(492)
Air Intake Shut-off Valve
B
Model 7001
C
SPECIFICATIONS:
15.11
TEMPERATURE RANGE : -40C - 100C
MAXIMUM FLOW RATE : 3.85 kg/sec
MAXIMUM CHARGE AIR PRESSURE : 5 Bar (absolute)
Overview
SOLENOID VOLTAGE : 16.8 - 31.2 VOLTS
27.00
C
SOLENOID
RESISTANCEtechnology
: 1.00 - 1.22 OHMS @ 25C;
0.74-0.92 OHMS @ -40C
HydraulicSOLENOID
fracturing
requires
MAX CURRENT DRAW : 42.2A @ 31.2 VDC AND -40C
SOLENOID
INDUCTANCE
mH ±40%
the use of
heavy
duty: 3.5high
horse power
SOLENOID ACTUATION SEQUENCE @ 31.2VDC, 100C: MAX 2s ON, MIN 1s OFF
diesel engine. Hydrocarbon release in
MAXan
2s ON, MIN 300s OFF
area where
a diesel
is operating
can
SOLENOID
ACTUATION engine
SEQUENCE @ 24.0VDC,
25C: MAX 2s ON,
MIN 1s OFF
2s ON, MIN 60s OFF
lead to diesel engine runaway whichMAX
can
SWITCH
: 5 AMP RESISTIVE LOAD
MAX > 0.25W Once an
be a highly
dangerous
situation.
+ .00
33kΩ SHUNT RESISTOR, ±10%, 0.4W
Ø147.80 .05 Ø158.75
- .25
engine
begins to run on the external fuel 33kΩ
SWITCH IS OPEN
WHEN
VALVE
IS OPEN
source, turning
off
the
ignition
will have no
Ø156.01 effect. The engine will continue to run and
overspeed leading to mechanical failure or
explosion.
The
newly
SWITCH
IS CLOSED
WHENreleased
VALVE IS CLOSED7001 series
33kΩ
Air Intake Shut-off valve was designed for
SECTION B-B
SHIPPED
IN of the frac industry. The
the wearVALVE
and
tear
CLOSED POSITION
valve will effectively shut down a runaway
ACTUATOR HOUSING AND VALVE
diesel engine
byIP69K
closing off engine intake air.
BODY RATED
Key features and benefits
CONNECTOR : TE CONNECTIVITY
1.5mm PIN HOUSING
(1718230-1)
CONNECTOR CONFORMS TO
ISO 15170
•
PINS 1&2 - SOLENOID
PINS 4&6 - SWITCH
•
•
DATE
APPROVED
JRM
01/10/2014
•
•
•
•
•
B
ISOMETRIC VIEW FOR REFERENCE ONLY
SHOWN IN OPEN POSITION
DO NOT SCALE
Typical Applications
MATERIAL: BODY, ACTUATOR HOUSING AND ELBOW: ALUMINUM; GATE:BRASS
FINISH:
MASS IN kg(LB) = 15(34)
MATERIAL CODE No.
1/30/2013
DRAWN BY PM
DATE:
REVISED
DATE:
DATE:
APPROVED JRM
01/10/2014
THIRD ANGLE PROJECTION
Corrosion resistant, anodized aluminum
and stainless steel construction
Heavy duty high horse power frac diesel
Houston, Texas, USA; Bury St Edmunds, UK; & Shanghai, China
engines, Offshore Production Engines,
REVISION DETAILS FOR THIS ISSUE ONLY Drilling
:Industry,
Fire Trucks, Hazardous
SCALE : NTS
Rated for continuous working
temperature
© AS DATE OF ISSUE.
STATUS
DCN No.
MODEL
TITLE
Material Vehicles,
Ambulances,
Marine
from -40°C to +246°C DWG
OUTLINE DRAWING
STATUS RELEASED
Engines, Bulk Fuel5"Haulers
MTU TIER II (Tankers),
SWING GATE - LEFT
FILE:
USA
7001572B-RZH
DWG CONTROL:
Designed for post-turboTOLERANCES
temperatures
SIZE DRAWING NUMBER
ISSUE
(mm) UNLESS OTHERWISE STATED :1
SHT
Power Generation
(Gen Sets), Well Service
.XX
.X
.15
OF
1
1
C 7001572B-RZH
ANGLES .5
.XXX
.015
IP 367 Rated Solenoid /Actuator
2
1
Vehicles, Mining Equipment, Locomotives,
Aircraft Mobile Support Equipment, Fuel
Desgined for high vibration environments
Transfer Pumps, Fire Pumps and any
Male/female marmon flange connections
other diesel engine application in the well
(can be coupled directly to Cummins
servicing, refinery, or mining industry
MTU4000 engine intakes)
(where hydrocarbon release is a risk),
Position switch integrated into actuator
Offshore Production Engines, Drilling
housing
Industry
Switch is not exposed to charge air
temperature/debris


DS-7001-Air-Shutoff-Valve-0114-Rev1


AMOT CONTROLS CORPORATION RESERVES PROPRIETARY RIGHTS TO THIS DRAWING AND THE
DATA SHOWN THERON. IT IS SUBMITTED IN CONFIDENCE FOR QUOTATION OR ORDER OF THE
PRODUCT SHOWN. THIS DRAWING AND/OR DATA ARE NOT TO BE USED OR REPRODUCED FOR
ANY PURPOSE WITHOUT THE WRITTEN CONSENT OF AMOT CORPORATION.
ALL DIMENSIONS IN MILLIMETERS
FINISH 3.2 MICRONS
REMOVE SHARP EDGES & BURRS
page 1
A
Air Intake Shut-off Valve
Model 7001
Dimensions
4
3
VALVE IS CLOSED
2
(395.00)
(304.43)
VALVE IS OPEN
RESET VALVE WITH 19mm WRENCH
D
A
(464.42)
A
(434.48)
C
4
5.08
ALVE IS OPEN
S P E C I F I C A TI O N S :
TEMPERATURE RANGE : -40C - 100C
2
1
3 MAXIMUM FLOW RATE : 3.85 kg/sec
(395.00)
VALVE IS CLOSED
(304.43)
10.69
SOLENOID VOLTAGE : 16.8 - 31.2 VOLTS
(SHOWN
WITHOUT
ELBOW)
VALVE
IS OPEN
SOLENOID
RESISTANCE : 1.00 - 1.22 OHMS @ 25C; 0.74-0.92 OHMS @ -40C
D
Ø158.75 +- .00
.25
D Ø174.50
A
+ .10
n127.00
n127.00
Ø156.01
SOLENOID ACTUATION SEQUENCE @ 24.0VDC, 25C: MAX 2s ON, MIN 1s OFF
MAX 2s ON, MIN 60s OFF
SWITCH : 5 AMP RESISTIVE LOAD MAX > 0.25W
33kΩ SHUNT RESISTOR, ±10%, 0.4W
33kΩ
SWITCH IS OPEN WHEN VALVE IS OPEN
(464.42)
(395.00)
SOLENOID MAX CURRENT DRAW : 42.2A @ 31.2 VDC AND -40C
(304.43)
SOLENOID INDUCTANCE : 3.5 mH ±40%
SOLENOID ACTUATION SEQUENCE @ 31.2VDC, 100C: MAX 2s ON, MIN 1s OFF
MAX 2s ON, MIN 300s OFF
RESET VALVE WITH 19mm WRENCH
n160.02 .00
2
MAXIMUM CHARGE AIR PRESSURE : 5 Bar (absolute)
15.11
28.96
(464.42)
Ø147.80 `.05
B
B
SECTION A-A
SCALE 1/2
149.30 `.40
15.0°
33kΩ
SWITCH IS CLOSED WHEN VALVE IS CLOSED
A
VALVE SHIPPED IN
CLOSED POSITION
ACTUATOR HOUSING AND VALVE
BODY RATED IP69K
S P E C I F I C A TI O N S :
(434.48)
C
TEMPERATURE RANGE : -40C - 100C
MAXIMUM FLOW RATE : 3.85 kg/sec
MAXIMUM CHARGE AIR PRESSURE : 5 Bar (absolute)
SOLENOID
SOLENOID
SOLENOID
SOLENOID
SOLENOID
28.96
VOLTAGE : 16.8 - 31.2 VOLTS
8mm X 140mm
5.08 OHMS
RESISTANCE : 1.00 - 1.22 OHMS @ 25C; 0.74-0.92
@ -40C 70 O-RING
SILICONE
MAX CURRENT DRAW2.53
: 42.2A @ 31.2 VDC AND -40C
INDUCTANCE : 3.5 mH ±40%
ACTUATION SEQUENCE @ 31.2VDC, 100C: MAX 2s ON, MIN 1s OFF
MAX 2s ON, MIN 300s OFF
A
DETAIL B
SCALE 2:1
S P E C I F I C A TI O N S :
CONNECTOR : TE CONNECTIVITY
X59412400038
1.5mm PIN HOUSING
(1718230-1)
15.11
CONNECTOR CONFORMS TO
10.69
ISO 15170
REVISION HISTORY
REV
DESCRIPTION
SWITCH : 5 AMP RESISTIVE LOAD
MAX > 0.25W
A
INITIAL
RELEASE
33kΩ SHUNT RESISTOR, ±10%, 0.4W
+ .10 NAMEPLATE
ADDED
VIEW
B
n160.02SPECS,
n127.00
.00
C
ADDED SPECS
33kΩ DIRECTIONS
D
ADDED
PAINT
MASKING
SWITCH IS OPEN WHEN VALVE IS OPEN
4
TEMPERATURE RANGE : -40C - 100C
########
MAXIMUM FLOW RATE : 3.85 kg/sec
MAXIMUM CHARGE AIR PRESSURE : 5 Bar (absolute)
SOLENOID
SOLENOID
SOLENOID
SOLENOID
SOLENOID
PINS 1&2 - SOLENOID
PINS 4&6 - SWITCH
Ø158.75 +- .00
.25
SOLENOID ACTUATION SEQUENCE @ 24.0VDC, 25C: MAX 2s ON, MIN 1s OFF
Ø174.50 MAX 2s ON, MIN 60s OFF
DATE
APPROVED
7/12/2013
PM
8/5/2013
JS
Ø156.01
n127.00
8/7/2013
JS
11/18/2013
VOLTAGE : 16.8 - 31.2 VOLTS
RESISTANCE : 1.00MATERIAL:
- 1.22 OHMS @ 25C; 0.74-0.92 OHMS @ -40C
FINISH:
MAX CURRENT DRAW
: 42.2A @ 31.2 VDC AND -40C
CODE No.
INDUCTANCE : 3.5MATERIAL
mH ±40%
ACTUATION SEQUENCE @ 31.2VDC, 100C: MAX 2s ON, MIN 1s OFF
MAX 2s ON, MIN 300s OFF
REVISION DETAILS FOR THIS ISSUE ONLY :STATUS
SWITCH : 5 AMP RESISTIVE LOAD MAX > 0.25W
33kΩ SHUNT RESISTOR, ±10%, 0.4W
3
.5
SWITCH IS OPEN WHEN VALVE IS OPEN
VALVE SHIPPED IN
CLOSED POSITION
15.0°
B
149.30 `.40
ACTUATOR HOUSING AND VALVE
DS-7001-Air-Shutoff-Valve-0114-Rev1
BODY RATED IP69K
SECTION A-A
SCALE 1/2
FILE:
.15
.015
33kΩ
2
B
B
33kΩ
MASS IN kg(LB
SOLENOID ACTUATION SEQUENCE @ 24.0VDC, 25C: MAX
DCN2s
No.ON, MIN 1s OFF
MAX 2s ON, MIN 60s OFF
Ø147.80 `.05
SWITCH IS CLOSED WHEN VALVE IS CLOSED
C
SWITCH IS CLOSED WHEN VALVE IS CLOSED
33kΩ
VALVE SHIPPED IN
CLOSED POSITION
ACTUATOR HOUSING AND VALVE
BODY RATED IP69K
page 2
ALL DIMENSIONS IN MILLIMETE
FINISH 3.2 MICRONS
REMOVE SHARP EDGES & BUR
Air Intake Shut-off Valve
Model 7001
Specifications
Standard materials
Valve body
Hard anodized aluminum
Gate
Brass
Seals
Viton/Silicone
Safety control operator
Anodized aluminum
Maximum intake air temperature -40°C to 100°C -40°F to 212°F
Valve Size
5” valve size
127 mm
Net weight 15 kg (34 lbs)
Max Charge Air Pressure
5 bar
Solenoid
Voltage
16.8 - 31.2 Volts DC
Max current draw
42.2 A @ 31.2 VDC & -40°C
Inductance
3.5mH ±40°C
Actuation Sequence @ 31.2 VDC, 100°C
Max 2s ON, Min 1s OFF
Max 2s ON, Min 300s OFF
Actuation Sequence @ 24 VDC, 25°C
Max 2s ON, Min 1s OFF
Max 2s ON, Min 60s OFF
Switch
5 Amp resistive load max >0.25W
How to order
Use the tables below to select the unique specification of your Model 7001 Intake Air Shut-off Valve:
Example: 7001
A BB C - DDD
A
Valve
Size
BB
Valve Operator
C
Switch
Options
5
5 inch
bore
72
Electric Solenoid,
24VDC
A
Valve Open =
Switch Closed
B
Valve Open =
Switch Open
DDD Connection Options
RZH
Left side with Elbow, 33 kohm
Shunt Resistor switch
RZI
Right Side with Elbow, 33 kohm
Shunt Resistor switch
RZJ
Left side without Elbow, 33 kohm
Shunt Resistor Switch
RZK
Right side without Elbow, 33
kohm Shunt Resistor Switch
HAF
Left side with Elbow
HAG
Right side with Elbow
Note: AMOT does not qualify the valve for specific applications. Consult the engine and valve specifications.
DS-7001-Air-Shutoff-Valve-0114-Rev1
page 3
Air Intake Shut-off Valve
Model 7001
Service Kit
Electrical Components: Part No. 3650268
Flange o-ring: Part No. 3648696
Americas
Asia Pacific
Europe, Middle East and Africa
AMOT - USA
Tel +1 (281) 940 1800
Fax +1 (713) 559 9419
sales@amotcom
AMOT - China
Tel +86 21 6279 7700
Fax +86 21 5237 8560
shanghai@amot.com
AMOT - England
Tel +44 (0) 1284 762222
Fax +44 (0) 1284 760256
info@amot.com
Roda Deaco - Canada
Tel +1 (780) 465 4429
Fax +1 (780) 469 6275
info@rodadeaco.com
AMOT - Singapore
Tel +65 6408 6265
Fax +65 6293 3307
singapore@amot.com
AMOT - Germany
Tel +49 (0) 40 8537 1298
Fax +49 (0) 40 8537 1331
germany@amot.com
www.dieselsafety.com
DS-7001-Air-Shutoff-Valve-0114-Rev1
page 4