P41_56_ポジロック(E)07 0201.qxd 08.2.1 2:41 PM ページ41 POSI LOCK POSI LOCK ■ PSL-K model ■ PSL-G model ■ PSL-D model The permissible tolerances of size for the shaft and the mounting part are large. Besides, any special finish is not required. Phase alignment and positioning can be easily done. There is no backlash. ■ Adapted to the RoHS Adapted to the Restriction of Hazardous Substances defined by EU that bans the use of 6 substances such as mercury or lead. * As of June 2006 Max. permissible torque 4.7∼2810 [N・m] 1560∼93600 Max. permissible thrust power[N] Bore diameter [mm] φ6∼60 Operating temp. limit [℃] ■ Principle of Operation −40∼+150 Backlash Zero ■ PSL-K ・ By tightening the clamping bolt, the outer sleeve moves to the axial direction. At this time, a force that pushes the inside shaft and hub is generated by the wedge action on the taper surface of the inner sleeve. The shaft and hub are completely fastened by the pushing force. The wedge effect is enhanced by the groove of the inner sleeve that high transfer torque can be obtained. Inner sleeve Clamping bolt Outer sleeve Groove Detaching screw hole POSI LOCK ■ PSL-G ・ By fastening the clamping bolt, two taper rings move to the axial direction. At this time, a force that pushes the inside shaft and hub is generated by the wedge action on each taper surface of the outer and inner rings. The shaft and hub are completely fastened by the pushing force. Front taper ring Outer ring Clamping bolt Detaching screw hole Rear taper ring Inner ring ■ PSL-D ・ By fastening the clamping bolt, the outer ring moves to the axial direction. At this time, a force that pushes the inside shaft and hub is generated by the wedge action on the taper surface of the inner ring. The shaft and hub are completely fastened by the pushing force. Outer ring Clamping bolt Inner ring Detaching screw hole 41 P41_56_ポジロック(E)07 0201.qxd 08.2.1 2:41 PM ページ42 ■ Model List Model Body material PSL-K PSL-K-B PSL-K-C PSL-K-F PSL-G PSL-G-C PSL-D PSL-D-C S45C Thermal Refining or similar Appropriate shaft dia. [mm] S45C Thermal Refining or similar S45C T.R. or similar (electroless nickel plate) SUS304 Thermal Refining or similar S45C Thermal Refining or similar S45C T.R. or similar (electroless nickel plate) S45C Thermal Refining or similar S45C T.R. or similar (electroless nickel plate) 6∼40 6∼40 6∼40 6∼35 19∼60 19∼60 6∼50 16∼50 Max. permissible torque Max. permissible thrust [N・m] power[N] 5.9∼720 5.9∼720 5.9∼720 4.7∼504 289∼2810 289∼2810 6∼1760 67∼1760 1950∼36000 1950∼36000 1950∼36000 1560∼28800 30500∼93600 30500∼93600 2100∼70300 8400∼70300 ■ Structure and Material PSL-K model ■ PSL-K ■ PSL-K-B (Hexagon bolt specification) Because the outside-diameter ratio of the inside sleeve is small, the diameter of mounting parts and the moment of inertia can be reduced. Its mechanism is simple, and high-accuracy concentricity can be retained. Outer sleeve material: equivalent of S45C thermal refining Inner sleeve material: equivalent of S45C thermal refining Clamping bolt material: SCM435 Surface treatment: Black oxide finish ■ PSL-K-C (Basic antirust specification) A basic antirust specification with electroless nickel plating coated on the body. Outer sleeve material: equivalent of S45C thermal refining Surface treatment: Electroless nickel plating Inner sleeve material: equivalent of S45C thermal refining Surface treatment: Electroless nickel plating Outer sleeve material: equivalent of S45C thermal refining Inner sleeve material: equivalent of S45C thermal refining Clamping bolt material: SCM435 Surface treatment: Black oxide finish ■ PSL-K-F (Stainless specification) Basic antirust specification with stainless material used on the body. Outer sleeve material: SUS304 Inner sleeve material: SUS304 Clamping bolt material: SUH660 Surface treatment: Defric coating * Special coating is used for the clamping bolt to stabilize the axial force. PSL-G model ■ PSL-G ■ PSL-G-C (Basic antirust specification) Homogeneous transmission ability can be obtained by the simple structure and strong component. The PSL-G also corresponds to heavy loading. It is shorter to the axial direction that space can be saved. Outer ring material: Equivalent of S45C thermal refining Inner ring material: Equivalent of S45C thermal refining Front taper ring material: Equivalent of S45C thermal refining Rear taper ring material: Equivalent of S45C thermal refining Clamping bolt material: SCM435 Surface treatment: Black oxide finish A basic antirust specification with electroless nickel plating coated on the body. Outer ring material: Equivalent of S45C thermal refining Surface treatment: Electroless nickel plating Inner ring material: Equivalent of S45C thermal refining Surface treatment: Electroless nickel plating Front taper ring material: Equivalent of S45C thermal refining Surface treatment: Electroless nickel plating Rear taper ring material: Equivalent of S45C thermal refining Surface treatment: Electroless nickel plating Clamping bolt material: SCM45 Surface treatment: Dcrotized treatment PSL-D model ■PSL-D ■ PSL-D-C (Basic antirust specification) The PSL-D is designed for middle loading. Because its surface pressure is low, reduction in size and weight can be performed. It is shorter to the axial direction that space can be saved. Outer sleeve material: equivalent of S45C thermal refining Inner sleeve material: equivalent of S45C thermal refining Clamping bolt material: SCM435 Surface treatment: Dcrotized treatment Black oxide finish (Size 6 to 15) A basic antirust specification with electroless nickel plating coated on the body. Outer ring material: Equivalent of S45C thermal refining Surface treatment: Electroless nickel plating Inner ring material: Equivalent of S45C thermal refining Surface treatment: Electroless nickel plating Clamping bolt material: SCM435 Surface treatment: Dcrotized treatment 42 POSI LOCK Clamping bolt material: SCM435 Surface treatment: Dcrotized treatment Hexagon bolt is used for the clamping bolt. The PSL-K-B can be assembled if there is not enough space in the thrust direction. P41_56_ポジロック(E)07 0201.qxd 08.2.1 2:41 PM ページ43 *1 PSL-K Single bolt tightening Center ring Max. Moment of Max. permissible Shaft-side surface Hub-side surface Bolt tightening permissible 2 2 2 torque[N・m] thrust power[N] pressure[N/mm ] pressure[N/mm ] torque[N・m] inertia[kg・m ] 5.9 6.2 6.8 23 26 28 29 32 47 50 55 95 100 110 110 120 130 210 230 240 380 400 430 630 720 PSL-K-6 PSL-K-6.35 PSL-K-7 PSL-K-8 PSL-K-9 PSL-K-9.525 PSL-K-10 PSL-K-11 PSL-K-12 PSL-K-12.7 PSL-K-14 PSL-K-15 PSL-K-16 PSL-K-17 PSL-K-18 PSL-K-19 PSL-K-20 PSL-K-22 PSL-K-24 PSL-K-25 PSL-K-28 PSL-K-30 PSL-K-32 PSL-K-35 PSL-K-40 Basic antirust Stain less * *1: See Mounting and Dismounting (P53). ■ Specification Model No axial direction displacement 1950 1950 1950 5900 5900 5900 5900 5900 7800 7800 7800 12700 12700 12700 12700 12700 12700 19000 19000 19000 27000 27000 27000 36000 36000 160 150 130 290 260 250 230 210 260 250 220 290 270 260 240 230 220 250 230 220 220 210 190 210 160 80 80 80 160 160 130 130 130 160 140 140 190 180 170 170 160 160 170 160 160 160 150 140 150 120 2 2 2 4 4 4 4 4 4 4 4 8 8 8 8 8 8 8 8 8 14 14 14 14 14 2.5×10−6 2.5×10−6 2.5×10−6 5.0×10−6 5.0×10−6 7.8×10−6 7.7×10−6 7.6×10−6 10×10−6 10×10−6 13×10−6 24×10−6 27×10−6 33×10−6 32×10−6 40×10−6 39×10−6 65×10−6 76×10−6 75×10−6 203×10−6 230×10−6 260×10−6 366×10−6 511×10−6 Mass [kg] Price 0.037 0.036 0.035 0.056 0.053 0.069 0.068 0.065 0.076 0.073 0.083 0.125 0.130 0.145 0.140 0.155 0.150 0.210 0.220 0.210 0.390 0.400 0.425 0.525 0.599 − − − − − − − − − − − − − − − − − − − − − − − − − * The maximum permissible torque is the value when the thrust power is zero, and the maximum permissible thrust power is the value when the torque is zero. ■ Dimensions ■ Ordering Information L2 L1 S L3 L4 L M1 PSL - K Former model ETP - K - φD2 φd φD POSI LOCK φD1 φP Size Unit [mm] M2 Model PSL-K-6 PSL-K-6.35 PSL-K-7 PSL-K-8 PSL-K-9 PSL-K-9.525 PSL-K-10 PSL-K-11 PSL-K-12 PSL-K-12.7 PSL-K-14 PSL-K-15 PSL-K-16 PSL-K-17 PSL-K-18 PSL-K-19 PSL-K-20 PSL-K-22 PSL-K-24 PSL-K-25 PSL-K-28 PSL-K-30 PSL-K-32 PSL-K-35 PSL-K-40 d D D1 D2 P L L1 L2 L3 L4 S M1 M2 CAD file No. 6 6.35 7 8 9 9.525 10 11 12 12.7 14 15 16 17 18 19 20 22 24 25 28 30 32 35 40 12 12 12 15 15 18 18 18 20 20 22 23 24 26 26 28 28 32 34 34 39 41 43 47 53 25 25 25 28 28 31 31 31 33 33 35 39 40 42 42 44 44 48 50 50 62 64 66 70 76 23 23 23 26 26 29 29 29 31 31 33 36 37 39 39 41 41 45 47 47 59 61 63 67 73 17 17 17 20 20 23 23 23 25 25 27 29 30 32 32 34 34 38 40 40 47 49 51 55 61 10 10 10 12 12 12 12 12 12 12 12 14 14 14 14 14 14 16 16 16 20 20 20 22 22 20 20 20 24 24 24 24 24 24 24 24 29 29 29 29 29 29 33 33 33 39 39 39 43 43 24 24 24 28 28 28 28 28 28 28 28 34 34 34 34 34 34 38 38 38 45 45 45 49 49 3.5 3.5 3.5 5 5 5 5 5 5 5 5 6 6 6 6 6 6 6.5 6.5 6.5 7.5 7.5 7.5 8 8 5 5 5 5 5 5 5 5 5 5 5 7 7 7 7 7 7 8 8 8 9 9 9 10 10 1.5 1.5 1.5 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2.5 2.5 2.5 2.5 2.5 2.5 3 3 2-M4×8 2-M4×8 2-M4×8 3-M4×10 3-M4×10 3-M4×10 3-M4×10 3-M4×10 4-M4×10 4-M4×10 4-M4×10 4-M5×12 4-M5×12 4-M5×12 4-M5×12 4-M5×12 4-M5×12 6-M5×14 6-M5×14 6-M5×14 6-M6×16 6-M6×16 6-M6×16 8-M6×18 8-M6×18 2-M4 2-M4 2-M4 3-M4 3-M4 3-M4 3-M4 3-M4 2-M4 2-M4 2-M4 2-M5 2-M5 2-M5 2-M5 2-M5 2-M5 2-M5 2-M5 2-M5 2-M6 2-M6 2-M6 2-M6 2-M6 PSL-K01 PSL-K02 PSL-K03 PSL-K04 PSL-K05 PSL-K06 PSL-K07 PSL-K08 PSL-K09 PSL-K10 PSL-K11 PSL-K12 PSL-K13 PSL-K14 PSL-K15 PSL-K16 PSL-K17 PSL-K18 PSL-K19 PSL-K20 PSL-K21 PSL-K22 PSL-K23 PSL-K24 PSL-K25 * L1, L2 and S are the measurements before the POSI LOCK is fixed. 43 P41_56_ポジロック(E)07 0201.qxd 08.2.1 2:41 PM ページ44 *1 PSL-K-B Single bolt tightening Center ring Max. Moment of Max. permissible Shaft-side surface Hub-side surface Bolt tightening permissible 2 2 2 torque[N・m] thrust power[N] pressure[N/mm ] pressure[N/mm ] torque[N・m] inertia[kg・m ] 5.9 6.2 6.8 23 26 28 29 32 47 50 55 95 100 110 110 120 130 210 230 240 380 400 430 630 720 PSL-K-6-B PSL-K-6.35-B PSL-K-7-B PSL-K-8-B PSL-K-9-B PSL-K-9.525-B PSL-K-10-B PSL-K-11-B PSL-K-12-B PSL-K-12.7-B PSL-K-14-B PSL-K-15-B PSL-K-16-B PSL-K-17-B PSL-K-18-B PSL-K-19-B PSL-K-20-B PSL-K-22-B PSL-K-24-B PSL-K-25-B PSL-K-28-B PSL-K-30-B PSL-K-32-B PSL-K-35-B PSL-K-40-B Basic antirust Stain less * *1: See Mounting and Dismounting (P53). ■ Specification Model No axial direction displacement 1950 1950 1950 5900 5900 5900 5900 5900 7800 7800 7800 12700 12700 12700 12700 12700 12700 19000 19000 19000 27000 27000 27000 36000 36000 160 150 130 290 260 250 230 210 260 250 220 290 270 260 240 230 220 250 230 220 220 210 190 210 160 80 80 80 160 160 130 130 130 160 140 140 190 180 170 170 160 160 170 160 160 160 150 140 150 120 2 2 2 4 4 4 4 4 4 4 4 8 8 8 8 8 8 8 8 8 14 14 14 14 14 2.5×10−6 2.5×10−6 2.5×10−6 5.0×10−6 5.0×10−6 7.8×10−6 7.7×10−6 7.6×10−6 10×10−6 10×10−6 13×10−6 24×10−6 27×10−6 33×10−6 32×10−6 40×10−6 39×10−6 65×10−6 76×10−6 75×10−6 203×10−6 230×10−6 260×10−6 366×10−6 511×10−6 Mass [kg] Price 0.037 0.036 0.035 0.056 0.053 0.069 0.068 0.065 0.076 0.073 0.083 0.125 0.130 0.145 0.140 0.155 0.150 0.210 0.220 0.210 0.390 0.400 0.425 0.525 0.599 − − − − − − − − − − − − − − − − − − − − − − − − − * The maximum permissible torque is the value when the thrust power is zero, and the maximum permissible thrust power is the value when the torque is zero. ■ Dimensions ■ Ordering Information L2 L1 S L3 L4 L M1 PSL - K - -B φD2 φd φD Type (B: Hexagon specification) Former model ETP - K - Unit [mm] M2 Model PSL-K-6-B PSL-K-6.35-B PSL-K-7-B PSL-K-8-B PSL-K-9-B PSL-K-9.525-B PSL-K-10-B PSL-K-11-B PSL-K-12-B PSL-K-12.7-B PSL-K-14-B PSL-K-15-B PSL-K-16-B PSL-K-17-B PSL-K-18-B PSL-K-19-B PSL-K-20-B PSL-K-22-B PSL-K-24-B PSL-K-25-B PSL-K-28-B PSL-K-30-B PSL-K-32-B PSL-K-35-B PSL-K-40-B -B d D D1 D2 P L L1 L2 L3 L4 S M1 M2 CAD file No. 6 6.35 7 8 9 9.525 10 11 12 12.7 14 15 16 17 18 19 20 22 24 25 28 30 32 35 40 12 12 12 15 15 18 18 18 20 20 22 23 24 26 26 28 28 32 34 34 39 41 43 47 53 25 25 25 28 28 31 31 31 33 33 35 39 40 42 42 44 44 48 50 50 62 64 66 70 76 23 23 23 26 26 29 29 29 31 31 33 36 37 39 39 41 41 45 47 47 59 61 63 67 73 17 17 17 20 20 23 23 23 25 25 27 29 30 32 32 34 34 38 40 40 47 49 51 55 61 10 10 10 12 12 12 12 12 12 12 12 14 14 14 14 14 14 16 16 16 20 20 20 22 22 20 20 20 24 24 24 24 24 24 24 24 29 29 29 29 29 29 33 33 33 39 39 39 43 43 24 24 24 28 28 28 28 28 28 28 28 33.5 33.5 33.5 33.5 33.5 33.5 37.5 37.5 37.5 44 44 44 48 48 3.5 3.5 3.5 5 5 5 5 5 5 5 5 6 6 6 6 6 6 6.5 6.5 6.5 7.5 7.5 7.5 8 8 5 5 5 5 5 5 5 5 5 5 5 7 7 7 7 7 7 8 8 8 9 9 9 10 10 1.5 1.5 1.5 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2.5 2.5 2.5 2.5 2.5 2.5 3 3 2-M4×8 2-M4×8 2-M4×8 3-M4×10 3-M4×10 3-M4×10 3-M4×10 3-M4×10 4-M4×10 4-M4×10 4-M4×10 4-M5×12 4-M5×12 4-M5×12 4-M5×12 4-M5×12 4-M5×12 6-M5×14 6-M5×14 6-M5×14 6-M6×16 6-M6×16 6-M6×16 8-M6×18 8-M6×18 2-M4 2-M4 2-M4 3-M4 3-M4 3-M4 3-M4 3-M4 2-M4 2-M4 2-M4 2-M5 2-M5 2-M5 2-M5 2-M5 2-M5 2-M5 2-M5 2-M5 2-M6 2-M6 2-M6 2-M6 2-M6 PSL-KB01 PSL-KB02 PSL-KB03 PSL-KB04 PSL-KB05 PSL-KB06 PSL-KB07 PSL-KB08 PSL-KB09 PSL-KB10 PSL-KB11 PSL-KB12 PSL-KB13 PSL-KB14 PSL-KB15 PSL-KB16 PSL-KB17 PSL-KB18 PSL-KB19 PSL-KB20 PSL-KB21 PSL-KB22 PSL-KB23 PSL-KB24 PSL-KB25 * L1, L2 and S are the measurements before the POSI LOCK is fixed. 44 POSI LOCK φD1 φP Size P41_56_ポジロック(E)07 0201.qxd 08.2.1 2:41 PM ページ45 *1 PSL-K-C Single bolt tightening Center ring Max. Moment of Max. permissible Shaft-side surface Hub-side surface Bolt tightening permissible 2 2 2 torque[N・m] thrust power[N] pressure[N/mm ] pressure[N/mm ] torque[N・m] inertia[kg・m ] 5.9 6.2 6.8 23 26 28 29 32 47 50 55 95 100 110 110 120 130 210 230 240 380 400 430 630 720 PSL-K-6-C PSL-K-6.35-C PSL-K-7-C PSL-K-8-C PSL-K-9-C PSL-K-9.525-C PSL-K-10-C PSL-K-11-C PSL-K-12-C PSL-K-12.7-C PSL-K-14-C PSL-K-15-C PSL-K-16-C PSL-K-17-C PSL-K-18-C PSL-K-19-C PSL-K-20-C PSL-K-22-C PSL-K-24-C PSL-K-25-C PSL-K-28-C PSL-K-30-C PSL-K-32-C PSL-K-35-C PSL-K-40-C Basic antirust Stain less * *1: See Mounting and Dismounting (P53). ■ Specification Model No axial direction displacement 1950 1950 1950 5900 5900 5900 5900 5900 7800 7800 7800 12700 12700 12700 12700 12700 12700 19000 19000 19000 27000 27000 27000 36000 36000 160 150 130 290 260 250 230 210 260 250 220 290 270 260 240 230 220 250 230 220 220 210 190 210 160 80 80 80 160 160 130 130 130 160 140 140 190 180 170 170 160 160 170 160 160 160 150 140 150 120 2 2 2 4 4 4 4 4 4 4 4 8 8 8 8 8 8 8 8 8 14 14 14 14 14 2.5×10−6 2.5×10−6 2.5×10−6 5.0×10−6 5.0×10−6 7.8×10−6 7.7×10−6 7.6×10−6 10×10−6 10×10−6 13×10−6 24×10−6 27×10−6 33×10−6 32×10−6 40×10−6 39×10−6 65×10−6 76×10−6 75×10−6 203×10−6 230×10−6 260×10−6 366×10−6 511×10−6 Mass [kg] Price 0.037 0.036 0.035 0.056 0.053 0.069 0.068 0.065 0.076 0.073 0.083 0.125 0.130 0.145 0.140 0.155 0.150 0.210 0.220 0.210 0.390 0.400 0.425 0.525 0.599 − − − − − − − − − − − − − − − − − − − − − − − − − * The maximum permissible torque is the value when the thrust power is zero, and the maximum permissible thrust power is the value when the torque is zero. ■ Dimensions ■ Ordering Information L2 L1 S L3 L4 L M1 PSL - K - -C Type (C: Basic antirust specification) φD2 φd φD POSI LOCK φD1 φP Size Former model ETP - K - M2 Model PSL-K-6-C PSL-K-6.35-C PSL-K-7-C PSL-K-8-C PSL-K-9-C PSL-K-9.525-C PSL-K-10-C PSL-K-11-C PSL-K-12-C PSL-K-12.7-C PSL-K-14-C PSL-K-15-C PSL-K-16-C PSL-K-17-C PSL-K-18-C PSL-K-19-C PSL-K-20-C PSL-K-22-C PSL-K-24-C PSL-K-25-C PSL-K-28-C PSL-K-30-C PSL-K-32-C PSL-K-35-C PSL-K-40-C Unit [mm] d D D1 D2 P L L1 L2 L3 L4 S M1 M2 CAD file No. 6 6.35 7 8 9 9.525 10 11 12 12.7 14 15 16 17 18 19 20 22 24 25 28 30 32 35 40 12 12 12 15 15 18 18 18 20 20 22 23 24 26 26 28 28 32 34 34 39 41 43 47 53 25 25 25 28 28 31 31 31 33 33 35 39 40 42 42 44 44 48 50 50 62 64 66 70 76 23 23 23 26 26 29 29 29 31 31 33 36 37 39 39 41 41 45 47 47 59 61 63 67 73 17 17 17 20 20 23 23 23 25 25 27 29 30 32 32 34 34 38 40 40 47 49 51 55 61 10 10 10 12 12 12 12 12 12 12 12 14 14 14 14 14 14 16 16 16 20 20 20 22 22 20 20 20 24 24 24 24 24 24 24 24 29 29 29 29 29 29 33 33 33 39 39 39 43 43 24 24 24 28 28 28 28 28 28 28 28 34 34 34 34 34 34 38 38 38 45 45 45 49 49 3.5 3.5 3.5 5 5 5 5 5 5 5 5 6 6 6 6 6 6 6.5 6.5 6.5 7.5 7.5 7.5 8 8 5 5 5 5 5 5 5 5 5 5 5 7 7 7 7 7 7 8 8 8 9 9 9 10 10 1.5 1.5 1.5 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2.5 2.5 2.5 2.5 2.5 2.5 3 3 2-M4×8 2-M4×8 2-M4×8 3-M4×10 3-M4×10 3-M4×10 3-M4×10 3-M4×10 4-M4×10 4-M4×10 4-M4×10 4-M5×12 4-M5×12 4-M5×12 4-M5×12 4-M5×12 4-M5×12 6-M5×14 6-M5×14 6-M5×14 6-M6×16 6-M6×16 6-M6×16 8-M6×18 8-M6×18 2-M4 2-M4 2-M4 3-M4 3-M4 3-M4 3-M4 3-M4 2-M4 2-M4 2-M4 2-M5 2-M5 2-M5 2-M5 2-M5 2-M5 2-M5 2-M5 2-M5 2-M6 2-M6 2-M6 2-M6 2-M6 PSL-K01 PSL-K02 PSL-K03 PSL-K04 PSL-K05 PSL-K06 PSL-K07 PSL-K08 PSL-K09 PSL-K10 PSL-K11 PSL-K12 PSL-K13 PSL-K14 PSL-K15 PSL-K16 PSL-K17 PSL-K18 PSL-K19 PSL-K20 PSL-K21 PSL-K22 PSL-K23 PSL-K24 PSL-K25 * L1, L2 and S are the measurements before the POSI LOCK is fixed. 45 -C P41_56_ポジロック(E)07 0201.qxd 08.2.1 2:41 PM ページ46 *1 PSL-K-F Single bolt tightening Center ring Max. Moment of Max. permissible Shaft-side surface Hub-side surface Bolt tightening permissible 2 2 2 torque[N・m] thrust power[N] pressure[N/mm ] pressure[N/mm ] torque[N・m] inertia[kg・m ] 4.7 4.9 5.4 18 20 22 23 25 37 40 44 76 80 88 88 96 104 168 184 192 304 320 344 504 PSL-K-6-F PSL-K-6.35-F PSL-K-7-F PSL-K-8-F PSL-K-9-F PSL-K-9.525-F PSL-K-10-F PSL-K-11-F PSL-K-12-F PSL-K-12.7-F PSL-K-14-F PSL-K-15-F PSL-K-16-F PSL-K-17-F PSL-K-18-F PSL-K-19-F PSL-K-20-F PSL-K-22-F PSL-K-24-F PSL-K-25-F PSL-K-28-F PSL-K-30-F PSL-K-32-F PSL-K-35-F Basic antirust Stain less * *1: See Mounting and Dismounting (P53). ■ Specification Model No axial direction displacement 1560 1560 1560 4720 4720 4720 4720 4720 6240 6240 6240 10160 10160 10160 10160 10160 10160 15200 15200 15200 21600 21600 21600 28800 120 120 100 230 200 200 180 160 200 200 170 230 210 200 190 180 170 200 180 170 170 160 150 160 60 60 60 120 120 100 100 100 120 110 110 150 140 130 130 120 120 130 120 120 120 120 110 120 2 2 2 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 7 7 7 7 7 7 7 7 7 12 12 12 12 2.5×10−6 2.5×10−6 2.5×10−6 5.0×10−6 5.0×10−6 7.8×10−6 7.7×10−6 7.6×10−6 10×10−6 10×10−6 13×10−6 24×10−6 27×10−6 33×10−6 32×10−6 40×10−6 39×10−6 65×10−6 76×10−6 75×10−6 203×10−6 230×10−6 260×10−6 366×10−6 Mass [kg] Price 0.037 0.036 0.035 0.056 0.053 0.069 0.068 0.065 0.076 0.073 0.083 0.125 0.130 0.145 0.140 0.155 0.150 0.210 0.220 0.210 0.390 0.400 0.425 0.525 − − − − − − − − − − − − − − − − − − − − − − − − * The maximum permissible torque is the value when the thrust power is zero, and the maximum permissible thrust power is the value when the torque is zero. ■ Dimensions ■ Ordering Information L2 L1 S L3 L4 L M1 PSL - K - -F φD2 φd φD Type (F: Stainless specification) Former model ETP - K M2 Model PSL-K-6-F PSL-K-6.35-F PSL-K-7-F PSL-K-8-F PSL-K-9-F PSL-K-9.525-F PSL-K-10-F PSL-K-11-F PSL-K-12-F PSL-K-12.7-F PSL-K-14-F PSL-K-15-F PSL-K-16-F PSL-K-17-F PSL-K-18-F PSL-K-19-F PSL-K-20-F PSL-K-22-F PSL-K-24-F PSL-K-25-F PSL-K-28-F PSL-K-30-F PSL-K-32-F PSL-K-35-F -F Unit [mm] d D D1 D2 P L L1 L2 L3 L4 S M1 M2 CAD file No. 6 6.35 7 8 9 9.525 10 11 12 12.7 14 15 16 17 18 19 20 22 24 25 28 30 32 35 12 12 12 15 15 18 18 18 20 20 22 23 24 26 26 28 28 32 34 34 39 41 43 47 25 25 25 28 28 31 31 31 33 33 35 39 40 42 42 44 44 48 50 50 62 64 66 70 23 23 23 26 26 29 29 29 31 31 33 36 37 39 39 41 41 45 47 47 59 61 63 67 17 17 17 20 20 23 23 23 25 25 27 29 30 32 32 34 34 38 40 40 47 49 51 55 10 10 10 12 12 12 12 12 12 12 12 14 14 14 14 14 14 16 16 16 20 20 20 22 20 20 20 24 24 24 24 24 24 24 24 29 29 29 29 29 29 33 33 33 39 39 39 43 24 24 24 28 28 28 28 28 28 28 28 34 34 34 34 34 34 38 38 38 45 45 45 49 3.5 3.5 3.5 5 5 5 5 5 5 5 5 6 6 6 6 6 6 6.5 6.5 6.5 7.5 7.5 7.5 8 5 5 5 5 5 5 5 5 5 5 5 7 7 7 7 7 7 8 8 8 9 9 9 10 1.5 1.5 1.5 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2.5 2.5 2.5 2.5 2.5 2.5 3 2-M4×8 2-M4×8 2-M4×8 3-M4×10 3-M4×10 3-M4×10 3-M4×10 3-M4×10 4-M4×10 4-M4×10 4-M4×10 4-M5×12 4-M5×12 4-M5×12 4-M5×12 4-M5×12 4-M5×12 6-M5×14 6-M5×14 6-M5×14 6-M6×16 6-M6×16 6-M6×16 8-M6×18 2-M4 2-M4 2-M4 3-M4 3-M4 3-M4 3-M4 3-M4 2-M4 2-M4 2-M4 2-M5 2-M5 2-M5 2-M5 2-M5 2-M5 2-M5 2-M5 2-M5 2-M6 2-M6 2-M6 2-M6 PSL-K01 PSL-K02 PSL-K03 PSL-K04 PSL-K05 PSL-K06 PSL-K07 PSL-K08 PSL-K09 PSL-K10 PSL-K11 PSL-K12 PSL-K13 PSL-K14 PSL-K15 PSL-K16 PSL-K17 PSL-K18 PSL-K19 PSL-K20 PSL-K21 PSL-K22 PSL-K23 PSL-K24 * L1, L2 and S are the measurements before the POSI LOCK is fixed. 46 POSI LOCK φD1 φP Size P41_56_ポジロック(E)07 0201.qxd 08.2.1 2:41 PM ページ47 PSL-G Single bolt tightening Center ring No axial direction displacement Basic antirust Stain less ■ Specification Model PSL-G-19 PSL-G-20 PSL-G-22 PSL-G-24 PSL-G-25 PSL-G-28 PSL-G-30 PSL-G-32 PSL-G-35 PSL-G-38 PSL-G-40 PSL-G-42 PSL-G-45 PSL-G-48 PSL-G-50 PSL-G-55 PSL-G-60 Max. Moment of Max. permissible Shaft-side surface Hub-side surface Bolt tightening permissible 2 2 2 torque[N・m] thrust power[N] pressure[N/mm ] pressure[N/mm ] torque[N・m] inertia[kg・m ] 289 305 335 411 428 533 571 731 800 1020 1070 1680 1800 1920 2010 2570 2810 30500 30500 30500 34300 34300 38100 38100 45700 45700 53500 53500 80200 80200 80200 80200 93600 93600 250 238 216 223 214 212 198 223 204 220 209 253 236 222 213 226 207 101 101 101 107 107 108 108 119 119 129 129 142 142 133 133 146 138 17 17 17 17 17 17 17 17 17 17 17 41 41 41 41 41 41 0.70×10−4 0.70×10−4 0.69×10−4 0.89×10−4 0.88×10−4 1.28×10−4 1.25×10−4 1.80×10−4 1.74×10−4 2.43×10−4 2.37×10−4 5.26×10−4 5.11×10−4 6.51×10−4 6.36×10−4 8.01×10−4 9.68×10−4 Mass [kg] Price 0.22 0.21 0.20 0.23 0.22 0.26 0.25 0.30 0.28 0.34 0.32 0.56 0.53 0.59 0.56 0.62 0.65 − − − − − − − − − − − − − − − − − * The maximum permissible torque is the value when the thrust power is zero, and the maximum permissible thrust power is the value when the torque is zero. ■ Dimensions ■ Ordering Information L1 L R PSL - G - M1 Size Former model ETP - G φD φd M2 POSI LOCK Unit [mm] Model PSL-G-19 PSL-G-20 PSL-G-22 PSL-G-24 PSL-G-25 PSL-G-28 PSL-G-30 PSL-G-32 PSL-G-35 PSL-G-38 PSL-G-40 PSL-G-42 PSL-G-45 PSL-G-48 PSL-G-50 PSL-G-55 PSL-G-60 d D L 19 20 22 24 25 28 30 32 35 38 40 42 45 48 50 55 60 47 47 47 50 50 55 55 60 60 65 65 75 75 80 80 85 90 20 20 20 20 20 20 20 20 20 20 20 24 24 24 24 24 24 * L and L1 are the measurements before the POSI LOCK is fixed. * M2 indicates a detaching screw hole. 47 17 17 17 17 17 17 17 17 17 17 17 20 20 20 20 20 20 L1 M1 M2 CAD file No. 26 26 26 26 26 26 26 26 26 26 26 32 32 32 32 32 32 8-M6×18 8-M6×18 8-M6×18 8-M6×18 8-M6×18 10-M6×18 10-M6×18 12-M6×18 12-M6×18 14-M6×18 14-M6×18 12-M8×22 12-M8×22 12-M8×22 12-M8×22 14-M8×22 14-M8×22 2-M8 2-M8 2-M8 2-M8 2-M8 2-M8 2-M8 2-M8 2-M8 2-M8 2-M8 2-M10 2-M10 2-M10 2-M10 2-M10 2-M10 PSL-G01 PSL-G02 PSL-G03 PSL-G04 PSL-G05 PSL-G06 PSL-G07 PSL-G08 PSL-G09 PSL-G10 PSL-G11 PSL-G12 PSL-G13 PSL-G14 PSL-G15 PSL-G16 PSL-G17 P41_56_ポジロック(E)07 0201.qxd 08.2.1 2:41 PM ページ48 PSL-G-C Single bolt tightening Center ring No axial direction displacement Basic antirust Stain less ■ Specification Model PSL-G-19-C PSL-G-20-C PSL-G-22-C PSL-G-24-C PSL-G-25-C PSL-G-28-C PSL-G-30-C PSL-G-32-C PSL-G-35-C PSL-G-38-C PSL-G-40-C PSL-G-42-C PSL-G-45-C PSL-G-48-C PSL-G-50-C PSL-G-55-C PSL-G-60-C Max. Moment of Max. permissible Shaft-side surface Hub-side surface Bolt tightening permissible 2 2 2 torque[N・m] thrust power[N] pressure[N/mm ] pressure[N/mm ] torque[N・m] inertia[kg・m ] 289 305 335 411 428 533 571 731 800 1020 1070 1680 1800 1920 2010 2570 2810 30500 30500 30500 34300 34300 38100 38100 45700 45700 53500 53500 80200 80200 80200 80200 93600 93600 250 238 216 223 214 212 198 223 204 220 209 253 236 222 213 226 207 101 101 101 107 107 108 108 119 119 129 129 142 142 133 133 146 138 17 17 17 17 17 17 17 17 17 17 17 41 41 41 41 41 41 0.70×10−4 0.70×10−4 0.69×10−4 0.89×10−4 0.88×10−4 1.28×10−4 1.25×10−4 1.80×10−4 1.74×10−4 2.43×10−4 2.37×10−4 5.26×10−4 5.11×10−4 6.51×10−4 6.36×10−4 8.01×10−4 9.68×10−4 Mass [kg] Price 0.22 0.21 0.20 0.23 0.22 0.26 0.25 0.30 0.28 0.34 0.32 0.56 0.53 0.59 0.56 0.62 0.65 − − − − − − − − − − − − − − − − − * The maximum permissible torque is the value when the thrust power is zero, and the maximum permissible thrust power is the value when the torque is zero. ■ Dimensions ■ Ordering Information L1 L R PSL - G - M1 -C Size M2 φD φd Type (C: Basic antirust specification) Former model ETP - G - -C d D L 19 20 22 24 25 28 30 32 35 38 40 42 45 48 50 55 60 47 47 47 50 50 55 55 60 60 65 65 75 75 80 80 85 90 20 20 20 20 20 20 20 20 20 20 20 24 24 24 24 24 24 17 17 17 17 17 17 17 17 17 17 17 20 20 20 20 20 20 L1 M1 M2 CAD file No. 26 26 26 26 26 26 26 26 26 26 26 32 32 32 32 32 32 8-M6×18 8-M6×18 8-M6×18 8-M6×18 8-M6×18 10-M6×18 10-M6×18 12-M6×18 12-M6×18 14-M6×18 14-M6×18 12-M8×22 12-M8×22 12-M8×22 12-M8×22 14-M8×22 14-M8×22 2-M8 2-M8 2-M8 2-M8 2-M8 2-M8 2-M8 2-M8 2-M8 2-M8 2-M8 2-M10 2-M10 2-M10 2-M10 2-M10 2-M10 PSL-G01 PSL-G02 PSL-G03 PSL-G04 PSL-G05 PSL-G06 PSL-G07 PSL-G08 PSL-G09 PSL-G10 PSL-G11 PSL-G12 PSL-G13 PSL-G14 PSL-G15 PSL-G16 PSL-G17 * L and L1 are the measurements before the POSI LOCK is fixed. * M2 indicates a detaching screw hole. 48 POSI LOCK Unit [mm] Model PSL-G-19-C PSL-G-20-C PSL-G-22-C PSL-G-24-C PSL-G-25-C PSL-G-28-C PSL-G-30-C PSL-G-32-C PSL-G-35-C PSL-G-38-C PSL-G-40-C PSL-G-42-C PSL-G-45-C PSL-G-48-C PSL-G-50-C PSL-G-55-C PSL-G-60-C P41_56_ポジロック(E)07 0201.qxd 08.2.1 2:41 PM ページ49 PSL-D Single bolt tightening Center ring No axial direction displacement Basic antirust Stain less ■ Specification Model PSL-D-6 PSL-D-7 PSL-D-8 PSL-D-9 PSL-D-10 PSL-D-11 PSL-D-12 PSL-D-14 PSL-D-15 PSL-D-16 PSL-D-17 PSL-D-18 PSL-D-19 PSL-D-20 PSL-D-22 PSL-D-24 PSL-D-25 PSL-D-28 PSL-D-30 PSL-D-32 PSL-D-35 PSL-D-38 PSL-D-40 PSL-D-42 PSL-D-45 PSL-D-48 PSL-D-50 Max. Moment of Max. permissible Shaft-side surface Hub-side surface Bolt tightening permissible 2 2 2 torque[N・m] thrust power[N] pressure[N/mm ] pressure[N/mm ] torque[N・m] inertia[kg・m ] 6 8 10 15 16 17 19 34 36 67 70 75 80 140 150 230 240 400 430 460 670 730 770 1110 1200 1690 1760 2100 2100 2600 3200 3200 3200 3200 4800 4800 8400 8400 8400 8400 13600 13600 19300 19300 28900 28900 28900 38600 38600 38600 52700 52700 70300 70300 150 140 110 130 110 100 100 100 90 130 120 110 110 150 140 150 140 190 180 170 160 150 140 150 140 190 180 60 60 50 60 60 50 50 50 50 60 60 60 60 80 80 80 80 110 100 100 90 90 90 80 80 110 110 1 1 1 1 1 1 1 2 2 4 4 4 4 8 8 14 14 14 14 14 14 14 14 34 34 34 34 0.48×10−6 0.52×10−6 0.77×10−6 1.1×10−6 1.2×10−6 1.8×10−6 1.7×10−6 4.3×10−6 5.7×10−6 10×10−6 18×10−6 17×10−6 16×10−6 24×10−6 29×10−6 70×10−6 69×10−6 86×10−6 128×10−6 123×10−6 215×10−6 298×10−6 286×10−6 682×10−6 609×10−6 769×10−6 742×10−6 Mass [kg] Price 0.012 0.013 0.015 0.020 0.019 0.024 0.022 0.039 0.044 0.068 0.093 0.090 0.085 0.120 0.130 0.220 0.210 0.240 0.270 0.260 0.370 0.420 0.410 0.700 0.630 0.730 0.710 − − − − − − − − − − − − − − − − − − − − − − − − − − − * The maximum permissible torque is the value when the thrust power is zero, and the maximum permissible thrust power is the value when the torque is zero. ■ Dimensions ■ Ordering Information L1 L PSL - D Size φD φd POSI LOCK φP M2 Former model ETP - D - M1 Unit [mm] Model PSL-D-6 PSL-D-7 PSL-D-8 PSL-D-9 PSL-D-10 PSL-D-11 PSL-D-12 PSL-D-14 PSL-D-15 PSL-D-16 PSL-D-17 PSL-D-18 PSL-D-19 PSL-D-20 PSL-D-22 PSL-D-24 PSL-D-25 PSL-D-28 PSL-D-30 PSL-D-32 PSL-D-35 PSL-D-38 PSL-D-40 PSL-D-42 PSL-D-45 PSL-D-48 PSL-D-50 d D P L L1 M1 M2 CAD file No. 6 7 8 9 10 11 12 14 15 16 17 18 19 20 22 24 25 28 30 32 35 38 40 42 45 48 50 16 17 18 20 20 22 22 26 28 32 35 35 35 38 40 47 47 50 55 55 60 65 65 75 75 80 80 11 12 13 15 15 17 17 20 21.5 24 27 27 27 29 31 36 36 39 43.5 43.5 47.5 52.5 52.5 60 60 65 65 11 11 11 13 13 13 13 17 17 17 21 21 21 21 21 26 26 26 26 26 31 31 31 36 36 36 36 13.5 13.5 13.5 15.5 15.5 15.5 15.5 20 20 21 25 25 25 26 26 32 32 32 32 32 37 37 37 44 44 44 44 3-M2.5×10 3-M2.5×10 3-M2.5×10 4-M2.5×12 4-M2.5×12 4-M2.5×12 4-M2.5×12 4-M3×16 4-M3×16 4-M4×16 4-M4×20 4-M4×20 4-M4×20 4-M5×20 4-M5×20 4-M6×25 4-M6×25 6-M6×25 6-M6×25 6-M6×25 8-M6×30 8-M6×30 8-M6×30 6-M8×35 6-M8×35 8-M8×35 8-M8×35 2-M2.5 2-M2.5 2-M2.5 2-M2.5 2-M2.5 2-M2.5 2-M2.5 2-M3 2-M3 2-M4 2-M4 2-M4 2-M4 2-M5 2-M5 2-M6 2-M6 2-M6 2-M6 2-M6 2-M6 2-M6 2-M6 2-M8 2-M8 2-M8 2-M8 PSL-D01 PSL-D02 PSL-D03 PSL-D04 PSL-D05 PSL-D06 PSL-D07 PSL-D08 PSL-D09 PSL-D10 PSL-D11 PSL-D12 PSL-D13 PSL-D14 PSL-D15 PSL-D16 PSL-D17 PSL-D18 PSL-D19 PSL-D20 PSL-D21 PSL-D22 PSL-D23 PSL-D24 PSL-D25 PSL-D26 PSL-D27 * L and L1 are the measurements before the POSI LOCK is fixed. 49 P41_56_ポジロック(E)07 0201.qxd 08.2.1 2:41 PM ページ50 PSL-D-C Single bolt tightening Center ring No axial direction displacement Basic antirust Stain less ■ Specification Model PSL-D-16-C PSL-D-17-C PSL-D-18-C PSL-D-19-C PSL-D-20-C PSL-D-22-C PSL-D-24-C PSL-D-25-C PSL-D-28-C PSL-D-30-C PSL-D-32-C PSL-D-35-C PSL-D-38-C PSL-D-40-C PSL-D-42-C PSL-D-45-C PSL-D-48-C PSL-D-50-C Max. Moment of Max. permissible Shaft-side surface Hub-side surface Bolt tightening permissible 2 2 2 torque[N・m] thrust power[N] pressure[N/mm ] pressure[N/mm ] torque[N・m] inertia[kg・m ] 67 70 75 80 140 150 230 240 400 430 460 670 730 770 1110 1200 1690 1760 8400 8400 8400 8400 13600 13600 19300 19300 28900 28900 28900 38600 38600 38600 52700 52700 70300 70300 130 120 110 110 150 140 150 140 190 180 170 160 150 140 180 140 190 180 60 60 60 60 80 80 80 80 110 100 100 90 90 90 110 80 110 110 4 4 4 4 8 8 14 14 14 14 14 14 14 14 34 34 34 34 10×10−6 18×10−6 17×10−6 16×10−6 24×10−6 29×10−6 70×10−6 69×10−6 86×10−6 128×10−6 123×10−6 215×10−6 298×10−6 286×10−6 682×10−6 609×10−6 769×10−6 742×10−6 Mass [kg] Price 0.068 0.093 0.090 0.085 0.120 0.130 0.220 0.210 0.240 0.270 0.260 0.370 0.420 0.410 0.700 0.630 0.730 0.710 − − − − − − − − − − − − − − − − − − * The maximum permissible torque is the value when the thrust power is zero, and the maximum permissible thrust power is the value when the torque is zero. ■ Dimensions ■ Ordering Information L1 L PSL - D φD φd φP M2 -C Size M1 Type (C: Basic antirust specification) -C Unit [mm] Model PSL-D-16-C PSL-D-17-C PSL-D-18-C PSL-D-19-C PSL-D-20-C PSL-D-22-C PSL-D-24-C PSL-D-25-C PSL-D-28-C PSL-D-30-C PSL-D-32-C PSL-D-35-C PSL-D-38-C PSL-D-40-C PSL-D-42-C PSL-D-45-C PSL-D-48-C PSL-D-50-C d D P L L1 M1 M2 CAD file No. 16 17 18 19 20 22 24 25 28 30 32 35 38 40 42 45 48 50 32 35 35 35 38 40 47 47 50 55 55 60 65 65 75 75 80 80 24 27 27 27 29 31 36 36 39 43.5 43.5 47.5 52.5 52.5 60 60 65 65 17 21 21 21 21 21 26 26 26 26 26 31 31 31 36 36 36 36 21 25 25 25 26 26 32 32 32 32 32 37 37 37 44 44 44 44 4-M4×16 4-M4×20 4-M4×20 4-M4×20 4-M5×20 4-M5×20 4-M6×25 4-M6×25 6-M6×25 6-M6×25 6-M6×25 8-M6×30 8-M6×30 8-M6×30 6-M8×35 6-M8×35 8-M8×35 8-M8×35 2-M4 2-M4 2-M4 2-M4 2-M5 2-M5 2-M6 2-M6 2-M6 2-M6 2-M6 2-M6 2-M6 2-M6 2-M8 2-M8 2-M8 2-M8 PSL-D10 PSL-D11 PSL-D12 PSL-D13 PSL-D14 PSL-D15 PSL-D16 PSL-D17 PSL-D18 PSL-D19 PSL-D20 PSL-D21 PSL-D22 PSL-D23 PSL-D24 PSL-D25 PSL-D26 PSL-D27 * L and L1 are the measurements before the POSI LOCK is fixed. 50 POSI LOCK Former model ETP - D - P41_56_ポジロック(E)07 0201.qxd 08.2.1 2:41 PM ページ51 ■ Selection ■Selection Procedure q The torque Ta is determined by the shaft diameter to be used, however, evaluate the torque Ta basically from the output of the power driver P and the revolution speed of the fastening element n. Ta[N・m]= 9550×P [kW] n [min−1] Ta: Torque added to the fastening element [N÷m] P: Output of the power driver [kW] n: Revolution speed of the fastening element [min-1] Fa: Thrust power added to the fastening element [N] Evaluate the thrust power Fa. w Determine the service factor K1 from the loading character, and evaluate the corrective torque Td and the corrective thrust power Fd that are added to the fastening element. Td=Ta×K1 Fd=Fa×K1 Td: Corrective torque added to the fastening element [N・m] Fd: Corrective thrust power added to the fastening element[N] K1: Service factor by loading character e Perform the corrections by loading type. (1) In the case of torque only Compare the maximum permissible torque T of the fastening element and the evaluated corrective torque Td, by the shaft diameter to be used. T≧Td T: Max. permissible torque of fastening element[N・m] (2) In the case of thrust power only Compare the maximum permissible thrust power F of the fastening element and the evaluated corrective thrust power Fd, by the shaft diameter to be used. F≧Fd F: Max. permissible thrust power of fastening element[N] (3) In case that both torque and thrust power are applied. Evaluate the combined load Mr to compare with the maximum permissible torque T. Mr= d 2 2 Td2+ (Fd×ー) T≧Mr Mr: Combined load added to the fastening element[N・m] d: shaft diameter[N] r Evaluate the minimum outside diameter of the hub and the maximum inside diameter of the quill. POSI LOCK (1) Evaluate the minimum outside diameter of the hub by the material strength of the hub to be used. DO≧D δ0.2N+CP2 δ0.2N−CP2 C=1 B=L C=0.8 L<B<2L C=0.6 B≧2L DO : Min. hub outside dia.[mm] B: Hub length[mm] D : Hub inside dia.[mm] L: Effective contact length[mm] P2 : Hub side surface pressure[N/mm2] C: Coefficient δ0.2N: Yield point stress of the hub material[N/mm2] If yield point stress of the hub material is high, the ratio of the min. hub outside dia. and the hub inside dia. must be 1.3 times bigger or more, concerning the deformation of hub. (2) Evaluate the maximum inside diameter of the quill by the material strength of the quill to be used. di≦d δ0.2N−2P1C C=0.6 when singular number is used C=0.8 When plural number is used δ0.2N di : Max. inside dia. of the quill[mm] δ0.2N: Yield point stress of the quill material[N/mm2] d : Shaft dia.[mm] C: Coefficient P1: Shaft side surface pressure[N/mm2] ■ Service factor ●Use factor of the loading characte: K1 Constant 1.0 51 Loading character Variation: small Variation: medium Variation: large 1.25 1.75 2.25 P41_56_ポジロック(E)07 0201.qxd 08.2.1 2:41 PM ページ52 ■ Points to be checked in design ■Mating shaft tolerance, mating hub tolerance and surface roughness Mating shaft tolerance Mating hub tolerance Surface roughness There is no centering control for the POSI LOCK. Therefore, if high accuracy of concentricity or runout is required, set up a centering device which controls the concentricity and runout h8 amount by contacting a portion of the hub directly with the H7 h9 H8 h9 H9 12.5S (Ave. roughness of center line 3.2a) or less shaft as shown in Figure A. The accuracy of centering is defined by the centering length (contact length of the shaft and hub) and the fit tolerance. It is commonly considered that the centering length (contact length of the shaft and hub) should be longer than its shaft diameter. (Refer to the figure B) Model PSL-K PSL-K-B PSL-K-C PSL-K-F PSL-G PSL-G-C PSL-D PSL-D-C Fig. A: Centering device PSL dimension signs Operating temp. limit[℃] L −40∼+150 φD ■ Operating temperature limit φd Model PSL-K PSL-K-B PSL-K-C PSL-K-F PSL-G PSL-G-C PSL-D PSL-D-C ■ Centering feature Fig. B: Processing measurements of hub ■ The No. of mounting and dismounting Mounting/dismounting[times] 1 φd R≒ φD 100 50 L+1∼5 J 100 Although there is a keyway in the shaft such as a motor or reducer, it can be used if the keyway width is about the JIS standards. However, the permissible torque and thrust power are reduced by 10~15 %. ■ Bending moment A bending moment is not basically allowable for the POSI LOCK. Runout of a centering device H J S ■ Shaft with Keyway The concentricity and the runout accuracy of a centering device are defined by the processing measurements of the shaft and hub. That is, the hub may incline by the gap between the shaft outside diameter and the hub inside diameter of the centering part. Therefore, the shaft and hub should be processed by the tolerance within the desired concentricity and runout accuracy. The concentricity and runout accuracy of a centering device can be evaluated by the formula below. ● The maximum value of the runout accuracy: Ea (measured at the radius r position.) Ea≒2×r×S/J S= [(processing measurement of the hub)] − [(processing measurement of the shaft)] /2 ● The maximum value of the runout amount for concentricity: Eb Eb≒H×S/J r 100 J≧φd J: Centering length (Contacted part length of the hub and shaft) R: Measurement position for the runout accuracy H: Entire length of the hub 52 POSI LOCK Model PSL-K PSL-K-B PSL-K-C PSL-K-F PSL-G PSL-G-C PSL-D PSL-D-C P41_56_ポジロック(E)07 0201.qxd 08.2.1 2:41 PM ページ53 ■ Mounting and Dismounting ■ For the PSL-K ● Mounting z Cleaning the shaft and hub Wipe off the rust and dust sit on the inside shaft and hub completely, and apply a thin coating of oil or grease. x Cleaning the POSI LOCK If the hub is put as shown in the figure 1, it (outer sleeve) will slightly move to the axial direction when tightening. If the hub is put as shown in the figure 2, the outer sleeve doesn't move, however, the torque, thrust power and contact pressure will drop to approximately 70% of the values indicated in the catalog. Dismount each clamping bolt from the POSI LOCK. Clean the contacted surface of each part, and apply a thin coating of oil or grease including the screw and flange surface of the clamping bolt. When the above process is finished, perform a trial fitting of the POSI LOCK. Fasten each clamping bolt lightly by hand for not to change the diameters of inner and outer rings. Notice Do not use the molybdenum-containing oil. It effects a change in the coefficient of friction. Figure 1 c Mounting on the shaft and hub Set the POSI LOCK to the shaft and hub. Perform a positioning after fastening each clamping bolt lightly to contact respective parts. completely set to the shaft and hub. v Fastening the clamping bolt ■ For the PSL-K, PSL-K-B, PSL-K-C, PSL-K-F, PSL-D, and PSL-D-C POSI LOCK Apply lock tight equally to each clamping bolt by tightening them diagonally from each other. Then, tighten all of the clumping bolts with the predefined torque by using a torque wrench. The material used for the clamping bolt of the PSL-K-F is stainless steel, which is easily scratched that it requires careful handling, especially when fastening the bolt. ■ For the PSL-G and PSL-G-C Equally tighten the clamping bolts diagonally with 1/4 force of the specified torque. (Increase by 25% until it reaches the predetermined torque.) Fasten the clamping bolts again with the specified torque. As a measure for the initial slack of the bolt, reconfirm the tightening torque after running for a certain period of operation. ● Points of concern when mounting The performance of the POSI LOCK is defined when the shaft and hub act over the entire length for the shaft-side basic dimension Ls and the hub-side basic dimension Lh. Therefore, set out the shaft and hub to act over the entire length for the basic dimension. ■ Basic dimension signs for the POSI LOCK PSL-K PSL-G PSL-D 53 ● Dismounting z Confirming safe conditions Notice Do not fasten the clamping bolt until the POSI LOCK is Model Figure 2 Nominal basic dimension Dimensional sign Shaft-side basic dimension Ls Hub-side basic dimension Lh Shaft-side basic dimension Ls Hub-side basic dimension Lh Shaft-side basic dimension Ls Hub-side basic dimension Lh L1 L R R L L Confirm if no torque or thrust power is applied to the POSI LOCK before to start dismounting. Also, make sure if there is any danger of fall due to the empty weight of the shaft and hub. There is no self-locking mechanism for the POSI LOCK. By loosening the pressure screw, its fastening power is quickly released. x Dismounting ■ For the PSL-K, PSL-K-B, PSL-K-C, PSL-K-F, PSL-D, and PSL-D-C Since they lock automatically under certain conditions, they may not be able to be removed by loosening the clamping bolts. In this case, do not forcedly remove them. It may cause damage to the shaft・hub and body. First, loosen the clamping bolts to open a gap between the flange and the bearing surface of the clamping bolt. (2mm is enough.) Then, screw the bolt into the detaching screw hole. By this action, the fastening power is released. One detaching screw is enough in general. Otherwise, use two screws. ■ For the PSL-G / G-C After confirming safe conditions, loosen the clamping bolts. Each part will automatically separate. They may not be able to be removed by loosening the clamping bolts under certain conditions, however, do not forcedly remove them. It may cause damage to the shaft・hub and body. If the rear taper ring doesn't come loose automatically by loosening the clamping bolt, tap the bolt head. By the spring action of each part, the rear taper ring will move to rearward. In case the front taper ring doesn't come loose, screw the bolt into the detaching screw hole (one size bigger than the clamping bolt). It should be released by tapping the bolt head with a hammer. P41_56_ポジロック(E)07 0201.qxd 08.2.1 2:41 PM ページ54 ■ A list of the minimum outside diameter for a hub A hub may be deformed if the stress value applied to it is high. Refer to the list below to find the appropriate outside diameter. ■ PSL-K PSL-K-B PSL-K-C φDmin B L B≧2L φDmin Unit [mm] PSL-K PSL-K-B PSL-K-C Size 80 80 80 160 160 130 130 130 160 140 140 190 180 170 170 160 160 170 160 160 160 150 140 150 120 150 FC250 17 17 17 32 32 32 32 32 43 38 41 62 59 60 60 60 60 73 73 73 83 82 81 94 89 16 16 16 27 27 29 29 29 36 33 36 49 48 49 49 51 51 61 62 62 71 71 71 81 81 16 16 16 25 25 27 27 27 33 31 34 42 42 44 44 46 46 54 56 56 64 65 66 74 76 16 16 16 23 23 26 26 26 31 29 32 40 40 42 42 44 44 52 53 53 61 62 63 71 73 16 16 16 22 22 25 25 25 30 28 31 38 38 40 40 42 42 49 51 51 58 60 61 69 71 16 16 16 21 21 24 24 24 29 27 30 35 36 38 38 40 40 47 49 49 56 57 59 66 69 16 16 16 21 21 24 24 24 28 27 29 34 35 37 37 39 39 46 47 47 54 56 57 64 69 16 16 16 20 20 24 24 24 27 26 29 32 33 35 35 37 37 43 45 45 52 54 56 62 69 16 16 16 20 20 24 24 24 26 26 29 31 32 34 34 37 37 42 45 45 51 54 56 62 69 16 16 16 20 20 24 24 24 26 26 29 30 32 34 34 37 37 42 45 45 51 54 56 62 69 * The value of the minimum outside diameter is evaluated by C=0.6 of the selection procedure on page 51. * A list of the PSL-K-F is described on page 55. * The above SUS values indicate their bearing force [N/mm2] after thermal refining (quenched and tempered). 54 POSI LOCK 6 6.35 7 8 9 9.525 10 11 12 12.7 14 15 16 17 18 19 20 22 24 25 28 30 32 35 40 Hub-side surface pressure [N/mm2] Yield point stress of the material δ0.2[N/mm2] 180 210 230 250 280 300 350 400 450 FC300 FC350 FCD400 FCD450 FCD500 FCD600 FCD700 SS330 SS400 SS490 SC360 SC410 SC480 SC450 S20C S35C S45C S55C FCMB310 FCMB360 S15C S30C SF490 SF440 SF590 SF540 SUS201 SUS304 SUS410 SUS403 SUS420 P55-56 temp.qxd 08.1.31 0:00 PM ページ55 ■ A list of the minimum outside diameter for a hub A hub may be deformed if the stress ■ PSL-K-F value applied to it is high. Refer to B ■ PSL-G PSL-G-C B the list below to find the appropriate b φDmin φDmin outside diameter. L L L1 B≧2L b≧L1 B≧2L PSL-K-F Size POSI LOCK 6 6.35 7 8 9 9.525 10 11 12 12.7 14 15 16 17 18 19 20 22 24 25 28 30 32 35 Hub-side surface pressure [N/mm2] 60 60 60 120 120 100 100 100 120 110 110 150 140 130 130 120 120 130 120 120 120 120 110 120 150 FC250 16 16 16 25 25 27 27 27 34 32 35 46 45 46 46 47 47 57 57 57 66 69 69 79 φDmin Unit [mm] Yield point stress of the material δ0.2[N/mm2] 180 210 230 250 280 300 350 400 450 FC300 FC350 FCD400 FCD450 FCD500 FCD600 FCD700 SS330 SS400 SS490 SC360 SC410 SC480 SC450 S20C FCMB310 FCMB360 S15C S30C S35C S45C S55C SF490 SF440 SF540 SF590 SUS201 SUS304 SUS410 SUS403 SUS420 16 16 16 23 23 25 25 25 31 29 32 40 40 41 41 43 43 51 52 52 60 63 63 72 16 16 16 21 21 24 24 24 29 28 30 36 37 38 38 40 40 47 49 49 56 59 60 67 16 16 16 21 21 24 24 24 28 27 30 35 35 37 37 39 39 46 47 47 54 57 58 65 16 16 16 20 20 24 24 24 27 26 29 34 34 36 36 38 38 44 46 46 52 55 56 63 16 16 16 20 20 24 24 24 26 26 29 32 33 35 35 37 37 43 45 45 51 54 56 62 16 16 16 20 20 24 24 24 26 26 29 31 32 34 34 37 37 42 45 45 51 54 56 62 16 16 16 20 20 24 24 24 26 26 29 30 32 34 34 37 37 42 45 45 51 54 56 62 * The value of the minimum outside diameter is evaluated by C=0.6 of the selection procedure on page 51. * The above SUS values indicate their bearing force [N/mm2] after thermal refining (quenched and tempered). Size Hub-side surface pressure [N/mm2] 19 20 22 24 25 28 30 32 35 38 40 42 45 48 50 55 60 101 101 101 107 107 108 108 119 119 129 129 142 142 133 133 146 138 PSL-G PSL-G-C 150 FC250 72 72 72 79 79 87 87 101 101 115 115 143 143 145 145 166 168 16 16 16 20 20 24 24 24 26 26 29 30 32 34 34 37 37 42 45 45 51 54 56 62 φDmin Unit [mm] Yield point stress of the material δ0.2[N/mm2] 180 210 230 250 280 300 350 400 450 FC300 FC350 FCD400 FCD450 FCD500 FCD600 FCD700 SS330 SS400 SS490 SC360 SC410 SC480 SC450 S20C S35C S45C S55C FCMB310 FCMB360 S15C S30C SF490 SF440 SF590 SF540 SUS201 SUS304 SUS410 SUS403 SUS420 67 67 67 73 73 80 80 91 91 103 103 125 125 129 129 145 148 63 63 63 69 69 76 76 85 85 96 96 115 115 119 119 133 137 62 62 62 67 67 73 73 83 83 92 92 111 111 115 115 127 131 62 62 62 65 65 72 72 80 80 90 90 107 107 111 111 123 127 * The value of the minimum outside diameter is evaluated by C=0.6 of the selection procedure on page 51. * The above SUS values indicate their bearing force [N/mm2] after thermal refining (quenched and tempered). 55 16 16 16 20 20 24 24 24 26 26 29 30 32 34 34 37 37 42 45 45 51 54 56 62 62 62 62 65 65 72 72 78 78 86 86 103 103 107 107 117 122 62 62 62 65 65 72 72 78 78 85 85 100 100 105 105 117 119 62 62 62 65 65 72 72 78 78 85 85 98 98 104 104 117 117 62 62 62 65 65 72 72 78 78 85 85 98 98 104 104 117 117 62 62 62 65 65 72 72 78 78 85 85 98 98 104 104 117 117 P55-56 temp.qxd 08.1.31 0:00 PM ページ56 ■ PSL-D PSL-D-C B φDmin b L L1 B≧2L b≧L1 φDmin Unit [mm] 6 7 8 9 10 11 12 14 15 16 17 18 19 20 22 24 25 28 30 32 35 38 40 42 45 48 50 60 60 50 60 60 50 50 50 50 60 60 60 60 80 80 80 80 110 100 100 90 90 90 80 80 110 110 150 FC250 21 23 24 26 26 29 29 34 37 42 46 46 46 53 56 65 65 80 84 84 87 95 95 105 105 128 128 21 23 24 26 26 29 29 34 37 42 46 46 46 50 53 62 62 73 78 78 82 89 89 99 99 118 118 21 23 24 26 26 29 29 34 37 42 46 46 46 50 52 62 62 69 74 74 78 85 85 98 98 111 111 21 23 24 26 26 29 29 34 37 42 46 46 46 50 52 62 62 67 72 72 78 85 85 98 98 107 107 21 23 24 26 26 29 29 34 37 42 46 46 46 50 52 62 62 66 72 72 78 85 85 98 98 105 105 21 23 24 26 26 29 29 34 37 42 46 46 46 50 52 62 62 65 72 72 78 85 85 98 98 104 104 21 23 24 26 26 29 29 34 37 42 46 46 46 50 52 62 62 65 72 72 78 85 85 98 98 104 104 21 23 24 26 26 29 29 34 37 42 46 46 46 50 52 62 62 65 72 72 78 85 85 98 98 104 104 21 23 24 26 26 29 29 34 37 42 46 46 46 50 52 62 62 65 72 72 78 85 85 98 98 104 104 21 23 24 26 26 29 29 34 37 42 46 46 46 50 52 62 62 65 72 72 78 85 85 98 98 104 104 * The value of the minimum outside diameter is evaluated by C=0.6 of the selection procedure on page 51. * The above SUS values indicate their bearing force [N/mm2] after thermal refining (quenched and tempered). 56 POSI LOCK Size Hub-side surface pressure [N/mm2] PSL-D PSL-D-C Yield point stress of the material δ0.2[N/mm2] 180 210 230 250 280 300 350 400 450 FC300 FC350 FCD400 FCD450 FCD500 FCD600 FCD700 SS330 SS400 SS490 SC360 SC410 SC480 SC450 S20C FCMB310 FCMB360 S15C S30C S35C S45C S55C SF490 SF440 SF540 SF590 SUS201 SUS304 SUS410 SUS403 SUS420