SPHERICAL AND ROUNDED CONE NANO INDENTERS Bernard Mesa Micro Star Technologies In the present field of nano indentation, spherical tipped indenters made of diamond or sapphire are desirable in numerous applications. A truly spherical tipped cone, as in Fig. 1, is difficult to fabricate at nanometer scale. In practice, a rounded cone may have a geometry similar to Fig. 2. The tip is spherical at the apex but has a transition section which is neither part of the sphere nor the cone. If only a minimal indentation depth is sufficient, such a rounded cone provides acceptable spherical indentations. When deeper indentations are needed, a more precise definition of the area function is required. Figure 1. Spherical tipped cone profile. Figure 2. Rounded tipped cone profile. The analysis in the following pages offers a means to calculate the area function of rounded tip indenters with a single equation that is valid for both perfectly spherical and rounded cones. First, the area function equations for the sphere, the cone and the spherical tipped cone are provided. Then the rounded cone equation and its application are described. The calculated area function values at regular indenting intervals are given in a spread sheet table. Appendix A shows the equation derivation and Appendix B provides actual examples of rounded cone indenters analysis. MST manufactures diamond and sapphire cone nano indenters with rounded tips at micrometer and nanometer dimensions. A TEM calibrated with a traceable standard is used to image and measure most of its nano indenters. The graphic and calculated analysis of rounded conical indenters described here is available on request for purchased indenters. When ordering rounded cone indenters please supply the expected depth of indentation, in addition to the desired tip radius and cone angle. 1 Micro Star Technologies Inc. www.microstartech.com THEORETICAL SPHERE AND CONE AREA FUNCTIONS Figure 2. Spherical tip cone A cone indenter with a perfect spherical tip is shown on Fig. 2. The nomenclature used is as follows. R h r α T C P O a Sphere radius Indentation depth Radius of projected circle at indentation depth Cone half angle Transition between cone and sphere Sphere center Indenter apex Cone theoretical apex Distance from P to O An indenter area function f(h) allows the calculation of the projected area A of the circle of radius r at indentation depth h. Equation (2) is valid for all conical indenters which are assumed to have a circular symmetry. r = f(h) A=π r (1) 2 (2) 2 Micro Star Technologies Inc. www.microstartech.com Figure 3. Spherical Indenter Figure 4. Cone indenter Simple spherical indenter equations, r2 = R2 – (R‐h)2 (3) r2 = 2Rh – h2 (4) A = π (2Rh – h2) (5) Simple conical indenter equations, r = h tan α (6) A = π h2 tan 2 α (7) Figure 5. Spherical tip cone hT Indentation depth at the transition T between sphere and cone rT Radius of projected circle at transition depth 3 Micro Star Technologies Inc. www.microstartech.com Equations for the spherical section, when h ≤ hT: r2 = 2Rh – h2 (4) A = π (2Rh – h2) (5) At the transition, when h = hT : Sin α = (R – hT ) / R (8) hT = R (1 – Sin α) (9) rT = R Cos α (10) Equations for the conical section, when h ≥ hT: Tan α = r / (a + h) (11) r = Tan α (a + h) (12) A = π [Tan α (a + h)]2 (13) At the transition, when h = hT : rT = Tan α ( a + hT ) (12) Sin α = R / (R + a) (14) a = R ( 1 / Sin α – 1 ) (15) hT = R ( 1 – Sin α ) (9) rT = Tan α [R ( 1 / Sin α – 1 ) + ( 1 – Sin α )] (16) rT = R Tan α ( 1 / Sin α – Sin α ) (17) rT = R ( 1 / Cos α – Sin2 α / Cos α ) (18) rT = R [ 1– (1 – Cos2 α)] / Cos α (19) rT = R Cos α (20) Which is the same result for rT from the sphere: rT = R Cos α (10) 4 Micro Star Technologies Inc. www.microstartech.com ACTUAL ROUNDED CONE NANO INDENTERS Actual diamond nano indenters that approach a perfect spherical tip can only be made with considerable extra time and effort. There are two main reasons. One is the anisotropy of diamond which offers different abrasion rates at different crystal directions. This hampers circular symmetry. The second reason is the very small dimensions required. At micro and nano meter scales the processes are not precise and repeatable enough to directly produce the desired geometries. These can only be approached by repeating the process in many small steps followed by measurements (usually with an electron microscope) until the required dimensions and tolerances are achieved. Figs. 6, 7 and 8 show transmission electron microscope (TEM) images of three indenter examples. On the left is the plain TEM image. On the right some graphics have been superimposed. The larger circle indicates the sphere that would fit tangent to the cone sides. An spherical surface in this position would make the ideal spherical indenter. The smaller circle is a closer approximation to the curve at the indenter tip. If the indentation depths are small in relation to the circle (less than 20% of the small circle radius), the indenter is acceptable as spherical. At deeper indentations the small circle radius would not be a good basis for accurate measurements. Figure 6. TEM image of indenter VR13211 Figure 7. TEM image of indenter VR13212 5 Micro Star Technologies Inc. www.microstartech.com Figure 8. TEM image of indenter VR13240 An investigation has been done on the non spherical geometry indenters to determine their area function general equation. There are two equations that provide the projected area as a function of the indentation depth. Equation (21) is applicable to the rounded section of the indenter and equation (12) to the conical section. Appendix A describes in detail the derivation of equation (21). Radius of the projected circle at an indentation depth h, when h ≤ hT: r2 = 2(RP + (RT ‐ RP) KhK / hT)h ‐ h2 (21) Radius of the projected circle at an indentation depth h, when h ≤ hT: r = Tan α (a + h) (12) In both cases, A = π r2 (2) Fig. 9 shows the TEM image of indenter VR13211 with the measurement parameters required by equation (21). The two lines TO and T’O are the cone sides meeting at O. T is the transition where the tip’s curve starts. At point T a perpendicular line extended to the indenters center is the large circle radius or RT. The small circle radius RP is determined at a point where h is 2.5% of hT as explained on the Appendix. Following is the nomenclature for equation (21) and Fig. 9 not defined on page 2. RP RT hT rT K Apex circle radius Transition point circle radius Indentation depth at transition Projected radius at transition depth Adjustable h coefficient and exponent. 6 Micro Star Technologies Inc. www.microstartech.com Figure 9. TEM image with measuring parameters. MST provides, on request, the analysis of a particular rounded cone indenter. For this purpose, the indenter’s TEM image is measured on a CAD program set to the microscope scale at which the image was taken. Fig. 10 shows the graphic analysis of indenter VR 13211 as an example. Table 1 is the spread sheet where the parameters have been entered. Equations (21 ) and (12) are used to calculate a series of values for r and A at equally spaced h intervals. Notice that rT (at h = hT = 2.200) is calculated independently with equations (21) and (12). The results differ slightly because the 3 significant decimal precision may round the values in some of the calculations. The “K factor” is a number used to adjust equation (21). K values fall between 1.00 and 0.70. The value of K is adjusted empirically to minimize the difference between rT calculated and rT measured. On Table 1 rT calculated with equation (21) is 2.047, rT measured is 2.049 using K = 0.890. In the appendix several different indenters are measured point by point and compared to the calculated values, showing the validity of equation (21). In the case of a perfect spherical indenter RT = RP = R and, equation (21) becomes equation (4), r2 = 2(RP + (RT – RP)KhK / hT)h – h2 = 2(R + (R – R)KhK / hT)h – h2 = 2Rh – h2 (4) 7 Micro Star Technologies Inc. www.microstartech.com Figure 10. Rounded cone graphic analysis. ROUNDED CONE AREA FUNCTION SERIAL NUMBER: DATE: INITIALS: APEX RAD . RP : 0.487 5/26/2008 TRANSITION RAD. RT : 2.391 BM TRASITION DEPTH hT : 2.200 FACTOR K : 0.894 VR13211 K 2 r = 2(Rp + (Rt ‐Rp)Kh /hT)h ‐ h 62.3 rt: 2.049 APEX DIST. a: 1.195 MEASURED ROUNDED SECTION 2 CONE ANGLE 2α: CONICAL SECTION A=πr 2 r = Tan α (a + h) A = π r2 INDENTATION DEPTH CALCULATED RADIUS CALCULATED AREA INDENTATION DEPTH CALCULATED RADIUS hµ rµ A µ2 hµ rµ CALCULATED AREA A µ2 0.100 0.200 0.300 0.400 0.500 0.600 0.700 0.800 0.900 1.000 1.100 1.200 1.300 1.400 1.500 1.600 1.700 1.800 1.900 2.000 2.100 2.200 0.327 0.478 0.600 0.709 0.808 0.901 0.990 1.074 1.155 1.233 1.310 1.384 1.456 1.527 1.596 1.664 1.730 1.796 1.860 1.923 1.986 2.047 0.336628 0.716947 1.132313 1.578472 2.052567 2.552455 3.076430 3.623077 4.191191 4.779722 5.387744 6.014429 6.659027 7.320855 7.999286 8.693741 9.403681 10.128605 10.868042 11.621551 12.388713 13.169135 2.200 2.300 2.400 2.500 2.600 2.700 2.800 2.900 3.000 3.100 3.200 2.052 2.112 2.173 2.233 2.294 2.354 2.415 2.475 2.536 2.596 2.656 13.228805 14.019593 14.833337 15.670034 16.529687 17.412294 18.317855 19.246372 20.197843 21.172269 22.169649 Table 1. Rounded cone projected area calculation. 8 Micro Star Technologies Inc. www.microstartech.com APPENDIX A ROUNDED CONE AREA FUNCTION EQUATION DERIVATION Consider the rounded cone indenter shown on Fig. A1. The rounded section curve starts at the transition point T. A circle of radius RT is drawn tangent to the cone at this point with the vertical distance to the apex P, hT . At a smaller distance from P, h3, another circle is drawn with radius R3. Similarly several more circles are drawn at h2, h1 and hP. The smallest circle conforms to the tip such that its radius RP is also valid at P when h = 0. Figure A1. Circles tangential to rounded cone. A perfectly spherical projection radius r is given by equation (4), r2 = 2Rh – h2 (4) This equation is not directly applicable to a rounded cone like in Fig. A1 because R is not a constant. It is apparent that the value of the radii Rn changes with the value of h. As the distance h gets larger the radii of the tangent circles also get larger. So R must be a function of h, R = f(h) (A1) From the rounded cone geometry the following corresponding values are found, R = RP when h = 0 (A2) R = RT when h = hT (A3) A possible equation for R(h) could be, R(h) = RP + Mh (A4) RT = RP + MhT (A5) M = (RT ‐ RP) / hT (A6) R(h) = RP + (RT – RP)h / hT (A7) 9 Micro Star Technologies Inc. www.microstartech.com And substituting in equation (4), r2 = 2(RP + (RT – RP)h / hT)h – h2 (A8) To test this equation, a careful measurement is made of the r values at equally spaced intervals of h on indenter VR13211 TEM image, as illustrated on Fig. A2 . For clarity, not all values are shown. All the measured values are inserted in Table A1. Figure A2. r versus h measurements on indenter VR13211. The calculated values of r and A on Table A1 are derived with equation (A8). Fig. A3 shows a plot comparison of the measured and calculated values of A. The divergence indicates that an equation to define R(h) for a rounded cone is not exactly linear as equation (A7). A modification was tried by adding a coefficient and exponent to h on equation (A9). Both were tested separately but it was found that their optimal values were similar. The same value, designated K, was chosen for exponent and coefficient, R(h) = RP + (RT – RP)KhK / hT (A9) r2 = 2(RP + (RT – RP)KhK / hT)h ‐ h2 (21) Table A2 uses equation (21) to calculate r and A from the measured values. Fig. 4A shows the plot. K was adjusted to the value 0.894 as shown. To find the adjusted optimal value for a particular rounded cone only the measured value of rT is needed. Therefore only the values shown on Fig. 10 are needed to generate the Table 1, on page 8. 10 Micro Star Technologies Inc. www.microstartech.com RO OUNDED CONE AREA FUNC CTION ‐ TEST SERIAL NUMBER: APEX RAD . RP : 0.487 7 5/26/2008 TRAN NSITION RAD. RT : 1 2.391 BM TRASSITION DEPTH hT : 0 2.200 VR1321 11 DATE: INITIALS: ROUN NDED SECTION N 2 r = 2(Rt + (Rt ‐R Rp)h/hT)h ‐ h2 A = π r2 INDEN NTATION DEPTH R MEASURED RADIUS CALC CULATED RADIUS MEASURED D AREA ALCULATED AREA CA hµ rm µ rµ Am µ2 µ A µ2 0.100 0.200 0.300 0.400 0.500 0.600 0.700 0.800 0.900 1.000 1.100 1.200 1.300 1.400 1.500 1.600 1.700 1.800 1.900 2.000 2.100 2.200 0.299 0.447 0.580 0.694 0.794 0.886 0.972 1.053 1.132 1.210 1.287 1.363 1.437 1.510 1.581 1.651 1.720 1.786 1.853 1.918 1.983 2.049 0.324 0.473 0.598 0.712 0.818 0.921 1.020 1.117 1.212 1.306 1.398 1.490 1.582 1.672 1.762 1.852 1.941 2.030 2.119 2.207 2.295 2.383 0.2808 862 0.6277 718 1.0568 832 1.5131 104 1.9805 573 2.4661 138 2.9681 126 3.4834 426 4.0257 712 4.5996 606 5.2036 637 5.8363 353 6.4872 291 7.1631 145 7.8526 602 8.5633 356 9.2940 088 10.0210 040 10.7870 001 11.5570 052 12.3536 650 13.1896 666 0.328953 0.703831 1.124633 1.591359 2.104010 2.662585 3.267085 3.917509 4.613857 5.356130 6.144327 6.978448 7.858494 8.784464 9.756359 10.774178 11.837921 12.947589 14.103181 15.304697 16.552138 17.845503 Table A1. Measured M and calculated vaalues of r and d A using equaation (A8), wiithout K Figgure A3. Plot of o measured and calculateed values of A, A without K 11 Micro Star Technologie es Inc. www.m microstartech h.com RO OUNDED CONE AREA FUNC CTION ‐ TEST SERIAL NUMBER: APEX RAD . RP : 0.487 7 5/26/2008 TRAN NSITION RAD. RT : 1 2.391 BM TRASSITION DEPTH hT : 0 2.200 FACTOR K : 4 0.894 VR1321 11 DATE: INITIALS: ROUN NDED SECTION N 2 r = 2(Rt + (Rt ‐R Rp)KhK/hT)h ‐ h2 A = π r2 INDEN NTATION DEPTH R MEASURED RADIUS CALC CULATED RADIUS MEASURED D AREA ALCULATED AREA CA hµ rm µ rµ Am µ2 µ A µ2 0.100 0.200 0.300 0.400 0.500 0.600 0.700 0.800 0.900 1.000 1.100 1.200 1.300 1.400 1.500 1.600 1.700 1.800 1.900 2.000 2.100 2.200 0.299 0.447 0.580 0.694 0.794 0.886 0.972 1.053 1.132 1.210 1.287 1.363 1.437 1.510 1.581 1.651 1.720 1.786 1.853 1.918 1.983 2.049 0.327 0.478 0.600 0.709 0.808 0.901 0.990 1.074 1.155 1.233 1.310 1.384 1.456 1.527 1.596 1.664 1.730 1.796 1.860 1.923 1.986 2.047 0.2808 862 0.6277 718 1.0568 832 1.5131 104 1.9805 573 2.4661 138 2.9681 126 3.4834 426 4.0257 712 4.5996 606 5.2036 637 5.8363 353 6.4872 291 7.1631 145 7.8526 602 8.5633 356 9.2940 088 10.0210 040 10.7870 001 11.5570 052 12.3536 650 13.1896 666 0.336628 0.716947 1.132313 1.578472 2.052567 2.552455 3.076430 3.623077 4.191191 4.779722 5.387744 6.014429 6.659027 7.320855 7.999286 8.693741 9.403681 10.128605 10.868042 11.621551 12.388713 13.169135 T Table A2. Meaasured and caalculated valu ues of r and A using equatiion (21), with K = 0.894 Figurre A4. Plot of measured an nd calculated values of A, with w K = 0.894 4 12 Micro Star Technologie es Inc. www.m microstartech h.com SPHERICAL CONE TEST To confirm the validity of equation (21), a theoretical spherical cone is drawn on Fig. A5. The dimensions are tested on Table A3. Fig. A6 plots the comparison of measured and calculated values of A, which are identical. The value of K is irrelevant since (RT ‐ RP) = 0. Table A4 is the complete area function calculation for the spherical cone based on equations (21) and (22). Figure A5. Spherical cone measurements 13 Micro Star Technologies Inc. www.microstartech.com RO OUNDED CONE AREA FUNC CTION ‐ TEST SEERIAL NUMBER: SPHRCON APEX RAD . RP : 1.74 44 DATE: 5/29/200 08 TRAN NSITION RAD. RT : 44 1.74 BM TRASSITION DEPTH hT : 07 1.00 FACTOR K : 1.00 00 INITIALS: ROUN NDED SECTION r2 = 2(Rt + (Rt ‐Rp)KhK/hT)h ‐ h2 A = π r2 INDENTTATION DEPTH MEASURED RADIUS CALC CULATED RADIUSS MEASURED AREA ALCULATED AREA A CA hµ rm µ rµ µ Am µ2 A µ2 0.050 0.100 0.150 0.200 0.250 0.300 0.350 0.400 0.450 0.500 0.550 0.600 0.650 0.700 0.750 0.800 0.850 0.900 0.950 1.000 1.007 0.415 0.582 0.708 0.811 0.900 0.978 1.048 1.111 1.169 1.222 1.271 1.316 1.358 1.397 1.433 1.466 1.497 1.526 1.553 1.577 1.580 0.415 0.582 0.708 0.811 0.900 0.978 1.048 1.111 1.169 1.222 1.271 1.316 1.358 1.397 1.433 1.466 1.497 1.526 1.553 1.577 1.581 0.5410 061 1.064133 1.5747 767 2.0662 291 2.5446 690 3.0048 883 3.4504 424 3.8777 734 4.293178 290 4.6912 5.0750 058 5.4407 786 5.7936 612 6.131160 6.4512 226 6.7517 773 7.0403 337 7.3157 751 7.5769 921 7.8129 918 7.8426 672 0.540040 1.064372 1.572995 2.065911 2.543119 3.004619 3.450411 3.880495 4.294871 4.693539 5.076500 5.443752 5.795296 6.131132 6.451261 6.755681 7.044393 7.317398 7.574694 7.816283 7.848851 Table A3. Measured an nd calculated d values of r and A for perffect spherical cone Figgure A6. Spheerical cone plo ot of measureed and calculated values 14 Micro Star Technologie es Inc. www.m microstartech h.com ROUNDED CONE AREA FUNCTION SERIAL NUMBER: SPHRCON APEX RAD . RP : 1.744 DATE: 5/29/2008 TRANSITION RAD. RT : 1.744 BM TRASITION DEPTH hT : 1.007 FACTOR K : 1.000 INITIALS: K r = 2(Rp + (Rt ‐Rp)Kh /hT)h ‐ h 2 50.0 rt: 1.580 APEX DIST. a: 2.382 MEASURED ROUNDED SECTION 2 CONE ANGLE 2α: CONICAL SECTION A=πr 2 r = Tan α (a + h) A = π r2 INDENTATION DEPTH CALCULATED RADIUS CALCULATED AREA INDENTATION DEPTH CALCULATED RADIUS CALCULATED AREA hµ rµ A µ2 hµ rµ A µ2 0.050 0.100 0.150 0.200 0.250 0.300 0.350 0.400 0.450 0.500 0.550 0.600 0.650 0.700 0.750 0.800 0.850 0.900 0.950 1.000 1.007 0.415 0.582 0.708 0.811 0.900 0.978 1.048 1.111 1.169 1.222 1.271 1.316 1.358 1.397 1.433 1.466 1.497 1.526 1.553 1.577 1.581 0.540040 1.064372 1.572995 2.065911 2.543119 3.004619 3.450411 3.880495 4.294871 4.693539 5.076500 5.443752 5.795296 6.131132 6.451261 6.755681 7.044393 7.317398 7.574694 7.816283 7.848851 1.007 1.050 1.100 1.150 1.200 1.250 1.300 1.350 1.400 1.450 1.500 1.580 1.600 1.624 1.647 1.670 1.694 1.717 1.740 1.764 1.787 1.810 7.845816 8.046176 8.282329 8.521899 8.764883 9.011283 9.261099 9.514331 9.770978 10.031040 10.294518 Table A4. Spherical cone complete area function calculation. 15 Micro Star Technologies Inc. www.microstartech.com APPENDIX B AREA FUNCTION EQUATION TESTS Following is the complete set of data for three indenters analyzed with equation (21) and graphically measured to test the equation’s validity. ROUNDED CONE INDENTER VR13211 The data is already presented in the previous pages but is repeated here for easier access. Figure B1. Original TEM image and basic graphics Figure B2. r versus h measurements. 16 Micro Star Technologies Inc. www.microstartech.com ROUNDED CONE INDENTER VR13211 ROUNDED CONE AREA FUNCTION ‐ TEST SERIAL NUMBER: APEX RAD . RP : 0.487 5/26/2008 TRANSITION RAD. RT : 2.391 BM TRASITION DEPTH hT : 2.200 FACTOR K : 0.894 VR13211 DATE: INITIALS: ROUNDED SECTION r2 = 2(Rt + (Rt ‐Rp)KhK/hT)h ‐ h2 A = π r2 INDENTATION DEPTH MEASURED RADIUS CALCULATED RADIUS MEASURED AREA CALCULATED AREA hµ rm µ rµ Am µ2 A µ2 0.100 0.200 0.300 0.400 0.500 0.600 0.700 0.800 0.900 1.000 1.100 1.200 1.300 1.400 1.500 1.600 1.700 1.800 1.900 2.000 2.100 2.200 0.299 0.447 0.580 0.694 0.794 0.886 0.972 1.053 1.132 1.210 1.287 1.363 1.437 1.510 1.581 1.651 1.720 1.786 1.853 1.918 1.983 2.049 0.327 0.478 0.600 0.709 0.808 0.901 0.990 1.074 1.155 1.233 1.310 1.384 1.456 1.527 1.596 1.664 1.730 1.796 1.860 1.923 1.986 2.047 0.280862 0.627718 1.056832 1.513104 1.980573 2.466138 2.968126 3.483426 4.025712 4.599606 5.203637 5.836353 6.487291 7.163145 7.852602 8.563356 9.294088 10.021040 10.787001 11.557052 12.353650 13.189666 0.336628 0.716947 1.132313 1.578472 2.052567 2.552455 3.076430 3.623077 4.191191 4.779722 5.387744 6.014429 6.659027 7.320855 7.999286 8.693741 9.403681 10.128605 10.868042 11.621551 12.388713 13.169135 Table B1. Measured and calculated values of r and A using equation (21), K = 0.894 17 Micro Star Technologies Inc. www.microstartech.com OUNDED CON NE INDENTER R VR13211 RO Figure B3. Plot of meassured and calcculated valuees of A ROUNDED CONE C AREA FUN NCTION SERIA AL NUMBER: DATE: INITIALS: APEX RAD D . RP : VR13211 0..487 5/26/2008 TRANSITION RAD D. RT : 2..391 BM TRASITION DEPTTH hT : 2..200 FACTOR K : 0..894 K r = 2(Rp + (Rt ‐R Rp)Kh /hT)h ‐ h 2 62.3 r t: 2.049 APEX DIST. a: a 1.195 MEASURED ROUN NDED SECTION 2 CONE ANGLE 2α α: CO ONICAL SECTION N A=πr 2 r = Tan n α (a + h) A = π r2 INDENTATIO ON DEPTH CALC CULATED RADIUS CALCULATED AREA INDENTATTION DEPTH CALCULATED RADIUS hµ rµ A µ2 hµ rµ A µ2 0.10 00 0.20 00 0.30 00 0.40 00 0.50 00 0.60 00 0.70 00 0.80 00 0.90 00 1.00 00 1.10 00 1.20 00 1.30 00 1.40 00 1.50 00 1.60 00 1.70 00 1.80 00 1.90 00 2.00 00 2.10 00 2.20 00 0.327 0.478 0.600 0.709 0.808 0.901 0.990 1.074 1.155 1.233 1.310 1.384 1.456 1.527 1.596 1.664 1.730 1.796 1.860 1.923 1.986 2.047 0.336628 0.716947 1.132313 1.578472 2.052567 2.552455 3.076430 3.623077 4.191191 4.779722 5.387744 6.014429 6.659027 7.320855 7.999286 8.693741 9.403681 10.128605 10.868042 11.621551 12.388713 13.169135 2..200 2..300 2..400 2..500 2..600 2..700 2..800 2..900 3..000 3..100 3..200 2.052 2.112 2.173 2.233 2.294 2.354 2.415 2.475 2.536 2.596 2.656 13.228805 14.019593 14.833337 15.670034 16.529687 17.412294 18.317855 19.246372 20.197843 21.172269 22.169649 CALCULATED AREA Table T B2. Rou unded cone indenter projeected area caalculation. 18 Micro Star Technologie es Inc. www.m microstartech h.com ROUNDED CONE INDENTER VR13212 Figure B4. Original TEM image and basic graphics Figure B5. r versus h measurements. 19 Micro Star Technologies Inc. www.microstartech.com ROUNDED CONE INDENTER VR13212 ROUNDED CONE AREA FUNCTION ‐ TEST SERIAL NUMBER: APEX RAD . RP : 0.325 5/26/2008 TRANSITION RAD. RT : 2.201 BM TRASITION DEPTH hT : 2.600 FACTOR K : 0.945 VR13212 DATE: INITIALS: ROUNDED SECTION r2 = 2(Rt + (Rt ‐Rp)KhK/hT)h ‐ h2 A = π r2 INDENTATION DEPTH MEASURED RADIUS CALCULATED RADIUS MEASURED AREA CALCULATED AREA hµ rm µ rµ Am µ2 A µ2 0.100 0.200 0.300 0.400 0.500 0.600 0.700 0.800 0.900 1.000 1.100 1.200 1.300 1.400 1.500 1.600 1.700 1.800 1.900 2.000 2.100 2.200 2.300 2.400 2.500 2.600 0.218 0.354 0.463 0.558 0.641 0.717 0.788 0.856 0.923 0.989 1.055 1.119 1.181 1.241 1.300 1.357 1.414 1.470 1.526 1.582 1.637 1.693 1.749 1.805 1.861 1.917 0.265 0.387 0.486 0.574 0.655 0.731 0.804 0.874 0.941 1.007 1.071 1.133 1.194 1.255 1.314 1.372 1.429 1.486 1.542 1.597 1.652 1.706 1.760 1.813 1.865 1.917 0.149301 0.393692 0.673460 0.978179 1.290821 1.615058 1.950753 2.301958 2.676414 3.072858 3.496671 3.933780 4.381771 4.838307 5.309292 5.785083 6.281288 6.788668 7.315751 7.862539 8.418743 9.004587 9.610135 10.235387 10.880344 11.545004 0.221414 0.469973 0.741843 1.035064 1.348293 1.680511 2.030897 2.398764 2.783523 3.184657 3.601707 4.034263 4.481948 4.944421 5.421364 5.912486 6.417513 6.936189 7.468274 8.013542 8.571779 9.142781 9.726355 10.322317 10.930490 11.550708 Table B3. Measured and calculated values of r and A using equation (21), K = 0.945 20 Micro Star Technologies Inc. www.microstartech.com OUNDED CON NE INDENTER R VR13212 RO Figure B6. Plot of meassured and calcculated valuees of A ROUNDED CONE C AREA FUN NCTION SERIAL NUMBER: DATE: INITIALS: APEX RAD D . RP : 0.325 5/26/2008 TRANSITION RAD D. RT : 2.201 BM TRASITION DEPTTH hT : 2.600 FACTOR K : 0.945 VR13212 K 2 r = 2(Rp + (Rtt ‐Rp)Kh /hT)h ‐ h 54.6 rt: 1.917 APEX DIST. a: 1.131 MEASURED RO OUNDED SECTION N 2 C CONE ANGLE 2α: CONICAL SECTION A=πr 2 r = Tan α (a + h) A = π r2 INDENTTATION DEPTH CA ALCULATED RADIUS REA CALCULATED AR INDENTATION DEPTH CALCU ULATED RADIUS CALCULATED AREA hµ rµ A µ2 hµ rµ A µ2 0.100 0.200 0.300 0.400 0.500 0.600 0.700 0.800 0.900 1.000 1.100 1.200 1.300 1.400 1.500 1.600 1.700 1.800 1.900 2.000 2.100 2.200 2.300 2.400 2.500 2.600 0.265 0.387 0.486 0.574 0.655 0.731 0.804 0.874 0.941 1.007 1.071 1.133 1.194 1.255 1.314 1.372 1.429 1.486 1.542 1.597 1.652 1.706 1.760 1.813 1.865 1.917 0.221414 0.469973 0.741843 1.035064 1.348293 1.680511 2.030897 2.398764 2.783523 3.184657 3.601707 4.034263 4.481948 4.944421 5.421364 5.912486 6.417513 6.936189 7.468274 8.013542 8.571779 9.142781 9.726355 10.322317 10.930490 11.550708 2.600 2.700 2.800 2.900 3.000 3.100 3.200 3.300 3.400 3.500 3.600 1.926 1.977 2.029 2.081 2.132 2.184 2.235 2.287 2.339 2.390 2.442 11.650186 12.283063 12.932678 13.599031 14.282122 14.981952 15.698521 16.431827 17.181872 17.948656 18.732177 Table T B4. Rou unded cone indenter projeected area caalculation. 21 Micro Star Technologie es Inc. www.m microstartech h.com ROUNDED CONE INDENTER VR13240 Figure B7. Original TEM image and basic graphics Figure B8. r versus h measurements. 22 Micro Star Technologies Inc. www.microstartech.com ROUNDED CONE INDENTER VR13240 ROUNDED CONE AREA FUNCTION ‐ TEST APEX RAD . RP : 0.875 5/26/2008 TRANSITION RAD. RT : 1.596 BM TRASITION DEPTH hT : 0.850 FACTOR K : 0.765 SERIAL NUMBER: DATE: VR13240 INITIALS: ROUNDED SECTION 2 r = 2(Rt + (Rt ‐Rp)KhK/hT)h ‐ h2 A = π r2 INDENTATION DEPTH MEASURED RADIUS CALCULATED RADIUS MEASURED AREA CALCULATED AREA hµ rm µ rµ Am µ2 A µ2 0.050 0.100 0.150 0.200 0.250 0.300 0.350 0.400 0.450 0.500 0.550 0.600 0.650 0.700 0.750 0.800 0.850 0.283 0.412 0.514 0.604 0.689 0.766 0.833 0.892 0.947 1.000 1.051 1.101 1.149 1.194 1.237 1.278 1.318 0.303 0.433 0.534 0.621 0.698 0.768 0.833 0.893 0.950 1.003 1.054 1.103 1.150 1.194 1.237 1.279 1.319 0.251607 0.533267 0.829996 1.146103 1.491380 1.843348 2.179917 2.499652 2.817409 3.141593 3.470206 3.808242 4.147534 4.478768 4.807168 5.131113 5.457336 0.287644 0.588405 0.897253 1.211948 1.531054 1.853534 2.178582 2.505544 2.833874 3.163104 3.492828 3.822686 4.152356 4.481550 4.810004 5.137476 5.463746 Table B5. Measured and calculated values of r and A using equation (21), K = 0.765 23 Micro Star Technologies Inc. www.microstartech.com OUNDED CON NE INDENTER R VR13240 RO Figure B9. Plot of meassured and calcculated valuees of A ROUNDED CONE C AREA FUN NCTION SERIA AL NUMBER: DATE: INITIALS: APEX RAD D . RP : 0..875 5/28/2008 TRANSITION RAD D. RT : 1..596 BM TRASITION DEPTTH hT : 0..850 FACTOR K : 0..765 VR13240 K r = 2(Rp + (Rt ‐R Rp)Kh /hT)h ‐ h 2 68.6 rt: 1.319 APEX DIST. a: a 1.086 MEASURED ROUN NDED SECTION 2 CONE ANGLE 2α α: CO ONICAL SECTION N A=πr 2 n α (a + h) A = π r2 r = Tan INDENTATIO ON DEPTH CALC CULATED RADIUS CALCULATED AREA INDENTATTION DEPTH CALCULATED RADIUS hµ rµ A µ2 hµ rµ A µ2 0.05 50 0.10 00 0.15 50 0.20 00 0.25 50 0.30 00 0.35 50 0.40 00 0.45 50 0.50 00 0.55 50 0.60 00 0.65 50 0.70 00 0.75 50 0.80 00 0.85 50 0.303 0.433 0.534 0.621 0.698 0.768 0.833 0.893 0.950 1.003 1.054 1.103 1.150 1.194 1.237 1.279 1.319 0.287644 0.588405 0.897253 1.211948 1.531054 1.853534 2.178582 2.505544 2.833874 3.163104 3.492828 3.822686 4.152356 4.481550 4.810004 5.137476 5.463746 0..850 0..900 0..950 1..000 1..050 1..100 1..150 1..200 1..250 1..300 1..350 1.321 1.355 1.389 1.423 1.457 1.491 1.525 1.559 1.594 1.628 1.662 1 5.479301 5.765977 7 6.059963 3 6.361258 8 6.669863 3 6.985777 7 7.309001 1 7.639534 4 7.977377 7 8.322529 9 8.674990 0 CALCULATED AREA Table T B6. Rou unded cone indenter projeected area caalculation. 24 Micro Star Technologie es Inc. www.m microstartech h.com