UL–Classified FIRE-TROL Prefabricated Fireproofed Columns speed construction, reduce costs, improve quality FIRE-TROL columns have provided the construction industry with a revolutionary type of fireproofing, which has been used in thousands of projects throughout the United States. Developed over four decades ago, still nothing can compare to this unique product. The FIRE-TROL column utilizes a method of pre-fireproofing structural building columns that provides architects, engineers and contractors with a durable, versatile, and aesthetically pleasing fireproofing option. Certification of this product by Underwriters Laboratories Inc., assures quality and acceptance throughout the country. Due to the column’s composite design, FIRE-TROL can provide one of the smallest and strongest finished cross sections of any fireproofing method on the market. The structural portion of the FIRE-TROL column is created from wideflange, pipe, or tube material meeting the latest ASTM grades and specifications and is completely fabricated in our U.L. inspected facility. After the column is laid-out, it receives its special architectural steel shell. The size and shape of the steel shell is determined by the fire resistance rating required, and the architectural needs of the project. A two, three, or four-hour fire resistance rating can be provided with different shell configurations. Our certified welders install all the required plates and connections per the latest AWS codes. After all welding is completed; the fireproofing insulation is installed between the structural column and the architectural shell. For pipe and tube columns, a mixture of 5,000 p.s.i. concrete is also added to the center of the column. After a final cleaning and shop priming, the FIRE-TROL column is shipped to the jobsite where it is erected in the same manner as an ordinary, unprotected steel column. The rugged, low maintenance steel shell is the most distinctive feature of the FIRE-TROL’s unique design. After a finished coat of paint, the column’s smooth steel surface will provide decades of service, with minimal maintenance. Because the exposed parts of the column are painted steel, it is suitable for both interior and exterior applications. Optional zinc-rich primer, or hot dip galvanizing, further enhances the corrosive resistant qualities of the architecturally exposed shell. Non-structural items, such as window sash, door frames, or brick anchors can be simply attached to the sides of the shell using mechanical fasteners or welding. The same steel shell which gives the column its beauty, also provides extreme durability and tamper resistance. By pre-fireproofing the columns during shop fabrication, field labor and time are reduced, while quality control is increased. There is no waiting time for forms to be erected or wallboard to be installed. Delays caused by inclement weather due to curing or drying times of plaster or concrete are not factors associated with our columns. The FIRE-TROL column provides an attractive and practical alternative when architecturally exposed columns require a strong, clean and durable fireproofing. They are the perfect solution when a design requires exposed columns in schools, parking garages, warehouses, and correctional facilities. They are also extremely popular in religious, health care, industrial, commercial, and some residential applications. 2 A B C This is FIRE-TROL: A prefabricated, fireproofed unit consisting of a load-bearing steel column (A), encased in a special proprietary insulating material (B), which is permanently protected by an outer nonload-bearing steel shell (C). FIRE-TROL columns are rated and labeled by Underwriters’ Laboratories, Inc., for fire retardant classifications of 2,3, and 4 hours. Columns are completely shop fabricated and shipped to the job site ready to erect. FIRE-TROL Columns... Architecturally Preferred Economically Installed for all Types of construction Abington Elementary School Allied Beverage Warehouse Big Spring High School Boston Convention Center Brandywine Town Center Bridgewater State College Bryant College Cesar Chavez Elementary School Christiana Core Center CNSI at UCLA Daniel Boone Middle School Dell Children's Medical Center Grinnell College Home Depot JFG Coffee John Hopkins University Kitsap County Convention Center Lowes Home Improvement Manchester Civic Center Millbrook High School National Archives NCCU, School of Law North Kingstown High School Okaloosa Regional Airport Pathmark Platte Valley Medical Center Residence of Fountain Square Roosevelt Square Rush Copley Hospital San Mateo Youth Services Science Center of Iowa Self Memorial Hospital Shelby County Detention Center Southern State Correctional Facility Super Stop & Shop University of Cincinnati Waterbury Performing Arts Winona State University YMCA Abington PA Mt Laurel NJ Newville PA Boston MA Wilmington DE Bridgewater MA Smithfield RI Eugene, OR New Castle DE Los Angeles, CA Douglassville, PA Austin, TX Grinnell, IA Aberdeen, MD Knoxville, TN Baltimore City MC Seattle WA Medford NY Manchester CT Raleigh, NC Washington DC Durham NC No. Kingstown RI Elgin AFB, FL Staten Island NY Brighton, CO Lombard, IL Chicago, IL Aurora, IL San Mateo, CA Des Moines, IA Greenwood SC Shelbyville, KY Cumberland NJ Somers NY Cincinnati, OH Waterbury CT Winona, MN Green Bay, WI 3 FIRE-TROL Columns UL RATED / FIREPROOFED PIPE COLUMNS SQUARE SHELL (SO) ROUND SHELL (00) ROUND TYPE OO HW XHW XXHW 4” HW XHW HW 41/2" XHW XXHW HW 51/2" XHW XXHW HW 65/8" XHW XXHW HW 85/8" XHW XXHW 103/4" HW XHW 123/4" HW XHW 31/2" Weight per Ft. SQUARE TYPE SO Wall Thickness OD of Pipe CONCRETE FILLED STEEL PIPE 6 .216 .300 .600 .226 .318 .237 .337 .674 .258 .375 .750 .280 .432 .864 .322 .500 .875 .365 .500 .375 .500 15 17 23 20 22 24 27 36 36 39 52 49 56 73 81 91 111 123 133 169 178 45 58 94 58 75 73 93 155 106 139 230 144 197 327 232 314 475 342 423 442 534 ALLOWABLE SAFE LOAD IN KIPS* Effective Length in Feet KL with Respect to Radius of Gyration 8 10 40 49 79 53 66 66 86 139 99 130 215 139 188 312 225 305 460 336 415 437 526 32 39 60 45 56 59 76 122 92 120 198 132 178 293 218 295 444 328 406 429 517 12 36 46 51 65 102 85 110 178 123 166 272 210 283 425 320 394 421 507 14 16 18 20 22 X106 2 HOUR 24 26 41 52 75 98 156 114 153 249 201 270 404 311 383 412 496 66 84 132 104 140 225 190 257 383 300 370 402 484 54 69 93 125 198 179 242 359 289 356 391 470 81 109 169 167 226 334 277 342 380 457 Shell Size Wt.† 6x6 23 6x6 X104 3 HOUR Shell Size X101 4 HOUR X106 2 HOUR X104 3 HOUR X101 4 HOUR Wt.† Shell Size Wt.† Shell Size Wt.† Shell Size Wt.† Shell Size Wt.† 7x7 31 8x8 39 65/8 21 65/8 21 85/8 34 22 7x7 30 9x9 53 65/8 20 85/8 33 85/8 33 7x7 28 8x8 37 9x9 52 65/8 18 85/8 32 85/8 32 8x8 33 9x9 49 10x10 59 85/8 29 85/8 29 103/4 52 9x9 44 10x10 55 11x11 51 85/8 25 103/4 47 103/4 47 41 12x12 69 13x13 63 103/4 38 123/4 57 123/4 57 50 14x14 63 15x15 76 14 58 14 58 16 99 61 16x16 75 17x17 89 16 85 16 85 18 113 68 154 209 307 264 326 368 442 141 191 278 251 309 355 426 127 171 11x11 248 237 13x13 291 341 15x15 409 *Load Tables Based on Fy=36ksi UL RATED / FIREPROOFED TUBE COLUMNS SQUARE SHELL (SS) ROUND SHELL (OS) SQUARE TYPE SS 3x3 31/2x31/2 4x4 5x5 6x6 ROUND TYPE OS 7x7 8x8 10x10 4x2 4x3 5x3 6x3 6x4 7x5 RECTANGLE TYPE RR 8x4 8x6 10x6 4 1 Weight per Ft. Wall Thickness OD of Pipe CONCRETE FILLED STEEL PIPE /4 15 /4 20 1 /4 25 3 /8 28 1 /4 36 3 /8 40 1 /2 44 1 /4 49 3 /8 55 1 /2 60 1 /4 65 3 /8 72 1 /2 78 1 /4 82 3 /8 90 1 /2 98 1 /4 122 3 /8 132 1 /2 142 1 /4 14 1 /4 19 1 /4 23 1 /4 27 1 /4 35 3 /8 39 1 /4 48 3 /8 54 1 /2 58 1 /4 45 3 /8 51 1 /2 57 1 /4 64 3 /8 70 1 /2 77 1 /4 78 3 /8 86 1 /2 93 1 ALLOWABLE SAFE LOAD IN KIPS* X106 2 HOUR Effective Length in Feet KL with Respect to Radius of Gyration 6 8 10 12 62 77 98 132 137 185 229 178 241 299 221 297 369 266 357 440 364 482 592 43 73 89 102 130 176 173 232 289 163 219 274 217 291 361 255 341 424 53 68 89 119 128 172 212 169 228 283 213 285 354 259 346 427 357 471 579 27 60 74 87 119 158 163 218 270 147 199 247 208 278 345 244 326 405 40 55 78 102 118 158 194 160 215 267 204 273 337 251 334 412 349 460 566 42 65 85 107 141 173 150 200 248 194 259 320 240 321 395 340 448 550 45 57 67 106 140 151 201 248 131 176 215 196 262 325 232 309 381 46 89 117 137 182 223 112 148 181 184 245 303 217 289 356 14 16 51 64 94 124 150 138 183 226 183 243 301 231 306 377 330 435 533 73 92 123 160 196 89 118 142 170 226 277 202 277 328 18 20 22 24 26 28 40 80 103 124 125 165 204 171 227 279 218 291 355 320 419 515 64 82 110 145 177 158 208 255 206 272 334 308 404 495 105 86 137 111 165 131 66 155 204 250 183 243 298 138 181 221 164 217 264 95 124 151 143 189 230 193 254 311 296 388 474 79 101 128 168 204 178 236 286 282 369 453 111 146 176 163 215 259 267 350 428 94 123 146 192 231 252 331 403 128 168 201 236 308 375 X104 3 HOUR X101 4 HOUR X106 2 HOUR X104 3 HOUR Shell Shell Size Wt.† Size X101 4 HOUR Shell Size Wt.† Shell Size Wt.† Shell Size Wt.† 6x6 6x6 24 22 7x7 7x7 31 30 8x8 8x8 39 38 65/8 85/8 23 36 85/8 85/8 37 36 85/8 103/4 37 60 6x6 21 7x7 28 8x8 36 85/88 34 85/88 34 103/4 58 7x7 25 8x8 33 9x9 48 103/4 55 103/4 55 123/4 75 8x8 29 9x9 44 10x10 54 103/4 50 123/4 70 123/4 70 9x9 39 10x10 49 11x11 45 123/4 65 123/4 65 14 79 10x10 43 11x11 39 12x12 67 14 73 16 118 16 118 12x12 52 13x13 47 14x14 59 16 100 18 133 18 133 61/2x41/2 7x5 7x5 8x5 15 22 21 17 71/2x51/2 7x6 8x6 9x6 20 81/2x61/2 19 8x7 28 9x7 23 10x7 27 30 42 30 8x6 25 9x7 38 10x8 42 9x7 34 10x8 38 11x9 37 10x6 29 11x7 28 12x8 54 10x8 32 11x9 32 12x10 43 12x8 43 13x9 37 14x10 48 Wt.† Shell Size Wt.† 67 120 157 191 144 189 230 100 130 156 121 159 191 † Weight shown in pounds per foot for shell and fireproofing only 80 97 **Load Tables Based on Fy=46ksi 05100/FIR BuyLine 3154 TYPE SH and RH UL RATED / WIDE FLANGE SHAPES X106 X104 2 HOUR 3 HOUR WF SIZE Shell Shell Size Wt.† Size Wt.† W4x13 6x6 28 7x7 37 W5x16 7x7 37 8x8 45 41 W6x15, 20, 25 8x8 45 81/2x81/2 W8x18, 21,24,28,31 10x10 72 101/2x101/2 59 W8x35, 40, 48 10x10 72 101/2x101/2 59 W8x58, 67 101/2x101/2 59 11x11 67 W10x22 12x71/2 51 121/2x8 53 W10x26, 30 12x71/2 51 121/2x8 53 W10x33, 39 111/2x91/2 59 12x10 67 W10x45 12x91/2 63 121/2x10 69 W10x49 111/2x111/2 72 12x12 87 W10x54, 60, 68 12x12 87 121/2x121/2 83 W10x77, 88 121/2x121/2 83 13x13 89 W10x100,112 13x13 89 131/2x131/2 95 W12x26, 30, 35 14x8 63 141/2x81/2 69 W12x40, 45 131/2x91/2 71 14x10 95 W12x50 14x10 95 141/2x10 78 W12x53 131/2x111/2 83 14x12 89 W12x58 14x111/2 85 141/2x12 92 W12x65, 72, 79, 87 14x14 102 141/2x141/2 108 W12x96, 106 141/2x141/2 108 15x15 115 W12x120, 136 15x15 115 151/2x151/2 122 W12x152, 170 151/2x151/2 122 16x16 129 W12x190 16x16 129 161/2x161/2 136 WF SIZE TYPE OH W4x13 W5x16, 19 W6x15, 20 W6x25 W8x18, 21 W8x24, 28 W8x31 W8x35, 40, 48 W8x58, 67 W10x22, 26, 30 W10x33, 39, 45 W10x49, 54 W10x60, 68, 77 W10x88, 100 W10x112 W12x26, 30 W12x35 W12x40, 45, 50 W12x53, 58 W12x65, 72, 79 W12x87, 96, 106 W12x120, 136 W12x152, 170 W12x190 UL RATED / WIDE FLANGE SHAPES X106 X104 2 HOUR 3 HOUR Shell Shell Size Wt.† Size Wt.† 5 8 /8 40 85/8 40 85/8 40 103/4 64 103/4 64 103/4 64 103/4 64 123/4 84 123/4 84 123/4 84 123/4 84 123/4 84 14 98 14 98 14 98 14 98 14 98 16 142 14 98 14 98 16 142 16 142 16 142 18 183 18 183 18 183 18 183 18 183 18 183 18 183 16 142 16 142 16 142 18 183 18 183 18 183 18 183 18 183 20 203 20 203 20 203 20 203 20 203 22 238 22 238 22 238 22 238 22 238 X101 4 HOUR Shell Size 8x8 9x9 9x9 11x11 11x11 111/2x111/2 13x81/2 13x81/2 121/2x101/2 13x101/2 121/2x121/2 13x13 131/2x131/2 14x14 15x9 141/2x101/2 15x101/2 141/2x121/2 15x121/2 15x15 151/2x151/2 16x16 161/2x161/2 17x17 Wt.† 45 61 61 67 67 72 61 61 72 75 83 89 95 102 74 83 84 95 98 115 122 129 136 144 X101 4 HOUR Shell Size Wt.† 85/8 40 103/4 64 123/4 84 123/4 84 123/4 84 14 98 14 98 16 142 16 142 16 142 16 142 18 183 18 183 18 183 20 203 18 183 18 183 18 183 20 203 20 203 22 238 22 238 22 238 22 238 †Weight shown in pounds per foot for shell and fireproofing only. All shell sizes are shown in inches. Information available upon request for sizes other than shown. Refer to latest edition of A.I.S.C. steel construction manual for allowable safe loads. 5 Design considerations Column design data Materials Load bearing members as specified by the engineer typically conform to the following grades: FIRE-TROL columns are designed in accordance with the latest specifications of the America Institute of Steel Construction and the American Concrete Institute. Minimum covering of fire-proofing is in accordance with the minimum hourly rating requirements established by Underwriters’ Laboratories, Inc. All structural steel used in the core conforms to ASTM Specifications. Concrete filling for pipes or tubular sections is of a 5000 p.s.i. mix. The outer shell, sash stops, curtain wall connections and other special features are provided in accordance with the architect’s details. Welded shop and field connections are in strict conformance with the current requirements of AISC. Columns are given one shop coat of standard metal primer unless otherwise specificed. FIRE-TROL columns are readily adaptable to single or multi-story structures of conventional, traditional, or contemporary design...and with any combination of materials. A complete selection of load-bearing column types is available with exterior shells in round, square, and rectangular shapes. The round exterior shells are Type OO, OS, and OH. The square and rectangular exterior shells are Types SH, RH, SO, SS, and RR. FIRE-TROL columns meet the requirements of local, state, national, and federal codes governing fire-resistive construction. Each FIRE-TROL column is fabricated in conformance with the requirements of Underwriters’ Laboratories, Inc., and bears a UL label certifying compliance with requirements as stated in their directory. 6 Specifications (Cont’d) Wide Flange: A992 HSS (Hollow structural sections): A500 Grade B, A500 Grade C Pipe; A53B (welded), A106B (Seamless). In instances where the core is a pipe or tube, FIRE-TROL columns are always filled with high strength concrete that shall attain an ultimate compressive strength of 5000 p.s.i. in 28 days. Shop Drawings Shop drawing shall give complete details necessary for the fabrication of the individual columns and must be approved in writing by the Architect, Engineer, or Structural Steel Contractor before fabrication is started. Fire Rating All FIRE-TROL columns shall bear the label of Underwriters’ Laboratories, Inc. for the inspection manifest and the hourly fire rating specified herein. Specifications Scope These specifications cover the design, fabrication, and erection of FIRE-TROL prefabricated, fireproof steel columns. Design Design, manufacture, and fabrication of FIRE-TROL prefabricated, fireproofed steel columns shall be in accordance with specifications of Dean Lally LP as well as latest specifications of American Institute of Steel Construction, and American Concrete Institute. Minimum covering of fire-proofing shall be in accordance with minimum hourly rating requirements established by Underwriters’ Laboratories, Inc. (R-3966-2-3-4) Connections Welded shop or field connections shall be in strict conformance with ANSI/AWS D1.1 latest revision. Bolted or riveted shop connections shall be in strict conformance with the American Institute of Steel Construction. Painting All columns shall receive one shop coat of standard metal primer unless otherwise specified. All loose mill scale, dirt, rust and other foreign materials shall be removed before priming coat is applied. Handling and Erection All FIRE-TROL columns shall be erected in accordance with the latest requirements of the American Insitute of Steel Construction. Reasonable care shall be taken not to damage or disfigure protective shells on FIRE-TROL columns. Engineering detail drawings FOR ADDITIONAL INFORMATION CALL 800-323-5514 NATIONWIDE FIRE TROL COLUMNS DEAN LALLY L.P. 7 FIRE TROL C O L U M NS Manufactured By: Dean Lally L.P. Phone: 800-323-5514 email: fire-trol@deanlally.com website: www.deanlally.com