Mitglied in der Helmholtz-Gemeinschaft The calculational tools and software at FZJ A. Xhonneux IEK-6, Forschungszentrum Jülich TM Re-evaluation of Maximum Operating Temperatures and Accident Conditions for High Temperature Reactor (HTR) Fuel and Structural Materials IAEA Vienna, 12-15 January 2015 Overview I. Legacy codes II. HCP Code Package (HCP) Prototype 1. Introduction 2. Examples for new features 3. First results III. Summary and conclusion IV. TECDOC A. Xhonneux Re-evaluation of Maximum Operating Temperatures and Accident Conditions IAEA Vienna, 12-15 January 2015 Folie 2 Overview I. Legacy codes II. HCP Code Package (HCP) Prototype 1. Introduction 2. Examples for new features 3. First results III. Summary and conclusion IV. TECDOC A. Xhonneux Re-evaluation of Maximum Operating Temperatures and Accident Conditions IAEA Vienna, 12-15 January 2015 Folie 3 HTR-Research at University Aachen / FZJ Over 40 years of research Developed HTR-Codes are worth thousands of person-months: A. Xhonneux • since 1969: VSOP • since 1983: FRESCO-II (Freisetzung aus dem Core) • since 1985: PANAMA (Partikelbruch Nabielek Martin) • since 1987: DIREKT (Thermohydraulik schneller Druckentlastungen) • since 1987: TINTE (Time Dependent Neutronics and Temperatures) • since 2007: MGT (Multi Group TINTE) • since 2010: MGT-3D • since 2010: HCP (Very Superior Old Programs) (HTR Code Package) Re-evaluation of Maximum Operating Temperatures and Accident Conditions IAEA Vienna, 12-15 January 2015 Folie 4 Overview of HTR-Codes Primary loop multi-physics codes Fission product release non local heat sources VSOP MGT core design reactor dynamics nuclide densities, FE history, decay heat 2D power density, temperature neutron dose DIREKT Thermohydraulics & Dust Transport A. Xhonneux temperature, burnup, fast neutron fluence PANAMA FRESCO-II TRISO fuel Performance FP diffusion in CP and FE damage information temperatures, geomerty, materials SPATRA FP deposition on metallic surfaces Re-evaluation of Maximum Operating Temperatures and Accident Conditions IAEA Vienna, 12-15 January 2015 Folie 5 VSOP - Features Core design and simulation of normal operation (optimized for HTR) Stationary neutronics (2-D and 3-D, CITATION) Fluid mechanics, stationary and time depending (2-D, THERMIX) Depletion calculation (based on ORIGEN) Pebble flow simulation Calculation of decay power according to German DIN standard Calculation of fuel cycle costs Results can serve as input for MGT H.-J. Rütten, K.A. Haas, Ch. Pohl VSOP (99/11) Computer Code System A. Xhonneux Re-evaluation of Maximum Operating Temperatures and Accident Conditions IAEA Vienna, 12-15 January 2015 Folie 6 VSOP - Verification and Validation Critical Experiments • CESAR-II (CEA, Cadarache, France) • KAHTER (FZJ, Jülich, Germany) • PROTEUS (PSI, Villigen, Switserland) Benchmarks and Code-to-Code Validation • IAEA CRP-I for Small Pebble Bed Facilities • IAEA CRP-I for Small Block-Type Facilities • IAEA CRP-5 for Special Block-Type Assemblies (HTTR) A. Xhonneux Re-evaluation of Maximum Operating Temperatures and Accident Conditions IAEA Vienna, 12-15 January 2015 Folie 7 VSOP - Verification and Validation First criticality of HTR • HTR-10 Pebble-Bed Reactor • HTTR Block-Type Reactor (INET, China) (JAEA, Japan) As a part of the licensing process of the HTR-MODUL • Code-to-Code comparison against the SIEMENS-INTERATOM ZIRKUS Code System • Used by TÜV Hannover to check the validity of the ZIRKUS Code System A. Xhonneux Re-evaluation of Maximum Operating Temperatures and Accident Conditions IAEA Vienna, 12-15 January 2015 Folie 8 MGT-3D - Features Simulation of shorts transients and accidents (optimized for HTR) Typical use-cases: DBA (TWCR, DLOF-C, TECR, water and air ingress) MGT-3D is precursor of TINTE (TIme Dependent Neutronics and Temperatures) Neutron diffusion in r/z7phi-geometry coupled with fluid dynamics 0-D spectrum code (based on MUPO) with up to 43 energy groups Space- and time depending Xenon-Iodine dynamics Cross-sections for approximately isotopes based on ENDF/B-VII K. Nünighoff, J.Li, C.Druska, H.-J. Allelein, Status of updating the cross section library of the juelich reactor dynamics codes TINTE / MGT to ENDF-B-VII, PHYSOR 2010, Pittsburgh, Pennsylvania, USA, May 9-14, 2010 A. Xhonneux Re-evaluation of Maximum Operating Temperatures and Accident Conditions IAEA Vienna, 12-15 January 2015 Folie 9 MGT-3D - Features Nuclear and non-nuclear (external) heat sources Heat transport by conduction, convection and radiation Calculation of temperature profiles in fuel elements Calculation of gas flow and gas mixtures including diffusion Simulation of chemical processes in case of air/water ingress Fortran 95 C. Druska, St. Kasselmann, A. Lauer, Investigations of space-dependent safety-related parameters of a PBMR-like HTR in transient operating conditions applying a multi-group diffusion code, Nuclear Engineering and Design, Volume 239, Issue 3, March 2009, Pages 508-520, ISSN 0029-5493 A. Xhonneux Re-evaluation of Maximum Operating Temperatures and Accident Conditions IAEA Vienna, 12-15 January 2015 Folie 10 MGT-3D - Verification and Validation Used in many benchmark calculations Simulation of several short transients performed at AVR by using precursor TINTE (results in very good agreement) • Blower speed rise/reduction (see figure) • Control rod withdrawal • Xe-I dynamics • … HTTR LOFC Ongoing: fast depressurizations A. Xhonneux Re-evaluation of Maximum Operating Temperatures and Accident Conditions IAEA Vienna, 12-15 January 2015 Folie 11 Overview of Fission Product Codes at FZJ FP release rate from one FE (NOC and accident Conditions) Fickean diffusion of FPs in defective and intact CPs / FEs Recoil SiC-Layer thinning Release from FEs and transport under accident conditions FP-Transport in core due to convection Deposition on reflector surfaces Fuel Performance CP damage fractions SiC-Layer thinning due to thermal decomposition Deposition / penetration metallic surfaces (primary loop) STACY: Source Term Analysis Code System A. Xhonneux Re-evaluation of Maximum Operating Temperatures and Accident Conditions IAEA Vienna, 12-15 January 2015 Folie 12 FRESCO / PANAMA - Verification and Validation Used in many benchmark calculations (amongst others CRP-6) Validated by many heat-up (KüFA) tests of spheres/single coated particles SPATRA: First steps with respect to V&V by VAMPYR experiments in AVR A. Xhonneux Re-evaluation of Maximum Operating Temperatures and Accident Conditions IAEA Vienna, 12-15 January 2015 Folie 13 Overview I. Legacy codes II. HCP Code Package (HCP) Prototype 1. Introduction 2. Examples for new features 3. First results III. Summary and conclusion IV. TECDOC A. Xhonneux Re-evaluation of Maximum Operating Temperatures and Accident Conditions IAEA Vienna, 12-15 January 2015 Folie 14 HTR Code Package (HCP) - Overview Data Library (e.g. nuclide properties) Data Input ASCII, XML, Binary (user control, program flow, post processing, visualization, I/O) Validated XML A. Xhonneux Data Output HCP Backbone MGT-FD MGT-N TRISHA TNT SHUFLE STACY STAR Multi-Group TINTE Fluid Dynamics Multi-Group TINTE Neutronics Spectrum Calc. and Resonance Treatment Topological Nuclide Transmutation Softw are for Handling Universal Fuel Elements Source Term Analysis Code System Source Term Aerosol Resuspension 3-D Fluid Dynamics 3-D Neutronics Spectrum / Resonances Burn Up Fuel FP Release Management Dust Issues Re-evaluation of Maximum Operating Temperatures and Accident Conditions IAEA Vienna, 12-15 January 2015 Folie 15 Physics Modules - Overview Physics Model Former Code HCP Module MGT-N 3D Neutronics MGT-3D SPEC 3D Fluid Dynamics MGT-FD Graphite Corrosion by Air and Water Depletion and Energy Release Fuel Management FP Release / Fuel Performance Graphite Dust Deposition and Resuspension A. Xhonneux VSOP, Origen-Juel, NAKURE TNT VSOP SHUFLE FRESCO I/II PANAMA STACY N.A. STAR Re-evaluation of Maximum Operating Temperatures and Accident Conditions IAEA Vienna, 12-15 January 2015 Folie 16 Overview I. Legacy codes II. HCP Code Package (HCP) Prototype 1. Introduction 2. Examples for new features 3. First results III. Summary and conclusion IV. TECDOC A. Xhonneux Re-evaluation of Maximum Operating Temperatures and Accident Conditions IAEA Vienna, 12-15 January 2015 Folie 17 Examples for Newly Available Features New 0D / 1D / 2D spectrum calculation code (TRISHA) New CP kernel model (extending MGT-3D) Simulation of HTR with prismatic fuel (extending fluid dynamics in MGT-3D) Decay heat code using HCP data model (re-implementation of NAKURE) Spatially resolved fission product release and transport calculation (combining several legacy codes w.r.t. fission products to STACY module) … A. Xhonneux Re-evaluation of Maximum Operating Temperatures and Accident Conditions IAEA Vienna, 12-15 January 2015 Folie 18 TRISHA - New Spectrum Code Different methods for different core regions Better treatment of special zones (e.g. reflector/core, burnable poison) different methods for different time points (e.g. normal operating conditions, transients) New Spectrum Code 2-D cartesian transport (collision probability method) Applicable to both LWR and HTR 1-D transport (spher./cyl./cart.) (collision probability method) 0-D transport (Bn method) 0-D diffusion („Mupo“ approach) Work in progress (PhD F. Tantillo, RWTH Aachen) A. Xhonneux Re-evaluation of Maximum Operating Temperatures and Accident Conditions IAEA Vienna, 12-15 January 2015 Folie 19 TRISHA - 0D solvers (flux calculation) A. Xhonneux One cell calculation, T=900 K, σ0 = 10+10 barn, mix of graphite/U-235 Work in progress (PhD F. Tantillo, RWTH Aachen) Re-evaluation of Maximum Operating Temperatures and Accident Conditions IAEA Vienna, 12-15 January 2015 Folie 20 TRISHA - 1D transport solvers (keff) A. Xhonneux Analytical criticality benchmarks (data from LANL) Work in progress (PhD F. Tantillo, RWTH Aachen) Re-evaluation of Maximum Operating Temperatures and Accident Conditions IAEA Vienna, 12-15 January 2015 Folie 21 TRISHA - 2D transport solver (flux calculation) Φthermal Serpent PWR fuel element (17x17) Master thesis F. Tantillo, RWTH Aachen New solver for SPEC Φfast A. Xhonneux Re-evaluation of Maximum Operating Temperatures and Accident Conditions IAEA Vienna, 12-15 January 2015 Folie 22 MGT - New CP Kernel Model Kernel temperature is needed to consider feedback from fluid dynamics to neutronics (resonance treatment) Up to now, a linear extrapolation was used to determine the temperature difference between the kernel and the surrounding graphite matrix during transients (based on value PUEBH for steady-state conditions) New Kernel model solves heat transport equation numerically More precise solution Solution requires less engineering judgement A. Xhonneux Re-evaluation of Maximum Operating Temperatures and Accident Conditions IAEA Vienna, 12-15 January 2015 Folie 23 MGT - Influence of new Kernel Model PMBR-400, Rapid Control Rod Ejection Accident No calculation of convection Power (w.r.t. nominal power) 60 Kernel model 50 PUEBH = 1 PUEBH = 1,8 40 PUEBH = 3 30 20 10 0 0 1 2 3 4 5 6 Time (s) A. Xhonneux Re-evaluation of Maximum Operating Temperatures and Accident Conditions IAEA Vienna, 12-15 January 2015 Folie 24 MGT - Verification of Temperature Calculation Heat transport equation is solved in 2D to calculate temperature distribution in unit cell of block type reactor (both Japanese and US fuel) Verification has been conducted (comparison with CFX) Block type reactor calculation with MGT-3D has been performed within HTTR LOFC project A. Xhonneux Fig: Comparison of temperature profile (unit cell calculation of GT-MHR) Re-evaluation of Maximum Operating Temperatures and Accident Conditions IAEA Vienna, 12-15 January 2015 Folie 25 NAKURE has been re-implemented in C++ to couple it to the HCP Verification with original NAKURE has been performed 3000 100 2500 2000 10 1500 1000 1 500 0 Decay power of interval [W] NAKURE calculates decay heat after DIN standard based on operating history Power during normal operation [W] TNT - Decay Heat Calculation 0.1 Operating time [h] Normal operation A. Xhonneux Decay power Re-evaluation of Maximum Operating Temperatures and Accident Conditions IAEA Vienna, 12-15 January 2015 Folie 26 TNT - DIN versus TNT for single fuel element Depleted fuel element, end of core pass Fresh fuel element, start of core pass 160 8 Nakure++ 140 Nakure++ TNT 7 TNT 6 Power (W) Power (W) 120 100 80 5 4 60 3 40 2 20 1 0 0 Time (s) Time (s) OTTO, burn up target = 100 MWd/kg (Benchmark case documented in DIN standard) A. Xhonneux Re-evaluation of Maximum Operating Temperatures and Accident Conditions IAEA Vienna, 12-15 January 2015 Folie 27 STACY - Release Calculation of Compacts New options in STACY: • Diffusion calculation for cylindrical compacts • Spatially resolved fission product release calculation based on Serpent calculation HT-Phase 1.0E-01 Relative Cs-137 release By using same calculation approach FRESCO-II results are reproduced by STACY 1.0E-02 1.0E-03 1.0E-04 1.0E-05 1.0E-06 0 110 220 330 440 550 660 Operating time [efpd] FRESCO-II, Layer1 FRESCO-II, Layer2 FRESCO-II, Layer5 STACY, Layer 1 STACY, Layer 2 STACY, Layer 5 Fig: Cs-137 release fraction in 1th, 2nd and 5th layer of HTTR A. Xhonneux Re-evaluation of Maximum Operating Temperatures and Accident Conditions IAEA Vienna, 12-15 January 2015 Folie 28 STACY - Cs-137 Release of HTTR mol/s Exemplary result of spatially resolved fission product release calculation Releases differ <10 % due to solving 1D diffusion equation in cylindrical coordinates Releases differ 10-20 % due to spatial resolved calculation Fig: Cs-137 release distribution in third layer at 660 days A. Xhonneux Re-evaluation of Maximum Operating Temperatures and Accident Conditions IAEA Vienna, 12-15 January 2015 Folie 29 Overview I. Legacy codes II. HCP Code Package (HCP) Prototype 1. Introduction 2. Examples for new features 3. First results III. Summary and conclusion IV. TECDOC A. Xhonneux Re-evaluation of Maximum Operating Temperatures and Accident Conditions IAEA Vienna, 12-15 January 2015 Folie 30 HCP Prototype HCP Prototype couples MGT-3D, SPEC and TNT Sequence of steady-state calculations can be performed First step towards fully integrated prototype HCP Prototype-II: Simulation of sequence of steady state and accidents conditions with one integrated code (combining MGT-3D / SPEC / TNT / SHUFLE, replacing capabilities of VSOP) A. Xhonneux Re-evaluation of Maximum Operating Temperatures and Accident Conditions IAEA Vienna, 12-15 January 2015 Folie 31 HCP Prototype - Data Flow HCP Prototype: • Sequence of steady state calculations with MGT-3D making use of burn up calculation by TNT, spectrum calculation by new SPEC code • Equilibrium core generated by VSOP, because fuel shuffling is not fully coupled yet Next steps: • Finalization of coupling SHUFLE to the backbone • Generating the equilibrium core with the HCP Prototype instead of VSOP A. Xhonneux Re-evaluation of Maximum Operating Temperatures and Accident Conditions IAEA Vienna, 12-15 January 2015 Folie 32 Overview I. Legacy codes II. HCP Code Package (HCP) Prototype 1. Introduction 2. Examples for new features 3. First results III. Summary and conclusion IV. TECDOC A. Xhonneux Re-evaluation of Maximum Operating Temperatures and Accident Conditions IAEA Vienna, 12-15 January 2015 Folie 33 Conclusions Objectives for HCP • to increase the simulation capabilities to the present LWR level • to decrease the forecast uncertainties • to reduce conservatisms • to reduce the effort for future model extensions • to increase the quality of documentation HCP is the repository for the Jülich/Aachen knowledge in HTRs A. Xhonneux Re-evaluation of Maximum Operating Temperatures and Accident Conditions IAEA Vienna, 12-15 January 2015 Folie 34 Conclusions, cont’ Status • necessary effort is high • the prototype will be supplemented step by step until full HCP operation capability is reached • As documentation is weak at present, effort will be increased considerably Future HCP concept and main parts will be used for the simulation of other reactor types (main focus on small and medium types of LWR) A. Xhonneux Re-evaluation of Maximum Operating Temperatures and Accident Conditions IAEA Vienna, 12-15 January 2015 Folie 35 Overview I. Legacy codes II. HCP Code Package (HCP) Prototype 1. Introduction 2. Examples for new features 3. First results III. Summary and conclusion IV. TECDOC A. Xhonneux Re-evaluation of Maximum Operating Temperatures and Accident Conditions IAEA Vienna, 12-15 January 2015 Folie 36 TECDOC Make legacy codes available Not all modelling aspects have been fully validated: A. Xhonneux • Further V&V of legacy codes/HCP • Perform calculations for new upcoming experiments (melt-wire experiments to determine max. temperatures?) • Validation of full-core STACY calculations? Re-evaluation of Maximum Operating Temperatures and Accident Conditions IAEA Vienna, 12-15 January 2015 Folie 37