Product name Type Vacuum ejector/vacuum unit Vacuum ejector and vacuum unit model series variations Series Vacuum ejector stand-alone type · Enable to install solenoid valve directly to supply port M5 to R1/4. · A wide nozzle size variation range from ø0.5mm to ø2.0mm. VSU series: Tube type · Enable to set up piping line by Vacuum and support ports are arranged in a straight line. · An original fixed bracket is available. VSC series: Pad direct-mounted type · Enable to mount pad directly to vacuum port M5 to R3/8. · A wide nozzle size variation range from ø0.5mm to ø2.0mm. VSB series: Square body type · Enable to fix body directly by square body and built-in square silencer. · Enable to select mechanical vacuum switch by option. VSG series: 20 mm width stand-alone type · Stand-alone universal type emphasized basic functions. · Unitized valves, vacuum sensors, and vacuum filters are selectable based on the purpose. VSK series: 16 mm width universal type · Enable to select optimum unit by each modular unit. · Options available, built-in check valve and vacuum release valve which have air-timer. Vacuum ejector unit Suitable types for Ejector system VSH series: Solenoid valve direct-mounting type VSJ series: 20 mm width universal type · Enable to control air flow and pressure for vacuum release. · Enable to realize to be shotened vacuum relaese time by relief function of vacuum circuit. VSX series: 10.5 mm width universal type · Compact, slim vacuum unit. · Enable to select direct or DIN rail mount. VSQ series: 31.5 mm width stand-alone type · Large vacuum units are optimum to control high flow. · Three standard nozzles are available: single, 2-step, and twin. VSZM series: 11 mm pitch manifold type 1 VSJP series: 20 mm width universal type Vacuum changeover unit Suitable types for Vacuum pump system · Wire-saving vacuum unit for manifold. · Save energy type, valve power consumption is 0.55W. · Suitable for wide application by variety of vacuum sensor. · Enable to control air flow and pressure for vacuum release. · Enable to realize to be shotened vacuum relaese time by relief function of vacuum circuit. · Double solenoid is standard for vacuum valve. VSXP series: 10.5 mm width universal type · Compact and slim vacuum unit. · Enable to select direct or DIN rail mount. · High cycle operations are possible with 3-way vacuum valves (optional). VSQP series: 31.5 mm width stand-alone type · Large vacuum units are optimum to control high flow. · Normal open and normal close are used as standards for vacuum solenoid valve. VSZPM series: 11 mm pitch manifold type · Wire-saving vacuum unit for manifold. · Save energy type, valve power consumption is 0.55W. · Suitable for wide application by variety of vacuum sensor. Page 07 10 12 15 20 VSH 7 VSU 7 VSC 7 VSB 7 VSG 29 Vacuum pad 05 Vacuum related components Check valve Silencer Vacuum filter Vacuum sensor Vacuum release solenoid valve Vacuum ejector/vacuum unit Nozzle diameter ø (1/10 mm) Components Vacuum solenoid valve Reduced wiring Manifold Individual wiring Model No. Discrete Piping method VSK 37 VSKM VSJ 71 VSJM VSX 109 173 VSZM 203 VSJP Vacuum valve effective area 3.5mm2 (ø4), 5mm2(ø6) 71 Vacuum valve effective area 2-way valve specification: 3.5mm2(ø4), 4.5mm2(ø6) 3-way valve specification: 3.0mm2(ø4), 3.6mm2(ø6) 109 VSQP Vacuum valve effective area 16.5mm2 173 VSZPM Vacuum valve effective area 4.5mm2 203 VSJPM VSXP VSXPM • : Standard : Option Related components VSQ Inch/NPT specifications VSXM 2 Vacuum ejector/vacuum unit Common Safety Instructions for Vacuum Be sure to read the following instructions before selecting and using the CKD products. Also read the detailed instructions for individual series. ! WARNING 1. Where there is the danger of work dropping, provide some drop prevention means to assure safety. 2. Avoid use where there are constant pressure of 0.1MPa or above in the vacuum circuit. Since the vacuum devices are not of explosion-proof structure, such use may cause damage to the devices bodies. 3. Watch out for drop of vacuum due to faulty air supply or power supply. Reduced suction may cause the drop of work. Therefore, take an adequate protective measure. 4. Where two or more pads are used with a single ejector in vacuum circuit, defective suction of one pad may cause the drop of vacuum at the other pad(s). 5. Avoid such usage as may stop up the exhaust port of the ejector or raise exhaust resistance. Such careless usage may cause the loss or drop of vacuum. 6. Do not use the vacuum devices in an atmosphere containing corrosive gas ,inflammable gas, explosive gas, chemicals, seawater or vapor. Never allow the vacuum system to suck in such substances. 7. Provide a protective cover where the equipment is exposed to sunshine. 8. Carry out periodic maintenance and checks of the silencer element of the ejector and the filter element of the vacuum filter. A clogged element may cause performance drop or trouble. 9. Replace the element after gaining a full knowledge of the element of vacuum ejector. 10. Install the piping by checking the ports of the ejector in the manual and by the marking on the body. Mistaken piping may cause damage to the device body. 11. Use clean air free from drain or dust for ejector air supply. Also, never supply air by a lubricator. Impurities or oil contained in compressed air may cause malfunction or performance drop. 12. Do not give excessive tension or bending to leads. Disconnection may result. 13. Tighten the lock nut, in any, on the product securely with your hand and not with any tool. Tightening with a tool may cause damage to the lock nut or the device body. Also, incomplete tightening may cause a loose lock nut or inaccurate initial setting. 14. Do not subject the product with a rotating resin body to forcible swinging or rotation. Damage to the resin body or leakage may result. 3 Vacuum ejector/vacuum unit ! CAUTION Vacuum related components Vacuum pad 1. The specified supply pressure to the ejector is that during ejector operation. Secure the specified level in consideration of pressure drop. If the specified level is not met, then the ejector may emit an abnormal noise at certain supply pressures and become unstable, affecting the the sensor and ohter parts adversely. 2. In selecting the piping and equipment, take into account that the effective sectional area on the supply pressure side the ejector should be about three times the sectional area of the nozzle diameter. Inadequate supply flow may result in performance drop. 3. Provide the vacuum-side piping as short as possible and with the bore as large as possible. If the piping is long or the bore is small, the response time at suction or release may become longer and the necessary suction flow may not be achieved. 4. Connect the vacuum switch or the ejector with vacuum switch as close to the end of the vacuum piping as possible. With much distance between the vacuum switch and the end of vacuum piping, the piping resistance may become large and the vacuum at the sensor may be high even during the non-suction interval. This will cause malfunction of the vacuum switch. 5. In handling the mechanical vacuum sensor, observe the "Common Safety Instructions for mechanical vacuum switches." 6. The clear filter cover is polycarbonate for VSG and PCT for VGK. Avoid using in areas where exposure to chemicals (see the following table) is possible. Table Chemicals Inch/NPT specifications Names of Chemicals Thinner Carbon tetrachloride Chloroform Acetic ester Aniline Cyclohexane Trichloroethylene Sulfuric acid Lactic acid Wter soluble cutting oil (alkaline) * There are chemicals other than listed above that can not be used. Please contact your nearest CKD sales office for information. 7. The clear vacuum filter (VSFU type) is made of PA. Avoid using in areas where exposure to chemicals (see the following table) is possible. Table Chemicals Related components Chemicals Methanol Ethanol Nitric acid Sulphuric acid Hydrochloric acid Lactic acid Acetone Chloroform Aniline Trichloroethylene Hydrogen peroxide * For other possibly incompatible substances, contact your nearest CKD sales office. 4 Vacuum ejector/vacuum unit Common Safety Instructions for Mechanical Vacuum Switches ! WARNING 1.Do not use the mechanical vacuum switches in an atmosphere containing flammable or explosive gases or fluids. As these vacuum switches are not explosion-proof, fire or explosion may be caused. 2. Do not use these devices in locations where they can be exposed to water drops, oil drops, dust, tec. The mechanical vacuum switches are neither drip-proof nor dust-proof, so that trouble may result. 3. Mechanical vacuum switches may suffer no performance drop when a pressure of about 0.5MPa is applied instantaneously. Yet make arrangement so that any pressure of 0.2MPa or above does not normally act on the vacuum switch at vacuum break. Otherwise damage to the switch may result. 4. Use the mechanical vacuum switch within the specified pressure range. Use outside the range may cause malfunction due to pressure differences. 5. Be sure to turn off power before wiring the mechanical vacuum switch. When wiring, check the lead color to avoid mis-wiring. Principle of vacuum ejector Diffuser Nozzle Exhaust (EX) Compressed air (P) Pad Vacuum (V) (suction) Work piece 5 The vacuum ejector generates a vacuum by feeding compressed air. The principle of operation is shown at left. Primary side compressed air is pulled in causing secondary side air to flow. This generates vacuum attraction used to transfer work pieces. A nozzle and diffuser attain high-speed flow and high vacuum. Vacuum level, discharge (suction) and air consumption are determined by the shape and dimensions of this structure. Vacuum ejector/vacuum unit How to select vacuum ejector Three different types of vacuum generators, H type: high vacuum, L type: large vacuum flow (efficieny as importance) and E type: low pressure supply high vacuum, are provided to meet your requirements. How to use H type and E type When your primary concern is to get a high vacuum level; where 0.5MPa of compressed air can be secured H type is suitable, and where is cannot be secured or air consumption needs to be lowered, E type is preferable at 0.35 to 0.4 MPa of compressed air. Vacuum pad How to use H type and L type When high vacuum is required, H type is recommended. When the vacuum needs to be adjusted, L type can be used to set the vacuum at a desired level by adjusting the pressure of the supply air with a regulator. Vacuum level of L type is almost in proportion to the force of supply air. L type vacuum characteristics are proportional to supply pressure. Between 0.2 and 0.6 MPa, characteristics are as shown in Fig. 1. Note that a dofference of -5 to +15% occurs to the target, but the vacuum can be set using the supply pressure for reference. When the vacuum pad do not hold the surface of works perfectly L type ultimate vacuum characteristics Vacuum related components Using H or L when the work piece shape prevents all suction pads from being installed is determined by the vacuum level attained by the vacuum system. Select H if the system vacuum is -53 kPa or more based on Fig. 2 showing the vacuum - suction flow. L is more efficient if the vacuum is -40 kPa or less. VSH-H10, VSH-L10 vacuum - suction flow 93 Supply pressure 0.5 MPa(5.1kgf/cm2) 93 80 66 Vacuum (-kPa) 53 40 66 53 40 VH L1 26 0 26 VH H 13 0 0.1 0.2 0.3 0.4 0.5 Supply pressure (MPa) (Fig. 1) 0.6 0.7 10 13 Inch/NPT specifications Ultimate vacuum (-kPa) 80 0 10 20 30 40 Suction flow ( /min(ANR)) 50 (Fig. 2) Other precautions Working valve Related components When using a solenoid valve, check that flow is sufficient. (Use a valve with an effective section area three times or more the nozzle's sectional area.) Vacuum piping Vacuum system piping resistance may be very high. Keep vacuum piping as short as possible and use piping with a large inner diameter. When using vacuum sensors, etc., malfunctions may occur if piping resistance is too high. Ejector suction flow may be compromised and cause insufficient flow, compromising performance. Supply side piping Special consideration is required for piping at the air supply. Pipe so that specified pressure is ensured at ejector input. 6 Discrete type for different piping conditions Vacuum ejector/vacuum unit Vacuum ejector Features This vacuum ejector converts compressed air to a vacuum. When used with a vacuum pad, it can be used to transfer workpieces (objects). Types with different performance and shape match different conditions. Air supply port (P) Vacuum ejector (Tube type union) Exhaust port (EX) (Atmospheric type) Vacuum port (V) Vacuum tube Vacuum pad Workpiece 7 Vacuum ejector/vacuum unit Specifications Air 0.15 to 0.7 MPa 0.5 MPa (0.35 MPa) 0 to 60 ˚C Vacuum pad Working fluid Working pressure range Rated supply pressure Ambient temperature range Type with square union vacuum sensor (VSB), mechanical vacuum switch specifications Diaphragm - microswitch Air 0 to 60 ˚C (No condensation) 3A 250V -20 to -66 kPa 5 kPa 22 kPa or less -53 kPa Vacuum related components Pressure detection method Working fluid Ambient temperature range Rated electricity Set pressure range Accuracy Hysteresis Factory set pressure Structure drawing (direct-installation solenoid valve type: VSH) Exhaust port (EX) Silencer element (Poly-vinyl formal) Diffuser (Brass, electroless nickeling) Inch/NPT specifications Cap (Aluminum) Lock jaw (stainless) Guide ring (Brass, electroless nickeling) Exhaust port (EX) Release ring (Polyacetal) Metal body (Brass, electroless nickeling) Tube O ring (Nitrile rubber) Vacuum port (V) Rubber sleeve (Nitrile rubber) Resin body (PBT) Nozzle (Brass, electroless nickeling) Related components Air supply port (P) 8 Vacuum ejector/vacuum unit Vacuum ejector Characteristics Supply pressure - ultimate vacuum, suction flow, consumed flow 26 E type suction flow 13 0 0.1 0.2 0.3 0.4 0.5 0.6 40 53 40 L type suction flow 10 H type suction flow 13 0 0.1 0.2 0.3 0.4 0.5 Supply pressure (MPa) 0.6 0.7 5 0 100 tim ul pe ty L H type 80 suction 60 flow ow 40 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.1 0.2 0.3 0.4 0.5 0.6 0.7 66 53 40 0 L 50 H type suction flow 13 E type suction flow 0 0.1 0.2 0.3 0.4 0.5 Supply pressure (MPa) 53 40 26 um med w n flo Consu uctio 0.6 20 10 0.7 0 flow 300 200 pe s L ty H type suction flow 0 0.1 0.2 0.3 0.4 0.5 Supply pressure (MPa) 40 flow flow ion med t c u u 30 e s Cons typ 26 66 100 E type suction flow H type ultimate vacuum 80 0 H type ultimate vacuum 13 20 Flow rate ( /min (ANR)) uum vac ultim ate pe cu e at tim pe ul 80 uu c va Et ype ulti ma te v acu um L ty pe ul tim at e va cu um Flow rate ( /min (ANR)) Ultimate vacuum (-kPa) cu va e at tim ul pe ty L 26 e at m 120 flow VSU-H 07 VSU-L 07 VSU-E 07 20 ow d fl e m 15 nsu Co Ht 40 flow ed 93 Supply pressure (MPa) um um cu va ate ltim yp eu 53 0 140 uction fl 93 66 yp Lt C um ons E type s 0 93 80 tion uc es 26 VSU-H 05 VSU-L 05 VSC-H 05 VSC-L 05 Ultimate vacuum (-kPa) ty um acu tima te v 66 Supply pressure (MPa) 9 L H type ultimate vacuum 80 0 0 VSH-H 20 VSH-L 20 VSH-E 20 VSC-H 20 VSC-L 20 VSC-E 20 13 20 0.7 0.7 10 VSH-H 15 VSH-L 15 VSH-E 15 VSC-H 15 VSC-L 15 VSC-E 15 pe u l 60 H type suction flow 0.6 20 13 Supply pressure (MPa) E ty 40 80 Flow rate ( /min (ANR)) Ultimate vacuum (-kPa) d me su n Co ype 53 100 w flo 0.5 26 Supply pressure (MPa) 93 um ulti ma te v acu 66 Et Ultimate vacuum (-kPa) 80 0.4 30 H type suction flow E type suct ion flow cu H type ultimate vacuum 93 0.3 40 ow va VSC-E 12 0.2 uction fl 0.6 0.7 0 Flow rate ( /min (ANR)) 0.1 Supply pressure (MPa) VSH-H 12 VSB-H 12 VSC-H 12 um um acu te v ulti ma 0 50 at e 0 60 low m 0.7 df ul ti 0.6 L type s ns e um e 0.5 Co uum 0.4 40 va m ty p 0.3 10 t tim e u cu L 0.2 E type suction flow L ul at vac 0.1 13 20 53 e yp ate 0 H type suction flow 66 ultim 5 H type suction flow 26 80 pe 13 10 e yp Lt 70 E ty L type suction flow 40 40 w flow flo d e n m ctio Consu 30 su Flow rate ( /min (ANR)) Ultimate vacuum (-kPa) 26 15 53 50 Flow rate ( /min (ANR)) Ultimate vacuum (-kPa) nsu Co 20 VSH-E 10 VSS-E 10 VSB-E 10 VSG-E 10 VSC-E 10 93 Flow rate ( /min (ANR)) 40 flow d me 66 pe 53 80 E ty 66 Flow rate ( /min (ANR)) Ultimate vacuum (-kPa) ype ulti ma L te ty vac pe uu ul m tim at e va cu um 80 VSH-L 10 VSS-L 10 VSB-L 10 VSG-L 10 VSC-L 10 H type ultimate vacuum H type ultimate vacuum 93 Ht Ultimate vacuum (-kPa) 93 VSH-H 10 VSS-H 10 VSB-H 10 VSG-H 10 VSC-H 10 VSH-E 07 VSB-E 07 VSG-E 07 VSC-E 07 va VSH-H 05 VSH-L 05 VSB-H 05 VSB-L 05 VSG-H 05 VSG-L 05 VSH-L 07 VSB-L 07 VSG-L 07 VSC-L 07 E ty VSH-H 07 VSB-H 07 VSG-H 07 VSC-H 07 Vacuum reach time (supply pressure H type: 0.5 MPa, L type: 0.5 MPa, E type: 0.3 to 0.5 MPa) * Values differ with vacuum system piping shape, etc., so use these values for reference. 3 2 2 2 1 1 1 -80kPa 1 2 3 4 5 6 Vacuum system volume ( ) 5 Pa -13k 6 -2 7 6 5 kPa -13 4 3 2 1 1 1 Reach time (sec) 8 7 6 kPa -13 4 0 Pa 0k -4 kPa -53 12 11 10 10 9 9 8 a P 6k 7 -2 6 5 4 kPa -13 5 2 1 1 1 1 2 3 4 5 6 Vacuum system volume ( ) Pa 4 2 0 Pa 6 3 7 k -40 7 2 1 2 3 4 5 6 Vacuum system volume ( ) 7 8 3 0 1 2 3 4 5 6 Vacuum system volume ( ) VSH-L 07 VSB-L 07 Reach time (sec) Pa 6k 7 -13kPa VSH-H 07 VSB-H 07 -66k Pa 11 -2 5 -86kPa a -40 kP 12 10 9 1 2 3 4 5 6 Vacuum system volume ( ) VSU-E 07 -53k Pa 11 0 -80kPa -80kPa -66kPa -86kPa 12 7 kPa -26 4 2 a kP 5 3 3k -40 6 2 1 2 3 4 5 6 Vacuum system volume ( ) kP a 7 3 0 -5 8 Pa 6 a kP -5 3k 7 Pa 9 8 Reach time (sec) Reach time (sec) 8 4 10 9 a Pa 6k -2 -26 a kP 11 10 9 7 a a kPa 12 -60 kP 10 1 2 3 4 5 6 Vacuum system volume ( ) VSU-L 07 -40 11 -53 12 0 7 VSU-H 07 -66kP -86kPa 11 -40 kP a -66kP a -60kP a -53k Pa 12 3 kP 0 7 Pa 4 3 1 2 3 4 5 6 Vacuum system volume ( ) Vacuum pad a -13kP 5 -26k 3 7 Vacuum related components 4 6 Inch/NPT specifications 5 a kP -13 7 -60 4 6 8 Pa 5 kP -26 kPa k -13 6 a 7 -66k Pa -66 7 8 -13kPa 0 1 2 3 4 5 6 Vacuum system volume ( ) 7 Related components 9 Reach time (sec) 9 VSU-H 05 -40k a -4 0k P 10 9 8 -86kPa -80kPa -53kPa -66kPa Pa 10 VSU-L 05 Reach time (sec) 11 10 0 Reach time (sec) 12 -53 k 11 Pa -66k Pa 12 -60k -2 6k Pa VSH-L 05 VSB-L 05 Reach time (sec) Reach time (sec) 11 -40 kPa 12 -53kP a -66kPa -86kPa -80kPa VSH-H 05 VSB-H 05 Vacuum ejector/vacuum unit Characteristics 10 Characteristics Vacuum reach time (supply pressure H type: 0.5 MPa, L type: 0.5 MPa, E type: 0.3 to 0.5 MPa) * Values differ with vacuum system piping shape, etc., so use these values for reference. 6 5 4 3 3 2 2 1 1 1 2 3 4 5 6 Vacuum system volume ( ) kP -13kPa 1 0 7 1 2 3 4 5 6 Vacuum system volume ( ) 7 kP a 11 a VSH-E 12 VSB-E 12 12 kP 3k 10 10 9 9 9 kPa -26 4 3 -13kP 2 a - 6 5 a 0kP 4 -4 3 -26kP 0 1 2 3 4 5 6 Vacuum system volume ( ) 7 0 1 2 3 4 5 6 Vacuum system volume ( ) 10 9 9 8 Pa 6k -6 7 6 5 Pa 53k 4 Pa 4 Pa -26k -13kPa 7 0 1 2 3 4 5 6 Vacuum system volume ( ) -66 12 11 a - 7 6 5 kPa -53 4 Pa 6k -6 9 kP 60 7 VSH-E 15 10 8 a kP -40 5 1 kP a Pa 11 10 8 7 -53 6 kP a 5 kPa -40 4 3 -40k 3 a 2 -26kPa -13kPa -40kP 3 2 -26kPa 2 -26kPa 1 -13kPa 1 0 11 12 Reach time (sec) Reach time (sec) 11 0k -86 12 6 VSH-L 15 -8 kP a VSH-H 15 7 2 -13kPa 1 8 3 a 2 1 a Pa -60 0k Pa 5 kP 53 7 kPa 6 8 3k -5 -65 0 0k -4 7 Reach time (sec) Pa 8 Reach time (sec) 10 Reach time (sec) Reach time (sec) -6 -5 11 -80 -86k Pa 12 Pa kPa -66 Pa -80k -86kPa 11 -26kPa 2 VSH-H 12 VSB-H 12 VSH-E 10 12 kPa -40 4 3 a -13kP 0 7 5 -66 1 2 3 4 5 6 Vacuum system volume ( ) -2 6 a 0 a 6kP 7 Pa kPa -13 4 kP -40 -5 -80k 5 a 7 Pa 3k 8 -86kP 6 9 8 Pa 7 0k -6 10 3k -5 6k 6 Pa -66 kP -66 11 Pa 9 Reach time (sec) -2 8 a kP a a Pa Pa 12 10 9 VSH-L 10 VSB-L 10 Reach time (sec) 10 Reach time (sec) -86k 11 -80 k kP Pa 12 -40 11 -53 k -66kP 12 VSH-H 10 VSB-H 10 a -80kPa VSH-E 07 VSB-E 07 a -86kPa Vacuum ejector/vacuum unit Vacuum ejector 1 2 3 4 5 6 Vacuum system volume ( ) 1 7 -13kPa 0 1 2 3 4 5 6 Vacuum system volume ( ) 7 0 1 2 3 4 5 6 Vacuum system volume ( ) 7 Vacuum reach time (supply pressure H type: 0.5 MPa, L type: 0.5 MPa, E type: 0.3 to 0.5 MPa) * Values differ with vacuum system piping shape, etc., so use these values for reference. VSH-H 20 VSC-H 20 7 5k 9 Pa Reach time (sec) -8 8 a kP -80 6 5 4 a P -66k 3 1 Pa 0k 8 -8 7 6 5 kPa -66 4 Pa 3 Pa -53k -40kPa -26kPa 2 Pa 5k -8 -53k -40kPa 2 1 -26kPa -13kPa 0 1 2 3 4 5 6 Vacuum system volume ( ) 7 Vacuum pad 10 0 1 2 3 4 5 6 Vacuum system volume ( ) 7 Vacuum related components 11 10 Inch/NPT specifications 12 11 Related components 12 9 Reach time (sec) VSH-E 20 VSC-E 20 Vacuum ejector/vacuum unit Characteristics 12 Vacuum ejector/vacuum unit Vacuum ejector Ordering model (Example) VSH (1) H (2) 07 (3) 6 (4) 6A (5) J (6) (6) Additional functions J: Common exhaust (VSH/VSU/VSC) S: Open to air with silencer (VSH/VSU/VSC) V: With mechanical vacuum switch (VSB) No symbol: No vacuum sensor (VSB) (5) Air supply port (P) Tube size Symbol Size (mm) 4 ø4 6 ø6 8 ø8 10 ø10 Port size Symbol Size M5 M5 x 0.8 6A R1/8 8A R1/4 10A R3/8 12 ø12 (4) Vacuum port (V) Tube size Symbol Size (mm) 4 ø4 6 ø6 8 ø8 10 ø10 Port size Symbol Size M5 M5 x 0.8 6A R1/8 8A R1/4 10A R3/8 12 ø12 (3) Nozzle diameter Symbol Size 05 0.5mm 07 0.7mm 10 1.0mm 12 1.2mm 15 1.5mm 20 2.0mm H type, vacuum, suction flow rate L type, vacuum, suction flow rate E type, vacuum, suction flow rate -90kPa -66kPa 7 /min (ANR) 12 /min (ANR) -92 to 93kPa -66kPa -90 to 92kPa 12.5 to 13 /min (ANR) 22 to 26 /min (ANR) 10 to 10.5 /min (ANR) -93kPa -66kPa -92kPa 28 /min (ANR) 42 /min (ANR) 21 /min (ANR) -93kPa -92kPa 38 /min (ANR) 27 /min (ANR) -93kPa -66kPa -92kPa 63 /min (ANR) 95 /min (ANR) 42 /min (ANR) -93kPa -66kPa -92kPa 110 /min (ANR) 180 /min (ANR) 84 /min (ANR) Consumed flow rate 11.5 /min (ANR) 23 (17 46 (34 70 (47 100 (70 200 (150 /min (ANR) /min (ANR)) /min (ANR) /min (ANR)) /min (ANR) /min (ANR)) /min (ANR) /min (ANR)) /min (ANR) /min (ANR)) * The supply pressure is 0.5 MPa for H type and L type and 0.35 MPa for E type. * Values in parentheses for consumed flow are for E type. * The nozzle diameter 20 suction flow above is for the VSC. Refer to outline dimensions on pages 15 to 16 for VSH suction flow. (2) Vacuum characteristics H: High vacuum medium flow rate type L: Medium vacuum large flow rate type E: High vacuum small flow rate type (1) Stand-alone type vacuum ejector VSH: Direct-mounted solenoid valve type VSU: Tube type VSC: Direct-mounted pad type VSB: Square type Note: For details on the model combinations, refer to the model field on pages 15 to 25 showing the dimensions. 13 Related components Inch/NPT specifications Vacuum related components Vacuum pad Vacuum ejector/vacuum unit MEMO 14 VSH Direct-mounted solenoid valve type (Open to air exhaust) øP1 øD L2 EX R H Type VSH-H 05-4M5S VSH-H 05-66AS VSH-H 07-66AS VSH-H 10-66AS VSH-H 12-66AS VSH-H 10-86AS VSH-H 12-86AS VSH-H 15-88AS VSH-H 15-108AS VSH-H 20-108AS VSH-H 20-128AS VSH-L 05-4M5S VSH-L 05-66AS VSH-L 07-66AS VSH-L 10-66AS VSH-L 07-86AS VSH-L 10-86AS VSH-L 15-88AS VSH-L 15-108AS VSH-L 15-128AS VSH-L 20-108AS VSH-L 20-128AS VSH-E 07-66AS VSH-E 10-66AS VSH-E 12-66AS VSH-E 10-86AS VSH-E 12-86AS VSH-E 15-88AS VSH-E 15-108AS VSH-E 20-108AS VSH-E 20-128AS Tube O.D. øD 4 R A M5x0.8 3.5 EX B 35 48 44 17 25.5 14.4 17 18.1 28.4 13.5 28.9 22 14.8 31.2 R1/4 11 17.6 20.2 15.1 33.6 99.6 93.5 24 16.8 21 23.4 36.4 M5x0.8 3.5 35 31.5 10.5 10 9.8 14.9 21.2 71.5 65.5 12 4 6 11.4 12.4 R1/8 8 48 44 14.4 13.5 71.5 65.5 14.8 17.6 16.5 21 15.1 17.6 99.6 93.5 16.8 21 6 17 22 24 8 8 10 R1/4 11 10 12 48 44 20.2 23.4 20.2 23.4 17 25.5 18.4 12.4 14.4 13.5 71.5 65.5 14.8 17.6 15.1 99.6 93.5 16.8 21 18.1 22 24 24 2.0 104 200 116 0.5 12 0.7 1 0.7 1 26 42 26 42 8 28.4 28.9 31.2 36.9 33.6 36.4 66 1.5 95 24 2.0 174 200 116 17 0.7 1 1.2 1 1.2 0.35 10.5 21 27 21 27 17 34 47 34 47 92 36.5 37 36.5 38.5 38 78 80 22 1.5 42 70 24 2.0 82 150 116 * L1 and L2 dimensions for tapered screws are reference dimensions applicable after screw tightening. 15 0.5 13 36.5 23 37 46 36 23 38.5 46 37.5 75 100 77.5 81.5 11.5 22 28.4 28.9 20.2 31.2 20.2 33.6 23.4 36.4 0.7 1 1.2 1 1.2 1.5 17 18.1 11.4 12.4 R1/8 Unit: mm Ultimate Suction Consumed Weight vacuum flow flow rate (-kPa) ( /min(ANR)) ( /min(ANR)) (g) 13 7 11.5 90 36.5 13 23 37 28 46 36.5 38 70 0.5 38 28 46 38 70 37.5 93 77 63 100 79.5 22 25.5 18.4 12.4 8 10 12 R1/4 11 10 12 R Meter thread type 18.4 12.4 8 10 A Opposite Nozzle Working L1 L2 øP1 øP2 C E side diameter pressure H (mm) (MPa) 31.5 10.5 10 9.8 14.9 21.2 8 0.5 11.4 12.4 8 L1 B A L1 B 6 R1/8 H øP2 P L2 C E C V øP2 øP1 øD E Vacuum ejector/vacuum unit Vacuum ejector VSH-H 05-4M5J VSH-H 05-66AJ VSH-H 07-66AJ VSH-H 10-66AJ VSH-H 12-66AJ VSH-H 10-86AJ VSH-H 12-86AJ VSH-H 15-88AJ VSH-H 15-108AJ VSH-H 20-108AJ VSH-H 20-128AJ VSH-L 05-4M5J VSH-L 05-66AJ VSH-L 07-66AJ VSH-L 10-66AJ VSH-L 07-86AJ VSH-L 10-86AJ VSH-L 15-88AJ VSH-L 15-108AJ VSH-L 15-128AJ VSH-L 20-108AJ VSH-L 20-128AJ VSH-E 07-66AJ VSH-E 10-66AJ VSH-E 12-66AJ VSH-E 10-86AJ VSH-E 12-86AJ VSH-E 15-88AJ VSH-E 15-108AJ VSH-E 20-108AJ VSH-E 20-128AJ R C2 L1 B A Meter thread type Unit: mm Tube Tube Opposite Nozzle Working Ultimate Suction Consumed Weight A B L1 L2 øP1 øP2 C1 C2 E O.D. O.D. R side diameter pressure vacuum flow flow rate øD1 øD2 H (mm) (MPa) (-kPa) ( /min(ANR)) ( /min(ANR)) (g) 18 4 6 M5x0.8 3.5 42.3 38.8 10.5 10 10 14.9 11.9 21.2 8 0.5 90 7 11.5 44.5 0.7 13 23 45.5 6 11.4 12.4 17 25.5 1 28 46 44.5 17 18.2 18.4 8 R1/8 8 58.4 54.4 1.2 38 70 44 1 0.5 28 46 45.5 12.4 28.4 93 38 70 46 18.1 14.4 1.2 8 13.5 28.9 92 12 76.9 70.9 22 22 1.5 63 100 14.8 17.6 20.2 31.2 94.5 10 R1/4 11 23.3 15.1 33.6 10 17.6 22 23.4 89.4 83.3 24 2.0 104 200 128 12 16.8 36.4 12 21 18 4 6 M5x0.8 3.5 42.3 38.8 10.5 10 10 14.9 11.9 21.2 8 12 11.5 0.5 44.5 6 11.4 12.4 17 25.5 0.7 26 23 45 1 42 46 44 R1/8 8 58.4 54.4 18.4 18.2 17 8 0.7 26 23 46 12.4 28.4 8 14.4 18.1 1 0.5 66 42 46 45 13.5 28.9 89.5 31.2 22 1.5 76.9 70.9 14.8 17.6 22 20.2 95 100 93 10 12 R1/4 11 16.5 21 96.5 23.4 23.3 36.9 15.1 33.6 12 10 17.6 20.2 22 89.4 83.3 24 2.0 174 200 128 16.8 36.4 12 21 23.4 0.7 10.5 17 45 6 11.4 12.4 17 25.5 1 21 34 44.5 R1/8 8 58.4 54.4 18.4 18.2 17 1.2 27 47 44.5 8 1 21 34 46.5 12.4 28.4 8 14.4 18.1 1.2 0.35 92 27 47 45.5 13.5 28.9 92 42 70 12 76.9 70.9 22 22 1.5 14.8 17.6 20.2 31.2 95.5 10 R1/4 11 23.3 15.1 33.6 10 17.6 22 23.4 89.4 83.3 24 2.0 82 150 128 12 16.8 36.4 12 21 * L1 and L2 dimensions for tapered screws are reference dimensions applicable after screw tightening. Vacuum ejector/vacuum unit øP2 H Vacuum pad Type A L1 B L2 Vacuum related components C2 øP2 R P H C1 EX øD1 L2 E øD2 V øD2 C1 E øD1 Inch/NPT specifications øP1 øP1 Related components VSH Direct-mounted solenoid valve type (Common exhaust) 16 VSU Tube type (Open to air exhaust) ø13 øD Type C P L B Vacuum ejector/vacuum unit Vacuum ejector H12 B A L V A R Meter screw type VSU-H 05-M54S VSU-H 05-M56S VSU-H 05-6A4S VSU-H 05-6A6S VSU-H 07-M54S VSU-H 07-M56S VSU-H 07-6A4S VSU-H 07-6A6S VSU-L 05-M54S VSU-L 05-M56S VSU-L 05-6A4S VSU-L 05-6A6S VSU-L 07-M54S VSU-L 07-M56S VSU-L 07-6A4S VSU-L 07-6A6S VSU-E 07-M54S VSU-E 07-M56S VSU-E 07-6A4S VSU-E 07-6A6S Tube O.D. øD 4 6 4 6 4 6 4 6 4 6 4 6 4 6 4 6 4 6 4 6 R A M5x0.8 3 R1/8 8 M5x0.8 3 R1/8 8 M5x0.8 3 R1/8 8 M5x0.8 3 R1/8 8 M5x0.8 3 R1/8 8 B L C 50.3 51.3 54.3 55.3 57.1 57.8 61.1 61.8 50.3 51.3 54.3 55.3 57.1 57.8 61.1 61.8 57.1 57.8 61.1 61.8 47.3 48.3 50.3 51.3 54.1 54.8 57.1 57.8 47.3 48.3 50.3 51.3 54.1 54.8 57.1 57.8 54.1 54.8 57.1 57.8 11.2 12.0 11.2 12.0 11.2 12.0 11.2 12.0 11.2 12.0 11.2 12.0 11.2 12.0 11.2 12.0 11.2 12.0 11.2 12.0 Unit: mm Nozzle Ultimate Suction Consumed Weight diameter vacuum flow flow rate (mm) (-kPa) ( /min(ANR)) ( /min(ANR)) (g) 17.5 17 0.5 90 7 11.5 20 19.5 19 18 0.7 92 12.5 23 21 20.5 17.5 17 0.5 12 11.5 20 19.5 66 19 20 18 0.7 23 21 22 20.5 19 0.7 90 10 17 * The L dimension for tapered screws is the reference dimension applicable after screw tightening. * The M5 screw's opposite hexagon side is knurled. H12 applies to 6A (R1/8) screws. 17 21.5 20.5 EX 11.9 H12 A 20.8 R B A L V Meter screw type VSU-H 05-M54J VSU-H 05-M56J VSU-H 05-6A4J VSU-H 05-6A6J VSU-H 07-M54J VSU-H 07-M56J VSU-H 07-6A4J VSU-H 07-6A6J VSU-L 05-M54J VSU-L 05-M56J VSU-L 05-6A4J VSU-L 05-6A6J VSU-L 07-M54J VSU-L 07-M56J VSU-L 07-6A4J VSU-L 07-6A6J VSU-E 07-M54J VSU-E 07-M56J VSU-E 07-6A4J VSU-E 07-6A6J 4 6 4 6 4 6 4 6 4 6 4 6 4 6 4 6 4 6 4 6 A M5x0.8 3 R1/8 8 M5x0.8 3 R1/8 8 M5x0.8 3 R1/8 M5x0.8 8 3 R1/8 8 M5x0.8 3 R1/8 8 B L C 50.3 51.3 54.3 55.3 57.1 57.8 61.1 61.8 50.3 51.3 54.3 55.3 57.1 57.8 61.1 61.8 57.1 57.8 61.1 61.8 47.3 48.3 50.3 51.3 54.1 54.8 57.1 57.8 47.3 48.3 50.3 51.3 54.1 54.8 57.1 57.8 54.1 54.8 57.1 57.8 11.2 12.0 11.2 12.0 11.2 12.0 11.2 12.0 11.2 12.0 11.2 12.0 11.2 12.0 11.2 12.0 11.2 12.0 11.2 12.0 E 22.3 23.3 22.3 23.3 29.1 29.8 29.1 29.8 22.3 23.3 0.5 22.3 23.3 29.1 29.8 0.7 29.1 29.8 29.1 29.8 0.7 29.1 29.8 19.5 12 11.5 66 20 20 23 22 90 10 22 21.5 17 23 22.5 21.5 20.5 23.5 23 * The L dimension for tapered screws is the reference dimension applicable after screw tightening. * The M5 screw's opposite hexagon side is knurled. H12 applies to 6A (R1/8) screws. VSU Tube type union (Atmospheric) øD2 Type C1 B C2 P øD1 V ø13 VSU-H 05-44S VSU-H 05-46S VSU-H 05-64S VSU-H 05-66S VSU-H 07-44S VSU-H 07-46S VSU-H 07-64S VSU-H 07-66S VSU-L 05-44S VSU-L 05-46S VSU-L 05-64S VSU-L 05-66S VSU-L 07-44S VSU-L 07-46S VSU-L 07-64S VSU-L 07-66S VSU-E 07-44S VSU-E 07-46S VSU-E 07-64S VSU-E 07-66S Tube O.D. øD1 4 6 4 6 4 6 4 6 4 6 Tube O.D. øD2 4 6 4 6 4 6 4 6 4 6 4 6 4 6 4 6 4 6 4 6 B 49.9 50.4 50.6 51.6 56.7 C1 11.2 11.9 11.2 57.4 58.1 49.9 50.9 50.6 51.6 56.7 11.9 11.2 11.9 11.2 57.4 58.1 56.7 11.9 11.2 57.4 58.1 11.9 C2 11.2 11.9 11.2 11.9 11.2 11.9 11.2 11.9 11.2 11.9 11.2 11.9 11.2 11.9 11.2 11.9 11.2 11.9 11.2 11.9 Unit: mm Nozzle Ultimate Suction Consumed Weight diameter vacuum flow flow rate (mm) (-kPa) ( /min(ANR)) ( /min(ANR)) (g) 18.5 0.5 90 7 11.5 0.7 92 12.5 23 18 17.5 20 19.5 19 18.5 18.5 0.5 12 11.5 17.5 66 20 0.7 23 22 0.7 90 10 17 20 19 18.5 17.5 20.5 19.5 18.5 19 Vacuum ejector/vacuum unit 15 B L E ø6 ø11 C P R Vacuum pad 2-ø3.2 Type Unit: mm Nozzle Ultimate Suction Consumed Weight diameter vacuum flow flow rate (mm) (-kPa) ( /min(ANR)) ( /min(ANR)) (g) 20 19.5 0.5 90 7 11.5 22.5 22 21 20.5 0.7 92 12.5 23 23.5 23 Vacuum related components ø13 øD Tube O.D. øD Inch/NPT specifications 8.5 Related components VSU Tube type (Common exhaust) 18 VSU Tube type union (Common exhaust) 8.5 ø13 øD2 E ø6 ø11 C2 2-ø3.2 Type P 15 B Vacuum ejector/vacuum unit Vacuum ejector C1 11.6 EX 20.5 V øD1 VSU-H 05-44J VSU-H 05-46J VSU-H 05-64J VSU-H 05-66J VSU-H 07-44J VSU-H 07-46J VSU-H 07-64J VSU-H 07-66J VSU-L 05-44J VSU-L 05-46J VSU-L 05-64J VSU-L 05-66J VSU-L 07-44J VSU-L 07-46J VSU-L 07-64J VSU-L 07-66J VSU-E 07-44J VSU-E 07-46J VSU-E 07-64J VSU-E 07-66J Tube Tube O.D. O.D. øD1 øD2 4 6 4 6 4 6 4 6 4 6 4 6 4 6 4 6 4 6 4 6 4 6 4 6 4 6 4 6 4 6 B C1 C2 E 49.9 11.2 22.3 11.2 50.9 11.9 23.3 50.6 11.2 22.3 11.9 11.9 23.3 51.6 11.2 29.1 56.7 11.2 11.9 29.8 57.4 11.2 29.1 11.9 58.1 11.9 29.8 49.9 11.2 22.3 11.2 50.9 11.9 23.3 50.6 11.2 22.3 11.9 51.6 11.9 23.3 56.7 11.2 29.1 11.2 11.9 29.8 57.4 11.2 29.1 11.9 58.1 11.9 29.8 56.7 11.2 29.1 11.2 11.9 29.8 57.4 11.2 29.1 11.9 58.1 11.9 29.8 Unit: mm Nozzle Ultimate Suction Consumed Weight diameter vacuum flow flow rate (mm) (-kPa) ( /min(ANR)) ( /min(ANR)) (g) 0.5 90 7 0.7 92 12.5 0.5 12 66 20 0.7 22 21 20.5 11.5 20 19.5 22.5 23 21.5 20.5 21 20.5 11.5 20 19.5 22 21.5 23 21 20.5 22 0.7 90 10 17 21.5 20.5 VSU VSU type fixing bracket 21 13.5 B 12 Type J F 2-ø4.5 VSU-05-B VSU-07-B B F J 33.2 39.2 9 10 15 20 * VSU-05-B is for 0.5 mm nozzle diameters and VSU-07-B for 0.7 mm nozzle diameters. 19 Unit: mm Weight (g) 2 2 C L1 L2 4 9 11.3 6.9 16.9 10.6 11.8 7.2 17.2 11.3 6.9 16.9 6 10.6 11.8 7.2 17.2 6 10.6 11.8 7.2 17.2 2-C 6 12 15 20 øP VSB-H 05-44 VSB-H 07-66 VSB-H 10-66 VSB-H 12-66 VSB-L 05-44 P VSB-L 07-66 VSB-L 10-66 VSB-E 07-66 VSB-E 10-66 VSB-E 12-66 11.5 L2 2-ø4.3 Type 2-ø2.6 5 L1 5 12.7 50 4 9 Unit: mm Nozzle Working Ultimate Suction Consumed Weight diameter pressure vacuum flow flow rate (mm) (MPa) (-kPa) ( /min(ANR)) ( /min(ANR)) (g) 0.5 0.5 90 7 11.5 18 0.7 13 23 18.5 0.5 1 28 46 93 1.2 38 70 18 0.5 12 11.5 18 23 18.5 0.7 0.45 66 26 46 17.5 1 42 0.7 10.5 17 18.5 1 0.4 92 21 34 1.2 27 47 18 Vacuum ejector/vacuum unit 2-øP V 2-øD Tube O.D. øD Vacuum pad 12.2 VSB Square type (Open to air exhaust) 17 MAX 11.5 5 50 2-ø4.3 2-øD 12 27.2 VSB-H 05-44V VSB-H 07-66V VSB-H 10-66V VSB-H 12-66V VSB-L 05-44V VSB-L 07-66V VSB-L 10-66V VSB-E 07-66V VSB-E 10-66V VSB-E 12-66V *. Lead wire White: COMMON Red: N.C. Black: N.O. Unit: mm øD 11.5 2-ø4.3 12 20 Black Red White VSB-VUSM Discrete mechanical vacuum switch 50 5 MAX 17 Type VSB-VUSM-4 VSB-VUSM-6 *. Lead wire White: COMMON Red: N.C. Black: N.O. Tube O.D. øD 4 6 Weight (g) 29 29 Inch/NPT specifications 20 Related components Type Unit: mm Ultimate Working Nozzle Suction Consumed Weight Tube O.D. diameter pressure vacuum flow flow rate (g) øD (-kPa) ( /min(ANR)) ( /min(ANR)) (MPa) (mm) 0.5 0.5 90 7 11.5 46.5 4 0.7 13 23 46 93 1 28 46 47 0.5 6 38 70 47.5 1.2 0.5 12 11.5 46.5 4 0.45 66 26 23 48 0.7 6 42 46 46.5 1 17 0.7 10.5 48.5 1 0.4 92 21 34 6 1.2 27 47 47.5 Vacuum related components VSB Square type with vacuum switch White Red Black 20 21 EXH P M V H7 A 6.5 16 11.2 15.6 19 ø4 VSC Direct-mounted pad straight type (Open to air exhaust) ø8 Vacuum ejector/vacuum unit Vacuum ejector Type VSC-H 05-M54S VSC-L 05-M54S M A M5x0.8 M5x0.8 3 3 Unit: mm Nozzle Ultimate Suction Consumed Weight diameter vacuum flow flow rate (g) (-kPa) ( /min(ANR)) ( /min(ANR)) (mm) 0.5 90 7 11.5 14.5 0.5 66 11 11.5 17 Vacuum ejector/vacuum unit EX øP A VSC-H 07-6A6S VSC-H 07-6A8S VSC-H 10-6A6S VSC-H 10-6A8S VSC-H 12-6A6S VSC-H 12-6A8S VSC-H 15-8A8S VSC-H 15-10A8S VSC-H 15-8A10S VSC-H 15-10A10S VSC-H 20-8A8S VSC-H 20-10A8S VSC-H 20-8A10S VSC-H 20-10A10S VSC-L 07-6A6S VSC-L 07-6A8S VSC-L 10-6A6S VSC-L 10-6A8S VSC-L 15-8A8S VSC-L 15-10A8S VSC-L 15-8A10S VSC-L 15-10A10S VSC-L 20-8A8S VSC-L 20-10A8S VSC-L 20-8A10S VSC-L 20-10A10S VSC-E 07-6A6S VSC-E 07-6A8S VSC-E 10-6A6S VSC-E 10-6A8S VSC-E 12-6A6S VSC-E 12-6A8S VSC-E 15-8A8S VSC-E 15-10A8S VSC-E 15-8A10S VSC-E 15-10A10S VSC-E 20-8A8S VSC-E 20-10A8S VSC-E 20-8A10S VSC-E 20-10A10S 6 8 6 8 6 8 8 10 8 10 6 8 6 8 8 10 8 10 6 8 6 8 6 8 8 10 8 10 R R1/8 R1/4 R3/8 R1/4 R3/8 R1/4 R3/8 R1/4 R3/8 R1/8 R1/4 R3/8 R1/4 R3/8 R1/4 R3/8 R1/4 R3/8 R1/8 R1/4 R3/8 R1/4 R3/8 R1/4 R3/8 R1/4 R3/8 A 8 11 12 11 12 11 12 11 12 8 11 12 11 12 11 12 11 12 8 11 12 11 12 11 12 11 12 L1 28 39 28 39 28 39 L2 24 33 32.7 33 32.7 33 32.7 33 32.7 24 33 32.7 33 32.7 33 32.7 33 32.7 24 33 32.7 33 32.7 33 32.7 33 32.7 L3 16 21 20.7 21 20.7 21 20.7 21 20.7 16 21 20.7 21 20.7 21 20.7 21 20.7 16 21 20.7 21 20.7 21 20.7 21 20.7 øP B 16 62.5 65.2 62.5 65.2 62.5 65.2 E Unit: mm Nozzle Ultimate Suction Consumed Weight diameter vacuum flow flow rate (mm) (-kPa) ( /min(ANR)) ( /min(ANR)) (g) C 24.5 17 27.2 18.2 24.5 17 27.2 18.2 24.5 17 27.2 18.2 16 0.7 13 23 1 28 46 38 70 1.2 93 87 104.2 29.2 18.2 1.5 63 100 105.9 30.9 20.7 24 22 104.2 29.2 18.2 2 93 110 200 26 23 105.9 30.9 20.7 16 62.5 65.2 62.5 65.2 24.5 17 27.2 18.2 24.5 17 27.2 18.2 0.7 16 1 42 1.5 66 95 100 180 200 22 104.2 29.2 18.2 2 105.9 30.9 20.7 16 24.5 17 27.2 18.2 24.5 17 27.2 18.2 24.5 17 27.2 18.2 16 0.7 10.5 17 1 21 34 1.2 27 47 1.5 * L1, L2, and L3 dimensions are references applicable after screw tightening. 88 42 70 22 104.2 29.2 18.2 2 31.5 87.5 92 105.9 30.9 20.7 105.9 30.9 20.7 85 86 86.5 87.5 87 89 104.2 29.2 18.2 24 89 91 92 92.5 93.5 46 105.9 30.9 20.7 62.5 65.2 62.5 65.2 62.5 65.2 88 31.5 104.2 29.2 18.2 24 31.5 84 150 88.5 89.5 92.5 93.5 94 95 Vacuum related components Type Tube O.D. øD V Inch/NPT specifications R Related components P L1 L2 L3 øD B E C Vacuum pad VSC Direct-mounted pad type (Open to air exhaust) 22 VSC Direct-mounted pad type (Common exhaust) øD2 P A R Type VSC-H 07-6A6J VSC-H 07-6A8J VSC-H 10-6A6J VSC-H 10-6A8J VSC-H 12-6A6J VSC-H 12-6A8J VSC-H 15-8A8J VSC-H 15-10A8J VSC-H 15-8A10J VSC-H 15-10A10J VSC-H 20-8A8J VSC-H 20-10A8J VSC-H 20-8A10J VSC-H 20-10A10J VSC-L 07-6A6J VSC-L 07-6A8J VSC-L 10-6A6J VSC-L 10-6A8J VSC-L 15-8A8J VSC-L 15-10A8J VSC-L 15-8A10J VSC-L 15-10A10J VSC-L 20-8A8J VSC-L 20-10A8J VSC-L 20-8A10J VSC-L 20-10A10J VSC-E 07-6A6J VSC-E 07-6A8J VSC-E 10-6A6J VSC-E 10-6A8J VSC-E 12-6A6J VSC-E 12-6A8J VSC-E 15-8A8J VSC-E 15-10A8J VSC-E 15-8A10J VSC-E 15-10A10J VSC-E 20-8A8J VSC-E 20-10A8J VSC-E 20-8A10J VSC-E 20-10A10J Tube Tube O.D. O.D. øD1 øD2 6 8 6 8 6 8 8 10 8 10 6 8 6 8 8 10 8 10 6 8 6 8 6 8 8 10 8 10 8 R R1/8 R1/4 R3/8 R1/4 R3/8 12 R1/4 R3/8 R1/4 R3/8 8 R1/8 R1/4 R3/8 R1/4 R3/8 12 R1/4 R3/8 R1/4 R3/8 8 R1/8 R1/4 R3/8 R1/4 R3/8 12 R1/4 R3/8 R1/4 R3/8 A 8 11 12 11 12 11 12 11 12 8 11 12 11 12 11 12 11 12 8 11 12 11 12 11 12 11 12 L1 28 38 28 38 28 38 L2 24 32 31.7 32 31.7 32 31.7 32 31.7 24 32 31.7 32 31.7 32 31.7 32 31.7 24 32 31.7 32 31.7 32 31.7 32 31.7 L3 16 21 20.7 21 20.7 21 20.7 21 20.7 16 21 20.7 21 20.7 21 20.7 21 20.7 16 21 20.7 21 20.7 21 20.7 21 20.7 V øP B 16 64.6 67.3 64.6 67.3 64.6 67.3 94 E C1 Unit: mm Nozzle Ultimate Suction Consumed Weight diameter vacuum flow flow rate (mm) (-kPa) ( /min(ANR)) ( /min(ANR)) (g) C2 24.5 17 27.2 18.2 24.5 17 18.2 27.2 18.2 24.5 17 27.2 18.2 16 0.7 13 23 1 28 46 38 70 1.2 93 1.5 22 23.3 94 63 100 99.5 100.5 103 22 29.2 18.2 2 93 110 200 104 95.7 30.9 20.7 16 64.6 67.3 64.6 67.3 94 105 24.5 17 27.2 18.2 18.2 24.5 17 27.2 18.2 0.7 26 36.5 1 42 1.5 23.3 66 29.2 18.2 2 16 94 24.5 17 27.2 18.2 24.5 17 18.2 27.2 18.2 24.5 17 27.2 18.2 16 95 0.7 10.5 17 1 21 34 1.2 27 47 1.5 42 95.7 30.9 20.7 23.3 94 36.5 70 100.5 101.5 104.5 22 29.2 18.2 2 95.7 30.9 20.7 98 99.5 92 29.2 18.2 22 100 99 98.5 99.5 180 200 100 100.5 22 95.7 30.9 20.7 64.6 67.3 64.6 67.3 64.6 67.3 46 97 95.7 30.9 20.7 94 23 16 29.2 18.2 22 36.5 98.5 29.2 18.2 95.7 30.9 20.7 * L1, L2, and L3 dimensions are references applicable after screw tightening. 23 C2 EX øP øD1 B E C1 L1 L2 L3 Vacuum ejector/vacuum unit Vacuum ejector 84 150 105.5 106.5 E1 E2 EX øP2 H A VSC-H 07-6A6LS VSC-H 07-6A8LS VSC-H 10-6A6LS VSC-H 10-6A8LS VSC-H 12-6A6LS VSC-H 12-6A8LS VSC-H 15-8A8LS VSC-H 15-10A8LS VSC-H 15-8A10LS VSC-H 15-10A10LS VSC-H 20-8A8LS VSC-H 20-10A8LS VSC-H 20-8A10LS VSC-H 20-10A10LS VSC-L 07-6A6LS VSC-L 07-6A8LS VSC-L 10-6A6LS VSC-L 10-6A8LS VSC-L 15-8A8LS VSC-L 15-10A8LS VSC-L 15-8A10LS VSC-L 15-10A10LS VSC-L 20-8A8LS VSC-L 20-10A8LS VSC-L 20-8A10LS VSC-L 20-10A10LS VSC-E 07-6A6LS VSC-E 07-6A8LS VSC-E 10-6A6LS VSC-E 10-6A8LS VSC-E 12-6A6LS VSC-E 12-6A8LS VSC-E 15-8A8LS VSC-E 15-10A8LS VSC-E 15-8A10LS VSC-E 15-10A10LS VSC-E 20-8A8LS VSC-E 20-10A8LS VSC-E 20-8A10LS VSC-E 20-10A10LS A L1 L2 R1/8 8 42.8 45.7 42.8 45.7 42.8 45.7 R1/4 R3/8 R1/4 10 R3/8 R1/4 8 R3/8 R1/4 10 R3/8 11 12 11 12 11 12 11 12 38.8 41.7 38.8 41.7 38.8 41.7 46.7 46.4 50.5 50.2 46.7 46.4 50.5 50.2 38.8 41.7 38.8 41.7 46.7 46.4 50.5 50.2 46.7 46.4 50.5 50.2 38.8 41.7 38.8 41.7 38.8 41.7 46.7 46.4 50.5 50.2 46.7 46.4 50.5 50.2 6 8 6 8 6 8 R 8 6 8 6 8 R1/8 8 R1/4 R3/8 R1/4 10 R3/8 R1/4 8 R3/8 R1/4 10 R3/8 11 12 11 12 11 12 11 12 8 6 8 6 8 6 8 R1/8 8 R1/4 R3/8 R1/4 10 R3/8 R1/4 8 R3/8 R1/4 10 R3/8 11 12 11 12 11 12 11 12 8 52.7 56.5 56.9 52.7 56.5 56.9 42.8 45.7 42.8 45.7 52.7 56.5 56.9 52.7 56.5 56.9 42.8 45.7 42.8 45.7 42.8 45.7 52.7 56.5 56.9 52.7 56.5 56.9 L3 16 21 20.7 21 20.7 21 20.7 21 20.7 16 21 20.7 21 20.7 21 20.7 21 20.7 16 21 20.7 21 20.7 21 20.7 21 20.7 V Unit: mm Opposite Nozzle Ultimate Suction Consumed Weight diameter vacuum flow flow rate E1 E2 øP1 øP2 C side (mm) (-kPa) ( /min(ANR)) ( /min(ANR)) (g) H 57.3 19.3 12.5 17 31.5 0.7 13 23 58.3 20.3 14.5 18.2 34 57.3 19.3 12.5 17 31.5 16 14 16 1 28 46 58.3 20.3 14.5 18.2 34 57.3 19.3 12.5 17 31.5 1.2 93 38 70 58.3 20.3 34 14.5 18.2 85.5 99.3 24.3 86.5 1.5 63 100 90.5 100.8 25.8 17.5 20.2 91.5 24 19 22 90 99.3 24.3 14.5 18.2 91 2 93 110 200 95 100.8 25.8 17.5 20.2 96 57.3 19.3 12.5 17 31.5 26 23 0.7 58.3 20.3 14.5 18.2 34 16 14 16 17 57.3 19.3 12.5 31.5 1 42 46 58.3 20.3 34 18.2 14.5 84 99.3 24.3 85 1.5 66 95 100 89 100.8 25.8 17.5 20.2 90 24 19 22 85.5 99.3 24.3 14.5 18.2 86.5 2 180 200 90.5 100.8 25.8 17.5 20.2 91.5 57.3 19.3 12.5 17 31.5 0.7 10.5 17 58.3 20.3 14.5 18.2 34 57.3 19.3 12.5 17 31.5 16 14 16 1 21 34 58.3 20.3 14.5 18.2 34 57.3 19.3 12.5 17 31.5 1.2 27 47 58.3 20.3 34 14.5 18.2 86.5 99.3 24.3 92 87.5 1.5 42 70 91.5 100.8 25.8 17.5 20.2 92.5 24 19 22 91.5 99.3 24.3 14.5 18.2 92.5 2 84 150 96.5 100.8 25.8 17.5 20.2 97.5 * L1, L2, and L3 dimensions are references applicable after screw tightening. Vacuum pad Type Tube O.D. øD Vacuum related components R Inch/NPT specifications L3 L1 L2 C P øP1 Related components øD Vacuum ejector/vacuum unit VSC Direct-mounted pad type air supply port Elbow type (Open to air exhaust) 24 VSC Direct-mounted pad type air supply port Elbow type (Common exhaust) E1 E2 C1 EX øP2 A L3 H R Type VSC-H 07-6A6LJ VSC-H 07-6A8LJ VSC-H 10-6A6LJ VSC-H 10-6A8LJ VSC-H 12-6A6LJ VSC-H 12-6A8LJ VSC-H 15-8A8LJ VSC-H 15-10A8LJ VSC-H 15-8A10LJ VSC-H 15-10A10LJ VSC-H 20-8A8LJ VSC-H 20-10A8LJ VSC-H 20-8A10LJ VSC-H 20-10A10LJ VSC-L 07-6A6LJ VSC-L 07-6A8LJ VSC-L 10-6A6LJ VSC-L 10-6A8LJ VSC-L 15-8A8LJ VSC-L 15-10A8LJ VSC-L 15-8A10LJ VSC-L 15-10A10LJ VSC-L 20-8A8LJ VSC-L 20-10A8LJ VSC-L 20-8A10LJ VSC-L 20-10A10LJ VSC-E 07-6A6LJ VSC-E 07-6A8LJ VSC-E 10-6A6LJ VSC-E 10-6A8LJ VSC-E 12-6A6LJ VSC-E 12-6A8LJ VSC-E 15-8A8LJ VSC-E 15-10A8LJ VSC-E 15-8A10LJ VSC-E 15-10A10LJ VSC-E 20-8A8LJ VSC-E 20-10A8LJ VSC-E 20-8A10LJ VSC-E 20-10A10LJ Tube Tube O.D. O.D. R øD1 øD2 6 8 6 8 6 8 8 10 8 10 6 8 6 8 8 10 8 10 6 8 6 8 6 8 8 10 8 10 A L1 L2 R1/8 8 42.8 45.7 42.8 45.7 42.8 45.7 R1/4 R3/8 R1/4 R3/8 12 R1/4 R3/8 R1/4 R3/8 11 12 11 12 11 12 11 12 38.8 41.7 38.8 41.7 38.8 41.7 46.7 46.4 50.5 50.2 46.7 46.4 50.5 50.2 38.8 41.7 38.8 41.7 46.7 46.4 50.5 50.2 46.7 46.4 50.5 50.2 38.8 41.7 38.8 41.7 38.8 41.7 46.7 46.4 50.5 50.2 46.7 46.4 50.5 50.2 8 8 R1/8 8 R1/4 R3/8 R1/4 R3/8 12 R1/4 R3/8 R1/4 R3/8 11 12 11 12 11 12 11 12 8 R1/8 8 R1/4 R3/8 R1/4 R3/8 12 R1/4 R3/8 R1/4 R3/8 11 12 11 12 11 12 11 12 52.7 56.5 52.7 56.5 42.8 45.7 42.8 45.7 52.7 56.5 52.7 56.5 42.8 45.7 42.8 45.7 42.8 45.7 52.7 56.5 52.7 56.5 L3 E1 59.4 60.4 59.4 16 60.4 59.4 60.4 21 89.1 20.7 21 90.6 20.7 21 89.1 20.7 21 90.6 20.7 59.4 60.4 16 59.4 60.4 21 89.1 20.7 21 90.6 20.7 21 89.1 20.7 21 90.6 20.7 59.4 60.4 59.4 16 60.4 59.4 60.4 21 89.1 20.7 21 90.6 20.7 21 89.1 20.7 21 90.6 20.7 V E2 øP1 øP2 C1 19.3 20.3 19.3 20.3 19.3 20.3 24.3 Opposite C2 side H 12.5 17 14.5 18.2 12.5 17 16 18.2 14 14.5 18.2 12.5 17 14.5 20.2 22 23.3 19 24.3 14.5 18.2 25.8 17.5 20.2 19.3 12.5 17 18.2 20.3 14.5 16 18.2 14 17 19.3 12.5 20.3 14.5 18.2 24.3 22 23.3 19 24.3 14.5 18.2 25.8 17.5 20.2 24.3 22 16 20.2 25.8 17.5 19.3 20.3 19.3 20.3 19.3 20.3 16 18.2 25.8 17.5 12.5 17 14.5 18.2 12.5 17 16 18.2 14 14.5 18.2 12.5 17 14.5 22 16 18.2 25.8 17.5 20.2 22 23.3 19 24.3 14.5 18.2 25.8 17.5 20.2 * L1, L2, and L3 dimensions are references applicable after screw tightening. 25 C2 P øP1 øD2 øD1 L1 L2 Vacuum ejector/vacuum unit Vacuum ejector 22 Unit: mm Nozzle Ultimate Suction Consumed Weight diameter vacuum flow flow rate (mm) (-kPa) ( /min(ANR)) ( /min(ANR)) (g) 35.5 0.7 13 23 38 35.5 1 28 46 38 35.5 1.2 93 38 70 38 97.5 98.5 1.5 63 100 102 103 101.5 102.5 2 93 110 200 106.5 107.5 35.5 0.7 26 23 38 35.5 1 42 46 38 95.5 96.5 1.5 66 95 100 100.5 101.5 97 98 2 180 200 102 103 35.5 0.7 10.5 17 38 35.5 1 21 34 38 35.5 1.2 27 47 38 98 92 99 1.5 42 70 103 104 103 104 2 84 150 108 109 VSH Direct-mounted solenoid valve, open to air exhaust type VSU Tube type Branch VSB Square type Straight Silencer kit Vacuum ejector/vacuum unit Replacement elements for vacuum ejector * VSH- 20VSC-20). Vacuum ejector type VSH- M5S VSH- 6AS VSH- 8AS uses VSC-20-SK (silencer kit for Filter element type VSU-E Element A type VSB-EA VSC Direct-mounted pad type *VSB, VSG, VSJ common parts Element B type VSB-EB *VSB, VSG common part Silencer element Type: VSC-M5-SE VSC Direct-mounted pad, open to air exhaust type Silencer kit type VSC-12-SK VSC Direct-mounted pad, open to air exhaust type Vacuum ejector type VSC- 07-6A (L)S VSC- 10-6A (L)S VSC- 12-6A (L)S Silencer kit type VSC-15-SK VSC-20-SK A A Silencer kit Silencer kit B B C Straight Elbow Straight Elbow Vacuum ejector type VSC- 15-8A8 (L)S VSC- 15-10A8 (L)S VSC- 15-8A10 (L)S VSC- 15-10A10 (L)S VSC- 20-8A8 (L)S VSC- 20-10A8 (L)S VSC- 20-8A10 (L)S VSC- 20-10A10 (L)S Vacuum related components Silencer kit type VSH-M5-SK VSH-6A-SK VSH-8A-SK Inch/NPT specifications Elbow Related components Silencer element B Filter element Vacuum pad Silencer element A 26 Vacuum ejector/vacuum unit Common precautions for vacuum ejector VSG, VSK Be sure to read the following instructions before selecting and using the CKD products. Also read the detailed instructions for individual series. ! WARNING 1. Confirm that leakage current is 1 mA or less when operating the valve. Malfunctions could result from the leakage current and cause accidents. 2. Vacuum leaks are tolerated with vacuum holding and check valves. Provide separate safety measures if the vacuum must be held for a long time. 3. When continuously energizing the valve for a long time, heat generated by the coil could cause burns or adversely affect peripherals. Contact your nearest CKD sales office when using energizing continuously for long times. ! CAUTION 1. Do not apply strong tension or excessively bend valve leads. Wires or connectors could be break. 2. When using manifold specifications, the number of manifolds or combination of installed units could cause the performance to drop or adversely affect other station vacuum ports. Read and understand "Precautions for using manifolds" on page 64. Contact your nearest CKD sales office for any questions. 3. Read this manual and instruction manuals carefully for directions on handling and setting the vacuum sensor. 4. Read this manual carefully for directions on adjusting the vacuum release and air timer vacuum release valve time. 27 Valve unit (vacuum break valve) Valve unit (supply valve) Break flow rate adjusting screw Filter Air supply port (P) Vacuum ejector/vacuum unit Vacuum sensor (electronic type), valve, vacuum release valve, internal filter type Vacuum pad Example of vacuum ejector VSG construction (Refer to page 29 of this manual.) Example of vacuum ejector VSK construction (Refer to page 37 of this manual.) Vacuum ejector, vacuum generating solenoid valve (normal close), air timer type vacuum release valve, filter, internal vacuum sensor with LED Vacuum generating solenoid valve Air timer type vacuum release valve Air supply port (P) Ejector housing block Exhaust port (EX) ME S1 S2 MO DE SW 1 SW 2 Vacuum sensor with LED display Break air adjusting needle Vacuum port (V) Filter Inch/NPT specifications Vacuum sensor Related components Vacuum port (V) Vacuum related components Ejector unit 28 Basic performance-oriented general vacuum ejector unit Vacuum ejector/vacuum unit Vacuum ejector unit VSG series Features The vacuum sensor and vacuum release valve, etc., are unitized so types matching the work purpose is selectable. Types with analog output, 2-point switch output, and inexpensive analog output vacuum sensor output specifications are available. Vacuum sensor Filter Ejector unit Valve unit (supply valve, vacuum break valve) Break flow rate adjusting screw Vacuum port (V) 29 Air supply port (P) Air 0.25 to 0.7 MPa 5 to 50 ˚C Not required Supply valve specifications Control method Power supply voltage Power consumption Effective sectional area Manual override Pilot operated poppet type 24V DC 10%/100V AC 10% 1.2 W (with LED) /1.5 VA (with LED) 5 mm2 Push type (non-locking) Vacuum ejector/vacuum unit Working fluid Working pressure range Ambient temperature range Lubrication Vacuum pad Specifications Filtration degree Element ordering model Poly-vinyl formal Polycarbonate transparent PBT with fiberglass 10 µm VSG-E Vacuum sensor specifications Type VSG...-NA VSG...-NW VSG...-A Switch output 1 point Switch output 2 points Output specifications Analog output 1 point Analog output 1 point Power supply voltage 12 to 24V DC 10% ripple content rate 10% (P-P) or less Power consumption (at 24V DC supply) 17 mA or less (with 1 switch point ON) 25 mA or less (with 2 switch point ON) 15 mA or less (at output current 0 mA) Working fluid Air, inert gas Working pressure range 0 to -100 kPa Pressure resistance 200kPa Ambient temperature range 0 to 50˚C Working humidity range 35 to 85% RH (no dew condensation) Number of output points 1 2 Output type NPN open collector Setting pressure range 0 to -100 kPa Switch Operation accuracy 3% F.S. (at 25˚C) output Hysteresis Approx. 1 to 15% of setting value 2% F.S. or less Switch capacity 30V DC 80 mA or less Residual voltage 0.8 V or less Output voltage 1 to 5 V 1 to 5 V 1 0.1V 1 0.2V Analog Zero point voltage output Span voltage 4 0.1V 4 0.2V Linearity/hysteresis 0.5% F.S. or less 0.5% F.S. or less Vacuum release valve specifications Control method Power supply voltage Surge protection circuit Power consumption Effective sectional area Manual override Direct acting poppet type 24V DC 10%/100V AC 10% Surge absorber (24V DC), bridge diode (100V AC) 1.2 W (with LED)/1.5 VA (with LED) 0.3 mm2 Push type (non-locking) Inch/NPT specifications Element Cover Body Related components Material Vacuum related components Vacuum filter specifications 30 Vacuum ejector/vacuum unit VSG series Ordering model (Example) VSG (1) E (2) 07 (3) F (4) 4 (5) 4 (6) 3 (7) NA (8) (8) Vacuum sensor specifications (Selection only for unit combinations B and F) NW: NPN output 2 points NA: NPN output 1 point + analog output A: Analog output (7) Solenoid valve voltage (Selection only for unit combinations E and F) Symbol Voltage (V) 3 DC24V 1 AC100V (6) Air supply port (P) Tube size Symbol Size(mm) Metric size 4 6 ø4 ø6 (5) Vacuum port (V) Tube size Symbol Size(mm) * Use the same symbol (same tube size) combination for (5) and (6). Metric size 4 6 ø4 ø6 (4) Unit combination Symbol A B E F Filter Vacuum sensor Vacuum supply valve Vacuum release valve - (3) Nozzle diameter Symbol Size 05 0.5mm 07 0.7mm 10 1.0mm H type, vacuum, suction flow rate L type, vacuum, suction flow rate E type, vacuum, suction flow rate -90kPa -66kPa 7 /min(ANR)(6.5 /min(ANR)) 12 /min(ANR) -93kPa -66kPa -90kPa 13 /min(ANR) 26 /min(ANR) 10.5 /min(ANR) -93kPa -66kPa -90kPa 27 /min(ANR) 40 /min(ANR) 21 /min(ANR) * The supply pressure is 0.5 MPa for H type and L type and 0.35 MPa for E type. (2) Vacuum characteristics H: High vacuum medium flow rate type L: Medium vacuum large flow rate type E: High vacuum small flow rate type (1) Vacuum ejector unit: VSG 31 Fix the vacuum ejector VSG with M3 screws using the fixing holes on the resin body. Vacuum pad (Refer to external dimension drawings for mounting hole pitch.) Vacuum ejector/vacuum unit Fixing method Inch/NPT specifications 1. Monitor if piping resistance or required vacuum release flow is large. Insufficient vacuum relaese flow could cause problems. Check specifications before use. Related components CAUTION Read before use. Refer to pages 3 to 6 in the introduction for Safety Precautions and Precautions common to listed products. Refer to page 27 for common precautions for the vacuum ejector VSG and VSK. Vacuum related components Special precautions 32 VSG (Unit combination: Type A) P V 3 P 50 2-C 2-øD Circuit diagram V 14 13.5 Vacuum ejector/vacuum unit VSG series 2-ø3.2 10 3 14 L1 37 L2 20 Unit: mm Type Tube O.D. øD L1 L2 C 4 9.9 9.4 11.2 6 12.3 11.8 11.9 4 9.9 9.4 11.2 6 12.3 11.8 11.9 6 12.3 11.8 11.9 VSG-H 05A-44 VSG-H 07A-66 VSG-H 10A-66 VSG-L 05A-44 VSG-L 07A-66 VSG-L 10A-66 VSG-E 07A-66 VSG-E 10A-66 Nozzle diameter (mm) 0.5 0.7 1 0.5 0.7 1 0.7 1 Ultimate Suction Consumed flow vacuum flow rate (-kPa) ( /min(ANR)) ( /min(ANR)) 90 7 11.5 93 13 23 93 27 46 12 11.5 66 26 23 40 46 10.5 17 90 21 34 Weight (g) 47 49 48 46 48 47 48 VSG (Unit combination: Type B) -NA: Hysteresis setting trimmer -NW: SW2 Vacuum setting trimmer -NA: SW Vacuum setting trimmer -NW: SW1 Vacuum setting trimmer Circuit diagram 6 About 500 Operation indicating LED P P V 14 3 13.5 V 2-øD 56 2-C 3 L1 2-ø3.2 10 14 52 L2 20 * Analog output type (-A) is not used the operation indicating LED or vacuum setting trimmers. Type 33 VSG-H 05B-44VSG-H 07B-66VSG-H 10B-66VSG-L 05B-44VSG-L 07B-66VSG-L 10B-66VSG-E 07B-66VSG-E 10B-66- Tube O.D. øD L1 L2 C 4 9.9 9.4 11.2 6 12.3 11.8 11.9 4 9.9 9.4 11.2 6 12.3 11.8 11.9 6 12.3 11.8 11.9 Nozzle diameter (mm) 0.5 0.7 1 0.5 0.7 1 0.7 1 Unit: mm Ultimate Suction Consumed flow vacuum flow rate (-kPa) ( /min(ANR)) ( /min(ANR)) 90 7 11.5 93 13 23 93 27 46 12 11.5 66 26 23 40 46 10.5 17 90 21 34 Weight (g) 74 75 75 73 75 74 75 74 LED Vacuum release valve 4-ø3.2 3 14(18) 14 3 52 L2 L1 P 14.5 30.1 26 6 2-øD 16.5 P 3 V 50 13.5 2-C vacuume relaese air adjusting needle 7.5 14.5 Circuit diagram 3 V 6 20 Unit: mm Type Tube O.D. øD L1 L2 C 4 9.9 7.9 11.2 6 12.3 10.3 11.9 4 9.9 7.9 11.2 6 12.3 10.3 11.9 6 12.3 10.3 11.9 VSG-H 05E-44VSG-H 07E-66VSG-H 10E-66VSG-L 05E-44VSG-L 07E-66VSG-L 10E-66VSG-E 07E-66VSG-E 10E-66- Nozzle diameter (mm) 0.5 0.7 1 0.5 0.7 1 0.7 1 Ultimate Suction Consumed flow vacuum flow rate (-kPa) ( /min(ANR)) ( /min(ANR)) 90 7 11.5 93 13 23 93 27 46 12 11.5 66 26 23 40 46 10.5 17 90 21 34 Weight (g) 99 100 101 99 101 100 101 100 VSG (Unit combination: Type F) Manual button LED -NA: Hysteresis setting trimmer -NW: SW2 Vacuum setting trimmer Vacuum related components About 500 Vacuum generating pilot valve Vacuum ejector/vacuum unit Manual button Vacuum pad VSG (Unit combination: Type E) Break air adjusting needle 14.5 26 6 7.5 16.5 3 4-ø3.2 3 14 (33) 14 L1 67 30.1 56 13.5 P 2-øD P L2 3 6 20 * Analog output type (-A) is not used the operation indicating LED or vacuum setting trimmers. Type VSG-H 05F-44- VSG-H 07F-66- VSG-H 10F-66- VSG-L 05F-44- VSG-L 07F-66- VSG-L 10F-66- VSG-E 07F-66- VSG-E 10F-66- - Tube O.D. øD L1 L2 C 4 9.9 7.9 11.2 6 12.3 10.3 11.9 4 9.9 7.9 11.2 6 12.3 10.3 11.9 6 12.3 10.3 11.9 Nozzle diameter (mm) 0.5 0.7 1 0.5 0.7 1 0.7 1 V Unit: mm Ultimate Suction Consumed flow vacuum flow rate (-kPa) ( /min(ANR)) ( /min(ANR)) 90 7 11.5 93 13 23 93 27 46 12 11.5 66 26 23 40 46 10.5 17 90 21 34 Weight (g) 125 128 127 127 Related components About 500 14.5 2-C V Circuit diagram -NA: SW Vacuum setting trimmer -NW: SW1 Vacuum setting trimmer 6 About 500 Operation indicating LED Inch/NPT specifications Vacuum release valve Vacuum generating pilot valve 128 34 Vacuum ejector/vacuum unit VSG series Replacement element for vacuum ejector VSG Filter element Type: VSG-E (Common parts for VSG, VSK) The silencer element is the same as the square vacuum ejector (VSB), so refer to VSB replacement silencer elements on page 26. How to adjust vacuum release valve How ro adjust vacuum release air Turning the vacuum release air adjustment needle to the right (CW) P decreases the release air flow and turning it left (CCW) increases it. Flow: Large * After adjusting vacuum release air, tighten the lock nut so that the setting does not change. Flow: Small Vacuum release air adjusting needle Lock nut Attaching and removing individual connectors Attaching individual connectors 24V DC 100V AC Individually inserted connectors are installed by inserting until they stop. Removing individual connectors To remove individually inserted connectors, hold the lever on the back of the connector down and pull the plug out. + -0V (Black) Connector back Lever - +24V (Red) ( ) Blue ( ) Blue (Black) 0 V (Red) +V Handling the vacuum sensor 1. Setting pressure (1) Energizing (checking wiring and supplying DC power.) (2) Turn the hysteresis setting trimmer (HYS) fully in the CCW direction to set hysteresis to a minimum (only for vacuum sensors with analog output (-NA)). Note: If vacuum is unstable, output destabilizes if hysteresis is setting minimum. (3) Adjust the pressure setting trimmer (S1 or S2, SW) to the required setting. Note: Use a vacuum gauge, or check the set pressure when adjusting actual machinery. (4) Apply pressure and confirm that operation actually takes place. (For vacuum sensors with analog output (-NA)) Switch output (SW): The operation (LED red) turns on when set pressure is exceeded. (For 2-point switch output vacuum sensor (-NW)) Switch output 1 (S1): The operation (LED red) turns on when set pressure is exceeded. Switch output 2 (S2): The operation (LED green) turns on when set pressure is exceeded. 35 (1) Hysteresis is adjusted using the hysteresis setting trimmer (HYS). (2) Hysteresis is adjusted from 1 to 15% of the setting. Hysteresis increases when the trimmer is turned to CW. (3) Checking hysteresis Gradually raise and lower pressure near the set pressure, and using the vacuum gauge, monitor values at which the operation LED turns on or off. The difference in pressure displayed when the LED is on or off is hysteresis. (4) Example of hysteresis adjustment · If pressure has a pulse and output is thin and intermittent, use large hysteresis. · To set the tolerable range for pressure drops. 3. Analog output vacuum sensor (-A) output characteristics Vacuum ejector/vacuum unit 2. Setting hysteresis (only for vacuum sensors with analog output (-NA)) Vacuum pad Analog output (V) Analog output characteristics 5 4 3 2 1 0 26 53 Vacuum (-kPa) 80 100 (1) Turn power off before wiring. (2) Check lead color and terminal output when wiring. (3) Refer to Fig. 1 Connection when connecting wires. (4) Do not apply strong tension or excessively bend leads. (5) The cable is connected or disconnected from the connector. When disconnecting the cable, hold the connector, press down on the stopper and pull the cable out. Load is applied on the sensor PCB each time the cable is connected or disconnected, so minimize the times this step is done. NPN output 1 point + analog output vacuum sensor (-NA) connection diagram Load SW2 OUT(Gray) COM(Blue) 2-point switch output vacuum sensor (-NW) connection diagram ANALOG OUT(Gray) COM(Blue) Analog output vacuum sensor (-A) connection diagram Fig. 1 How to connect 5. Precautions (1) This product is not drip- or dust-proof. Avoid using in exposure to water, oil, or dust. (2) This product is not explosion-proof. Avoid using in exposure to flammable or explosive gases or fluids. (3) Do not use for applications where set the temperature range is exceeded so that the sensor could be damaged. (4) When applying positive pressure during the vacuum relaese, check that pressure exceeding 0.2 MPa is not applied constantly. (5) This product cannot be used in an atmosphere or for fluids containing corrosive substances. (6) Use clean fluids when possible. (7) Use a stable DC power supply. (8) Insert a surge voltage suppressing circuit in the relay and solenoid valve, etc., connected to the output or power terminal. Avoid using where current could exceed 80 mA. (9) When using unit power, such as switching power, ground the FG terminal. (10) Check that the output terminal (black and gray) is not short-circuited with other terminals. (11) Do not apply excessive external force to the sensor. (12) Wiring and use that cause noise, etc., to be applied lead to trouble. (13) When setting pressure or hysteresis, use the enclosed dedicated screwdriver to turn the trimmer carefully within its rotation range. Do not apply force. Inch/NPT specifications COM(Blue) Load SW1 OUT(Black) Related components ANALOG OUT(Gray) Main circuit Main circuit Load SW OUT(Black) V+(Brown) Main circuit V+(Brown) V+(Brown) Vacuum related components 4. Wiring and piping 36 A variety of modularized units enable selections of integrated type ejector units suitable for the application Vacuum ejector/vacuum unit Vacuum ejector unit VSK series Features The vacuum sensor has an LED and inexpensive easy-to-use mechanical vacuum sensor. Two-point and 1-point switch output is available with analog output vacuum sensors with LED. Select the type for the application. Modules and a wide range of combinations enable you to choose the optimum module for your work purpose. Options in clued a solenoid valve type or air timer type vacuum relaese valve is selectable. The built-in switching valve enables the short-time vacuum release air blow and release air can be finely adjusted. Four nozzles 05(ø0.5mm), 07(ø0.7mm), 10(ø1.0mm), and 12(ø1.2mm) are available as standard. 37 W... With solenoid valve type vacuum release valve (normally closed) Vacuum sensor with LED display V Filter section Vacuum release air adjusting needle Solenoid valve type vacuum release valve EX Manual button Vacuum ejector/vacuum unit VSK-A Vacuum pad Structure drawing (2-face type piping type: VSK-A) Vacuum generating solenoid valve Ejector section P Structure drawing (1-face type piping type: VSK-B) Filter section Vacuum sensor (mechanical) Vacuume release time adjusting needle Vacuum release air adjusting needle Air timer type vacuum release valve Vacuum generating solenoid valve Ejector section P V Inch/NPT specifications EX Manual button Vacuum related components Q... With air timer type vacuum release valve (normally closed) Related components VSK-B 38 Vacuum ejector/vacuum unit VSK series VSK-A operation explanation drawing Example) VSK-A W...B Vacuum generating solenoid valve (normally closed), solenoid valve type vacuum release valve, filter, vacuum sensor with LED display (1) Stopped condition Vacuum release air adjustment (2) At vacuum generation Switching valve V Vacuum sensor (with LED display) Filter Vacuum generating solenoid valve Ejector P (3) Vacuum holding condition EX Vacuum release solenoid valve P (4) At vacuum release V PR P P VSK-A circuit diagram Example) VSK-A W...B P V Switching valve 39 Example) VSK-B Q...B Vacuum generating solenoid valve (normally closed), air timer type vacuum release valve, filter, mechanical vacuum switch (1) Stopped condition (2) At vacuum generation Vacuum pad Vacuum sensor (mechanical type) Vacuum ejector/vacuum unit VSK-B operation explanation drawing Timer cylinder P V EX P P PR VSK-B circuit diagram Example) VSK-B Q...B P Timer cylinder V Inch/NPT specifications EX * Air timer release If the electric signal is cut off after a vacuum is generated with the electric signal, compressed air is automatically fed to the vacuum circuit for a set time, during which pads are retracted from the work piece. When vacuum release operation ends, the vacuum circuit is closed. Related components (3) At vacuum release (Immediately after vacuum generating solenoid valve turns OFF) Vacuum related components Vacuum release time adjustment Switching valve 40 Vacuum ejector/vacuum unit VSK series Specifications Working fluid Working pressure range Ambient temperature range Lubrication Air 0.25 to 0.7MPa 5 to 50 ˚C Not required Ejector characteristics Nozzle diameter Supply pressure Ultimate vacuum Suction flow (mm) (MPa) (-kPa) ( /min(ANR)) 0.5 91 7 0.5 0.35 73 0.5 67 11 0.5 93 13 0.35 73 0.7 0.5 67 26 0.35 91 10.5 0.5 93 27 0.35 73 1.0 0.5 67 40 0.35 91 21 0.5 93 38 0.35 73 36 1.2 0.5 67 50 0.35 91 27 Type VSK- H05... VSK- L05... VSK- H07... VSKVSK- L07... E07... VSK- H10... VSKVSK- L10... E10... VSK- H12... VSKVSK- L12... E12... Consumed flow ( /min(ANR)) 11.5 9 11.5 23 17 23S 17 46 34 46 34 70 47 70 47 *. Ensure the above supply pressure when the vacuum ejector operates. (Consider the pressure drop.) Solenoid valve (for vacuum generation, for vacuum release) Structure Rated voltage Vacuum generating solenoid valve Vacuum release solenoid valve 24V DC 100V AC 24V DC 100V AC 21.6 to 26.4V DC 90 to 110V AC 21.6 to 26.4V DC 90 to 110V AC Tolerable voltage fluctuation range (24V DC 10%) (100V AC 10%) (24V DC 10%) (100V AC 10%) Surge protective circuit Surge absorber Bridge diode Surge absorber Bridge diode Power consumption 0.8W 1VA 0.8W 1VA Operation method Pilot type Insulation type Class B or equivalent Manual operation Push lock type Operation display Red LED turns ON during coil energized Connection method and lead wire length Connector type: 500mm Pressure resistance 1.05MPa Operation class N.C. N.O. N.C. N.O. N.C. 0.6mm2 Effective sectional area 3.5mm2 3.5mm2 3.5mm2 3.5mm2 Lead wire colors For discrete solenoid valve for supply 24V DC 100V AC Red (+) Black (-) 41 Blue For combined solenoid valve for supply/vacuum release 24V DC 100V AC Black (-: solenoid valve for supply) White (Common) Red (+: Common) Blue (solenoid valve for supply) White (-: solenoid valve for vacuum release) Black (solenoid valve for break) Responsiveness Display Number of displays Display accuracy Resolution Operation indication Function SW1: Red LED turns ON when above set pressure SW2: Green LED turns ON when above set pressure 1. MODE switching switch (ME, S1 or S2) 2. S1 setting trimmer (2/3 rotation trimmer) 3. S2 setting trimmer (2/3 rotation trimmer) LIN/HYS 1 mA or less (load resistance 5 kΩ or more) 0.5% F.S. or less Red LED turns ON when above set pressure 1. MODE switching switch (ME or SW) 2. SW setting trimmer (2/3 rotation trimmer) 3. HYS setting trimmer (Approx. 0 to 15% of set value) Mechanical vacuum switch specifications Pressure detection method Set pressure range Setting method Switch terminal Accuracy Hysteresis Microswitch Microswitch rating Diaphragm - microswitch -20 to -80kPa Stepless by rotating nut Common, N.O., N.C. 4kPa 16 kPa or less QJ type (AM8100) MATSUSHITA or J-7 OMRON 7A 250V AC Air timer type vacuum release valve specifications Structure Vecuume release time Vacuum release air flow rate Time setting method Delayed with timer air cylinder, poppet type, 2-way valve Approx. 0.3 to 3 seconds immediately after vacuum generating solenoid valve closes 0 to 40 /min (ANR) (at supply pressure: 0.5 MPa) Controlled with timer air cylinder's speed controller Vacuum filter specifications Element material Filtration degree Filter area Replacement filter element ordering model Poly-vinyl formal 10µ 1130mm2 VSG-E Vacuum related components 0.5% F.S. or less Approx. 2 msec or less 0 to -99 kPa (2-digit red LED display) Approx. 4 times/sec 3%F.S. 2digit 1digit SW1: Red LED turns ON when above set pressure Red LED turns ON when above set pressure SW2: Green LED turns ON when above set pressure 1. MODE switching switch (ME or SW) 1. MODE switching switch (ME, S1 or S2) 2. SW setting trimmer (2/3 rotation trimmer) 2. S1 setting trimmer (2/3 rotation trimmer) 3. HYS setting trimmer (Approx. 0 to 15% of set value) 3. S2 setting trimmer (2/3 rotation trimmer) LIN/HYS Output current Inch/NPT specifications 1 mA or less (load resistance 5 kΩ or more) Related components Output current Vacuum ejector/vacuum unit Specifications With 2-point switch output(-NW) With analog output(-NA) With 2-point switch output(-PW) With analog output(-PA) 40 mA or less Current consumption Carrier diffusion type semiconductor pressure switch Pressure detection method -100 to 0kPa Working pressure range -99 to 0kPa Set pressure range 0.2MPa Withstanding pressure -20 to 70˚C (atmospheric pressure, humidity 60%RH or less) Storage temperature range 0 to 50˚C (with no freezing) Working temperature range 35 to 85%RH (with no freezing) Working humidity range 12 to 24V DC 10% Ripple (P-P) 10% or less Power supply voltage IEC Standards IP40 or equivalent Protective structure Number of pressure setting points 2 1 2 1 Operation accuracy 3%F.S. max (at Ta=25˚C) Fixed (2% F.S. or less) Variable (Approx. 0 to 15% F.S.) Fixed (2% F.S. or less) Variable (Approx. 0 to 15% F.S.) Hysteresis NPN open collector output 30 V 80 mA or less Residual voltage 0.8 V or less PNP open collector output Power voltage 80 mA or less Residual voltage 0.8 V or less Switch output Output Output voltage 1 to 5V voltage 1 to 5V Zero point Zero point voltage 1 0.1V voltage 1 0.1V Span Span Analog output voltage 4 0.1V voltage 4 0.1V Vacuum pad Vacuum sensor with LED display specifications 42 Characteristics Supply pressure - ultimate vacuum, suction flow, consumed flow VSKVSKVSK- H05 L05 26 E type suct ion flow 13 20 10 0 0.1 0.2 0.3 0.4 0.5 0.6 Supply pressure (MPa) 0.7 55 40 um cu at im lt eu w yp Lt 100 flo u ns Co d me 80 60 w L type suction flo 40 H type suction flow E type suction flow 20 26 13 0 um cu a ev 0 0.1 0.2 0.3 0.4 0.5 0.6 Supply pressure (MPa) Flow rate ( /min(A.N.R)) Flow rate ( /min(A.N.R)) 30 H type suction flow 66 H 40 0.7 um 80 acu 60 te v 93 50 ti suc 70 10 H12 L12 E12 ma cu va ate ltim eu typ w lo df e um ns o C low on f ltim u pe pe L ty u ac v ate y Lt um 40 30 0.2 0.3 0.4 0.5 0.6 Supply pressure (MPa) ulti um um acu te v ype 40 H ulti ma 66 Et Ultimate vacuum (-kPa) 80 0.1 VSKVSKVSK- H10 L10 E10 93 55 0 Ultimate vacuum (-kPa) VSKVSKVSK- 0.7 va 0.2 0.3 0.4 0.5 0.6 Supply pressure (MPa) 26 ype 0.1 low E type suction flow Flow rate ( /min(A.N.R)) 0 ed f 13 5 H type suction flow C um ons 50 L type suction flow 20 H type suction flow ate L type suction flow 10 26 40 ltim 15 55 eu Co 20 typ nsu 13 pe ultim ate vac H uum typ eu ltim L ate ty pe va cu ul um ti m at e va cu um ul flow 66 Et 40 d me 80 E ty at e tim ate Ht L yp 55 ty pe eu ltim 66 Ultimate vacuum (-kPa) m va cu u cu va 80 H07 L07 E07 93 um 93 Flow rate ( /min(A.N.R)) VSKVSK- Ultimate vacuum (-kPa) Vacuum ejector/vacuum unit VSK series 0.7 1. The supply pressure above applies at vacuum generation. 2. An abnormal popping may sound at the supply pressure (H (high vacuum medium flow) type: 0.4 to 0.45 MPa, E (high vacuum low flow) type: 0.29 to 0.32 MPa) just before the ultimate vacuum peaks. This abnormal noise is because characteristics are unstable and increases with instability. This may adversely affect the sensor. Reset supply pressure. (Example 1: When the H vacuum ejector operates with a base pressure of 0.5 MPa, an abnormal noise sounds when supply pressure drops to 0.43 MPa due to a pressure drop. Reset the supply pressure to 0.5 MPa when the vacuum ejector operates.) 3. Select piping and components using a sectional area 3 times larger than the nozzle diameter. Satisfactory vacuum cannot be attained if a sufficient air flow cannot be ensured. (Popping occurs at the set pressure if the intake flow is insufficient, the ultimate vacuum cannot be attained, etc.) (Example 2: An abnormal noise sounds even when using the H vacuum ejector at a working pressure of 0.5 MPa. The air flow is insufficient. The air flow is restricted preceding the vacuum ejector due to piping resistance, etc., keeping a satisfactory air flow from being attained. Select piping components that provide the required effective section.) (Example 3: When using the vacuum ejector with a 1.0 mm nozzle diameter, cross-sectional area is 0.52xπ=0.785mm2x3=2.35mm2. Select piping and devices that ensure an effective section of 2.3 mm2 or more.) 43 24V DC When only using supply valve 100V AC When combining supply and vacuum release valve When only using supply valve + - + - +24V (Red) Vacuum pad -0V (Black) When combining supply and vacuum release valve ( )Blue ( )Blue 0V +24V 0V Supply valve Common Vacuum beak (black) (Red) valve (white) + - ( )Common (White) Vacuum ejector/vacuum unit Electric circuit (solenoid valve) ( ) Vacuum release valve(black) Reference drawing of manifold MO DE 1 SW ME 2 SW S2 S1 MO DE 1 SW ME Vacuum ejector 2 SW S2 S1 MO DE 1 SW ME S2 S1 2 SW Vacuum port (Top connection type) (V) Vacuum related components ( )Supply valve (blue) Masking block Manifold Vacuum port (Side connection type) (V) St 1 Air supply port (P) St 2 St 3 R side Exhaust port (EX) Related components L side Inch/NPT specifications Lock pin 44 Vacuum ejector/vacuum unit VSK series How to order Discrete type model No. VSK A H 07 W 4 6 8L 3 B NW Symbol Descriptions (A) Port position (A) Port position A B Discrete type connection port 2 planes Discrete type, connection port on one face (B) Vacuum characteristics Note 1 (B) Vacuum characteristics H L E High vacuum medium flow rate type Medium vacuum large flow rate type High vacuum small flow rate type (C) Nozzle diameter Note 1, Note 2 (C) Nozzle diameter 05 07 10 12 ø0.5 ø0.7 ø1.0 ø1.2 (D) Unit combination Note 3, Note 4 (D) Unit combination Refer to Appendix Table 1 for details on the unit combinations. (E) Vacuum port (V) Note 2 (E) Vacuum port 4 6 8 (F) Air supply port (P) Note 2 (F) Air supply port 4 6 8 (G) Exhaust port (H) Solenoid valve voltage Note on model No. selection Note on model No. selection Note 1: (B)E and (C)05 cannot be combined. Note 2: (C)10 and 15 cannot be used with 4 for (E) or (F). Note 3: If the (D) unit combination is A, B, C, D, E, F, the (H) solenoid valve voltage and (I) valve unit type need not be selected. Note 4: (J) vacuum sensor specifications are selectable only when the (D) unit combination is E, F, L, M, R, W. Appendix Table 1 (Common with manifold type) ø4 push-in joint ø6 push-in joint ø8 push-in joint (I) Valve type (J) Vacuum sensor specifications ø4 push-in joint ø6 push-in joint ø8 push-in joint (G) Exhaust port (EX) S 8 8L Open air exhaust with silencer ø8 push-in joint straight common exhaust ø8 push-in joint elbow common exhaust (H) Solenoid valve voltage Note 3 1 3 100V AC 24V DC (I) Valve type Note 3 A B Normally open type Normally closed type (J) Vacuum sensor specifications Note 4 NW NA PW PA 2-point NPN output with LED display 1-point NPN output + analog output with LED display 2-point PNP output with LED display 1-point PNP output + analog output with LED display Unit combination Symbol A B C D E F G H J K L M P Q R S T W Z 45 Filter Vacuum generating Check valve Mechanical Vacuum sensor Air timer type Solenoid valve type solenoid valve (vacuum holding) vacuum switch with LED display vacuum release valve vacuum release valve For mixed specifications (Indicate details in specifications.) <Applicable for manifold type> *1: Built-in vacuum self-holding valve NW Discrete type for manifold model No. VSKM H 07 W T4 3 B NW Model No. for independent manifold base T4 20 S2 10 Symbol (A) Vacuum characteristics H L E Z 05 07 10 12 00 Refer to Appendix Table 1 (Common for discrete type) for details on the unit combinations. (E) Air supply port (P) (E) Air supply port Refer to Appendix Table 2 for details on the air supply port. (F) Exhaust port Note on model No. selection (G) Solenoid valve voltage Note 1: (A)E and (B)05 cannot be combined. Note 2: Indicate "Mixed manifold specifications" when selecting mixed specifications. Note 3: If the (C) unit combination is A, B, C, D, E, F, the (G) solenoid valve voltage and (H) valve unit type need not be selected. Note 4: (J) vacuum sensor specifications are selectable only when the (C) unit combination is E, F, L, M, R, W. Note 5: Only (B)00 is selectable for (A)Z. Only (A)Z is selectable for (B)00. Note 6: When installing a masking block, select (D)CX and state installation and quantity with manifold specifications. (H) Valve type (I) Number of manifold stations (J) Vacuum sensor specifications (E) Air supply port Symbol Straight joint 18 10 28 20 38 30 ø8 ø10 12 22 32 ø12 Plug port position, side ø4 push-in joint, port position side ø6 push-in joint, port position side ø8 push-in joint, port position side ø4 push-in joint, port position top ø6 push-in joint, port position top ø8 push-in joint, port position top Discrete for manifold with side port position For mixed joints (Indicate details in specifications.) Elbow joint 48 40 42 58 50 52 68 60 62 ø8 ø10 ø12 (F) Exhaust port (EX) Refer to Appendix Table 3 for details on the exhaust port. (G) Solenoid valve voltage Note 3 1 3 100V AC 24V DC (H) Valve type Note 2, Note 3 A B Z Normally open type Normally closed type For mixed specifications (Indicate details in specifications.) (I) Number of manifold stations 2 to 10 2 stations to 10 stations (J) Vacuum sensor specifications Note 2, Note 4 NW NA PW PA Z 2-point NPN output with LED display 1-point NPN output + analog output with LED display 2-point PNP output with LED display 1-point PNP output + analog output with LED display For mixed specifications (Indicate details in specifications.) Appendix Table 3 (F) Exhaust port Symbol Port shape R side only Both sides L side only Joint size (mm) Open to air exhaust silencer S1 S2 S3 - Common exhaust type Elbow joint Tapered female screw for pipe Straight joint 72 73 74 18 10 12 48 40 42 82 83 84 28 20 22 58 50 52 92 93 94 38 30 32 68 60 62 ø8 ø10 ø12 ø8 ø10 ø12 Rc1/4 Rc3/8 Rc1/2 Inch/NPT specifications PP S4 S6 S8 T4 T6 T8 00 CX Vacuum related components (D) Vacuum port (V) Note 2, Note 6 (D) Vacuum port Appendix Table 2 ø0.5 ø0.7 ø1.0 ø1.2 For mixed specifications (Indicate details in specifications.) (C) Unit combination Note 2, Note 3, Note 4 (C) Unit combination 16 26 36 ø6 High vacuum medium flow rate type Medium vacuum large flow rate type High vacuum small flow rate type For mixed specifications (Indicate details in specifications.) (B) Nozzle diameter Note 1, Note 2, Note 5 (B) Nozzle diameter Port shape R side only Both sides L side only Joint size (mm) Descriptions (A) Vacuum characteristics Note 1, Note2, Note 5 Related components VSKM Only manifold 10 Manifold 3 B Discrete for manifold Type VSKM H 07 W T4 20 S2 Vacuum ejector/vacuum unit Manifold type model No. Vacuum pad How to order 46 Vacuum ejector/vacuum unit VSK series Ordering model for only masking block (Example) VSKM (1) MB (2) * The set includes one O-ring for the exhaust port seal and two mounting screws (M2.5 x L10). (2) Symbol for only masking block: MB (1) Vacuum ejector unit manifold: VSKM Ordering model for nozzle set (Example) VSK (1) H (2) 05 (3) NK (3) Nozzle diameter Symbol Size (mm) 05 0.5 07 0.7 10 1.0 12 1.2 (2) Vacuum characteristics H: High vacuum medium flow rate type L: Medium vacuum large flow rate type E: High vacuum small flow rate type (0.5mm nozzle diameter is not available.) (1) Vacuum ejector unit: VSK 47 Manifold type VSKM...-...S1... Side VSKM...-...S2... block VSKM...-...S3... VSKM...-......... Intermediate VSKM-......-......(no plug) block VSKM-...P-......(with plug) Weight (g) 72.5 84 72.5 61 20.5 22 Weight (g) 6 Silencer Discrete open air exhaust Weight (g) 2 Cartridge for discrete type ø4 push-in joint ø6 push-in joint ø8 push-in joint Plug cartridge Weight (g) 3.5 3.5 10 1.5 Cartridge for manifold ø6 push-in joint ø8 push-in joint ø10 push-in joint ø12 push-in joint ø8 elbow push-in joint ø10 elbow push-in joint ø12 elbow push-in joint Rc1/4 cartridge Rc3/8 cartridge Rc1/2 cartridge Plug cartridge Weight (g) 20.5 20 19 26 25 31.5 37.5 43.5 34.5 38 6 Vacuum ejector/vacuum unit Block plate VSKM...-MB Vacuum pad Wieght for manifold (g) VSKM...-S... VSKM...-T... 75.5 77.5 75.5 77.5 94 96 94 96 100 102 100 102 96.5 98.5 96.5 98.5 115 117 115 117 121 123 121 123 149.5 151.5 168 170 174 176 144 146 162.5 164.5 168.5 170.5 Vacuum related components Individual wieght (g) VSK-A... VSK-B... 60 60 60 60 78.5 78.5 78.5 78.5 84.5 84.5 84.5 84.5 81 81 81 81 99.5 99.5 99.5 99.5 105.5 105.5 105.5 105.5 134 134 152.5 152.5 158.5 158.5 128.5 128.5 147 147 153 153 Inch/NPT specifications Combination symbol A B C D E F G H J K L M P Q R S T W Related components Vacuum ejector unit VSK weight table 48 Fixing method Fix the vacuum ejector VSK with M3 screws using the fixing holes on the resin body. (Refer to external dimension drawings for fixing hole pitch.) ME S1 S2 MO DE SW 1 SW 2 Vacuum ejector/vacuum unit VSK series Special precautions CAUTION Read before use. Refer to pages 3 to 6 in the introduction for Safety Precautions and Precautions common to listed products. Refer to page 27 for common precautions for the vacuum ejector VSG and VSK. 49 1. The cartridge joint, timer cylinder, and element are removed by pulling the lock pin out. Check that the lock pin is inserted securely after installing parts. 2. Do not remove the gripper at the main connection. Although it can ideally be removed and connected more than once, connection strength may deteriorate and damage the unit. Vacuum ejector/vacuum unit Circuit diagram VSK-A V P B...... P V When separating the work piece, vacuum release air must be supplied from an external source. V 29.5 18 36 3.8 P 36 EX 16 VSK-A 25 3.5 2-ø3.2 19 73 10 A...... Vacuum pad Unit connecting screw (Screw section for mounting manifold) 8 Manifold specifications Upper unit section When using manifold, side port side VSK-A (Unit combination: Type A, B) 11 Circuit diagram VSK-A 52 106 58 V 10 C...... VSK-A D...... P When separating (Mechanical) the work piece, vacuum release air must be supplied from an external source. V Black: N.O Red: N.C White:Com 29.5 18 36 3.5 2-ø3.2 P 11 500 (Mechanical) V Vacuum related components Unit connecting screw (Screw section for mounting manifold) 8 Manifold specifications Upper unit section When using manifold, side port side VSK-A (Unit combination: Type C, D) EX Inch/NPT specifications 16 33 44 Unit connecting screw (Screw section for mounting manifold) MODE SW1 SW2 ME S1 S2 kPa EX 6 6 500 39.5 50.5 Vacuum sensor with LED display 16 3.8 P 36 23.8 41.5 V 2-ø3.2 112.5 10 64.5 Manifold specifications Upper unit section Circuit diagram Operation confirmation lamp LED display section 29.5 3.5 When using manifold, side port side VSK-A (Unit combination: Type E, F) VSK-A VSK-A E...... P F...... P (Digital) V When separating the work piece, vacuum release air must be supplied from an external source. V (Digital) Related components 3.8 Mechanical vacuum switch P 36 50 VSK-A (Unit combination: Type G, H) 8 52 9.5 500 106 10 58 33 V 2-ø3.2 29.5 3.5 When using manifold, side port side 18 36 Unit connecting screw (Screw section for mounting manifold) 16 Manual button LED 3.8 Vacuum ejector/vacuum unit VSK series P 36 EX 44 Manifold specifications Upper unit section Circuit diagram VSK-A G ......B VSK-A (Normally closed) G ......A VSK-A (Normally open) S S P H ......B VSK-A (Normally closed) S P S P V H ......A (Normally open) P When separating the work piece, vacuum release air must be supplied from an external source. V V V When separating the work piece, vacuum release air must be supplied from an external source. VSK-A (Unit combination: Type J, K) 16 8 11 500 29.5 3.5 When using manifold, side port side V 52 106 10 58 2-ø3.2 Manual button Black: N.O Red: N.C White: Com LED 3.8 18 36 Unit connecting screw (Screw section for mounting manifold) EX P 36 9.5 500 44 Manifold specifications Upper unit section Circuit diagram VSK-A J......B VSK-A (Normally closed) J......A VSK-A (Normally open) S P 51 (Mechanical) V K......A S S P (Mechanical) V VSK-A (Normally open) S P K......B (Normally closed) When separating the work piece, vacuum release air must be supplied from an external source. P (Mechanical) V When separating the work piece, vacuum release air must be supplied from an external source. (Mechanical) V Vacuum ejector/vacuum unit VSK-A (Unit combination: Type L, M) Operation confirmation lamp LED MODE SW1 SW2 ME S1 S2 Manual button 29.5 EX 36 LED 500 9.5 6.5 50.5 16 Vacuum pad P 23.8 41.5 3.5 2-ø3.2 3.8 V 6 6 500 112.5 10 64.5 When using manifold, side port side Circuit diagram L......B VSK-A (Normally closed) L......A VSK-A (Normally open) S S P M......B VSK-A (Normally closed) S P S P P When separating the work piece, vacuum release air must be supplied from an external source. (Digital) (Digital) (Digital) V M......A (Normally open) V V (Digital) V VSK-A (Unit combination: Type P) 4 to 7 Vacuum release time adjusting needle Manual button 47.5 54 18 18 9 2-ø3.2 Inch/NPT specifications 8 V 52 106 10 58 33 3.5 5 to 9 LED 3.8 Manifold specifications Upper unit section Unit connecting screw (Screw section for mounting manifold) EX P 36 44 16 9.5 500 When using manifold, side port side Circuit diagram VSK-A When separating the work piece, vacuum release air must be supplied from an external source. P......B (Normally closed) VSK-A P......A (Normally open) S S P P V V Related components VSK-A Vacuum related components 8 kPa Manifold specifications Upper unit section Unit connecting screw (Screw section for mounting manifold) 52 VSK-A (Unit combination: Type S) 8 Unit connecting screw (Screw section for mounting manifold) 52 106 10 58 33 5 to 9 V Manual button LED 47.5 54 18 18 9 3.5 2-ø3.2 Manual button Vacuum release solenoid valve Vacuum generating solenoid valve LED 3.8 Manifold specifications Upper unit section Vacuum ejector/vacuum unit VSK series P 36 EX 9.5 500 16 44 When using manifold, side port side Circuit diagram VSK-A S......B (Normally closed) VSK-A S......A (Normally open) S P S P R R V V VSK-A (Unit combination: Type Q) 8 V 54 18 18 9 2-ø3.2 52 106 10 58 11 500 Vacuum release time adjusting needle 3.5 5 to 9 Black: N.O 47.5 N.C 4 to 7 Red: White: Com Manual button LED 3.8 Manifold specifications Upper unit section Unit connecting screw (Screw section for mounting manifold) EX P 36 44 16 9.5 500 When using manifold, side port side Circuit diagram VSK-A Q......B (Normally closed) VSK-A Q......A (Normally open) S S (Mechanical) P V 53 (Mechanical) P V Vacuum ejector/vacuum unit VSK-A (Unit combination: Type R) Operation confirmation lamp LED display section MODE SW1 SW2 ME S1 S2 8 kPa 58.5 112.5 10 64.5 3.5 5.8 V 6 6 500 Vacuum release time adjusting needle 47.5 54 18 18 9 2-ø3.2 4 to 7 LED 6.5 P 36 EX Manual button 44 Vacuum pad 5 to 9 3.8 Manifold specifications Upper unit section Unit connecting screw (Screw section for mounting manifold) 16 9.5 500 When using manifold, side port side Circuit diagram R......B (Normally closed) VSK-A R......A (Normally open) S S (Digital) (Digital) V V VSK-A (Unit combination: Type T) 8 Manual button 47.5 54 18 18 9 11 500 Inch/NPT specifications V 2-ø3.2 52 106 10 58 3.5 5 to 9 Black: N.O Red: N.C White: Com LED Manual button 3.8 Manifold specifications Upper unit section Unit connecting screw (Screw section for mounting manifold) EX P 36 LED 44 9.5 500 16 When using manifold, side port side Circuit diagram VSK-A T......B (Normally closed) VSK-A T......A (Normally open) S S (Mechanical) P Vacuum related components P P (Mechanical) P R V R V Related components VSK-A 54 VSK-A (Unit combination: Type W) Operation confirmation lamp Unit connecting screw (Screw section for mounting manifold) LED display section MODE SW1 SW2 Manifold specifications Upper unit section ME S1 S2 8 kPa 2-ø3.2 3.5 5.8 58.5 66 500 112.5 10 64.5 V 43.5 5 to 9 47.5 54 18 18 9 Manual button 3.8 Vacuum ejector/vacuum unit VSK series EX P 36 Vacuum release solenoid valve LED Manual button LED 6.5 44 Vacuum generating solenoid valve 16 9.5 500 When using manifold, side port side Circuit diagram VSK-A W......B (Normally closed) VSK-A W......A (Normally open) S S (Digital) P (Digital) P R R V V Joint section dimensions øD2 Unit: mm V Tube O.D. Tube O.D. øD1 øD2 - EX Supply port joint Port V - 4 6 8 P VSK common silencer (exhaust) EX L2 C1 C2 6.3 9.3 17.5 - 11.8 14.8 23 11.3 12.3 18.5 - 11.3 12.3 18.5 VSK common exhaust joint (elbow type) EX 55 17 ø8 øD1 L1 ø14.5 ø8 Exhaust port joint Port P 4 6 8 L1 C1 18.4 13.3 C2 L2 Vacuum port joint 18 23 8 Circuit diagram 19 73 10 VSK-B A...... VSK-B B...... 25 P P 3.5 2-ø3.2 16 19 EX When separating the work piece, vacuum release air must be supplied from an external source. V V Vacuum pad 3.8 36 29.5 18 Manifold specifications Upper unit section When using manifold, side port side Unit connecting screw (Screw section for mounting manifold) 17 11 V Vacuum ejector/vacuum unit VSK-B (Unit combination: Type A, B) P Unit connecting screw (Screw section for mounting manifold) Circuit diagram VSK-B D...... (Mechanical) 29.5 3.5 2-ø3.2 P P 11 500 When separating the work piece, vacuum release air must be supplied from an external source. V Black: N.O Red: N.C White: Com (Mechanical) V EX 19 17 V P Inch/NPT specifications 16 3.8 Mechanical vacuum switch 33 44 VSK-B (Unit combination: Type E, F) Circuit diagram LED display section MODE SW1 SW2 ME S1 S2 kPa 58.5 EX 19 17 V P 23.8 41.5 39.5 50.5 Vacuum sensor with LED display 16 3.8 29.5 2-ø3.2 66 500 3.5 112.5 10 64.5 Manifold specifications Upper unit section Operation confirmation lamp 8 When using manifold, side port side Unit connecting screw (Screw section for mounting manifold) VSK-B E...... VSK-B F...... P P (Digital) V When separating the work piece, vacuum release air must be supplied from an external source. V (Digital) Related components 52 106 10 58 Vacuum related components C...... 8 VSK-B 18 36 Manifold specifications Upper unit section When using manifold, side port side VSK-B (Unit combination: Type C, D) 56 VSK-B (Unit combination: Type G, H) 8 When using manifold, side port side 2-ø3.2 52 106 9.5 10 58 33 500 29.5 3.5 18 36 Unit connecting screw (Screw section for mounting manifold) Manual button LED 3.8 Vacuum ejector/vacuum unit VSK series P EX 19 17 V 16 44 Manifold specifications Upper unit section Circuit diagram VSK-B G ......B VSK-B (Normally closed) G ......A VSK-B (Normally open) S S P H ......B VSK-B (Normally closed) S P S P V H ......A (Normally open) P When separating the workpiece, break air must be supplied from an external source. V V When separating the workpiece, break air must be supplied from an external source. V VSK-B (Unit combination: Type J, K) 16 3.8 8 52 106 10 58 2-ø3.2 11 500 29.5 3.5 When using manifold, side port side 18 36 Unit connecting screw (Screw section for mounting manifold) Manual button Black: N.O Red: N.C White: Com LED EX P 44 19 17 9.5 500 V Manifold specifications Upper unit section Circuit diagram VSK-B J......B VSK-B (Normally closed) J......A VSK-B (Normally open) S P S S P (Mechanical) V (Mechanical) V K......A P When separating the workpiece, break air must be supplied from an external source. (Mechanical) V 57 VSK-B (Normally open) S P K......B (Normally closed) When separating the workpiece, break air must be supplied from an external source. (Mechanical) V Vacuum ejector/vacuum unit 66 500 23.8 41.5 3.5 Manual button LED 500 16 3.8 9.5 P 6.5 EX 19 17 50.5 V Vacuum pad 2-ø3.2 Circuit diagram VSK-B L......B VSK-B (Normally closed) L......A VSK-B (Normally open) S S P M......B VSK-B (Normally closed) S P S P P When separating the work piece, vacuum release air must be supplied from an external source. (Digital) (Digital) (Digital) V M......A (Normally open) V V When separating the work piece, vacuum release air must be supplied from an external source. (Digital) V VSK-B (Unit combination: Type P) 8 Inch/NPT specifications 4 to 7 Vacuum release time adjusting needle 47.5 54 18 18 9 2-ø3.2 52 106 10 58 33 3.5 5 to 9 Manual button LED P EX 19 17 44 V 3.8 Manifold specifications Upper unit section Unit connecting screw (Screw section for mounting manifold) 16 9.5 500 When using manifold, side port side Circuit diagram VSK-B P......B (Normally closed) VSK-B P......A (Normally open) S S P P V Vacuum related components 112.5 10 64.5 V Related components 8 MODE SW1 SW2 ME S1 S2 kPa Manifold specifications Upper unit section Unit connecting screw (Screw section for mounting manifold) Operation confirmation lamp LED display section 29.5 When using manifold, side port side VSK-B (Unit combination: Type L, M) 58 VSK-B (Unit combination: Type S) Unit connecting screw (Screw section for mounting manifold) 8 Manifold specifications Upper unit section 47.5 54 18 18 9 2-ø3.2 52 106 10 58 33 3.5 5 to 9 P 3.8 Vacuum ejector/vacuum unit VSK series EX 19 17 V 44 Manual button LED Vacuum release solenoid valve Manual button LED Vacuum generating solenoid valve 9.5 500 16 When using manifold, side port side Circuit diagram VSK-B S......B (Normally closed) VSK-B S......A (Normally open) S P S P R R V V VSK-B (Unit combination: Type Q) 8 11 500 Vacuum release adjusting needle 3.5 2-ø3.2 Black: N.O Red: N.C 47.5 54 18 18 9 When using manifold, side port side 52 106 10 58 5 to 9 Manual button 4 to 7 White: Com LED 3.8 Manifold specifications Upper unit section Unit connecting screw (Screw section for mounting manifold) EX 19 17 V P 44 16 9.5 500 Circuit diagram VSK-B Q......B (Normally closed) VSK-B Q......A (Normally open) S S (Mechanical) V 59 (Mechanical) P P V Vacuum ejector/vacuum unit VSK-B (Unit combination: Type R) Operation confirmation lamp LED display section 8 MODE SW1 SW2 ME S1 S2 kPa 6 6 500 3.5 5.8 58.5 112.5 10 64.5 vacuum release time adjusting needle 47.5 54 18 18 9 2-ø3.2 Manual button 4 to 7 Vacuum pad 5 to 9 LED 6.5 P EX 19 17 44 9.5 500 V 3.8 Manifold specifications Upper unit section Unit connecting screw (Screw section for mounting manifold) 16 When using manifold, side port side Circuit diagram R......B (Normally closed) VSK-B R......A (Normally open) S S (Digital) (Digital) P P V V VSK-B (Unit combination: Type T) 3.5 11 500 Manual button 47.5 54 18 18 9 2-ø3.2 Inch/NPT specifications 8 52 106 10 58 5 to 9 LED Black: N.O Red: N.C White: Com P 44 EX 19 17 V 3.8 Manifold specifications Upper unit section Unit connecting screw (Screw section for mounting manifold) Vacuum related components VSK-B Manual button LED 9.5 500 16 Circuit diagram VSK-B T......B (Normally closed) VSK-B T......A (Normally open) S S (Mechanical) P R (Mechanical) P V R Related components When using manifold, side port side V 60 VSK-B (Unit combination: Type W) Operation confirmation lamp LED display section Unit connecting screw (Screw section for mounting manifold) 8 MODE SW1 SW2 ME S1 S2 kPa 5.8 Manual button LED Vacuum release solenoid valve Manual button LED Vacuum generating solenoid valve 47.5 54 18 18 9 2-ø3.2 58.5 112.5 6 6 500 10 64.5 43.5 3.5 5 to 9 6.5 P 44 9.5 500 EX 19 17 3.8 Manifold specifications Upper unit section Vacuum ejector/vacuum unit VSK series 16 V When using manifold, side port side Circuit diagram VSK-B W......B (Normally closed) VSK-B W......A (Normally open) S S (Digital) P (Digital) P R R V V Joint section dimensions Unit: mm P Port V - 4 6 8 Supply port joint Vacuum port joint VSK common silencer (exhaust) EX - L2 C1 C2 6.3 9.3 17.5 - 9.8 12.8 21 11.3 12.3 18.5 - 11.3 12.3 18.5 VSK common exhaust joint (elbow type) EX 61 17 C2 V 4 6 8 L1 ø14.5 ø8 EX Port P øD1 øD2 ø8 Exhaust port joint L2 L1 18.4 13.3 C1 Tube O.D. Tube O.D. øD1 øD2 18 23 16n+32(n=Number of stations) 4.5 16n+16 3 3 16 P=16 16 P P 19 4.5 8 12 16 V 12 16 (Station) L side St 1 St 2 ...... St n R side Exhaust silencer Block plate (Mounting example) Upper unit mounting screw section 8 Fixing of upper mounted parts 4-M4 fixing hole EX 12 16 V 12 16 3 EX (Station) L side St 1 St 2 ...... St n R side Block plate (Mounting example) Inch/NPT specifications 19 4.5 16n+32(n=Number of stations) 4.5 16n+16 3 3 16 P=16 16 P P 9.5 58 9.5 68 (14) 30 14 6 21 12 1 27 14 8 Related components Manifold (common exhaust type) Vacuum related components 21 12 Fixing of upper mounted parts 4-M4 fixing hole 3 Upper unit mounting screw section 9.5 8 Vacuum pad 26 58 9.5 68 (14) 30 14 1 27 14 8 Vacuum ejector/vacuum unit Manifold (open air exhaust) 62 Supply port joint dimensions Elbow type Plug type Unit: mm L C 6 8 10 12 11 12 14 19 17 18 20 23.5 L2 C L1 Tube O.D. øD øP øD øD Unit: mm Tube O.D. øD øP C L1 L2 8 10 12 14.5 17.5 21 18 20 23.5 17 21 23 23 26.5 29.5 ø19 1.5 Straight type L C Vacuum ejector/vacuum unit VSK series Vacuum port joint dimensions Straight type Plug type Unit: mm L C 4 6 8 6 9 17.5 11 12 18.5 1.5 ø10 Tube O.D. øD øD C L Exhaust port joint dimensions Elbow type L C 8 10 12 16 12 14 19 23.5 18 20 23.5 24.5 L2 C øP øD Tube O.D. øD L C øD Female thread type Rc Rc L1 L2 H 63 Rc1/4 Rc3/8 Rc1/2 Plug type Unit: mm Unit: mm Opposite side L1 L2 H 22 10 14 22 10 14 24 13 17 Tube O.D. øD øP C L1 L2 8 10 12 14.5 17.5 21 18 20 23.5 17 21 23 23 26.5 29.5 ø19 1.5 Unit: mm L1 Straight type 2. Vacuum sensor with LED display 1. How to set pressure (1) Energizing (checking wiring and supplying DC power.) (2) Set the display change switch to pressure setting mode. (ME S1 or S2, SW) (2)-2. (only for analog output vacuum sensors) Turn the hysteresis setting trimmer (HYS) fully in the CCW direction to set hysteresis to a minimum. (3) Turn the pressure setting trimmer (S1 or S2, SW) with a small screwdriver, setting it to the required setting. (4) Set the display change switch to ME, apply pressure, and check that the sensor operates practically. (For vacuum sensors with 2-point switch output) Switch output 1 (S1): The operation LED (red) turns on when set pressure is exceeded. Switch output 2 (S2): The operation LED (green) turns on when set pressure is exceeded. (For vacuum sensors with analog output) Switch output (SW): The operation LED (red) turns on when set pressure is exceeded. Vacuum pad Vacuum related components Increasing the number of manifold stations may adversely affect performance or cause problems due to the causes below. Check with a CKD Sales Office. 1. Drop in vacuum performance due to insufficient air supply Countermeasure: (1) Check the air supply capacity, etc. (2) Keep piping as short as possible. (3) Increase joint size. (4) If using single-end supply, supply from both ends of the manifold. 2. Drop in exhaust port capacity causing vacuum performance to drop or exhaust to be discharged from another station's vacuum port The number of manifold stations depends on nozzle size and vacuum performance, etc. Check with a CKD Sales Office. Cause: When using a silencer (open air), insufficient silencer capacity causes exhaust resistance to increase and performance to drop. Countermeasure: (1) If using a single-end silencer, change to double-end silencer. (2) Provide an external silencer. (Custom made) (3) Provide separate exhaust for each station. (Custom made) (4) Avoid exhaust at walls. (5) Reduce the number of stations. Cause: When using a common exhaust, performance drops when piping resistance is large. Countermeasure: (1) If using single-end exhaust, change to double-end exhaust. (2) Keep piping as short as possible. (3) Increase exhaust joint size. (4) Provide separate exhaust for each station. (Custom made) (5) Reduce the number of stations. Inch/NPT specifications 1. Precautions for using the manifold Related components The working temperature range of the vacuum ejector unit VSK is 5˚C to 50˚C. Do not use this ejector at other temperature condition. Compressed air contains a lot of drainage (water, oxidized oil, tar, and substance) that may adversely affect the VSK's performance. Dehumidify air with Ater Cooler or Dryer and improve air quality. Do not use a Lubricator. Rust, etc., in piping can result in operation faults. Install a 5 µm or smaller filter before the supply port. Avoid using this vacuum ejector unit in environments with corrosive gas or flammable gas. Do not use this unit for fluids. Avoid suck dust, salt, iron chips, and etc. Do not operate the vacuum release solenoid valve when generating a vacuum. Vacuum ejector/vacuum unit Precautions 64 Vacuum ejector/vacuum unit VSK series 2. Setting hysteresis (1) Hysteresis is adjusted using the hysteresis setting trimmer (HYS). (2) Hysteresis is adjusted from 0 to 15% of the setting. Hysteresis increases when the trimmer is turned to CW. (3) Checking hysteresis Set the display change switch to pressure display mode (ME) and gradually increase and decrease pressure near the set pressure. Read values at which the operation indicator is turned on and off. The difference in displayed values is hysteresis. (4) Example of hysteresis adjustment · If pressure has a pulse and output is thin and intermittent, use large hysteresis. · To set the limit range for pressure drops. Hysteresis setting trimmer For setting SW2 pressure Pressure setting trimmer SW1 pressure setting trimmer MODE switching switch 2-point MODE switching switch 3-contact LED display section Upper level: Analog output vacuum sensor Lower level: Vacuum sensor with 2-point switch output 3. Connection method V+ (Brown) V+ (Brown) Load SW1 OUT (Black) Load SW2 OUT (Gray) Main circuit Main circuit Load SW1 OUT (Black) ANALOG OUT (Gray) COM (Blue) Vacuum sensor with 2-point switch output COM (Blue) Vacuum sensor with analog output 3. Precautions for vacuum sensor with LED display (1) Do not use this vacuum sensor in fluids or in an atmosphere with corrosive substances. The sensor may fail. (2) Do not use wiring or applications that may cause noise (surge), etc., to be applied. The sensor may fail. (3) Do not use this vacuum sensor in an atmosphere containing fluids or flammable or explosive gases. This device is not explosion-proof, so faults may occur. (4) Do not use this vacuum sensor where it may be exposed to water, oil, or dust. This device is not drip-proof, so faults may occur. (5) Do not use this vacuum sensor for applications that generate heat exceeding the working temperature range. The sensor may fail. (6) Turn power off before wiring. Check the lead wire color during wiring, and check that the output terminal, power terminal, and COM terminal are not short-circuited. The sensor may fail if these terminals are shortcircuited. (7) Do not apply excessive tension or bend the connector cable excessively. Wires or connector section may break. (8) Check that pressure exceeding 0.2 MPa is not constantly applied during a vacuum release. Constant application of this pressure may damage the sensor. (9) When setting pressure or hysteresis, use a small screwdriver, and gently turn the trimmer within its rotation range. Do not force it. The trimmer or PCB may be damaged if excessive force is applied during adjustment. 65 The vacuum ejector VSK vacuum switch uses a connector leads. Refer to the following drawing and wire. To adjust pressure, twist off the cover with a screwdriver, etc., and adjust with the setting screw. The set vacuum degree increases when the screw is turned to the right (CW). The adjustment screw is fixed with a lock nut. Loosen the lock nut before adjusting the screw. After adjustment, fix the adjustment screw with the fingers, etc., and tighten the lock nut. When removing the cover, hold it lightly so it does not pop off. *. If the switch fails, contact a CKD Sales Office. Common N.C. N.O. 5. Precautions for mechanical vacuum sensors with LED disply Keep vacuum piping as short as possible when using the vacuum ejector VSK with the vacuum sensor. If vacuum piping is too long, piping resistance increases when vacuum is generated. The vacuum at the sensor may be high even when no suction exists. This may cause sensor faults. If piping must be long, install a discrete sensor, such as a pad, near the end of piping. 6. How to adjust the vacuum relaese valve Vacuum release air (solenoid valve type vacuum release valve, air timer type vacuum release valve) · Turning the release air adjustment needle to the right (CW) decreases the release air flow and turning it left (CCW) increases it. Flow: Large Flow: Small Release air adjusting needle Release time for air timer type vacuum release valve · To adjust break time for the air timer type vacuum release valve, turn the vacuum release time adjustment needle. When turned right (CW), the release time will increase, and when turned left (CCW), it decreases. Release time short Release time long Release time adjusting needle Vacuum related components Adjusting screw Inch/NPT specifications Lock nut Lead wire color White Red Black Filter side Related components Microswitch side Vacuum ejector/vacuum unit 4. Mechanical vacuum switch Vacuum pad (10) Use stabilized DC power. (11) Insert a surge voltage absorption circuit in the relay or solenoid valve, etc., connected to the output terminal or power terminal. Avoid uses in which current exceeds 80 mA. (12) Ground the FG terminal when using unit power, such as switching power. (13) Do not short-circuit the output terminal (black or gray lead) with other terminals. (14) Do not apply excessive external impact or force to the sensor. 66 Vacuum ejector/vacuum unit VSK series Replacement element for vacuum ejector unit VSK Discrete type 1 SW DE MO S2 2 SW S1 ME Silencer element Type: VSK-SE Filter element Lock pin Type: VSG-E (Common parts for VSG, VSK) Manifold type MO DE 1 SW ME 2 SW S2 S1 MO DE 1 SW 2 SW S2 S1 ME MO DE 1 SW ME 2 SW S2 S1 Silencer kit Type: VSKM-SK 67 Related components Inch/NPT specifications Vacuum related components Vacuum pad Vacuum ejector/vacuum unit MEMO 68 Vacuum ejector/vacuum unit VSK series Preparing the VSKM mixed manifold specification sheet Mixed manifold model No. (Example) VSKM - (A) (B) (C) Z 00 Z (D) (E) - CX (F) 28 S2 - (G) (H) 3 Z (I) - (J) 5 - Z Mixed manifold specification sheet (Example) Layout position Vacuum ejector model No. (A) (B) (C) VSKM - H 07 G VSKM - E 10 VSKM - E 10 2 1 4 5 6 7 8 9 10 Quantity (H) - S8 - A - 2 W - S6 - B - NW 1 W - T6 B - NW 1 - (J) 3 (D) VSKM - - - - VSKM - - - - Masking block model No. VSKM - MB - S6 1 <Specifications when only output port size joints are mixed> Mixed manifold model No. (Example) (A) (B) VSKM - H (C) 07 (D) (E) W - CX (F) 28 S2 - (G) (H) (I) 3 B - 5 (J) - NW Mixed manifold specification sheet (Example) Layout position Vacuum ejector model No. (A) (B) (C) VSKM - H 07 W VSKM - H 07 VSKM - H 07 2 3 4 5 6 7 8 9 10 Quantity (H) - S8 - B - NW 2 W - S6 - B - NW 2 W - T6 B - NW 1 - (J) 1 (D) VSKM - - - - VSKM - - - - Masking block model No. VSKM - MB - MO DE 1 SW 2 SW S2 S1 ME MO DE 1 SW ME Vacuum ejector 2 SW S2 S1 MO DE 1 SW 2 SW Vacuum port (Top connection type) (V) S2 S1 ME Lock pin L side Masking block Manifold Vacuum port (Side connection type) (V) Air supply port (P) St 1 St 2 R side St 3 Exhaust port (EX) 69 <Completing the form> · Piping locations start from the vacuum port, and are set in order from the left. · Indicate the total number of designated product models required at the far right in the table. Quantit sets Slip No. Date of issue: Customer name Person in charge Delivery Order No. Order No. Mixed manifold model No. (A) (B) (C) (D) VSKM - (E) (F) (G) - - (A) Vacuum characteristics Note 1, Note2, Note 3 H High vacuum medium flow rate type (H) (I) (J) - - (F) Exhaust port (EX) Refer to Appendix Table 3 on page 46 for details on the exhaust port. L Medium vacuum large flow rate type E High vacuum small flow rate type Z For mixed specifications (Indicate details in specification sheet.) (G) Solenoid valve voltage Note 4 (B) Nozzle diameter Note 1, Note 2, Note 3 1 100V AC 3 24V DC (H) Valve type Note 2, Note 4 05 ø0.5 07 ø0.7 10 ø1.0 12 ø1.2 00 For mixed specifications (Indicate details in specification sheet.) A Normally open type B Normally closed type Z For mixed specifications (Indicate details in specification sheet.) Vacuum pad Person in charge Vacuum ejector/vacuum unit VSKM mixed manifold specification sheet (I) Number of manifold stations 2 to 10 2 stations to 10 stations PP Plug port position, side S4 ø4 push-in joint, port position side S6 ø6 push-in joint, port position side S8 ø8 push-in joint, port position side T4 ø4 push-in joint, port position top T6 ø6 push-in joint, port position top T8 ø8 push-in joint, port position top CX For mixed joints (Indicate details in specification sheet.) NW 2-point NPN output NA 1-point NPN output + analog output PW 2-point PNP output PA 1-point PNP output + analog output Z For mixed specifications (Indicate details in specification sheet.) Note on model No. selection (E) Air supply port (P) Refer to Appendix Table 2 on page 46for details on the air supply port. Mixed manifold specification sheet Note 1: (A)E and (B)05 cannot be combined. Note 2: Indicate "Mixed manifold specification sheet" when selecting mixed specifications. Note 3: Only (B)00 is selectable for (A)Z. Only (A)Z is selectable for (B)00. Note 4: If the (C) unit combination is A, B, C, D, E, F, the (G) solenoid valve voltage and (H) valve unit type need not be selected. Note 5: (J) vacuum sensor specifications are selectable only when the (C) unit combination is E, F, L, M, R, W. Note 6: When installing a masking block, select (D)CX and state installation and quantity with manifold specifications. Layout position Vacuum ejector model No. (A) (B) (C) (D) (H) (J) VSKM - - - - VSKM - - - - VSKM - - - - VSKM - - - - VSKM - - - - Masking block model No. VSKM - MB - 1 2 3 4 5 6 7 8 9 10 Quantity Inch/NPT specifications (D) Vacuum port (V) Note 2, Note 6 (J) Vacuum sensor specifications Note 2, Note 5 Related components Refer to Appendix Table 1 on page 45 for details on the unit combinations. Vacuum related components (C) Unit combination Note 2, Note 4, Note 5 70