Unit 30 DC Motors Objectives: • Discuss the operation of direct-current motors. • Discuss different types of DC motors. • Review schematic diagrams of different types of DC motors. Unit 30 DC Motors Construction • A motor is a device used to convert electrical energy into mechanical energy. • A DC motor and a DC generator use the same magnetic principles of attraction and repulsion. • The basic construction of both devices is very similar. Unit 30 DC Motors Basic one-loop motor. Unit 30 DC Motors Construction • The turning force or torque of a motor is caused by the interaction of the magnetic fields surrounding the wire loops and the pole pieces. • Torque is determined by two factors: the magnetic strength of the pole pieces, and the magnetic strength of the armature. Unit 30 DC Motors Torque is caused by interaction of magnetic fields. Unit 30 DC Motors Construction • The commutator is a mechanical rectifier converting AC into DC. • The commutator also provides pathways and connections to the external circuit. • DC motors can use schematics similar to the ones used for DC generators. Unit 30 DC Motors Increasing the number of loops and turns increases output torque. Unit 30 DC Motors Construction • The armature is the rotating part of a DC motor. • Three classes of DC motors are: 1. shunt motors 2. series motors 3. compound motors Unit 30 DC Motors Shunt motor schematic. Unit 30 DC Motors Series motor schematic. Unit 30 DC Motors Compound motor schematics. Unit 30 DC Motors • • • Construction Speed regulation is the amount that speed decreases as mechanical load is increased. Speed regulation is proportional to the resistance of the armature. Lower armature resistance means better speed regulation. Unit 30 DC Motors Comparison speed / current curves. Unit 30 DC Motors Comparison torque / current curves. Unit 30 DC Motors • Direction of Rotation The direction of rotation of a DC motor can be reversed by changing the connections of the armature leads or the field leads. Unit 30 DC Motors Changing rotation of series motors. Unit 30 DC Motors Changing rotation of shunt motors. Unit 30 DC Motors Changing rotation of compound motors. Unit 30 DC Motors Reversing rotation of shunt motor with a switch. Unit 30 DC Motors Forward-reversing control schematic. Unit 30 DC Motors • • Horsepower James Watt determined that the average horse could do work at a rate of 550 foot/pounds per second. This was standardized as one horsepower. Electrical power can be compared to mechanical power using this formula: 1 horsepower = 746 watts Unit 30 DC Motors Horsepower These are some more standard conversion formulas: • 1 watt = 3.42 BTUs per hour • 1055 watts = 1 BTU per second • 4.18 watts = 1 calorie per second • 1.36 watts = 1 foot/pound per second Unit 30 DC Motors Motor Types There are many different ways of designing DC motors to enhance particular characteristics. • brushless DC motors • permanent magnet motors • servomotors and ServoDisc® motors Unit 30 DC Motors Brushless DC motor cutaway view. Unit 30 DC Motors Basic ServoDisc® motor. Unit 30 DC Motors Right-Hand Motor Rule The fingers of the right hand can be used to determine the direction of rotation of the armature when the magnetic field polarity of the pole pieces and the direction of current flow through the armature are known. Unit 30 DC Motors Right-hand motor rule. Unit 30 DC Motors Review: 1. A motor is a machine that converts electrical energy into mechanical energy. 2. Direct-current motors operate on the principle of attraction and repulsion or magnetism. 3. DC motors can use schematics similar to the ones used for DC generators. Unit 30 DC Motors Review: 4. Two factors that determine the torque produced by a motor are: a. the strength of the magnetic field of the pole pieces. b. the strength of the magnetic field of the armature. Unit 30 DC Motors Review: 5. Three basic types of DC motors are the series, shunt, and compound. 6. Brushless DC motors do not contain a wound armature, commutator, or brushes. Unit 30 DC Motors Review: 7. When full voltage is applied to both the armature and shunt field, the motor will operate at base speed. 8. When full voltage is applied to the field and reduced voltage is applied to the armature, the motor will operate below base speed. Unit 30 DC Motors Review: 9. When full voltage is applied to the armature and reduced voltage is applied to the shunt field, the motor will operate above base speed. 10. The direction of rotation of a direct current motor can be changed by reversing the connection of either the armature or the field leads. Unit 30 DC Motors Review: 11. It is common practice to reverse the connection of the armature leads to prevent changing a compound motor from a cumulative to a differential compound. 12. A shunt field relay is used to disconnect power to the armature if shunt field current drops below a certain level.