SKF Training Courses 2016 • Bearing maintenance and repair, condition monitoring and asset management themes • Training centres in Aberdeen, Leeds and Luton • E-learning, classroom and onsite training options • Courses customised to your requirements • BINDT accredited courses The Power of Knowledge Engineering 1 SKF Microlog data collectors/FFT analyzers Now even simpler to use. And choose. Exceptional versatility. Remarkable usability.. We’ve streamlined the industry’s leading family of portable data collectors/analyzers, and made them easier to use. Start with an SKF Microlog Analyzer GX or AX, then select the modules needed for your specific condition monitoring requirements. As your needs change, simply activate additional functionality. No need to purchase a new device. Making it easier than ever, SKF Microlog Analyzers turn machine data into actionable intelligence which can help reduce your unplanned downtime and operational costs. The choice is simple. SKF Microlog Analyzer family. To learn more about the Microlog family, including intrinsically safe models, visit www.skf.co.uk/microlog SKF Microlog Analyzer GX One-to-four channel data collector/FFT analyzer Follow us on: The Power of Knowledge Engineering ® SKF is a registered trademark of the SKF Group © SKF Group 2015 SKF Microlog Analyzer AX Four-channel data collector/FFT analyzer Contents page Description Course code Aberdeen training calendar Leeds training calendar Luton training calendar Training course dates Page 04 05 06 07 Welcome to the world of SKF Knowledge Engineering Client Needs Analysis training Customised learning planning On-site training courses SKF instructors BINDT approved training from SKF 08 09 10 11 12 13 Basic courses 15 E-learning web-based training 16 Intermediate courses Bearing maintenance and service WE201 Bearings in rotating machinery applications WE202 Lubrication of rolling element bearings WE203 Root cause bearing damage analysis WE204 Precision shaft alignment – laser system WE240 Overview of condition monitoring OCM Introduction to vibration WI201 Vibration analysis category 1 WI202 Vibration analysis category 2 WI203 Lubricant sampling and storage LSS Field lubricant analysis category 1 WI255 Introduction to modern maintenance philosophies IMMP Introduction to infrared thermography IIT Root cause analysis (RCA) LP200 Spare parts management WC230 17 18 19 20 21 22 23 24 25 26 28 29 30 31 32 33 Product and application related courses 35 Automatic lubrication systems ALS 36 Lubrication of wind turbines LWT 37 In-situ balancing ISB 38 Other available training courses 39 Bearings in fans WE213 40 Centrifugal pumps WE232 40 Infrared thermography category 1 WI213 41 SKF @ptitude analyst and SKF Microlog WICM201 42 Railway industry training courses 43 3 Aberdeen training calendar 2016 February January Mon Tues Wed Thurs Fri 1 4 11 18 25 5 12 19 26 6 13 20 27 7 14 21 28 8 15 22 29 Mon Tues Wed Thurs Fri SKF Training Centre – Aberdeen 1 8 15 22 2 9 16 23 3 10 17 24 4 11 18 25 Wellheads Road, Farburn Industrial Estate, Dyce, Aberdeen AB21 7HG 5 12 19 26 01224 723321 29 training.uk@skf.com April March 7 14 21 28 1 8 15 22 29 2 9 16 23 30 3 10 17 24 31 4 11 18 25 Mon Tues Wed Thurs Fri Mon Tues Wed Thurs Fri 1 11 18 25 5 12 19 26 6 13 20 27 7 14 21 28 8 15 22 29 Tues Wed Thurs Fri June 2 9 16 23 30 3 10 17 24 31 4 11 18 25 5 12 19 26 6 13 20 27 Mon Thurs Fri 6 13 20 27 7 14 21 28 1 8 15 22 29 2 9 16 23 30 3 10 17 24 1 8 15 22 29 2 9 16 23 30 3 10 17 24 31 4 11 18 25 5 12 19 26 3 10 17 24 4 11 18 25 5 12 19 26 6 13 20 27 7 14 21 28 Tues Wed July Mon Tues Wed Thurs Fri 1 11 18 25 5 12 19 26 6 13 20 27 7 14 21 28 8 15 22 29 Mon Tues Wed Thurs Fri Mon Tues Fri 19 26 6 13 20 27 14 21 28 1 8 15 22 29 2 9 16 23 30 7 Wed Thurs 12 Mon Tues Wed Thurs Fri 7 14 21 28 1 8 15 22 29 2 9 16 23 30 3 10 17 24 4 11 18 25 Mon Tues Wed Thurs Fri 4 31 Thurs Fri WI255 Field lubricant analysis category 1 4 days IIT Introduction to infrared thermography 1 day ALS Automatic lubrication systems 3 days LWT Lubrication of wind turbines 1 day 19 26 6 13 20 27 7 14 21 28 1 8 15 22 29 2 9 16 23 30 Wed LSS Lubricant sampling and storage 2 days WC230 Spare parts management 3 days 12 Tues WI201 Introduction to vibration analysis 2 days LP200 Root cause analysis (RCA) 2 days 5 Mon OCM Overview of condition monitoring 3 days IMMP Introduction to modern maintenance philosophies 1 day December November WE240 Precision shaft alignment - laser system 1 or 2 days WI203 Vibration analysis category 2 5 days October September 5 WE203 Lubrication of rolling element bearings 1 day WI202 Vibration analysis category 1 4 days August 4 WE201 Bearing maintenance and service 2 days WE204 Root cause bearing damage analysis 1 day May Mon www.skf.co.uk/training 4 ISB In-situ balancing 2 days Follow us on: Leeds training calendar 2016 February January Mon Tues Wed Thurs Fri 1 4 11 18 25 5 12 19 26 6 13 20 27 7 14 21 28 8 15 22 29 Mon Tues Wed Thurs Fri 8 15 22 2 9 16 23 3 10 17 24 4 11 18 25 5 12 19 26 Tues Wed Thurs Fri 7 14 21 28 1 8 15 22 29 2 9 16 23 30 3 10 17 24 31 4 11 18 25 Mon Tues Wed Thurs Fri 1 Tues Wed Thurs Fri 9 16 23 30 3 10 17 24 31 4 11 18 25 5 12 19 26 6 13 20 27 Tues Wed Thurs Fri 1 Mon 18 25 5 12 19 26 6 13 20 27 7 14 21 28 8 15 22 29 Thurs Fri 6 13 20 27 7 14 21 28 8 15 22 29 2 9 16 23 30 3 10 17 24 18 25 5 12 19 26 6 13 20 27 7 14 21 28 8 15 22 29 Mon Tues Wed Thurs Fri 1 8 15 22 29 2 9 16 23 30 3 10 17 24 31 4 11 18 25 5 12 19 26 Mon 6 Tues Fri 13 19 20 26 27 7 14 21 28 1 8 15 22 29 2 9 16 23 30 Wed Thurs 12 Mon Tues Wed Thurs Fri 10 17 24 4 11 18 25 5 12 19 26 6 13 20 27 7 14 21 28 1 14 28 8 15 22 29 2 9 16 23 30 3 10 17 24 4 11 18 25 Mon Tues Wed Thurs Fri 31 19 26 6 13 20 27 7 14 21 28 1 8 15 22 29 2 9 16 23 30 Wed Thurs Fri WI203 Vibration analysis category 2 5 days LSS Lubricant sampling and storage 2 days IIT Introduction to infrared thermography 1 day ALS Automatic lubrication systems 3 days 12 Tues WI201 Introduction to vibration analysis 2 days WC230 Spare parts management 3 days 5 Mon OCM Overview of condition monitoring 3 days LP200 Root cause analysis (RCA) 2 days December 21 WE240 Precision shaft alignment - laser system 1 or 2 days IMMP Introduction to modern maintenance philosophies 1 day 3 November 7 WE203 Lubrication of rolling element bearings 1 day WI255 Field lubricant analysis category 1 4 days October September WE202 Bearings in rotating machinery applications 2 days WI202 Vibration analysis category 1 4 days August 11 WE201 Bearing maintenance and service 2 days WE204 Root cause bearing damage analysis 1 day 1 Tues Wed 4 5 www.skf.co.uk/training 11 July Mon training.uk@skf.com June 2 Unit 1, 3 Wortley Moor Lane Trading Estate, Wortley, Leeds LS12 4HX 01224 723321 4 May Mon 29 April March Mon SKF Training Centre – Leeds 1 LWT Lubrication of wind turbines 1 day ISB In-situ balancing 2 days Follow us on: 5 Luton training calendar 2016 February January Mon Tues Wed Thurs Fri 1 4 11 18 25 5 12 19 26 6 13 20 27 7 14 21 28 8 15 22 29 Mon Tues Wed Thurs Fri 8 15 22 2 9 16 23 3 10 17 24 4 11 18 25 5 12 19 26 Tues Wed Thurs Fri 21 28 1 8 15 22 29 2 9 16 23 30 3 10 17 24 31 4 11 18 25 Mon Tues Wed Thurs Fri Tues Wed Thurs Fri 9 16 23 30 3 10 17 24 31 4 11 18 25 5 12 19 26 6 13 20 27 1 4 11 18 25 5 12 19 26 6 13 20 27 7 14 21 28 8 15 22 29 13 20 27 7 14 21 28 1 8 15 22 29 2 9 16 23 30 3 10 17 24 Mon Tues Wed Thurs Fri Tues Wed Thurs Fri 1 11 18 25 5 12 19 26 6 13 20 27 7 14 21 28 8 15 22 29 Mon Tues Wed Thurs Fri 1 8 15 22 29 2 9 16 23 30 3 10 17 24 31 4 11 18 25 5 12 19 26 3 10 5 12 19 6 13 20 27 7 14 21 28 1 8 15 22 29 2 9 16 23 30 Mon Tues Wed Thurs Fri Mon Tues Wed Thurs Fri 17 24 4 11 18 25 5 12 19 26 6 13 20 27 7 14 21 28 21 28 1 8 15 22 29 2 9 16 23 30 3 10 17 24 4 11 18 25 Mon Tues Wed Thurs Fri 6 31 WI203 Vibration analysis category 2 5 days LSS Lubricant sampling and storage 2 days IIT Introduction to infrared thermography 1 day WC230 Spare parts management 3 days 12 19 26 6 13 20 27 7 14 21 28 1 8 15 22 29 2 9 16 23 30 Tues Wed Fri WI201 Introduction to vibration analysis 2 days LP200 Root cause analysis (RCA) 2 days 5 Mon Thurs OCM Overview of condition monitoring 3 days IMMP Introduction to modern maintenance philosophies 1 day December 14 WE240 Precision shaft alignment - laser system 1 or 2 days ALS Automatic lubrication systems 3 days November 7 WE203 Lubrication of rolling element bearings 1 day WI255 Field lubricant analysis category 1 4 days October September 26 WE202 Bearings in rotating machinery applications 2 days WI202 Vibration analysis category 1 4 days August 4 WE201 Bearing maintenance and service 2 days WE204 Root cause bearing damage analysis 1 day 6 July Mon training.uk@skf.com June 2 Sundon Park Road, Luton, Bedfordshire, LU3 3BL 01224 723321 April 14 May Mon 29 www.skf.co.uk/training March 7 Mon SKF Training Centre – Luton 1 LWT Lubrication of wind turbines 1 day ISB In-situ balancing 2 days Follow us on: Training course dates 2016 WE201 Bearing maintenance and service, 2 days WI201 Introduction to vibration analysis, 2 days IIT Introduction to infrared thermography, 1 day 04-05 April 18-19 April 23-24 May 18-19 July 05-06 September 12-13 September 19-20 September 20-21 January 02-03 February 22-23 March 18-19 May 24-25 May 15-16 June 22-23 August 07-08 December 12 January 23 February 28 June 01 September 01 November 28 November Luton Leeds Aberdeen Leeds Luton Aberdeen Leeds WE202 Bearings in rotating machinery applications, 2 days 09-10 February 19-20 July 25-26 October Luton Luton Luton WE203 Lubrication of rolling element bearings, 1 day 11 February 06 April 20 April 25 May 20 July 21 July 07 September 14 September 21 September 27 October Luton Luton Leeds Aberdeen Leeds Luton Luton Aberdeen Leeds Luton WE204 Root cause bearing damage analysis, 1 day 07 April 21 April 26 May 21 July 08 September 15 September 22 September Luton Leeds Aberdeen Leeds Luton Aberdeen Leeds WE 240 Precision shaft alignment – laser system, 1 or 2 days 15-16 February 03 March 21 April 22 September 27 October 14-15 November Aberdeen Leeds Luton Luton Leeds Aberdeen OCM Overview of condition monitoring, 3 days 12-14 April 12-14 July 06-08 September Luton Aberdeen Leeds Aberdeen Luton Leeds Leeds Luton Aberdeen Luton Aberdeen WI202 Vibration analysis category 1, 4 days 25-28 January 08-11 February 07-10 March 20-23 June 04-07 July 08-11 August 19-22 September 03-06 October 21-24 November Aberdeen Leeds Luton Aberdeen Leeds Luton Aberdeen Leeds Luton Leeds Aberdeen Luton Aberdeen Luton Leeds LP200 Root cause analysis (RCA), 2 days 01-02 March 19-20 April 03-04 August 25-26 October Leeds Luton Aberdeen Leeds WC230 Spare parts management, 3 days 19-21 January 12-14 April 14-16 June 11-13 October 08-10 November Luton Aberdeen Leeds Aberdeen Luton WI203 Vibration analysis category 2, 5 days 14-18 March 04-08 April 09-13 May 26-30 September 07-11 November 12-16 December Aberdeen Leeds Luton Aberdeen Leeds Luton LSS Lubricant sampling and storage, 2 days 13-14 January 24-25 February 29-30 June 30-31 August 02-03 November 29-30 November Leeds Aberdeen Luton Aberdeen Luton Leeds WI255 Field lubricant analysis category 1, 4 days 28-31 March 06-09 June 15-18 August 24-27 October Aberdeen Luton Leeds Aberdeen ALS Automatic lubrication systems, 3 days 17-19 May 09-11 August 22-24 November Luton Leeds Aberdeen LWT Lubrication of wind turbines, 1 day 16 May 08 August 21 November Luton Leeds Aberdeen ISB In-situ balancing, 2 days 04-05 February 17-18 February 16-17 May 24-25 August 16-17 November 01-02 December Luton Aberdeen Leeds Luton Aberdeen Leeds IMMP Introduction to modern maintenance philosophies, 1 day 18 January 19 January 13 June 14 June 07 November 06 December Luton Aberdeen Leeds Aberdeen Luton Aberdeen 7 Welcome to the world of SKF Knowledge Engineering Our SKF Training Solutions handbook contains a wide range of courses to support you in developing a successful training programme for your employees Industry today is under immense pressure to provide the highest possible quality at the lowest possible cost. Achieving maximum machine reliability is critical. SKF Training Solutions offers a comprehensive range of training courses touching every stage of life cycle management designed to help increase equipment reliability and reduce waste. situations. You will be encouraged to share your acquired knowledge at your facility and reap the benefits of working with the principles of best practices. Our training courses have been developed with over 100 years of experience and knowledge of rotating equipment reliability that is unmatched in the industry. Our close working relationships with equipment owners and designers have given us an intimate understanding of the processes and challenges specific to every major industry sector within the continuously evolving global community. • Eliminate machinery problems and increase reliability and productivity SKF has more than 250 instructors in over 70 locations around the world working together to develop and deliver consistent high quality product and technology courses. Our complete portfolio encompasses e-learning, classroom training, handson workshops, onsite mentoring, instrument and softwarespecific training, and a complete overall training needs analysis. • Stop problems before they happen by addressing the root causes If you don’t know where to start, we can help. SKF has developed programmes to assess the maintenance skills of your team and identify individual strengths and weaknesses. Together, we then create a programme that fits your needs and gives the best return on your investment in your people. Through public and onsite training options, our instructors share their knowledge and passions with you and your team, and set the rhythm for you to apply new skills in real life 8 Benefits of training • Achieve higher levels of personnel and machine efficiency • Enhance plant safety • Reduce unplanned downtime and under-utilisation of equipment • Develop skills of less experienced personnel to handle the departure of ‘expert’ personnel Client Needs Analysis training Identify where best to focus your training to yield maximum benefits to your organisation Shifting to a fully integrated, reliability and risk-based asset management strategy starts with a good initial understanding of where your staff is today and where your staff needs to be to attain optimum plant performance. We can help you identify improvement opportunities that can yield positive bottom-line results, and then suggest a strategy for implementing a programme to achieve them. The SKF Client Needs Analysis (CNA) is a performance benchmarking process with proven success in many industries. The SKF CNA programme for training enables this crucial understanding, combining our experience in training and knowledge of maintenance and reliability. The goal is to provide useful and meaningful information to help you focus on improvements for plant performance Once the analysis is complete, you will receive a comprehensive report that includes: • A summary of initial set-up details • A maturity summary matrix showing a macro-level assessment of your group’s overall competency level • Spider charts benchmarking current individual skill levels • A roadmap of recommendations for improving competency through skills training Competency and skill analysis Competency and Skill Analysis Bearing and Seal Technology Thermography The SKF CNA for training is conducted individually or as a group from any of the following work areas: • Maintenance • Reliability Maintenance Strategy • Engineering 10 9 8 7 6 5 4 3 2 1 Power Transmission Results for U Industry Ave Lubrication • Planning Competency and Skill Analysis Bearing and Seal Technology The programme targets eight areas of competency 10 for improvement: 9 Thermography • Bearing and seal technology • Power transmission • Lubrication • Oil analysis •Maintenance Vibration analysis Strategy 8 7 6 5 4 3 2 1 Power Transmission Oil Analysis RCA/RCFA Vibration Analysis Results for User Industry Average Lubrication • RCA/RCFA • Thermograghy • Maintenance strategy The SKF CNA for training programme can be used at regular intervals to re-assess the improvements made in the different work categories. This allows customers to identify new improvement opportunities, thereby closing the reassessment loop and making this part of a continuous improvement plan. The SKF CNA for training allows us to identify improvements Oil Analysis RCA/RCFA in specific work categories that can help you achieve optimum results. You obtain a clearerVibration perspective of personnel compeAnalysis tencies and skill levels. 9 Customised learning planning Quickest learning paths to required competency levels SKF reliability and maintenance training Course categories Course levels While specific course topics vary widely, SKF training courses are organised to match the following five facets of the SKF Asset Efficiency Optimisation (AEO) workflow process: SKF training courses focus on disseminating maintenancerelated knowledge worldwide. It offers various programmes that are developed for easy application. Maintenance Strategy (MS) SKF offers training courses by skill level. Following this development path is not mandatory, yet highly recommended, as participants will realise the most benefits by taking the courses sequentially. Relates to methods and technologies used to develop a maintenance strategy. Courses emphasise a technically and financially sound maintenance strategy developed to match business goals. Basic Work Identification (WI) E-learning modules delivered online, 24/7, at SKF @ptitude Exchange. Introductory courses familiarise students with basic terms and offer basic training on subjects such as bearings, lubrication, thermography, and more. Relates to methods and technologies used to identify maintenance work. Course topics include preventive maintenance, predictive technologies, information integration and decision support systems, and work order request generation. Intermediate Work Control (WC) Classroom courses taught by SKF specialists at customer locations or SKF facilities. A combination of theory and hands on instruction. Intermediate courses typically last 2-3 days. Relates to methods and technologies used to control maintenance work. Course topics include maintenance planning and scheduling, standard job plans, spare parts alignment, and supply and logistics. Advanced Classroom courses taught by SKF specialist or external experts at customer locations or SKF facilities. Advanced courses typically last 3-5 days. Course levels Advanced Advanced training taught by specialist from SKF Intermediate Classroom/onsite delivered by local SKF trainers Basic e-learning delivered via Internet Course categories Maintenance Work Work Work strategy identification control implementation Living Program (continuous improvement) 10 Work Execution (WE) Relates to methods and technologies used to complete maintenance tasks. Course topics include precision maintenance, best practices in lubrication, installation, precision alignment, balancing, and post maintenance testing. Living Program (LP) Relates to methods and technologies used to evaluate maintenance work and strategy, thereby ‘closing the loop’ and making maintenance a continual improvement process. Course topics include root cause analysis, reliability analysis, maintenance work close-out, machine redesign, and technology upgrades. On-site training courses Did you know SKF Training Solutions can provide expert training at your premises? Advantages Diverse range of courses • Access to a full range of public programmes as well as programmes tailored to meet your industry-specific needs Convenience • We arrange timing and delivery of courses to suit your schedule • No travel time for delegates, thus providing time and cost savings – we come to you! Experienced presenters • Industry experts who are able to provide course participants with the full spectrum of maintenance and reliability-based training Cost effective • Cost effective method for training groups of employees from your organisation Customised courses Our courses can be combined to create a customised course best suited to your team. For example, if you wanted to have a course on bearings in rotating machinery and also wanted to cover vibration, you could combine our two day courses, WE202 ‘Bearings in rotating machinery applications’ and WI201 ‘Introduction to vibration’ to create a four day course tailored to your team. Is on-site training an option for you? For smaller teams and individuals, we have also designed our calendar so that you can book a combined course made up of our most popular courses. WE201 ‘Bearing maintenance and service’, WE204 ‘Root cause bearing damage analysis’ and WI201 ‘Introduction to vibration’ are run back to back at our Luton site so that you can book any combination of the three to suit your needs. • You want a fixed price on-site training course for up to eight delegates per session For further information and prices please contact: • You want to choose a date and location that suits you 01224 723321 training.uk@skf.com Team environment • Training all employees at the same time promotes a team environment and provides an immediate learning impact • You want a trainer that understands your industry • You want to save time and money while getting the best training 11 SKF instructors Alec McCann Alec is the Senior Training Consultant providing condition monitoring training at our Aberdeen site. He has been working within maintenance and engineering for 34 years and has been training and teaching for 20 years. He has a broad range of experience in training maintenance management and mechanical engineering. Alan Shire Alan is a Contract Manager and condition monitoring specialist for SKF. He has been with SKF for 25 years and has worked exclusively in the area of condition monitoring, covering sales, installations, training, technical support. Alan is also an approved ISO vibration analysis trainer. Chris Munday Chris is a Senior Applications Engineer with over 25 years’ experience of bearing, sealing and lubrication issues. Since joining SKF from a process pump background, he has worked with OEM and aftermarket customers to develop business, particularly in the petrochemical, food and beverage and marine industries. His particular expertise is in bearing root cause failure analysis. Mark Townsend Mark has been with SKF for 27 years as a Service Engineer and Service Manager mounting bearings and associated products across all industry sectors. He has been an SKF trainer for over twenty years, covering bearing maintenance and technology, bearing failure analysis and alignment. 12 Tom Gribbin Tom has been with SKF as a practising service engineer for 26 years, supporting customers with bearing and maintenance products requirements. He served his time with British Aerospace as a maintenance engineer for 19 years and then joined the engineering team of a large paper mill for three years. Over his engineering life he has encountered almost every type of machine with a rotating shaft or housing with rolling bearings, and is well qualified to carry out practical training giving customers the knowledge to achieve superior bearing performance. Gary Setford Gary is a Contract Manager for SKF, focusing on condition monitoring, particularly vibration-based systems and services providing technical support, training and the specification, delivery, contract management and implementation of portable and on-line solutions, He has been in the condition monitoring industry for over 20 years following an early career in rotating equipment, with the last 16 years being at SKF. He has delivered many training courses over this period covering both vibration theory and practical applications and also productspecific training (hardware and software). He is a BINDT approved trainer for the vibration analysis course. Paul Hilford During his career, Paul has benefitted from a broad experience in asset management, ranging from practical hands on reliability and maintenance engineering, right through to corporate change management leadership. He holds relevant engineering qualifications and is a certified Change Management Practitioner (PROSCI). Since 2003 he has led change in asset management and equipment maintenance and reliability practices for various organisations around the world, both internally as an employee, and externally in a consultative role. BINDT approved training from SKF SKF is a global Approved Training Organisation (ATO), registered with the British Institute of Non-Destructive Testing (BINDT) as per ISO 18436 requirements, which covers training related to condition monitoring and diagnostics of machines. BINDT is an approved certifying body in accordance with ISO/IEC 17024 offering personnel certification against criteria set out in international and European standards through the Personal Certification in Non Destructive Testing (PCN) certification scheme. BINDT has developed a programme for the certification of competence of personnel engaged in various condition monitoring disciplines in accordance with ISO 18436. To be eligible to apply for PCN certification the candidate has to provide documentary evidence of successful completion of a BINDT approved or formally recognised training course, and complete an end of course assessment (or continuous assessment throughout the course) with a pass of at least 75% or higher. Generally, candidates will require at least six months experience (gained before or after the certification exam is undertaken) to be awarded Category 1 status and usually at least 12 months experience to be awarded Category 2 status. However, detailed requirements, all relevant documentation and application forms can be provided, along with guidance on the application process either before or during the training course. Senior members of SKF’s training team sit on the BINDT working groups for vibration analysis and lubricant analysis. The course material and examinations have been developed in conjunction with PCN and the Condition Monitoring and Diagnostic Technologies (COMADIT) committee to establish the first globally recognised qualifications in condition monitoring. The following training courses are approved to BINDT through the PCN certification scheme: Course title Vibration analysis category 1 Vibration analysis category 2 Field lubricant analysis category 1 Infrared thermography category 1 Course code WI202 WI203 WI255 W1213 Page 25 26 29 41 13 Intelligent and reliable SKF Machine Condition Indicator Reliability meets affordability The stand-alone SKF Machine Condition Indicator is a robust, battery-operated machine vibration/temperature monitoring device that reliably highlights impending machine failure. This rugged device monitors your plant’s non-critical machinery without the need for expensive hard wiring and electrical power supply. More intelligent than conventional sensors, the SKF Machine Condition Indicator is a smart device that takes measurements, verifies alarm condition and displays asset status via three multi-coloured LEDs. Customer benefits: • When an alarm status is detected and verified, the three LEDs will blink • Performs assessments every three hours • Use of filter bands with proven SKF Enveloped Acceleration results in highly reliable predictions • Provides early indication of bearing degradation For further information: www.skf.co.uk/mci Follow us on: The Power of Knowledge Engineering ® SKF is a registered trademark of the SKF Group © SKF Group 2015 Basic courses Basic understanding of the subject with reference to the work types. Typically knowledge gained from 0 - 12 months of work experience. 15 E-learning web-based training Learn at your own place and pace The on-line area of SKF Training Solutions offers a wide range of e-learning courses across diverse areas of study. Self-paced learning can be accessed by the student at the time and place that best suits their learning needs. Certificate On completion of a course, the participant is offered an exam. Upon successful completion of the exam the participant will receive an electronic certificate which can be printed out locally. Structured learning path When you click the ‘start service’ link, a new window will open, presenting you with the SKF Training Solutions homepage. General Reference courses Basic system requirements • GRB 003 Angular contact ball bearings • GRB 004 CARB toroidal roller bearings SKF Training Solutions e-learning is powered by a market-leading Learning Content Management System. This allows fast and efficient delivery of sophisticated training materials to make your learning experience more interesting, enjoyable and effective. All that is required is a subscription and a computer with an internet connection. Maintenance Strategy courses These e-learning courses are an integral part of the SKF Training Solutions’ comprehensive training portfolio. The courses are designed to complement the higher level classroom courses that are delivered by our specialist training staff. Like SKF Training Solutions’ face-to-face training, the on-line courses are structured according to the five facets of SKF’s Asset Efficiency Optimization (AEO) process, including maintenance strategy, work identification, work control, work execution and living programme. • MS 100 AEO basics • MS 101 Assessment basics SKF Training Solutions e-learning can be found at: www.skf.co.uk/training Work Control course A simple registration allows you to log in and see the summary information. Work Execution courses To arrange a subscription, simply follow the link on the home page. If you have logged in and have a subscription to the selected material you will see a link to SKF Training Solutions on-line service pages on the course summary. 16 • MS 113Proactive reliability maintenance • MS 120 Operator driven reliability • MS 130 Maintenance strategy review Work Identification courses • WI 100 Vibration basics • WI 130 Thermography basics • WI 140 Lubrication analysis basics Spare parts • WC 130 management Bearing damage • WE 104 analysis • WE 140 Shaft alignment basics • WE 150 Balancing basics • WE 170 Basics of industrial seals for rotating motion • GRB 001 Bearing basics • GRB 002 Spherical roller bearings • GRB 005 Taper roller bearings • GRB 006 Deep groove ball bearings • GRL 001 Lubrication basics Product course • PT01-MCA SKF Machine Condition Advisor An SKF Training Solutions on-line subscription includes access to all listed courses for one year per person. On-line learning material at: www.skf.co.uk/training Intermediate courses General understanding of the subject with reference to the work types. Typically knowledge gained with 1-5 years of work experience. 17 Bearing maintenance and service WE201 Course description Course objective The course objective is to teach the attendee how to improve the service life of rolling bearings, which improves the reliability of rotating equipment. This course uses a combination of hands-on training, audiovisuals, lectures and discussion opportunities. Specific topics include: Duration: 2 days Bearing basics Recommended for • Service, maintenance, machine repair, or plant/facility engineering staff of an industrial plant, OEM facility, institution, public utility or commercial building which uses rotating equipment. • Managers and technicians at industrial plants and OEM facilities responsible for rotating equipment performance and reliability. • Rotating equipment engineers, reliability engineers, millwrights, mechanics, and maintenance supervisors. • Those interested in rotating equipment performance. 2016 course schedule 04-05 April 18-19 April 23-24 May 18-19 July 05-06 September 12-13 September 19-20 September 18 Luton Leeds Aberdeen Leeds Luton Aberdeen Leeds Learn the fundamentals of rolling bearing technology, care, types, nomenclature, bearing components, terminology, loads and lubrication: • Factors affecting the performance of rolling bearings - Bearing quality - Operating environment - Installation - Maintenance practices • Gain a basic understanding of why bearings fail Mounting and dismounting • Study proper bearing mounting and dismounting procedures, and observe what happens as a result of careless handling, neglected maintenance and poor lubrication • Participate in hands-on demonstrations using specialized tools to correctly mount and dismount ball and roller bearings Fundamentals of lubrication • How bearing lubrication works • The importance of selecting the proper lubricant for an application • Learn to maximize bearing life through an improved understanding of proper lubricating principles and functions • How much and how often to lubricate rolling bearings Bearing failure causes and analysis • Identify and interpret actual bearing failures On-line learning material at: www.skf.co.uk/training Bearings in rotating machinery applications WE202 Course description Course objective The course objective is to teach the attendee how to improve the service life of machinery with rolling bearing equipment systems. Duration: 2 days Recommended for • Service, maintenance, machine repair, or plant/facility engineering staff of an industrial plant, OEM facility, institution, public utility or commercial building which uses rolling bearings and related equipment. • Managers and technicians at industrial plants and OEM facilities responsible for rolling bearing performance and reliability. • Rotating equipment engineers, reliability engineers, millwrights, mechanics, and maintenance supervisors. • Those interested in rolling bearing and rotating equipment performance. 2016 course schedule 09-10 February 19-20 July 25-26 October Luton Luton Luton This course focuses on the four most common types of rotating equipment: motors, fans, pumps and gearboxes using a system approach to machinery life extension. Familiar machinery is used as a starting point to teach/learn world-class techniques for installation, maintenance, trouble­shooting and repair that can be carried over to all types of rotating machines. Instruction is accomplished using a combination of hands-on training, audio visuals, lectures and discussion opportunities. Specific topics include: Industrial motors • Learn advanced concepts related to rolling bearings - Friction and sealed-for-life bearings • Factors affecting the performance of rolling bearings - Component conformance – measuring for: ·· Shaft and housing fits ·· Installation errors ·· Maintenance practices • Troubleshooting and preventing common motor problems: - Stray currents - Improper bearing installation - Lubrication: large and small motor lubrication discussion • Motor condition monitoring: methods and practice Industrial fans • Bearing mounting and dismounting procedures on tapered adapters and tapered shafts using the accurate drive-up method • Locating and non-locating bearings: controlling heat expansion • Lubrication of open bearings in pillow blocks and split housings • Detecting and correcting unbalance • Rebuilding fan applications for peak performance Industrial pumps • Controlling thrust loads in applications • ANSI vs. API pumps: design overview • Fluid machinery: common problems and corrections - Cavitation, off-BEP operation, low bearing service life - Case studies of typical failures Industrial gearboxes • Coupling machinery: alignment overview • Selecting the proper lubricant: oil lubricated machinery - The role of chemical additives in lubricants - Synthetic lubricants discussion • Gearbox monitoring and inspection - Detecting gear problems - Oil analysis - Low and high frequency vibration monitoring - Damage verification with the bore scope 19 Lubrication of rolling element bearings WE203 Course objective Upon completion, students will be able to evaluate and select appropriate lubricants for a wide variety of rolling element bearing applications. Duration: 1 day Recommended for • Maintenance personnel and engineers responsible for bearing lubrication, lubricant specification and lubrication system planning and design. 2016 course schedule 11 February Luton 06 AprilLuton 20 AprilLeeds 25 MayAberdeen 20 JulyLeeds 21 JulyLuton 07 September Luton 14 September Aberdeen 21 September Leeds 27 October Luton Course description This course covers real-world bearing lub­ri­c­a­tion in a dynamic, skills-based learning approach. Upon course completion, students will have learned the skills needed to choose, apply and maintain lubricants, and lubricating procedures in bearing applications plant wide. Case histories will be used to demonstrate concepts and stimulate discussion. Students will be guided through examples, then apply the concepts to arrive at practical solutions to their own in-plant situations. Specific topics include: Lubrication fundamental • Function of lubrication • Basic expressions • Lubricant additives and their effects • Avoiding surface damage in bearings Grease lubrications • Grease functions and properties • Grease delivery and metering systems • Selection of grease type: choosing the right grade, base oil and stiffness for your application • Compute grease intervals and relubrication amounts for a variety of application conditions, such as contamination, high or low temperatures and vibration Oil lubrication • Choosing the right lubricant: oil and grease quality standards and testing • Effects of cleanliness and contamination • Using the new life theory to predict the effects of contamination on bearings • Effects of water ingress • Effective use of filtration and choosing the right filter • Change-out intervals • Bearing housing design concepts 20 • Comparison of oil delivery methods: static, wick-feed, lifting rings, circulating oil, mist, air-oil, oil spot • Determining oil flow rates Applying lubricants • Determining lubrication quantities and intervals • Hands-on lubrication and relubrication procedures for pillow blocks, ball bearings, roller bearings, sealed and shielded bearings • Electric motor relubrication Common errors/troubleshooting • Over-greasing, under-greasing and mixing of greases • Corrective actions On-line learning material at: www.skf.co.uk/training Root cause bearing damage analysis WE204 Course objective The course objective is to provide background and methodology for analysing failed and damaged bearings (due to noise, heat, vibration, etc.) and their components. Students will learn to uncover the true root causes of bearing damage and failures, and reduced service life. Duration: 1 day Recommended for • Service, maintenance, machine repair, or plant/facility engineering staff of an industrial plant, OEM facility, institution public utility or commercial building which uses rolling bearings and related equipment. • Managers and technicians at industrial plants and OEM facilities responsible for rolling bearing performance and reliability. • Rotating equipment engineers, reliability engineers, millwrights, mechanics, and maintenance supervisors. • Those interested in rolling bearing and rotating equipment performance. Course description This course is taught to the new ISO Standard 15243. We use audio-visuals, lectures, hands-on training, and discussion oppor­tunities during this 1-day course. Discussions include initial damage and failure causes, failure streams and visible conditions at the time of bearing removal. You will analyse actual bearings from a variety of distress, damage and failure conditions using our methodology to determine the root cause of the failure mechanism. Specific topics include: Maintenance • Results of poor maintenance practices Lubrication • Effects of marginal and excessive lubrication Bearing function • Contamination and its effect • Learn how bearings support loads Vibration/impact damages Mounting damage • How to find and correct • Examples of improper installation procedures Bearing failures Operating environment • See examples, identify and interpret actual bearing failures • Bearing reaction to moisture, contamination and other environmental effects on the bearing components On-line learning material at: www.skf.co.uk/training • Students will be equipped with tools to assist them in resolving complex problems and in thinking laterally to fully explore possible causes of a problem 2016 course schedule 07 AprilLuton 21 AprilLeeds 26 MayAberdeen 21 JulyLeeds 08 September Luton 15 September Aberdeen 22 September Leeds 21 Precision shaft alignment – laser system WE240 Course description Course objective The course objective is to teach students how to align two coupled rotating machinery shafts to specified tolerances using a laser alignment system, including proper planning, rough and precision alignment processes per approved procedures. Duration: 1 or 2 days Recommended for • Service engineers, maintenance, engineering, technical support and management personnel whose job functions involve alignment of rotating machinery. This course focuses on specific procedures for using today’s laser alignment systems and the fundamental concepts and skills required to perform precision alignment. The unique approach provides not only an understanding of the procedures to follow for laser alignment, but also the foundation to understand why and how the system works the way it does. Up to 50% of this course consists of guided hands-on activities. It is requested that participants bring their instruments to the course. Specific topics include: Introduction and overview Fundamental horizontal machine alignment processes • Setting up the laser system • Measuring and entering the dimensions • Obtaining measurements • Interpreting results • Making moves/adjustments • Appropriate for those who align machines and those who detect, investigate and resolve premature machinery failure due to misalignment . • Review of shaft alignment fundamentals • Advantages, disadvantages, and sources of error associated with various alignment methods Dealing with alignment challenges • Those who direct activities relative to alignment and machine reliability. • Describing and documenting shaft offset and angular misalignment conditions • Dynamic movement • Pre-alignment procedures • Review the three major phases of alignment 2016 course schedule 15-16 February 03 March 21 April 22 September 27 October 14-15 November 22 Aberdeen Leeds Luton Luton Leeds Aberdeen • Review of dial indicator alignment methods • Laser alignment systems overview • Alignment completion • Base-bound and bolt-bound conditions • Identify general types of soft foot and how to detect and correct soft foot conditions • Effects of thermal growth on the alignment process and machine operation On-line learning material at: www.skf.co.uk/training Overview of condition monitoring OCM Course objectives This is a basic level introduction course and is aimed at explaining the basics of other condition monitoring techniques to those who work in lubricant analysis laboratories. Included in this course will be an overview of vibration analysis, infrared thermography and airborne ultrasound. Practical sessions will be used during each technique to re-inforce the learning. The course will end with a session that explains to laboratory staff how common problems are identified through the use of lubricant analysis reports. Infrared thermography Maintenance strategy overview • Theory of infrared thermography Vibration analysis • How infrared thermography works • Time waveform and the FFT • Amplitude and frequency • Measurements and units • Transducers – accelerometers and proximity probe • Introduction to phase • Spectral analysis techniques • Harmonics and side bands • Waterfall plot • Imbalance and misalignment • Bent shaft • Mechanical looseness Duration: 3 days • Cocked bearing 2016 course schedule 12-14 April 12-14 July 06-08 September Introduction Luton Aberdeen Leeds • Using software and data collector to collect vibration data and discussion of results • Different types of measurement • To include colour pallettes, distance and emissivity • Overview of IR camera • Collecting IR images and storing in software • Image review in software • Analysis examples Airborne ultrasound • Theory of ultrasound • How ultrasound works • Influence from other sources • Contact and non-contact measurement considerations • Distance from source of ultrasound • Sensitivity of instrument • Analysis examples • Using ultrasound equipment Lubricant analysis • Analysis examples • Lubricant functions, conditions and types Review session • Review questions covering all topics • Compositions (base oils and additives) • Properties of oils and greases • Relubrication guidelines • Storage and management of lubricants • Contamination control • Sampling techniques • Testing of oil samples 23 Introduction to vibration WI201 Course description Course objective The course objective is to provide a practical approach to detecting and analysing common machinery problems using vibration monitoring and analysis. Duration: 2 days Basics of vibration Recommended for • Engineers and technicians whose responsibilities require them to be proficient in the setup and use of the SKF condition monitoring system; maintenance supervisors, predictive maintenance coordinators, reliability engineers, inspectors, shop supervisors, advanced mechanics, and millwrights who wish to become familiar with vibration monitoring and analysis. 2016 course schedule 20-21 January 02-03 February 22-23 March 18-19 May 24-25 May 15-16 June 22-23 August 07-08 December Designed for maximum class participation. A combination of overhead presentations, group exercises, video tapes, and written reviews are used to peak participant interest and encourage participation and understanding. Aberdeen Luton Leeds Leeds Luton Aberdeen Luton Aberdeen • Amplitude vs. frequency Spectral analysis and phase analysis • Vibration – measurable characteristics • Spectral analysis techniques and pattern recognition • Scale factors • Measurements and units • Displacement/eddy current probe • Multi-parameter monitoring • Sidebands • Harmonics • Waterfall plot • Resonance • Understanding phase • Detection vs. analysis Vibration signal processing methods Set up the vibration measurement • Enveloping • Physical and database considerations • SEE technology • Selecting the machinery • HFD (high frequency detection) • Sensor location and mounting methods Analysing typical machinery problems • Setting Fmax Alarm methods and setting alarms limits • ISO guidelines • Assessing overall vibration severity • Spectral enveloping and bands • Phase alarms • Exception criteria • Imbalance and misalignment • Bent shaft • Mechanical looseness • Cocked bearing Monitoring rolling bearings • Why do bearings fail? • Bearing failure stages • Bearing defect frequencies • Displaying fault frequencies Vibration diagnostic tables • Vibration diagnostic table On-line learning material at: www.skf.co.uk/training 24 Vibration analysis category 1 WI202 Course objectives 2016 course schedule The objectives of this course are to ensure delegates can operate portable instrumentation on pre-assigned or pre-programmed routes by downloading the routes from computer to portable instruments; acquire readings from roving or permanently installed instrumentation; understanding the importance of steadystate operating conditions and following pre-defined procedures and upload the results into a database. During data collection, the importance of recognising and avoidance of bad data is explained. After data collection and upload, delegates are shown how to compare overall (single value) measurements against pre-established alert settings; evaluate and report test results in accordance with instructions, and highlight areas for further investigation. 25-28 January 08-11 February 07-10 March 20-23 June 04-07 July 08-11 August 19-22 September 03-06 October 21-24 November Duration: 4 days Course description Certification to Category 1 will provide evidence of qualification and competence for individuals to perform vibration measurements and basic analysis using appropriate sensors and equipment. This course is aimed at personnel wishing to achieve PCN certification in Vibration analysis Category 1, thereby qualifying the certificate holder to perform singlechannel machinery vibration measurements according to established procedures. Condition monitoring Aberdeen Leeds Luton Aberdeen Leeds Luton Aberdeen Leeds Luton Course content: • Introduction • Overview of course • Overview of maintenance strategies • Overview of condition monitoring and alternatives strategies (lubricant analysis; infrared thermography; acoustic emission; MCSA Principles of vibration • Basic motion: period, frequency • Time and frequency domains • Amplitude parameters: displacement, velocity, acceleration and detection methods • Units and introduction to unit conversions • Introduction to natural frequency, resonance and critical speeds Data acquisition • Instrumentation • Transducers (including sensor mounting and mounted natural frequency) • Proximity sensor conventions (API) • Frequency range, resolution and acquisition time • Test procedures • Computer database upload/download • Recognition of poor data Signal processing • FFT application • Averaging: linear, synchronous time, exponential • Dynamic range • Computer database set-up • Alarms set-up: overall; spectral band and envelope Fault analysis • Spectrum analysis techniques including harmonics, sidebands and frequency labels • Unbalance • Misalignment • Mechanical looseness • Bearing defects: rolling element, journal and methods of detection • General fault recognition Equipment knowledge • Electric motors: generators and drives • Pumps, fans and compressors • Rolling mills, paper machines and other equipment • Machine tools • Structures, piping • Rolling element bearings • Gearing • Couplings, belts Acceptance testing • Test procedure, preparation, execution and recording Reference standards • ISO; API and any applicable other standards Training assessment (Training Centre) Continuous assessment will be carried out during the course to establish candidates readiness to sit the ISO18436 certification exam. Passing grade is set at 70%. Certification exam will be arranged for the last afternoon of the course as long as the application form is completed and submitted to BINDT at least two weeks prior to the exam date. 25 Vibration analysis category 2 WI203 Course description Certification to category 2 will provide evidence of qualification and competence for individuals to perform vibration measurements and analysis using appropriate sensors and equipment. It is aimed at personnel wishing to achieve PCN certification at vibration analysis category 2. Personnel certified to category 2 require all the knowledge and skills expected of personnel certified as category 1. This course will enable qualification to perform industrial machinery vibration measurements and analysis using single-channel measurements, with or without phase trigger signals, according to established and recognised procedures. 2016 course schedule 14-18 March 04-08 April 09-13 May 26-30 September 07-11 November 12-16 December Aberdeen Leeds Luton Aberdeen Leeds Luton Course content: Introduction Data Acquisition • Overview of course • Instrumentation (types, costs and selection criteria) • Maintenance strategies (breakdown; preventive; predictive; proactive and RCM) • Other CM techniques (lubricant analysis; infrared thermography; acoustic emmisions and airborne untrasound; MCSA) Duration: 5 days Principles of vibration Course objectives • Basic motion: single degree of freedom; period and frequency; time and frequency domains; To ensure that delegates can select the appropriate machinery vibration measurement technique; set up instruments for basic resolution of amplitude, frequency and time; perform basic vibration analysis of machinery and components such as shafts, bearings, gears, fans, pumps, and motors using spectrum analysis; maintain a database of results and trends; perform basic (single channel) impact tests to determine natural frequencies; classify, interpret and evaluate the test results (including acceptance tests) in accordance with applicable specifications and standards; recommend corrective actions; an understanding of the principles of other condition monitoring technologies and be in a position to recommend the use of these to support and verify the vibration results; supervise and provide guidance to vibration analysts at category 2 or lower. 26 • Amplitude: (displacement, velocity, acceleration; units and unit conversions; detection methods including peak, peak-to-peak and RMS); phase (methods of collection and how to analyse); • Natural frequency, resonance, critical speeds, effects of mass and stiffness; • Transducers (common types, mounting, mounted natural frequency; proximity probe naming convention according to API) • Frequency range, resolution, accuracy, acquisition time; methods of triggering; data formats and recognition and avoidance of bad data Signal processing • Difference between analogue and digital processing; introduction to block diagram • Filters: anti-alias, low and high pass, band pass; and tracking • Window functions: Uniform, Hanning, Flat Top • Bandwidth and resolution • Averaging: linear, time synchronous, exponential • Data collection time • Dynamic range Condition monitoring • Computer database set-up and maintenance; equipment evaluation and prioritisation; alarm set-up: overall, envelope and band alarms; baseline assessments and trending; route planning Vibration analysis category 2 (cont.) WI203 Fault analysis • Approching problems and information gathering; trend, spectrum and waterfall analysis; single, harmonic, sideband, bearing and band cursors; frequency labels; unbalance (static, couple, dynamic and overhung rotor); misalignment; mechanical looseness; bearing defects: rolling element and journal; bearing defects: methods of detection including bearing envelope, gSE and shock pulse; electric motor defects; resonance/critical speeds, force response and impact testing and gearbox analysis Corrective action • Shaft alignment; field balancing; basic maintenance actions Equipment knowledge • Electric motors: generators and drives; pumps; fans; steam and gas turbines; compressors; reciprocating machinery; rolling mills; paper machines; machine tools; structures and piping; rolling element bearings; journal bearings; gearing; couplings and belts Acceptance testing Test procedure; specifications and standards; reporting, test planning and procedures Vibration control Training assessment (Training Centre) Continuous assessment will be carried out during the course to establish candidates readiness to sit the ISO18436 certification exam. Passing grade is set at 70%. Certification exam will be arranged for the last afternoon of the course as long as the application form is completed and submitted to BINDT at least two weeks prior to the exam date. Reference standards • Relevant national standards, IEC; ISO; API and others Reporting and documentation • Routine condition monitoring reports and vibration diagnostics reports 27 Lubricant sampling and storage LSS Maintenance strategies Lubricant storage and management • Maintenance strategies • Cleaner oil • Role of oil analysis • Storage of oil • Lubricants Lubricant condition control • Good lubrication practices • Solid contaminant control Lubrication theory and fundamentals • Filtration principles and technology • Lubricant fundamentals • Moisture contamination control • Lubrication conditions Oil sampling • Base oil and additives • Primary/secondary sample points • Oil properties and classifications • Test port flushing • Synthetic oil • Sample containers and guidelines • Grease lubrication (base oil, additives and thickeners) • Sampling from un-pressurised systems Lubricant selection Lubricant health monitoring • Consideration for different systems: • Visual and sensory tests for: • Hydraulic systems • Oxidation • Rolling element/journal bearings • Wrong or mixed lubricant • Internal combustion engines • Viscosity • Gearing and gearboxes 2016 course schedule • Water content • Turbines • PQ index 13-14 January 24-25 February 29-30 June 30-31 August 02-03 November 29-30 November • Refrigerant compressors • Particle count Lubricant application • Flash test Course objectives This course is designed for providing those involved with the collection of lubricant samples all the basic knowledge they will need to understand the principles behind lubricant analysis. This will include an overview of lubrication fundamentals but will focus on the importance of correct storage and different transfer functions on the lubricant. The course will address the importance of correct sample location, proper use and storage of sample bottles as well as different sampling techniques. Sampling equipment including fittings, valves and vacuum pumps/tubes will all be covered during the course. Duration: 2 days 28 Leeds Aberdeen Luton Aberdeen Luton Leeds • Re-lube and change frequencies • Grease paths • Manual and automatic greasing Field lubricant analysis category 1 WI255 Maintenance strategies Course description This course is designed to provide the new lubricant analyst/technician with all the basic knowledge they will need to understand the principles behind the technique including the importance of understanding different lubricant types, compositions and properties; the importance of correct storage and transfer functions; the importance of correct sampling methods and an understanding of the different failure mechanisms. This course will also benefit users of other CM techniques, such as vibration analysis or infrared thermography, by introducing another technique to their CM programme and providing valuable knowledge on the subject that will allow them to advance to higher levels in their own discipline. Also incorporated into the course will be a visit to a local laboratory where delegates will have the opportunity to view the different instruments and tests being utilised, as well as having the opportunity to ask questions directly to laboratory staff. Duration: 4 days 2016 course schedule 28-31 March 06-09 June 15-18 August 24-27 October Aberdeen Luton Leeds Aberdeen • Maintenance strategies • Vibration analysis • Infrared thermography • Accoustic emmissions • Motor current analysis • Role of oil analysis • Lubricants • Good lubrication practices Lubrication theory and fundamentals • Lubricant fundamentals • Lubrication conditions • Base oil and categories • Additives and their functions • Oil properties and classification • Synthetic oil • Grease lubrication • Inadequate lubrication failures Lubricant selection • Hydraulic systems • Rolling element/journal bearings • Internal combustion engines • Gearing and gearboxes • Turbines • Refrigerant compressors Lubricant application • Lubricant volume guidelines • Re-lube and change frequencies • Grease paths • Manual and automatic greasing • Centralised lubrication systems • Lubricant and air systems Lubricant storage and management • Cleaner oil • Storage of oil Lubricant condition control • Solid contaminant control • Filtration principles and technology • Moisture contamination control • Oil sampling • Primary/secondary sample points • Test port flushing • Sample containers and guidelines • Sampling from un-pressurised systems Lubricant health monitoring • Lubricant failure mechanisms • Anti-oxidants / oxidation inhibitors • Thermal degradation • Wrong or mixed lubricant • Test methods and measurement units • Viscosity • TAN / TBN • Water content • Elemental analysis • Fourier transform–infrared spectroscopy • Particle quantifier index • Particle count • Gas chromatography • Flash test • Rotating pressure vessel oxidation test RPVOT/RULER Wear debris monitoring and analysis • Abrasive wear including Gouging, high stress and low stress • Surface fatigue • Adhesive wear • Erosive Report interpretation Training assessment (Training Centre) Continuous assessment will be carried out during the course to establish candidates readiness to sit the ISO18436 certification exam. Passing grade is set at 70%. Certification exam will be arranged for the last afternoon of the course as long as the application form is completed and submitted to BINDT at least two weeks prior to the exam date. 29 Introduction to modern maintenance philosophies IMMP Course objective Course description Upon completion, students will have an understanding of the six failure curves and how they have shaped modern maintenance practices, including reliability centered maintenance (RCM) and failure modes and effect analysis (FMEA). They will understand asset criticality and how this is used to influence maintenance decisions. The course will also explore condition based maintenance and the range of techniques this approach utilises. This course will give participants an introduction into modern maintenance techniques from asset management principles to understanding ‘How and Why’ different maintenance tasks are selected. It will outline the different condition based maintenance techniques that are typically used within industry to help determine faults and residual life within an asset. Duration: 1 day • Overview of the six failure curves Recommended for • Maintenance task selection techniques reliability centered maintenance (RCM) and failure modes and effect analysis (FMEA) • Craftspeople, technicians, operators and supervisors. Fundamentals • Introduction to Asset Management principles • Understanding failure modes 2016 course schedule • Condition-based maintenance (CBM) as a strategy 18 January 19 January 13 June 14 June 07 November 06 December Visual inspection techniques Luton Aberdeen Leeds Aberdeen Luton Aberdeen • Autonomous maintenance and visual indicators • Use of strobe lights • Recording and trending data Vibration analysis • Why vibration monitoring? • The different techniques available • Typical faults detected Thermal imaging • Why thermal imaging? • Monitoring electrical systems • Monitoring mechanical assets • Typical faults detected 30 Oil debris analysis • Why oil debris analysis? • Sampling techniques • Analysis of results • Typical faults detected Introduction to infrared thermography IIT Background science Course objectives This is a basic level introduction course and is aimed at explaining the basics of infrared thermography to new users including some background science on the technology, heat transfer methods, basics of radiation, thermography in maintenance and an overview of applications. • Explain what infrared radiation is • Explain the difference between temperature and heat • Understanding Celsius and Fahrenheit temperature scales • Comparing temperature differences measured using different scales Heat transfer • Methods of heat transfer Duration: 1 day • Differences betwenn qualitative and quantitative thermography Radiation basics 2016 course schedule 12 January 23 February 28 June 01 September 01 November 01 December Leeds Aberdeen Luton Aberdeen Luton Leeds • Relationship between absorption, reflectance and emission • Blackbody concept • Explanation of emissivity Thermography in maintenance • Benefits os thermography in maintenance • Disadvantages of thermography in maintenance • Focus, range, span and level in thermpgraphy • Difference between real and apparent temperature differences Applications • Main areas of thermography application • Explanation of infrared images from different applications 31 Root cause analysis (RCA) LP200 Course description Course objective To equip students with root cause analysis techniques in reliability and condition monitoring programs to enhance the scope and quality of on-site investigations. To provide students training in specialised techniques to identify the true root causes underlying a problem and to ensure that results of the study includes realistic corrective action. Duration: 2 days Recommended for • Service, maintenance, machine repair, or plant/facility engineering staff of an industrial plant, OEM facility, institution, public utility or commercial building which uses rotating equipment. • Managers and technicians at industrial plants and OEM facilities responsible for rotating equipment performance and reliability. • Rotating equipment engineers, reliability engineers, millwrights, mechanics, and maintenance supervisors. • Those interested in rotating equipment performance. 2016 course schedule 01-02 March 19-20 April 03-04 August 25-26 October 32 Leeds Luton Aberdeen Leeds The key elements of a root cause analysis process (RCA) include: • Working from existing corporate information systems to capture events and incidents where RCA will be beneficial: - Machinery failures resulting in actual or potential loss of plant output - Machinery failure that represents a large or unbudgeted repair cost - Safety, health or environmental breaches - Repetitive failures that collectively represent an excessive maintenance cost - A nonconformance in maintenance strategy • Prioritise incidents and formally launch the RCA study by defining the problem • Collect and preserve evidence that will provide evidence on the incident • Expose the causes of the incident by building a ‘why?’ tree. In general each incident will have three types of rootcause: - Technical causes – the immediate technical cause of the failure - Human causes – actions or inactions that triggered the technical causes - Organizational causes – organisation factors that lie behind the human cause • Propose practical actions that will address the root cause of the incident and develop a business case for management approval of the resulting actions • Following management approval, assign actions for implementation and track actions to completion • Measure the performance of the RCA programme through appropriate KPIs Key learning outcomes • Students will understand the importance of RCA in delivering internal services and its role in relation to other tools, notably vibration diagnostics, bearing failure diagnostics and maintenance strategy • Students will become confident in building ‘why?’ trees and the seven steps of a root cause study • Students will be equipped with tools to assist them in resolving complex problems and in thinking laterally to fully explore possible causes of a problem On-line learning material at: www.skf.co.uk/training Spare parts management WC230 Course objective 2016 course schedule The course objectives are to provide participants with a sound knowledge and understanding of: 19-21 January 12-14 April 14-16 June 11-13 October 08-10 November • Spare parts and inventory management processes and principles • Basic spare part and inventory management terminology • The importance and relations of spare part and inventory management with respect to business goals • Identifying, structure, and classifying spare parts on their criticality, (re)order parameters, and other spare parts characteristics • Applying basic analysis techniques to optimize the availability of spares and cost-effectively handle obsolete spares • Key institutes and reference material on spare parts and inventory management Duration: 3 days Recommended for External audience: • Engineers, supervisors and managers from the following functions: • Inventory control, purchasing, reliability and maintenance engineering, logistic support, quality, production and ware house management Internal audience: • Reliability systems, sales and service, application engineers, managers, SKF production/ channel managers, process engineers and SKF segments This three day training course will consist of the following modules: Luton Aberdeen Leeds Aberdeen Luton Introduction Module 0: Introduction • SKF vision and platforms • Asset management, Asset Efficiency Optimization (AEO) • Course learning objectives and program In a Maintenance Repair and Operations (MRO) environment, spares and inventory management refer to those activities in an organization that ensure at any time the optimal and timely availability of spare parts in order to meet maintenance demands. In today’s competitive environment, it is important that the management and optimization of spares inventory is always considered in the context of supporting the maintenance function to meet its operational and business goals. Simply reducing inventory is not enough. Ideally, the aim must be to maintain sufficient inventory and no more, such that production is never impacted by stock-outs whilst keeping inventory costs to a minimum. In this way, inventory management and optimization add real value to any business. Module 1: Spare parts management Course description • Spare parts characteristics and parameters SKF provides the industry with basic and advanced training on an extensive range of (physical) asset management related topics. Spare parts management and inventory optimization training developed to support customers, helping them to improve their bottom line results. • History of spare part management • Spare parts in the business context • Spare parts management goals and definitions • Risks in spare parts management Module 2: Maintenance and spare parts strategy • What is Asset Management? • Asset register, bill of material • Maintenance strategy • Spare parts strategy • Risk-based spare part review Module 3: MRO inventory management • Definition and goal of inventory management • Manufacturing versus MRO inventory management • Article catalogue management • Spare parts classification matrix • Spare part identification coding principles • Purchase-or-stock decision • Stock levels, safety stock level, and circulation stock level 33 Built-in wireless. Built-in expertise. Step-by-step instructions guide you through the complete alignment process Designed for both novices and experienced users, these new laser alignment systems from SKF provide complete expert guidance from preparation, inspection and evaluation through correction, reporting and analysis. Features include: • Built-in wireless module – no need for additional cables or devices • Values displayed in real time for accurate horizontal and vertical misalignment correction • Visual inspection of oil leakage, oil level, foundation bolts and wear status Incorporating decades of SKF knowledge of rotating equipment, the SKF TKSA 60 and TKSA 80 Shaft Alignment Systems cover a complete spectrum of alignment needs for any rotating machine. • Saves time by storing all machine set-up data for future use nergy Efficiency Indicator shows the estimated energy wasted due • E to shaft misalignment raphics can be swapped from one side of machines to the other to • G accommodate user position For further information: www.skf.com/alignment Follow us on: The Power of Knowledge Engineering ® SKF is a registered trademark of the SKF Group © SKF Group 2015 Product and application related courses General understanding of the subject with reference to specific products and applications. 35 Automatic lubrication systems ALS Course objectives This course will explain the need for automatic lubrication systems and the various different types of system that are available. The course is intended for apprentices, technicians, maintenance personnel and operations personnel who require some detail on how their system works. However, the course can be tailored to meet the needs of anyone involved with the lubrication of machines. The course will discuss the benefits of automatic lubrication, as well as system components, maintenance and troubleshooting the system. All optional components can be included in the 3 day course, however single components can be selected to tailor the course to your requirements and the duration will be amended accordingly. Duration: 3 days Introduction to SKF Lubrication Business Unit • What is available • Products and systems Why automatic lubrication is needed • General overview of why lubrication is required • How automatic lubrication helps this Hazards and safety precautions • Automatic lubrication specific Lubricant types and grades • How this effects an automatic lubrication system • Which ones are used Optional components • Single line oil/grease systems • Progressive oil/grease systems • Dual line grease systems • Multi-line grease systems • Industry specific systems (such as food and beverage; chain and gear lubrication) • Large and small circulating oil systems 2016 course schedule 17-19 May 09-11 August 22-24 November 36 Luton Leeds Aberdeen • All of the above optional components will include operation, maintenance and fault finding Lubrication of wind turbines LWT Background science Course objectives This course will explain the need for lubrication and how the lubricant is applied to wind turbine/renewable energy sources. The course is intended for apprentices, technicians, maintenance personnel and operations personnel who require some detail on how their system works. However, the course can be tailored to meet the needs of anyone involved with these machines. The course will discuss the benefits of automatic lubrication, as well as system components, maintenance and troubleshooting the system. Duration: 1 day • Explain the difference between temperature and heat • Understanding Celsius and Fahrenheit temperature scales • Comparing temperature differences measured using different scales Introduction to SKF Lubrication Business Unit • What is available • Products and systems Why automatic lubrication is needed • General overview of why lubrication is required • How automatic lubrication helps this Hazards and safety precautions • Automatic lubrication specific 2016 course schedule 16 May 08 August 21 November • Explain what infrared radiation is Luton Leeds Aberdeen Lubricant types and grades • How this effects an automatic lubrication system • Which ones are used Applications on turbines/renewable • Areas of the machines that lubrication can be found Systems and components used • Single line grease systems • Progressive systems • Multi line and circulating oil systems System design and operation of individual components System maintenance and fault finding • what needs to be maintained and how to maintain it • How to find and rectify system faults 37 In-situ balancing ISB Theory of unbalance Course description This course is designed to provide the user with an introduction to the theory and principles of balancing rotors in-situ, also known as Field balancing The course will explain the theory of unbalance, the different types of unbalance; definition of phase and phase conventions; definition of rigid rotors and ISO rotor classifications; how to recognise unbalance and when not to attempt to balance; definition of in-situ balancing; explanation of single plain balancing using polar plots and instrument programmes; explanation of two plane balancing and how to carry out with instrument programmes; good balancing practices. No formal qualifications are required however some calculations are involved so a scientific calculator may prove useful. The course can be carried out in a training environment, or on-site. • Unbalance forces • Unbalance eccentricity and unbalance • Balance standards • Rigid rotor definition • Different types of unbalance • Vectors Phase • Definition of absolute phase Good practice • Definition of relative phase • Look at whole machine response • Conventions • Behaviour of rigid rotors • Reporting • Critical speed effects • End of course assessment • Mode shapes for bearing flexibilities • ISO classifications Recognising unbalance and when not to correct • Typical symptoms • Possible misinterpretation • Unsteady amplitude and phase In-Situ balancing • Definitions • Phase convention • Trial weight calculation/position 2016 course schedule 04-05 February 17-18 February 16-17 May 24-25 August 16-17 November 01-02 December Luton Aberdeen Leeds Luton Aberdeen Leeds Single plane balancing • Overview of method • Polar plot method • Instrument method Two plane balancing • Overview of method • Instrument method 38 • Polar plots Behaviour of rotors • Assumptions Duration: 2 days • Look at all conditions or speeds Other available training courses 39 Bearings in fans Centrifugal pumps WE213 WE232 Course description Course description This course will aim to give a better understanding of fan and blower types; bearings and housings typically used in fans; self-aligning bearing system for fans; proper installation of bearings including recommended ISO shaft and housing fits; lubrication of fan bearings and diagnosing common fan problems. The objective of this course is to introduce students to the basic concepts of centrifugal pumps, impellers, couplings, shafts and casings (housings), and seals, as well as good maintenance in the workshop area. • Installation Upon completion of this course, attendees will be able to understand the basics of centrifugal pumps; understand the basics of impellers and couplings; identify the materials and tolerances used for shafts and casings; understand the basics of bearing seals; understand the ‘5S’ concept and the storage recommendations needed to keep a wellmaintained workshop area. • Lubrication Course includes: Course includes: • Fan basics • Bearing basics • Maintenance philosophies and practices • Fan problems • Bearing damage Duration: 2 days • Course introduction • Impeller basics • Bearing lip seals and isolators • Gland packing seals • Mechanical seals • Couplings • Shafts and casings (housings) • Workshop area Duration: 2 days 40 Infrared thermography category 1 WI213 Course description The training programme combines both theoretical and practical activities blended together to provide a positive learning experience. The theoretical information is essential for understanding the real world problems that face thermographers in the field today. This is combined with hands-on operator training that teaches you how to use infrared instruments. Our trainers are highly qualified and experienced and they can teach you not only basic system operation, but also the finer points of your specific piece of equipment and give you the knowledge to utilise the tools at your disposal. You will also learn the principles behind the main applications of infrared thermography and study how industries incorporate this technology into different businesses. Our trainers will teach you how to create professional reports and the processes that are used by qualified thermographers. After completing the course you will have an understanding of the techniques and reporting procedures necessary to put together an effective predictive maintenance programme. (This course is designed to meet and exceed ISO 18436 and the SNTTC-1A recommended practices.) Day 1 Day 3 • Introduction • Review • Introduction to thermography • Qualitative or quantitative • Heat transfer theory • Resolution • Conduction • Instrument resolution and accuracy • Convection • Instrument drift/compensation • Radiation • Spatial resolution • Change of state • Distance/size relationship • Electromagnetic spectrum • Errors and compensation • Thermal radiation principles • Atmospheric effects • Basic concepts Safety – review safe working practices • Blackbody • Applications overview • Realbody • Maintenance strategies • Absorbance • Electrical examples • Emittance • Mechanical examples • Reflectance • Techniques reinforced • Transmittance • ISO standards for condition monitoring • Radiosity concepts Report and report writing • Hands-on workshop Day 2 • Characteristics that make a good report • Real life pictures • Review • Support equipment • Infrared equipment operations • Environmental data • Hands-on workshop Day 4 • Qualitative operations • Qualitative analysis • Temperature measurement • Requirements for accurate measurement • Performing temperature measurements Exercises The course will be delivered by The Institute of Infrared Thermography. • Direct and relative measurements Duration: 4 days • Checking equipment calibration • Field quantification • Review • Condition monitoring programmes • Principles and complimentary technologies • Design and acceptance testing Implementation • Codes and standards • Relevant application codes • Certification exam End of course assessment • End of course assessment to establish candidate’s readiness to apply for PCN certification examination • Pass grade 75% 41 SKF @ptitude analyst and SKF Microlog WICM201 Course description This training course introduces the SKF @ptitude analyst vibration database management and analysis software to the new user. Duration: 3 days Condition monitoring overview • SKF @ptitude analyst – guidelines for implementing a portable condition monitoring programme – overview of practical guidelines for implementing a portable condition monitoring programme SKF @ptitude analyst system overview • SKF @ptitude analyst system overview – a brief overview of the measurement process and related hardware and software • SKF @ptitude analyst – getting around the software – learn how to navigate the software using its menus, dialogues and windows, etc. Basic-use • SKF @ptitude analyst setting up data measurement POINTs – how to create a database of vibration measurements • SKF @ptitude analyst downloading ROUTEs to the DAD – how to download a measurement ROUTE to the GX series SKF Microlog and SKF Microlog Inspector data collection devices • SKF @ptitude analyst uploading measurement data – how to upload the collected measurement data to the SKF @ptitude analyst software • SKF @ptitude analyst reviewing collected data – how to perform an initial review of collected data and identify alarm conditions 42 • SKF @ptitude analyst analysing data with basic graphic plots – how to generate basic graphic plots for analysing measured machinery condition Additional features • SKF @ptitude analyst software set-up – how to set-up system preferences, add users for SKF @ptitude analyst, and add operators for the SKF Microlog and SKF Microlog Inspector • SKF @ptitude analyst additional hierarchy item set up options – overview of additional set-up options for hierarchies and the related hierarchy objects, such as groups and POINTs • SKF @ptitude analyst standard machinery vibration measurement set-ups – provides examples of standard velocity, acceleration, and enveloped acceleration measurement settings for ‘typical’ machinery conditions • SKF @ptitude analyst working with work-spaces – how to organize hierarchy items into workspaces and work with filters for easy data analysis and comparison • SKF @ptitude analyst additional alarm options – overview of advanced types of alarms available in SKF @ptitude analyst and the statistical alarms wizard • SKF @ptitude analyst - working with additional plot types – examines additional plots, including additional overlays for basic plots • SKF @ptitude analyst reports – how to create report templates, how to generate and print SKF @ptitude Analyst reports • SKF @ptitude analyst administration– overview of system administration features such as the scheduler and SKF @ptitude analyst monitor Railway industry training courses Trainers’ qualifications and competence All training is tested where evidence of post-course knowledge can be used by the candidate as part of their portfolio of evidence of competence as required by the UK railway industry. Training is delivered by staff holding qualifications in education and compe­ tence assessment to national standards as mandated by the railway industry. Training and assessment services • Competence assessments in bearing related activities to industry standards • Pratical and theoretical training in bearing subjects to industry standards • Bespoke training in bearing related examinations • Training in bearing defects and examination techniques • Quality audits of industry bearing facilities, products and services Accreditations: ISO 9001-2000, ISO 14001, 18001 and IRIS. Audited by major UK rail companies. Bearing defects and how to examine rolling bearings for defects A one-day practical course where students are trained in the theory behind the causes of bearing defects and subsequent failure. Actual examples of bearings with defects are discussed, and the attendees are tested against the course booklet to confirm their knowledge and understanding of the sub­ject. The test results can be used towards assessment of competence, as required by the railway industry for any staff engaged in safety critical work with as railway vehicle axle bearings. This course is of use to shop floor staff actively involved in deciding the suitability of bearings for further service or more senior technical staff who may wish to gain a deeper understanding of what causes bearing prob­lems in railway applications, and therefore realise greater life and utilisation of the bearings in their care. Course complies with UK railway standard TF/TT0025. Bearing theory – Level 1 A mandatory one-day course as required by railway industry standard GM/GN2646, covering similar subjects to the Level 2 course but in greater detail. This course is intended for use by shop floor staff who actually overhaul bearing assemblies and have to understand the importance of lubrication, clearance and final checks when setting up a wheel set bearing assembly for railway service. Generally, this course is of use to wheelshop staff charged with the overhaul of wheelset components and the bearings associated with them. Each of the major wheelshops in the UK from Scotland down to Kent have requested SKF, an Original Equipment Manufacturer, to run this train­ing course for their staff. Feedback over the years has been excellent. Customised trainings SKF can offer pratical and theoretical training, whether your need is to train new staff or to solve operational issues. Bearing theory – Level 2 A mandatory half-day course as required by railway industry standard GM/GN 2646. Aimed at maintenance staff who work around bearings and whose safety critical work requires them to have an appreciation of how their work can influence bearing operation under railway vehicles. Areas discussed include bearing nomen­clature, storage and general handling guide­lines, appreciation of bearing defects, the importance of correct lubrication and clear­ance supported by guidelines of what to look for in service to monitor the axle bearings on a vehicle. This course has been delivered to an estimated 1,000 students over the last ten years. 43 Register online: www.skf.co.uk/training For further information and prices please contact: T: 01224 723321 E: training.uk@skf.com SKF Training Centre – Aberdeen Wellheads Road Farburn Industrial Estate Dyce, Aberdeen AB21 7HG SKF Training Centre – Leeds Unit 1 3 Wortley Moor Lane Trading Estate Wortley, Leeds LS12 4HX Follow us on: ® SKF is a registered trademark of the SKF Group. © SKF Group 2015 The contents of this publication are the copyright of the publisher and may not be reproduced (even extracts) unless prior written permission is granted. Every care has been taken to ensure the accuracy of the information contained in this publication but no liability can be accepted for any loss or damage whether direct, indirect or consequential arising out of the use of the information d herein. PUB SR/T9 14778/I EN · December 2015 44 SKF Training Centre – Luton Sundon Park Road Luton Bedfordshire LU3 3BL