EMER EM ERGE ER GENC GE NCY NC Y EXIT EX IT mcr ALPE steel fire doors TABLE OF CONTENT Introduction, general presentation of steel fire and non-fire resistant doors mcr ALPE 3 I. Steel hinged doors mcr ALPE non-fire resistant 7 II. Steel hinged doors mcr ALPE fire resistant EI230 21 III. Steel hinged doors mcr ALPE fire resistant EI260/EI130 35 IV. Steel hinged doors mcr ALPE fire resistant EI2120/EI160 49 V. Steel hinged doors mcr ALPE variant: with stainless 3D adjusted hinges VI. Technical data sheet Certificates 63 77 135 Fire protection systems 1 ASSA ABLOY MERCOR DOORS Mercor Doors, part of ASSA ABLOY Group, is a leading manufacturer of security fire resistant and non-fire resistant doors and fixed screens, sliding gates and fire curtains in Poland. Our products are customised and certified according to European standards, and are designed to ensure people’s security, safety and convenience in residential and commercial buildings. ASSA ABLOY Mercor Doors offers products that meet both safety and design requirements. PUSH TO OPEN Fire protection systems 3 STEEL FIRE AND NON-FIRE RESISTANT DOORS mcr ALPE Standard equipment: Door leaf made of steel sheet 0.8 mm pre-coated RAL 7035 Door core made of rockwool Corner frame Mortise DIN latch and deadbolt lock Double PVC handle set European cylinder Steel welded hinges Safety pin Rubber gasket Intumescent gasket (in fire doors) Flush bolt in passive leaf in double leaf doors Ancillary and optional equipment: Handle sets of aluminum and stainless steel Additional welded-in hinges 4 Stainless steel hinges Anti-panic locks and push bars (choice of assortment) Electric locks and frame mounted electric strikes Magnetic contacts Door leaf made of 1.25 mm, 1.5 mm, 2 mm sheets Door leaf pre-coated in RAL: 5010, 9002, 9006, 9010, 9016, 9007 Powder coating in any RAL colour Ventilation grills, fire and non-fire resistant Round and rectangular glazings Stainless steel protective kick plates Anti-rain cap and bottom sealing (threshold, automatic drop down seal) for external doors Fire protection systems STEEL FIRE AND NON-FIRE RESISTANT DOORS mcr ALPE Types of frames EMBRACING FRAME INTERNAL FRAME CORNER FRAME RUBBER GASKET RUBBER GASKET DOOR LEAF RUBBER GASKET DOOR LEAF INTUMESCENT GASKET DOOR LEAF INTUMESCENT GASKET INTUMESCENT GASKET CORNER FRAME INTERNAL FRAME EMBRACING FRAME STAINLESS STEEL HANDLES - OPTIONS KLS001 KLS002 KLT004 KLS006 KLG001 KLT001 PRE - COATED STEEL STANDARD–7035 9002 9016 9010 9006 5010 Please mind: RAL prints presented herewith are only indicative, may not be identical with those on doors Fire protection systems 5 I. STEEL HINGED DOORS mcr ALPE non-fire resistant EMERGENCY EXIT Fire protection systems 7 mcr ALPE, single leaf HINGED DOORS NON-FIRE RESISTANT CORNER DOOR FRAME (STANDARD) 1.1. General characteristics. The production of non-fire resistant hinged doors mcr ALPE is based on a CNC technology of door leaves integration by means of bending and riveting. This method ensures considerable resistance to corrosion as well as a perfect door leaf surface finish. The core of the door leaf is composed of highdensity mineral wool glued into two shaped steel sheets of 0.8 mm, with RAL 7035 finish standard. The door leaf thickness is 54 mm, weight 24 kg/m². In standard doors’ range there are two hinges, one of which is springwound for automatic door closing. Doors are manufactured tailor-made to customer’s order. For transport and assembling works, the doors are protected by a plastic film which is laid onto door surface just at the end of production process. The STANDARD door model is equipped with: • Mortise latch and dead bolt lock (DIN) • Handle set made of grey or black PVC • Standard European cylinder • Anti-burglary pin on hinges’ side • Door closer reinforcement on hinges’ side • Rubber gasket • Temporary installation bar in the bottom part • Powder coating - all RAL colours • Kit for external door: anti-rain cap + automatic threshold seal or threshold • Square, rectangular or round glazing (vision panel) • Door viewer • Kick plate made of stainless steel • Installation brackets for on-wall installation • Position signalling contact (magnetic contact) 1.2. Door frame. As standard, the door is equipped with corner frame. The frame is made of profiled and zinc plated steel 1.5 mm thick and coated with the same RAL colour as the door leaf. Rubber gasket is included. Non-standard frame sizes are made of 1.8 mm steel. For minimum and maximum door dimensions - see p. 135-138 (certificates). Temperature coefficient Ud = 1.4 W/m2 K (PN-EN 14351-1+A1:2010) Maximum acoustic insulation Rw = 32 dB (automatic drop down seal is mandatory) On customer’s request, the door may be equipped with various accessories and ancillary equipment: • Door handle made of stainless steel or aluminium • 3D hinges made of stainless steel • Door closer • Anti-panic lock • Electric strike • Electric lock • Ventilation grill • Pre-coated metal sheets: RAL 5010, 9002, 9006, 9010, 9016 • Door leaf sheet thickness range from 0.6 to 1.5 mm 8 Fire protection systems 44USVDUVSBMPQFOJOHXJEUI 4$MFBSQBTTBHFCFUXFFOEPPSGSBNFT %&5"*-" " 40WFSBMMEPPSTJ[F n 4BGFUZQJO )0WFSBMMEPPSTJ[F NBY #PUUPNHBQ )$MFBSPQFOJOH )4USVDUVSBMPQFOJOHIFJHIU 45&&-%0034NDS"-1&4*/(-&-&"'OPOGJSFBOE&* &* STEEL DOORS mcr ALPE, SINGLE LEAF non-fire resistant and EI230 WELDED $03CORNER /&3'3"FRAME .&4(STANDARD), 5"/%"3% 8& &-%&%HINGES )*/(&4(STANDARD) 4 5 " / % " 3 % 8 4 $MFBSQBTTBHFEPPSMFBGPQFOBU> OPOGJSFSBUFEEPPSTEPOPUJODMVEFJOUVNFTDFOUHBTLFU * non-fire resistant doors do not include intumescent gasket TFFEBUBTIFFU$650654*/$0/$3&5&8"-** see datasheet CUT-OUTS IN CONCRETE WALL ?????? ??????? ??????? ???????? ??????? ??????? ??????? ??????? ??????? Fire protection systems & I RE ÚP RO TE CT I O N Ú S Y S T E M S 9 mcr ALPE, double leaf HINGED DOORS NON-FIRE RESISTANT CORNER DOOR FRAME (STANDARD) 1.1. General characteristics. The production of non-fire resistant hinged doors mcr ALPE is based on a CNC technology of door leaves integration by means of bending and riveting. This method ensures considerable resistance to corrosion as well as a perfect door leaf surface finish. The core of the door leaf is composed of high-density mineral wool glued into two shaped steel sheets of 0.8 mm, with RAL 7035 finish standard. The door leaf thickness is 54 mm, weight 24 kg/m². In standard doors’ range there are two hinges per door leaf, one of which is spring-wound for automatic door closing. Doors are manufactured tailormade to customer’s order. For transport and assembling works, the doors are protected by a plastic film which is laid onto door surface just at the end of production process. The STANDARD door model is equipped with: • Mortise latch and dead bolt lock (DIN) • Handle set made of grey or black PVC • Standard European cylinder • Flush bolt on passive leaf • Anti-burglary pin on hinges’ side • Door closer reinforcement on hinges’ side • Rubber gasket • Temporary installation bar in the bottom part • Pre-coated metal sheets: RAL 5010, 9002, 9006, 9010, 9016 • Door leaf sheet thickness range from 0.6 to 1.5 mm • Powder coating - all RAL colours • Kit for external door: anti-rain cap + automatic threshold seal or threshold • Square, rectangular or round glazing (vision panel) • Door viewer • Kick plate made of stainless steel • Installation brackets for on-wall installation • Position signalling contact (magnetic contact) 1.2. Door frame. As standard, the door is equipped with corner frame. The frame is made of profiled and zinc plated steel 1.5 mm thick and coated with the same RAL colour as the door leaf. Rubber gasket is included. Non-standard frames sizes are made of 1.8 mm steel. For minimum and maximum door dimensions - see p. 135-138 (certificates). Temperature coefficient Ud = 1.4 W/m² K (PN-EN 14351-1+A1:2010) Maximum acoustic insulation Rw = 27 dB (automatic threshold seal is mandatory) On customer’s request, the door may be equipped with various accessories and ancillary equipment: • Door handle made of stainless steel or aluminium • 3D hinges made of stainless steel • Door closer • Anti-panic lock • Electric strike • Electric lock • Ventilation grill 10 Fire protection systems 4BGFUZQJO NBY #PUUPNHBQ )0WFSBMMEPPSTJ[F )$MFBSPQFOJOH )4USVDUVSBMPQFOJOHIFJHIU 45&&-%0034NDS"-1&%06#-&-&"'OPOGJSFBOE&* &* STEEL DOORS mcr ALPE, DOUBLE LEAF non-fire resistant and EI230 WELDED $03CORNER /&3'3"FRAME .&4(STANDARD), 5"/%"3% 8& &-%&%HINGES )*/(&4(STANDARD) 4 5 " / % " 3 % 8 %&5"*-" 40WFSBMMEPPSTJ[F 4$MFBSQBTTBHFCFUXFFOEPPSGSBNFT 44USVDUVSBMPQFOJOHXJEUI n n 4DP "DUJWFEPPSMFBGPQFOBU> 4 $MFBSQBTTBHFEPPSMFBGPQFOBU> " OPOGJSFSBUFEEPPSTEPOPUJODMVEFJOUVNFTDFOUHBTLFU * non-fire resistant doors do not include intumescent gasket TFFEBUBTIFFU$650654*/$0/$3&5&8"-?** ??see ??datasheet ??????CUT-OUTS ??????IN ??CONCRETE ??????WALL ??? ??????? ??????? ??????? ??????? ??????? ?????? ??????? ??????? ???????? ??????? ??????? ??????? ??????? ??????? Fire protection systems & I RE ÚP RO TE CT I O N Ú S Y S T E M S 11 mcr ALPE single leaf HINGED DOORS NON-FIRE RESISTANT INTERNAL DOOR FRAME 1.1. General characteristics. The production of non-fire resistant hinged doors mcr ALPE is based on a CNC technology of door leaves integration by means of bending and riveting. This method ensures considerable resistance to corrosion as well as a perfect door leaf surface finish. The core of the door leaf is composed of highdensity mineral wool glued into 0.8 metal door leaves sheets, with RAL 7035 finish standard. The door leaf thickness is 54 mm, weight 24 kg/m². In standard doors’ range there are two hinges, one of which is springwound for automatic door closing. Doors are manufactured tailor-made to customer’s order. For transport and assembling works, the doors are protected by a plastic film which is laid onto door surface just at the end of production process. The STANDARD door model is equipped with: • Mortise latch and dead bolt lock (DIN) • Handle set made of grey or black PVC • Standard European cylinder • Anti-burglary pin on hinges’ side • Door closer reinforcement on hinges’ side • Rubber gasket • Temporary installation bar in the bottom part On customer’s request, the door may be equipped with various accessories and ancillary equipment: • Door handle made of stainless steel or aluminium • 3D hinges made of stainless steel • Door closer • Anti-panic lock • Electric strike • Electric lock • Ventilation grill • Pre-coated metal sheets: RAL 5010, 9002, 9006, 9010, 9016 12 • Door leaf sheet thickness range from 0.6 to 1.5 mm • Powder coating - all RAL colours • Kit for external door: anti-rain cap + automatic threshold seal or threshold • Square, rectangular or round glazing (vision panel) • Door viewer • Kick plate made of stainless steel • Installation brackets for on-wall installation • Position signalling contact (magnetic contact) 1.2. Door frame. The door may be equipped with an INTERNAL type of frame. The frame is made of profiled and zinc plated steel 1.5 mm thick and coated with the same RAL colour as the door leaf. Rubber gasket is included. Non-standard frame sizes are made of 1.8 mm steel. For minimum and maximum door dimensions - see p. 135-138 (certificates). Temperature coefficient Ud = 1.4 W/m2 K (PN-EN 14351-1+A1:2010) Maximum acoustic insulation Rw = 32 dB (automatic drop down seal is mandatory) Fire protection systems 4BGFUZQJO NBY#PUUPNHBQ )0WFSBMMEPPSTJ[F )$MFBSPQFOJOH )4USVDUVSBMPQFOJOHIFJHIU 45&&-%0034NDS"-1&4*/(-&-&"'OPOGJSFBOE&*&* STEEL DOORS mcr ALPE, SINGLE LEAF non-fire resistant and EI230 */5&INTERNAL 3/"-'3FRAME, ".&8& &-%&%HINGES )*/(&4(STANDARD) 4 5 " / % " 3 % 8WELDED %&5"*-" 44USVDUVSBMPQFOJOHXJEUI 4$MFBSQBTTBHFCFUXFFOEPPSGSBNFT 40WFSBMMEPPSTJ[F n 4 $MFBSQBTTBHFEPPSMFBGPQFOBU> " * non-fire resistant doors do not include intumescent gasket OPOGJSFSBUFEEPPSTEPOPUJODMVEFJOUVNFTDFOUHBTLFU ?????? ??????? ??????? ???????? ??????? ??????? ??????? ??????? ??????? Fire protection systems & I RE ÚP RO TE CT I O N Ú S Y S T E M S 13 mcr ALPE double leaf HINGED DOORS NON-FIRE RESISTANT INTERNAL DOOR FRAME 1.1. General characteristics. The production of non-fire resistant hinged doors mcr ALPE is based on a CNC technology of door leaves integration by means of bending and riveting. This method ensures considerable resistance to corrosion as well as a perfect door leaf surface finish. The core of the door leaf is composed of highdensity mineral wool glued into 0.8 metal door leaves sheets, with RAL 7035 finish standard. The door leaf thickness is 54 mm, weight 24 kg/m². In standard doors’ range there are two hinges, one of which is springwound for automatic door closing. Doors are manufactured tailor-made to customer’s order. For transport and assembling works, the doors are protected by a plastic film which is laid onto door surface just at the end of production process. The STANDARD door model is equipped with: • Mortise latch and dead bolt lock (DIN) • Handle set made of grey or black PVC • Standard European cylinder • Anti-burglary pin on hinges’ side • Door closer reinforcement on hinges’ side • Rubber gasket • Temporary installation bar in the bottom part • Powder coating - all RAL colours • Kit for external door: anti-rain cap + automatic threshold seal or threshold • Square, rectangular or round glazing (vision panel) • Door viewer • Kick plate made of stainless steel • Installation brackets for on-wall installation • Position signalling contact (magnetic contact) 1.2. Door frame. The door may be equipped with an INTERNAL type of frame. The frame is made of profiled and zinc plated steel 1.5 mm thick and coated with the same RAL colour as the door leaf. Rubber gasket is included. Non-standard frame sizes are made of 1.8 mm steel. For minimum and maximum door dimensions - see p. 135-138 (certificates). Temperature coefficient Ud = 1.4 W/m2 K (PN-EN 14351-1+A1:2010) Maximum acoustic insulation Rw = 27 dB (automatic drop down seal is mandatory) On customer’s request, the door may be equipped with various accessories and ancillary equipment: • Door handle made of stainless steel or aluminium • 3D hinges made of stainless steel • Door closer • Anti-panic lock • Electric strike • Electric lock • Ventilation grill • Pre-coated metal sheets: RAL 5010, 9002, 9006, 9010, 9016 • Door leaf sheet thickness range from 0.6 to 1.5 mm 14 Fire protection systems 4BGFUZQJO )0WFSBMMEPPSTJ[F NBY #PUUPNHBQ )$MFBSPQFOJOH )4USVDUVSBMPQFOJOHIFJHIU 45&&-%0034NDS"-1&%06#-&-&"'OPOGJSFBOE&* &* STEEL DOORS mcr ALPE, DOUBLE LEAF non-fire resistant and EI230 */5&INTERNAL 3/"-'3FRAME, ".&8& &-%&%HINGES )*/(&4(STANDARD) 4 5 " / % " 3 % 8WELDED %&5"*-" 4 4USVDUVSBMPQFOJOHXJEUI 4 0WFSBMMEPPSTJ[F 4 $MFBSQBTTBHFCFUXFFOEPPSGSBNFT 4DP "DUJWFEPPSMFBGPQFO> 4 $MFBSQBTTBHFEPPSMFBGPQFOBU> n n " OPOGJSFSBUFEEPPSTEPOPUJODMVEFJOUVNFTDFOUHBTLFU * non-fire resistant doors do not include intumescent gasket ?????? ??????? ??????? ???????? ??????? ??????? ??????? ??????? ??????? Fire protection systems & I RE ÚP RO TE CT I O N Ú S Y S T E M S 15 mcr ALPE single leaf HINGED DOORS NON-FIRE RESISTANT EMBRACING DOOR FRAME 1.1. General characteristics. The production of non-fire resistant hinged doors mcr ALPE is based on a CNC technology of door leaves integration by means of bending and riveting. This method ensures considerable resistance to corrosion as well as a perfect door leaf surface finish. The core of the door leaf is composed of highdensity mineral wool glued into two shaped steel sheets of 0.8 mm, with RAL 7035 finish standard. The door leaf thickness is 54 mm, weight 24 kg/m². In standard doors’ range there are two hinges, one of which is springwound for automatic door closing. Doors are manufactured tailor-made to customer’s order. For transport and assembling works, the doors are protected by a plastic film which is laid onto door surface just at the end of production process. The STANDARD door model is equipped with: • Mortise latch and dead bolt lock (DIN) • Handle set made of grey or black PVC • Standard European cylinder • Anti-burglary pin on hinges’ side • Door closer reinforcement on hinges’ side • Rubber gasket • Temporary installation bar in the bottom part • Door leaf sheet thickness range from 0.6 to 1.5 mm • Powder coating - all RAL colours • Kit for external door: anti-rain cap + automatic threshold seal or threshold • Square, rectangular or round glazing (vision panel) • Door viewer • Kick plate made of stainless steel • Installation brackets for on-wall installation • Position signalling contact (magnetic contact) 1.2. Door frame. The door may be equipped with an EMBRACING type of frame (wrap–around frame) which overlaps the wall. The frame is made of profiled and zinc plated steel 1.8 mm thick and coated with the same RAL colour as the door leaf. Rubber gasket is included. For minimum and maximum door dimensions - see p. 135-138 (certificates). Temperature coefficient Ud = 1.4 W/m2 K (PN-EN 14351-1+A1:2010) Maximum acoustic insulation Rw = 32 dB (automatic drop down seal is mandatory) On customer’s request, the door may be equipped with various accessories and ancillary equipment: • Door handle made of stainless steel or aluminium • 3D hinges made of stainless steel • Door closer • Anti-panic lock • Electric strike • Electric lock • Ventilation grill • Pre-coated metal sheets: RAL 5010, 9002, 9006, 9010, 9016 16 Fire protection systems 4BGFUZQJO NBY #PUUPNHBQ )0WFSBMMEPPSTJ[F 44USVDUVSBMPQFOJOHXJEUI 4$MFBSQBTTBHFCFUXFFOEPPSGSBNFT 4 $MFBSQBTTBHFEPPSMFBGPQFOBU> ( 40WFSBMMEPPSTJ[F n %&5"*-" " )$MFBSPQFOJOH )4USVDUVSBMPQFOJOHIFJHIU 45&&-%0034NDS"-1&4*/(-&-&"'OPOGJSFBOE&* &* STEEL DOORS mcr ALPE, SINGLE LEAF non-fire resistant and EI230 &.#EMBRACING 3"$*/('3FRAME, ".&8& &-%&%)HINGES */(&4(STANDARD) 4 5" /%" 3% 8WELDED * non-fire resistant doors do not include intumescent gasket OPOGJSFSBUFEEPPSTEPOPUJODMVEFJOUVNFTDFOUHBTLFU ** TFFEBUBTIFFU$650654*/$0/$3&5&8"-???see ??datasheet ??????CUT-OUTS ??????IN ??CONCRETE ??????WALL ??? ??????? ??????? ??????? ??????? ??????? &Fire IREÚprotection PROTECTIONÚsystems SYSTEM S 17 mcr ALPE double leaf HINGED DOORS NON-FIRE RESISTANT EMBRACING DOOR FRAME 1.1. General characteristics. The production of non-fire resistant hinged doors mcr ALPE is based on a CNC technology of door leaves integration by means of bending and riveting. This method ensures considerable resistance to corrosion as well as a perfect door leaf surface finish. The core of the door leaf is composed of highdensity mineral wool glued into two shaped steel sheets of 0.8 mm, with RAL 7035 finish standard. The door leaf thickness is 54 mm, weight 24 kg/m². In standard doors’ range there are two hinges, one of which is springwound for automatic door closing. Doors are manufactured tailor-made to customer’s order. For transport and assembling works, the doors are protected by a plastic film which is laid onto door surface just at the end of production process. The STANDARD door model is equipped with: • Mortise latch and dead bolt lock (DIN) • Handle set made of grey or black PVC • Standard European cylinder • Flush bolt on passive leaf • Anti-burglary pin on hinges’ side • Door closer reinforcement on hinges’ side • Rubber gasket • Temporary installation bar in the bottom part • Door leaf sheet thickness range from 0.6 to 1.5 mm • Powder coating - all RAL colours • Kit for external door: anti–rain cap + automatic threshold seal or threshold • Square, rectangular or round glazing (vision panel) • Door viewer • Kick plate made of stainless steel • Installation brackets for on-wall installation • Position signalling contact (magnetic contact) 1.2. Door frame. The door may be equipped with an EMBRACING-type of frame (wrap–around frame) which overlaps the wall. The frame is made of profiled and zinc plated steel 1.8 mm thick and coated with the same RAL colour as the door leaf. Rubber gasket is included. For minimum and maximum door dimensions - see p. 135-138 (certificates). Temperature coefficient Ud = 1.4 W/m2 K (PN-EN 14351-1+A1:2010) Maximum acoustic insulation Rw = 27 dB (automatic drop down seal is mandatory) On customer’s request, the door may be equipped with various accessories and ancillary equipment: • Door handle made of stainless steel or aluminium • 3D hinges made of stainless steel • Door closer • Anti-panic lock • Electric strike • Electric lock • Ventilation grill • Pre-coated metal sheets: RAL 5010, 9002, 9006, 9010, 9016 18 Fire protection systems 4BGFUZQJO NBY #PUUPNHBQ )0WFSBMMEPPSTJ[F )$MFBSPQFOJOH )4USVDUVSBMPQFOJOHIFJHIU 45&&-%003NDS"-1&%06#-&-&"'OPOGJSFBOE&* &* STEEL DOORS mcr ALPE, DOUBLE LEAF non-fire resistant and EI230 &.#EMBRACING 3"$*/('3FRAME, ".&8& &-%&%)HINGES */(&4(STANDARD) 45" /%" 3% 8WELDED 40WFSBMMEPPSTJ[F 4$MFBSQBTTBHFCFUXFFOEPPSGSBNFT ( " 44USVDUVSBMPQFOJOHXJEUI %&5"*-" n n 4DP "DUJWFEPPSMFBGPQFO> 4 $MFBSQBTTBHFEPPSMFBGPQFOBU> * non-fire resistant doors do not include intumescent gasket OPOGJSFSBUFEEPPSTEPOPUJODMVEFJOUVNFTDFOUHBTLFU ** see datasheet CUT-OUTS IN CONCRETE WALL TFFEBUBTIFFU$650654*/$0/$3&5&8"-?????? ??????? ??????? ???????? ??????? ??????? ??????? ??????? ??????? Fire protection systems & I RE ÚP RO TE CT I O N Ú S Y S T E M S 19