnel who have not been trained
or specially instructed or if they are not
used for the intended use or have been
tampered with or if the safety instructions are not observed. Therefore these
operating instructions must be read
carefully and understood by all persons
charged with the installation, commissioning, operation or maintenance of the
switching devices.
During the operation of these electrical switching devices certain parts are
inevitably under a dangerous voltage and
there may be mechanical parts – even
remote-controlled – that move quickly.
A disregard of these warning instructions
may cause serious injury to people or
damage to property.
2.3.1 Operation
2.3.2 Safety devices
Responsibilities regarding the operation
of the switching devices must be clearly
defined and observed so that there are
no misunderstandings regarding safety.
Before commissioning and after maintenance work and modifications, the
switching devices must be checked for
their accident-proof and operationally
safe condition by trained personnel.
Before commissioning, persons staying
within the hazard area of the switching
devices must be warned and ordered
to leave this area and remove all loose
objects. The accessibility of the control
elements must be ensured.
The user must ensure that the switching
devices are only operated when they are
in proper working condition.
Safety devices must not be modified,
dismantled or taken out of operation. Unguarded parts of the devices may cause
injury dangerous to life.
Any modification affecting the safety
must be reported immediately to the
nearest responsible person.
Modifications of the switching devices
must not be carried out without the
approval of the manufacturer and under
the supervision of specialists.
Specialists are persons who have acquired sufficient knowledge in the field
of electrical engineering based on their
specialist training and experience and
are familiar with the relevant accident
prevention regulations (BGVA3), instructions and generally recognised rules of
technology (e.g. VDE regulations, DIN
standards).
All safety devices such as coverings must
function properly and be fixed appropriately at all times. Switching devices
must not be operated with faulty safety
equipment.
2.3.3 Operational- and maintenance
devices
The tools and devices required for the
operation, repair and maintenance of
switching devices must be in an accident-proof condition and used without
causing accidents.
Any inappropriate and dangerous use
of tools and devices with respect to the
switching devices is not permitted.
2.3.4 Legal accident prevention
regulations
In addition to these accident prevention
instructions and the safety instructions
fixed at the switching devices the locally
valid accident prevention regulations
must be observed.
09
3 Application
3.1 Switch-disconnectors
3.2 Isolating switches
3.3 Type designation
Switch-disconnectors are switches that
are used for switching operating currents
on and off and provide a visible isolating
distance when switching off.
Isolating switches are switching devices
that may only be switched in
de-energised state, i.e. without operating
current. They provide a visible isolating
distance in the switchgear. Because they
are only switched in de-energised state
no arc quenching devices (tilting tubes)
are provided.
The type designation specifies the details
of the design. (Overview see item 7.5 on
page 20)
The tilting tube switch-disconnector is
classified as a hard gas switch. These
switches use a gas for arc quenching
which will be emitted from appropriate
plastics when an arc occurs.
Type KL is appropriate for the use as
cable switch, busbar transfer switch etc.
Type KFL with an attached fuse base is
intended for the use as a transformer
switch.
10
4 Construction and method of
operation
4.1 Base frame
4.3 Driving system
The base frame is screwed together using bevelled steel section parts.
They screwed on cast resin post insulators feature high resistance towards the
influence of arcs, high cantilever strength
and high creeping resistance.
The switching shaft of the isolating
switch T has free shaft ends on both
sides which enable both right-hand and
left-hand drive alternatively.
4.2 Conducting path
The conducting path consists of a double
blade made of silver-coated copper
section. Each of the three conducting
paths is supported by a free bearing at
the respective bottom post insulator and
engages into the fixed contact piece at
the top post insulator.
The conducting paths are actuated from
the switching shaft by means of fibreglass reinforced plastic rods (coupling
rods).
The tilting tubes of the switch-disconnector, which are positioned between the
contact blades, are used for interrupting
the current and quenching the arc.
In the normal design of the switch-disconnector KL a spring drive mechanism
is installed on the right-hand shaft end.
This spring drive mechanism causes a
quick-ON and quick-OFF switching of the
device.
The switch-disconnector KLF is equipped
with a stored-energy mechanism on the
right-hand shaft end. The stored-energy
mechanism consists of the quick-ON device, the tripping device for initiating the
switching-off of the switch-disconnector
by a shunt release or the striker pins of
HV fuses and the storage spring for quick
OFF switching.
The switch-disconnector KLF can be
switched off optionally both via the
shunt release and the drive mechanism
(switching lever, linkage mechanism,
motor drive etc.) for which the driving element is used to turn the perforated disc
into the direction of switching-off. After
ca. 20 degrees the switch disconnector
will be switched off .
The complete switching off is finished
after about 90 degrees of turn.
For switching the switch-disconnector
KLF on after it has tripped, the spring
mechanism must be tensioned for which
the driving element is used to turn the
perforated disc until the stop in the
switching-off direction is reached. Then
the switch-disconnector is switched on
by turning the perforated disc into the
switching-on direction until the stop is
reached.
The mechanism acts indirectly and
quickly upon the movable contact blades
so that their speed is largely independent of the actuation of the mechanism.
All switch-disconnectors can also be
delivered with left-hand drive (optional
equipment).
Figure 4.1 Tilting tube
11
136
4.4 Arc quenching device – tilting tube
3
1
Now the current flows within the tilting
tube via the switching pin and contact
pieces whilst the tilting tube is pulled
apart like a telescope. The switching
spring is tensioned until it overcomes a
catch, separates the switching pin from
the contact pieces and pulls it into the
quenching tube. The breaking arc burns
within the tilting tube in a narrow annular
gap between the quenching tube and the
tip of the switching pin (Figure 4.3/3).
50
87 2
The break motion first separates the
contact blade (double blade) from the
fixed contact piece (Figure 4.3/1 and
2). However, the upper end of the tilting
tube remains temporarily supported by
its spherical head in the retaining spring.
114148033
Both parts are made of a gas-emitting
plastic. As a result of the heat generated
by the arc, sufficient quenching agent is
released to quench the arc rapidly and
effectively.
Figure 4.2 Tilting tube
1
4
2
5
The hot gases escape downwards
through the cooling grid of the tilting
tube. They are cooled so much that
they leave the tilting tube without flame
effect.
Only at this stage the spherical head
of the tilting tube is released from the
retaining spring (Figure 4.3/4) as a result
of the continuing brake motion of the
double blade. The return spring brings all
parts of the tilting tube back to their initial positions whilst a twist spring at the
retaining clip swivels the tilting tube back
to its resting position within the double
blade (Figure 4.3/5).
Ignition processes only occur when the
device is switched on between the main
contacts of the switch-disconnector
(Figure 4.3/6) so that high short-circuit
currents cannot damage the arc quenching device.
A replacement of the quenching device
is only necessary after a great many of
switching operations.
3
6
114148032
Figure 4.3
12
5 Transport, installation and commissioning
5.1 Transport
p
The switch-disconnectors are delivered
in cardboard boxes. It must be ensured
that the cast resin post insulators and
conducting paths as well as the connection contact pieces do not collide and
are not subject to excessive mechanical
stresses.
m
m
>
Perforated disc
la
nu
An
a
rg
2
/=
5.2 Installation
Any works at the switching
device must be carried out
by skilled personnel and the
operating instructions, accident
prevention regulations and
regulations of the employers‘
liability insurance association
must be observed.
As a basic principle the installation must be carried out with
the power switched off.
The regulations and generally
recognised rules of technology
(VDE regulations, DIN standards, IEC standards) for working
in medium-voltage switchgear
must be observed.
Attention!
Do not actuate the switch-disconnector before its installation!
1.
The switch-disconnector shall be
switched on when being installed.
It will be fastened in the framework by
four M12 screws (plus 2 screws for fixing the fuse). Long holes allow a slight
shifting of the device in horizontal and
vertical direction. Avoid deformation of
the base frame.
2.
Tilting tube switch-disconnectors
in standard design are suitable for
vertical wall mounting. Additional parts
are attached when the switch-disconnector is to be fastened to the ceiling
(hanging) or to the ground (lying) in order
to adjust the switching speed accordingly. Please refer to the base frame
for information about the permissible
mounting position.
3.
The connection bars must be
adapted in such a way that virtually
no tension, compression or torque is
applied upon the upper or lower connection contact pieces when tightening the
connection screws.
Switching shaft
Driving lever
Figure 5
114148034
4.
If a driving lever is flanged to the
perforated disc of the switch-disconnector, it must be ensured that the
annular gap between the disc and the
switching shaft (30 mm diameter) is
never smaller than 2 mm (Figure 5).
5.
The M12 connection screw for the
earth conductor is positioned in the
frame part (Figure 0.1 and Figure 0.2).
6.
After the installation of the type
KLF tilting tube switch-disconnector, the contact blades are to be pulled
by hand into the OFF position, then the
tripping springs are to be hung into the
welded-on hooks at the switching shaft
using the tied handle (see Figure 0.2,
Position 14)
7.
The provided fuse separation
plates at the devices, having a pole
centre spacing of 135, 175 and
230 mm, must be mounted at the average conducting path.
(see Figure 0.2, Position 16)
Attention!
The paraffin lubricant must not
be removed from the contacts.
Grease must not be used for
lubricating the contacts.
5.3 Commissioning
The commissioning must be
carried out by skilled personnel only who must observe the
operating instructions, accident
prevention regulations and
regulations of the employers‘
liability insurance association.
After the switch disconnector has been
installed by a competent person, clean
the post insulators and coupling rods using a dry cloth before the commissioning.
Check whether auxiliary lines coming
from outside for auxiliary switches and
shunt releases, if applicable, have been
connected properly (circuit diagram).
Check the connections of auxiliary lines
and busbars for tight fit.
Check the functionality of the
switch-disconnector by repeated
switching without voltage.
All tilting tubes must be exactly latched
in the retaining springs after switching
on.
13
6 Maintenance
Any works at the switching
device must be carried out
by skilled personnel and the
operating instructions, accident
prevention regulations and
regulations of the employers‘
liability insurance association
must be observed.
Basically, any maintenance
work must be carried out on
de-energised equipment. The
regulations and generally recognised rules of technology (VDE
regulations, DIN standards, IEC
standards) for working in medium-voltage switchgear must
be observed.
The switch-disconnectors require very
little maintenance owing to their simple
construction and the rugged design of
the components.
Inspection and maintenance work will
become necessary:
– after an operating time of about 4-5
years depending on their application
conditions and the respective climatic
and atmospheric ambient conditions.
– after 1000 switching cycles
with negligible currents.
– after major disconnection loads
We recommend to carry out the following
procedure for the necessary works:
Note!
Paraffin, that is appropriate for
lubrication, can be bought from
the manufacturer‘s customer
service.
1.
Switch the device off; for type KLF
trigger the stored-energy mechanism so that the energy storage mechanism is released.
2.
Attention!
3.
6.
7.
Clean the switching device with
a dry and lint-free cloth. Major
contaminations can be removed using a
safety cleaner like Rivolta A.C.S. cleaning
spray1) or Rivolta M.T.X. 60 forte Intensive cleaner1).
Check the insulating parts (Figure
0.1/2, 6 and Figure 0.2/2, 6, 17)
for mechanical damages and possible
formation of creepage distances.
4.
Check wear of contact surfaces at
connection contact pieces
(Figure 0.1/3 and Figure 0.2/3) and at
the inner surface of the contact blade
ends.
In case of excessive wear of the silver
layers (copper is visible) these parts
must be replaced (to be done by manufacturer‘s customer service).
5.
Apply paraffin by rubbing it on the
connection contact pieces
(Figure 0.1/3 and Figure 0.2/3) and at
the inner surface of the contact blade
ends.
In the case that grease was applied as a
contact lubricant by mistake, clean the
connection contact pieces and the ends
of the contact blades first using a grease
solvent, e.g. Rivolta A.C.S. Cleaning
Spray1) or Rivolta M.T.X. 60 forte Intensive Cleaner1) .
Attention!
Paraffin must not get into contact with grease!
Attention!
It must be ensured that the
melting point of the paraffin
used is not below 70°C.
Lubricant is not allowed at the
retaining spring (Figure 0.1/4
and Figure 0.2/4) and the
spherical head of the tilting
tube.
Lubricate all moving drive parts
with grease, Rivolta S.K.D. 40021).
Lubricate the switching shaft bearing with lubricating oil,
Rivolta S.K.D. 161).
Note!
For the inspection and maintenance of the arc quenching device – the tilting tube – contact
the manufacturer‘s customer
service.
8.
9.
Check all screwed connections for
their tight fit.
Switch on the switching device
a few times before a restart and
check for proper functioning.
1)
Rivolta products by Bremer + Leguil GmbH in Duisburg. For
loosening tight parts use Rivolta T.R.S.Plus penetrating oil
from the same manufacturer.
14
7 Technical data
7.1 Tilting tube switch-disconnector KL
Switching devices up to 24 kV for indoor conditions
Switch-disconnector without fuse base
Standards
KL20/630-275
KL20/630-230
KL15/630-210
KL15/630-175
KL10/630-210
KL10/630-135
Type
IEC 60265-1 ; IEC 62271-1
Classification
Multi-purpose switch disconnector, class E1, M1
Rated voltage
Ur
kV
Rated frequency
fr
Hz
50
50
50
50
Rated lightning impulse withstand voltage
to earth and between phases/across isolating
distance
Up
(Uw)
kV
75/85 75/85
95/110
95/110
125/145
125/145
Rated short-time withstand alternating voltage
to earth and between phases/across isolating
distance
Ud
kV
28/32 28/32
38/45
38/45
50/60
50/60
Rated current
Ir
A
630
630
630
630
630
630
Rated peak current
Ip
kA
50
50
50
50
40
40
Rated short-time current
Ik
kA
20
20
20
20
16
16
Rated duration of short-circuit
tk
s
1
1
1
1
1
1
Rated short-circuit making current
Ima
kA
50
50
50
50
40
40
Number of operations with rated
short-circuit making current (E1)
n
2
2
2
2
2
2
Rated system breaking current
(for 10 cycles)
I1
A
630
630
630
630
630
630
Rated ring-main breaking current
(for 10 cycles)
I2a
A
630
630
630
630
630
630
Rated cable breaking current
(for 10 cycles)
I4a
A
10
10
10
10
16
16
Rated overhead line breaking current
(for 10 cycles)
I4b
A
1
1
1
1
1,5
1,5
Rated earth-fault breaking current
(for 10 cycles)
I6a
A
30
30
30
30
48
48
Rated cable- and overhead line breaking current
under earth fault conditions
(for 10 cycles)
I6b
A
17
17
17
17
28
28
Mechanical operating cycles (M1)
n
Ambient temperature/indoor conditions
T
Altitude above sea level max.
Weight of switch-disconnector, approx.
Pole centre spacing
m
12
12
50
50
17,5
17,5
24
24
1000
°C
Min. -25 / Max. +40
m
1000
kg
21
24
22
24
31
34
mm
135
210
175
210
230
275
15
Switching devices up to 24 kV for indoor conditions
Switch-disconnector without fuse base
KL20/630-275
KL20/630-230
KL15/630-210
KL15/630-175
KL10/630-210
KL10/630-135
Type
Switch-disconnector and earthing switch, type
Earthing switch without short-circuit making capacity,
class E0
fitted below
KL…-EUK
fitted above
KL…-EOK
Switch-disconnector and earthing switch, type
Earthing switch with short-circuit making capacity,
class E1
fitted below
KL…-EUK-E1
fitted above
KL…-EOK-E1
Standards
IEC 62271-102; IEC 62271-1
Note
Rated values Ur, fr, Up, Ud, n, T and pole centre spacing acc. to
switch-disconnector
Rated peak current
Ip
kA
50
50
50
50
40
40
Rated short-time current
Ik
kA
20
20
20
20
16
16
Rated duration of short-circuit
tk
s
1
1
1
1
1
1
Rated short-circuit making current (only class E1)
Ima
kA
50
50
50
50
40
40
Number of operations with rated short-circuit
making current (E1)
n
2
2
2
2
2
2
Weight of earthing switch, approx.
m
8
9
8
9
10
11
kg
The specified technical data are standard rated values. They do not present the maximum values in all cases. Details are available
on request.
Table 7.1
16
7.2 Tilting tube switch-disconnector KLF
Switching devices up to 24 kV for indoor conditions
Switch-disconnector with fuse base and fuse release
Standards
KLF20/630-275 -SU(SO)
KLF20/630-230 -SU(SO)
KLF15/630-210 -SU(SO)
KLF15/630-175 -SU(SO)
KLF10/630-210 -SU(SO)
KLF10/630-135 -SU(SO)
Type
IEC 62271-105; IEC 62271-1
Classification
E1, M1
Rated voltage
Ur
kV
12
12
17,5
17,5
24
24
Rated frequency
fr
Hz
50
50
50
50
50
50
Rated lightning impulse withstand voltage to earth Up
and between phases/across isolating distance
kV
75/85
75/85
95/110
95/110
125/
145
125/
145
Rated short-time withstand alternating voltage
to earth and between phases/across isolating
distance
Ud
kV
28/32
28/32
38/45
38/45
50/60
50/60
Maximum rated current with high voltage fuses
Ir
A
100
100
63
63
63
63
Rated peak current
Ip
kA
1)
1)
1)
1)
1)
1)
Rated short-time current
Ik
kA
1)
1)
1)
1)
1)
1)
Rated duration of short-circuit
tk
s
1)
1)
1)
1)
1)
1)
Rated short-circuit making current
Ima
kA
50
50
50
50
40
40
Number of operations with rated short-circuit
making current (E1)
n
2
2
2
2
2
2
Rated short-circuit breaking current
Isc
kA
20
20
20
20
16
16
Rated transfer current at striker operation
Itransfer
A
970
970
530
530
530
530
Rated take-over current at shunt release
Ito
A
970
970
530
530
530
530
Switch opening time at striker operation
T0
ms
77
77
77
77
90
90
High voltage fuse length
e
mm
292
292
292
292
442
442
N
80
80
80
80
80
80
Force of fuse striker (Type medium)
Mechanical operating cycles (M1)
n
Ambient temperature/indoor conditions
T
Altitude above sea level max.
Weight of switch-disconnector, approx.
Pole centre spacing
m
1000
°C
Min. -25 / Max. +40
m
1000
kg
34
36
34
36
49
51
mm
135
210
175
210
230
275
17
Switching devices up to 24 kV for indoor conditions
Switch-disconnector with fuse base and fuse release
KLF20/630-275-SU(SO)
KLF20/630-230-SU(SO)
KLF15/630-210-SU(SO)
KLF15/630-175-SU(SO)
KLF10/630-210-SU(SO)
KLF10/630-135-SU(SO)
Type
Switch-disconnector and earthing switch, type
Earthing switch without short-circuit making capacity,
class E0
fitted below
KLF…-SU-EUK
fitted above
KLF…-SO-EOK
Switch-disconnector and earthing switch, type
Earthing switch with short-circuit making capacity,
class E1
fitted below
KLF…-SU-EUK-E1
fitted above
KLF…-SO-EOK-E1
Standards
IEC 62271-102; IEC 62271-1
Note
Rated values Ur, fr, Up, Ud, n, T and pole centre spacing acc. to
switch-disconnector
Rated peak current
Ip
kA
50
50
50
50
40
40
Rated short-time current
Ik
kA
20
20
20
20
16
16
Rated duration of short-circuit
tk
s
1
1
1
1
1
1
Rated short-circuit making current (only class E1)
Ima
kA
50
50
50
50
40
40
2
2
2
2
2
2
7
9
8
9
11
12
Number of operations with rated short-circuit mak- n
ing current (E1)
Weight of earthing switch, approx.
1)
m
kg
At KLF… the rated values are limited by the HV fuse, these values are therefore not specified.
The specified technical data are standard rated values. They do not present the maximum values in all cases. Details are available
on request.
Table 7.2
18
7.3 Isolating switch T
Switching devices up to 24 kV for indoor conditions
T20/630-230
T20/630-275
T15/630-210
Rated voltage
Ur
kV
12
12
17,5
17,5
24
24
Rated frequency
fr
Hz
50
50
50
50
50
50
Rated lightning impulse withstand voltage to
earth and between the poles/across isolating
distance
Up
kV
75/85
75/85
95/110
95/110
125/
145
125/
145
Rated short-time withstand alternating voltage
to earth and between phases/across isolating
distance
Ud
kV
28/32
28/32
38/45
38/45
50/60
50/60
Rated current
Ir
A
630
630
630
630
630
630
Rated peak current
Ip
kA
50
50
50
50
40
40
Rated short-time current
Ik
kA
20
20
20
20
16
16
Rated duration of short-circuit
tk
s
1
1
1
1
1
1
Mechanical operating cycles (M0)
n
Ambient temperature/indoor conditions
T
Standards
T15/630-175
T10/630-135
Type
T10/630-210
Isolating switch
IEC 62271-102 ; IEC 62271-1
Classifikation
M0
Altitude above sea level max.
Weight of isolating switch, approx.
m
Pole centre spacing
1000
°C
Min. -25 / Max. +40
m
1000
kg
19
22
20
22
29
31
mm
135
210
175
210
230
275
Isolating switch and earthing switch, type
Earthing switch without short-circuit making capacity,
class E0
fitted below
T…-EUK
fitted above
T…-EOK
Isolating switch and earthing switch, type
Earthing switch with short-circuit making capacity,
class E1
fitted below
T…-EUK-E1
fitted above
T…-EOK-E1
Standards
IEC 62271-102; IEC 62271-1
Note
Rated values Ur, fr, Up, Ud, n, T and pole centre distance acc. to
switch disconnector
Rated peak current
Ip
kA
50
50
50
50
40
40
Rated short-time current
Ik
kA
20
20
20
20
16
16
Rated duration of short-circuit
tk
s
1
1
1
1
1
1
Rated short-circuit making current
(only class E1)
Ima
kA
50
50
50
50
40
40
Number of operations with rated
short-circuit making current (E1)
n
2
2
2
2
2
2
Weight of earthing switch, approx.
m
8
9
8
9
10
11
kg
The specified technical data are standard rated values. They do not present the maximum values in all cases. Details are available
on request.
Table 7.3
19
7.4 Tightening torques
Rated diameter of
thread
Screwed connection
quality 8.8
Welding
threaded bolt
M5
6 Nm
-
M6
10 Nm
5,9 Nm
M8
25 Nm
14,7/-0,2 Nm
M10
49 Nm
-
M12
86 Nm
-
Table 7.4
Attention!
The values in the table do not apply to particularly specified tightening torques given in
the documents!
20
7.5 Overview of type designations
7.5.1 Tilting tube switch-disconnectors KL and KLF
K
L
F
10
/
630
-
135
-
SU
-
E
U
K
-
E1
K
L
__
__
/
630
-
___
-
__
-
__
__
__
-
__
Tilting tube
Switch-disconnector
Trip-free mechanism (latching mechanisms with mechanical tripping device and spring energy store)
Rated voltage:
10
=12 kV
15
=17,5 kV
20
=24 kV
Rated operating current:
630
A
Pole centre spacing:
135
mm
175
mm
210
mm
230
mm
275
mm
HV fuse base (optional):
SU – HV fuse base fitted below switch-disconnector
SO – HV fuse base fitted above switch-disconnector
Earthing switch (optional)
Place of installation of earthing switch (optional):
U – earthing switch fitted below switch-disconnector
O – earthing switch fitted above switch-disconnector
K – design of earthing switch for fitting to KL or T switch
E1 Classification of earthing switch (optional device for quick switching ON)
Table 7.5.1
Ordering example for KL:
KL10/630-135-EUK-E1
Tilting tube switch-disconnector
Rated voltage: 12 kV
Rated current: 630 A
Pole centre spacing: 135 mm
Earthing switch fitted below with device for quick switching ON
Ordering example KLF:
KLF20/630-230-SU-EUK-E1
Tilting tube switch-disconnector, with spring store and trip-free
Rated voltage: 24 kV
Rated current: value is limited by used HV-fuse link
Pole centre spacing: 230 mm
HV fuse base fitted below switch-disconnector
Earthing switch fitted below with device for quick switching ON
21
7.5.2 Isolating switch T
T
10
/
630
-
135
-
SU
-
E
U
K
-
E1
T
__
/
630
-
___
-
__
-
__
__
__
-
__
Isolating switch
Rated voltage:
10
=12 kV
15
=17,5 kV
20
=24 kV
Rated operating current:
630
A
Pole centre spacing:
135
mm
175
mm
210
mm
230
mm
275
mm
HV fuse base (optional):
SU – HV fuse base fitted below isolating swith
SO – HV fuse base fitted above isolating swith
Earthing switch (optional)
Place of installation of earthing switch (optional):
U – earthing switch fitted below isolating switch
O – earthing switch fitted above isolating switch
K – design of earthing switch for fitting to KL or T switch
E1 Classification of earthing switch (optional device for quick switching ON)
Table 7.5.2
Ordering example T:
T15/630-210-EUK-E1
Isolating switch
Rated voltage: 17.5 kV
Rated current: 630 A
Pole centre spacing: 210 mm
Earthing switch fitted below with device for quick switching ON
22
7.6 Dimensions
7.6.1 Tilting tube switch-disconnector KL10
b
b1
b2
d
h
l
o
p
w1)
x
l1
l2
KL10/630-135...
400
200
200
430
135
616
308
308
161
164
616
0
KL10/630-210...
600
300
300
630
210
900
450
450
236
231
850
25
Figure 7.1
23
7.6.2 Tilting tube switch-disconnector KL15
b
b1
b2
d
h
l
o
p
w1)
x
l1
l2
KL15/630-175...
470
235
235
500
175
630
315
315
201
140
630
0
KL15/630-210...
600
300
300
630
210
900
450
450
236
231
850
25
Figure 7.2
24
7.6.3 Tilting tube switch-disconnector KL20
b
b1
b2
d
h
l
o
p
w1)
x
l1
KL20/630-230...
592
296
296
622
230
892
446
446
256
207
892
KL20/630-275...
750
375
375
780
275
1130
565
565
301
241
1130
Figure 7.3
25
7.6.4 Tilting tube switch-disconnector KLF10
b
b1
b2
d
h
l
o
p
w1)
x
l1
l2
KLF10/630-135-SU(SO)
400
200
200
430
135
616
308
308
166
164
616
0
KLF10/630-210-SU(SO)
600
300
300
630
210
900
450
450
241
231
850
25
Figure 7.4
26
7.6.5 Tilting tube switch-disconnector KLF15
b
b1
b2
d
h
l
o
p
w1)
x
l1
l2
KLF15/630-175-SU(SO)
470
235
235
500
175
630
315
315
206
140
630
0
KLF15/630-210-SU(SO)
600
300
300
630
210
900
450
450
241
231
850
25
Figure 7.5
27
7.6.6 Tilting tube switch-disconnector KLF20
b
b1
b2
d
h
l
o
p
w1)
x
l1
KLF20/630-230-SU(SO)
592
296
296
622
230
892
446
446
261
207
892
KLF20/630-275-SU(SO)
750
375
375
780
275
1130
565
565
306
241
1130
Figure 7.6
28
7.6.7 Isolating switch T10
b
b1
b2
d
h
l
o
p
w1)
x
l1
l2
T10/630-135...
400
200
200
430
135
616
308
308
161
150
616
0
T10/630-210...
600
300
300
630
210
900
450
450
236
200
850
25
Figure 7.7
29
7.6.8 Isolating switch T15
b
b1
b2
d
h
l
o
p
w1)
x
l1
l2
T15/630-175...
470
235
235
500
175
630
315
315
201
140
630
0
T15/630-210...
600
300
300
630
210
900
450
450
236
231
850
25
Figure 7.8
30
7.6.9 Isolating switch T20
b
b1
b2
d
h
l
o
p
w1)
x
l1
T20/630-230...
592
296
296
622
230
892
446
446
256
241
892
T20/630-275...
750
375
375
780
275
1130
565
565
301
270
1130
Figure 7.9
31
8 Optional secondary equipment
8.1 Auxiliary switches
Auxiliary switches type KH, EH, HA-b12 for tilting tube switch-disconnector KL, KLF, isolating switch T and earthing switch EUK,
EOK, DES.
Number of contacts
Auxiliary switch, type for tilting tube switch-disconnector KL, KLF
with pole centre spacing
135 mm
175, 210 mm
230, 275 mm
2-pole
(1 NC + 1 NO)
KH 12/1
KH 12/2
KH 22
4-pole
(2 NC + 2 NO)
KH 14/1
KH 14/2
KH 24
6-pole
(3 NC + 3 NO)
KH 16/1
KH 16/2
KH 26
8-pole
(4 NC + 4 NO)
KH 18/1
KH 18/2
KH 28
10-pole
(5 NC + 5 NO)
----------
----------
KH 210
12-pole
(6 NC + 6 NO)
----------
----------
KH 212
Auxiliary switch for trip indication *Type for tilting tube switch-disconnector KLF
1 NO
HA-b12
HA-b12
Number of contacts
Auxiliary switch, type for isolating switch T
with pole centre spacing
HA-b12
135 mm
175, 210 mm
230, 275 mm
2-pole
(1 NC + 1 NO)
KH 12/1-2
KH 12/2-2
KH 22-2
4-pole
(2 NC + 2 NO)
KH 14/1-2
KH 14/2-2
KH 24-2
6-pole
(3 NC + 3 NO)
----------
----------
KH 26-2
8-pole
(4 NC + 4 NO)
----------
----------
KH 28-2
10-pole
(5 NC + 5 NO)
----------
----------
KH 210-2
12-pole
(6 NC + 6 NO)
----------
----------
KH 212-2
Number of contacts
Auxiliary switch, type for earthing switch EUK, EOK, DES
with pole centre spacing
135 mm
175, 210 mm
230, 275 mm
2-pole
(1 NC + 1 NO)
EH-2
EH-2
EH-2
4-pole
(2 NC + 2 NO)
EH-4
EH-4
EH-4
6-pole
(3 NC + 3 NO)
----------
EH-6
EH-6
8-pole
(4 NC + 4 NO)
----------
----------
EH-8
*only in connection with at least 4-pole auxiliary switch.
Table 8.1
32
8.2 Shunt release
Shunt release, type KAG, KAW for tilting tube switch-disconnector KLF.
Shunt release type
Voltage
Power
(ED = 5%)
KAG 24 V
DC 24 V
134 W
KAG 60 V
DC 60 V
134 W
KAG 110 V
DC 110 V
134 W
KAG 220 V
DC 220 V
134 W
KAW 110 V
AC 110 V
560 VA
KAW 230 V
AC 230 V
560 VA
All shunt releases only in connection with at least 2-pole auxiliary switch.
Table 8.2
Figure 8.1 Overview of auxiliary switches and shunt releases
at tilting tube switch-disconnector KLF...-EUK
33
Figure 8.2 Overview of auxiliary switches at tilting tube switch-disconnector KL...-EUK
Figure 8.3 Auxiliary switch, type KH 1... (Example KH 16/2)
34
Figure 8.4 Auxiliary switch, type KH 2... (Example KH 28)
Figure 8.5 Auxiliary switch for trip indication, type HA-b12 at switch-disconnector KLF...-SU
Figure 8.6 Shunt release, type KAW at switch-disconnector KLF
35
Figure 8.7 Shunt release, type KAG at switch-disconnector KLF
Figure 8.8 Auxiliary switch, type EH... (Example EH-4 at switch-disconnector KL...-EUK)
36
8.3 Motor drives
Motor drive, type MN
For remote operation it is possible to equip the tilting tube switch-disconnectors KL, KLF and the isolating switches T with motor
drives of type MN. The motor drives enable a manual emergency operation using a crank handle.
When ordering, please specify the type of switching device to which the motor drive is to be fitted.
Type of motor drive
For switch type
Voltage
Current
Torque
MN
KL
KLF
T
DC 24 V
7,5 A
150 Nm
DC 60 V
3,0 A
150 Nm
AC,DC 110 V
2,0 A
150 Nm
AC,DC 220 V
1,1 A
150 Nm
Crank handle type
Application
For motor drive type
Length
Emergency hand crank
MN 1000
Hand crank for emergency
operation
MN
1000 mm
Emergency hand crank
MN 1500
Hand crank for emergency
operation
MN
1500 mm
Table 8.3
37
Figure 8.9 Motor drive for switches up to 17.5 kV
Figure 8.10 Motor drive for switches 24 kV
38
8.4 Overview
8.4.1 Tilting tube switch-disconnector KL
Figure 8.11
39
8.4.2 Tilting tube switch-disconnector KLF
Figure 8.12
40
8.5 Switching example with motor drive
8.5.1 Tilting tube switch-disconnector KL
Figure 8.13
41
8.5.2 Tilting tube switch-disconnector KLF
Figure 8.14
42
9 Optional mechanical drives
9.1 Switching lever drive, type R
Tilting tube switch-disconnectors, isolating switches and earthing switches can be equipped with a switching lever with ring eye
(ring lever), for rod actuation. It is available in various designs.
Switching lever, type
Application
For switch type
Dimension R
[mm]
RK 1
Standard lever
KL10
KL15
KL20
EUK-E1
EOK-E1
DES-E1
255
RK 2
Standard lever
LTKE10/1250
320
RK 3
Standard lever
KLF10
KLF15
KLF20
460
R 32
This lever is suitable for switches without device for
quick switching ON.
T
EUK
EOK
DES
DTK
320
RKW 35
This lever is intended for applications in special cases
when switches with device for quick switching ON are
used and the mounting position of the device requires a
cranked lever.
KL10
KL15
KL20
KLF10
KLF15
KLF20
380
Tabelle 9.1
RK
R 32
RKW 35
Figure 9.1
Figure 9.2
Figure 9.3
43
9.2 Disc actuator, type EMS and linkage, type GK/GT
This actuator is suitable for switching devices up to a rated current of 630 A and for earthing switches with or without
device for quick switching ON. The actuator can be applied conveniently in installations of narrow dimensions. The
disc actuator is actuated using the switching lever of type SH 50.
Disc actuator and linkage
type
Application
For switch type
Length
[mm]
EMS-GK 1,5
Disc actuator EMS and linkage GK for tilting tube
switch-disconnector and earthing switch with device
for quick switching ON.
KL
KLF
EUK-E1
EOK-E1
DES-E1
1500
EMS-GK 2,0
Disc actuator EMS and linkage GK for tilting tube
switch-disconnector and earthing switch with device
for quick switching ON.
KL
KLF
EUK-E1
EOK-E1
DES-E1
2000
EMS-GT 1,5
Disc actuator EMS and linkage GT for isolating switch
and earthing switch without device for quick switching
ON.
T
EUK,EOK
DES
1500
EMS-GT 2,0
Disc actuator EMS and linkage GT for isolating switch
and earthing switch without device for quick switching
ON.
T
EUK,EOK
DES
2000
Switching lever type
Application
For actuator type
Length
[mm]
SH 50
Switching lever for disc actuator
EMS-…
600
Table 9.2
Scope of delivery
Switching of switch-disconnector KLF:
Switching of switch-disconnector KL:
Disc actuator EMS and linkage GK/GT
consist of the parts acc. to Figure 9.4.
Switching-on (when switched off)
•Switching lever SH 50 upwards: The
switch is switched on using the disc
actuator and the linkage.
•Switching lever SH 50 downwards: The
switch is switched off by the disc actuator and the linkage.
Note!
The entire scope of delivery
must be checked for completeness and possible transport
damage immediately after its
arrival.
•Switching lever SH 50 downwards: The
spring store for the trip-free mechanism of the switch is tensioned
using the disc actuator and the linkage.
•Switching lever SH 50 upwards: The
switch is switched on by the disc actuator and the linkage.
Operation
Switching-off
The disc actuator EMS is operated using
switching lever SH 50
(Figure 9.5/6).
The switching lever SH 50 is inserted
into the bore hole of the part of the disc
actuator protruding from the switching
point.
•Switching lever SH 50 downwards: The
switch is switched off by the disc actuator and the linkage.
Attention!
If disc actuators with optional
interlocking are used, disengage the interlocking by pushing
the switching lever in and switch
the switch on.
44
Figure 9.4
1 Disc actuator
6.1 Linkage GK
11 Washer
2 Perforated plate
6.2 Linkage GT
12 Mounting of EMS actuator
3 Screw M8x40 (2x)
7
Bolt
in the panel using 2 M8 screws,
4 Nut (2x)
8
Nut
washers and spring washers
5 Spring washer (2x)
9
Spring washer
(not included in scope of delivery)
6 Linkage
10
Splint
(*) Cutout for EMS actuator in
the panel
45
Installation and adjustment of disc actuator EMS with linkage GK at switchdisconnector KLF
Attention!
Do not actuate the switch-disconnector before it has been
installed!
Installation:
1. Provide cutout for disc actuator in
panel (Figure 9.4/(*)). Install switch and
disc actuator (Figure 9.5/1) in switchgear panel.
Note!
The switch-disconnector KLF
is delivered in the switching
position „RELEASED“, with
detached tripping springs and
contact blades in „ON“ position.
Note!
There can be other angles or fixing points than shown in Figure
9.5 depending on the structure
of the switchgear panel.
Attention!
However, an angle of minimum
15° between the middle axis of
the disc actuator (Figure 9.5/1)
and the middle axis of the
perforated disc (Figure 9.5/4)
of the switch-disconnector must
be observed.
Figure 9.5
2. Pull the contact blades of the switchdisconnector KLF by hand into „OFF“
position and hang the tripping springs in.
Attention!
Do not touch the contacts of the
switch-disconnector with greasy
hands.
3. Fix the disc actuator on the side of the
panel using two M8 screws, washers and
spring washers.
4. Fix the perforated plate (Figure 9.5/2)
at the disc actuator (Figure 9.5/1) using
two M8x40 screws (Figure 9.4/3), nuts
(Figure 9.4/4) and spring washers
(Figure 9.4/5) perpendicular to below.
(Disc actuator must be in „ON“ position).
5. Screw the perforated disc lever (Figure
9.5/3) to the perforated disc of the
switch-disconnector (Figure 9.5/4) in an
angle of approx 45°.
6. Shorten the linkage (Figure 9.5/5) to
the required length (disc actuator must
be in „ON“ position).
Attention!
Observe minimum overlapping
(Figure 9.5/dimension X2.1).
Restore the clamping connection according to section A-A
(Figure 9.5).
7. Screw spherical-head side of linkage
(Figure 9.5/5) to the middle hole of the
perforated disc lever (Figure 9.5/3).
46
8. Screw the linkage at a hole (middle
row of holes, if possible) of the perforated plate (Figure 9.5/2) in the end
position „ON“ of the disc actuator.
Attention!
If the disc actuator is already
in the final position without the
perforated disc touched and
you try to switch the switch-disconnector on there is the danger of a return stroke caused
by the non-latched switching-on
spring. In this case the linkage
must be shortened by shifting
it within the connecting plate.
If this is impossible, the bolt-on
point on the perforated plate
(Figure 9.5/2) must be
changed. The adjustments of
the switch-disconnector drive
are factory made and provided
with sealing wax. The fine adjustment of the disc actuator
should be carried out using the
spherical head of the linkage
GK/GT.
9. Tighten all screws before adjustment
and functional test (torques acc. to screw
qualities).
Adjustment and functional test:
Attention!
In the final position „ON“ of the
disc actuator the distance between the actuator bolt (Figure
9.6/1) and the perforated disc
(Figure 9.6/2) must be
approx. 15 mm.
12. When the switch-disconnector is
switched on slowly, the release bolt
(Figure 9.6/3) and the roll-latch
(Figure 9.6/4) must not touch.
Installation and adjustment of disc
actuators EMS with linkage GK at
switch-disconnector KL
Installation:
1. Provide cutout for disc actuator in
panel (Figure 9.4/(*)). Install switch and
disc actuator (Figure 9.5/1) in switchgear panel.
Note!
There can be other angles or fixing points than shown in Figure
9.5 depending on the structure
of the switchgear panel.
Attention!
However, an angle of minimum
15° between the middle axis of
the disc actuator (Figure 9.5/1)
and the middle axis of the
perforated disc (Figure 9.5/4)
of the switch-disconnector must
be observed.
Attention!
Do not actuate the switch-disconnector before its installation!
Attention!
A distance of 3 mm must exist
(Figure 9.8) to prevent an inevitable release.
Note!
The switch-disconnector KL is
delivered in switching position
„ON“.
Figure 9.6
10. Switch the switch-disconnector off
using the disc actuator and tension the
switching-on springs.
2. Fix the disc actuator at the side of the
panel using two M8 screws, washers and
spring washers.
11. In the final position „OFF“ of the disc
actuator the perforated disc
(Figure 9.7/1) must be touch at the eccentric stop (Figure 9.7/2).
3. Fix the perforated plate (Figure 9.5/2)
at the disc actuator (Figure 9.5/1) using
two M8x40 screws (Figure 9.4/3), nuts
(Figure 9.4/4) and spring washers (Figure 9.4/5) perpendicular to below (disc
actuator must be in „ON“ position).
Figure 9.8
13. After the adjustment and functional
test have been completed, check all
screws for their tight fit.
4. Screw the perforated disc lever
(Figure 9.5/3) to the perforated disc of
the switch-disconnector (Figure 9.5/4) in
an angle of approx. 45°.
5. Shorten the linkage (Figure 9.5/5) to
the required length (disc actuator and
switch-disconnector must be in „ON“
position).
Attention!
Figure 9.7
Observe minimum overlapping
(Figure 9.5/dimension X2.1).
Restore the clamping connection according to section A-A
(Figure 9.5).
47
6. Screw the spherical-head side of the
linkage (Figure 9.5/5) to the middle hole
of the perforated disc lever
(Figure 9.5/3).
7. Screw the linkage at a hole (middle
row of holes, if possible) of the perforated plate (Figure 9.5/2) in the end
position „ON“ of the disc actuator.
8. Tighten all screws before adjustment
and functional test (torques acc. to screw
qualities).
Adjustment and functional test:
Attention!
In the final position „ON“ of the
disc actuator the distance between the actuator bolt (Figure
9.9/1) and the perforated disc
(Figure 9.9/2) must be
approx. 15 mm.
9. Switch the switch-disconnector off
using the disc actuator. With optimum
adjustment there should be a distance of
approx. 15 mm again between the actuator bolt (Figure 9.9/1) and the perforated
disc (Figure 9.9/2) in the final position
„OFF“ of the disc actuator.
When disc actuators with optional interlocking are used, the interlocking must
be latched.
10. Should the same dimensions as described above not be achieved, readjust
the linkage or use another hole in the
perforated plate (Figure 9.5/2).
Attention!
If the distance is too small, the
actuator bolt may hit in the
perforated disc when switching
which can cause a malfunction
of the actuator and shall be
strictly avoided.
• Distance between the actuator bolt
and perforated disc in „OFF“ position is
too small:
Extend the linkage (Figure 9.5/5) by
shifting it in the connection plate (pay attention to Figure 9.5/dimension X2.1!).
If this method is not sufficient, you can
extend the path of the perforated disc by
shifting the screw point on the perforated plate (Figure 9.5/2) into the lower
row of holes.
Bild 9.9
• Distance between the actuator bolt
and perforated disc in „OFF“ position is
too large:
Shorten the linkage (Figure 9.5/5) by
shifting it in the connection plate.
11. After the adjustment and functional
test have been completed, check all
screws for their tight fit.
Installation and adjustment of disc
actuators EMS with linkage GT at isolating switch T and earthing switches
DES, EUK, EOK without spring-jump
drive
The linkage GT (Figure 9.4/6.2) differs
from linkage GK (Figure 9.4/6.1) by the
method of fixing it to the switching shaft.
The linkage GT is used for switching isolating switches T and earthing switches
DES, EUK, EOK without spring-jump
drive.
The claw (Figure 9.10/1) of the linkage is
pushed over the switching shaft (Figure
9.10/2) and fastened by two clamping
pieces.
Figure 9.10
Fix the disc actuator and shorten the
linkage in the same way as with linkage
GK.
48
9.3 Rotary actuator, type DA
This rotary actuator enables the immediate actuation of the switch fixed to a side wall of the panel.
For this the actuating shaft of the switch is extended up to the outside wall of the switchgear on the side.
A switching lever with double hexagon sleeve is attached to the hexagon pin of the shaft end for actuating.
Rotary actuator, type
Application
For switch type
Dimension X1
[mm]
DAKV
Standard rotary actuator
KL
KLF
LTKE
100-200
DAK
Standard rotary actuator
EUK-E1
EOK-E1
DES-E1
100
DAT
Standard rotary actuator
T
EUK
EOK
DES
DTK
80-180
Switching lever, type
Application
For actuator type
Length
[mm]
H 60
Switching lever for rotary actuator
DA…
600
Table 9.3
49
10. HV-fuse link selection
HV back-up fuses, selection and application
Notes
The HV back-up fuses that are used for the short-circuit protection of transformers must be selected according to the present reference lists for switch-disconnector-fuse combinations, type KLF.
Three HV back-up fuse links of the same type and of the same rated current of a listed manufacturer must be used in the switchdisconnector-fuse combination.
If one HV-fuse link has released because of a grid failure, basically all three HV-fuse links in the switch-disconnector-fuse combination must be renewed.
Even if the striker pin of a HV-fuse link has not tripped following a fault-current disconnection and it still has got some „continuity“,
all three HV-fuse links must be thrown away into the recycling box.
There is a great probability that the fuse elements are defect and do not feature any more current carrying capacity.
If such damaged HV-fuse links being used any longer, the next malfunction with worse implications will be pre-programmed.
When inserting the HV-fuse links into the HV-fuse holder it must be ensured that the striker pin side of the HV-fuse links points into
the direction of the tripping lever of the switch-disconnector.
HV-fuse links are sensitive towards mechanical shock loading.
The fuse elements of a HV-fuse link can be damaged during heavy mechanical shock loading. We recommend to handle the
HV-fuse links with care and not to remove the original packaging before they will be used, if possible.
50
10.1 6 kV operating voltage
Switch-disconnector-fuse combination according to IEC 62271-105
Reference list for selecting the HV back-up fuses
Switch-disconnector KLF 10/630-…-SU(SO) with fuse trip-free release
6 kV operating voltage
Transformer
HV-fuse links dimension „e“ 292 mm
Rated
power
[kVA]
Rated
current
[A]
uK
IK
[%]
[A]
100
9,6
4
241
125
160
200
250
315
400
500
630
630
800
12,0
15,4
19,2
24,1
30,3
38,5
48,1
60,6
60,6
77,0
4
4
4
4
4
4
4
4
6
6
301
385
481
601
758
962
1203
1516
1010
1283
Producer
Rated
voltage
[kV]
Type or Item
Rated
current
[A]
SIBA
6/12
3000413.20 / 3000413.25
20 / 25
Jean Müller
12
IKUS 10-32/12N
32
EFEN
6/12
67520.0200 / 67520.0250
20 / 25
SIBA
6/12
3000413.25 / 3000413.31,5
25 / 31,5
Jean Müller
12
IKUS 10-40/12N
40
EFEN
6/12
67520.0250 / 67520.0320
25 / 31,5
SIBA
6/12
3000413.31,5 / 3000413.40
31,5 / 40
Jean Müller
12
IKUS 10-50/12N
50
EFEN
6/12
67520.0320
31,5
SIBA
6/12
3000413.40 / 3000413.50
40 / 50
Jean Müller
12
IKUS 10-50/12N
50
EFEN
6/12
67520.0400
40
SIBA
6/12
3000413.50
50
Jean Müller
12
IKUS 10-63/12N
63
EFEN
6/12
67520.0400 / 67520.0500
40* / 50
SIBA
6/12
3001213.63
63
Jean Müller
12
IKUS 10-80/12N
80
EFEN
6/12
67520.0500 / 67520.0630
50* / 63
SIBA
6/12
3001213.80
80
Jean Müller
12
IKUS 10-80/12N
80*
EFEN
6/12
67520.0630 / 67520.0800
63* / 80
SIBA
6/12
3001213.80 / 30001213.100
80* / 100
Jean Müller
12
-
-
EFEN
6/12
67520.0800 / 67520.1000
80* / 100
SIBA
6/12
3001213.100 / 3002043.125 (SSK)
100* / 125
Jean Müller
12
-
-
EFEN
6/12
67520.1000
100*
SIBA
6/12
3001213.100 / 3002043.125(SSK)
100* / 125
Jean Müller
12
-
-
EFEN
6/12
67520.1000
100*
SIBA
6/12
3002043.125 (SSK)
125*
Jean Müller
12
-
-
EFEN
6/12
67520.1000
100*
* When using a low voltage fuse link NH-class gTr consists of operations for the selection of a HV-fuse link with rated current that no selectivity.
The HV-fuse links are listed fitted with striker pin „medium“ in accordance with IEC 60282-1 and have integrated thermal protection function
(SIBA: „integrated temperature limiter“, Jean Müller: „striker pin with thermal trigger“; EFEN: „controlled power dissipation“).
Table 10.1
51
10.2 10 kV operating voltage
Switch-disconnector-fuse combination according to IEC 62271-105
Reference list for selecting the HV back-up fuses
Switch-disconnector KLF 10/630-…-SU(SO) with fuse trip-free release
10 kV operating voltage
Transformer
HV-fuse links dimension „e“ 292 mm
Rated
power
[kVA]
Rated
current
[A]
uK
IK
[%]
[A]
100
5,8
4
144
125
160
200
250
315
400
500
630
630
800
1000
1250
7,2
9,2
11,5
14,4
18,2
23,1
28,9
36,4
36,4
46,2
57,7
72,2
4
4
4
4
4
4
4
4
6
6
6
6
180
231
289
361
455
577
722
909
606
770
962
1203
Producer
Rated
voltage
[kV]
Type or Item
Rated
current
[A]
SIBA
6/12
3000413.16
16
Jean Müller
12
IKUS 10-20/12N
20
EFEN
6/12
67520.0160
16
SIBA
6/12
3000413.20
20
Jean Müller
12
IKUS 10-20/12N / 10-25/12N
20 / 25
EFEN
6/12
67520.0160 / 67520.0200
16 / 20
SIBA
6/12
3000413.20 / 3000413.25
20 / 25
Jean Müller
12
IKUS 10-32/12N
32
EFEN
6/12
67520.0200
20
SIBA
6/12
3000413.25 / 3000413.31,5
25 / 31,5
Jean Müller
12
IKUS 10-40/12N
40
EFEN
6/12
67520.0250
25
SIBA
6/12
3000413.31,5 / 3000413.40
31,5 / 40
Jean Müller
12
IKUS 10-40/12N
40*
EFEN
6/12
67520.0250 / 67520.0320
25* / 31,5
SIBA
6/12
3000413.40 / 3000413.50
40 / 50
Jean Müller
12
IKUS 10-50/12N
50
EFEN
6/12
67520.0320 / 67520.0400
31,5* / 40
SIBA
6/12
3000413.50
50
Jean Müller
12
IKUS 10-50/12N / 10-63/12N
50* / 63
EFEN
6/12
67520.0400 / 67520.0500
40* / 50
SIBA
6/12
3001213.63
63
Jean Müller
12
IKUS 10-63/12N / 10-80/12N
63* / 80
EFEN
6/12
67520.0500 / 67520.0630
50* / 63
SIBA
6/12
3001213.63 / 3001213.80
63* / 80
Jean Müller
12
IKUS 10-80/12N
80*
EFEN
6/12
67520.0630 / 67520.0800
63* / 80
SIBA
6/12
3001213.63 / 3001243.80 (SSK)
63* / 80
Jean Müller
12
IKUS 10-80/12N
80*
EFEN
6/12
67520.0500
50*
SIBA
6/12
3001213.80 / 3001243.100 (SSK)
80* / 100
Jean Müller
12
-
-
EFEN
6/12
67520.0630
63*
SIBA
6/12
3001213.100 / 3002043.125 (SSK)
100* / 125
Jean Müller
12
-
-
EFEN
6/12
67520.0800
80*
SIBA
6/12
3001213.100 / 3002043.125 (SSK)
100 / 125
Jean Müller
12
-
-
EFEN
6/12
67520.1000
100
* When using a low voltage fuse link NH-class gTr consists of operations for the selection of a HV-fuse link with rated current that no selectivity.
The HV-fuse links are listed fitted with striker pin „medium“ in accordance with IEC 60282-1 and have integrated thermal protection function
(SIBA: „integrated temperature limiter“, Jean Müller: „striker pin with thermal trigger“; EFEN: „controlled power dissipation“).
Table 10.2
52
10.3 15 kV operating voltage
Switch-disconnector-fuse combination according to IEC 62271-105
Reference list for selecting the HV back-up fuses
Switch-disconnector KLF 20/630-…-SU(SO) with fuse trip-free release
15 kV operating voltage
Transformer
HV-fuse links dimension „e“ 442 mm
Rated
power
[kVA]
Rated
current
[A]
uK
IK
[%]
[A]
100
3,8
4
96
125
160
200
250
315
400
500
630
630
800
1000
1250
4,8
6,2
7,7
9,6
12,1
15,4
19,2
24,2
24,2
30,8
38,5
48,1
4
4
4
4
4
4
4
4
6
6
6
6
120
154
192
241
303
385
481
606
404
513
642
802
Producer
Rated
voltage
[kV]
Type or Item
Rated
current
[A]
SIBA
10/24
3000613.10
10
Jean Müller
24
IKUS 20-10/12N / 20-16/12N
10 / 16
EFEN
10/24
67541.0100
10
SIBA
10/24
3000613.16
16
Jean Müller
24
IKUS 20-16/12N
16
EFEN
10/24
67541.0100
10*
SIBA
10/24
3000613.16
16
Jean Müller
24
IKUS 20-20/12N / 20-25/12N
20 / 25
EFEN
10/24
67541.0160
16
SIBA
10/24
3000613.20
20
Jean Müller
24
IKUS 20-25/12N / 20-32/12N
25 / 32
EFEN
10/24
67541.0160 / 67541.0200
16* / 20
SIBA
10/24
3000613.20 / 3000613.25
20 / 25
Jean Müller
24
IKUS 20-32/12N / 20-40/12N
32 / 40
EFEN
10/24
67541.0200 / 67541.0250
20* / 25
SIBA
10/24
3000613.25 / 3000613.31,5
25 / 31,5
Jean Müller
24
IKUS 20-40/12N
40
EFEN
10/24
67541.0250 / 67541.0320
25 / 31,5
SIBA
10/24
3000613.31,5 / 3000613.40
31,5* / 40
Jean Müller
24
IKUS 20-50/12N
50
EFEN
10/24
67541.0320
31,5
SIBA
10/24
3000613.40 / 3001413.50
40* / 50
Jean Müller
24
IKUS 20-50/12N
50
EFEN
10/24
67541.0400 / 67541.0500
40 / 50
SIBA
10/24
3001413.50 / 3001413.63
50* / 63
Jean Müller
24
IKUS 20-63/12N
63*
EFEN
10/24
67541.0400 / 67541.0500
40* / 50
SIBA
10/24
3001413.50
50*
Jean Müller
24
IKUS 20-50/12N
50*
EFEN
10/24
67541.0400
40*
SIBA
10/24
3001413.63 / 3001443.80 (SSK)
63* / 80
Jean Müller
24
IKUS 20-63/12N
63*
EFEN
10/24
67541.0500
50*
SIBA
10/24
3001413.63 / 3001443.80 (SSK)
63* / 80*
Jean Müller
24
-
-
EFEN
10/24
67541.0630
63*
SIBA
10/24
-
-
Jean Müller
24
-
-
EFEN
10/24
-
-
* When using a low voltage fuse link NH-class gTr consists of operations for the selection of a HV-fuse link with rated current that no selectivity.
The HV-fuse links are listed fitted with striker pin „medium“ in accordance with IEC 60282-1 and have integrated thermal protection function
(SIBA: „integrated temperature limiter“, Jean Müller: „striker pin with thermal trigger“; EFEN: „controlled power dissipation“).
Table 10.3
53
10.4 20 kV operating voltage
Switch-disconnector-fuse combination according to IEC 62271-105
Reference list for selecting the HV back-up fuses
Switch-disconnector KLF 20/630-…-SU(SO) with fuse trip-free release
20 kV operating voltage
Transformer
HV-fuse links dimension „e“ 442 mm
Rated
power
[kVA]
Rated
current
[A]
uK
IK
[%]
[A]
100
2,9
4
72
125
160
200
250
315
400
500
630
630
800
1000
1250
3,6
4,6
5,8
7,2
9,1
11,5
14,4
18,2
18,2
23,1
28,9
36,1
4
4
4
4
4
4
4
4
6
6
6
6
90
115
144
180
227
289
361
455
303
385
481
601
Producer
Rated
voltage
[kV]
Type or Item
Rated
current
[A]
SIBA
10/24
3000613.10
10
Jean Müller
24
IKUS 20-10/12N
10
EFEN
10/24
67541.0100
10
SIBA
10/24
3000613.10
10
Jean Müller
24
IKUS 20-10/12N
10
EFEN
10/24
67541.0100
10
SIBA
10/24
3000613.16
16
Jean Müller
24
IKUS 20-10/12N / 20-16/12N
10 / 16
EFEN
10/24
67541.0100
10*
SIBA
10/24
3000613.16
16
Jean Müller
24
IKUS 20-20/12N
20
EFEN
10/24
67541.0160
16
SIBA
10/24
3000613.20
20
Jean Müller
24
IKUS 20-20/12N / 20-25/12N
20 / 25
EFEN
10/24
67541.0160 / 67541.0200
16 / 20
SIBA
10/24
3000613.20 / 3000613.25
20* / 25
Jean Müller
24
IKUS 20-32/12N
32
EFEN
10/24
67541.0200
20*
SIBA
10/24
3000613.25 / 3000613.31,5
25 / 31,5
Jean Müller
24
IKUS 20-40/12N
40
EFEN
10/24
67541.0250
25
SIBA
10/24
3000613.31,5 / 3000613.40
31,5 / 40
Jean Müller
24
IKUS 20-40/12N
40*
EFEN
10/24
67541.0250 / 67541.0320
25* / 31,5
SIBA
10/24
3000613.40 / 3001413.50
40 / 50
Jean Müller
24
IKUS 20-50/12N
50
EFEN
10/24
67541.0320 / 67541.0400
31,5* / 40
SIBA
10/24
3000613.40
40
Jean Müller
24
-
-
EFEN
10/24
67541.0320
31,5*
SIBA
10/24
3000613.40
40*
Jean Müller
24
IKUS 20-50/12N
50*
EFEN
10/24
67541.0400
40*
SIBA
10/24
3001443.63 (SSK)
63
Jean Müller
24
IKUS 20-63/12N
63*
EFEN
10/24
67541.0500
50*
SIBA
10/24
3001413.63 / 3001443.80 (SSK)
63 / 80
Jean Müller
24
-
-
EFEN
10/24
67541.0630
63
* When using a low voltage fuse link NH-class gTr consists of operations for the selection of a HV-fuse link with rated current that no selectivity.
The HV-fuse links are listed fitted with striker pin „medium“ in accordance with IEC 60282-1 and have integrated thermal protection function
(SIBA: „integrated temperature limiter“, Jean Müller: „striker pin with thermal trigger“; EFEN: „controlled power dissipation“).
Table 10.4
54
55
56
57
uesa GmbH
Uebigau
Gewerbepark-Nord 7
04938 Uebigau-Wahrenbrück
Tel: +49 35365 49-0
Fax: +49 35365 8217
E-Mail: mail@uesa.de
Internet: www.uesa.de