US
O 0581 301000 US
08.2007
Membrane dryer
VARIODRY FRL Superplus
-
SF 0065 SP-US - SF 0150 SP-US
VARIODRY FRL
SF 0065-US - SF 0150-US
Type Code
Series
VarioDry FRL
Type Code
Model
Membrane Dryer
SF
SF
SF
SF
SF
0040-US
0050-US
0060-US
0070-US
0085-US
581
582
583
584
585
L
L
L
L
L
0581
0582
0583
0584
0585
3
3
3
3
3
01
01
01
01
01
00
00
00
00
00
0
0
0
0
0
Membrane Dryer
Superplus
SF
SF
SF
SF
SF
0040
0050
0060
0070
0085
581SP
582SP
583SP
584SP
585SP
L
L
L
L
L
0581
0582
0583
0584
0585
3
3
3
3
3
0C
0C
0C
0C
0C
00
00
00
00
00
0
0
0
0
0
Type no.
SP-US
SP-US
SP-US
SP-US
SP-US
ultratroc gmbh
Drucklufttechnik
Postfach 2653 . D-24916 Flensburg
Ochsenweg 73 . D-24941 Flensburg
2
Material no.
Telefon +49 (0) 461 949 0
Telefax +49 (0) 461 949 369
e-mail: info@ultratroc.com
internet: http://www.donaldson.com
08.2007
Table of contents
Page
2
3
4
5
Type code
Table of contents
General notes and warnings
Assembly and parts
Filter-water-separator
1. Technical Data
2. Filter exchange
6
6
Submikcrofilter
1. Technical Data
2. Filter exchange
7
7
Membrane dryer
1. Technical Data
2. Installation
3. Adjustment
4. Maintenance
5. Dismantling
6. Reassembly
8
8
9
9
9
10
Aktivated carbon filter
1. Technical Data
2. Filter exchange
12
12
Pressure regulating valve
1. Technical Data
2. Pressure regulating
13
13
Condensate drain
1. Drain valve man./semi autom.
2. Drain valve manually
3. Drain valve automatic
14
14
14
Assembly
1. Assembly of several components
2. Fitting the mounting brackets
15
15
3
08.2007
General Notes and Warnings
Follow these operating instructions exactly to ensure safe installation and operation and
proper servicing.
Ensure that all personnel involved in the installation, operation and servicing of this unit are
well acquainted with these operating instructions.
The unit must be used only in industrial applications.
The equipment in which the unit is used must comply with the requirements of Standard DIN
EN 983 (current edition).
If there is a malfunction, pressure regulators can allow the inlet pressure to pass through
unregulated. Therefore a safety pressure relief valve must be provided, set to the highest
permissible outlet pressure (DIN EN 983).
Installation and servicing must be carried out only by trained personnel who are familiar with
all the safety requirements.
Before installation, compare the technical data for the unit with the actual operating
conditions, especially pressures and temperatures.
Where several units are combined, the “weakest” unit is the decisive factor.
Before installation, the system must always be completely depressurized and secured
accordingly.
Air lines must be carefully cleaned before connection to the unit. Dirt particles can cause
serious malfunctions.
Observe the flow direction, which is shown by an arrow symbol on the unit.
If liquid, paste or fibrous materials are used for sealing the connections, these must be
carefully prevented from getting into the unit. These materials can cause serious
malfunctions.
For cleaning, use only damp cloths (warm water with washing-up liquid). Make sure that
water does not get into the unit.
The unit must not come into contact with liquid solvents, acids or alkalis.
Components can suffer chemical attack and subsequently burst.
Dispose of used filter elements in compliance with national regulations.
In the event of malfunction, please contact the customer service responsible.
3
4
08.2007
Membrane dryer assembly and parts
Membrane dryer Superplus
Type
Art. No.
581 SP
L 0581 3 0C 00 0
582 SP
L 0582 3 0C 00 0
583 SP
L 0583 3 0C 00 0
584 SP
L 0584 3 0C 00 0
585 SP
L 0585 3 0C 00 0
Pressure regulating valve
011 3978 000
includes following parts:
a
Mounting brackets
(2 sets)
011 0996 000
Air inlet
NPT 1“
Air outlet
NPT 1“
Gauge
011 3987 000
a
Coupling set
(2x)
011 3985 000
Filter-waterseparator compl.
011 3976 000
Replacement filter 5µ
011 4079 000
(Ersatzfilter 30µ
011 4080 000)
Activated carbon
filter compl.
011 4052 000
Replacement filter
011 4082 000
Submicrofilter compl.
011 3981 000
Replacement filter
011 4081 000
Barrel nipple
(2x)
011 4065 000
Membrane dryer
Type
Art. No.
581
L 0581 3 01 00 0
582
L 0582 3 01 00 0
583
L 0583 3 01 00 0
584
L 0581 3 01 00 0
585
L 0585 3 01 00 0
Replacement Membrane module
010 3155 000 (2x)
010 3155 000 (3x)
010 3155 000 (4x)
010 3155 000 (5x)
010 3155 000 (5x)
5
08.2007
Filter- water-separator
1. Technical Data
Characteristics
Port size
NPT 1"
Installation
vertical
Pore size of filter element
Condensat capacity
max
µm
standard: 5
on request: 30
cm3
130
Condensate drain
Medium and ambient
temperature (Ice
formation must be
avoided! )
automatic
T min
°C
-10
T max
°C
+50 (+60 bei
12,5bar
kg
0,9
Operating pressure range Ps min
bar
0,5
Inlet
Ps max
bar
17,5
Volume flow
(at 6,3bar and dP=1bar)
Vmax
l/min
11400
m3/h
684
Weight
Pneumatic characteristics
2. Filter exchange
3
6
08.2007
Submicrofilter
1. Technical Data
C haracteri sti cs
Port si ze
G1
Installati on
verti cal
C ondensate capaci ty
max
cm3
130
C ondensate drai n
Medi um and ambi ent
temperatures (Ice
formati on must be
avoi ded! )
automati c
T mi n
°C
-10
T max
°C
+50 (+60 bei
12,5bar
kg
1,5
Wei ght
Pneumati c characteri sti cs
Operati ng pressure range
Ps mi n
bar
0,5
Inlet
Ps max
bar
17,5
Recommended flow
(at 6bar)
Vmax
l/mi n
3850
m3/h
230
Pressure drop at
recommended flow
dp
bar
ab 0,1 (new
element)
D egree of fi ltrati on at
recommended flow
%
over 99,99999
related 0,01µm
Resi dual oi l amount
mg/m3
<0,01 (i nput conc.
3mg/m3)
2. Filter exchange
7
08.2007
Membrane dryer
1. Technical Data
Characteristics
System
Drying by highly selective water vapour-permeable membrane (hollow fibres), using the partial
pressure differential between the inside and the outside of the membrane.
Port size
G1
Installation
Medium and ambient
temperature
in any position
T min
°C
+2
T max
°C
+60
Medium
filtered air to ISO 8573-1, quality classes 1-1
Type
Dryer modules
(+ 1 return pipe)
Weight
kg
581
582
583
584
585
2
3
4
5
5
9,5
12,5
15,5
18,5
18,5
Pneumatic characteristics
Operation pressure range
Ps min
bar
5
inlet
Ps max
bar
15
l/min
1083
1333
1667
2083
2500
m3/h
65
80
100
125
150
l/min
3600
4500
5600
7000
8400
m3/h
216
270
336
420
504
dTpd
K
20
(at Inlet conditions to DIN ISO 7163: Ps=7bar, Ts=35°C, Tamb=35°C)
%
10 (only when there is air flow)
dP
bar
0,3
Vmin
Volume flow (Inlet
conditions to DIN ISO 7163:
Ps=7bar, Ts=35°C,
Tamb=35°C
Vmax
Pressure dew point
reduction
Purge air consumption
Pressure drop
2. Installation instruction
3
8
08.2007
Membrane dryer
9
08.2007
Membrane dryer
3
10
08.2007
Membrane dryer
11
08.2007
Activated carbon filter
1. Technical Data
Characteristics
Port size
G1
Installation
vertical
Condensate capacity
max
cm3
Condensate drain
Medium and ambient
temperatures (Ice
formation must be
avoided! )
130
manually
T min
°C
-10
T max
°C
+50 (+60 bei
12,5bar
kg
1,5
Weight
Pneumatic characteristics
Operating pressure range
Ps min
bar
0,5
Inlet
Ps max
bar
17,5
Recommended flow
(at 6bar)
Vmax
l/min
3850
m3/h
230
Pressure drop at
recommended flow
dp
bar
0,1
mg/m3
0,003
Residual oil amount
2. Filter exchange
3
12
08.2007
Pressure regulating valve
1. Technical Data
Characteristics
Port size
G1
Installation
beliebig
Medium and ambient
temperatur (Ice formation
must be avoided! )
T min
°C
-10
T max
°C
+60
kg
1,2
Weight
Pneumatic characteristics
Operating pressure range
P1 min
bar
0
inlet
P1 max
bar
17,5
Operating pressure range
P2 min
bar
0,5
outlet
P2 max
bar
17,5
Flow (at p1=10bar on
p2=6,3bar and dp=1bar)
Vmax
l/min
20000
m3/h
1200
2. Pressure regulation
S
S
S
S
13
08.2007
Condensate drain
1. Drain valve
manually / semi
automatic
OFF
ON
AUTO
< 0,2 bar
OFF: The valve is closed and the condensate is captured
inside the bowl.
ON: Push the black handle piece upwards into position
“ON” and the condensate will drain from the bowl.
AUTO: The valve performs the semi- automatic function.
When the bowl pressure drops below 0,2bar, the valve
opens automatically and the condensate will drain from
the bowl. If the bowl pressure rises above 0,8bar, the valve
closes again and the condensate is captured inside the
bowl.
Push the black handles together,
and the condensate will drain
from the bowl.
2. Drain valve
manually
3. Drain valve
semi automatic /
automatic
< 0,3 bar
semi automatic
3
14
automatic (Floater)
08.2007
Assembly
1. Assembly of several
components
2. Fitting the mounting
brackets
15
08.2007