254 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 53, NO. 1, FEBRUARY 2006 Novel Zero-Voltage-Transition PWM DC–DC Converters Chien-Ming Wang, Member, IEEE Abstract—A new family of zero-voltage-switching (ZVS) pulsewidth-modulated (PWM) converters that uses a new ZVS-PWM switch cell is presented in this paper. Except for the auxiliary switch, all active and passive semiconductor devices in the ZVS-PWM converters operate at ZVS turn ON and turn OFF. The auxiliary switch operates at zero-current-switching (ZCS) turns ON and OFF. Besides operating at constant frequency, these new converters have no overvoltage across the switches and no additional current stress on the main switch in comparison to the hard-switching converter counterpart. Auxiliary components rated at very small current are used. The principle of operation, theoretical analysis, and experimental results of the new ZVS-PWM boost converter, rated 1 kW, and operating at 80 kHz, are provided in this paper to verify the performance of this new family of converters. Index Terms—DC–DC converter, zero-voltage-switching (ZVS). I. I NTRODUCTION Fig. 1. P ULSEWIDTH-MODULATED (PWM) dc–dc converters have been widely used in industry due to their high-power density, fast transient response, and ease of control. The aim of higher power density and faster transient response can be achieved easily by increasing switching frequency. However, increasing switching frequency will result in more switching losses and electromagnetic interference (EMI). In recent years, a number of zero-voltage-switching (ZVS) and zero-currentswitching (ZCS) PWM converters are proposed by adding resonant active snubbers to conventional PWM converter to combine the desirable features of both resonant and normal PWM techniques [1]–[12]. In these converters, the turn ON and/or OFF process takes place under ZVS and/or ZCS during very short periods of time; the converter acts as a normal PWM converter during most of the time. Switching losses and EMI noises are reduced. However, these auxiliary components still generate substantial switching losses and EMI noise, because the auxiliary semiconductor devices are turned ON and OFF at hard switching in some active snubbers. A series of ZVS-PWM converters is proposed to overcome this problem, but additional voltage and/or current stresses on the main switch and the main diode occurred in these converters. This paper proposes a novel ZVS-PWM switch cell that improves the drawbacks of the previously proposed ZVS-PWM converters. In the proposed Manuscript received March 8, 2004; revised August 10, 2005. Abstract published on the Internet November 25, 2005. This work was supported by the National Science Council, Taiwan, R.O.C., under Project NSC94-2213E-197-005. The author is with the Department of Electrical Engineering, National Ilan University, I-Lan 260, Taiwan, R.O.C. (e-mail: jimiwang@ms6.hinet.net). Digital Object Identifier 10.1109/TIE.2005.862253 Proposed ZVS-PWM switch cell. cell, except for the auxiliary switch, all active and passive semiconductor devices in the ZVS-PWM converter turned-ON and OFF with ZVS. The auxiliary switch operates at ZCS turn ON and OFF. A new family of dc-to-dc PWM converters based on the proposed ZVS-PWM switch cell is proposed. Besides operating at constant frequency, the new family of ZVS-PWM converters has no additional voltage and current stress on the main switches compared with the corresponding hard-switching converters. Among the new family of dc-to-dc PWM converters, a boost converter was taken as an example and has been analyzed. Design guidelines with a design example are described and verified by experimental results from the 1-kW prototype converter operating at 80 kHz. II. P ROPOSED ZVS-PWM S WITCHING C ELL The new proposed ZVS-PWM switching cell is shown in Fig. 1. It is formed by two switches Mm and Ma , four diodes D1 , D2 , D3 , and D4 , two resonant inductors Lr1 and Lr2 , and two resonant capacitors Cr1 and Cr2 . Mm is the main switch, which is responsible for the power transferred to the load, while Ma is an auxiliary switch that handles a small fraction of the total output power and is rated at a small average current to provide conditions for soft commutation under constant frequency to the main switch. In the case of boost-type converters, it does not require a floating driver for the auxiliary switch, since the two switches have a common ground. The proposed ZVS-PWM auxiliary circuit can be applied to various kinds of converters. Fig. 2 shows the new family of ZVS-PWM converters derived using the proposed ZVS-PWM switching cell. 0278-0046/$20.00 © 2006 IEEE WANG: NOVEL ZERO-VOLTAGE-TRANSITION PWM DC–DC CONVERTERS Fig. 2. 255 Six basic topologies of the new ZVS-PWM converters. (a) Buck. (b) Boost. (c) Buck–boost. (d) Cuk. (e) Sepic. (f) Zeta. III. O PERATION P RINCIPLE It should be noted that the principle operation and features of these new converters are the same as those of the new ZVS-PWM boost converter. A new ZVS-PWM boost converter, shown in Fig. 2(b), will be taken as an example and be analyzed in this paper. To simplify the analysis, it is assumed that the converter is operating in steady state and the following assumptions are made during one switching cycle. 1) All components and devices are ideal. 2) The input filter inductance Lin is large enough to assume that the input current Iin is constant and is much greater than resonant inductors Lr1 and Lr2 . 3) The output capacitor Co is large enough to assume that the output voltage Vo is constant and ripple free. 4) Input voltage Vin is constant. 5) The voltages of the resonant capacitors Cr1 and Cr2 are equal to 0 and the resonant currents of the resonant inductors Lr1 and Lr2 are equal to 0 before the main switch turns ON.