Safety rope switch with reset for simple stop

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8
Safety rope switch with reset for simple stop
Selection diagram
FP 874
FD 874
FL 874
FR 874
FM 874
79
79
ACTUATORS
FZ 874
80
ACTUATORS
CONTACT
BLOCKS
FP
FX 874
FD
FL
FC
18
9
20
21
1NO+1NC,
slow action
2NC
slow action
1NO+2NC,
slow action
3NC
slow action
22
33
34
2NO+1NC,
slow action
1NO+1NC,
slow action
2NC
slow action
CONDUIT ENTRIES
Threaded conduit entries
(standard)
With cable gland
With M12 plastic
connector
With M12 metal connector
product option
accessory sold separately
167
General Catalogue 2015-2016
8
Code structure
Attention! The feasibility of a code number does not mean the effective availability of a product. Please contact our sales office.
article
options
options
FD 1879-E7GM2K50T6
Ambient temperature
Housing
FD
FL
FP
-25°C … +80°C (standard)
metal, one conduit entry
metal, three conduit entries
technopolymer, one conduit entry
T6
Pre-installed cable glands or connectors
Contact blocks
18
9
20
21
22
33
34
-40°C … +80°C
without cable gland or connector (standard)
1NO+1NC, slow action
2NC, slow action
1NO+2NC, slow action
3NC, slow action
2NO+1NC, slow action
1NO+1NC, slow action
2NC, slow action
K23 cable gland for cables Ø 6…Ø 12 mm
...
........................
K50 M12 metal connector, 5 poles
...
........................
Please contact our technical service for the complete list of possible
combinations.
Actuating head
Threaded conduit entry
79
80
M2 M20x1.5 (standard)
longitudinal head
transversal head (FD-FL housing only)
PG 13.5
Actuating force
E7
E9
Contact type
standard
initial 20 N...final 40 N (only head 79)
initial 13 N...final 75 N (only head 80)
article
silver contacts (standard)
G
options
silver contacts with 1 µm gold
coating
options
FC 3379-E7GM2K50T6
Housing
FC
Pre-installed cable glands
metal, one conduit entry
without cable gland (standard)
Contact blocks
K23 cable gland for cables Ø 6…Ø 12 mm
33
1NO+1NC, slow action
K50 M12 metal connector, 5 poles
34
2NC, slow action
Actuating head
Threaded conduit entry
79
longitudinal head
M2 M20x1.5 (standard)
80
transversal head
PG 11
Actuating force
E7
E9
-25°C … +80°C (standard)
T6
-40°C … +80°C
Contact type
standard
initial 20 N...final 40 N (only head 79)
initial 13 N...final 75 N (only head 80)
article
Ambient temperature
silver contacts (standard)
G
silver contacts with 1 µm gold
coating
options
options
FD 874-E7GM2K50T6
Housing
FD
FL
FP
FR
FM
FX
FZ
Pre-installed cable glands or connectors
metal, one conduit entry
metal, three conduit entries
technopolymer, one conduit entry
technopolymer, one conduit entry
metal, one conduit entry
technopolymer, two conduit entries
metal, two conduit entries
without cable gland or connector (standard)
K23 cable gland for cables Ø 6…Ø 12 mm
...
...
standard
initial 20 N...final 40 N
Contact type
Threaded conduit entry
General Catalogue 2015-2016
silver contacts with 1 µm gold coating
Ambient temperature
M2 M20x1.5 (standard)
M1 M16x1.5 (FR-FX housing only)
silver contacts (standard)
G
........................
Please contact our technical service for the complete list of possible
combinations.
Actuating force
E7
........................
K50 M12 metal connector, 5 poles
-25°C … +80°C (standard)
T6
-40°C … +80°C
PG 13.5
A
PG 11 (FR-FX housing only)
168
8
Safety rope switch with reset for simple stop
Technical data
Housing
FP, FR, FX series housing made of glass fiber reinforced technopolymer, self-extinguishing, shock-proof and with double insulation:
FD, FL, FC, FM, FZ series: metal housing, baked powder coating.
FD, FP, FC, FR, FM series - one threaded conduit entry:
M20x1.5 (standard)
FX series - two knock-out threaded conduit entries: M20x1.5 (standard)
FZ series - two threaded conduit entries: M20x1.5 (standard)
FL series - three threaded conduit entries: M20x1.5 (standard)
Protection degree: IP67 acc. to EN 60529 with
cable gland having equal or higher
protection degree
Main features
Metal or plastic housing, from one to three
conduit entries
Protection degree IP67
7 contact blocks available
Versions with vertical or horizontal actuation
Versions with assembled M12 connector
Versions with gold-plated silver contacts
Markings and quality marks:
IMQ approval:
EG605 (FD-FL-FP-FC series)
EG610 (FR-FX series)
EG609 (FM-FZ series)
E131787
2007010305230000
UL approval:
CCC approval:
(FD-FL-FC series)
2007010305230014
(FP series)
2007010305230013
(FR-FX series)
2007010305229998
EAC approval:
General data
For safety applications up to:
Safety parameters:
B10d:
Service life:
Ambient temperature: Max. actuation frequency: Mechanical endurance: Max. actuation speed:
Min. actuation speed:
Tightening torques for installation:
2,000,000 for NC contacts
20 years
-25°C … +80°C
1 cycle / 6 s
1 million operating cycles1
0.5 m/s
1 mm/s
see pages 297-308
Cable cross section (flexible copper strands)
Contact blocks 20, 21, 22, 33, 34:
Contact blocks 18, 8, 9:
min.
max.
min.
max.
SIL 3 acc. to EN 62061
PL e acc. to EN ISO 13849‑1
(1) One operation cycle means two movements, one to close and one to open contacts, as defined in EN 60947‑5‑1.
1 x 0.34 mm2
2 x 1.5 mm2 1 x 0.5 mm2 2 x 2.5 mm2 (1 x AWG 22)
(2 x AWG 16)
(1 x AWG 20)
(2 x AWG 14)
In conformity with standards:
IEC 60947‑5‑1, EN 60947‑5‑1, EN 60947‑1, IEC 60204‑1, EN 60204‑1, EN ISO 14119,
EN ISO 12100, IEC 60529, EN 60529, UL 508, CSA 22.2 No.14.
Approvals:
IEC 60947-5-1, UL 508, CSA 22.2 No.14 , GB14048.5-2001.
In conformity with the requirements of:
Low Voltage Directive 2006/95/EC, Machinery Directive 2006/42/EC and
EMC Directive 2004/108/EC.
Positive contact opening in conformity with standards:
IEC 60947‑5‑1, EN 60947‑5‑1.
(FM-FZ series)
RU C-IT ДМ94.В.01024
If not expressly indicated in this chapter, for correct installation and utilization of all articles see chapter utilization requirements
from page 297 to page 308.
without
connector
Thermal current (Ith): Rated insulation voltage (Ui): Rated impulse withstand voltage (Uimp):
Conditional short circuit current:
Protection against short circuits: Pollution degree: 10 A
500 Vac 600 Vdc
400 Vac 500 Vdc (contact blocks 20, 21, 22, 33, 34)
6 kV
4 kV (contact blocks 20, 21, 22, 33, 34)
1000 A acc. to EN 60947‑5‑1
type aM fuse 10 A 500 V
3
Alternating current: AC15 (50÷60 Hz)
Ue (V)
250
400
500
Ie (A)
6
4
1
Direct current: DC13
Ue (V)
24
125
250
Ie (A)
6
1.1
0.4
with M12 connector 4 and 5 poles
Utilization category
Thermal current (Ith): Rated insulation voltage (Ui): Protection against short circuits: Pollution degree: 4 A
250 Vac 300 Vdc
type gG fuse 4 A 500 V
3
Alternating current: AC15 (50÷60 Hz)
Ue (V)
24
120
250
Ie (A)
4
4
4
Direct current: DC13
Ue (V)
24
125
250
Ie (A)
4
1.1
0.4
with M12 connector 8 poles
Electrical data
Thermal current (Ith): Rated insulation voltage (Ui): Protection against short circuits: Pollution degree: 2 A
30 Vac 36 Vdc
type gG fuse 2 A 500 V
3
Alternating current: AC15 (50÷60 Hz)
Ue (V)
24
Ie (A)
2
Direct current: DC13
Ue (V)
24
Ie (A)
2
169
General Catalogue 2015-2016
8
Description
These rope operated safety switches are installed on machines or conveyor belts, to activate the simple stop of the machine on every
hand intervention on the rope, from any point.
Provided with self-control function, they constantly check their correct operation, signalling with the opening of the contacts an
eventual loosening or breaking of the rope.
Orientable heads
Removing the four fastening screws, in all switches, it is
possible to rotate the head in 90° steps.
Protection degree IP67
These devices are designed to be used in the
toughest environmental conditions and they pass
the IP67 immersion test acc. to IEC 60529.
They can therefore be used in all environments where the maximum
protection of the housing is required.
Adjustment point indicator of the rope
The switches (head 79 and
80) are provided with a green
ring that shows the area of
the correct tightening of the
rope. The installer has only to
tighten the rope until the black
indicator will be in the middle
of the green area. If a traction
(or loosening) of the rope it
Area of correct rope
is high enough to permit the
tightening
black indicator to go outside
the correct tension area, the safety contacts will open.
Tension indicator
Extended temperature range
This range of switches is also available in a
special version with an ambient operating
temperature range of -40ºC to +80ºC.
They can be used for applications in cold stores, sterilisers and other
devices with low temperature environments. Special materials that
have been used to realize these versions, maintain unchanged their
features also in these conditions, widening the installation possibilities.
Actuating forces
These switches can be supplied
with reduced hardness internal
springs on request. This makes
it possible to reduce the physical
effort required to actuate the
switch, whilst maintaining the
actuating stroke of the electrical
contacts unchanged. Particularly
suitable for spans of reduced
dimensions, they must always
be matched to the suspension
of the rope pulley.
Characteristics approved by IMQ
Characteristics approved by UL
Rated insulation voltage (Ui): 500 Vac
400 Vac (for contact blocks 20, 21, 22, 33, 34)
Conventional free air thermal current (Ith): 10 A
Protection against short circuits: type aM fuse 10 A 500 V
Rated impulse withstand voltage (Uimp): 6 kV
4 kV (for contact blocks 20, 21, 22, 33, 34)
Protection degree of the housing: IP67
MV terminals (screw terminals)
Pollution degree 3
Utilization category: AC15
Operating voltage (Ue): 400 Vac (50 Hz)
Operating current (Ie): 3 A
Forms of the contact element: Zb, Y+Y, Y+Y+X, Y+Y+Y, Y+X+X
Positive opening of contacts on contact blocks 18, 8, 9, 20, 21, 22, 33, 34
Utilization categories Q300 (69 VA, 125 … 250 Vdc)
A600 (720 VA, 120 … 600 Vac)
Data of housing type 1, 4X “indoor use only”, 12, 13
For all contact blocks use 60 or 75 °C copper (Cu) conductor, rigid or flexible,
wire size AWG 12‑14. Terminal tightening torque of 7.1 lb in (0.8 Nm).
In conformity with standard: UL 508, CSA 22.2 No.14
Please contact our technical service for the list of approved products.
In conformity with standards: EN 60947‑1, EN 60947‑5‑1+ A1:2009, fundamental
requirements of the Low Voltage Directive 2006/95/EC.
Please contact our technical service for the list of approved products.
General Catalogue 2015-2016
170
8
Safety rope switch with reset for simple stop
Dimensional drawings
All measures in the drawings are in mm
14.5
14.5
Contact type:
5.4
5.3
7
16
30
60
5.4x7.4
FP 1879-M2
FP 979-M2
FP 2079-M2
FP 2179-M2
FP 2279-M2
FP 3379-M2
FP 3479-M2
L
L
L
L
L
L
Min. force
30
40
FD 1879-M2
FD 979-M2
FD 2079-M2
FD 2179-M2
FD 2279-M2
FD 3379-M2
FD 3479-M2
1NO+1NC
2NC
1NO+2NC
3NC
2NO+1NC
1NO+1NC
2NC
Initial 63 N...final 83 N (90 N
5.3x7.3
40
30.4
36.5
1NO+1NC
2NC
1NO+2NC
3NC
2NO+1NC
1NO+1NC
2NC
Initial 63 N...final 83 N (90 N
)
FD 1880-M2
FD 980-M2
FD 2080-M2
FD 2180-M2
FD 2280-M2
FD 3380-M2
FD 3480-M2
30.4
36.5
1NO+1NC
2NC
1NO+2NC
3NC
2NO+1NC
1NO+1NC
2NC
Initial 147 N…final 235 N (250 N
page 172 - group 2
)
page 172 - group 1
page 172 - group 1
Travel diagrams
5.3x7.3
15
6.2
15.2
30.4
38.6
Contact blocks
L
6.2
5.9
15
40
18
9
20
21
22
33
34
16
60
16.2
60
30
5.3
7 15
65
28
28
14.5
84
20
28
28
7
65
L = slow action
)
14.5
14.5
7 15
14.5
31.5
56
40
Contact blocks
18
9
20
21
22
33
34
FL 1879-M2
FL 979-M2
FL 2079-M2
FL 2179-M2
FL 2279-M2
FL 3379-M2
FL 3479-M2
L
L
L
L
L
L
L
1NO+1NC
2NC
1NO+2NC
3NC
2NO+1NC
1NO+1NC
2NC
Initial 63 N...final 83 N (90 N
Min. force
)
page 172 - group 1
Travel diagrams
FL 1880-M2
FL 980-M2
FL 2080-M2
FL 2180-M2
FL 2280-M2
FL 3380-M2
FL 3480-M2
45.5
5.3
14.5
33.4
Ideal rope tension point
2NC
1NO+2NC
3NC
2NO+1NC
FC 3379-M2
FC 3479-M2
1NO+1NC
2NC
Initial 147 N…final 235 N (250 N
page 172 - group 2
)
1NO+1NC
2NC
Initial 63 N...final 83 N (90 N
)
page 172 - group 1
1.5
Example diagram
2
Closed contact
4
S
NC closing
7.5
7
8.5
8
11-12
23-24
1NO+1NC
2NC
Initial 147 N…final 235 N (250 N
page 172 - group 2
)
Open contact
IMPORTANT:
In safety applications, actuate the switch at least up to the
positive opening travel shown in the travel diagrams with
symbol
. Operate the switch at least with the positive
opening force, indicated between brackets below each article, aside the minimum force value.
Positive opening travel
Items with code on green background are stock items
171
FC 3380-M2
FC 3480-M2
All measures in the diagrams are in mm
Max. travel
0
14.5
33.4
40
1NO+1NC
How to read travel diagrams
NO opening
14.5
30
18
18
14.5
31.5
56
7 15
14.5
30
45.5
57
57
6.5
14.5
40
7
7
6.5
14.5
40
14.5
84
20
28
28
5.3
84
20
28
28
65
65
14.5
Accessories See page 287

The 2D and 3D files are available at www.pizzato.com
General Catalogue 2015-2016
8
Contact type:
14.5
14.5
15.3
25.1
6.5
7
16
16.2
)
FL 874-M2
1NC
Initial 63 N...final 83 N (90 N
page 172 - group 3
)
12.2
46.1
38.8
3
4
11
111.5
4.2x7.2
20
22
45
54.4
56
24.2
14.2
30.8
12.2
15.3
15.3
15.3
38.8
3
108.6
51.5
24.2
)
page 172 - group 3
12.2
4.2x7.2
20
22
Initial 63 N...final 83 N (90 N
page 172 - group 3
12.2
1NC
24.2
20
22
40
42
14.2
30.8
30.8
20
22
40
42
24.2
14.2
31.5
50
14.2
31.7
58
31.5
4.2x7.2
18.5
Initial 63 N...final 83 N (90 N
Travel diagrams
18
6.2
FD 874-M2
1NC
15.3
Min. force
FP 874-M2
14.5
31.5
56
38.8
3
L
30.4
36.5
45
Contact blocks
5.3x7.3
30
40
30.4
38.6
3
5.4x7.4
40
8
57
60
5.9
15
15.2
14.5
40
60
30
18.5
5.4
5.3
7
7
25.1
25.1
15.3
15.3
14.5
102.1
L = slow action
Contact blocks
8
L
Min. force
FR 874-M2
FM 874-M2
1NC
Initial 63 N...final 83 N (90 N
Travel diagrams
)
page 172 - group 3
FX 874-M2
1NC
Initial 63 N...final 83 N (90 N
)
Initial 63 N...final 83 N (90 N
page 172 - group 3
FZ 874-M2
1NC
page 172 - group 3
)
1NC
Initial 63 N...final 83 N (90 N
)
page 172 - group 3
Travel diagrams table
Group 1
Contact blocks
18
0
1NO+1NC
1.5
4
7
1.1
S
7.4
Group 2
8.5
0
3.5
4
8
8
Group 3
13
16
S 12.6
14
0 1
8
1NC
9
S 6.3
0
1.4
20
0
21
0
1NO+2NC
0
33
0
34
0
2NO+1NC
General Catalogue 2015-2016
1.5
1.1
1NC+1NO
S
7.2
4
7
S
7.4
S
4
S
7
8.5
0
3.8
3.5
8.5
0
3.5
8.5
0
3.8
7
8.5
0
1.1
S
7.4
3.5
8
8
4
7

S
13
8 12.6
S
14
16
8
8.5
13
14
16
8 12.6
S
8
7.4
4
S
8
14.5
16
8
0
7
1.5
1.5
8.5
3.5
8
4
1.5
22
Accessories See page 287
1.5
1.1
3NC
8
4
2NC
2NC
4
In the rest position (with rope correctly
tightened) the two contacts of contact
block 8 are both closed and
are activated respectively
by tightening or loosening
the rope. In order to use
this contact block for
safety applications it is necessary to
connect the two contacts in series. For
this reason, in the wiring diagrams the
contact block 8 is indicated as 1NC,
whereas in travel diagrams both contacts
are indicated.
8.5
3.8
3.5
0
3.8
8 12.6
S
13
14
16
8 12.6
S
14
16
13
8 12.6
14
16
S
The 2D and 3D files are available at www.pizzato.com
172
8
Safety rope switch with reset for simple stop
Application examples and max. rope length for switches with longitudinal head
VF AF-TR5
Example
A
VF AF-MR5
VF AF-CA5
FD 1879-M2
FD 1879-M2
2÷3m
2÷3m
2÷3m
2÷3m
2÷3m
2÷3m
2÷3m
24 m MAX
VF AF-TR5
Example
B
VF AF-CA5
VF AF-MR5
VF AF-ME78
FD 1879-M2
2÷3m
2÷3m
2÷3m
2÷3m
2÷3m
2÷3m
Example
E
18 m MAX
VF F05
VF AF-TR5
VF AF-MR5
VF AF-CA5
Example
C
VF AF-IFGR03
FD 1879-M2
VF AF-IFGR03
VF AF-CA10
2÷3m
2÷3m
2÷3m
12 m MAX
VF AF-IFGR03
VF AF-IFGR03
VF AF-TR5
VF AF-MR5
VF AF-MR5
Example
D
VF AF-TR8
VF F05
FD 1879-M2
FD 874-M2
FD 1879-M2
6 m MAX
3 m max
3 m max
Application examples and max. rope length for switches with transversal head
3÷5m
3÷5m
3÷5m
3÷5m
3÷5m
3÷5m
3÷5m
70 m MAX
VF AF-CA5
FD 1880-M2
VF AF-TR5
Example
G
VF AF-MR5
VF AF-CA5
FD 1880-M2
Example
F
FD 1880-M2
VF AF-TR5
3÷5m
3÷5m
3÷5m
3÷5m
VF AF-MR5
3÷5m
VF AF-ME80
3÷5m
Example
J
50 m MAX
VF F05
VF AF-TR5
VF AF-CA5
VF AF-IFGR03
VF AF-MR5
VF AF-IFGR03
Example
H
FD 1880-M2
VF AF-CA10
3÷5m
3÷5m
3÷5m
35 m MAX
VF AF-IFGR03
VF AF-IFGR03
VF AF-MR5
Example
I
173
FD 1880-M2
VF AF-TR5
VF F05
VF AF-MR5
16 m MAX
VF AF-TR8
FD 1880-M2
3 m max
5
3 m max
5
General Catalogue 2015-2016
8
Max. rope length
Max. rope length for switches with longitudinal head
30
example A
example B
example C-E
example D
25
Max. rope length (m)
20
15
10
In
the
diagram,
the
suggested
max.
rope
lengths with regard to
changes of temperature
(thermal
differential)
to which the switch is
expected to be exposed
in the working area are
indicated. For instance,
for an installation acc. to
example C which expects a
thermal differential of 30°C,
a max. rope length of 10
meters is suggested.
5
0
0
10
20
30
40
50
60
70
80
90
100
Thermal differential (°C)
Max. rope length for switches with transversal head
80
example F
example G
example H-J
example I
70
Max. rope length (m)
60
50
40
30
20
10
0
0
10
20
30
40
50
60
70
80
90
100
Thermal differential (°C)
Important: The above data are guaranteed only using original rope and accessories. See page 175.
Adjustment of the operating point
For switches with head 79 and 80: Tighten the rope
connected to the switch, until the end of the indicator (1) reaches about the middle of the green ring (2).
General Catalogue 2015-2016
For switches with head 74: Tighten the rope connected
to the switch until the thimble will be at about 4 mm from
the head.
174
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