GS-HYDRO
TRACTO-TECHNIK BENDING MACHINES
PRODUCT OFFERING
TRACTO-TECHNIK BENDING MACHINES
General Information
Main index
Within the scope of pipe bending technology, TRACTOTECHNIK offers tailor-made solutions for pipe end working
and high-performance devices for the hydraulic joining
technology.
PB 42 and PB 42 plus ................................................................... 4
Tubobend 48................................................................................. 5
Tubomat 642 & 648...................................................................... 6
Tubobend 80................................................................................ 7
Tubotron Line............................................................................... 8
Measuring system, Software....................................................... 9
3
TRACTO-TECHNIK BENDING MACHINES
PRODUCT OFFERING
PB 42 and PB 42 plus
The mobile press type tube/pipe bender
Features PB 42
• Free-standing and pivoting bending unit offers maximum bending space
• Regulation of the bending angle by adjusting the limit switch for the hydraulic ram
• Mobile push button bending control
• Rugged device for mobil and flexible use
• Short set-up times due to plug-in bending tools
• Machine suited for simple bending applications and thick-walled tubes
Additional features for PB 42 plus
• Internal and external deburring unit
• Integrated seating device for cutting ring assembly unit and/or flaring unit
• Manual pressure adjustment according to clearly scheduled values
PB 42
Technical Data
PB 42
Max. tube/pipe range
42 mm
42 mm
Max. stroke
300 mm
300 mm
Effective bending angle
PB 42 plus
170°
170°
Bending speed
12 sec./300 mm
12 sec./300 mm
Actuation
Electro hydraulic
Electro hydraulic
Dimensions (LxWxH)
1100x650x1050
1200x800x1200
Weight
Approx. 100 kg
Approx. 200 kg
0.55 kW
1.82 kW
Power requirement
4
PB 42 plus
TRACTO-TECHNIK BENDING MACHINES
PRODUCT OFFERING
Tubobend 42 and 48
Versatile tube working machines for up to 42 and 48 mm
Features/Equipment
•
•
•
•
•
•
•
Electronic control with automatic sequensing of bending angles
Display of desired and actual bending angle
Hydraulic mandrel retraction
Length stop
Machine divisible in modules for easy transportation
Mobile and flexible to use
Maximum tube length over mandrel 6000 mm
Options
• Following pressure die
• Manual or automatic mandrel lubrication system
• Internal and external deburring unit
• Cutting ring assembly device
• Flaring device
• Chamfering device
Tubobend 48
Technical Data
Tubobend 42
Tubobend 48
Max. tube/pipe range
42 mm
48 mm
Max. bending radius
90 mm
145 mm
Effective bending angle
Bending accuracy
Bending speed
Dimensions (LxWxH)
Weight
Power requirement
180°
180°
± 0.2°
± 0.2°
20°/sec.
20°/sec.
1800x800x1200 mm
1800x800x1200 mm
Approx. 300 kg
Approx. 450 kg
1.5 kW
1.7 kW
5
TRACTO-TECHNIK BENDING MACHINES
PRODUCT OFFERING
Tubomat 642 and 648
The professional solution for hydraulic tubing
Features
• Bending angle control with digital display
• Hydraulic mandrel retraction
• Circular saw including cooling and automatic feeding
• Internal and external deburrer
• Cutting ring assembly (autom. Pressure adjustment)
• Mobile and flexible to use
• Max. Length over mandrel 6000 mm
Options
• Automatic sequensing up to 8 bending angles
• Plane of bend device and length stop
• Digital 2-axes positioning display
• Early mandrel retraction
• Man./autom. Mandrel lubrication
• Flaring device
• Chamfering device
Tubomat 642
Tubomat 648
Max. tube/pipe range
Technical Data
42 mm
48.3 mm
Max. bending radius
90 mm
145 mm
Effective bending angle
Bending accuracy
Bending speed
Dimensions (LxWxH)
Weight
Power requirement
6
180°
180°
± 0.2°
± 0.2°
20°/sec.
20°/sec.
2350x750x1200 mm
2350x850x1200 mm
Approx. 600 kg
Approx. 600 kg
1.5 kW
1.7 kW
PRODUCT OFFERING
TRACTO-TECHNIK BENDING MACHINES
Tubobend 80
Powerful tube/pipe manipulator
Features
• Exposed bending headAutomatic sequencing of 8 bending angles
• Display of desired and actual bending angle
• Removable control panel
• Travelling slide piece/pressure die
• Adjustable clamping pressure
• Hydraulic mandrel retraction
• Mobile
• Max. Length over mandrel 6000 mm
Options
• Plane of bend device and length stop
• Digital 2-axes positioning display
• Man./autom. Mandrel lubrication
• Man./hydr. collet chuck
• Early mandrel retraction
• Foot switch
• Bending radius extendable to 250 mm
Technical Data
Max. tube/pipe range
Tubobend 80
76.1 mm
Max. bending radius
200 mm
Control
Electronic
Effective bending angle
Bending accuracy
Bending speed
Dimensions (LxWxH)
Weight
Power requirement
180°
± 0.1°
20°/sec.
4100x850x1200 mm
Approx. 1600 kg
6.0 kW
7
TRACTO-TECHNIK BENDING MACHINES
PRODUCT OFFERING
Tubotron Line
PLC/CNC controlled tube bending machines
We can also supply CNC controlled tube bending machines
that meet the highest demands on quality where design,
performance and fabrication are concerned. They are the
perfect solution for both, serial production or flexible
single production of tube bending parts. All functions are
automated and the speed of all axes can be programmed
free.
Depending on the machine type, tubes & pipes with an
outside diameter from 4 mm up to 170 mm can be bent
economically and fully automatically.
Due to the latest tooling concepts and control techniques
even the most complicated tube shapes can be produced
at minimal throughput times and with maximum finishing
precision.
Tubotron 170
Tubotron 50
8
PRODUCT OFFERING
TRACTO-TECHNIK BENDING MACHINES
Measuring System
Software
Automated production of template pipes
The fabrication of template pipes is one of the most time
consuming and cost-intensive job routings in the shipbuilding
and offshore industry. Optimisation of these job routings can
be achieved by means of automatization.
Software solutions for the piping industry
Besides the machine technology our product range contains
a complete software solutions for piping, which supports
the whole digital chain of a pipe’s lifecycle. This means
integration of engineering, procurement, production,
installation, operating and maintenance for pipe systems.
The software pack combines the generation of isometric
drawings, the work preparation and the production control
for the pre-production of pipes.
Our unique system solution provides automated and
economic production of template pipes without the need of
making any pattern or mockup. It was specially developed
in order to streamline the job routings when fabricating
template pipes.
The geometry of the template pipe is measured quickly and
precisely on-site (e.g. on board ship) with a 3D isometry
system. This device consists of plug-in elements, which are
built-in between two connecting points (flanges or sleeves)
according to the planned pipe course. Via notebook and
the included measuring software the planned pipe course is
evaluated directly on site.
If the pipe has to be installed between two flanges, even
the verification of the fitting and welding of the flanges
to the pipe can be done in the pipe workshop. This tasks
are enabled by an electromechanical 3D positioning device,
which simulates the exact installation situation in the pipe
workshop. The system carries out a three-dimensional seek
of two flanges according to the on-site flange situation
measured before.
The template pipe now can be positioned between the
flanges and tacked to them.
It organizes the material and time management and supplies
all the required production documents for the pipe workshop.
In combination with ERP/MRP-systems, PDM-systems and
especially standard accountancy systems, all data and
isometrics necessary for carrying out the project and its
control are produced, working packs are created, production
times and costs are determined, additional material is
calculated and work schedules are set up. All results for
project and data management, quality control and NC
machine triggering are available as automated, machinereadable files.
Remarkable reduction of working expenditure and
production times will result from a flexible use of these
easy-to-handle and practice oriented application solutions,
thus leading to considerable cost savings in the whole piping
process.
The template pipe is transported to the jobsite with a
maximum grade of prefabrication. It only has to be mounted
between the flanges. Because of very high accuracies of both
devices and the possibility to carry out collision checks already
during the measurement of the pipe isometry, all template
pipes measured and fabricated by this system can be inserted
on-site at perfect fit.
9
PRODUCT OFFERING
Notes
10
TRACTO-TECHNIK BENDING MACHINES
GS-Hydro is the original provider of non-welded piping solutions with numerous benefits for a wide variety of ­demanding
applications. The company operates globally in more than twenty-five countries through own companies and partners.
­GS-Hydro supplies complete piping systems with engineering, products, prefabrication, services and documentation.
8990306613 Product Offering Tracto-Technik Bending Machines, January 2015
GS-Hydro system offering
GS-Hydro
sales@gshydro.com
www.gshydro.com
• leak-free • reliable • highest level of cleanliness • small space requirement • prefabrication • fast and easy on-site installation • zero-fire hazard •