Hydraulic Single Action Swing Clamp The Smallest Size Added to Single Action LT Series Hydraulic Single Action Swing Clamp model LT0301 48 250g 43 φ36 φ30 model LT0360 model LT0301 Current Smallest Model NEW Additional Model Current Models Ple a se r e fe r t o Please ref er to P.1∼P.30 P.285∼ New Compact Series Kos me k W ork Clamping Systems A d d it ion al P roduct Catalog NEW MODELS H y d r a u lic Sing le A c t ion S w i n g Clam p Mod e l LT P.3 C o m p a c t Mod el L T0301 w it h Cy lin d er Out er Diamet er φ30 Taper Sleeve BZL Speed Control Valve (Sold Separately) Swing Lever Dust Seal Excellent Coolant Resistance Piston Rod Spring Trap Valve (Check Valve) When Releasing When Locking Cut off hydraulic supply, Locking action is done by release action is done by spring. hydraulic pressure. H y d r a u lic Sing le A c t ion L i n k C l am p Mod e l LM C o m p a c t Mod el L M0300 w it h Cy lin d er Out er Diamet er φ30 Link Plate Lever BZL Speed Control Valve (Sold Separately) Three Lever Directions Available Piston Trap Valve (Check Valve) Spring When Releasing Cut off hydraulic supply, release action is done by spring. 1 When Locking Locking action is done by hydraulic pressure. P.9 H y d r a u l ic Work Support Mod e l LC/LD P. 15 LC:Cylinder Outer Diameter φ26,φ30,φ36 Models are Added to the Flange Series. LD:Outer Thread M22 Short Body Model is Added to the Threaded Series. Plunger Excellent Coolant Resistance Plunger Excellent Coolant Resistance Elastic Spacer to Press Down the Collet BZL Speed Control Valve (Sold Separately) Elastic Spacer to Press Down the Collet Large Clearance between the Collet and Plunger Large Clearance between the Collet and Plunger Spring Collet Spring Collet model LC model LD Flange Model Threaded Model It doesn't move even if pressed from the top!! P lu n g e r Gripping the plunger! Work Support Hydraulic Pressure:OFF The state of plunger down. Hydraulic Pressure:ON Plunger rises with oil pressure and stops after touching workpiece. Hydraulic Pressure:ON Once it is in the stopped position where it touches the workpiece, the plunger doesn t go down even if pressed from above. ※Please refer to the complete catalog (KWCS2014-02-GB) or our website for the detailed action descriptions. Ac c e s s o ries P. 23 Speed Control Valves and Manifold Blocks for the New Models (LT/LM/LC/LD) 2 Single Action Swing Clamp New Compact Series m odel LT Model No. Indication Body Material:Aluminum Alloy LT 030 1 - C R 1 2 3 4 5 4 Swing Direction when Clamping 1 Body Size R : Clockwise 030: φD=30mm Body Material:Aluminum Alloy L : Counter-Clockwise R φD L Swing Direction when Clamping ※ Cylinder Outer Diameter(φD) Swing Direction when Clamping Refer to the complete catalog (KWCS2014-02-GB) for current models. 036: φD=36mm 055: φD=55mm 040: φD=40mm 065: φD=65mm 048: φD=48mm 075: φD=75mm 5 Option Blank 2 Design No. :None (Standard:Taper Lock Lever Option) Please contact us separately for other options. 1 : Revision Number 3 Piping Method C : Gasket Option (With G Thread Plug) F :Quick Change Lever Option P :Balance Lever Option Y□ :Swing Angle Selectable Option (Y30 : 30°/ Y45 : 45°/ Y60 : 60°) ※ Speed control valve (BZL) is sold separately. Refer to P.23. C Gasket Option With G Thread Plug Possible to Attach Speed Control Valve Specifications LT0301-C□ Model No. Cylinder Area for Locking cm2 Clamping Force (Calculation Formula)※1 kN 5 Blank Selected F= 3.75+0.018×L Full Stroke mm 10.5 Swing Stroke (90°) mm 4.5 Lock Stroke mm Swing Completion Position Repeatability Return Spring Force Maximum Operating Pressure 6 90°±3° Swing Angle Accuracy kN MPa ± 1° 0.21 ∼ 0.29 7 Minimum Operating Pressure ※2 MPa 2.5 Withstanding Pressure MPa 10.5 Operating Temperature ℃ 0 ∼ 70 Usable Fluid 3 2.67 P - 1.01 ISO-VG-32 or Equivalent General Oil Notes ※1. F : Clamping Force(kN),P : Supply Hydraulic Pressure (MPa), L : Distance between the Piston Center and the Clamping Point (mm) ※2. Minimum Pressure to Operate the Clamp with No Load 1. Refer to the external dimensions for cylinder capacity and mass. L F Model No. Indication External Dimensions Performance Curve Specifications Lever Design Dimensions Accessories Cautions Hydraulic Series Clamping Force Curve Applicable Model No. L:Lever Length (mm) LT0301 - C s P:Hydraulic Pressure (MPa) Cautions R L Swing Clamp F : Clamping Force (kN) LT (Example)Supply Hydraulic Pressure 5.0 MPa, Lever Length L=50 mm Clamping force is about 0.9 kN. Link Clamp LM 1.8 Clamping Force Calculation Formula ※3 (kN) F = ( P-1.01 ) / ( 3.75+0.018×L ) L=40 1.1 1.0 0.9 0.8 0.7 0.6 0.4 0.3 6.3 Clamping Force (kN) Non-Usable Range(■) Max. Lever Lever Length L (mm) Length (L) L=50 L=60 L=70 L=80 L=100 L=120 (mm) 35 38 43 49 0.9 57 0.8 0.7 68 0.6 0.6 0.6 0.6 83 0.5 0.5 0.5 0.5 0.4 109 0.4 0.4 0.4 0.4 0.4 0.3 120 0.3 0.3 0.3 0.3 0.3 0.3 120 5.4 4.8 4.4 4.1 3.6 3.4 Clamping Force (kN) LT0301 Hydraulic Cylinder Force Pressure (kN) (MPa) L=30 7 1.6 1.4 6.5 1.5 1.3 6 1.3 1.2 5.5 1.2 1.1 5 1.1 0.9 4.5 0.9 0.8 4 0.8 0.7 3.5 0.7 0.6 3 0.5 0.5 2.5 0.4 0.4 Max. Operating Pressure (MPa) 7.0 1.6 Cylinder Force 1.4 L=30 (s=10.5) L=50 (s=30.5) L=70 (s=50.5) L=90 (s=70.5) L=120 (s=100.5) 1.2 1.0 0.8 LC LD Control Valve BZL Manifold Block 0.6 Non-Usable Range(■) 0.4 LZ- MS LZ- MP LZ- S 0.2 0 Work Support DZ- R 0 1 2 3 4 5 6 Supply Hydraulic Pressure (MPa) Notes DZ- C 7 1. Tables and graphs shown are the relationships between the clamping force (kN) and supply hydraulic pressure (MPa). 2. Cylinder output (when L=0) cannot be calculated from the calculation formula of clamping force. 3. There may be no lever swing action with large inertia depending on supply hydraulic pressure or lever mounting position. 4. The clamping force is shown with lever in the locked position. 5. The clamping force varies as per the lever length. Use the hydraulic supply pressure suitable to the lever length. 6. Operation in the non-usable range can damage the clamp and lead to fluid leakage. 7. The tables and graphs are only for reference. The exact results should be calculated based on the formula in the specification column. ※3. F:Clamping Force (kN) , P:Supply Hydraulic Pressure (MPa), L:Lever Length (mm). Allowable Swing Time Graph Adjustment of Swing Time 90°Swing (Swing Stroke) The graph shows allowable swing time against lever inertia moment. (Vertical Stroke) Full Stroke (Total Operation Time) Please make sure that an operation time is more than the operation time shown in the graph. Excessive action speed can reduce stopping accuracy and damage internal parts. LT0301 Notes Lever Inertia Moment (kg・m 2 ) 0.005 ※4. It shows the inertia moment with material lever (LZ0300-LE2). 1. For any lever inertia moment, minimum 90°swing time should be 0.3 sec or more. 0.004 2. The graph shows the action time tolerance in regard to the lever inertia moment when the clamp piston is operating at constant speed. 0.003 3. There may be no lever swing action with large inertia depending on supply hydraulic pressure, 0.002 4. Depending on clamp mounting position, the lever may be accelerated by its own weight oil flow and lever mounting position. (when clamps are mounted horizontally). In this case, use meter-out flow control valve for speed adjustment. 0.001 5. Excessive swing speed can reduce stopping accuracy and damage the internal parts. ※4 0 6. Please contact us if operational conditions differ from those shown on the graphs. 0 0.3 0.5 1.0 1.5 90°Swing Time (sec) :Ine r t ia Mom e nt ( kg・m 2 ) How to Calculate Inertia Moment (Estimated) ① For a rectangular plate (cuboid), the rotating shaft is vertically on one side of the plate. L1 m2 =m 1 L ② For a rectangular plate (cuboid), the rotating shaft is vertically on the gravity center of the plate. 4L 2 +b 2 4L 1 2 + b 2 +m 2 12 12 L 2+ b 2 12 Calculation Formula of Total Operation Time b L1 m =m L2 K L L m1 m, m 1 , m 2 , m 3:M as s ( kg ) ③ Load is applied on the lever front end. b b L, L 1 , L 2 , K , b:Le n g th ( m) m2 =m1 m1 m3 4L 2 +b 2 4 L 1 2 +b 2 L 2 2 +b 2 +m 3 K 2 +m 3 +m 2 12 12 12 Total Operation Time (sec) = 90°Swing Time (sec) × Full Stroke (mm) Swing Stroke (mm) 4 Single Action Swing Clamp New Compact Series m odel External Dimensions LT Machining Dimensions of Mounting Area C : Gasket Option (With G Thread Plug) ※ The drawing shows the released state of LT0301-CR. 26 20.5 3 45.5 23 Hydraulic Port max.φ3 3.5 19.5 30 2-C3 Hexagon Socket 3 R type Swing Direction when Clamping 14 4 3 φ14 23 34 φ57 4-M4×0.7 Screw ※4 Remove all burrs L type 6.3S 4-φ4.5 Spot Facingφ7.5 G Thread Plug(Included) Slot for Lever Phasing ※1 R type (L type:180°Reverse) Hydraulic Port G1/8 Thread ※3 (Speed Control Valve Port) φ15.5 Nut (Included) φ30 +0.3 0 C0.6 Inner Diameter of Pipe ※5 M8×1 Screw 3 9.5 4 9 6 Taper 1/10 3 H8+ 0.014 0 Taper Sleeve (Included) ※4. 4-M4×0.7 tapping depth for mounting bolt should be calculated according to mounting φ12 height referring to dimension ※2 . ※5. The body mounting hole φ30 +0.3 0 should be decided according to mounting height referring 11 15.5 ※2 25 15° to dimension ※6 . 43 ※6 68 95.5 Notes φ13.5 52.5 12.5 27.5 4.8 φ10.9 30 - 0.1 φ30 - 0.2 Trap Valve (Check Valve) 20.5 External Dimensions and Machining Dimensions for Mounting Model No. 3 Hydraulic Port O-ring 1BP5 (Included) LT0301-C□ Full Stroke mm 10.5 Swing Stroke (90° ) mm 4.5 Vertical Stroke mm Inner Diameter of Pipe ※7 mm Lock Cylinder Capacity Mass ※8 cm3 2.8 kg 0.25 Notes Notes ※1. The slot for determining the lever phase faces the port side if locked. ※2. Mounting bolts are not provided. Customer should prepare based on dimension ※2 . ※3. Speed control valve is sold separately. Please prepare using reference to P.23. 5 6 φ6 ※7. The inner diameter of pipe is reference. Make appropriate changes according to the number of clamps used and the distance from the piping. ※8. Mass of single swing clamp including taper sleeve and nut. Model No. Indication Specifications Performance Curve External Dimensions Lever Design Dimensions Accessories Cautions Hydraulic Series Taper Lock Lever Design Dimensions ※ Reference for designing taper lock swing lever of LT0301-C□(Standard:Taper Lock Lever Option) Pin Hole for Lever Phasing (φ3) Swing Clamp φ11 +0.15 0 2.5 LT Notes R0.4 Link Clamp 1. Swing lever should be designed with its length according to 9.5±0.1 4.3 C0.6 12 Cautions performance graph shown on P.4. 2. If the swing lever is not in accordance with the dimension shown left, performance may be degraded and damage can occur. φ13.5H8 +0.027 0 LM Work Support LC LD Control Valve BZL Accessories:Swing Lever for Taper Lock Option Manifold Block Made-to-Order LZ- MS LZ- MP Model No. Indication LZ- S LZ 030 0 - L E 1 Size 17.5 10 C1 DZ- C Model No. LZ0300-LE1 Corresponding Model No. LT0301-C□ Notes 1. Material : S45C 2. When you perform a phase determination, please additionally process after referring to a swing lever design dimensions. 9.5 8 19 30° 9.5 DZ- R Design No. (Revision Number) 30 44 M4×0.7 Screw φ11 +0.15 0 Nut (3 types) 9.5±0.1 R0.4 18 7 12 C0.6 φ13.5H8 +0.027 0 SR 8 Quenching Equivalent to HRC50 Accessories:Material Swing Lever for Taper Lock Option Model No. Indication LZ 030 0 - L E 2 Design No. (Revision Number) 9.5 19 Size 9.5 79.5 Model No. LZ0300-LE2 Corresponding Model No. LT0301-C□ Notes 1. Material : S45C 2. If necessary, the front end should be additionally processed. 3. When you perform a phase determination, please additionally process after referring to a swing lever design size. φ11 +0.15 0 9.5±0.1 12 C0.6 R0.4 φ13.5H8 +0.027 0 6 Single Action Swing Clamp Cautions Cautions m o del LT Cautions for Swing Clamp LT0301-C□ (Refer to P.27 P.30 for common cautions.) ● Notes for Design ● Installation Notes 1)Check Specifications 1)Check the Usable Fluid ● Please use each product according to the specifications. ● Please use the appropriate fluid by referring to the Hydraulic Fluid List (P.27). 2)Notes for Circuit Design ● Please read "Notes on Hydraulic Cylinder Speed Control Circuit" on P. 28 to assist with proper hydraulic circuit designing. ● Ensure there is no possibility of supplying hydraulic pressure to the lock and release ports simultaneously. 2)Mounting the clamp ● When mounting the clamp, use hexagon socket bolts as multiple bolt holes for mounting (with tensile strength of 12.9) and tighten them with the torque shown in the chart below. Tightening with greater torque than recommended can depress 3)Swing lever should be designed so that the inertia moment is small. ● Large moment of inertia will degrade the lever s stopping accuracy and cause undue wear to the clamp. Additionally, the clamp may not function, depending on supplied hydraulic pressure and lever mounting position. ● Please set the allowable operating time after the inertia moment is calculated. Please make sure that let the clamps work within allowable operating time referring to the allowable operating time graph. 4)When using on a welding fixture, the exposed area of piston rod should be protected. the seating surface or break the bolt. Model No. Thread Size Tightening Torque (N・m) LT0301-C□ M4×0.7 3.2 3)Mounting and removing the swing lever. ● Oil or debris on the mating surfaces of the lever, taper sleeve or piston rod can cause the rod to loosen. Clean carefully before assembly. ● Lever arm mounting bolt torques are shown below. LT Standard:Taper Lock Lever Model No. Thread Size Tightening Torque (N・m) LT0301-C□ M8×1 8 ∼ 10 ● If spatter gets onto the sliding surface it could lead to malfunction and fluid leakage. ● If the piston rod is subjected to excessive torque or shock, the rod or the internal mechanism may be damaged. Observe the 5)When clamping on a sloped surface of the workpiece following points to prevent such shock. ● Make sure the clamp surface and mounting surface of the clamp are parallel. During mounting ① When the clamp is positioned with fixture, determine the lever position, and temporarily tighten the nut for fixing the lever. ② Remove the clamp from a fixture, fix the lever by machine vise etc., and tighten the nut. ③ If clamp can't be removed from fixture for final tightening, secure the lever while tightening the nut. It is best to bring the lever to the middle of the swing stroke before tightening the nut. During removal ① While the clamp is in the fixture or vise, use a hex wrench to bring the arm to the middle of the swing stroke and then loosen the nut. ② Loosen the taper sleeve nut two or three turns then remove the lever with puller. Do not put any rotating torque on the piston rod. 7 Model No. Indication Specifications Performance Curve External Dimensions Lever Design Dimensions Accessories Cautions Hydraulic Series Cautions 4)Swinging Speed Adjustment Swing Clamp ● Adjust the speed following "Allowable Swing Time Graph". LT If the clamp operates too fast the parts will wear out leading to Link Clamp premature damage and ultimately complete equipment failure. LM ● Please make sure to release air from the circuit before adjusting speed. It will be difficult to adjust the speed accurately with air mixed Work Support in the circuit. LC LD ● Turn the speed control valve gradually from the low-speed side (small flow) to the high-speed side (large flow) to adjust the Control Valve speed. BZL 5)Checking looseness and retightening Manifold Block LZ- MS ● At the beginning of the machine installation, the bolt and nut may LZ- MP be tightened lightly. Check the looseness and re-tighten as required. LZ- S DZ- R DZ- C ※ Please refer to P.27 for common cautions. ・Installation Notes ・Hydraulic Fluid List ・Notes on Hydraulic Cylinder Speed Control Circuit ・Notes on Handling ・Maintenance/Inspection ・Warranty 8 Control Valve Speed Control Valve(For Low Pressure) model BZL Speed Control Valve for Low Pressure PAT. Directly Mounted to Clamps Speed control valve (model BZL) is mounted to hydraulic clamp / work support with piping method: type C. ※ The picture shown is a double action clamp. Adjusting Screw Lock Nut G Thread Plug Speed Control Valve Action Description Adjust the flow by wrench. Air bleeding in the circuit is possible It can adjust the clamping action speed individually. by loosening flow control valve. Clamp Flow Control Model No. Indication (Speed Control Valve for Low Pressure) BZL 0 10 0 - A 1 2 3 1 G Thread Size 3 Control Method 10 : Thread Part G1/8A Thread A : Meter-in A Thread Part Circuit Symbol:Meter-in 2 Design No. P1 port Hydraulic Pressure Supply Side 0 : Revision Number Specifications Applicable Products BZL0100-A Model No. Max. Operating Pressure MPa 7 Withstanding Pressure MPa 10.5 Meter-in Control Method Model No. LT (Single Action) LM/LJ (Single Action) LC (Single Action) Swing Clamp Link Clamp LT0301-C□ LM0300-C □ Cracking Pressure MPa Maximum Passage Area mm2 0.04 2.6 General Hydraulic Oil Equivalent to ISO-VG-32 Usable Fluid ℃ Tightening Torque for Main Body N・m 0 ∼ 70 10 Notes 1. Minimum passage area when fully opened is the same as the maximum passage area in the table above. 2. It must be mounted with recommended torque. Because of the structure of the metal seal, if mounting torque is insufficient, the flow control valve may not be able to adjust the flow rate. 3. Don t use used BZL to other clamps. Flow control will not be made because the bottom depth difference of G thread makes metal seal insufficient. 23 Work Support LC0262-C□ BZL0100-A G1/8A G Thread Size Operating Temperature P2 Port Clamp Side LC0302-C□ LC0362-C□ Model No. Indication Specifications Flow Rate Graph External Dimensions Cautions Hydraulic Series Flow Rate Graph < Hydraulic Fluids ISO-VG32(25∼35℃)> Cautions BZL0100-A:Meter-in Controlled Flow Direction 8 Pressure Loss 5MPa 6 Pressure Loss 3MPa 4 Pressure Loss 1MPa 2 0 0 1 2 3 LT Fully Opened 8 Link Clamp LM 6 4 Work Support Fully Closed LC 2 0 4 Swing Clamp Free Flowing Direction 10 Flow Rate (L/min) Flow Rate (L/min) 10 LD 0 1 2 3 4 5 6 Pressure Loss (MPa) ←Closed Number of Turns of Adjusting Screw Opened→ Control Valve BZ L Manifold Block LZ- MS LZ- MP External Dimensions LZ- S Adjusting Screw M6×0.75 Screw DZ- R (Clamp) DZ- C Exclusive Packing G1/8 Thread (Included) φ15.5 BZL0100 -A IN Hex. Socket 3 CLOSE 3.5 OPEN Hexagon 10 P2 Port Clamp Side 8.5 12 max. 3 max. 15 Hexagon 14 (11.6) P1 Port Hydraulic Pressure Supply Side Machining Dimensions of Mounting Area min. 8.5 P2 Port Clamp Side 45° 0.4 φ2.5∼5 Z 0.2 φ8.7 max.φ10 G1/8 Thread (Prepared Holeφ8.7 Flat Bottom) min.φ16 (Flat Surface Area) ⊥ 0.1 Z Attention 0 11.5 - 0.10 Notes 1. Since the area is sealing part, be careful not to damage it. 2. Since the area is the metal sealing part of BZL, be careful not to damage it. (Especially when deburring) 3. No cutting chips or burr should be at the tolerance part of φ2∼3 9 P1 Port Hydraulic Pressure Supply Side machining hole. 4. As shown in the drawing, P1 port is used as the hydraulic supply and P2 port as the clamp side. Notes 1. Please read "Notes on Hydraulic Cylinder Speed Control Circuit" to assist with proper hydraulic circuit design. If there is something wrong with the circuit design, it leads to the applications malfunction and damage. (Refer to P.28) 2. It is dangerous to air bleed during operation under high pressure. It must be done under lower pressure. (For reference: the minimum operating range of the product within the circuit.) 24 Manifold Block m od e l LZ / D Z Clamp Manifold Block Workpiece Manifold Block Manifold Block Fixture Base 34 23 Model No. Indication 19.5 LZ 0 30 0 - M S Design No. (Revision Number) LZ0300-MS Model No. Corresponding Item LT0301 Model No. LM0300 Mass kg 28.5 20.5 48 30 Size 18±0.1 4-φ4.5 6.3S Made-to-Order φ30 +0.3 0 Manifold Block for LM/LT O-ring 1BP5 (Included) P Surface 3 0.1 C0.6 C0.6 Notes 1. Material:S45C 2. Mounting bolts are not provided. Prepare mounting bolts according to the mounting height using the block thickness as a reference. 3. If thickness is required, perform additional machining on surface P. Please refer to the drawing. Manifold Block for LC Made-to-Order C Ky A±0.1 4-φR Model No. Indication B Nx H Yy Ny φD +0.3 0 Kx Design No. (Revision Number) Yx Size (Refer to the Following Table) J LZ 0 26 0 - M P C0.6 P Surface C0.6 2-O-ring (Included) (mm) Model No. LZ0260-MP LZ0300-MP LZ0360-MP Corresponding Model No. LC0262 LC0302 LC0362 A 18 18 20 B 43 48 51.5 40 C 29 34 D 26 30 36 H 26.5 28.5 31.5 J 16.5 19.5 20 Kx 25 30 31.4 Ky 21 23 31.4 Nx 18.5 20.5 23.5 Ny 3 3 5 R 3.4 4.5 4.5 23.5 Yx 18.5 20.5 Yy 7 7 8 O-ring 1BP5 1BP5 1BP5 0.1 0.1 0.2 Mass kg Notes 1. Material:S45C 2. Mounting bolts are not provided. Prepare mounting bolts according to the mounting height using the A dimensions as a reference. 3. If thickness (dimension A) is required, perform additional machining on surface P. Please refer to the drawing. 25 Application Examples Model No. Indication Applicable Model External Dimensions Hydraulic Series Cautions LD LD LD Swing Clamp LZ-S Manifold Block LT DZ-C Link Clamp LM Fixture Base DZ-R Fixture Base Fixture Base Work Support LC LD Control Valve BZL C2 4-φ4.5 Model No. Indication LZ 0 22 0 - S Size Design No. (Revision Number) L Z - MP LZ-S DZ - R DZ - C □21 Model No. LZ0220-S Corresponding Model No. LD0222 Mass 0.12 kg Manifold Block L Z - MS M22×1.5 Thread Manifold Block for LD Air Vent Port Rc1/8 Thread Lock Port 9.5 Rc1/8 Thread 14 □28 30.5 Notes 1. Material:S45C 2. Mounting bolts are not provided. Prepare mounting bolts according to the mounting height using the block thickness as a reference. Manifold Block for LD + 0.1 0 Model No. Indication φ20.5 DZ 022 0 - R Size Design No. (Revision Number) 4-φ4.5 □21 DZ0220-R Model No. Corresponding Model No. LD0222 Mass 0.1 kg Air Vent Port Rc1/8 Thread 2.5 C2 Lock Port Rc1/8 Thread 9.5 19 □28 Notes 1. Material:S45C 2. Mounting bolts are not provided. Prepare mounting bolts according to the mounting height using the block thickness as a reference. Flange Nut for LD M22×1.5 Thread C2 Model No. Indication DZ 022 0 - C Size Design No. (Revision Number) DZ0220-C Model No. Corresponding Model No. LD0222 Mass 0.04 kg □21 □28 4-φ4.5 14 Notes 1. Material:S45C 2. Mounting bolts are not provided. Prepare mounting bolts according to the mounting height using the block thickness as a reference. 26 Cautions Cautions ● Installation Notes (For Hydraulic Series) ● Hydraulic Fluid List 1)Check the Usable Fluid ISO Viscosity Grade ISO-VG-32 Maker ● Please use the appropriate fluid by referring to the Hydraulic Fluid List. Showa Shell Sekiyu 2)Procedure before Piping ● The pipeline, piping connector and fixture circuits should be cleaned by thorough flushing. ● The dust and cutting chips in the circuit may lead to fluid leakage and malfunction. ● There is no filter provided with Kosmek s product except for a part of valves which prevents foreign materials and contaminants from getting into the circuit. 3)Applying Sealing Tape ● Wrap with tape 1 to 2 times following the screw direction. ● Pieces of the sealing tape can lead to oil leakage and malfunction. ● In order to prevent a foreign substance from going into the product during the piping work, it should be carefully cleaned before working. 4)Air Bleeding of the Hydraulic Circuit ● If the hydraulic circuit has excessive air, the action time may become very long. If air enters the circuit after connecting the hydraulic port or under the condition of no air in the oil tank, please perform the following steps. ① Reduce hydraulic pressure to less than 2MPa. ② Loosen the cap nut of pipe fitting closest to the clamp by one full turn. ③ Wiggle the pipeline to loosen the outlet of pipe fitting. Hydraulic fluid mixed with air comes out. ④ Tighten the cap nut after bleeding. ⑤ It is more effective to bleed air at the highest point inside the circuit or at the end of the circuit. (Set an air bleeding valve at the highest point inside the circuit.) 5)Checking Looseness and Retightening ● At the beginning of the machine installation, the bolt and nut may be tightened lightly. Check the looseness and re-tighten as required. 27 Idemitsu Kosan JX Nippon Oil & Energy Anti-Wear Hydraulic Oil Multi-Purpose Hydraulic Oil Tellus S2 M 32 Morlina S2 B 32 Daphne Hydraulic Fluid 32 Daphne Super Multi Oil 32 Super Hyrando 32 Super Mulpus DX 32 Cosmo Hydro AW32 Cosmo New Mighty Super 32 ExxonMobil Mobil DTE 24 Mobil DTE 24 Light Matsumura Oil Hydol AW-32 Cosmo Oil Castrol Note Hyspin AWS 32 As it may be difficult to purchase the products as shown in the table from overseas, please contact the respective manufacturer. Installation Notes (For Hydraulic Series) Hydraulic Fluid List Notes on Hydraulic Cylinder Speed Control Circuit Notes on Handling Maintenance/Inspection Warranty Hydraulic Series Cautions ● Notes on Hydraulic Cylinder Speed Control Unit ! Please pay attention to the cautions below. Design the hydraulic circuit for controlling the action speed of hydraulic cylinder. Improper circuit design may lead to malfunctions and damages. Please review the circuit design in advance. ● Flow Control Circuit for Single Acting Cylinder For spring return single acting cylinders, restricting flow during release can extremely slow down or disrupt release action. In the case of meter-out circuit, the hydraulic circuit should be designed with the following points. ① Single acting components should not be used in the same Cautions Installation Notes (For Hydraulic Series) Hydraulic Fluid List Notes on Hydraulic Cylinder Speed Control Circuit Notes on Handling The preferred method is to control the flow during the lock action flow control circuit as the double acting components. using a valve that has free-flow in the release direction. The release action of the single acting cylinders may become Maintenance/ Inspection It is also preferred to provide a flow control valve at each actuator. erratic or very slow. Warranty Accelerated clamping speed by excessive hydraulic flow to the cylinder may sustain damage. In this case add flow control to regulate flow. (Please add flow control to release flow if the lever weight is put on at the time of release action when using Refer to the following circuit when both the single acting swing clamps.) cylinder and double acting cylinder are used together. Flow Control at the Release Side ○ Separate the control circuit. W ● Flow Control Circuit for Double Acting Cylinder Flow control circuit for double acting cylinder should have meter-out circuits for both the lock and release sides. Meter-in control can ○ Reduce the influence of double acting cylinder control unit. have adverse effect by presence of air in the system. However, due to the back pressure in tank line, single action However, in the case of controlling LKE, TMA, TLA, both lock side cylinder is activated after double action cylinder works. and release side should be meter-in circuit. For TMA and TLA, if meter-out circuit is used, abnormal high pressure is created, which causes oil leakage and damage. 【Meter-out Circuit】(Except LKE/TMA/TLA) ② In the case of meter-out circuit, the inner circuit pressure may increase during the cylinder action because of the fluid supply. The increase of the inner circuit pressure can be prevented by reducing the supplied fluid beforehand via the flow control valve. Especially when using sequence valve or pressure switches for clamping detection. If the back pressure is more than the set 【Meter-in Circuit】(LKE/TMA/TLA must be controlled with meter-in.) pressure then the system will not work as it is designed to. Sequence Valve Flow Control Valve (Any location is OK) 28 Cautions Cautions ● Notes on Handling ● Maintenance and Inspection 1)It should be handled by qualified personnel. 1)Removal of the Machine and Shut-off of Pressure Source ● The hydraulic machine and air compressor should be handled ● Before the machine is removed, make sure that the and maintained by qualified personnel. 2)Do not handle or remove the machine unless the safety protocols are ensured. ① The machine and equipment can only be inspected or prepared when it is confirmed that the preventive devices are in place. above-mentioned safety measures are in place. Shut off the air of hydraulic source and make sure no pressure exists in the hydraulic and air circuit. ● Make sure there is no abnormality in the bolts and respective parts before restarting. ② Before the machine is removed, make sure that the above-mentioned safety measures are in place. Shut off the air of hydraulic source 2)Regularly clean the area around the piston rod and plunger. and make sure no pressure exists in the hydraulic and air circuit. ● If it is used when the surface is contaminated with dirt, it may ③ After stopping the machine, do not remove until the temperature lead to packing seal damage, malfunctioning , fluid leakage cools down. and air leaks. ④ Make sure there is no abnormality in the bolts and respective parts before restarting the machine or equipment. 3)Do not touch clamps (cylinder) while clamps (cylinder) is working. Otherwise, your hands may be injured due to clinching. 3) If disconnecting by couplers on a regular basis, air bleeding should be carried out daily to avoid air mixed in the circuit. 4)Do not disassemble or modify. ● If the equipment is taken apart or modified, the warranty will be 4)Regularly tighten nuts, bolts, pins, cylinders and pipe line to ensure proper use. voided even within the warranty period. 5)Make sure the hydraulic fluid has not deteriorated. 6)Make sure there is smooth action and no abnormal noise. ● Especially when it is restarted after left unused for a long period, make sure it can be operated correctly. 7)The products should be stored in the cool and dark place without direct sunshine or moisture. 8)Please contact us for overhaul and repair. 29 Installation Notes (For Hydraulic Series) Hydraulic Fluid List Notes on Hydraulic Cylinder Speed Control Circuit Notes on Handling Maintenance/Inspection Warranty Hydraulic Series ● Warranty 1)Warranty Period ● The product warranty period is 18 months from shipment from our factory or 12 months from initial use, whichever is earlier. Cautions Cautions Installation Notes (For Hydraulic Series) Hydraulic Fluid List 2)Warranty Scope ● If the product is damaged or malfunctions during the warranty period due to faulty design, materials or workmanship, we will replace or repair the defective part at our expense. Defects or failures caused by the following are not covered. Notes on Hydraulic Cylinder Speed Control Circuit Notes on Handling Maintenance/ Inspection Warranty ① If the stipulated maintenance and inspection are not carried out. ② If the product is used while it is not suitable for use based on the operator s judgment, resulting in defect. ③ If it is used or handled in inappropriate way by the operator. (Including damage caused by the misconduct of the third party.) ④ If the defect is caused by reasons other than our responsibility. ⑤ If repair or modifications are carried out by anyone other than Kosmek, or without our approval and confirmation, it will void warranty. ⑥ Other caused by natural disasters or calamities not attributable to our company. ⑦ Parts or replacement expenses due to parts consumption and deterioration. (Such as rubber, plastic, seal material and some electric components.) Damages excluding from direct result of a product defect shall be excluded from the warranty. 30 Hydraulic Swing Clamp Mode l Mode l Mode l Mode l LHA LHC LHS LHW M o de l M o de l M o de l M o de l L T/ L G TL A - 2 TL A - 1 TL B - 2 High Rigidity・Long Life・High Accuracy High Speed・High Rigidity・Swing Completion Position Repeatability ±0.5°(±0.75°only for LHS) Action Description Before Swing The lever descends as it swings. After swing completion, Action completed (Released State) (For LHS, the lever swings parallel.) it descends vertically. (Clamped State) Application Examples Machining Cleaning 285 For the applications which require clamp position repeatability Press Fitting Deburring Swing Clamp Digest New Products High-Power Series Pneumatic Series Compact Swing Clamp M o de l Hydraulic Series L HC Valve / Coupler Hydraulic Unit Compact swing clamps for small footprint fixtures Manual Operation Accessories designed with minimum required stroke. Cautions / Others Hole Clamp SFA Many Varieties For General Purpose SFC Swing Clamp L HA L HC L HS 33 mm 46.5 mm L HW Compact < Comparison Model > < New Model > LHA0400-C□ Lock Stroke:8mm LHC0400-C□ Lock Stroke:6mm Compact body with minimum required lock stroke for specific applications and limited spaces. L T /L G TLA-2 T L B- 2 TLA-1 Link Clamp LK A LK C LK W LM/LJ T MA - 2 T MA - 1 Air Sensing Swing Clamp M o de l Work Support L HW LD LC T NC Clamp-unclamp confirmation with built-in air catch sensor TC for smaller footprint fixtures. Air Sensing Lift Cylinder Unclamp Confirmation Valve Clamp Confirmation Valve LLW Compact Cylinder LL LLR LLU DP DR DS 79.5 mm For Action Confirmation DT 46.5 mm Block Cylinder Same Size 33 mm < Comparison Models > LHA0400-C□M LHA0400-C□ No Action Confirmation DBA DBC Compact Control Valve < New Model > LHW0400-C□E BZL BZT BZX/JZG Pallet Clamp VS VT High-Power Swing Clamp M o de l Expansion Locating Pin Hydraulic Double Action L HE 2 sizes smaller with equivalent clamping force. Mechanical lock and hydraulic pressure allow for strong clamping and holding force. Refer to P. 13 for further information. VL VM VJ VK Pull Stud Clamp FP FQ Customized Spring Cylinder DW A /DW B 286 Swing Clamp Low Pressure Model MAX. 7MPa Mode l Classification Action Confirmation Option Double End Rod Option for Dog Able to Install Dog Air Sensing Manifold Option Air Sensing Piping Option Able to Install Air Sensor M ode l LH C → P.319 M ode l LH S → P.331 Double Action Compact Double Action Parallel Swing Action 1. 5∼7M Pa 1. 5∼7M Pa 1. 5∼7M Pa External Dimensions → P. 297 External Dimensions → P. 299 − ★ External Dimensions → P. 301 − ★ External Dimensions → P. 303 − ★ − − External Dimensions − Built-in Sensing Valve Model → P. 327 External Dimensions → P.3 3 9 Quick Change Lever Option External Dimensions → P. 305 ★ External Dimensions → P.3 4 1 Balance Lever Option External Dimensions → P. 307 ★ External Dimensions → P.3 4 3 External Dimensions → P. 309 − External Dimensions → P. 313 ★ Long Stroke Option Long Swing Angle Selectable Option Accessories → P.289 Double Action Operating Pressure Range Standard Model LH A 30° 45° 60° LZH-T、LZH-F、LZH-B Lever LZY-MD Speed Control Valve Plug BZL、BZX、JZG External Dimensions LZH-T → P.3 4 5 LZH-T、LZH-F、LZH-B → P. 318 Manifold Block ★ → P. 330 → P.3 4 8 → P .1 0 2 5 → P.7 2 7 ※ Please contact us for detail dimension at ★ part. High Pressure Model MAX. 35MPa Model Operating Pressure Range 7∼35M Pa Standard Model Option Balance Lever Option Swing Angle Accessories Selectable Option Lever Speed Control Valve Plug G-Thread Fitting 287 → P.387 Double Action Top Flange Classification Long Stroke Option TLA-2 Long 30° 45° 60° Model TLB-2 → P.413 Double Action Bottom Flange 7∼35M Pa Model TLA-1 Single Action (Spring Release) Top Flange 7∼35M Pa External Dimensions → P. 395 External Dimensions → P. 421 External Dimensions → P. 399 External Dimensions → P. 423 − External Dimensions → P. 403 External Dimensions → P. 425 − External Dimensions → P. 407 External Dimensions → P. 427 − TLZ-L2、TLZ-LB → P. 412 TLZ-L2、TLZ-LB → P. 429 BZT、JZG G-Thread Fitting (Made by Ihara Science) → P.431 External Dimensions → P.4 3 9 TLZ-L2、TLZ-LB → P.4 4 3 → P.7 2 7 → P.1 0 3 9 Swing Clamp Digest High-Power Series Pneumatic Series Low Pressure Model Hydraulic Series MAX. 7MPa Model Classification Operating Pressure Range LH W 1. 5∼7M Pa 2. 5∼7M Pa − Action Confirmation Option External Dimensions − SFC Able to Install Air Sensor − − − − External Dimensions Swing Clamp L HA L HC L HS L HW − → P. 359 L T /L G TLA-2 External Dimensions → P. 377 Balance Lever Option ★ External Dimensions → P. 379 T L B- 2 TLA-1 Link Clamp LK A Long − 30° 45° 60° LK C − ★ External Dimensions LK W → P. 381 LM/LJ T MA - 2 T MA - 1 LZH-T → P. 366 − Manifold Block Speed Control Valve Plug Cautions / Others SFA ★ Lever Manual Operation Accessories → P. 375 Quick Change Lever Option Long Stroke Option Valve / Coupler Hydraulic Unit Hole Clamp − Able to Install Dog Built-in Sensing Valve Model Swing Angle Selectable Option Accessories LT/LG → P.367 Single Action (Spring Release) Air Sensing Manifold Option Air Sensing Piping Option Model Double Action Built-in Sensing Valve Standard Model Double End Rod Option for Dog → P.349 LZ-LE1、LZ-LE2 LZH-F、LZH-B → P. 384 LZ-MS BZL、BZX、JZG → P. 1026 Work Support LD LC T NC TC → P. 727 Air Sensing Lift Cylinder LLW Compact Cylinder LL LLR LLU DP DR DS DT Block Cylinder DBA DBC Control Valve BZL BZT BZX/JZG Pallet Clamp VS VT High-Power Swing Clamp M o de l Expansion Locating Pin Hydraulic Double Action LH E 2 sizes smaller with equivalent clamping force. Mechanical lock and hydraulic pressure allow for strong clamping and holding force. Refer to P. 13 for further information. VL VM VJ VK Pull Stud Clamp FP FQ Customized Spring Cylinder DW A /DW B 288 Single Action Swing Clamp m od e l PAT. Hydraulic Single Action Swing Clamp Model LT/LG Low Pressure (2.5∼7MPa) High Power・High Speed Index Hydraulic Swing Clamp Digest P.285 Action Description P.368 Model No. Indication P.369 Specifications P.370 Performance Curve ・ Clamping Force Curve P.371 ・ Allowable Swing Time Graph P.373 External Dimensions ・ Standard Model(LT / LG) P.375 ・ Quick Change Lever Option (LT-F / LG-F) P.377 ・ Balance Lever Option (LT-P / LG-P) P.379 ・ Swing Angle Selectable Option (LT-Y / LG-Y) P.381 Lever Design Dimensions P.383 Accessories ・ Material Swing Lever for LT / LG P.384 ・ Speed Control Valve・Plug P.727 ・ Manifold Block (Common Items of Other Models) P.1026 Cautions ・ Notes for Hydraulic Swing Clamps P.455 ・ Cautions (Common) P.1044 ・Installation Notes ・Hydraulic Fluid List ・Notes on Hydraulic Cylinder Speed Control Circuit ・Notes on Handling ・Maintenance/Inspection ・Warranty 367 LT / L G Swing Clamp Digest P.285 Model No. Indication Performance Index Action Description Specifications Curve External Dimensions Lever Design Dimensions Cautions P.445 Accessories High-Power Series Action Description Taper Sleeve BZL Speed Control Valve (Sold Separately) Swing Lever Pneumatic Series Hydraulic Series Valve / Coupler Hydraulic Unit Dust Seal Manual Operation Accessories Excellent Coolant Resistance Cautions / Others Hole Clamp SFA SFC Piston Rod Swing Clamp Spring LHA LHC LHS LHW L T /L G T LA - 2 T LB- 2 T LA - 1 Trap Valve (Check Valve) Link Clamp When releasing LK A When locking Cutoff hydraulic supply, When supplying oil to oil port, release action is done by spring. do the locking action. LK C LK W LM/LJ T MA - 2 T MA - 1 Work Support LD LC T NC Trap Valve, High Durability and Long Life TC Shutting OFF trap valve, will ensure the complete spring chamber is sealed without contact of external atmosphere. Air Sensing Lift Cylinder Since the coolant is prevented from entering inside the cylinder, corrosion is eliminated. LLW Also, cumbersome vent port isn't required. Compact Cylinder LL LLR Lighter・Aluminum Alloy Body (Except LG) LLU DP The body of LT0360 ∼ LT0750 is made of aluminum alloy that makes the weight of it lighter, DR DS which is the most appropriate for high-speed transportation and calculation with no time. DT Load is reduced by straining the inertial force of the fixture & machine. Block Cylinder DBA Excellent Coolant Resistance DBC Our exclusive dust seal is designed to protect against high pressure coolant. Control Valve BZL It also has high durability against chlorine-based coolant by using a sealing BZT material with excellent chemical resistance. BZX/JZG Pallet Clamp Easy Fabrication of Swing Lever (Taper sleeve is standard accessory) VS VT As taper sleeve is standard accessory, tapering process while manufacturing clamp lever is eliminated. Expansion Locating Pin Easy Lever Changing VL Supplied lever sleeve incorporates taper simplifying clamping lever design. VM Quick change lever type that is available as option is easy to attach and detach the lever with one wrench.(Refer to the drawing on the right.) Able to Attach Speed Control Valve Directly When fitting the gasket (-C option), it is able to attach the speed control valve with air venting function. (Speed control valve is sold separately.) VJ VK Cross Section of Mounting Area Quick Change Lever Option Pull Stud Clamp FP FQ Customized Spring Cylinder DW A /DW B 368 Single Action Swing Clamp m od e l LT / L G Model No. Indication Body Material:Aluminum Alloy Body Material:Steel LT0 48 0 - C R - L G0 9 0 0 - C R - 1 2 3 4 5 1 2 3 4 5 1 Body Material・Body Size LT036 :Body Material:Aluminum Alloy φD=36mm LG090 :Body Material:Steel φD=90mm LT040 :Body Material:Aluminum Alloy φD=40mm LG105 :Body Material:Steel φD=105mm LT048 :Body Material:Aluminum Alloy φD=48mm LT055 :Body Material:Aluminum Alloy φD=55mm LT065 :Body Material:Aluminum Alloy φD=65mm LT075 :Body Material:Aluminum Alloy φD=75mm ※ LT Body Size:036∼075 LG Body Size:090∼105 φD 2 Design No. 0 : Revision Number 3 Piping Method C C : Gasket Option (With G Thread Plug) G : Gasket Option G S ※1 S : Piping Option (Rc Thread Port) ※ Speed control valve (BZL) is sold separately. Refer to P.727. ※1. Piping Method G Thread Option LT : It has no Rc thread and no need to mount a plug. LG : It has Rc thread and is delivered to the customer with R thread plug mounted. Gasket Option Piping Option With G Thread Plug ※1 LT : No Thread Possible to attach Speed Control Valve LG : With R Thread Plug Rc Thread Port No Gasket Port 4 Swing Direction when Clamping R R : Clockwise L : Counter-Clockwise Swing Direction when Clamping 5 Option Blank :None (Standard:Taper Lock Lever Option) F :Quick Change Lever Option P :Balance Lever Option Y□ :Swing Angle Selectable Option (Y30 : 30°/ Y45 : 45°/ Y60 : 60°) ※ Please contact us when action check method have a combination with option. 369 L Swing Direction when Clamping Swing Clamp Digest P.285 Model No. Indication Performance Index Action Description Specifications Curve External Dimensions Lever Design Dimensions Cautions P.445 Accessories High-Power Series Specifications Model No. cm2 Cylinder Area for Locking Clamping Force (Calculation Formula)※2 kN 5 Blank/F/Y□ selected LT0400 LT0480 LT0550 4.0 5.5 7.5 10.3 P - 1.29 2.85+0.0124×L F= P - 1.22 1.07+0.0033×L 12.5 13 14 16.5 Swing Stroke (90°) mm 4.5 5 6 6.5 Vertical Stroke mm 8 8 8 10 Return Spring Force kN Hydraulic Series P - 1.22 F= F2 = (L1/L 3)×(0.40×P-0.52) F2 = (L1/L 3)×(0.55×P-0.69) F2 = (L1/L 3)×(0.75×P-0.83) F2= (L1/L 3)×(1.03×P-1.29) 0.58 0.76 0.89 1.41 min. 0.33 0.45 0.59 0.83 Hole Clamp SFA SFC Y30 Y45 Y60 Y30 Y45 Y60 Y30 Y45 Y60 Y30 Y45 Y60 Full Stroke mm 10.2 10.8 11.3 10.3 11 11.6 10.8 11.6 12.4 13 13.9 14.7 Swing Stroke mm 2.2 2.8 3.3 2.3 3 3.6 2.8 3.6 4.4 3 3.9 4.7 Vertical Stroke mm 8 8 8 8 8 8 8 8 8 10 10 10 30°±3° 45°±3° 60°±3° 30°±3° 45°±3° 60°±3° 30°±3° 45°±3° 60°±3° 30°±3° 45°±3° 60°±3° Swing Angle Accuracy ±0.5° Swing Completion Position Repeatability kN 0.58 0.58 0.58 0.76 0.76 0.76 0.89 0.89 0.89 1.41 1.41 1.41 min. 0.38 0.36 0.35 0.51 0.49 0.48 0.66 0.64 0.63 0.96 0.92 0.90 MPa Swing Clamp LHA LHC LHS LHW L T /L G max. Max. Operating Pressure Manual Operation Accessories Cautions / Others ±0.5° max. Option Form Return Spring Force Valve / Coupler Hydraulic Unit 90°±3° Swing Completion Position Repeatability 5 Y□ selec ted P - 1.09 1.45+0.0044×L mm Swing Angle Accuracy selected F= 2.04+0.0084×L Pneumatic Series F1= (L 2/L 3)×(0.40×P-0.52) F1= (L 2/L 3)×(0.55×P-0.69) F1= (L 2/L 3)×(0.75×P-0.83) F1= (L 2/L 3)×(1.03×P-1.29) 5 P selected Full Stroke 5 Blank/F/P F= LT0360 7 T LA - 2 T LB- 2 T LA - 1 Min. Operating Pressure ※3 MPa 2.5 Withstanding Pressure MPa 10.5 LK A Operating Temperature ℃ 0 ∼ 70 LK C Usable Fluid Link Clamp LK W General Hydraulic Oil Equivalent to ISO-VG-32 LM/LJ T MA - 2 T MA - 1 Model No. cm2 Cylinder Area for Locking Clamping Force (Calculation Formula)※2 kN 5 Blank/F/P 5 Blank/F/Y□ selected F= LT0650 LT0750 LG0900 LG1050 14.2 21.3 30.7 42.7 P - 1.22 0.77+0.0020×L F= P - 0.97 0.51+0.0012×L 5 P selected 0.26+0.0004×L Full Stroke mm 18 21.5 23 28.5 Swing Stroke (90°) mm 8 9.5 11 12.5 Vertical Stroke mm 10 12 12 16 Return Spring Force kN LLR 2.26 2.93 4.76 min. 1.08 1.43 1.80 2.81 LLU DP Y30 Y45 Y60 Y30 Y45 Y60 Y30 Y45 Y60 Y30 Y45 Y60 Full Stroke mm 13.8 14.8 15.9 16.5 17.7 19 17.2 18.7 20.1 21.9 23.6 25.2 Swing Stroke mm 3.8 4.8 5.9 4.5 5.7 7 5.2 6.7 8.1 5.9 7.6 9.2 Vertical Stroke mm 10 10 10 12 12 12 12 12 12 16 16 16 Return Spring Force kN 30°±3° 45°±3° 60°±3° 30°±3° 45°±3° 60°±3° 30°±3° 45°±3° 60°±3° 30°±3° 45°±3° 60°±3° ±0.5° max. 1.75 1.75 1.75 2.26 2.26 2.26 2.93 2.93 2.93 4.76 4.76 4.76 min. 1.23 1.20 1.16 1.62 1.58 1.53 2.09 2.01 1.94 3.26 3.15 3.04 Max. Operating Pressure MPa 7 Min. Operating Pressure ※3 MPa 2.5 Withstanding Pressure MPa 10.5 Operating Temperature ℃ 0 ∼ 70 Usable Fluid DS DT Block Cylinder DBA DBC Control Valve BZL BZT Pallet Clamp VS VT Expansion Locating Pin ※2. F , F1 , F2:Clamping Force(kN) P:Supply Hydraulic Pressure(MPa) L , L1 ,L2:Distance between the piston center and the clamping point(mm) L3:(mm). 1. Please see the external dimension if you need the information DR BZX/JZG General Hydraulic Oil Equivalent to ISO-VG-32 ※3. Minimum pressure to operate the clamp with no load. TC Air Sensing Lift Cylinder LL 1.75 Swing Completion Position Repeatability T NC Compact Cylinder ±0.5° max. Swing Angle Accuracy LC LLW 90°±3° Option Notes 0.36+0.0008×L LD P - 1.00 F= F2 = (L1/L)×(1.42×P-1.62) F2 = (L1/L)×(2.13×P-2.10) F2 = (L1/L)×(3.07×P-2.73) F2= (L1/L)×(4.27×P-4.39) Swing Completion Position Repeatability 5 Y□ selec ted P - 0.87 F1= (L 2/L)×(1.42×P-1.62) F1= (L 2/L)×(2.13×P-2.10) F1= (L 2/L)×(3.07×P-2.73) F1= (L 2/L)×(4.27×P-4.39) Swing Angle Accuracy selected F= Work Support VL L L L1 VM L2 VJ VK of mass and cylinder volume. F F1 F2 Pull Stud Clamp FP FQ Customized Spring Cylinder DW A /DW B 370 Single Action Swing Clamp Clamping Force Curve m od e l LT / L G ※ LT/LG□0-□□-P:For balance lever option, the clamping force curve is different from the graph. Please calculate it with the specification's formula. Applicable Model LT □ LG□ L:Lever Length (mm) s C R G L S - 1 Body Material Body Size F : Clamping Force (kN) P:Hydraulic Pressure (MPa) 0 - Blank F Y□ 5 Option Blank/F/Y□ selected (Example)When using LT0480 Supply Hydraulic Pessure 5.0 MPa, Lever Length L=50 mm Clamping force is about 2.3 kN. 2.5 Clamping Force Calculation Formula ※1 (kN) F = ( P-1.29 ) / ( 2.85+0.0124×L ) Hydraulic Cylinder Force Pressure (kN) (MPa) L=30 7 2.3 1.8 6.5 2.1 1.6 6 1.9 1.5 5.5 1.7 1.3 5 1.5 1.2 4.5 1.3 1.0 4 1.1 0.8 3.5 0.9 0.7 3 0.7 0.5 2.5 0.5 0.4 Max. Operating Pressure (MPa) 7.0 L=40 1.7 1.6 1.4 1.3 1.1 1.0 0.8 0.7 0.5 0.4 7.0 Clamping Force (kN) Non-Usable Range(■) Max. Lever Lever Length L (mm) Length (L) L=50 L=60 L=80 L=100 L=120 L=150 (mm) 1.7 56 1.5 1.5 63 1.4 1.3 72 1.2 1.2 1.1 84 1.1 1.0 1.0 0.9 100 0.9 0.9 0.8 0.8 0.7 124 0.8 0.8 0.7 0.7 0.6 0.6 150 0.6 0.6 0.6 0.5 0.5 0.5 150 0.5 0.5 0.5 0.4 0.4 0.4 150 0.4 0.3 0.3 0.3 0.3 0.3 150 7.0 6.7 5.7 5.0 4.6 4.1 Cylinder Force 2.0 Clamping Force (kN) LT0360 L=32(s=12) 1.5 L=150(s=130) 1.0 Non-Usable Range(■) 0.5 0 Hydraulic Cylinder Force Pressure (kN) (MPa) L=40 7 3.2 2.4 6.5 2.9 2.2 6 2.6 2.0 5.5 2.3 1.8 5 2.1 1.6 4.5 1.8 1.4 4 1.5 1.2 3.5 1.2 1.0 3 1.0 0.8 2.5 0.7 0.5 Max. Operating Pressure (MPa) 7.0 L=50 2.4 2.2 1.9 1.7 1.5 1.3 1.1 0.9 0.7 0.5 7.0 Clamping Force (kN) Non-Usable Range(■) Max. Lever Lever Length L (mm) Length (L) L=60 L=70 L=80 L=100 L=120 L=150 (mm) 2.3 2.2 71 2.1 2.0 2.0 81 1.9 1.8 1.8 92 1.7 1.6 1.6 1.5 108 1.5 1.4 1.4 1.3 1.2 130 1.3 1.3 1.2 1.1 1.1 1.0 150 1.1 1.1 1.0 1.0 0.9 0.8 150 0.9 0.9 0.8 0.8 0.8 0.7 150 0.7 0.7 0.7 0.6 0.6 0.5 150 0.5 0.5 0.5 0.4 0.4 0.4 150 7.0 7.0 6.6 5.7 5.2 4.7 2.5 1.0 Non-Usable Range(■) 1 2 3 4 5 6 Supply Hydraulic Pressure (MPa) 7 L=42(s=16.5) L=100(s=74.5) L=150(s=124.5) 3 2 Non-Usable Range(■) 1 1 2 3 4 5 6 Supply Hydraulic Pressure (MPa) 7 6 Cylinder Force 5 L=50(s=20) 4 L=120(s=90) L=200(s=170) 3 2 Non-Usable Range(■) 1 0 371 L=150(s=127.5) 1.5 Cylinder Force Clamping Force (kN) L=60 4.6 4.2 3.8 3.4 3.0 2.6 2.2 1.8 1.4 1.0 7.0 Clamping Force (kN) Non-Usable Range(■) Max. Lever Lever Length L (mm) Length (L) L=80 L=100 L=120 L=140 L=160 L=200 (mm) 4.3 4.1 102 4.0 3.8 115 3.6 3.4 3.3 132 3.2 3.1 2.9 2.8 156 2.8 2.7 2.6 2.5 2.4 188 2.5 2.3 2.2 2.1 2.1 1.9 200 2.1 2.0 1.9 1.8 1.7 1.6 200 1.7 1.6 1.6 1.5 1.4 1.3 200 1.3 1.3 1.2 1.2 1.1 1.0 200 1.0 0.9 0.9 0.8 0.8 0.7 200 7.0 7.0 6.4 5.8 5.4 4.9 L=90(s=67.5) 4 Clamping Force Calculation Formula ※1 (kN) F = ( P-1.22 ) / ( 1.07+0.0033×L ) Hydraulic Cylinder Force Pressure (kN) (MPa) L=50 7 5.9 4.7 6.5 5.4 4.3 6 4.9 3.9 5.5 4.4 3.5 5 3.9 3.1 4.5 3.3 2.7 4 2.8 2.3 3.5 2.3 1.9 3 1.8 1.4 2.5 1.3 1.0 Max. Operating Pressure (MPa) 7.0 L=36.5(s=14) 2.0 0 LT0550 Cylinder Force 5 Clamping Force (kN) L=60 3.5 3.2 2.9 2.6 2.3 2.0 1.7 1.4 1.1 0.8 7.0 Clamping Force (kN) Non-Usable Range(■) Max. Lever Lever Length L (mm) Length (L) L=70 L=80 L=100 L=120 L=140 L=150 (mm) 3.4 3.3 89 3.1 3.0 2.9 100 2.8 2.7 2.6 114 2.5 2.5 2.3 2.2 132 2.2 2.2 2.1 2.0 1.9 1.9 150 1.9 1.9 1.8 1.7 1.7 1.6 150 1.7 1.6 1.5 1.5 1.4 1.4 150 1.4 1.3 1.3 1.2 1.2 1.1 150 1.1 1.1 1.0 1.0 0.9 0.9 150 0.8 0.8 0.8 0.7 0.7 0.7 150 7.0 7.0 6.5 5.8 5.3 5.1 7 0.5 Clamping Force Calculation Formula ※1 (kN) F = ( P-1.09 ) / ( 1.45+0.0044×L ) Hydraulic Cylinder Force Pressure (kN) (MPa) L=50 7 4.4 3.5 6.5 4.0 3.2 6 3.7 2.9 5.5 3.3 2.6 5 2.9 2.3 4.5 2.5 2.0 4 2.2 1.7 3.5 1.8 1.4 3 1.4 1.1 2.5 1.0 0.8 Max. Operating Pressure (MPa) 7.0 2 3 4 5 6 Supply Hydraulic Pressure (MPa) 3.0 0 LT0480 1 3.5 Clamping Force Calculation Formula ※1 (kN) F = ( P-1.22 ) / ( 2.04+0.0084×L ) Clamping Force (kN) LT0400 L=90(s=70) 1 2 3 4 5 6 Supply Hydraulic Pressure (MPa) 7 Swing Clamp Digest P.285 Model No. Indication Performance Index Action Description Specifications Curve External Dimensions Lever Design Dimensions Accessories Cautions P.445 High-Power Series Pneumatic Series Notes 1. Tables and graphs shown are the relationships between the clamping force (kN) and supply hydraulic pressure (MPa). Hydraulic Series 2. Cylinder output (when L=0) cannot be calculated from the calculation formula of clamping force. 3. There may be no lever swing action with large inertia depending on supply hydraulic pressure or lever mounting position. Valve / Coupler Hydraulic Unit 4. The clamping force is shown with lever in the locked position. 5. The clamping force varies as per the lever length. Use the hydraulic supply pressure suitable to the lever length. Manual Operation Accessories 6. Operation in the non-usable range can damage the clamp and lead to fluid leakage. 7. The tables and graphs are only for reference. The exact results should be calculated based on the formula in the specification column. ※1. F:Clamping Force (kN) , P:Supply Hydraulic Pressure (MPa), L:Lever Length (mm). 9 Clamping Force Calculation Formula ※1 (kN) F = ( P-1.22 ) / ( 0.77+0.0020×L ) Hydraulic Cylinder Force Pressure (kN) (MPa) L=50 7 8.3 6.6 6.5 7.6 6.1 6 6.9 5.5 5.5 6.2 4.9 5 5.5 4.3 4.5 4.8 3.8 4 4.1 3.2 3.5 3.4 2.6 3 2.6 2.1 2.5 1.9 1.5 Max. Operating Pressure (MPa) 7.0 L=60 6.5 5.9 5.4 4.8 4.3 3.7 3.1 2.6 2.0 1.4 7.0 Clamping Force (kN) Non-Usable Range(■) Max. Lever Lever Length L (mm) Length (L) L=80 L=100 L=120 L=140 L=160 L=200 (mm) 6.2 6.0 5.7 126 5.7 5.4 5.2 5.0 142 5.1 4.9 4.7 4.6 4.4 163 4.6 4.4 4.2 4.1 3.9 191 4.1 3.9 3.7 3.6 3.5 3.2 200 3.5 3.4 3.3 3.1 3.0 2.8 200 3.0 2.9 2.8 2.7 2.6 2.4 200 2.5 2.4 2.3 2.2 2.1 2.0 200 1.9 1.8 1.8 1.7 1.6 1.5 200 1.4 1.3 1.3 1.2 1.2 1.1 200 7.0 7.0 7.0 6.6 6.1 5.4 7 L=120(s=85) 5 L=200(s=165) 4 Hydraulic Cylinder Force Pressure (kN) (MPa) L=50 7 12.8 10.6 6.5 11.7 9.7 6 10.7 8.8 5.5 9.6 8.0 5 8.6 7.1 4.5 7.5 6.2 4 6.4 5.3 3.5 5.4 4.4 3 4.3 3.6 2.5 3.2 2.7 Max. Operating Pressure (MPa) 7.0 L=60 10.4 9.5 8.6 7.8 6.9 6.1 5.2 4.4 3.5 2.6 7.0 Clamping Force (kN) Non-Usable Range(■) Max. Lever Lever Length L (mm) Length (L) L=80 L=100 L=120 L=140 L=160 L=200 (mm) 10.0 9.6 9.2 134 9.1 8.8 8.5 8.2 150 8.3 8.0 7.7 7.4 7.2 171 7.5 7.2 6.9 6.7 6.5 6.0 199 6.7 6.4 6.2 5.9 5.7 5.4 200 5.8 5.6 5.4 5.2 5.0 4.7 200 5.0 4.8 4.6 4.5 4.3 4.0 200 4.2 4.0 3.9 3.7 3.6 3.4 200 3.4 3.2 3.1 3.0 2.9 2.7 200 2.5 2.4 2.3 2.3 2.2 2.0 200 7.0 7.0 7.0 6.8 6.3 5.5 Hydraulic Cylinder Force Pressure (kN) (MPa) 7 18.8 6.5 17.2 6 15.7 5.5 14.2 5 12.6 4.5 11.1 4 9.6 3.5 8.0 3 6.5 2.5 4.9 Max. Operating Pressure (MPa) L=60 15.0 13.8 12.6 11.4 10.1 8.9 7.7 6.5 5.2 4.0 7.0 Clamping Force (kN) Non-Usable Range(■) Max. Lever Lever Length L (mm) Length (L) L=75 L=100 L=120 L=140 L=170 L=200 L=250 (mm) 14.6 13.9 13.4 13.0 12.4 180 13.4 12.8 12.4 11.9 11.4 10.8 203 12.2 11.7 11.3 10.9 10.3 9.9 234 11.0 10.5 10.2 9.8 9.3 8.9 8.3 250 9.8 9.4 9.1 8.8 8.3 7.9 7.4 250 8.6 8.3 8.0 7.7 7.3 7.0 6.5 250 7.5 7.1 6.9 6.6 6.3 6.0 5.6 250 6.3 6.0 5.8 5.6 5.3 5.1 4.7 250 5.1 4.8 4.7 4.5 4.3 4.1 3.8 250 3.9 3.7 3.6 3.5 3.3 3.1 2.9 250 7.0 7.0 7.0 7.0 7.0 6.6 5.8 7 LHC L T /L G Link Clamp LK A LK C Cylinder Force LK W LM/LJ 10 8 L=200(s=160) T MA - 2 T MA - 1 Work Support LD 6 LC T NC 4 Non-Usable Range(■) TC Air Sensing Lift Cylinder LLW 1 2 3 4 5 6 Supply Hydraulic Pressure (MPa) 7 Compact Cylinder LL Cylinder Force LLR LLU DP 16 12 L=75(s=27.5) DR L=150(s=102.5) DS L=250(s=202.5) DT Block Cylinder 8 Non-Usable Range(■) 4 DBA DBC Control Valve BZL 1 2 3 4 5 6 Supply Hydraulic Pressure (MPa) BZT 7 BZX/JZG 30 Pallet Clamp Cylinder Force 25 Clamping Force (kN) Clamping Force (kN) Non-Usable Range(■) Max. Lever Lever Length L (mm) Length (L) L=80 L=100 L=120 L=140 L=170 L=200 L=250 L=300 (mm) 20.6 20.0 19.5 19.0 18.3 17.7 236 18.8 18.3 17.9 17.4 16.8 16.2 15.3 267 17.1 16.7 16.2 15.8 15.2 14.7 13.9 13.2 300 15.4 15.0 14.6 14.2 13.7 13.2 12.5 11.8 300 13.7 13.3 13.0 12.7 12.2 11.8 11.1 10.5 300 12.0 11.7 11.4 11.1 10.7 10.3 9.7 9.2 300 10.3 10.0 9.7 9.5 9.2 8.8 8.3 7.9 300 8.6 8.3 8.1 7.9 7.6 7.4 6.9 6.6 300 6.9 6.7 6.5 6.3 6.1 5.9 5.6 5.3 300 5.1 5.0 4.9 4.8 4.6 4.4 4.2 4.0 300 7.0 7.0 7.0 7.0 7.0 7.0 6.8 6.1 2 3 4 5 6 Supply Hydraulic Pressure (MPa) 20 Clamping Force Calculation Formula ※1 (kN) F = ( P-1.00 ) / ( 0.26+0.0004×L ) Hydraulic Cylinder Force Pressure (kN) (MPa) 7 25.5 6.5 23.4 6 21.2 5.5 19.1 5 17.0 4.5 14.8 4 12.7 3.5 10.6 3 8.4 2.5 6.3 Max. Operating Pressure (MPa) 1 L=65(s=25) L=120(s=80) 0 LG1050 LHA T LA - 1 2 Clamping Force Calculation Formula ※1 (kN) F = ( P-0.87 ) / ( 0.36+0.0008×L ) Swing Clamp T LB- 2 12 Clamping Force (kN) LG0900 SFC T LA - 2 14 0 SFA LHW Non-Usable Range(■) 1 F = ( P-0.97 ) / ( 0.51+0.0012×L ) Hole Clamp LHS 3 2 Clamping Force (kN) LT0750 L=56.5(s=21.5) 6 0 Clamping Force Calculation Formula ※1 (kN) Cylinder Force 8 Clamping Force (kN) LT0650 Cautions / Others L=90(s=35) L=170(s=115) L=250(s=195) 20 15 VS VT Expansion Locating Pin VL VM VJ VK 10 Non-Usable Range(■) Pull Stud Clamp 5 FP FQ 0 1 2 3 4 5 6 Supply Hydraulic Pressure (MPa) 7 Customized Spring Cylinder DW A /DW B 372 Single Action Swing Clamp m od e l LT / L G Allowable Swing Time Graph Adjustment of Swing Time 90°Swing (Swing Stroke) The graph shows allowable swing time against lever inertia moment. Please make sure that an operation time is more than the operation Full Stroke (Total Operation Time) (Vertical Stroke) time shown in the graph. Excessive action speed can reduce stopping accuracy and damage internal parts. LT0360 LT0400 0.008 0.006 0.004 0.002 ※1 0 0 0.3 0.5 1.0 0.0125 0.010 0.0075 0.005 0.0025 ※1 0 1.5 0.025 Lever Inertia Moment (kg・m 2 ) 0.015 Lever Inertia Moment (kg・m 2 ) Lever Inertia Moment (kg・m 2 ) 0.010 LT0480 0 0.3 90°Swing Time (sec) 0.02 0.01 ※1 0.5 1.0 0 0.3 0.08 0.06 0.04 0.02 ※1 0 1.5 0 0.3 0.5 1.0 1.5 90°Swing Time (sec) LG0900 0.5 1.0 0.125 0.100 0.075 0.050 0.025 ※1 0 0 0.3 0.5 1.0 90°Swing Time (sec) LG1050 0.50 Lever Inertia Moment (kg・m 2 ) 0.30 0.25 0.20 0.15 0.10 0.05 ※1 0 0.3 0.5 1 1.5 2 0.40 0.30 0.20 ※1 0.10 0 0 0.3 0.5 90°Swing Time (sec) 1 1.5 2 90°Swing Time (sec) Notes ※1. It shows the inertia moment with material lever (LZ□-LE2). ※2. 1. 2. 3. For any lever inertia moment, minimum 90°swing time should be 0.3 sec or more. The graph shows the action time tolerance in regard to the lever inertia moment when the clamp piston is operating at constant speed. There may be no lever swing action with large inertia depending on supply hydraulic pressure, oil flow and lever mounting position. For speed adjustment of clamp lever, please use meter-out flow control valve. In case of meter-in control, the clamp lever may be accelerated by its own weight during swinging motion (clamp mounted horizontally) or the piston rod may be moving too fast. Please refer to P.1044 for speed control of the hydraulic cylinder. 4. Excessive swing speed can reduce stopping accuracy and damage the internal parts. 5. Please contact us if operational conditions differ from those shown on the graphs. 373 1.5 0.150 90°Swing Time (sec) Lever Inertia Moment (kg・m 2 ) ※1 LT0750 Lever Inertia Moment (kg・m 2 ) Lever Inertia Moment (kg・m 2 ) Lever Inertia Moment (kg・m 2 ) 0.03 0.3 0.005 90°Swing Time (sec) 0.10 0 0.010 0 1.5 LT0650 0.04 0 1.0 0.015 90°Swing Time (sec) LT0550 0 0.5 0.020 1.5 Swing Clamp Digest P.285 Model No. Indication Performance Index Action Description Specifications Curve External Dimensions Lever Design Dimensions Cautions P.445 Accessories High-Power Series Model Pneumatic Series LT0480 0.025 Lever Inertia Moment (kg・m2 ) (How to read the action time tolerance graph) When using LT0480 is used Lever Inertia Moment : 0.003kg・m 2 ①90°Swing Time : About 0.56 sec or more ②Total Operation Time : About 1.30 sec or more 1. The total operation time represents the allowable operation time when fully stroked. Hydraulic Series 0.020 Valve / Coupler Hydraulic Unit 0.015 Manual Operation Accessories 0.010 Cautions / Others 0.005 0.003 0 2. The total operation time should be calculated as per the calculation formula. ① 0 0.3 0.5 1.0 1.5 Hole Clamp SFA SFC 90°Swing Time (sec) Swing Clamp LHA LHC LHS H ow t o calc ula t e iner t ia m o m ent( E s t im a t e d) LHW L T /L G :Inert i a Mom ent(k g・m 2 ) L , L 1 , L 2 , K, b:L e n g t h (m ) T LA - 2 m , m 1 , m 2 , m 3:Mas s (k g ) T LB- 2 T LA - 1 ① For a rectangular plate (cuboid), the rotating shaft is vertically on one side of the plate. L1 L ② For a rectangular plate (cuboid), the rotating shaft is vertically on the gravity center of the plate. L2 K L b b m m2 Link Clamp LK A LK C b LK W LM/LJ T MA - 2 L1 L m1 m2 ③ Load is applied on the lever front end. T MA - 1 m1 m3 Work Support LD LC T NC TC =m1 4L 2 + b 2 4 L 12+ b 2 +m2 12 12 =m L 2+ b 2 12 =m1 4 L 2+ b 2 4 L 12+ b 2 L 2 2 +b 2 +m2 + m 3K 2+ m 3 12 12 12 Air Sensing Lift Cylinder LLW Compact Cylinder LL LLR LLU DP DR DS DT Ca l cu l at i on F o r m ula o f To t a l O per a t io n T i m e Block Cylinder DBA Total Operation Time (sec) = 90°Swing Time (sec) × Full Stroke (mm) Swing Stroke (mm) DBC Control Valve BZL BZT BZX/JZG Pallet Clamp VS VT Expansion Locating Pin VL VM VJ VK Pull Stud Clamp FP FQ Customized Spring Cylinder DW A /DW B 374 Single Action Swing Clamp Standard Model m od e l External Dimensions LT / L G Machining Dimensions of Mounting Area C:Gasket Option (With G Thread Plug) JA Ny ※6 ※ The drawing shows the released state of LT-CR and LG-CR. B H J Nx ※6 2-Z R type φL Hydraulic Port φP (-C / -G option) Swing Direction when Clamping AA CA Ny φJB C □K Hexagon Socket Y 4-EA Screw ※4 G Thread Plug(Included) (-C option only) Hydraulic Port G Thread ※3 (Only for -C option: Speed Control Valve Port) Slot for Lever Phasing ※1 R type (L type:180°Reverse) □K Remove all burrs ※6 L type 4-φR Spot Facing φQ ※6 6.3S ※6 φD +0.3 0 C0.6 Recommended inner ※7 diameter of pipe ※5 φAE AC X Screw CC H8 Taper Sleeve (Included) ※4. EA tapping depth should be calculated so that mounting bolts engage fixture by at least 1.5 x bolt Fu φBB diameter. ※5. The φD depth of the body mounting hole should be 15° decided from dimension F. S ※2 G φU ※6. This process indicates -C/-G:Gasket option. F E M A BA Notes CB W V Taper 1/10 T φAD AB Nut (Included) - 0.1 Trap Valve (Check Valve) φD - 0.2 Piping Method G:Gasket Option (with R Thread Plug) ※ The drawing shows the released state of LT-GR and LG-GR. There is no R thread plug (Rc thread) on LT036 ∼ LT075. max.2mm R Thread Plug Ny O-ring for Hydraulic Pressure Port (Included) (-C/-G option) Nx S:Piping Option (Rc Thread) ※ The drawing shows the released state of LT-SR and LG-SR. Notes ※1. The slot for determining the lever phase faces the port side if locked. ※2. Mounting bolts are not provided. Customer should prepare based on dimension "S". ※3. Speed control valve is sold separately. Please prepare using reference to P.727. 1. Please contact us when you require options in combination. 375 Hydraulic Port Rc Thread Swing Clamp Digest P.285 Model No. Indication Performance Index Action Description Specifications Curve Lever Design Dimensions External Dimensions Cautions P.445 Accessories High-Power Series Model No. Indication (Format Example:LT0550-CR、LG0900-SL) LT 0 48 0 - C R G L S 2 1 3 Pneumatic Series 1 Body Material・Body Size Hydraulic Series 2 Design No. Valve / Coupler Hydraulic Unit 3 Piping Method 4 Swing Direction when Clamping Manual Operation Accessories 4 Cautions / Others Hole Clamp External Dimensions and Machining Dimensions for Mounting Model No. LT0360-□□ LT0400-□□ LT0480-□□ LT0550-□□ LT0650-□□ LT0750-□□ LG0900-□□ (mm) LG1050-□□ SFA SFC Full Stroke 12.5 13 14 16.5 18 21.5 23 28.5 Swing Stroke (90° ) 4.5 5 6 6.5 8 9.5 11 12.5 Vertical Stroke 8 8 8 10 10 12 12 16 A 103.5 111 121 137.5 145 171.5 185 223.5 LHS B 49 54 61 69 81 92 107 122 LHW C 40 45 51 60 70 80 95 110 D 36 40 48 55 65 75 90 105 E 73 75 80 87 93 108 114 138 F 48 50 52 59 63 71 74 88 Fu 55.5 61 69 78.5 82 100.5 111 135.5 G 25 25 28 28 30 37 40 50 H 29 31.5 35.5 39 46 52 59.5 67 J 20 22.5 25.5 30 35 40 47.5 55 LM/LJ K 31.4 34 40 47 55 63 75 88 T MA - 2 L 63 68 73 80 94 106 126 147 Swing Clamp LHA LHC L T /L G T LA - 2 T LB- 2 T LA - 1 Link Clamp LK A LK C LK W T MA - 1 M 11 11 13 12 13 16 16 18 Nx 23.5 26 30 33.5 39.5 45 52.5 60 Ny 5 5 0 0 0 0 0 0 LC P 3 3 3 3 5 5 5 5 T NC Q 7.5 9.5 9.5 11 11 14 17.5 20 R 4.5 5.5 5.5 6.8 6.8 9 11 14 S 18 17 18.5 17 18 22 22 29 T 14.5 15 16 18.5 20 23.5 25 30.5 U 15 18 22 25 30 35.5 45 55 Work Support LD TC Air Sensing Lift Cylinder LLW Compact Cylinder LL V 9 12 14 20 20 26 32 38 W 7 9 11 12 12 14 14 17 X(Nominal × Pitch) M10×1 M12×1.5 M16×1.5 M18×1.5 M22×1.5 M28×1.5 M36×1.5 M45×1.5 Y 5 6 8 8 10 10 14 14 DR Z(Chamfer) C2 C3 C3 (φ80) (φ94) (φ106) (φ126) (φ147) DS AA 19 22 24 30 36 41 50 60 AB 5.8 7 9 10 10 12 12 15 AC 4 5 6 7 7 8 8 10 AD 13.8 16.6 20.5 22.9 27.9 32.8 41.7 51.1 AE 21.2 24.5 26.5 33 40 45 55 66 BA 9.5 13 15 21 21 27 33 39 BB 17 20 25 28 34 40 49 60 CA 5 6 8 9 11 14 18 22.5 CB 4 5.3 5.3 5.3 7.5 7.5 9.5 9.5 CC 3 4 4 4 6 6 8 8 EA (Nominal × Pitch) M4×0.7 M5×0.8 M5×0.8 M6×1 M6×1 M8×1.25 M10×1.5 M12×1.75 JA 3.5 3.5 3.5 3.5 4.5 4.5 4.5 4.5 LLR LLU DP DT Block Cylinder DBA DBC Control Valve BZL BZT BZX/JZG Pallet Clamp VS VT Expansion Locating Pin JB 14 14 14 14 19 19 22 22 G-Thread Plug -C option G1/8 G1/8 G1/8 G1/8 G1/4 G1/4 G3/8 G3/8 R-Thread Plug -G option - - - - - - R3/8 R3/8 VM O-ring (-C/-G option) 1BP5 1BP5 1BP5 1BP5 1BP7 1BP7 1BP7 1BP7 VJ Recommended Inner Diameter of Pipe ※7 φ6 φ6 φ6 φ6 φ8 φ8 φ12 φ12 Hydraulic Port -S option Rc1/8 Rc1/8 Rc1/8 Rc1/8 Rc1/4 Rc1/4 Rc3/8 Rc3/8 Cylinder Capacity cm3 4.9 7.1 10.6 17 25.5 45.7 70.5 121.7 Mass ※8 kg 0.5 0.6 0.8 1.2 1.8 2.8 5.4 8.9 Notes ※7. The recommended inner pipe diameters in the chart are reference values. Make appropriate changes according to the number of clamps used and the distance from the piping. ※8. Mass of single swing clamp including taper sleeve and nut. VL VK Pull Stud Clamp FP FQ Customized Spring Cylinder DW A /DW B 376 Single Action Swing Clamp Quick Change Lever Option External Dimensions The slot position varies as per the lock swinging direction. ※ The drawing shows the released state of LT-CR-F and LG-CR-F. B H 2-Z J CA R type CA Ny φJB Swing Direction when Clamping : R Swing Direction when Clamping : L L φ L type 4-φR Spot Facing φQ G Thread Plug(Included) (-C option only) Hydraulic Port G Thread ※3 (Only for -C option: Speed Control Valve Port) 2-Slot for Lever Phasing 2-Slot for Lever Phasing Swing Direction when Clamping 2-Slot for Lever Phasing ※1 Machining Dimensions of Mounting Area Ny ※6 JA C LT-F / L G -F ※1. Slot for Lever Phasing (Released State). C:Gasket Option (With G Thread Plug) □K model Nx Hydraulic Port φP ※6 (-C / -G option) φFA FB CB CC H8 4-EA Screw ※4 □K Remove all burrs ※6 φD 6.3S ※6 FC ※6 Fu φU +0.3 0 C0.6 Recommended Inner ※7 Diameter of Pipe ※5 S ※2 M A G 15° Notes E ※4. EA tapping depth should be calculated so that F mounting bolts engage fixture by at least 1.5 x bolt diameter. ※5. The φD depth of the body mounting hole should be decided from dimension F. ※6. This process indicates -C/-G:Gasket option. -0.1 Trap Valve (Check Valve) φD -0.2 Piping Method G:Gasket Option (with R Thread Plug) O-ring for Hydraulic Pressure Port (Included) Nx max.2mm R Thread Plug Ny (-C/-G option) ※ The drawing shows the released state of LT-GR-F and LG-GR-F. There is no R thread plug (Rc thread) on LT036 ∼ LT075. S:Piping Option (Rc Thread) ※ The drawing shows the released state of LT-SR-F and LG-SR-F. Notes ※2. Mounting bolts are not provided. Customer should prepare based on dimension "S". ※3. Speed control valve is sold separately. Please prepare using reference to P.727. 1. Please contact us when you require options in combination. 377 Hydraulic Port Rc Thread Swing Clamp Digest P.285 Model No. Indication Performance Index Action Description Specifications Curve External Dimensions Lever Design Dimensions Accessories Cautions P.445 High-Power Series Model No. Indication (Format Example:LT0550-CR-F、LG0900-SL-F) LT 0 48 0 - C R G - F L S 2 1 3 4 Hydraulic Series 2 Design No. Valve / Coupler Hydraulic Unit 3 Piping Method 4 Swing Direction when Clamping Manual Operation Accessories 5 Option(When F is chosen) 5 Cautions / Others Hole Clamp External Dimensions and Machining Dimensions for Mounting (mm) LT0360-□□-F LT0400-□□-F LT0480-□□-F LT0550-□□-F LT0650-□□-F LT0750-□□-F LG0900-□□-F LG1050-□□-F Model No. Pneumatic Series 1 Body Material・Body Size SFA SFC Full Stroke 12.5 13 14 16.5 18 21.5 23 28.5 Swing Stroke (90° ) 4.5 5 6 6.5 8 9.5 11 12.5 Vertical Stroke 8 8 8 10 10 12 12 16 A 109.5 115 126 139.5 153 177.5 194 228.5 LHS B 49 54 61 69 81 92 107 122 LHW C 40 45 51 60 70 80 95 110 D 36 40 48 55 65 75 90 105 E 73 75 80 87 93 108 114 138 F 48 50 52 59 63 71 74 88 Fu 61.5 65 74 80.5 90 106.5 120 140.5 G 25 25 28 28 30 37 40 50 H 29 31.5 35.5 39 46 52 59.5 67 J 20 22.5 25.5 30 35 40 47.5 55 LM/LJ K 31.4 34 40 47 55 63 75 88 T MA - 2 L 63 68 73 80 94 106 126 147 Swing Clamp LHA LHC L T /L G T LA - 2 T LB- 2 T LA - 1 Link Clamp LK A LK C LK W T MA - 1 M 11 11 13 12 13 16 16 18 Nx 23.5 26 30 33.5 39.5 45 52.5 60 Ny 5 5 0 0 0 0 0 0 LC P 3 3 3 3 5 5 5 5 T NC Q 7.5 9.5 9.5 11 11 14 17.5 20 R 4.5 5.5 5.5 6.8 6.8 9 11 14 S 18 17 18.5 17 18 22 22 29 U 15 18 22 25 30 35.5 45 55 Z(Chamfer) C2 C3 C3 (φ80) (φ94) (φ106) (φ126) (φ147) Work Support LD TC Air Sensing Lift Cylinder LLW Compact Cylinder LL CA 5 5.8 7.8 9 10 13.25 17.5 22.5 CB 5 6.5 6.5 7 9.5 9.5 13 13.5 CC 3 4 4 4 6 6 8 8 EA (Nominal × Pitch) M4×0.7 M5×0.8 M5×0.8 M6×1 M6×1 M8×1.25 M10×1.5 M12×1.75 DR FA 13.5 16 19.5 22 26 31 39.5 48 DS FB 11 12.5 15 17 20 23 27.5 30 FC 25.5 27.5 31 35.5 40 46.5 52.5 60.5 JA 3.5 3.5 3.5 3.5 4.5 4.5 4.5 4.5 JB 14 14 14 14 19 19 22 22 G-Thread Plug -C option G1/8 G1/8 G1/8 G1/8 G1/4 G1/4 G3/8 G3/8 R-Thread Plug -G option - - - - - - R3/8 R3/8 O-ring(-C/-G option) 1BP5 1BP5 1BP5 1BP5 1BP7 1BP7 1BP7 1BP7 φ6 φ6 φ6 φ6 φ8 φ8 φ12 φ12 Rc1/8 Rc1/8 Rc1/8 Rc1/8 Rc1/4 Rc1/4 Rc3/8 Rc3/8 Recommended Inner Diameter of Pipe ※7 Hydraulic Port -S option Cylinder Capacity cm3 4.9 7.1 10.6 17 25.5 45.7 70.5 121.7 Mass kg 0.5 0.6 0.8 1.2 1.8 2.8 5.4 8.9 Note ※7. The recommended inner pipe diameters in the chart are reference values. Make appropriate changes according to the number of clamps used and the distance from the piping. LLR LLU DP DT Block Cylinder DBA DBC Control Valve BZL BZT BZX/JZG Pallet Clamp VS VT Expansion Locating Pin VL VM VJ VK Pull Stud Clamp FP FQ Customized Spring Cylinder DW A /DW B 378 Single Action Swing Clamp Balance Lever Option External Dimensions m od e l LT-P / L G -P Machining Dimensions of Mounting Area C:Gasket Option (With G Thread Plug) JA Ny ※6 ※ The drawing shows the released state of LT-C□-P and LG-C□-P. B H 2-Z J Nx ※6 Hydraulic Port φP (-C / -G option) -0.1 PA -0.2 Ny φJB C □K R type L φ Swing Direction when Clamping L type ※6 4-EA Screw ※4 □K Remove all burrs ※6 φD 6.3S ※6 G Thread Plug(Included) (-C option only) 4-φR Spot Facing φQ ※3 Hydraulic Port G Thread (Only for -C option: Speed Control Valve Port) φPB PH Screw ※1 φPC H8 Recommended Inner ※7 Diameter of Pipe ※5 ※4. EA tapping depth should be calculated so that PD mounting bolts engage fixture by at least 1.5 x bolt diameter. PE PF C0.6 Notes R0.8 Fu PG φU ※5. The φD depth of the body mounting hole should be decided from dimension F. ※6. This process indicates -C/-G:Gasket option. Balance Lever Reference Drawing M S ※2 G 15° A +0.3 0 Bolt Retainer for Maintaining the Lever Position F E Lever -0.1 Trap Valve (Check Valve) φD -0.2 Piping Method G:Gasket Option (with R Thread Plug) Nx max.2mm R Thread Plug Ny O-ring for Hydraulic Pressure Port (Included) (-C/-G option) ※ The drawing shows the released state of LT-G□-P and LG-G□-P. There is no R thread plug (Rc thread) on LT036 ∼ LT075. S : Piping Option (Rc Thread Port) ※ The drawing shows the released state of LT-S□-P and LG-S□-P. Notes ※1. Use the tapped hole (PH thread) on top of rod to attach retainer for lever. ※2. Mounting bolts are not provided. Customer should prepare based on dimension "S". ※3. Speed control valve is sold separately. Please prepare using reference to P.727. 1. Please contact us when you require options in combination. 379 Hydraulic port Rc Thread Swing Clamp Digest P.285 Model No. Indication Performance Index Action Description Specifications Curve Lever Design Dimensions External Dimensions Cautions P.445 Accessories High-Power Series Model No. Indication (Format Example:LT0550-CR-P、LG0900-SL-P) LT 0 48 0 - C R G - P L S 2 1 3 4 Hydraulic Series 2 Design No. Valve / Coupler Hydraulic Unit 3 Piping Method 4 Swing Direction when Clamping Manual Operation Accessories 5 Option (When P is chosen) 5 Cautions / Others Hole Clamp External Dimensions and Machining Dimensions for Mounting Model No. Pneumatic Series 1 Body Material・Body Size (mm) LT0360-□□-P LT0400-□□-P LT0480-□□-P LT0550-□□-P LT0650-□□-P LT0750-□□-P LG0900-□□-P LG1050-□□-P SFA SFC Full Stroke 12.5 13 14 16.5 18 21.5 23 28.5 Swing Stroke (90° ) 4.5 5 6 6.5 8 9.5 11 12.5 Vertical Stroke 8 8 8 10 10 12 12 16 A 103.5 111 121 137.5 145 171.5 185 223.5 LHS B 49 54 61 69 81 92 107 122 LHW C 40 45 51 60 70 80 95 110 D 36 40 48 55 65 75 90 105 E 73 75 80 87 93 108 114 138 F 48 50 52 59 63 71 74 88 Fu 55.5 61 69 78.5 82 100.5 111 135.5 G 25 25 28 28 30 37 40 50 H 29 31.5 35.5 39 46 52 59.5 67 J 20 22.5 25.5 30 35 40 47.5 55 LM/LJ K 31.4 34 40 47 55 63 75 88 T MA - 2 L 63 68 73 80 94 106 126 147 Swing Clamp LHA LHC L T /L G T LA - 2 T LB- 2 T LA - 1 Link Clamp LK A LK C LK W T MA - 1 M 11 11 13 12 13 16 16 18 Nx 23.5 26 30 33.5 39.5 45 52.5 60 Ny 5 5 0 0 0 0 0 0 LC P 3 3 3 3 5 5 5 5 T NC Q 7.5 9.5 9.5 11 11 14 17.5 20 R 4.5 5.5 5.5 6.8 6.8 9 11 14 S 18 17 18.5 17 18 22 22 29 U 15 18 22 25 30 35.5 45 55 Z(Chamfer) C2 C3 C3 (φ80) (φ94) (φ106) (φ126) (φ147) EA (Nominal × Pitch) M4×0.7 M5×0.8 M5×0.8 M6×1 M6×1 M8×1.25 M10×1.5 M12×1.75 PA 7 8 10 12 14 16 22 26 PB 13.5 16 20 23 PC 6 6 8 10 PD 7 8 10 12 15 16.5 20 24 PE 15.5 20 23.5 29 30.5 38.5 44.5 53.5 + 0.018 0 + 0.018 0 + 0.022 0 28 + 0.022 0 13 + 0.027 0 33.5 43 13 16 + 0.027 0 Work Support LD TC Air Sensing Lift Cylinder LLW 20 PF 16 21 25 30.5 32 40 46 55 14.5 15 16 20 20 23.5 25 30.5 PH (Nominal × Pitch) M3×0.5 M3×0.5 M4×0.7 M5×0.8 M6×1 M6×1 M8×1.25 M8×1.25 JA 3.5 3.5 3.5 3.5 4.5 4.5 4.5 4.5 JB 14 14 14 14 19 19 22 22 G-Thread Plug -C option G1/8 G1/8 G1/8 G1/8 G1/4 G1/4 G3/8 G3/8 R-Thread Plug -G option - - - - - - R3/8 R3/8 O-ring(-C/-G option) 1BP5 1BP5 1BP5 1BP5 1BP7 1BP7 1BP7 1BP7 Recommended Inner Diameter of Pipe ※7 φ6 φ6 φ6 φ6 φ8 φ8 φ12 φ12 Hydraulic Port -S option Rc1/8 Rc1/8 Rc1/8 Rc1/8 Rc1/4 Rc1/4 Rc3/8 Rc3/8 4.9 7.1 10.6 17 25.5 45.7 70.5 121.7 0.5 0.6 0.8 1.2 1.8 2.8 5.4 8.9g Cylinder Capacity cm Mass kg LLR DP + 0.033 0 PG 3 LL LLU 53 + 0.027 0 Compact Cylinder DR DS DT Block Cylinder DBA DBC Control Valve BZL BZT BZX/JZG Pallet Clamp VS VT Expansion Locating Pin VL Note ※7. The recommended inner pipe diameters in the chart are reference values. Make appropriate changes according to the number of clamps used and the distance from the piping. VM VJ VK Pull Stud Clamp FP FQ Customized Spring Cylinder DW A /DW B 380 Single Action Swing Clamp Swing Angle Selectable Option External Dimensions The slot position varies depending on the lock swinging direction and swinging angle. ※ The drawing shows the released state of LT-CR-Y and LG-CR-Y. Swing Direction when Clamping : R B H J 2-Z Lock Swing Direction when Clamping AA Ny e Slot for Lever Phasing H8 Machining Dimensions of Mounting Area L type CA CC -00 .0 5 4-φR Spot Facing φQ G Thread Plug(Included) (-C option only) Slot for Lever Phasing ※1 R type (L type:180°Reverse) Hydraulic Port G Thread ※3 (Only for -C option: Speed Control Valve Port) Ny ※6 φJB C gl An □K Swin g R type Nx ※6 Hydraulic Port φP ※6 (-C / -G option) φAE 4-EA Screw ※4 X Screw AC φAD 6.3S ※6 BA CB Taper Sleeve (Included) 15° Fu φBB □K Remove all burrs ※6 AB Nut (Included) W V Taper 1/10 Slot for Lever Phasing e gl Lock Hexagon Socket Y φL Swing Direction when Clamping : L Swing An JA T LT-Y / L G -Y ※1. Slot for Lever Phasing (Released State) C:Gasket Option (With G Thread Plug) φD +0.3 0 C0.6 Recommended Inner ※7 Diameter of Pipe ※5 S ※2 G φU M A m od e l E Notes ※4. EA tapping depth should be calculated so that F mounting bolts engage fixture by at least 1.5 x bolt diameter. ※5. The φD depth of the body mounting hole should be decided from dimension F. ※6. This process indicates -C/-G:Gasket option. - 0.1 Trap Valve (Check Valve) φD - 0.2 Piping Method G:Gasket Option (with R Thread Plug) ※ The drawing shows the released state of LG-GR-Y. There is no R thread plug (Rc thread) on LT036 ∼ LT075. max.2mm R Thread Plug Ny O-ring for Hydraulic Pressure Port (Included) (-C/-G option) Nx S : Piping Option (Rc Thread Port) ※ The drawing shows the released state of LT-SR-Y and LG-SR-Y. Notes ※2. Mounting bolts are not provided. Customer should prepare based on dimension "S". ※3. Speed control valve is sold separately. Please prepare using reference to P.727. 1. Please contact us when you require options in combination. 381 Hydraulic Port Rc Thread Swing Clamp Digest P.285 Model No. Indication Performance Index Action Description Specifications Curve Lever Design Dimensions External Dimensions Cautions P.445 Accessories High-Power Series Model No. Indication (Format Example:LT0550-CR-Y□、LG0900-SL-Y□) C R G - Y□ L S LT 0 48 0 2 1 4 3 Hydraulic Series 2 Design No. Valve / Coupler Hydraulic Unit 3 Piping Method 4 Swing Direction when Clamping Manual Operation Accessories 5 Option (When Y□ is chosen) 5 Cautions / Others Hole Clamp External Dimensions and Machining Dimensions for Mounting (mm) LT0360-□□-Y□ LT0400-□□-Y□ LT0480-□□-Y□ LT0550-□□-Y□ LT0650-□□-Y□ LT0750-□□-Y□ LG0900-□□-Y□ LG1050-□□-Y□ Model No. Option Model No. Y30 Y45 Y60 Y30 Y45 Y60 Y30 Y45 Y60 Y30 Y45 Y60 Y30 Y45 Y60 Y30 Y45 Y60 Y30 Y45 Y60 Y30 Y45 Y60 Swing Angle 30° 45° 60° 30° 45° 60° 30° 45° 60° 30° 45° 60° 30° 45° 60° 30° 45° 60° 30° 45° 60° 30° 45° 60° Full Stroke Swing Stroke 10.2 10.8 11.3 10.3 11 11.6 10.8 11.6 12.4 13 13.9 14.7 13.8 14.8 15.9 16.5 17.7 19 17.2 18.7 20.1 21.9 23.6 25.2 2.2 3 3.6 3 3.9 7 5.2 2.8 3.3 2.3 8 Vertical Stroke 2.8 8 3.6 4.4 8 4.7 10 3.8 4.8 5.9 10 4.5 5.7 12 6.7 8.1 12 5.9 7.6 9.2 16 101.2 101.8 102.3 108.3 109 109.6 117.8 118.6 119.4 134 134.9 135.7 140.8 141.8 142.9 166.5 167.7 169 179.2 180.7 182.1 216.9 218.6 220.2 A B 49 54 61 69 81 92 107 122 C 40 45 51 60 70 80 95 110 D 36 40 48 55 65 75 90 105 E 73 75 80 87 93 108 114 138 F 48 50 52 59 63 71 74 88 53.2 53.8 54.3 58.3 Fu 59 59.6 65.8 66.6 67.4 75 Pneumatic Series 1 Body Material・Body Size 75.9 76.7 77.8 78.8 79.9 95.5 96.7 98 105.2 106.7 108.1 128.9 130.6 132.2 SFA SFC Swing Clamp LHA LHC LHS LHW L T /L G T LA - 2 T LB- 2 T LA - 1 Link Clamp LK A LK C LK W G 25 25 28 28 30 37 40 50 LM/LJ H 29 31.5 35.5 39 46 52 59.5 67 T MA - 2 J 20 22.5 25.5 30 35 40 47.5 55 K 31.4 34 40 47 55 63 75 88 L 63 68 73 80 94 106 126 147 M 11 11 13 12 13 16 16 18 LC Nx 23.5 26 30 33.5 39.5 45 52.5 60 T NC Ny 5 5 0 0 0 0 0 0 P 3 3 3 3 5 5 5 5 Q 7.5 9.5 9.5 11 11 14 17.5 20 R 4.5 5.5 5.5 6.8 6.8 9 11 14 S 18 17 18.5 17 18 22 22 29 12.2 12.8 13.3 12.3 T 13 13.6 12.8 13.6 14.4 15 15.9 16.7 15.8 16.8 17.9 18.5 19.7 21 19.2 20.7 22.1 23.9 25.6 27.2 T MA - 1 Work Support LD TC Air Sensing Lift Cylinder LLW Compact Cylinder LL LLR U 15 18 22 25 30 35.5 45 55 V 9 12 14 20 20 26 32 38 W 7 9 11 12 12 14 14 17 DR X(Nominal × Pitch) M10×1 M12×1.5 M16×1.5 M18×1.5 M22×1.5 M28×1.5 M36×1.5 M45×1.5 DS Y 5 6 8 8 10 10 14 14 Z(Chamfer) C2 C3 C3 (φ80) (φ94) (φ106) (φ126) (φ147) AA 19 22 24 30 36 41 50 60 AB 5.8 7 9 10 10 12 12 15 AC 4 5 6 7 7 8 8 10 AD 13.8 16.6 20.5 22.9 27.9 32.8 41.7 51.1 AE 21.2 24.5 26.5 33 40 45 55 66 BA 9.5 13 15 21 21 27 33 39 BB 17 20 25 28 34 40 49 60 CA 5 6 8 9 11 14 18 22.5 CB 4 5.3 5.3 5.3 7.5 7.5 9.5 9.5 CC 3 4 4 4 6 6 8 8 EA (Nominal × Pitch) M4×0.7 M5×0.8 M5×0.8 M6×1 M6×1 M8×1.25 M10×1.5 M12×1.75 JA 3.5 3.5 3.5 3.5 4.5 4.5 4.5 4.5 JB 14 14 14 14 19 19 22 22 VM G-Thread Plug -C option G1/8 G1/8 G1/8 G1/8 G1/4 G1/4 G3/8 G3/8 VJ R-Thread Plug -G option - - - - - - R3/8 R3/8 LLU DP DT Block Cylinder DBA DBC Control Valve BZL BZT BZX/JZG Pallet Clamp VS VT Expansion Locating Pin VL VK O-ring(-C/-G option) 1BP5 1BP5 1BP5 1BP5 1BP7 1BP7 1BP7 1BP7 Recommended Inner Diameter of Pipe ※7 Pull Stud Clamp φ6 φ6 φ6 φ6 φ8 φ8 φ12 φ12 FP Hydraulic Port -S option Rc1/8 Rc1/8 Rc1/8 Rc1/8 Rc1/4 Rc1/4 Rc3/8 Rc3/8 FQ Cylinder Capacity cm Mass ※8 kg Note 3 4.0 4.3 0.5 4.5 5.7 6.1 0.6 6.4 8.1 8.8 0.8 9.4 13.4 14.3 15.1 19.6 21.0 22.5 35.1 37.7 40.4 52.7 57.3 61.6 93.6 100.8 107.7 1.2 1.8 2.8 5.4 8.9 ※7. The recommended inner pipe diameters in the chart are reference values. Make appropriate changes according to the number of clamps used and the distance from the piping. ※8. Mass of single swing clamp including taper sleeve and nut. Customized Spring Cylinder DW A /DW B 382 Single Action Swing Clamp Lever Design Dimensions / Accessories m od e l LT / L G Taper Lock Lever Design Dimensions ※ Reference for designing taper lock swing lever. Corresponding Model No. LT 0 - C R G L S - Blank 1 Body Size LG Y□ 0 - 5 Option Blank/Y□ selected C R G L S - 1 Body Size Blank Y□ 5 Option Blank/Y□ selected (mm) Corresponding Model No. ※1 A φF C C0.6 R0.4 12 16 19 25 25 32 38 45 B 9.5 13 15 21 21 27 33 39 C 2.5 3 4 4 4 5 5 6 4.3 5.3 6.3 6.3 7.5 8.5 9.5 10.5 D B±0.1 A D Pin Hole for Lever Phasing (φG) φE H8 LT0360 LT0400 LT0480 LT0550 LT0650 LT0750 LG0900 LG1050 + 0.027 + 0.033 + 0.033 + 0.033 + 0.039 + 0.039 + 0.039 + 0.046 E 17 20 25 28 34 40 49 60 0 0 0 0 0 0 0 0 F 0.15 0.15 0.15 13.9+ 16.7+ 20.6+ 0 0 0 G 3 4 4 0.15 23 + 0 4 0.15 0.20 0.20 0.20 28 + 32.9+ 41.8+ 51.2 + 0 0 0 0 6 6 8 8 Notes 1. Swing lever should be designed with its length according to performance graph shown on P.371,P.372. 2. If the swing lever is not in accordance with the dimension shown above, performance may be degraded and damage can occur. ※1. Please refer to the swing lever design dimension for quick change lever type that is descripted below when -F type (quick change lever type) is used (P.385). Please make self preparation, when P type is chosen (balance lever type) (P.379). 383 Swing Clamp Digest P.285 Model No. Indication Performance Index Action Description Specifications Curve External Dimensions Lever Design Dimensions Cautions P.445 Accessories High-Power Series Accessories:Swing Lever for Taper Lock Option (mm) Model No. Indication LZ 0 40 0 - L E 1 Size (Refer to the graph on the right ) ※2 LZ0360 LZ0400 LZ0481 Model No. -LE1 -LE1 -LE1 K Chamfer A 50 56.5 65.5 77 91.5 105 127 152 B 26 28 35 38 50 58 75 90 C 12 16 19 25 25 32 38 45 D 13 14 17.5 19 25 29 38 45 E 30° 9.5 R J B F D L A N Screw Nut (3 types) φG C E±0.1 C0.6 P M R0.4 φF H8 SR Q Quenching HRC50 or more Pneumatic Series Hydraulic Series Corresponding Model No. ※1 LT0360 LT0400 LT0480 LT0550 LT0650 LT0750 LG0900 LG1050 Design No. (Revision Number) H LZ0550 LZ0650 LZ0750 LZ0900 LZ1050 -LE1 -LE1 -LE1 -LE1 -LE1 +0.027 17 0 + 0.15 13 +0.033 20 0 + 0.15 15 21 + 0.033 25 0 + 0.033 28 0 + 0.15 + 0.15 21 + 0.039 34 0 + 0.15 27 + 0.039 40 0 + 0.20 33 + 0.039 49 0 + 0.20 39 Cautions / Others + 0.20 0 13.9 0 16.7 0 20.6 0 23 28 0 0 32.9 0 41.8 0 51.2 H 22.5 24 28 34 40 47 53 65 J 10 12 12 17 19 22 27 32 K 11 13 13 17 22 25 31 38 L 32 36.5 42 50 56.5 65 75 90 M 7.5 10 11 15 13 16 22 27 M5×0.8 M6×1 Manual Operation Accessories + 0.046 60 0 G N Valve / Coupler Hydraulic Unit M6×1 M8×1.25 M10×1.5 M12×1.75 M16×2 M20×2.5 P 28 33 38 42 47 52 56 65 Q 8 10 10 15 20 30 45 60 R 13 14 17.5 19 25 29 37.5 45 Chamfer C1 C1 C1 C1 C3 C4 C10 C16 Notes 1. Material : S45C 2. When you perform a phase determination, please additionally process after referring to a swing lever design size. ※1. Please refer to the swing lever design dimension for quick change lever type that is descripted below when -F type (quick change lever type) is used (P.385). Please make self preparation, when P type is chosen (balance lever type)(P.379). ※2. The design No. is 1 for LZ048 only. Hole Clamp SFA SFC Swing Clamp LHA LHC LHS LHW L T /L G T LA - 2 T LB- 2 T LA - 1 Link Clamp LK A LK C LK W LM/LJ T MA - 2 T MA - 1 Work Support LD Accessories:Material Swing Lever for Taper Lock Option LC T NC (mm) Model No. Indication LZ 0 40 0 - L E 2 Design No. (Revision Number) H B Size (Refer to the graph on the right ) Model No. φG C E±0.1 C0.6 R0.4 LZ0550 LZ0650 LZ0750 LZ0900 LZ1050 -LE2 -LE2 -LE2 -LE2 -LE2 LLW 85 90 95 100 120 125 180 250 B 26 28 35 38 50 58 75 90 C 12 16 19 25 25 32 38 45 LLU D 13 14 17.5 19 25 29 38 45 DR E 9.5 13 15 21 21 27 33 39 H 0.027 17 + 0 0.033 0.033 20 + 25 + 0 0 +0.15 + 0.15 0.15 0 13.9 0 16.7 + 20.6 0 13 14 17.5 0.033 28 + 0 + 0.15 0.039 34 + 0 0 23 + 0.15 28 0 19 25 0.039 40 + 0 + 0.20 0.039 + 0.046 49 + 60 0 0 + 0.20 0 0 32.9 41.8 29 37.5 + 0.20 51.2 0 45 Notes 1. Material : S45C 2. If necessary, the front end should be additionally processed. 3. When determining the phase, refer to the swing lever design dimensions for each model to do the additional machining. ※1. Please refer to the swing lever design dimension for quick change lever type that is descripted below when -F type (quick change lever type) is used (P.385). φF H8 TC Air Sensing Lift Cylinder A G A LZ0360 LZ0400 LZ0481 -LE2 -LE2 -LE2 Corresponding Model No. ※1 LT0360 LT0400 LT0480 LT0550 LT0650 LT0750 LG0900 LG1050 F D ※2 Please make self preparation, when P type is chosen (balance lever type) (P.379). ※2. The design No. is 1 for LZ048 only. Compact Cylinder LL LLR DP DS DT Block Cylinder DBA DBC Control Valve BZL BZT BZX/JZG Pallet Clamp VS VT Expansion Locating Pin VL VM VJ VK Pull Stud Clamp FP FQ Customized Spring Cylinder DW A /DW B 384 Single Action Swing Clamp Lever Design Dimensions / Accessories m od e l LT-F/L G -F Quick Change Lever Design Dimensions ※ Reference for designing quick change swing lever. Corresponding Model No. LT 0 - C R G L S 1 Body Size - F LG 0 - 5 Option F selected C R G L S - F 1 Body Size 5 Option F selected (mm) Corresponding Model No. ※1 LT0360-F LT0400-F LT0480-F LT0550-F LT0650-F LT0750-F LG0900-F LG1050-F Pin Hole for Lever Phasing (Processed if necessary) M Screw φT A 22 25 30 34 40 46 55 B 22 26 32 36 45 53 70 82 C 11 12.5 15 17 20 23 27.5 30 0 25 -0.020 0 0 30 - 0.020 35.5- 0.025 E 15 19 23 26.5 31.5 36.5 46 55 F 9.75 12 14.75 17 20 23.5 29.75 36 K P L B D φJ N E S + 0.2 0 H Q φR + 0.1 0 G C A C F±0.1 φD 0 15 - 0.016 0 18 - 0.016 0 22 - 0.020 0 45 - 0.025 60 0 55 - 0.030 G 11 14 17.5 20 23 26 32 39 H R5.5 R7 R8.75 R10 R11.5 R13 R16 R19.5 25 J 6.5 8.5 10.5 12.5 14.5 16.5 21 K 2 3 4 4 5 7 9 11 L 13.5 16 18 22 26.5 31 42 46 M M6×1 M8×1 N C0.4 C0.6 C0.6 C1 C1 C1 C1 P 2 2 2 2 2 2 2 2 Q 2.5 3.5 3.5 4 5.5 5.5 7.5 8 M10×1.25 M12×1.5 M14×1.5 M16×1.5 M20×2 M24×2 C1 R 3 4 4 4 6 6 8 8 S 13.5 14 18 19.5 24.5 27.75 38 45 4.5 4.5 6.5 6.5 9 9 T 3.4 4.5 Phasing Pin (Reference) φ3×8 φ4×8 φ4×10 φ4×10 φ6×14 φ6×14 φ8×20 φ8×22 Notes 1. Swing lever should be designed with its length according to performance graph shown on P.371,P.372. 2. If the swing lever is not in accordance with the dimension shown above, performance may be degraded and damage can occur. ※1. Please refer to the swing lever design dimension for taper lock lever option when standard model or -Y option (Swing Angle Selectable option) is used (P.383). Please make self preparation, when P option is chosen (balance lever option)(P.379). 385 Swing Clamp Digest P.285 Model No. Indication Performance Index Action Description Specifications Curve External Dimensions Cautions P.445 Accessories Accessories:Material Swing Lever for Quick Change Option High-Power Series Model No. Indication Pneumatic Series Model No. LZH 040 0 - F Size (Refer to the graph on the right ) A 22 25 30 34 40 46 55 60 B 22 26 32 36 45 53 70 82 20 23 11 C B D P L φJ LZH0360 LZH0400 LZH0480 LZH0550 LZH0650 LZH0750 LZH0900 LZH1050 -F -F -F -F -F -F -F -F Corresponding Model No. ※1 LT0360-F LT0400-F LT0480-F LT0550-F LT0650-F LT0750-F LG0900-F LG1050-F Design No. (Revision Number) M Screw K Lever Design Dimensions N E Z F±0.1 E 15 12.5 0 18 - 0.016 15 0 22 - 0.020 19 23 17 27.5 0 45 - 0.025 30 0 25 - 0.020 0 0 30 - 0.020 35.5 - 0.025 0 55 - 0.030 26.5 31.5 36.5 46 55 F 9.75 12 14.75 17 20 23.5 29.75 36 G 11 14 17.5 20 23 26 32 39 H R5.5 R7 R8.75 R10 R11.5 R13 R16 R19.5 J 6.5 8.5 10.5 12.5 14.5 16.5 21 25 K 2 3 4 4 5 7 9 11 L 13.5 16 18 22 26.5 31 42 46 M M6×1 N C0.4 C0.6 C0.6 C1 C1 C1 C1 C1 P 2 2 2 2 2 2 2 2 Z 120 145 160 170 175 185 220 270 M8×1 M10×1.25 M12×1.5 M14×1.5 M16×1.5 M20×2 M24×2 Manual Operation Accessories Cautions / Others Hole Clamp SFA SFC Swing Clamp LHA LHC LHS LHW T LA - 2 1. Material : S50CH H Valve / Coupler Hydraulic Unit L T /L G Notes C A G C φD 0 15 - 0.016 Hydraulic Series T LB- 2 2. If necessary, the front end should be additionally machined. T LA - 1 3. For the phase determination, the design dimensions of swinging lever should be additionally machined with reference of the quick change option. Link Clamp LK A ※1. Please refer to the swing lever design dimension for taper lock lever option when standard model or -Y option (Swing Angle Selectable option) is used (P.383). LK C LK W LM/LJ T MA - 2 Accessories:Tightening Bolts for Quick Change Lever T MA - 1 Model No. Indication Work Support LZH 040 0 - B Size (Refer to the graph on the right ) Hexagon Socket G Design No. (Revision Number) B A φD C φF LD E Screw Model No. LZH0360 LZH0400 LZH0480 LZH0550 LZH0650 LZH0750 LZH0900 LZH1050 -B -B -B -B -B -B -B -B Corresponding Model No. LT0360-F LT0400-F LT0480-F LT0550-F LT0650-F LT0750-F LG0900-F LG1050-F A 20 23 28 32 40 46 61 B 6 8 10 12 14 16 20 24 C 7 10 11 13 16 18 23 27 8 10 12 14 16 20 24 71 D 6 E M6×1 F 10 13 16 18 21 24 30 36 G 5 6 8 10 12 14 17 19 M8×1 M10×1.25 M12×1.5 M14×1.5 M16×1.5 M20×2 M24×2 LC T NC TC Air Sensing Lift Cylinder LLW Compact Cylinder LL LLR LLU DP DR DS DT Block Cylinder DBA DBC Control Valve BZL BZT BZX/JZG Pallet Clamp VS VT Expansion Locating Pin VL VM VJ VK Pull Stud Clamp FP FQ Customized Spring Cylinder DW A /DW B 386 Hydraulic Swing Clamp Cautions m od e l LH A/LH S/LT/LG/TLA-2 /TLB-2 /TL A-1 Cautions ● Notes for Design ● Installation Notes 1)Check Specifications 1)Check the Usable Fluid ● Please use each product according to the specifications. ● Please use the appropriate fluid by referring to the Hydraulic Fluid List (P.1043). 2)Notes for Circuit Design ● Please read "Notes on Hydraulic Cylinder Speed Control Circuit" on P. 1044 to assist with proper hydraulic circuit designing. ● Ensure there is no possibility of supplying hydraulic pressure to the lock and release ports simultaneously. 2)Mounting the clamp ● When mounting the clamp, use hexagon socket bolts as multiple bolt holes for mounting (with tensile strength of 12.9) and tighten them with the torque shown in the chart below. Tightening with greater torque than recommended can depress 3)Swing lever should be designed so that the inertia moment is small. the seating surface or break the bolt. ● Large moment of inertia will degrade the lever s stopping accuracy and cause undue wear to the clamp. Model No. LHA0360 Additionally, the clamp may not function, depending on supplied LHS0360 / LHW0360 hydraulic pressure and lever mounting position. LHA0400 / LHC0400 ● Please set the allowable operating time after the inertia moment is LHS0400 / LHW0400 calculated. LHA Please make sure that let the clamps work within allowable operating LHC time referring to the allowable operating time graph. LHS LHW be protected. ● If spatter gets onto the sliding surface it could lead to malfunction and fluid leakage. LT/LG ● Make sure the clamp surface and mounting surface of the clamp are parallel. TLA-2 TLB-2 TLA-1 6)Notes for LHA-M/N, LHW ● When using air sensing swing clamp (LHA-M/N, LHW), make sure to check the Notes for Design・Installation・Use (Pages shown below). ・Swing clamp with air sensing option LHA-M/N: Refer to P.315. ・Swing clamp with air sensing valve LHW: Refer to P.353. 445 LHS0480 / LHW0480 LHA0550 / LHC0550 LHS0550 / LHW0550 LHA0650 / LHC0650 Tightening Torque (N・m) M4×0.7 4.0 M5×0.8 8.0 M5×0.8 8.0 M6×1 14 M6×1 14 LHA0750 / LHS0750 M8×1.25 33 LHA0900 / LHS0900 M10×1.5 65 LHA1050 / LHS1050 M12×1.75 114 LT0360 M4×0.7 3.2 LT0400 M5×0.8 6.3 LT0480 M5×0.8 6.3 LT0550 M6×1 10 LT0650 M6×1 10 LT0750 M8×1.25 25 LG0900 M10×1.5 58.8 LHS0650 / LHW0650 4)When using on a welding fixture, the exposed area of piston rod should 5)When clamping on a sloped surface of the workpiece LHA0480 / LHC0480 Thread Size LG1050 M12×1.75 98 TL□040□-□ M5×0.8 6.9 TL□060□-□ M6×1 11.8 TL□080□-□ M6×1 11.8 TL□100□-□ M8×1.25 25 TL□160□-□ M8×1.25 25 TL□200□-□ M10×1.5 58.8 TL□250□-□ M10×1.5 58.8 TL□400□-□ M12×1.75 98 Swing Clamp Digest P.285 Cautions High-Power Series Pneumatic Series ③If clamp can't be removed from 3)Mounting and removing the swing lever. piston rod can cause the rod to loosen. secure the lever while tightening Clean carefully before assembly. the nut. LHA0360 LHA0400 / LHC0400 LHS0400 / LHW0400 LHA LHC LHS LHW LHA0480 / LHC0480 Tightening Torque (N・m) M14×1.5 21 ∼ 25 M16×1.5 33 ∼ 40 M22×1.5 84 ∼ 100 M27×1.5 120 ∼ 145 LHA0750 / LHS0750 M30×1.5 175 ∼ 210 LHA0900 / LHS0900 M39×1.5 280 ∼ 335 LHA1050 / LHS1050 M48×1.5 333 ∼ 400 LT0360 M10×1 15 ∼ 18 LT0400 M12×1.5 24 ∼ 29 LT0480 M16×1.5 37 ∼ 45 LT0550 M18×1.5 59 ∼ 71 LT0650 M22×1.5 93 ∼ 112 LT0750 M28×1.5 147 ∼ 177 LG0900 M36×1.5 232 ∼ 282 LG1050 M45×1.5 300 ∼ 360 LHA0550 / LHC0550 LHS0550 / LHW0550 LHA0650 / LHC0650 SFA During removal ① While the clamp is in the fixture or vise, use a hex wrench to bring the arm to the middle of the swing stroke and then loosen the nut. Thread Size Tightening Torque (N・m) L HS L HW turns then remove the lever with puller. L T /L G TLA-2 Do not put any rotating torque on the T L B- 2 piston rod. TLA-1 Link Clamp LK A 4)Swinging Speed Adjustment ● Adjust the speed following "Allowable Swing Time Graph". If the clamp operates too fast the parts will wear out leading to ● Please make sure to release air from the circuit before adjusting LHA0360-F / LHS0360-F M6×1 14 speed. It will be difficult to adjust the speed accurately with air mixed M8×1 33 in the circuit. LHA0480-F / LHS0480-F M10×1.25 65 LHA-F LHA0550-F / LHS0550-F M12×1.5 100 ∼ 114 LHS-F LHA0650-F / LHS0650-F M14×1.5 160 ∼ 180 LHA0750-F / LHS0750-F M16×1.5 250 ∼ 280 LHA0900-F / LHS0900-F M20×2 500 ∼ 540 LHA1050-F / LHS1050-F M24×2 760 ∼ 810 TL□040□-□ M6×1 13 TL□060□-□ M8×1 32 TL□080□-□ M8×1 32 TL□100□-□ M10×1.25 63 TL□160□-□ M12×1.5 100 TL□200□-□ M14×1.5 160 6)Notes on dual rod option (-D) for dog application. TL□250□-□ M16×1.5 250 TL□400□-□ M20×2 500 ● When attaching dog, set up the piston so that it will not turn around. TLB-2 TLA-1 Swing Clamp L HC ② Loosen the taper sleeve nut two or three LHA0400-F / LHS0400-F TLA-2 SFC L HA premature damage and ultimately complete equipment failure. LHA/LHS-F Quick Change Lever, TLA-2/TLB-2/TLA-1 Standard Model No. Cautions / Others tightening the nut. Hole Clamp 54 ∼ 65 LHS0650 / LHW0650 LT/LG Thread Size M20×1.5 LHS0480 / LHW0480 Manual Operation Accessories middle of the swing stroke before LHA/LHC/LHS/LHW/LT/LG Standard:Taper Lock Lever LHS0360 / LHW0360 Valve / Coupler Hydraulic Unit It is best to bring the lever to the ● Lever arm mounting bolt torques are shown below. Model No. Hydraulic Series fixture for final tightening, ● Oil or debris on the mating surfaces of the lever, taper sleeve or LK C LK W LM/LJ T MA - 2 T MA - 1 Work Support LD ● Turn the speed control valve gradually from the low-speed side (small flow) to the high-speed side (large flow) to adjust the speed. LC T NC TC Air Sensing Lift Cylinder LLW 5)Checking looseness and retightening ● At the beginning of the machine installation, the bolt and nut may be tightened lightly. Check the looseness and re-tighten as required. Compact Cylinder LL LLR Please secure the dog or cam and prevent any rotation or torque on DP DR DS DT the piston rod. ● If the piston rod is subjected to excessive torque or shock, the LLU Torque values for the mounting screw are shown in the table below. rod or the internal mechanism may be damaged. Observe the Block Cylinder DBA following points to prevent such shock. DBC Control Valve During mounting BZL ① When the clamp is positioned with BZT fixture, determine the lever position, BZX/JZG and temporarily tighten the nut for Pallet Clamp fixing the lever. VS ②Remove the clamp from a fixture, Model No. Thread Size Tightening Torque (N・m) LHA0360-□□D M4×0.7 3.2 fix the lever by machine vise etc., LHA0400-□□D M6×1 10 and tighten the nut. LHA0480-□□D M8×1.25 25 LHA0550-□□D M8×1.25 25 LHA0650-□□D M8×1.25 25 LHA0750-□□D M10×1.5 50 LHA0900-□□D M10×1.5 50 LHA1050-□□D M10×1.5 50 VT Expansion Locating Pin VL VM VJ VK Pull Stud Clamp FP FQ ※ Please refer to P.1043 for common cautions. ・Installation Notes ・Hydraulic Fluid List ・Notes on Hydraulic Cylinder Speed Control Circuit ・Notes on Handling ・Maintenance/Inspection ・Warranty Customized Spring Cylinder DW A /DW B 446 Cautions Cautions ● Installation Notes (For Hydraulic Series) ● Hydraulic Fluid List 1)Check the Usable Fluid ISO Viscosity Grade ISO-VG-32 Maker ● Please use the appropriate fluid by referring to the Hydraulic Fluid List. Showa Shell Sekiyu 2)Procedure before Piping ● The pipeline, piping connector and fixture circuits should be cleaned by thorough flushing. ● The dust and cutting chips in the circuit may lead to fluid leakage and malfunction. ● There is no filter provided with Kosmek s product except for a part of valves which prevents foreign materials and contaminants from getting into the circuit. 3)Applying Sealing Tape ● Wrap with tape 1 to 2 times following the screw direction. ● Pieces of the sealing tape can lead to oil leakage and malfunction. ● In order to prevent a foreign substance from going into the product during the piping work, it should be carefully cleaned before working. 4)Air Bleeding of the Hydraulic Circuit ● If the hydraulic circuit has excessive air, the action time may become very long. If air enters the circuit after connecting the hydraulic port or under the condition of no air in the oil tank, please perform the following steps. ① Reduce hydraulic pressure to less than 2MPa. ② Loosen the cap nut of pipe fitting closest to the clamp by one full turn. ③ Wiggle the pipeline to loosen the outlet of pipe fitting. Hydraulic fluid mixed with air comes out. ④ Tighten the cap nut after bleeding. ⑤ It is more effective to bleed air at the highest point inside the circuit or at the end of the circuit. (Set an air bleeding valve at the highest point inside the circuit.) 5)Checking Looseness and Retightening ● At the beginning of the machine installation, the bolt and nut may be tightened lightly. Check the looseness and re-tighten as required. 1043 Idemitsu Kosan JX Nippon Oil & Energy Anti-Wear Hydraulic Oil Multi-Purpose Hydraulic Oil Tellus S2 M 32 Morlina S2 B 32 Daphne Hydraulic Fluid 32 Daphne Super Multi Oil 32 Super Hyrando 32 Super Mulpus DX 32 Cosmo Hydro AW32 Cosmo New Mighty Super 32 ExxonMobil Mobil DTE 24 Mobil DTE 24 Light Matsumura Oil Hydol AW-32 Cosmo Oil Castrol Note Hyspin AWS 32 As it may be difficult to purchase the products as shown in the table from overseas, please contact the respective manufacturer. Installation Notes (For Hydraulic Series) Hydraulic Fluid List Notes on Hydraulic Cylinder Speed Control Circuit Notes on Handling Maintenance/Inspection Warranty High-Power Series Pneumatic Series ● Notes on Hydraulic Cylinder Speed Control Unit ! Please pay attention to the cautions below. Design the hydraulic circuit for controlling the action speed of hydraulic cylinder. Improper circuit design may lead to malfunctions and damages. Please review the circuit design in advance. ● Flow Control Circuit for Single Acting Cylinder For spring return single acting cylinders, restricting flow during release can extremely slow down or disrupt release action. In the case of meter-out circuit, the hydraulic circuit should be designed with the following points. ① Single acting components should not be used in the same The preferred method is to control the flow during the lock action flow control circuit as the double acting components. using a valve that has free-flow in the release direction. The release action of the single acting cylinders may become It is also preferred to provide a flow control valve at each actuator. erratic or very slow. Hydraulic Series Valve / Coupler Hydraulic Unit Manual Operation Accessories Cautions / Others Cautions Installation Notes (For Hydraulic Series) Hydraulic Fluid List Notes on Hydraulic Cylinder Speed Control Circuit Notes on Handling Maintenance/ Inspection Accelerated clamping speed by excessive hydraulic flow to Warranty the cylinder may sustain damage. In this case add flow control to regulate flow. (Please add flow control to release flow if the lever weight is put on at the time of release action when using Refer to the following circuit when both the single acting swing clamps.) cylinder and double acting cylinder are used together. Flow Control at the Release Side ○ Separate the control circuit. Company Profile Company Profile Our Products History Index Search by Alphabetical Order Sales Offices W ● Flow Control Circuit for Double Acting Cylinder Flow control circuit for double acting cylinder should have meter-out circuits for both the lock and release sides. Meter-in control can ○ Reduce the influence of double acting cylinder control unit. have adverse effect by presence of air in the system. However, due to the back pressure in tank line, single action However, in the case of controlling LKE, TMA, TLA, both lock side cylinder is activated after double action cylinder works. and release side should be meter-in circuit. Refer to P.47 for speed adjustment of LKE. For TMA and TLA, if meter-out circuit is used, abnormal high pressure is created, which causes oil leakage and damage. 【Meter-out Circuit】(Except LKE/TMA/TLA) ② In the case of meter-out circuit, the inner circuit pressure may increase during the cylinder action because of the fluid supply. The increase of the inner circuit pressure can be prevented by reducing the supplied fluid beforehand via the flow control valve. Especially when using sequence valve or pressure switches for clamping detection. If the back pressure is more than the set pressure then the system will not work as it is designed to. 【Meter-in Circuit】(LKE/TMA/TLA must be controlled with meter-in.) Sequence Valve Flow Control Valve (Any location is OK) 1044 Cautions Cautions ● Notes on Handling ● Maintenance and Inspection 1)It should be handled by qualified personnel. 1)Removal of the Machine and Shut-off of Pressure Source ● The hydraulic machine and air compressor should be handled ● Before the machine is removed, make sure that the and maintained by qualified personnel. 2)Do not handle or remove the machine unless the safety protocols are ensured. ① The machine and equipment can only be inspected or prepared when it is confirmed that the preventive devices are in place. above-mentioned safety measures are in place. Shut off the air of hydraulic source and make sure no pressure exists in the hydraulic and air circuit. ● Make sure there is no abnormality in the bolts and respective parts before restarting. ② Before the machine is removed, make sure that the above-mentioned safety measures are in place. Shut off the air of hydraulic source 2)Regularly clean the area around the piston rod and plunger. and make sure no pressure exists in the hydraulic and air circuit. ● If it is used when the surface is contaminated with dirt, it may ③ After stopping the machine, do not remove until the temperature lead to packing seal damage, malfunctioning , fluid leakage cools down. and air leaks. ④ Make sure there is no abnormality in the bolts and respective parts before restarting the machine or equipment. 3)Do not touch clamps (cylinder) while clamps (cylinder) is working. Otherwise, your hands may be injured due to clinching. 3) Please clean out the reference surface regularly (taper reference surface and seating surface) of locating machine .(VS/VT/VL/VM/ VJ/VK/WVS/WM/WK/VX/VXF) 4)Do not disassemble or modify. ● If the equipment is taken apart or modified, the warranty will be voided even within the warranty period. ● Location products, except VX/VXF model, can remove contaminants with cleaning functions. When installing pallets makes sure there is no thick sludge like substances on pallets. ● Continuous use with dirt on components will lead to locating functions not work properly, leaking and malfunction. 4) If disconnecting by couplers on a regular basis, air bleeding should be carried out daily to avoid air mixed in the circuit. 5)Regularly tighten nuts, bolts, pins, cylinders and pipe line to ensure proper use. 6)Make sure the hydraulic fluid has not deteriorated. 7)Make sure there is smooth action and no abnormal noise. ● Especially when it is restarted after left unused for a long period, make sure it can be operated correctly. 8)The products should be stored in the cool and dark place without direct sunshine or moisture. 9)Please contact us for overhaul and repair. 1045 Installation Notes (For Hydraulic Series) Hydraulic Fluid List Notes on Hydraulic Cylinder Speed Control Circuit Notes on Handling Maintenance/Inspection Warranty High-Power Series ● Warranty Pneumatic Series 1)Warranty Period Hydraulic Series ● The product warranty period is 18 months from shipment from our factory or 12 months from initial use, whichever is earlier. 2)Warranty Scope ● If the product is damaged or malfunctions during the warranty period due to faulty design, materials or workmanship, we will Valve / Coupler Hydraulic Unit Manual Operation Accessories Cautions / Others replace or repair the defective part at our expense. Defects or failures caused by the following are not covered. ① If the stipulated maintenance and inspection are not carried out. ② If the product is used while it is not suitable for use based on the operator s judgment, resulting in defect. ③ If it is used or handled in inappropriate way by the operator. (Including damage caused by the misconduct of the third party.) ④ If the defect is caused by reasons other than our responsibility. ⑤ If repair or modifications are carried out by anyone other than Kosmek, or without our approval and confirmation, it will void warranty. ⑥ Other caused by natural disasters or calamities not attributable to our company. ⑦ Parts or replacement expenses due to parts consumption and Cautions Installation Notes (For Hydraulic Series) Hydraulic Fluid List Notes on Hydraulic Cylinder Speed Control Circuit Notes on Handling Maintenance/ Inspection Warranty Company Profile Company Profile Our Products History deterioration. (Such as rubber, plastic, seal material and some electric components.) Damages excluding from direct result of a product defect shall be excluded from the warranty. Index Search by Alphabetical Order Sales Offices 1046 C o n t r o l Val v e Mode l Mode l Mode l Mode l B ZL B ZT B ZX JZG Directly mounted to clamps, flow control valve・Air bleeding・plug Directly mounted to clamps Flow control valve, air bleeding valve, G-thread plug for G-thread (-C option) directly mounted. G Thread Plug Adjusting Screw Lock Nut Speed Control Valve Sp e e d C o n t ro l V a l ve 727 Model B ZL Model B ZT A i r B le e d V alv e M ode l BZ X G T h r e a d P lu g M ode l JZG Control Valve Digest Operating Pressure Range Speed Control Valve (For Low Pressure) Mod e l BZ L → P.729 High-Power Series Action Description Pneumatic Series Hydraulic Series A d ju s t t h e f low b y w r e n c h . It can adjust the clamping action speed individually. Valve / Coupler Hydraulic Unit Manual Operation Accessories 7 M Pa or less C la mps Cautions / Others F low C ontrol Hole Clamp SFA SFC Swing Clamp LHA LHC Speed Control Valve (For High Pressure) LHS LHW A i r b le e d i n g i n t h e c i r c u i t i s p os s i b le b y loos e n i n g f low c on t r ol v a lv e . LT /LG T LA - 2 T LB- 2 T LA - 1 Mod e l BZT → P.733 35M Pa or less Link Clamp LK A LK C LK W LM/LJ T MA - 2 T MA - 1 Work Support LD Air Bl e e d Val v e Air bleeding in the circuit is possible by wrench. LC T NC TC Air Sensing Lift Cylinder LLW Compact Cylinder Mod e l BZ X → P.735 LL 25M Pa or less LLR LLU DP DR DS DT Block Cylinder DBA DBC Control Valve G Th re ad Pl ug A i r b le e d i n g i n t h e c i r c u i t i s p os s i b le b y loos e n i n g G t h r e a d p lu g . BZ L BZ T BZ X /JZ G Pallet Clamp VS VT Mod e l JZG → P.737 35M Pa or less Expansion Locating Pin VL VM VJ VK Pull Stud Clamp FP FQ Customized Spring Cylinder DW A /DW B 728 Control Valve Speed Control Valve(For Low Pressure) model BZL Model No. Indication(Speed Control Valve for Low Pressure) B ZL 0 10 0 - B 1 2 3 1 G Thread Size 10 : Thread Part G1/8A Thread 20 : Thread Part G1/4A Thread Thread Part 30 : Thread Part G3/8A Thread 2 Design No. 0 : Revision Number 3 Control Method A A : Meter-in B Circuit Symbol:Meter-in B : Meter-out Circuit Symbol:Meter-out P1 port Hydraulic Pressure Supply Side P2 Port Clamp Side P1 port Hydraulic Pressure Supply Side P2 Port Clamp Side Specifications BZL0100-A Model No. Max. Operating Pressure MPa Withstanding Pressure MPa BZL0200-A BZL0100-B G1/8A Cracking Pressure MPa Max. Passage Area mm2 BZL0300-B 10.5 Meter-in G Thread Size BZL0200-B 7 Control Method G1/4A Meter-out G3/8A G1/8A 0.04 2.6 5.0 G1/4A Operating Temperature 11.6 2.6 5.0 10.2 25 35 0 ∼ 70 ℃ Tightening Torque for Main Body N・m 10 25 35 10 1. Minimum passage area when fully opened is the same as the maximum passage area in the table above. 2. It must be mounted with recommended torque. Because of the structure of the metal seal, if mounting torque is insufficient, the flow control valve may not be able to adjust the flow rate. 3. Don t use used BZL to other clamps. Flow control will not be made because the bottom depth difference of G thread makes metal seal insufficient. 729 G3/8A 0.12 General Hydraulic Oil Equivalent to ISO-VG-32 Usable Fluid Notes BZL0300-A Control Valve Digest Model No. Indication Specifications Applicable Products Flow Rate Graph External Dimensions High-Power Series Applicable Products Model No. BZL0100-A DBA (Single Action) DBC (Single Action) LC (Single Action) Work Support LHA (Double Action) LHC (Double Action) LHE (Double Action) LHS (Double Action) LHW (Double Action) Block Cylinder Block Cylinder Swing Clamp Swing Clamp High-Power Swing Clamp Swing Clamp Swing Clamp (DBA0250-C□) (DBC0250-C□) LC0402-C□□-□ (LHA0360-C□□-□)(LHC0360-C□□-□) (LHS0360-C□□-□)(LHW0400-C□□-□) (DBA0320-C□) (DBC0320-C□) LC0482-C□□-□ (LHA0400-C□□-□)(LHC0400-C□□-□) (LHS0400-C□□-□)(LHW0480-C□□-□) LC0552-C□□-□ (LHA0480-C□□-□)(LHC0480-C□□-□) (LHS0480-C□□-□)(LHW0550-C□□-□) LC0652-C□□-□ (LHA0550-C□□-□)(LHC0550-C□□-□) (LHS0550-C□□-□) DBA0250-C□ DBC0250-C□ LHA0360-C□□-□ LHC0360-C□□-□ LHE0300-C□ LHS0360-C□□-□ LHW0400-C□□-□ DBA0320-C□ DBC0320-C□ LHA0400-C□□-□ LHC0400-C□□-□ LHE0360-C□ LHS0400-C□□-□ LHW0480-C□□-□ LHA0480-C□□-□ LHC0480-C□□-□ LHE0400-C□ LHS0480-C□□-□ LHW0550-C□□-□ LHA0550-C□□-□ LHC0550-C□□-□ LHE0480-C□ LHS0550-C□□-□ BZL0100-B Pneumatic Series Hydraulic Series Valve / Coupler Hydraulic Unit Manual Operation Accessories Cautions / Others LHE0550-C□ BZL0200-A BZL0200-B (DBA0400-C□) (DBC0400-C□) LC0752-C□□-□ (LHA0650-C□□-□)(LHC0650-C□□-□) (LHS0650-C□□-□) (LHW0650-C□□-□) (DBA0500-C□) (DBC0500-C□) LC0902-C□□-□ (LHA0750-C□□-□) (LHS0750-C□□-□) DBA0400-C□ DBC0400-C□ DBA0500-C□ DBC0500-C□ LHA0650-C□□-□ BZL0300-A BZL0300-B LHC0650-C□□-□ LHS0650-C□□-□ LHW0650-C□□-□ Hole Clamp SFA SFC LHA0750-C□□-□ LHS0750-C□□-□ (LHA0900-C□□-□) (LHS0900-C□□-□) LHA (LHA1050-C□□-□) (LHS1050-C□□-□) LHC LHA0900-C□□-□ LHS0900-C□□-□ LHA1050-C□□-□ LHS1050-C□□-□ Swing Clamp LHS LHW LT /LG T LA - 2 Model No. BZL0100-A LT/LG (Single Action) LKA (Double Action) LKC (Double Action) LKE (Double Action) LKW (Double Action) LM/LJ (Single Action) Swing Clamp Link Clamp Link Clamp High-Power Link Clamp Link Clamp Link Clamp LL (Double Action) LLR (Double Action) T LB- 2 Linear Cylinder Linear Cylinder T LA - 1 LT0360-C□ (LKA0360-C□□-□)(LKC0400-C□-□) LKE0300-C□ (LKW0400-C□□-□) LM0360-C □ ( LL0360-C□□-□ )(LLR0360-C□□-□-□) LT0400-C□ (LKA0400-C□□-□)(LKC0480-C□-□) LKE0360-C□ (LKW0480-C□□-□) LM0400-C□ ( LL0400-C□□-□ )(LLR0400-C□□-□-□) LT0480-C□ (LKA0480-C□□-□)(LKC0550-C□-□) LKE0400-C□ (LKW0550-C□□-□) LM0480-C□ ( LL0480-C□□-□ )(LLR0480-C□□-□-□) LT0550-C□ (LKA0550-C□□-□) LKE0480-C□ ( LL0550-C□□-□ )(LLR0550-C□□-□-□) LM0550-C□ LKA0360-C□□-□ LKC0400-C□-□ LKW0400-C□□-□ LL0360-C□□-□ LLR0360-C□□-□-□ LKA0400-C□□-□ LKC0480-C□-□ LKW0480-C□□-□ LL0400-C□□-□ LLR0400-C□□-□-□ LKA0480-C□□-□ LKC0550-C□-□ LKW0550-C□□-□ LL0480-C□□-□ LLR0480-C□□-□-□ LL0550-C□□-□ LLR0550-C□□-□-□ LKA0550-C□□-□ BZL0200-A LT0650-C□ (LKA0650-C□□-□) (LKC0650-C□-□) BZL0200-B BZL0300-A (LKW0650-C□□-□) LM0650-C□ ( LL0650-C□□-□ )(LLR0650-C□□-□-□) LM0750-C□ ( LL0750-C□□-□ )(LLR0750-C□□-□-□) LT0750-C□ (LKA0750-C□□-□) LKA0650-C□□-□ LKC0650-C□-□ LKW0650-C□□-□ LKA0750-C□□-□ LL0650-C□□-□ LLR0650-C□□-□-□ LL0750-C□□-□ LLR0750-C□□-□-□ LG0900-C□ (LKA0900-C□□-□) LJ0902-C□ ( LL0900-C□□-□ )(LLR0900-C□□-□-□) LG1050-C□ (LKA1050-C□□-□) LJ1052-C□ ( LL1050-C□□-□ )(LLR1050-C□□-□-□) BZL0300-B LK A LK C LK W LM/LJ LKE0550-C□ BZL0100-B Link Clamp LKA0900-C□□-□ LL0900-C□□-□ LLR0900-C□□-□-□ LKA1050-C□□-□ LL1050-C□□-□ LLR1050-C□□-□-□ T MA - 2 T MA - 1 Work Support LD LC T NC TC Air Sensing Lift Cylinder LLW Compact Cylinder LL LLR LLU Model No. LLW (Double Action) DP Lift Cylinder DR (LLW0360-C□□-□) BZL0100-A (LLW0400-C□□-□) (LLW0480-C□□-□) BZL0100-B DT Block Cylinder LLW0360-C□□-□ DBA LLW0400-C□□-□ DBC LLW0480-C□□-□ Note DS 1. Flow control circuit for double acting cylinder both should have meter-out circuits for the locking side and release side except model LKE/TLA/TMA. Meter-in controls can be adversely affected by any air in the system. Control Valve BZ L BZT BZX/JZG Pallet Clamp VS VT Expansion Locating Pin VL VM VJ VK Pull Stud Clamp FP FQ Customized Spring Cylinder DW A /DW B 730 Control Valve Speed Control Valve(For Low Pressure) model BZL Flow Rate Graph < Hydraulic Fluids ISO-VG32(25∼35℃)> BZL0100-A:Meter-in BZL0200-A:Meter-in Controlled Flow Direction Controlled Flow Direction Pressure Loss 5MPa 6 0 1 2 3 0 4 0 ←Closed Number of Turns of Adjusting Screw Opened→ 1 3 4 5 0 1 Controlled Flow Direction 2 4 5 0 1 2 3 0 1 30 20 2 3 3 4 Pressure Loss (MPa) 1 5 6 3 4 Free Flowing Direction Fully Opened 25 20 15 0 1 2 3 4 Pressure Loss (MPa) 5 Fully Closed 10 Fully Closed 5 0 2 ←Closed Number of Turns of Adjusting Screw Opened→ Flow Rate (L/min) Flow Rate (L/min) 2 2 0 30 Fully Opened 10 Fully Closed 1 0 4 15 0 5 35 20 6 4 Pressure Loss 1MPa 10 Free Flowing Direction Fully Opened 6 Pressure Loss 3MPa 15 25 8 5 Pressure Loss 5MPa 25 ←Closed Number of Turns of Adjusting Screw Opened→ Free Flowing Direction 10 4 Controlled Flow Direction Pressure Loss 1MPa 5 0 4 3 BZL0300-B:Meter-out Pressure Loss 3MPa 10 Pressure Loss 1MPa 2 2 1 Pressure Loss (MPa) Pressure Loss 5MPa 15 Pressure Loss 3MPa 4 0 35 20 Pressure Loss 5MPa 6 0 6 Flow Rate (L/min) 8 5 Controlled Flow Direction Flow Rate (L/min) Flow Rate (L/min) 3 Fully Closed 10 25 ←Closed Number of Turns of Adjusting Screw Opened→ Flow Rate (L/min) 15 Fully Closed BZL0200-B:Meter-out 10 4 Fully Opened Pressure Loss (MPa) BZL0100-B:Meter-out 3 20 5 0 6 2 30 Flow Rate (L/min) Flow Rate (L/min) Flow Rate (L/min) 2 2 1 ←Closed Number of Turns of Adjusting Screw Opened→ 25 10 Fully Closed 1 0 Free Flowing Direction 15 0 0 4 Fully Opened Pressure Loss (MPa) 731 3 35 20 6 0 2 5 Free Flowing Direction Fully Opened 4 Pressure Loss 1MPa 10 25 8 Pressure Loss 3MPa 15 ←Closed Number of Turns of Adjusting Screw Opened→ Free Flowing Direction 10 0 20 Pressure Loss 1MPa 5 Pressure Loss 5MPa 25 Pressure Loss 3MPa 10 Pressure Loss 1MPa 2 30 Pressure Loss 5MPa 15 Pressure Loss 3MPa 4 35 20 Flow Rate (L/min) Flow Rate (L/min) 8 0 Controlled Flow Direction 25 Flow Rate (L/min) 10 0 BZL0300-A:Meter-in 6 5 0 0 1 2 3 4 Pressure Loss (MPa) 5 6 Control Valve Digest Model No. Indication Applicable Products Specifications External Dimensions Flow Rate Graph High-Power Series External Dimensions Pneumatic Series Hydraulic Series (Clamp/Cylinder) Adjusting Screw M Screw Exclusive Packing (Included) Manual Operation Accessories BZL0□00 -□ φB Hex. Socket L Valve / Coupler Hydraulic Unit G Thread Cautions / Others P2 Port Clamp Side Hole Clamp CLOSE J OPEN Hexagon K SFA E max.H SFC D max.C Hexagon A F P1 Port Hydraulic Pressure Supply Side Machining Dimensions of Mounting Area Z 0 (mm) P2 Port Clamp Side φW 45° 0.4 φV Q P1 Port Hydraulic Pressure Supply Side 2. Since the LHS BZL0100-□ BZL0200-□ BZL0300-□ A 14 18 22 LT /LG B 15.5 20 24 T LA - 2 C 15 16 19 D 12 13 16 LHW T LB- 2 T LA - 1 E 8.5 9.5 11 F (11.6) (15.1) (17.6) LK A G G1/8 G1/4 G3/8 LK C H 3 3 3 J 3.5 3.5 5 K 10 10 13 L 3 3 4 M M6×0.75 M6×0.75 M8×0.75 N 11.5 15 17.5 P 8.5 11※1 13 Q 9 11.5 13 R (Flat Surface Area) 16 20.5 24.5 17 S 10 13.5 T 8.7 11.5 15 U G1/8 G1/4 G3/8 V 2∼3 3∼4 4∼5 W 2.5 ∼ 5 3.5 ∼ 7 4.5 ∼ 9 Link Clamp LK W LM/LJ T MA - 2 T MA - 1 Work Support LD LC T NC TC Air Sensing Lift Cylinder LLW Compact Cylinder LL LLR LLU Notes 1. Since the LHC Model No. min.P 0.2 φT min.φR LHA N - 0.10 U Thread ⊥ 0.1 Z (Prepared HoleφT Flat Bottom) max.φS Attention Swing Clamp DP area is sealing part, be careful not to damage it. area is the metal sealing part of BZL, be careful not to damage it. (Especially when deburring) 3. No cutting chips or burr should be at the tolerance part of machining hole. 4. As shown in the drawing, P1 port is used as the hydraulic supply and P2 port as the clamp side. 5. If mounting plugs or fittings with G thread specification available in the market, the dimension '※1' should be 12.5. DR DS DT Block Cylinder DBA DBC Notes 1. Please read "Notes on Hydraulic Cylinder Speed Control Circuit" to assist with proper hydraulic circuit design. If there is something wrong with the circuit design, it leads to the applications malfunction and damage. (Refer to P.1044) 2. It is dangerous to air bleed during operation under high pressure. It must be done under lower pressure. (For reference: the minimum operating range of the product within the circuit.) Control Valve BZ L BZT BZX/JZG Pallet Clamp VS VT Expansion Locating Pin VL VM VJ VK Pull Stud Clamp FP FQ Customized Spring Cylinder DW A /DW B 732 Control Valve Air Bleed Valve model BZX Model No. Indication(Air Bleed Valve) B ZX0 1 0 1 2 1 G Thread Size 1 : Thread Part G1/8A Thread 2 : Thread Part G1/4A Thread 3 : Thread Part G3/8A Thread Thread Part 2 Design No. 0 : Revision Number Specifications Circuit Symbol BZX010 Model No. Max. Operating Pressure MPa Withstanding Pressure MPa 37.5 G1/4A G3/8A General Hydraulic Oil Equivalent to ISO-VG-32 Usable Fluid Operating Temperature 0 ∼ 70 ℃ Tightening Torque for Main Body N・m Notes BZX030 25 G1/8A G Thread Size BZX020 10 35 25 1. Do not over loosen the plug during air venting. (Do not loosen for more than 2 turns from the fully closed position.) 2. It is dangerous to have air venting operation under high pressure. It must be done under lower pressure. (For reference: the minimum operation pressure range of the product within the circuit) 3. Refer to the processing dimensions for BZL mounting area. Applicable Products Model No. DBA (Single Action) DBC (Single Action) LC (Single Action) LHA (Double Action) LHC (Double Action) LHE (Double Action) LHS (Double Action) LHW (Double Action) Block Cylinder Block Cylinder Work Support Swing Clamp Swing Clamp High-Power Swing Clamp Swing Clamp Swing Clamp DBA0250-C□ DBC0250-C□ LC0402-C□□-□ LHA0360-C□□-□ LHC0360-C□□-□ LHE0300-C□ LHS0360-C□□-□ LHW0400-C□□-□ DBA0320-C□ DBC0320-C□ LC0482-C□□-□ LHA0400-C□□-□ LHC0400-C□□-□ LHE0360-C□ LHS0400-C□□-□ LHW0480-C□□-□ LC0552-C□□-□ LHA0480-C□□-□ LHC0480-C□□-□ LHE0400-C□ LHS0480-C□□-□ LHW0550-C□□-□ LC0652-C□□-□ LHA0550-C□□-□ LHC0550-C□□-□ LHE0480-C□ LHS0550-C□□-□ LHC0650-C□□-□ BZX010 LHE0550-C□ BZX020 DBA0400-C□ DBC0400-C□ LC0752-C□□-□ LHA0650-C□□-□ DBA0500-C□ DBC0500-C□ LC0902-C□□-□ LHA0750-C□□-□ LHS0750-C□□-□ LHA0900-C□□-□ LHS0900-C□□-□ LHA1050-C□□-□ LHS1050-C□□-□ BZX030 Model No. BZX010 LHS0650-C□□-□ LT/LG (Single Action) LKA (Double Action) LKC (Double Action) LKE (Double Action) LKW (Double Action) LM/LJ (Single Action) LL (Double Action) Swing Clamp Link Clamp Link Clamp High-Power Link Clamp Link Clamp Link Clamp LHW0650-C□□-□ LLR (Double Action) Linear Cylinder Linear Cylinder LT0360-C□ LKA0360-C□□-□ LKC0400-C□-□ LKE0300-C□ LKW0400-C□□-□ LM0360-C □ LL0360-C□□-□ LLR0360-C□□-□-□ LT0400-C□ LKA0400-C□□-□ LKC0480-C□-□ LKE0360-C□ LKW0480-C□□-□ LM0400-C□ LL0400-C□□-□ LLR0400-C□□-□-□ LT0480-C□ LKA0480-C□□-□ LKC0550-C□-□ LKE0400-C□ LKW0550-C□□-□ LM0480-C□ LL0480-C□□-□ LLR0480-C□□-□-□ LT0550-C□ LKA0550-C□□-□ LM0550-C□ LL0550-C□□-□ LLR0550-C□□-□-□ LLR0650-C□□-□-□ LKE0480-C□ LKE0550-C□ BZX020 BZX030 Model No. LT0650-C□ LKA0650-C□□-□ LM0650-C□ LL0650-C□□-□ LT0750-C□ LKA0750-C□□-□ LM0750-C□ LL0750-C□□-□ LLR0750-C□□-□-□ LG0900-C□ LKA0900-C□□-□ LJ0902-C□ LL0900-C□□-□ LLR0900-C□□-□-□ LG1050-C□ LKA1050-C□□-□ LJ1052-C□ LL1050-C□□-□ LLR1050-C□□-□-□ LLW (Double Action) Lift Cylinder LLW0360-C□□-□ BZX010 LLW0400-C□□-□ LLW0480-C□□-□ 735 LKC0650-C□-□ LKW0650-C□□-□ Control Valve Digest P.727 Model No. Indication Specifications Applicable Products External Dimensions High-Power Series External Dimensions Exclusive Packing (Included) Body Lock Nut M6(3 types) Pneumatic Series (Clamp / Cylinder) Plug M6x1 Hydraulic Series G Thread (mm) BZX010 BZX020 A 14 18 22 B 15.5 20 24 C 19.8 20.6 20.6 D 9.3 10.1 10.1 φB Model No. 3.6 Hexagon Socket 3 Hexagon 10 Hexagon A 3.8 E D 10.5 C BZX030 E 5.5 6.3 6.3 G G1/8 G1/4 G3/8 Valve / Coupler Hydraulic Unit Manual Operation Accessories Cautions / Others Hole Clamp SFA SFC Swing Clamp LHA LHC LHS LHW LT /LG T LA - 2 T LB- 2 T LA - 1 Link Clamp LK A LK C LK W LM/LJ T MA - 2 T MA - 1 Work Support LD LC T NC TC Air Sensing Lift Cylinder LLW Compact Cylinder LL LLR LLU DP DR DS DT Block Cylinder DBA DBC Control Valve BZL BZT BZ X /JZ G Pallet Clamp VS VT Expansion Locating Pin VL VM VJ VK Pull Stud Clamp FP FQ Customized Spring Cylinder DW A /DW B 736 Control Valve G Thread Plug m od e l JZG Model No. Indication (G Thread Plug with Air Bleeding Function) JZG0 1 0 1 2 1 G Thread Size 1 : Thread Part G1/8A Thread 2 : Thread Part G1/4A Thread 3 : Thread Part G3/8A Thread Thread Part 2 Design No. 0 : Revision Number Specifications JZG010 Model No. Max. Operating Pressure MPa Withstanding Pressure MPa 42 G1/4A G3/8A General Hydraulic Oil Equivalent to ISO-VG-32 Usable Fluid Operating Temperature 0 ∼ 70 ℃ Tightening Torque for Main Body N・m Notes JZG030 35 G1/8A G Thread Size JZG020 10 35 25 1. It is dangerous to have air venting operation under high pressure. It must be done under lower pressure. (For reference: the minimum operation pressure range of the product within the circuit) 2. Refer to the processing dimensions for BZL mounting area. Applicable Products Model No. DBA (Single Action) DBC (Single Action) LC (Single Action) LHA (Double Action) LHC (Double Action) LHE (Double Action) LHS (Double Action) LHW (Double Action) Block Cylinder Block Cylinder Work Support Swing Clamp Swing Clamp High-Power Swing Clamp Swing Clamp Swing Clamp DBA0250-C□ DBC0250-C□ LC0402-C□□-□ LHA0360-C□□-□ LHC0360-C□□-□ LHE0300-C□ LHS0360-C□□-□ LHW0400-C□□-□ DBA0320-C□ DBC0320-C□ LC0482-C□□-□ LHA0400-C□□-□ LHC0400-C□□-□ LHE0360-C□ LHS0400-C□□-□ LHW0480-C□□-□ LC0552-C□□-□ LHA0480-C□□-□ LHC0480-C□□-□ LHE0400-C□ LHS0480-C□□-□ LHW0550-C□□-□ LC0652-C□□-□ LHA0550-C□□-□ LHC0550-C□□-□ LHE0480-C□ LHS0550-C□□-□ LHC0650-C□□-□ JZG010 LHE0550-C□ JZG020 DBA0400-C□ DBC0400-C□ LC0752-C□□-□ LHA0650-C□□-□ DBA0500-C□ DBC0500-C□ LC0902-C□□-□ LHA0750-C□□-□ LHS0750-C□□-□ LHA0900-C□□-□ LHS0900-C□□-□ LHA1050-C□□-□ LHS1050-C□□-□ JZG030 Model No. JZG010 LHS0650-C□□-□ LT/LG (Single Action) LKA (Double Action) LKC (Double Action) LKE (Double Action) LKW (Double Action) LM/LJ (Single Action) LL (Double Action) Swing Clamp Link Clamp Link Clamp High-Power Link Clamp Link Clamp Link Clamp LHW0650-C□□-□ LLR (Double Action) Linear Cylinder Linear Cylinder LT0360-C□ LKA0360-C□□-□ LKC0400-C□-□ LKE0300-C□ LKW0400-C□□-□ LM0360-C □ LL0360-C□□-□ LLR0360-C□□-□-□ LT0400-C□ LKA0400-C□□-□ LKC0480-C□-□ LKE0360-C□ LKW0480-C□□-□ LM0400-C□ LL0400-C□□-□ LLR0400-C□□-□-□ LT0480-C□ LKA0480-C□□-□ LKC0550-C□-□ LKE0400-C□ LKW0550-C□□-□ LM0480-C□ LL0480-C□□-□ LLR0480-C□□-□-□ LT0550-C□ LKA0550-C□□-□ LM0550-C□ LL0550-C□□-□ LLR0550-C□□-□-□ LLR0650-C□□-□-□ LKE0480-C□ LKE0550-C□ JZG020 JZG030 Model No. JZG010 JZG020 737 LT0650-C□ LKA0650-C□□-□ LM0650-C□ LL0650-C□□-□ LT0750-C□ LKA0750-C□□-□ LKC0650-C□-□ LKW0650-C□□-□ LM0750-C□ LL0750-C□□-□ LLR0750-C□□-□-□ LG0900-C□ LKA0900-C□□-□ LJ0902-C□ LL0900-C□□-□ LLR0900-C□□-□-□ LG1050-C□ LKA1050-C□□-□ LJ1052-C□ LL1050-C□□-□ LLR1050-C□□-□-□ LLW (Double Action) TLA-2 (Double Action) TLB-2 (Double Action) TLA-1 (Single Action) TMA-2 (Double Action) TMA-1 (Single Action) Lift Cylinder Swing Clamp Swing Clamp Swing Clamp Link Clamp Link Clamp LLW0360-C□□-□ TLA0401-2C□-□ TLB0401-2C□-□ TLA0402-1C□ TMA0250-2C□ TMA0250-1C□ LLW0400-C□□-□ TLA0601-2C□-□ TLB0601-2C□-□ TLA0602-1C□ TMA0400-2C□ TMA0400-1C□ LLW0480-C□□-□ TLA0801-2C□-□ TLB0801-2C□-□ TLA0802-1C□ TMA0600-2C□ TMA0600-1C□ TLA1001-2C□-□ TLB1001-2C□-□ TLA1002-1C□ TMA1000-2C□ TMA1000-1C□ TLA1601-2C□-□ TLB1601-2C□-□ TLA1602-1C□ TLA2001-2C□-□ TLB2001-2C□-□ TLA2002-1C□ TMA1600-2C□ TMA1600-1C□ TLA2501-2C□-□ TLB2501-2C□-□ TLA2502-1C□ TMA2500-2C□ TMA2500-1C□ TLA4001-2C□-□ TLB4001-2C□-□ TLA4002-1C□ TMA3200-2C□ TMA3200-1C□ Control Valve Digest P.727 Model No. Indication Specifications Applicable Products External Dimensions High-Power Series External Dimensions Pneumatic Series Hydraulic Series Exclusive Packing (Included) (mm) φA G Thread Model No. Hexagon Socket D JZG010 JZG020 JZG030 A 14 18 22 B 3.5 4.5 4.5 C 8 9 10 D 5 6 8 G G1/8A G1/4A G3/8A Valve / Coupler Hydraulic Unit Manual Operation Accessories Cautions / Others Hole Clamp B C SFA SFC Swing Clamp LHA LHC LHS LHW LT /LG T LA - 2 T LB- 2 T LA - 1 Link Clamp LK A LK C LK W LM/LJ T MA - 2 T MA - 1 Work Support LD LC T NC TC Air Sensing Lift Cylinder LLW Compact Cylinder LL LLR LLU DP DR DS DT Block Cylinder DBA DBC Control Valve BZL BZT BZ X /JZ G Pallet Clamp VS VT Expansion Locating Pin VL VM VJ VK Pull Stud Clamp FP FQ Customized Spring Cylinder DW A /DW B 738 Manifold Block Mode l Mode l Mode l Mode l Mode l Mode l Mode l Mode l WH Z- M D L ZY -M D L Z-MS L Z-MP T MZ-1 M B T MZ-2 M B DZ-M G□ DZ-M S □ Manifold Block The mounting height of clamp is adjustable with the manifold block. Clamp Workpiece Manifold Block Manifold Block Fixture Base 1023 Manifold Block Applicable Model/Application Examples Manifold Block Model No. Indication/External Dimensions High-Power Series Applicable Model Pneumatic Series Manifold Block Model No. Corresponding Item Model No. Hydraulic Series Mod e l Mod e l Mod e l W H Z -MD LZ Y-MD LZ - MS Mode l WCA M ode l WH A Mode l WCE M ode l WH E Mode l LKA M ode l LKE M ode l LH C M ode l LH S Mode l LKC M ode l LH A M ode l LH E M ode l LL Mode l LM M ode l LT Mode l LJ M ode l LG Valve / Coupler Hydraulic Unit Manual Operation Accessories Cautions / Others Screw Locator VXF Manual Expansion Locating Pin VX Mod e l LZ - M P Mode l LC M ode l TC Manifold Block WHZ - MD L Z Y - MD Mod e l TM Z -1MB Mode l L Z - MS TMA-1 L Z - MP T MZ - 1 MB T MZ - 2 MB Mod e l TM Z -2MB Mode l DZ - M TMA-2 Manifold Block / Nut DZ- R Mod e l D Z -MG□/MS□ Mode l DZ- C DP DZ- P DZ- B LZ- S LZ- SQ Application Examples T NZ- S T NZ- SQ Work Support (LC) Application Example Pressure Switch Manifold Block (LZ□-MP×three pieces) JB This drawing shows ▼surface is machined by customer one out of three pieces Pressure Gauge Manifold Block (LZ□-MP× one piece) JG A /JG B Manifold JX LC Standard Mounting Coupler Switch PS G-Thread Fitting Fixture Base Push Cylinder (DP) Application Example DP-A□ DZ-MG□ Fixture Base 1024 WH Z -MD /LZ Y-MD /LZ -MS/LZ -M P model Manifold Block for WCA/WCE/WHA/WHE C A ±0.1 4-φR K 6.3S Manifold Block Design No. (Revision Number) Ny C0.6 C0.6 H Nx B K Size (Refer to following table) J WHZ 048 0 - M D φD + 0.3 0 Model No. Indication 2-O-ring Z Surface Ny (Included) (mm) Model No. WHZ0600-MD Corresponding Item Model Number WCE0601 WCA0321 WCE1001 WCA0401 WCE1601 WCA0501 WCE2501 WCA0631 WCE4001 WHE0600 WHA0320 WHE1000 WHA0400 WHE1600 WHA0500 WHE2500 WHA0630 WHE4000 WHZ0400-MD WHZ0500-MD WHZ0630-MD A 23 25 27 31 35 B 54 60 67 77 88.5 C 45 50 58 68 81 D 40 46 54 64 77 H 31.5 35 38 43 48 J 22.5 25 29 34 40.5 65 K 34 39 45 53 Nx 26 28 31 36 41 Ny 9 10 13 15 20 R 5.5 5.5 5.5 6.5 6.5 O-ring 1BP5 1BP7 1BP7 1BP7 1BP7 0.1 0.1 0.1 0.2 0.2 Mass Notes WHZ0320-MD kg 1. Material:A2017BE-T4 2. Mounting bolts are not provided. Prepare mounting bolts according to the mounting height using the A dimensions as a reference. 3. If thickness other than A is required, perform additional machining on surface Z. Please refer to the drawing. Manifold Block for LKA/LKC/LKE/LHA/ LHC/LHE/LHS/LL B C ±0.1 6.3S 4-φK J Model No. Indication φD + 0.3 0 Design No. (Revision Number) A J C0.6 C0.6 G E Size (Refer to following table) F LZY 048 0 - M D 2-O-ring L Surface H (Included) (mm) LZY0360-MD Model No. LZY0400-MD LZY0480-MD LZY0550-MD LZY0650-MD LZY0750-MD LZY0900-MD LZY1050-MD LKA0360 / LKE0360 LKA0400 / LKC0400 LKA0480 / LKC0480 LKA0550 / LKC0550 LKA0650 / LKC0650 LKA0750 LKA0900 LKA1050 Corresponding Item LHA0360 / LHC0360 LKE0400 / LHA0400 LKE0480 / LHA0480 LKE0550 / LHA0550 LHA0650 / LHC0650 Model Number LHE0360 / LHS0360 LHC0400 / LHE0400 LHC0480 / LHE0480 LHC0550 / LHE0550 LHS0650 LHA0750 LHA0900 LHA1050 LHS0750 LHS0900 LHS1050 LL0360 LHS0400 / LL0400 LHS0480 / LL0480 LHS0550 / LL0550 LL0650 LL0750 LL0900 LL1050 A 49 54 61 69 81 92 107 122 B 40 45 51 60 70 80 95 110 C 20 20 27 30 32 37 45 50 D 36 40 48 55 65 75 90 105 E 29 31.5 35.5 39 46 52 59.5 67 F 20 22.5 25.5 30 35 40 47.5 55 G 23.5 26 30 33.5 39.5 45 52.5 60 H 16 18 22 24 30 32 37 45 J 31.4 34 40 47 55 63 75 88 K 4.5 5.5 5.5 6.8 6.8 9 11 14 O-ring 1BP5 1BP5 1BP5 1BP5 1BP7 1BP7 1BP7 1BP7 0.2 0.2 0.3 0.4 0.5 0.8 1.2 1.7 Mass Notes kg 1. Material:S45C 2. Mounting bolts are not provided. Prepare mounting bolts according to the mounting height using the C dimensions as a reference. 3. If thickness other than C is required, perform additional machining on surface L. Please refer to the drawing. 1025 Manifold Block Model No. Indication/External Dimensions Manifold Block for LM/LJ/LT/LG B 4-φJ H High-Power Series C±0.1 6.3S Manifold Block Applicable Model/Application Examples Pneumatic Series Model No. Indication LZ 048 0 - M S F A H Design No. (Revision Number) φD +0.3 0 Size (Refer to following table) Hydraulic Series Valve / Coupler Hydraulic Unit L E C0.6 C0.6 Cautions / Others O-ring (Included) P Surface M Manual Operation Accessories (mm) Model No. LZ0360-MS Corresponding Item Model Number LT0360 LT0400 LT0480 LT0550 LM0360 LM0400 LM0480 LM0550 A 51.5 56.5 62 70 LZ0480-MS LZ0550-MS LZ0650-MS LZ0750-MS LZ0900-MS LZ1050-MS LT0650 LT0750 LG0900 LG1050 LM0650 LM0750 LJ0902 LJ1052 82 93 107 122 B 40 45 51 60 70 80 95 110 C 20 20 27 30 32 37 45 50 D 36 40 48 55 65 75 90 105 E 31.5 34 36.5 40 47 53 59.5 67 F 20 22.5 25.5 30 35 40 47.5 55 H 31.4 34 40 47 55 63 75 88 J 4.5 5.5 5.5 6.8 6.8 9 11 14 L 23.5 26 30 33.5 39.5 45 52.5 60 M 5 5 0 0 0 0 0 0 1BP5 1BP5 1BP5 1BP5 1BP7 1BP7 1BP7 1BP7 0.2 0.2 0.3 0.4 0.5 0.8 1.2 1.7 O-ring Mass Notes LZ0400-MS kg Screw Locator VXF Manual Expansion Locating Pin VX Manifold Block WHZ - MD L Z Y - MD L Z - MS L Z - MP T MZ- 1 MB T MZ- 2 MB DZ- M Manifold Block / Nut DZ- R 1. Material:S45C DZ- C 2. Mounting bolts are not provided. Prepare mounting bolts according to the mounting height using the C dimensions as a reference. DZ- P 3. If thickness other than C is required, perform additional machining on surface L. Please refer to the drawing. DZ- B LZ- S Manifold Block for LC/TC LZ- SQ C K A±0.1 4-φR T NZ- S T NZ- SQ Model No. Indication LZ 0 48 0 - M P JB φD +0.3 0 J Nx B K Design No. (Revision Number) C0.6 H Yx Size (Refer to following table) Pressure Switch C0.6 Pressure Gauge JG A /JG B Manifold Yy Ny P Surface (mm) Model No. LZ0400-MP LZ0480-MP LZ0550-MP LZ0650-MP LZ0750-MP LZ0900-MP Corresponding Item Model Number LC0402 LC0482 LC0552 LC0652 LC0752 LC0902 TC0402 TC0482 TC0552 TC0652 TC0752 A 20 27 30 32 37 45 107 B 56.5 62 70 82 93 45 51 60 70 80 95 D 40 48 55 65 75 90 H 34 36.5 40 47 53 59.5 J 22.5 25.5 30 35 40 47.5 K 34 40 47 55 63 75 Nx 26 30 33.5 39.5 45 52.5 Ny 5 0 0 0 0 0 R 5.5 5.5 6.8 6.8 9 11 50 Yx 25 28 31 37 42.5 Yy 8 11 13 14 15 15 O-ring 1BP5 1BP5 1BP5 1BP7 1BP7 1BP7 0.2 0.3 0.4 0.5 0.8 1.2 kg JX Coupler Switch PS G-Thread Fitting C Mass Notes 2-O-ring (Included) 1. Material:S45C 2. Mounting bolts are not provided. Prepare mounting bolts according to the mounting height using the A dimensions as a reference. 3. If thickness other than A is required, perform additional machining on surface P. Please refer to the drawing. 1026 Company Profile Sales Offices Sales Offices across the World FAX. +81-78-991-8787 Japan TEL. +81-78-991-5162 Overseas Sales KOSMEK LTD. 1-5, 2-chome, Murotani, Nishi-ku, Kobe-city, Hyogo, Japan 651-2241 USA TEL. +1-630-241-3465 KOSMEK(USA)LTD. 1441 Branding Avenue, Suite 110, Downers Grove, IL 60515 USA China TEL.+86-21-54253000 KOSMEK(CHINA)LTD. 考世美(上海)貿易有限公司 〒651-2241 兵庫県神戸市西区室谷2丁目1番5号 FAX. +1-630-241-3834 FAX.+86-21-54253709 21/F, Orient International Technology Building, No.58, Xiangchen Rd, Pudong Shanghai 200122., P.R.China 中国上海市浦东新区向城路58号东方国际科技大厦21F室 200122 FAX. +66-2-715-3453 Thailand TEL. +66-2-715-3450 Thailand Representative Office 67 Soi 58, RAMA 9 Rd., Suanluang, Suanluang, Bangkok 10250, Thailand Taiwan TEL. +886-2-82261860 Full Life Trading Co., Ltd. 16F-4, No.2, Jian Ba Rd., Zhonghe District, New Taipei City Taiwan 23511 (Taiwan Exclusive Distributor) FAX. +886-2-82261890 盈生貿易有限公司 台湾新北市中和區建八路2號 16F- 4(遠東世紀廣場) Philippines (Philippines Exclusive Distributor) TEL.+63-2-310-7286 G.E.T. Inc, Phil. Victoria Wave Special Economic Zone Mt. Apo Building, Brgy. 186, North Caloocan City, Metro Manila, Philippines 1427 Europe (Europe Exclusive Distributor) TEL. +43-463-287587-10 FAX. +43-463-287587-20 KOS-MECH GmbH Schleppeplatz 2 9020 Klagenfurt Austria Indonesia TEL. +62-21-5818632 (Indonesia Exclusive Distributor) FAX. +63-2-310-7286 FAX. +62-21-5814857 P.T PANDU HYDRO PNEUMATICS Ruko Green Garden Blok Z-Ⅱ No.51 Rt.005 Rw.008 Kedoya Utara-Kebon Jeruk Jakarta Barat 11520 Indonesia Sales Offices in Japan Head Office Osaka Sales Office Overseas Sales Tokyo Sales Office Nagoya Sales Office Fukuoka Sales Office 1061 TEL.078-991-5115 〒651-2241 兵庫県神戸市西区室谷2丁目1番5号 TEL.048-652-8839 〒331-0815 FAX.0566-74-8808 愛知県安城市美園町2丁目10番地1 TEL.092-433-0424 〒812-0006 FAX.048-652-8828 埼玉県さいたま市北区大成町4丁目81番地 TEL.0566-74-8778 〒446-0076 FAX.078-991-8787 FAX.092-433-0426 福岡県福岡市博多区上牟田1丁目8-10-101 Global Network Overseas Affiliates and Sales Offices Distributors Europe U.S.A. Asia Mexico Brazil Australia Asia Detailed Map Korea Japan China Taiwan India Thailand Philippines Malaysia Singapore Indonesia ● FOR FURTHER INFORMATION ON UNLISTED SPECIFICATIONS AND SIZES, PLEASE CALL US. ● SPECIFICATIONS IN THIS CATALOG ARE SUBJECT TO CHANGE WITHOUT NOTICE. JQA-QMA10823 KOSMEK HEAD OFFICE