CABLE REELS - Schmachtl CZ

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INDUSTRIAL SPRING DRIVEN
CABLE REELS
automatic industrial cable reels
®
designs and
manufactures high-performance electrification systems for mobile equipment
used in heavy industries such as iron
and steel, food processing, cement
manufacturing, pulp / paper mills, ports
and terminals, tunnelling, and mining.
Manufacturing Plant - Belley, France
Table of Contents
General Information
Application Areas,
Applicable Rules ....................................................
Types of Applications .............................................
Modular Assembly ..................................................
Model Number Code,
Cable Length,
Winding Direction - Roller Guide Arm Position,
Use of Roller Guide, Spring Diagram......................
Spring Motor Arrangements,
Spring Motor Characteristics ..................................
Reels EXEL 1
Reels EXEL 2
Reels EXEL 3
Reels EXEL 4
Reels EXEL 5
Reels EXEL 6
......................................................
......................................................
......................................................
......................................................
......................................................
......................................................
4
5
6
8
9
10
12
14
16
18
20
Accessories
Cable Grips, Spring Shock Absorbers,
Roller Guides, Roller Boxes ................................. 22
Other Spring Reels ............................................ 23
2
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The EXEL range of specialized cable
reels provides the optimal solution for
transferring power and control to mobile
industrial machinery. It offers a high
level of performance with maximum
safety.
RELIABLE
The rugged, all-steel construction, effective corrosion protection, sealed for life, lubricated for
life bearings, and high-performance springs
made from textured steel, provide exceptionally long life.
SPECIFIC DESIGNS
Our modular design, wide variety of options and
accessories, and selection of specific cables,
enable us to build cable reels which meet the
exact specifications of each application.
Many Alternatives Available !
REACTIVE
The reels are selected using in-house software
and assembled from stocked components to
guarantee you rapid delivery.
Fast Delivery !
SIMPLE
Easy-to-access slip rings and connections, and
brackets designed for easy installation reduce
the mounting and maintenance time.
Quick Installation, Low Maintenance !
SAFE
IP55 protected, rolled edges on the spool, safe
springs (the first wrap is riveted), spring-motor
contained within the drum - all these characteristics mean that these reels meet your requirements for safety during use and also during
maintenance.
Marking !
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spring retraction system
100,000 Spring Movement - Guaranteed !
3
general information
Application Areas
■ Power and control of mobile industrial machinery, such as overhead
bridge cranes, gantries, mobile tables, aerial ladders and lifts, elevators, elevated work platforms, electromagnets, etc.
■ Speed up to 80 m/min (cable retrieve application).
■ Acceleration up to 0.3 m/s².
■ The reels accept power and control cables with conductor crosssections from 0.75 to 50 mm²
■ Installations are possible with the
reel winding and unwinding the cable vertically, or to a fixed point
horizontally (with cable either supported or unsupported) or vertically.
■ Primarily linear runs.
■ Indoor or outdoor use with temperature ranging from -15°C to
+40°C.
■ Applications where the reels must
conform to industry standards, or
made by an ISO 9001:2000 registered company.
■ Along with the reels presented in
this catalogue, we can also provide
the following:
• Automatic hose reels for compressed air, liquids, and gases;
• Automatic reels adapted to particular special environments
such as nuclear, chemical, etc.
Applicable Standards
EXEL reels are built in accordance with low voltage directive 73/23/CEE (19-02-1973)
and machinery directive 98/37/CE (22-06-1998).
EXEL reels are usually intended to be integrated into the design of a machine. A declaration of the incorporation of the CE mark is supplied with the operation manual.
If the reel is equipped with a pre-wired cable and ratchet system, CE certificate can be
supplied upon request at time of order.
4
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Types of Applications
RETRIEVE
STRETCH
Reel mounted stationary.
Unsupported cable.
Only for short span runs.
Cable sag ‘f max’ must be less than
10% of the travel length ‘Ce’.
■ Extra length of cable is required to
compensate for cable sag ‘f
max‘ (approximately 10% of ‘Ce’).
■
■
■
■
•
•
•
•
VERTICAL RETRIEVE
■ Reel mounted stationary at the bot-
LIFT
■ Reel mounted stationary at the top.
tom.
SUPPORTED STRETCH
■ Reel mounted on the machine.
■ Cable supported with rollers.
■ Extra length of cable is required to
compensate for cable sag ‘f
max‘ (approximately 10% of ‘Ce’).
P : position that cable lays on the ground
H : height of the centerline of the reel above P
C : active travel length of the mobile machine
Ce : travel length to consider to calculate the reel
•
•
•
•
STRETCH
Reel mounted on the machine.
Unsupported cable.
Only for short span runs.
Cable sag ‘f max’ must be less than
10% of the travel length ‘Ce’.
■ Extra length of cable is required to
compensate for cable sag ‘f
max‘ (approximately 10% of ‘Ce’).
■
■
■
■
f max : maximum allowable sag of cable
e0 : distance to the first support
e : distance between supports
S : length of permanently paid out cable
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general information
■ Cable laying on the ground.
■ Reel installed on the mobile machine.
5
general information
• Drum diameters ranging from 180 to 480 mm.
• Steel sheet construction protected by zinc electroplating
and coated with a corrosion resistant finishing varnish.
• Rolled edges of the flanges optimizing cable arrangement
and providing safety to users.
• Sealed for life, lubricated for life ball bearings.
• Assembled with zinc plated screws and lock washers.
Drum
Spring Motor
• Series or parallel mounting arrangement within the drum.
• Made of high-performance textured steel to assure long
service life: 50,000 cycles (100,000 spring movements) .
• Coil springs lubricated with a corrosion resistant
grease.
• Safe during replacement as the first wrap is
riveted.
Mounting Flange
• Designed for easy and quick installation.
• Designed to accommodate optional brackets and accessories
• Made from cast iron or cast aluminum alloy coated with
black epoxy paint
Accessories and Options
•
•
•
•
•
Fixed brackets, cable guide arms and swivel brackets.
Spring shock absorbers and cable grips.
Roller guides and roller boxes.
Cable entries and anchor drums.
Ratchet to convert an automatic reel to an extension reel (mainly for use to tidy
cables in the workshop).
• Nickel-plate brass and plastic cable glands.
• Two or four contact end limit switches.
• Self-regulated heating strip, 50W-230V single phase, within the slip ring housing.
Required in humid conditions or where ambient temperatures vary widely.
6
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modular a
The industrial spring drive
are assembled from the
en reels of the EXEL range
e following components
•
•
•
•
•
•
Fixed cable tail fitted in the factory.
Power slip ring assemblies (>20 A) with more than 6 active rings (phase) + earth.
Stainless steel screws.
5-year guaranteed special paint for sea coast applications.
Protection degree IP66 for mechanical and electrical parts, or just the electrical part.
Construction suited to low temperature applications down to – 40°C.
Slip Ring Assembly
• Designed to transfer power and control signals from the fixed part to
the rotating part of the cable reel.
• Easy access to the slip ring terminals.
• Max. Voltage: 500 V AC/DC.
• AC cycles: 50, 60, or 400 Hz.
• Steel housing equipped with a breather to prevent condensation.
• Brass cable glands IP66 to ensure dust and moisture tightness
of the housing.
• Construction and ring sizes designed to transfer currents from 50mA
up to 180A at an ambient temperature of 30°C.
Slip ring
types
Brush
Amperage
@ +30°C No. per ring
Material
Ring
Number *
Material
C8
20A
2
Copper graphite
2 to 11 + T
Brass
C080
20A
2 or 4
Carbon silver
2 to 41 + T
Brass
P050
40A
2
Copper graphite
2 to 4 + T
Brass
P080
70A
2
Copper graphite
2 to 6 + T
Bronze
P120
120A
2
Copper graphite
2 to 6 + T
Bronze
P180
180A
2
Copper graphite
2 to 6 + T
Bronze
* : number of insulated rings, plus one uninsulated ring ‘T’ for earth.
Cables
CONDUCTIX ® supplies a wide range of special cables designed to be used on reeling drums:
• Small outside diameter.
• Small bending radii.
• High resistance to mechanical stress from reeling applications (traction, deflection,
twisting).
• Class 5 core assembly.
• Polypropylene or reticulate elastomer inner sheath .
• Polyurethane outer sheath.
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general information
assembly
Available upon Request (consult factory)
7
Use of Roller Guide
Drum type
When a roller guide (pulley / sheave) is used, it is necessary to increase spring motor torque and to maintain dimensions ‘E’ and ‘G’
as noted in the table below.
Number of springs
Spring arrangement: series / parallel / SP (mixed)
Slip ring: number of active rings
WRONG
Slip ring: earth (ground) ring
RIGHT
Slip ring: type
Dis
tan
ce
E
Cable: number of conductors
Cable: size of conductors (mm²)
Cable: working cable length
G
general information
Model Number Code
3-5°
Cable: type
3-5°
Options
Pre-tension
turns
EXEL 2 2 P 3
Reel Drum
G (mm)
T P050 04 06 11 GPM + SE NA =
260
200
180
150
130
115
105
Cable Length
• Installed length of cable = working length + ∆L
• ∆L = one safety wrap on the drum + length needed to connect to slip
Roller
Guide
E (mm)
angle 3°
2 500
1 900
1 700
1 450
1 250
1 100
1 000
angle 5°
1 500
1 150
1 050
850
750
650
600
ring
Drum type EXEL 1 EXEL 2 EXEL 3 EXEL 4 EXEL 5 EXEL 6
∆L (m)
2
2
3
4
4
5
Spring Diagram
Winding Direction 1 (Standard): clockwise direction as viewed from the
mounting flange side of the reel.
Winding Direction 2 (By request): opposite direction to 1.
full drum
Winding Direction Roller Guide Arm Positions
With coil springs, the tensile pull on the cable varies depending on
the length of unwound cable and whether the reel is in the winding or
unwinding mode.
When calculating tensile pull, it is necessary to consider the diameter
and number of cable wraps. According to these parameters, the
amount of tensile pull exerted by the spring motor will vary.
Pos. 1.1
empty drum
Unless otherwise indicated on the order:
• EXEL reels are built as per Winding Direction 1.
• Optional roller guide arm (SE/BR) is located at Pos.1.1.
Pos. 3.2
NA
Pos. 4.2
Pos. 2.1
Reels not equipped with roller guide arm are delivered without any pretension set-up turns. Before operation, the spring motor must be pretensioned with the appropriate number of pre-tension set-up turns
‘NA’ (see page 9), as indicated on the drum flange label.
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•
•
•
•
•
•
•
TU
NA: number of pre-tension set-up turns
TU: number of useable turns
NR: number of reserve turns
DCD: tensile pull at start of payout (unwinding mode)
FCD: tensile pull at end of payout (unwinding mode)
FCE: tensile pull at start of retraction (winding mode)
DCE: tensile pull at end of retraction (winding mode)
NR
Spring Motor Arrangements
In comparison with a single-spring motor:
• A motor with two identical springs in series allows twice the number
of useable turns.
• A motor with two identical springs in parallel generates twice the
tensile pull.
SERIES
PARALLEL
Drum type
EXEL 1/1B/1BE -1S
EXEL 1/1B - 2S
EXEL 1/1B - 2P
EXEL 1/1B - 1SL
EXEL 2/2B - 1S
EXEL 2/2B - 2S
EXEL 2/2B - 1SR
EXEL 2/2B - 2SR
EXEL 2/2B - 2P
EXEL 2/2B - 2PR
EXEL 3/3B - 1S
EXEL 3/3B/3L - 2S
EXEL 3L - 3S
EXEL 3/3B - 1SR
EXEL 3/3B/3L - 2SR
EXEL 3L - 3SR
EXEL 3/3B/3L - 2P
EXEL 3/3B/3L - 2PR
EXEL 3L - 3P
EXEL 3L - 3PR
EXEL 4 - 1S
EXEL 4/4L - 2S
EXEL 4L - 3S
EXEL 4 - 1SR
EXEL 4/4L - 2SR
EXEL 4L - 3SR
EXEL 4/4L- 2P
EXEL 4L - 3P
EXEL 4/4L - 2PR
EXEL 4L - 3PR
EXEL 5 - 1S
EXEL 5/5L - 2S
EXEL 5/5L - 3S
EXEL 5L - 4S
EXEL 5/5L - 2P
EXEL 5/5L - 3P
EXEL 5L - 4P
EXEL 5L - 4SP
EXEL 6 - 1S
EXEL 6 - 2S
EXEL 6 - 3S
EXEL 6 - 4S
EXEL 6 - 2P
EXEL 6 - 3P
EXEL 6 - 4P
EXEL 6 - 4SP
No. of
springs
Arrangement
NA
mini
# useable
turns
Tensile pull
min (kg)
Tensile pull
max (kg)
Spring
part number
1
2
2
1
1
2
1
2
2
2
1
2
3
1
2
3
2
2
3
3
1
2
3
1
2
3
2
3
2
3
1
2
3
4
2
3
4
4
1
2
3
4
2
3
4
4
SERIES
SERIES
PARALLEL
SERIES
SERIES
SERIES
SERIES
SERIES
PARALLEL
PARALLEL
SERIES
SERIES
SERIES
SERIES
SERIES
SERIES
PARALLEL
PARALLEL
PARALLEL
PARALLEL
SERIES
SERIES
SERIES
SERIES
SERIES
SERIES
PARALLEL
PARALLEL
PARALLEL
PARALLEL
SERIES
SERIES
SERIES
SERIES
PARALLEL
PARALLEL
PARALLEL
SERIES/PARALLEL
SERIES
SERIES
SERIES
SERIES
PARALLEL
PARALLEL
PARALLEL
SERIES/PARALLEL
2
4
2
2
2
4
2
4
2
2
2
4
6
2
4
6
2
2
2
2
2
4
6
2
4
6
2
2
2
2
2
4
6
8
2
2
2
4
2
4
6
8
2
2
2
4
14
29
14
22
20
42
14
31
20
14
23
46
70
17
34
52
23
17
23
17
22
44
66
18
36
54
22
22
18
18
21
42
63
84
21
21
21
42
21
42
64
86
21
21
21
44
2.50
2.00
4.50
2.00
1.50
1.75
1.75
1.75
3.00
3.00
3.00
1.00
0.75
3.00
3.00
3.00
3.00
6.00
4.50
8.00
3.50
3.50
3.50
4.00
4.00
4.00
7.00
8.00
8.00
12.00
4.00
4.00
3.50
4.00
9.00
14.00
17.00
8.00
4.00
4.00
4.00
4.00
8.00
13.00
17.00
8.00
6.00
6.00
11.50
5.00
4.25
4.25
6.00
6.00
8.50
12.00
6.20
6.20
6.20
10.75
10.75
10.75
12.00
21.50
18.00
32.25
12.00
12.00
12.00
17.30
17.30
17.30
24.00
36.00
34.60
51.90
17.00
17.00
17.00
17.00
34.00
51.00
68.00
34.00
17.00
17.00
17.00
17.00
34.00
51.00
69.00
34.00
4 3 R45015
4 3 R45015
4 3 R45015
4 3 R45028
4 3 R45017
4 3 R45017
4 3 R45025
4 3 R45025
4 3 R45017
4 3 R45025
4 3 R45018
4 3 R45018
4 3 R45018
4 3 R45026
4 3 R45026
4 3 R45026
4 3 R45018
4 3 R45026
4 3 R45018
4 3 R45026
4 3 R45019
4 3 R45019
4 3 R45019
4 3 R45084
4 3 R45084
4 3 R45084
4 3 R45019
4 3 R45019
4 3 R45084
4 3 R45084
4 3 R45020
4 3 R45020
4 3 R45020
4 3 R45020
4 3 R45020
4 3 R45020
4 3 R45020
4 3 R45020
4 3 R45021
4 3 R45021
4 3 R45021
4 3 R45021
4 3 R45021
4 3 R45021
4 3 R45021
4 3 R45021
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general information
Spring Motor Characteristics
9
reels exel 1
Direction of drum rotation
when winding in cable
Reel viewed from A
2 upon request
(counter-clockwise)
standard 1
(clockwise)
A
3×Ø7 on Ø60
• Dim S : clearance required for housing removal (= length of slip ring housing)
Dimensions according to the drum type
Drum type
EXEL 1
EXEL 1 B
EXEL 1 BE
Ø D (mm)
340
280
280
L (mm)
Fixed cable Cf
maximum diameter (mm)
Trailing cable Ct
maximum diameter (mm)
Weight (kg)
105
105
66
16 max
16.5 max
6.5 up to 8.5 approx. (cable excluded)
Housing dimensions according to the slip ring type
Slip ring type
Number of rings *
C8
2T...
3T...
Max. amperage (A)
6T...
11T...
20
A (mm)
234
220
220
B (mm)
82 **
144
219
S (mm)
71 **
125
200
Slip ring type
P050
Number of rings *
2T...
3T...
Max. amperage (A)
40
A (mm)
220
B (mm)
144
S (mm)
125
* : number of insulated rings, plus one uninsulated ring ‘T’ for earth.
10
4T...
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4T...
** EXEL 1 with
plastic housing
4×Ø13
Bracket SE
3 approx.
Bracket and roller guide arm
SE/BR
4×Ø13
5 approx.
α
3×Ø13
Weight SE/BR (kg)
options exel 1
Weight SE (kg)
Swivel bracket SP
B ≤ 144
α = 90°
B = 219
α = 37°
Weight SP (kg)
8.5 approx.
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11
reels exel 2
Direction of drum rotation
when winding in cable
Reel viewed from A
2 upon request
(counter-clockwise)
standard 1
(clockwise)
A
3×Ø9 on Ø90
Useable width
• Dim S : clearance required for housing removal (= length of slip ring housing)
Dimensions according to the drum type
Drum type
EXEL 2
EXEL 2 B
Ø D (mm)
Fixed cable Cf
maximum diameter (mm)
Trailing cable Ct
maximum diameter (mm)
Weight (kg)
390
360
20 max.
23 max.
8.5 up to 12 approx. (cable excluded)
Housing dimensions according to the slip ring type
Slip ring type
Number of rings *
C8
2T...
3T...
6T...
11T...
18T...
19T...
Max. amperage (A)
20
20
A (mm)
220
300
B (mm)
150
200
325
S (mm)
125
175
300
Slip ring type
Number of rings *
P050
2T...
3T...
23T...
P080
4T...
3T...
Max. amperage (A)
40
70
A (mm)
220
300
B (mm)
225
250
S (mm)
200
225
* : number of insulated rings, plus one uninsulated ring ‘T’ for earth.
12
C080
4T...
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4×Ø13
Bracket SE
3.5 approx.
Bracket and roller guide arm
SE/BR
4×Ø13
6 approx.
α
3×Ø13
Weight SE/BR (kg)
options exel 2
Weight SE (kg)
Swivel bracket SP
B ≤ 200
α = 90°
B = 250
α = 38°
B = 325
α = 26°
10 approx.
Weight SP (kg)
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13
reels exel 3
Direction of drum rotation
when winding in cable
Reel viewed from A
2
1
A
1
standard (clockwise)
2
upon request (counter-clockwise)
• Dim S : clearance required for
housing removal (= length of slip
ring housing)
• Dim G : useable width of the drum
3×Ø9 on Ø90
EXEL 3L: 4×Ø9 on Ø90
Dimensions according to the drum type
Drum type
EXEL 3
EXEL 3 B
EXEL 3 L ’
Ø D (mm)
470
440
470
E (mm)
85
85
79
F (mm)
55
55
49
G (mm)
130
130
180
L (mm)
Fixed cable Cf
maximum diameter (mm)
Trailing cable Ct
maximum diameter (mm)
Weight (kg)
116
116
166
30 max.
28 max.
13 up to 25 approx. (cable excluded)
’: Optional brackets SE/BR, SP, and optional ratchet K available for EXEL 3 and EXEL 3B drum types only. Optional reinforced bracket SER
available for EXEL 3 L drum type only.
Housing dimensions according to the slip ring type
Slip ring type
Number of rings *
C8
2T...
3T...
4T...
Max. amperage (A)
11T...
20
B (mm)
150
200
S (mm)
125
175
Slip ring type
Number of rings *
C080
18T...
19T...
23T...
Max. amperage (A)
26T...
27T...
20
B (mm)
325
400
S (mm)
300
375
Slip ring type
Number of rings *
P050
2T...
3T...
Slip ring assembly 4TP050
P080
4T...
3T...
P120
4T...
3T...
Max. amperage (A)
40
70
120
B (mm)
200
200
250
S (mm)
175
225
225
* : number of insulated rings, plus one uninsulated ring ‘T’ for earth.
14
6T...
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H* = 4 × Ø13mm
Bracket SE
EXEL3 and EXEL 3B only
Weight SE (kg)
Reinforced bracket SER
EXEL 3L only
5.5 approx.
Weight SER (kg)
6 approx.
Bracket and roller guide arm
SE/BR
8.5 approx.
options exel 3
4×Ø13
Swivel bracket SP
B ≤ 200
α = 90°
B = 250
α = 55°
B = 325
α = 34°
B = 400
α = 27°
13 approx.
Weight SP (kg)
α
3×Ø13
Weight SE/BR (kg)
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15
reels exel 4
Direction of drum rotation
when winding in cable
Reel viewed from A
2 upon request
(counter-clockwise)
standard 1
(clockwise)
A
• Dim S : clearance required for
housing removal (= length of slip
ring housing)
• Dim G : useable width of the drum
4×Ø11 on Ø120
Dimensions according to the drum type
Drum type
EXEL 4
EXEL 4 L
G (mm)
150
200
L (mm)
Fixed cable Cf
maximum diameter (mm)
Trailing cable Ct
maximum diameter (mm)
Weight (kg)
144
194
32 max.
32 max.
28 up to 52 approx. (cable excluded)
Housing dimensions according to the slip ring type
Slip ring type
Number of rings *
C8
2T...
3T...
4T...
Max. amperage (A)
6T...
B (mm)
244
294
S (mm)
125
175
Slip ring type
Number of rings *
Slip ring
assembly
38TC080
C080
18T...
19T...
23T...
26T...
Max. amperage (A)
27T...
29T...
36T...
38T...
41T...
20
B (mm)
419
494
544
S (mm)
300
375
425
Slip ring type
Number of rings *
P050
2T...
3T...
P080
4T...
3T...
P120
4T...
3T...
4T...
Max. amperage (A)
40
70
120
B (mm)
244
294
294
S (mm)
125
175
175
* : number of insulated rings, plus one uninsulated ring ‘T’ for earth.
16
11T...
20
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Bracket SE
4×Ø15
7 approx.
Bracket and roller guide arm
SE/BR
4×Ø15
10 approx.
Swivel bracket SP
B ≤ 294
α = 90°
B = 419
α = 51°
B = 494
α = 40°
B = 544
α = 36°
16 approx.
Weight SP (kg)
α
3×Ø15
Weight SE/BR (kg)
options exel 4
Weight SE (kg)
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17
reels exel 5
Direction of drum rotation
when winding in cable
Reel viewed from A
2 upon request
(counter-clockwise)
standard 1
(clockwise)
A
4×Ø11 on Ø120
• Dim S : clearance required for housing removal (= length of slip ring housing)
• Dim G : useable width of the drum
• * : reel EXEL 5 with slip rings type P180 : A = Ø400 mm / C = Ø442 mm / F = 158 mm
Dimensions according to the drum type
Drum type
EXEL 5
EXEL 5 L
G (mm)
200
265
L (mm)
Fixed cable Cf
maximum diameter (mm)
Trailing cable Ct
maximum diameter (mm)
Weight (kg)
194
259
32 max.
34 max.
35 up to 64 approx. (cable excluded)
Housing dimensions according to the slip ring type
Slip ring type
C8
Number of rings *
2T...
3T...
4T...
Max. amperage (A)
11T...
20
B (mm)
244
294
S (mm)
125
175
Slip ring type
Number of rings *
C080
18T...
19T...
23T...
26T...
27T...
Max. amperage (A)
29T...
36T...
38T...
41T...
20
B (mm)
419
494
544
S (mm)
300
375
425
Slip ring type
Number of rings *
P050
2T...
3T...
P080
4T...
3T...
P120
4T...
3T...
P180
4T...
3T...
4T...
Max. amperage (A)
40
70
120
180
B (mm)
244
294
294
391
S (mm)
125
175
175
225
* : number of insulated rings, plus one uninsulated ring ‘T’ for earth.
18
6T...
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Bracket SE
Bracket and roller guide arm
SE/BR
Weight SE/BR (kg)
4×Ø15
8 approx.
4×Ø15
12 approx.
options exel 5
Weight SE (kg)
EXEL 5.2P.19TC080+10C080ML reels used to supply
power and control signals to mobile hydraulic jacks in
a railway repair shop.
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19
reels exel 6
Direction of drum rotation
when winding in cable
Reel viewed from A
2 upon request
(counter-clockwise)
standard 1
(clockwise)
• Dim S : clearance required for
housing removal (= length of slip
ring housing)
• * : EXEL 6 with slip rings P180:
A = Ø400 mm
C = Ø442 mm
F = 158 mm
A
4×Ø13 on Ø160
Useable width
Dimensions according to the drum type
Drum
EXEL 6
Fixed cable Cf
maximum diameter (mm)
Trailing cable Ct
maximum diameter (mm)
Weight (kg)
42 max.
42 max.
55 up to 120 approx. (cable excluded)
Slip ring assembly 3TP180
Housing dimensions according to the slip ring type
Slip ring type
Number of rings *
C8
2T...
3T...
4T...
Max amperage (A)
6T...
11T...
20
B (mm)
244
294
S (mm)
125
175
Slip ring type
Number of rings *
C080
18T...
19T...
23T...
26T...
27T...
Max amperage (A)
36T...
38T...
41T...
B (mm)
419
494
544
S (mm)
300
375
425
Slip ring type
Number of rings *
P050
2T...
3T...
P080
4T...
3T...
P120
4T...
3T...
P180
4T...
3T...
4T...
Max amperage (A)
40
70
120
180
B (mm)
244
294
294
391
S (mm)
125
175
175
225
* : number of insulated rings, plus one uninsulated ring ‘T’ for earth.
20
29T...
20
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Bracket SE
Weight SE (kg)
10 approx.
4×Ø15
Bracket and roller guide arm
SE/BR
15 approx.
4×Ø15
options exel 6
Weight SE/BR (kg)
EXEL reels used to supply power and DMX signals to lighting battens.
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21
Roller Boxes
A
To fit EXEL 1 & EXEL 2 Reels
Cable O.D. up to Ø23mm
Single Eye Cable Grip SB - Light duty applications
SBLA 5
0400791
Ø8 to 13 mm
SB 8
0300777
SBLA 8
0400793
Ø13 to 18 mm
SB 13
0300783
SBLA 13
0400794
Ø18 to 25 mm
SB 18
0400784
SBLA 18
0400817
Ø25 to 38 mm
SB 25
0400785
SBLA 25
0400819
Ø38 to 50 mm
SB 38
0400786
SBLA 38
0400820
12
60
56
Double Eye Cable Grip DB - Lift applications, normal duty
lacquered
code
type
code
Ø8 to 15 mm
DB 8
0400747
DBLA 8
0400753
Ø15 to 25 mm
DB 15
0400748
DBLA 15
0400755
Ø25 to 45 mm
DB 25
0400749
DBLA 25
0400756
To fit EXEL 3 Reels
Cable O.D. up to Ø28mm
192
38
type
Spring Shock Absorbers
cadmium plated
stainless steel
code
code
20 kg
0300713
440077
40 kg
0300714
440104
80 kg
0400715
440105
150 kg
0400716
440106
type
245
215
94
110
standard
Cable O.D. ranges
C
0300774
150
code
40
B
SB 5
type
28
Ø5 to 8 mm
code
Ø19
type
lacquered
47
M10
standard
Cable O.D. ranges
6
accessories
Cable Grips & Spring Shock Absorbers
Ø9
Ø30
A
Semi Wide Type
Ø32
C
80
B
Roller Guides
Ø300/390 with bracket
Cable O.D.
code
Cable O.D.
code
Ø18 max
392P002
Ø18 max
392P003
185
110
118
83
110
80
75
A
Ø11
D
B
Ø300/390 with flange
8
220
3× Ø9
on Ø90
Ø300
Ø390
Ø300
Ø390
C
4× Ø13
50
70
22
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55 75
Cable O.D.
A
B
C
D
Ø10 to 30 mm
150
45
257
90
Ø10 to 30 mm
200
45
307
90
Ø31 to 50 mm
150
65
257
110
Ø31 to 50 mm
200
65
307
110
other spring reels
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23
CONDUCTIX Worldwide
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ITALY
CONDUCTIX Pty. Ltd (Insul-8)
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Tel: +(61) 3 97 06 88 44
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CHINA
HEADQUARTERS
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Belley
Tel: +(33) 04 79 42 50 00
Fax: +(33) 04 79 42 50 05
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www.conductix.fr
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Monterrey
Tel: +(52) 811 090 9013
Fax: +(52) 811 090 9014
infomexico@conductix.us
www.conductix.com.mx
SOUTHEAST ASIA
CONDUCTIX Singapore
Singapore
Tel: +(65) 6329 6405
Fax: +(65) 6329 9699
info@conductix.com.sg
www.conductix.com
UNITED KINGDOM
CONDUCTIX Ltd. (Insul-8)
Salford
Tel: +(44) 161 848 01 61
Fax: +(44) 161 873 70 17
info@conductix.co.uk
www.conductix.co.uk
UNITED STATES
GERMANY / AUSTRIA
CONDUCTIX, Inc. (Insul-8)
Omaha, NE
Tel: +(1) 800 521 4888
+(1) 402 339 9300
Fax:+(1) 800 780 8329
+(1) 402 339 9627
info@conductix.us
www.conductix.us
CONDUCTIX GmbH
Offenbach / Main
Tel: +(49) 69 98 40 23 0
Fax: +(49) 69 98 40 23 99
info@conductix.de
www.conductix.de
Harlan, IA
Tel: +(1) 402 339 9300
Fax: +(1) 402 339 9627
info@conductix.us
www.conductix.us
Gennevilliers
Tel: +(33) 01 46 88 15 23
Fax: +(33) 01 46 88 15 21
infoconductix@delachaux.fr
www.conductix.fr
Countries where we are also represented :
Algeria, Argentina, Austria, Bahrain, Bolivia, Brazil, Bulgaria, Cameroon, Chile, China, Colombia, Congo, Ivory Coast, Croatia, Czech Republic,
Denmark, U.A.E., Ecuador, Egypt, Finland, Gabon, Greece, Guatemala, Guinea, Honduras, Hungary, Indonesia, India, Iraq, Iran, Ireland,
Israel, Japan, Jordan, Korea, Kuwait, Lebanon, Madagascar, Malaysia, Mali, Mauritania, Mexico, Morocco, Netherlands, New Zealand, Niger,
Nigeria, Norway, Pakistan, Panama, Paraguay, Peru, Philippines, Poland, Portugal, Romania, Russia, Saudi Arabia, Senegal, Slovakia, South
Africa, Spain, Sweden, Switzerland, Syria, Taiwan, Thailand, Tunisia, Turkey, Uruguay, Venezuela, Vietnam ...
E-EXEL-0407
Photo credits - Cover : Digitalvision, P4 woman pointing to digitally concentric circles : Digitalvision/GraphicObsession
CONDUCTIX Benelux
Bruxelles
Tel: +(32) 0 2 469 25 60
Fax: +(32) 0 2 469 29 35
info@conductix.be
www.conductix.be
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