8 Safety rope switch with reset for simple stop Selection diagram FP 874 FD 874 FL 874 FR 874 FM 874 79 79 ACTUATORS FZ 874 80 ACTUATORS CONTACT BLOCKS FP FX 874 FD FL FC 18 9 20 21 1NO+1NC, slow action 2NC slow action 1NO+2NC, slow action 3NC slow action 22 33 34 2NO+1NC, slow action 1NO+1NC, slow action 2NC slow action CONDUIT ENTRIES Threaded conduit entries (standard) With cable gland With M12 plastic connector With M12 metal connector product option accessory sold separately 167 General Catalogue 2015-2016 8 Code structure Attention! The feasibility of a code number does not mean the effective availability of a product. Please contact our sales office. article options options FD 1879-E7GM2K50T6 Ambient temperature Housing FD FL FP -25°C … +80°C (standard) metal, one conduit entry metal, three conduit entries technopolymer, one conduit entry T6 Pre-installed cable glands or connectors Contact blocks 18 9 20 21 22 33 34 -40°C … +80°C without cable gland or connector (standard) 1NO+1NC, slow action 2NC, slow action 1NO+2NC, slow action 3NC, slow action 2NO+1NC, slow action 1NO+1NC, slow action 2NC, slow action K23 cable gland for cables Ø 6…Ø 12 mm ... ........................ K50 M12 metal connector, 5 poles ... ........................ Please contact our technical service for the complete list of possible combinations. Actuating head Threaded conduit entry 79 80 M2 M20x1.5 (standard) longitudinal head transversal head (FD-FL housing only) PG 13.5 Actuating force E7 E9 Contact type standard initial 20 N...final 40 N (only head 79) initial 13 N...final 75 N (only head 80) article silver contacts (standard) G options silver contacts with 1 µm gold coating options FC 3379-E7GM2K50T6 Housing FC Pre-installed cable glands metal, one conduit entry without cable gland (standard) Contact blocks K23 cable gland for cables Ø 6…Ø 12 mm 33 1NO+1NC, slow action K50 M12 metal connector, 5 poles 34 2NC, slow action Actuating head Threaded conduit entry 79 longitudinal head M2 M20x1.5 (standard) 80 transversal head PG 11 Actuating force E7 E9 -25°C … +80°C (standard) T6 -40°C … +80°C Contact type standard initial 20 N...final 40 N (only head 79) initial 13 N...final 75 N (only head 80) article Ambient temperature silver contacts (standard) G silver contacts with 1 µm gold coating options options FD 874-E7GM2K50T6 Housing FD FL FP FR FM FX FZ Pre-installed cable glands or connectors metal, one conduit entry metal, three conduit entries technopolymer, one conduit entry technopolymer, one conduit entry metal, one conduit entry technopolymer, two conduit entries metal, two conduit entries without cable gland or connector (standard) K23 cable gland for cables Ø 6…Ø 12 mm ... ... standard initial 20 N...final 40 N Contact type Threaded conduit entry General Catalogue 2015-2016 silver contacts with 1 µm gold coating Ambient temperature M2 M20x1.5 (standard) M1 M16x1.5 (FR-FX housing only) silver contacts (standard) G ........................ Please contact our technical service for the complete list of possible combinations. Actuating force E7 ........................ K50 M12 metal connector, 5 poles -25°C … +80°C (standard) T6 -40°C … +80°C PG 13.5 A PG 11 (FR-FX housing only) 168 8 Safety rope switch with reset for simple stop Technical data Housing FP, FR, FX series housing made of glass fiber reinforced technopolymer, self-extinguishing, shock-proof and with double insulation: FD, FL, FC, FM, FZ series: metal housing, baked powder coating. FD, FP, FC, FR, FM series - one threaded conduit entry: M20x1.5 (standard) FX series - two knock-out threaded conduit entries: M20x1.5 (standard) FZ series - two threaded conduit entries: M20x1.5 (standard) FL series - three threaded conduit entries: M20x1.5 (standard) Protection degree: IP67 acc. to EN 60529 with cable gland having equal or higher protection degree Main features Metal or plastic housing, from one to three conduit entries Protection degree IP67 7 contact blocks available Versions with vertical or horizontal actuation Versions with assembled M12 connector Versions with gold-plated silver contacts Markings and quality marks: IMQ approval: EG605 (FD-FL-FP-FC series) EG610 (FR-FX series) EG609 (FM-FZ series) E131787 2007010305230000 UL approval: CCC approval: (FD-FL-FC series) 2007010305230014 (FP series) 2007010305230013 (FR-FX series) 2007010305229998 EAC approval: General data For safety applications up to: Safety parameters: B10d: Service life: Ambient temperature: Max. actuation frequency: Mechanical endurance: Max. actuation speed: Min. actuation speed: Tightening torques for installation: 2,000,000 for NC contacts 20 years -25°C … +80°C 1 cycle / 6 s 1 million operating cycles1 0.5 m/s 1 mm/s see pages 297-308 Cable cross section (flexible copper strands) Contact blocks 20, 21, 22, 33, 34: Contact blocks 18, 8, 9: min. max. min. max. SIL 3 acc. to EN 62061 PL e acc. to EN ISO 13849‑1 (1) One operation cycle means two movements, one to close and one to open contacts, as defined in EN 60947‑5‑1. 1 x 0.34 mm2 2 x 1.5 mm2 1 x 0.5 mm2 2 x 2.5 mm2 (1 x AWG 22) (2 x AWG 16) (1 x AWG 20) (2 x AWG 14) In conformity with standards: IEC 60947‑5‑1, EN 60947‑5‑1, EN 60947‑1, IEC 60204‑1, EN 60204‑1, EN ISO 14119, EN ISO 12100, IEC 60529, EN 60529, UL 508, CSA 22.2 No.14. Approvals: IEC 60947-5-1, UL 508, CSA 22.2 No.14 , GB14048.5-2001. In conformity with the requirements of: Low Voltage Directive 2006/95/EC, Machinery Directive 2006/42/EC and EMC Directive 2004/108/EC. Positive contact opening in conformity with standards: IEC 60947‑5‑1, EN 60947‑5‑1. (FM-FZ series) RU C-IT ДМ94.В.01024 If not expressly indicated in this chapter, for correct installation and utilization of all articles see chapter utilization requirements from page 297 to page 308. without connector Thermal current (Ith): Rated insulation voltage (Ui): Rated impulse withstand voltage (Uimp): Conditional short circuit current: Protection against short circuits: Pollution degree: 10 A 500 Vac 600 Vdc 400 Vac 500 Vdc (contact blocks 20, 21, 22, 33, 34) 6 kV 4 kV (contact blocks 20, 21, 22, 33, 34) 1000 A acc. to EN 60947‑5‑1 type aM fuse 10 A 500 V 3 Alternating current: AC15 (50÷60 Hz) Ue (V) 250 400 500 Ie (A) 6 4 1 Direct current: DC13 Ue (V) 24 125 250 Ie (A) 6 1.1 0.4 with M12 connector 4 and 5 poles Utilization category Thermal current (Ith): Rated insulation voltage (Ui): Protection against short circuits: Pollution degree: 4 A 250 Vac 300 Vdc type gG fuse 4 A 500 V 3 Alternating current: AC15 (50÷60 Hz) Ue (V) 24 120 250 Ie (A) 4 4 4 Direct current: DC13 Ue (V) 24 125 250 Ie (A) 4 1.1 0.4 with M12 connector 8 poles Electrical data Thermal current (Ith): Rated insulation voltage (Ui): Protection against short circuits: Pollution degree: 2 A 30 Vac 36 Vdc type gG fuse 2 A 500 V 3 Alternating current: AC15 (50÷60 Hz) Ue (V) 24 Ie (A) 2 Direct current: DC13 Ue (V) 24 Ie (A) 2 169 General Catalogue 2015-2016 8 Description These rope operated safety switches are installed on machines or conveyor belts, to activate the simple stop of the machine on every hand intervention on the rope, from any point. Provided with self-control function, they constantly check their correct operation, signalling with the opening of the contacts an eventual loosening or breaking of the rope. Orientable heads Removing the four fastening screws, in all switches, it is possible to rotate the head in 90° steps. Protection degree IP67 These devices are designed to be used in the toughest environmental conditions and they pass the IP67 immersion test acc. to IEC 60529. They can therefore be used in all environments where the maximum protection of the housing is required. Adjustment point indicator of the rope The switches (head 79 and 80) are provided with a green ring that shows the area of the correct tightening of the rope. The installer has only to tighten the rope until the black indicator will be in the middle of the green area. If a traction (or loosening) of the rope it Area of correct rope is high enough to permit the tightening black indicator to go outside the correct tension area, the safety contacts will open. Tension indicator Extended temperature range This range of switches is also available in a special version with an ambient operating temperature range of -40ºC to +80ºC. They can be used for applications in cold stores, sterilisers and other devices with low temperature environments. Special materials that have been used to realize these versions, maintain unchanged their features also in these conditions, widening the installation possibilities. Actuating forces These switches can be supplied with reduced hardness internal springs on request. This makes it possible to reduce the physical effort required to actuate the switch, whilst maintaining the actuating stroke of the electrical contacts unchanged. Particularly suitable for spans of reduced dimensions, they must always be matched to the suspension of the rope pulley. Characteristics approved by IMQ Characteristics approved by UL Rated insulation voltage (Ui): 500 Vac 400 Vac (for contact blocks 20, 21, 22, 33, 34) Conventional free air thermal current (Ith): 10 A Protection against short circuits: type aM fuse 10 A 500 V Rated impulse withstand voltage (Uimp): 6 kV 4 kV (for contact blocks 20, 21, 22, 33, 34) Protection degree of the housing: IP67 MV terminals (screw terminals) Pollution degree 3 Utilization category: AC15 Operating voltage (Ue): 400 Vac (50 Hz) Operating current (Ie): 3 A Forms of the contact element: Zb, Y+Y, Y+Y+X, Y+Y+Y, Y+X+X Positive opening of contacts on contact blocks 18, 8, 9, 20, 21, 22, 33, 34 Utilization categories Q300 (69 VA, 125 … 250 Vdc) A600 (720 VA, 120 … 600 Vac) Data of housing type 1, 4X “indoor use only”, 12, 13 For all contact blocks use 60 or 75 °C copper (Cu) conductor, rigid or flexible, wire size AWG 12‑14. Terminal tightening torque of 7.1 lb in (0.8 Nm). In conformity with standard: UL 508, CSA 22.2 No.14 Please contact our technical service for the list of approved products. In conformity with standards: EN 60947‑1, EN 60947‑5‑1+ A1:2009, fundamental requirements of the Low Voltage Directive 2006/95/EC. Please contact our technical service for the list of approved products. General Catalogue 2015-2016 170 8 Safety rope switch with reset for simple stop Dimensional drawings All measures in the drawings are in mm 14.5 14.5 Contact type: 5.4 5.3 7 16 30 60 5.4x7.4 FP 1879-M2 FP 979-M2 FP 2079-M2 FP 2179-M2 FP 2279-M2 FP 3379-M2 FP 3479-M2 L L L L L L Min. force 30 40 FD 1879-M2 FD 979-M2 FD 2079-M2 FD 2179-M2 FD 2279-M2 FD 3379-M2 FD 3479-M2 1NO+1NC 2NC 1NO+2NC 3NC 2NO+1NC 1NO+1NC 2NC Initial 63 N...final 83 N (90 N 5.3x7.3 40 30.4 36.5 1NO+1NC 2NC 1NO+2NC 3NC 2NO+1NC 1NO+1NC 2NC Initial 63 N...final 83 N (90 N ) FD 1880-M2 FD 980-M2 FD 2080-M2 FD 2180-M2 FD 2280-M2 FD 3380-M2 FD 3480-M2 30.4 36.5 1NO+1NC 2NC 1NO+2NC 3NC 2NO+1NC 1NO+1NC 2NC Initial 147 N…final 235 N (250 N page 172 - group 2 ) page 172 - group 1 page 172 - group 1 Travel diagrams 5.3x7.3 15 6.2 15.2 30.4 38.6 Contact blocks L 6.2 5.9 15 40 18 9 20 21 22 33 34 16 60 16.2 60 30 5.3 7 15 65 28 28 14.5 84 20 28 28 7 65 L = slow action ) 14.5 14.5 7 15 14.5 31.5 56 40 Contact blocks 18 9 20 21 22 33 34 FL 1879-M2 FL 979-M2 FL 2079-M2 FL 2179-M2 FL 2279-M2 FL 3379-M2 FL 3479-M2 L L L L L L L 1NO+1NC 2NC 1NO+2NC 3NC 2NO+1NC 1NO+1NC 2NC Initial 63 N...final 83 N (90 N Min. force ) page 172 - group 1 Travel diagrams FL 1880-M2 FL 980-M2 FL 2080-M2 FL 2180-M2 FL 2280-M2 FL 3380-M2 FL 3480-M2 45.5 5.3 14.5 33.4 Ideal rope tension point 2NC 1NO+2NC 3NC 2NO+1NC FC 3379-M2 FC 3479-M2 1NO+1NC 2NC Initial 147 N…final 235 N (250 N page 172 - group 2 ) 1NO+1NC 2NC Initial 63 N...final 83 N (90 N ) page 172 - group 1 1.5 Example diagram 2 Closed contact 4 S NC closing 7.5 7 8.5 8 11-12 23-24 1NO+1NC 2NC Initial 147 N…final 235 N (250 N page 172 - group 2 ) Open contact IMPORTANT: In safety applications, actuate the switch at least up to the positive opening travel shown in the travel diagrams with symbol . Operate the switch at least with the positive opening force, indicated between brackets below each article, aside the minimum force value. Positive opening travel Items with code on green background are stock items 171 FC 3380-M2 FC 3480-M2 All measures in the diagrams are in mm Max. travel 0 14.5 33.4 40 1NO+1NC How to read travel diagrams NO opening 14.5 30 18 18 14.5 31.5 56 7 15 14.5 30 45.5 57 57 6.5 14.5 40 7 7 6.5 14.5 40 14.5 84 20 28 28 5.3 84 20 28 28 65 65 14.5 Accessories See page 287 The 2D and 3D files are available at www.pizzato.com General Catalogue 2015-2016 8 Contact type: 14.5 14.5 15.3 25.1 6.5 7 16 16.2 ) FL 874-M2 1NC Initial 63 N...final 83 N (90 N page 172 - group 3 ) 12.2 46.1 38.8 3 4 11 111.5 4.2x7.2 20 22 45 54.4 56 24.2 14.2 30.8 12.2 15.3 15.3 15.3 38.8 3 108.6 51.5 24.2 ) page 172 - group 3 12.2 4.2x7.2 20 22 Initial 63 N...final 83 N (90 N page 172 - group 3 12.2 1NC 24.2 20 22 40 42 14.2 30.8 30.8 20 22 40 42 24.2 14.2 31.5 50 14.2 31.7 58 31.5 4.2x7.2 18.5 Initial 63 N...final 83 N (90 N Travel diagrams 18 6.2 FD 874-M2 1NC 15.3 Min. force FP 874-M2 14.5 31.5 56 38.8 3 L 30.4 36.5 45 Contact blocks 5.3x7.3 30 40 30.4 38.6 3 5.4x7.4 40 8 57 60 5.9 15 15.2 14.5 40 60 30 18.5 5.4 5.3 7 7 25.1 25.1 15.3 15.3 14.5 102.1 L = slow action Contact blocks 8 L Min. force FR 874-M2 FM 874-M2 1NC Initial 63 N...final 83 N (90 N Travel diagrams ) page 172 - group 3 FX 874-M2 1NC Initial 63 N...final 83 N (90 N ) Initial 63 N...final 83 N (90 N page 172 - group 3 FZ 874-M2 1NC page 172 - group 3 ) 1NC Initial 63 N...final 83 N (90 N ) page 172 - group 3 Travel diagrams table Group 1 Contact blocks 18 0 1NO+1NC 1.5 4 7 1.1 S 7.4 Group 2 8.5 0 3.5 4 8 8 Group 3 13 16 S 12.6 14 0 1 8 1NC 9 S 6.3 0 1.4 20 0 21 0 1NO+2NC 0 33 0 34 0 2NO+1NC General Catalogue 2015-2016 1.5 1.1 1NC+1NO S 7.2 4 7 S 7.4 S 4 S 7 8.5 0 3.8 3.5 8.5 0 3.5 8.5 0 3.8 7 8.5 0 1.1 S 7.4 3.5 8 8 4 7 S 13 8 12.6 S 14 16 8 8.5 13 14 16 8 12.6 S 8 7.4 4 S 8 14.5 16 8 0 7 1.5 1.5 8.5 3.5 8 4 1.5 22 Accessories See page 287 1.5 1.1 3NC 8 4 2NC 2NC 4 In the rest position (with rope correctly tightened) the two contacts of contact block 8 are both closed and are activated respectively by tightening or loosening the rope. In order to use this contact block for safety applications it is necessary to connect the two contacts in series. For this reason, in the wiring diagrams the contact block 8 is indicated as 1NC, whereas in travel diagrams both contacts are indicated. 8.5 3.8 3.5 0 3.8 8 12.6 S 13 14 16 8 12.6 S 14 16 13 8 12.6 14 16 S The 2D and 3D files are available at www.pizzato.com 172 8 Safety rope switch with reset for simple stop Application examples and max. rope length for switches with longitudinal head VF AF-TR5 Example A VF AF-MR5 VF AF-CA5 FD 1879-M2 FD 1879-M2 2÷3m 2÷3m 2÷3m 2÷3m 2÷3m 2÷3m 2÷3m 24 m MAX VF AF-TR5 Example B VF AF-CA5 VF AF-MR5 VF AF-ME78 FD 1879-M2 2÷3m 2÷3m 2÷3m 2÷3m 2÷3m 2÷3m Example E 18 m MAX VF F05 VF AF-TR5 VF AF-MR5 VF AF-CA5 Example C VF AF-IFGR03 FD 1879-M2 VF AF-IFGR03 VF AF-CA10 2÷3m 2÷3m 2÷3m 12 m MAX VF AF-IFGR03 VF AF-IFGR03 VF AF-TR5 VF AF-MR5 VF AF-MR5 Example D VF AF-TR8 VF F05 FD 1879-M2 FD 874-M2 FD 1879-M2 6 m MAX 3 m max 3 m max Application examples and max. rope length for switches with transversal head 3÷5m 3÷5m 3÷5m 3÷5m 3÷5m 3÷5m 3÷5m 70 m MAX VF AF-CA5 FD 1880-M2 VF AF-TR5 Example G VF AF-MR5 VF AF-CA5 FD 1880-M2 Example F FD 1880-M2 VF AF-TR5 3÷5m 3÷5m 3÷5m 3÷5m VF AF-MR5 3÷5m VF AF-ME80 3÷5m Example J 50 m MAX VF F05 VF AF-TR5 VF AF-CA5 VF AF-IFGR03 VF AF-MR5 VF AF-IFGR03 Example H FD 1880-M2 VF AF-CA10 3÷5m 3÷5m 3÷5m 35 m MAX VF AF-IFGR03 VF AF-IFGR03 VF AF-MR5 Example I 173 FD 1880-M2 VF AF-TR5 VF F05 VF AF-MR5 16 m MAX VF AF-TR8 FD 1880-M2 3 m max 5 3 m max 5 General Catalogue 2015-2016 8 Max. rope length Max. rope length for switches with longitudinal head 30 example A example B example C-E example D 25 Max. rope length (m) 20 15 10 In the diagram, the suggested max. rope lengths with regard to changes of temperature (thermal differential) to which the switch is expected to be exposed in the working area are indicated. For instance, for an installation acc. to example C which expects a thermal differential of 30°C, a max. rope length of 10 meters is suggested. 5 0 0 10 20 30 40 50 60 70 80 90 100 Thermal differential (°C) Max. rope length for switches with transversal head 80 example F example G example H-J example I 70 Max. rope length (m) 60 50 40 30 20 10 0 0 10 20 30 40 50 60 70 80 90 100 Thermal differential (°C) Important: The above data are guaranteed only using original rope and accessories. See page 175. Adjustment of the operating point For switches with head 79 and 80: Tighten the rope connected to the switch, until the end of the indicator (1) reaches about the middle of the green ring (2). General Catalogue 2015-2016 For switches with head 74: Tighten the rope connected to the switch until the thimble will be at about 4 mm from the head. 174