A380 TECHNICAL TRAINING MANUAL RAMP & SERVICING COURSE - M02 (RR Trent 900) ATA 45 Onboard Maintenance System This document must be used for training purposes only Under no circumstances should this document be used as a reference It will not be updated. All rights reserved No part of this manual may be reproduced in any form, by photostat, microfilm, retrieval system, or any other means, without the prior written permission of AIRBUS S.A.S. AIRBUS Environmental Recommendation Please consider your environmental responsability before printing this document. A380 TECHNICAL TRAINING MANUAL ATA 45 ONBOARD MAINTENANCE SYSTEM LAY08521 - L1502T0 Onboard Maintenance System Introduction (1) . . . . . . . . . . . . . . . . . . 2 Central Maintenance System Presentation (1) . . . . . . . . . . . . . . . . . . . 4 Data Loading and Configuration System Presentation (1) . . . . . . . . . 12 Aircraft Condition Monitoring System Presentation (1) . . . . . . . . . . 20 Onboard Maintenance System Maintenance (1) . . . . . . . . . . . . . . . . 28 RAMP & SERVICING COURSE - M02 (RR Trent 900) ATA 45 Onboard Maintenance System TABLE OF CONTENTS Jan 13, 2009 Page 1 A380 TECHNICAL TRAINING MANUAL ONBOARD MAINTENANCE SYSTEM INTRODUCTION (1) General LAY08521 - L1502T0 - LM45Z1OMS000001 The Onboard Maintenance System (OMS) is designed to support line and hangar maintenance activities, and engineering follow-up. The OMS is mainly composed of three sub-systems: - The Central Maintenance System (CMS) - The Data Loading and Configuration System (DLCS) - The Aircraft Condition Monitoring System (ACMS) RAMP & SERVICING COURSE - M02 (RR Trent 900) ATA 45 Onboard Maintenance System ONBOARD MAINTENANCE SYSTEM INTRODUCTION (1) Jan 13, 2009 Page 2 LAY08521 - L1502T0 - LM45Z1OMS000001 A380 TECHNICAL TRAINING MANUAL GENERAL RAMP & SERVICING COURSE - M02 (RR Trent 900) ATA 45 Onboard Maintenance System ONBOARD MAINTENANCE SYSTEM INTRODUCTION (1) Jan 13, 2009 Page 3 A380 TECHNICAL TRAINING MANUAL CENTRAL MAINTENANCE SYSTEM PRESENTATION (1) General LAY08521 - L1502T0 - LM45P1CMS000001 The Central Maintenance System (CMS) is part of the Onboard Maintenance System (OMS), hosted in Network Server System (NSS), in the Open World. The CMS is a system devoted to the centralization of operational and maintenance data related to both Avionics and some Network Server Systems (NSS) failures. Note that the CMS receives this data from Avionics systems through the Secure Communication Interfaces (SCIs), and directly from Open World systems. The CMS can be operated through several NSS Human Machine Interfaces (HMIs). It can also exchange data with airlines operational centers through service providers either automatically in case of failure detection or on request for maintenance issues. RAMP & SERVICING COURSE - M02 (RR Trent 900) ATA 45 Onboard Maintenance System CENTRAL MAINTENANCE SYSTEM PRESENTATION (1) Jan 13, 2009 Page 4 LAY08521 - L1502T0 - LM45P1CMS000001 A380 TECHNICAL TRAINING MANUAL GENERAL RAMP & SERVICING COURSE - M02 (RR Trent 900) ATA 45 Onboard Maintenance System CENTRAL MAINTENANCE SYSTEM PRESENTATION (1) Jan 13, 2009 Page 5 A380 TECHNICAL TRAINING MANUAL CENTRAL MAINTENANCE SYSTEM PRESENTATION (1) CMS Functions LAY08521 - L1502T0 - LM45P1CMS000001 The CMS operates in two modes, a normal mode and an interactive mode. The functions done in normal mode are, the: - systems continuous monitoring, - failure, identification and correlation - centralization of failures events and parameters sent by the BITEs - report generation The interactive mode basically enables: - access to eLogbook, AirN@V and MEL - interactive system tests - access to system monitoring - access to maintenance history The interactive mode only operates on ground, and always requires an operator action. Note that all the A/C systems, which have an internal BITE function, are monitored by the CMS. RAMP & SERVICING COURSE - M02 (RR Trent 900) ATA 45 Onboard Maintenance System CENTRAL MAINTENANCE SYSTEM PRESENTATION (1) Jan 13, 2009 Page 6 LAY08521 - L1502T0 - LM45P1CMS000001 A380 TECHNICAL TRAINING MANUAL CMS FUNCTIONS RAMP & SERVICING COURSE - M02 (RR Trent 900) ATA 45 Onboard Maintenance System CENTRAL MAINTENANCE SYSTEM PRESENTATION (1) Jan 13, 2009 Page 7 A380 TECHNICAL TRAINING MANUAL CENTRAL MAINTENANCE SYSTEM PRESENTATION (1) LAY08521 - L1502T0 - LM45P1CMS000001 CMS Architecture Aircraft systems are monitored by: - The CMS Application which is part of the Avionics Domain - Right CMS Applications hosted in the Flight Ops and Cabin Domain The CMS Application, hosted in an Open World server, acquires through the SCIs two different types of data from the Avionics World Systems: - Maintenance Data: Systems BITEs - Operational Data: Warnings and flight phases from the Flight Warning System (FWS), flags and advisories from the Control and Display System (CDS), and e-logbook defects entered either by the pilots or by the cabin crew Note that these servers also contain other applications dedicated to facilitate maintenance activities (AirN@v, eLogbook), and also database to store all maintenance parameters acquired from the Avionics World. The HMIs, which are used to control the CMS, are: - The CAPT and F/O Onboard Information Terminals (OITs) and their related keyboards - The Onboard Maintenance Terminal (OMT) - The Portable Multipurpose Access Terminal (PMAT) - The Printer 1 (for maintenance reports) Both OMS and Right-OMS are hosted in the Open World in the Network Server System (NSS) servers and components, but they have their own specificities: - the OMS functions monitor and centralize failures of systems part of the Avionics World and the Avionics Domain (NSS) only - the R-OMS functions monitor and manage failure of systems connected to the right side of the Open World Diode (OWD) Note that the CMS and Right OMS can communicate with the operational ground centers and service providers in order to enable maintenance data exchanges. RAMP & SERVICING COURSE - M02 (RR Trent 900) ATA 45 Onboard Maintenance System CENTRAL MAINTENANCE SYSTEM PRESENTATION (1) Jan 13, 2009 Page 8 LAY08521 - L1502T0 - LM45P1CMS000001 A380 TECHNICAL TRAINING MANUAL CMS ARCHITECTURE RAMP & SERVICING COURSE - M02 (RR Trent 900) ATA 45 Onboard Maintenance System CENTRAL MAINTENANCE SYSTEM PRESENTATION (1) Jan 13, 2009 Page 9 A380 TECHNICAL TRAINING MANUAL CENTRAL MAINTENANCE SYSTEM PRESENTATION (1) CMS HMI Main Functions LAY08521 - L1502T0 - LM45P1CMS000001 The "Main Menu" of the Onboard Maintenance system (OMS) Home page gives access to the following Central Maintenance System (CMS) functions: - System Monitoring - System Report/Test You can also get access to the Post Flight Report (PFR) and to the System Report/Test functions directly from the Home Page. RAMP & SERVICING COURSE - M02 (RR Trent 900) ATA 45 Onboard Maintenance System CENTRAL MAINTENANCE SYSTEM PRESENTATION (1) Jan 13, 2009 Page 10 LAY08521 - L1502T0 - LM45P1CMS000001 A380 TECHNICAL TRAINING MANUAL CMS HMI MAIN FUNCTIONS RAMP & SERVICING COURSE - M02 (RR Trent 900) ATA 45 Onboard Maintenance System CENTRAL MAINTENANCE SYSTEM PRESENTATION (1) Jan 13, 2009 Page 11 A380 TECHNICAL TRAINING MANUAL DATA LOADING AND CONFIGURATION SYSTEM PRESENTATION (1) General LAY08521 - L1502T0 - LM45P2DLCS00001 The Data Loading and Configuration System (DLCS) is part of the Onboard Maintenance System (OMS), hosted in Network Server System (NSS), in the Open World. The DLCS is composed of four functions, the: - Data Loading function - Repository management function - Configuration reporting function - Software Pin Programming function Note that the DLCS communicates with the Avionics systems through the Secure Communication Interfaces (SCIs), and directly with Open World Systems. The DLCS can be operated through several NSS Human Machine Interfaces (HMIs). It can also communicate with airline operational ground centers and service providers for the export of configuration data upon airline request. RAMP & SERVICING COURSE - M02 (RR Trent 900) ATA 45 Onboard Maintenance System DATA LOADING AND CONFIGURATION SYSTEM PRESENTATION (1) Jan 13, 2009 Page 12 LAY08521 - L1502T0 - LM45P2DLCS00001 A380 TECHNICAL TRAINING MANUAL GENERAL RAMP & SERVICING COURSE - M02 (RR Trent 900) ATA 45 Onboard Maintenance System DATA LOADING AND CONFIGURATION SYSTEM PRESENTATION (1) Jan 13, 2009 Page 13 A380 TECHNICAL TRAINING MANUAL DATA LOADING AND CONFIGURATION SYSTEM PRESENTATION (1) DLCS Functions The DLCS is composed of the following functions: Data Loading function The Data Loading function manages: - The uploading operations - The downloading operations LAY08521 - L1502T0 - LM45P2DLCS00001 Configuration Management function The Configuration Management function enables: - To compare two configurations of the aircraft at two different dates - To access configuration history - To access current aircraft configuration - To customize configuration names Pre-requisite: note that the Configuration management and control will remain an Airline Responsibility Repository Management function The Repository Management function, which enables: - The uploading of software in the database - The deletion of software from the database - The display of the software loaded in the database - Integrity checks of repository Software Pin Programming Function The Software Pin Programming displays and modifies the Software Pin Programming. RAMP & SERVICING COURSE - M02 (RR Trent 900) ATA 45 Onboard Maintenance System DATA LOADING AND CONFIGURATION SYSTEM PRESENTATION (1) Jan 13, 2009 Page 14 LAY08521 - L1502T0 - LM45P2DLCS00001 A380 TECHNICAL TRAINING MANUAL DLCS FUNCTIONS RAMP & SERVICING COURSE - M02 (RR Trent 900) ATA 45 Onboard Maintenance System DATA LOADING AND CONFIGURATION SYSTEM PRESENTATION (1) Jan 13, 2009 Page 15 A380 TECHNICAL TRAINING MANUAL DATA LOADING AND CONFIGURATION SYSTEM PRESENTATION (1) DLCS Architecture LAY08521 - L1502T0 - LM45P2DLCS00001 Data loading functions are made by: - The DLCS Application which is part of the Avionics Domain - Right-DLCS Applications hosted in the Flight Ops and Cabin Domain The DLCS Application, hosted in an Open World server, acquires data from the Line Replaceable Module (LRMs) and the LRUs via the two Secured Communication Interfaces (SCIs). The DLCS Application can communicate with A/C database hosted in the same servers, to store or retrieve any software, and with AirN@v and the eLogbook to ease maintenance procedures. The HMIs, which are used to control the DLCS, are: - The CAPT and F/O Onboard Information Terminals (OITs) and their related keyboards - The Onboard Maintenance Terminal (OMT) - The Portable Multipurpose Access Terminal (PMAT) Note that the DLCS can communicate with the operational ground centers and service providers in order to transmit Configuration Reports. RAMP & SERVICING COURSE - M02 (RR Trent 900) ATA 45 Onboard Maintenance System DATA LOADING AND CONFIGURATION SYSTEM PRESENTATION (1) Jan 13, 2009 Page 16 LAY08521 - L1502T0 - LM45P2DLCS00001 A380 TECHNICAL TRAINING MANUAL DLCS ARCHITECTURE RAMP & SERVICING COURSE - M02 (RR Trent 900) ATA 45 Onboard Maintenance System DATA LOADING AND CONFIGURATION SYSTEM PRESENTATION (1) Jan 13, 2009 Page 17 A380 TECHNICAL TRAINING MANUAL DATA LOADING AND CONFIGURATION SYSTEM PRESENTATION (1) DLCS HMI Main Functions LAY08521 - L1502T0 - LM45P2DLCS00001 The "Main Menu" of the Onboard Maintenance system (OMS) Home page gives access to the following Data Loading and Configuration System (DLCS) functions: - Load Uploading - Equipment Identification You can also get access to the Load Uploading function directly from the Home Page. RAMP & SERVICING COURSE - M02 (RR Trent 900) ATA 45 Onboard Maintenance System DATA LOADING AND CONFIGURATION SYSTEM PRESENTATION (1) Jan 13, 2009 Page 18 LAY08521 - L1502T0 - LM45P2DLCS00001 A380 TECHNICAL TRAINING MANUAL DLCS HMI MAIN FUNCTIONS RAMP & SERVICING COURSE - M02 (RR Trent 900) ATA 45 Onboard Maintenance System DATA LOADING AND CONFIGURATION SYSTEM PRESENTATION (1) Jan 13, 2009 Page 19 A380 TECHNICAL TRAINING MANUAL AIRCRAFT CONDITION MONITORING SYSTEM PRESENTATION (1) General LAY08521 - L1502T0 - LM45P3ACMS00001 The Aircraft Condition Monitoring System (ACMS) is part of the Onboard Maintenance System (OMS), hosted in Network Server System (NSS), in the Open World. The aim of the ACMS is to acquire and process A/C operational data in order to get easier preventive maintenance. Note that the ACMS receives this data from Avionics systems through the Centralized Data Acquisition Module (CDAM). It is also used during troubleshooting procedures, to do in-depth investigations. The ACMS can be operated through several NSS Human Machine Interfaces (HMIs). It can also communicate with airline operational ground centers through service providers for the exchange of maintenance data upon airline requests. RAMP & SERVICING COURSE - M02 (RR Trent 900) ATA 45 Onboard Maintenance System AIRCRAFT CONDITION MONITORING SYSTEM PRESENTATION (1) Jan 13, 2009 Page 20 LAY08521 - L1502T0 - LM45P3ACMS00001 A380 TECHNICAL TRAINING MANUAL GENERAL RAMP & SERVICING COURSE - M02 (RR Trent 900) ATA 45 Onboard Maintenance System AIRCRAFT CONDITION MONITORING SYSTEM PRESENTATION (1) Jan 13, 2009 Page 21 A380 TECHNICAL TRAINING MANUAL AIRCRAFT CONDITION MONITORING SYSTEM PRESENTATION (1) ACMS Functions LAY08521 - L1502T0 - LM45P3ACMS00001 The ACMS has been designed to achieve four main functions: - A/C systems condition monitoring - Data recording - Real-Time monitoring - Data acquisition for NSS Application First the ACMS does a permanent A/C systems monitoring to improve the A/C maintenance efficiency, to reduce repairing times and to decrease maintenance costs. To do that, the ACMS: - Acquires A/C systems parameters - Manages the storage of these parameters - Does in real-time systems parameters monitoring - Processes system reports of parameters, which can be used for trend monitoring. The ACMS is a help to do in-depth troubleshooting procedures in order to get easier resolution of technical investigation. Finally the ACMS is used for the data acquisition and transmission of selected parameters to OPEN WORLD Applications (Ex: MOVING MAP). RAMP & SERVICING COURSE - M02 (RR Trent 900) ATA 45 Onboard Maintenance System AIRCRAFT CONDITION MONITORING SYSTEM PRESENTATION (1) Jan 13, 2009 Page 22 LAY08521 - L1502T0 - LM45P3ACMS00001 A380 TECHNICAL TRAINING MANUAL ACMS FUNCTIONS RAMP & SERVICING COURSE - M02 (RR Trent 900) ATA 45 Onboard Maintenance System AIRCRAFT CONDITION MONITORING SYSTEM PRESENTATION (1) Jan 13, 2009 Page 23 A380 TECHNICAL TRAINING MANUAL AIRCRAFT CONDITION MONITORING SYSTEM PRESENTATION (1) LAY08521 - L1502T0 - LM45P3ACMS00001 ACMS Architecture The ACMS is mainly composed of a software application hosted in the Avionics Domain, which is part of the NSS. The ACMS, hosted in an Open World server, acquires data from the LRUs and LRMs located in the Avionics World, through the Centralized Data Acquisition Module (CDAM). Then this data is stored in a dedicated maintenance database hosted in the servers, and is used to generate reports or to enable Real-time parameters display. The server also contains other applications dedicated to make easier maintenance activities (AirN@v, eLogbook). The data acquired by the CDAM can also be stored in an optional Digital ACMS Recorder (DAR) depending on the airline request. Note that the communication from the NSS to the CDAM, is made through the Secure Communication Interfaces (SCIs). The HMIs which are used to control the ACMS are: - The CAPT and F/O Onboard Information Terminals (OITs) and their related keyboards - The Onboard Maintenance Terminal (OMT) - The Portable Multipurpose Access Terminal (PMAT) which is a Ground Support Equipment (GSE) - The Printer 1 (for maintenance reports) Note that ACMS can communicate with the airline operational ground centers and service providers in order to enable maintenance data exchanges. RAMP & SERVICING COURSE - M02 (RR Trent 900) ATA 45 Onboard Maintenance System AIRCRAFT CONDITION MONITORING SYSTEM PRESENTATION (1) Jan 13, 2009 Page 24 LAY08521 - L1502T0 - LM45P3ACMS00001 A380 TECHNICAL TRAINING MANUAL ACMS ARCHITECTURE RAMP & SERVICING COURSE - M02 (RR Trent 900) ATA 45 Onboard Maintenance System AIRCRAFT CONDITION MONITORING SYSTEM PRESENTATION (1) Jan 13, 2009 Page 25 A380 TECHNICAL TRAINING MANUAL AIRCRAFT CONDITION MONITORING SYSTEM PRESENTATION (1) ACMS HMI Functions LAY08521 - L1502T0 - LM45P3ACMS00001 When you click on the "Advanced Functions" Menu, you can get access to the following functions: - Condition Monitoring - Data Recording - Real-time Monitoring These functions are detailed in the Aircraft Condition Monitoring system (ACMS) Application chapter. RAMP & SERVICING COURSE - M02 (RR Trent 900) ATA 45 Onboard Maintenance System AIRCRAFT CONDITION MONITORING SYSTEM PRESENTATION (1) Jan 13, 2009 Page 26 LAY08521 - L1502T0 - LM45P3ACMS00001 A380 TECHNICAL TRAINING MANUAL ACMS HMI FUNCTIONS RAMP & SERVICING COURSE - M02 (RR Trent 900) ATA 45 Onboard Maintenance System AIRCRAFT CONDITION MONITORING SYSTEM PRESENTATION (1) Jan 13, 2009 Page 27 A380 TECHNICAL TRAINING MANUAL ONBOARD MAINTENANCE SYSTEM MAINTENANCE (1) OMS Safety Items LAY08521 - L1502T0 - LM45P4MAIN00001 When you work with the Onboard Maintenance System (OMS), make sure that you obey all the AMM safety precautions. This will prevent to injury persons and/or damage the aircraft. Here is an overview of main safety precautions relative to the OMS. When you are operating the OMS, and particularly when you perform interactive system tests, you have to be aware that the powerplant systems can be activated and that some mechanical parts can move. Before any maintenance operations, make sure that all the safety devices and all the warning notices are in position. For more detailed information, refer to the safety precautions recommended in the maintenance procedures associated to each aircraft systems. RAMP & SERVICING COURSE - M02 (RR Trent 900) ATA 45 Onboard Maintenance System ONBOARD MAINTENANCE SYSTEM MAINTENANCE (1) Jan 13, 2009 Page 28 LAY08521 - L1502T0 - LM45P4MAIN00001 A380 TECHNICAL TRAINING MANUAL OMS SAFETY ITEMS RAMP & SERVICING COURSE - M02 (RR Trent 900) ATA 45 Onboard Maintenance System ONBOARD MAINTENANCE SYSTEM MAINTENANCE (1) Jan 13, 2009 Page 29 A380 TECHNICAL TRAINING MANUAL ONBOARD MAINTENANCE SYSTEM MAINTENANCE (1) OMS Ground Support Equipment LAY08521 - L1502T0 - LM45P4MAIN00001 The OMS tasks require some Ground Support Equipment (GSE). An example of GSE used for OMS activities is the Standalone Identification System (SIS) tool. This tool, which must be connected directly to the computers, is used to access to the computer identification in terms of equipment and software part numbers. Refer to the illustrated Tool and Equipment Manual (TEM) for the complete list of the tools. RAMP & SERVICING COURSE - M02 (RR Trent 900) ATA 45 Onboard Maintenance System ONBOARD MAINTENANCE SYSTEM MAINTENANCE (1) Jan 13, 2009 Page 30 LAY08521 - L1502T0 - LM45P4MAIN00001 A380 TECHNICAL TRAINING MANUAL OMS GROUND SUPPORT EQUIPMENT RAMP & SERVICING COURSE - M02 (RR Trent 900) ATA 45 Onboard Maintenance System ONBOARD MAINTENANCE SYSTEM MAINTENANCE (1) Jan 13, 2009 Page 31 AIRBUS S.A.S. 31707 BLAGNAC cedex, FRANCE STM REFERENCE LAY08521 JANUARY 2009 PRINTED IN FRANCE AIRBUS S.A.S. 2009 ALL RIGHTS RESERVED AN EADS COMPANY