900 Series RFM Revision Manual: Models: Issued: Reissue 3: Revision 2: CSP-900RFM206A-1, Rotorcraft Flight Manual MD900 Helicopter 2 December 1994 28 January 2010 3 February 2012 FILING INSTRUCTIONS: NOTE: Make sure that Reissue 3, Revision 1, is posted in the manual before you put in Revision 2. INSERT PAGES REMOVE PAGES FRONT MATTER: F-i & F-ii F-i & F-ii F-xi thru F-xvi F-xi thru F-xvi F-xix thru F-xxiv F-xix thru F-xxiv SECTION II 2-1 thru 2-4 2-15 & 2-16 2-1 thru 2-4 2-15 & 2-16 SECTION IV 4-17 & 4-18 4-23 & 4-24 4-17 & 4-18 4-23 & 4-24 SECTION VIII 8-i & 8-ii 8-23 thru 8-26 8-29 & 8-30 8-41 thru 8-44 8-i & 8-ii 8-23 thru 8-26 8-29 & 8-30 8-41 thru 8-44 SECTION IX 9-17 & 9-18 9-17 & 9-18 SECTION X 10-i & 10-ii 10-27 & 10-28 10-i & 10-ii 10-27 & 10-28 A 900 Series RFM Revision This page intentionally left blank! B CSP−900RFM206A−1 Punch holes in circles. European Aviation Safety Agency Approved Rotorcraft Flight Manual for Model MD900 with PW 206A As of 28 September 2003, the EASA began approving FAA rotorcraft flight manuals. Operators of MD900 series helicopters registered in a European Union member state are required to place this approval page after the cover page in their flight manual. Log of EASA Revisions By Date REVISION NUMBER AND DATE EASA Approval Number Reissue #2, Revision 2 . . . . 31 October 2003 2177 Revision 3 . . . . . . . . . . . . . . . . . . . . 8 July 2005 2177 Revision 4 . . . . . . . . . . . . . . . . 21 August 2007 2177 Revision 5 . . . . . . . . . . . . . . 20 February 2008 2177 Revision 6 . . . . . . . . . . . . . . . . . . . 21 July 2009 2177 Reissue 3 . . . . . . . . . . . . . . . 28 January 2010 2177 Reissue 3 Cut along dashed EASA−i/( EASA−ii blank) lines. CSP−900RFM206A−1 Model MD900 with PW 206A ROTORCRAFT Cover FLIGHT MANUAL REGISTRATION NO: _________________ SERIAL NO: _________________ F90−001A CSP−900RFM206A−1 FAA APPROVED ROTORCRAFT FLIGHT MANUAL for Model MD900 with PW 206A Type Certificate No. H19NM Approved By_____________________________________ Manager, Flight Test Branch, ANM-160L Federal Aviation Administration Los Angeles Aircraft Certification Office Transport Airplane Directorate Original Approval Date: 2 December 1994 Reissue #1: 23 June 1999 Reissue #2: 26 February 2003 Reissue #3: THE FAA APPROVED ROTORCRAFT FLIGHT MANUAL CONSISTS OF THE FOLLOWING SECTIONS. SECTION SECTION SECTION SECTION SECTION II − III − IV − V − X − LIMITATIONS EMERGENCY PROCEDURES NORMAL PROCEDURES PERFORMANCE DATA OPTIONAL EQUIPMENT Title Page The helicopter must be operated in compliance with the operating limitations as set forth in section II of this manual and any additional limitations from Section X as a result of an installed optional equipment item. Sections III, IV, V, and portions of section X contain recommended procedures and data and are FAA approved. THIS MANUAL MUST BE KEPT IN THE HELICOPTER AT ALL TIMES. Copyright E 1999-2010 by MD Helicopters, Inc. All rights reserved under the copyright laws. Original F−i CSP−900RFM206A−1 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A LOG OF REVISIONS BY DATE FAA / NON−FAA REVISIONS REVISION NUMBER AND DATE Original Issue . 2 December 1994 CSP-900RFM-1 Revision 1 . . . . . . 17 April 1995 Revision 2 . . . . . . 8 August 1995 Revision 3 . . . . . . 27 September 1995 Revision 4 . . . . . . 10 October 1995 REVISION NUMBER AND DATE Reissue #2 . . . . . 26 February 2003 This reissue replaces CSP-900RFM-1 in its entirety. Revision 1 . . . . . . 29 May 2003 Revision 2 . . . . . . 31 October 2003 Revision 3 . . . . . . 8 July 2005 Revision 5 . . . . . . 26 June 1996 Revision 4 . . . . . . 21 August 2007 Revision 6 . . . . . . 10 July 1996 Revision 5 . . . . . . 20 February 2008 Revision 7 . . . . . . 29 October 1996 Revision 6 . . . . . . 21 July 2009 Revision 8 . . . . . . 13 November 1996 Reissue #3 . . . . . 28 January 2010 Revision 9 . . . . . . 27 January 1997 Revision 1 . . . . . . 22 July 2011 Revision 10 . . . . . 14 April 1997 Revision 2 . . . . . . 3 February 2012 Revision 11 . . . . . 14 November 1997 Revision 12 . . . . . 8 May 1998 Revision 13 . . . . . 12 August 1998 Revision 14 . . . . . 17 December 1998 Revision 15 . . . . . 2 March 1999 Reissue #1 . . . . . 23 June 1999 CSP-900RFM-1 Approved By Manager, Flight Test Branch, ANM-160L Federal Aviation Administration Los Angeles Aircraft Certification Office Transport Airplane Directorate Revision 1 . . . . . . 1 March 2000 Revision 2 . . . . . . 22 March 2001 Revision 3 . . . . . . 30 May 2001 Revision 4 . . . . . . 02 November 2001 Revision 5 . . . . . . 18 September 2002 F−ii Reissue 3 Revision 2 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 APPROVING AUTHORITIES Joint Aviation Authorities (JAA): This manual was approved by the JAA. European Aviation Safety Authority (EASA) The MD900 and this manual were accepted by EASA based on the JAA approval listed above. Subsequent revisions of this manual are approved by EASA who issues a four-digit approval number. See MDHI web page http://www.mdhelicop­ ters.com, publications link for EASA approval number and instructions. National Agency of Civil Aviation (Brazil) This Aircraft Flight Manual is approved by the FAA on behalf of the National Agency of Civil Aviation for Brazilian registered aircraft, in accordance with the Regulamentos Brasileiros de Homologação Aeronáutica” (RBHA) 21, Section 21.29. / (Initial FAA Approval Signature/Date) Manager, Flight Test Branch, ANM-160L Federal Aviation Administration Los Angeles Aircraft Certification Office Transport Airplane Directorate Reissue 3 Original F−iii CSP−900RFM206A−1 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A This page intentionally left blank! F−iv Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 TABLE OF CONTENTS PARAGRAPH Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE 1 Title Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-i Log of Revisions By Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-ii Approving Authorities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-iii List of Effective Pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-vi Section I − General 1-1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1-2. Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1-3. Organization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1-4. Method of Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 1-5. Definition of Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 1-6. Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 1-7. Multi-Purpose Utility Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 1-8. Technical Publications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7 1-9. Rotorcraft Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8 1-10. Pilot's Briefing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8 1-11. Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8 1-12. Conversion Charts and Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11 Section II − Limitations 2-1. Flight Restrictions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 2-2. Environmental Operating Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 2-3. Airspeed Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 2-4. Weight Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 2-5. Center of Gravity (CG Envelope) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 2-6. Rotor Brake Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 2-7. Rotor Speed Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 2-8. Transmission Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 2-9. Power Plant Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7 2-10. Generator Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8 2-11. Starter limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8 Reissue 3 Original F−v CSP−900RFM206A−1 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A PARAGRAPH PAGE 2-12. Fuel System Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 2-13. Integrated Instrumentation Display System (IIDS) . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-14. Decals and Placards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15 Section III − Emergency and Malfunction Procedures 3-1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 3-2. Caution and Warning Annunciators and Audio Tones . . . . . . . . . . . . . . . . . . . . . . . 3-1 3-3. Engine Emergencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 3-4. Emergency Landing Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 3-5. EEC Malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7 3-6. Engine Starting - Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11 3-7. Engine/Aircraft Shutdown - Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13 3-8. Fire Emergencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14 3-9. Flight Control Malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18 3-10. Pitot/Static System Malfunction: Single or Dual Pitot Tube Installation . . . . . 3-25 3-11. Engine and Generator Malfunction Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26 3-12. Transmission Malfunction Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30 3-13. Fuel System Display Advisories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32 3-14. Caution and Warning Advisories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35 3-15. Other Malfunction/Advisories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-39 3-16. Vibrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-40 3-17. Emergency Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-40 3-18. Emergency Egress . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41 Section IV − Normal Procedures 4-1. Preflight Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 4-2. Pilot's Daily Preflight Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 4-3. Pilot's Preflight Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15 4-4. Engine Pre-Start Cockpit Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22 4-5. Engine Starting - Automatic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24 4-6. Engine Runup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25 4-7. Before Takeoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25 4-8. Takeoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26 4-9. Cruise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26 F−vi Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 PARAGRAPH PAGE 4-10. Slow Flight/Approach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26 4-11. Landing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27 4-12. Engine/Aircraft Shutdown - Normal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28 4-13. Post Flight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30 4-14. Noise Impact Reduction Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-31 4-15. Flight With Doors Removed or Cabin Doors Open . . . . . . . . . . . . . . . . . . . . . . . . . 4-32 4-16. One Engine Inoperative Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-33 4-17. Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-33 Section V − Performance Data 5-1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 5-2. Noise Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 5-3. Density Altitude Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 5-4. Airspeed Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 5-5. Best Rate of Climb Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 5-6. Single Engine Rate of CLimb and Descent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8 5-7. Twin Engine Rate of Climb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11 5-8. Hover Ceiling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19 5-9. Height Velocity Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27 5-10. Power Assurance Check - Automatic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28 5-11. Power Assurance Check - Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30 Section VI − Weight and Balance Data 6-1. Weight and Balance Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 6-2. Load Limits and Balance Criteria . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7 6-3. Equipment Removal or Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7 6-4. Longitudinal Weight and Balance Determination: Passenger Configuration . . 6-8 6-5. Longitudinal Loading of Cargo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9 6-6. Permissible Lateral Loadings - Passenger Configuration . . . . . . . . . . . . . . . . . . . 6-10 6-7. Lateral Loading of Cargo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11 6-8. Internal Loading of Cargo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11 Section VII Systems Description 7-1. Helicopter Exterior Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Reissue 3 Original 7-1 F−vii CSP−900RFM206A−1 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A PARAGRAPH PAGE 7-2. Fuselage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3 7-3. Tailboom and Empennage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5 7-4. Landing Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6 7-5. Main Rotor System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8 7-6. Flight Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10 7-7. Hydraulic Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19 7-8. Propulsion System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23 7-9. Engine Air Intake and Inlet Particle Separator (IPS) . . . . . . . . . . . . . . . . . . . . . . . 7-27 7-10. Engine Power Management System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28 7-11. Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-30 7-12. Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-33 7-13. Environmental Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-35 7-14. Integrated Instrumentation Display System (IIDS) . . . . . . . . . . . . . . . . . . . . . . . 7-37 7-15. IIDS Data Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-45 7-16. Balance Monitoring System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-48 7-17. IIDS Menu Structures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-49 Section VIII − Handling, Servicing and Maintenance 8-1. Hoisting, Lifting and Jacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 8-2. Towing and Moving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 8-3. Parking and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4 8-4. Access and Inspection Provisions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10 8-5. Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-21 8-6. Aircraft Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-33 8-7. Cockpit Door Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-34 8-8. Cabin Seats: Removal/Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-36 8-9. Copilot Flight controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-37 8-10. Engine Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-38 8-11. Special Operational Checks and Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-41 Section IX − Additional Operations and Performance Data 9-1. Abbreviated Checklists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1 9-2. Fuel Flow VS Airspeed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4 9-3. International Civil Aviation Organization (ICAO) Noise Levels . . . . . . . . . . . . . . 9-17 F−viii Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 PARAGRAPH PAGE Section X − Optional Equipment 10-1. General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1 10-2. Listing - Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1 10-3. Compatibility - Combined Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2 10-4. Optional Equipment Performance Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3 10-5. Operating Instructions: Air Conditioning (P/N 900P7250302-101) . . . . . . . . . . 10-5 10-6. Operating Instructions: Controllable Landing/Search Light . . . . . . . . . . . . . . . . 10-9 10-7. Operating Instructions: Rotorcraft Cargo Hook Kit . . . . . . . . . . . . . . . . . . . . . . . . 10-15 10-8. Operating Instructions: Windscreen Wipers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-23 10-9. Operating Instructions: Supplemental Fuel System . . . . . . . . . . . . . . . . . . . . . . . 10-27 10-10.Operating Instructions: Rescue Hoist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-37 10-11.Operating Information: -111/-117 IIDS Option . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-51 10-12.Operating Instructions: Fire Extinguishing System . . . . . . . . . . . . . . . . . . . . . . 10-53 10-13.Operating Instructions: Smoke Detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-57 Reissue 3 Original F−ix/( F−x blank) ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 SUMMARY OF REVISIONS TO THE ROTORCRAFT FLIGHT MANUAL NOTE: Revisions are listed below by number with appropriate remarks. Section II pages marked [C]* indicate FAA approved color pages. Black−and−white reproductions of color pages are not considered to be “FAA Approved”. REVISION NUMBER Revision 2 REMARKS Section II: Paragraph 2-2. Revised operations in snow conditions. Figure 2-15 (Sheet 2 of 2 sheets). Updated fuel system decals. Section IV: Paragraph 4-4 and Figure 4-4. Added new strobe light switch configuration. Section VIII: Table 8-2. Revised Main Transmission servicing materials. Paragraph 8-5. Revised reference to RMM for Hydraulic System Servicing and MIL spec for approved hydraulic fluid. Figure 8-17. Revised transmission oil fill decal. Paragraph 8-11. Revised first “CAUTION” and “Hydraulic System Check”. Revised “Dry Engine Motoring Run” procedure. Section IX: Paragraph 9-3. Revised ICAO Noise Levels. Section X: Paragraph 10-9. Revised fuel system placard. Reissue 3 Revision 2 F−xi CSP−900RFM206A−1 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A LIST OF EFFECTIVE PAGES SECTION FRONT MATTER I F−xii PAGE NUMBER F-i F-ii F-iii F-iv F-v F-vi F-vii F-viii F-ix F-x F-xi F-xii F-xiii F-xiv F-xv F-xvi F-xvii F-xviii F-xix F-xx F-xxi F-xxii F-xxiii F-xxiv 1-i 1-ii 1-1 1-2 1-3 1-4 1-5 1-6 1-7 FAA APPROVED REVISION NUMBER NON FAA APPROVED REVISION NUMBER Reissue 3 Original Reissue 3 Revision 2 Reissue 3 Original Reissue 3 Original --------------------------------------------------------------------------------------------------------------------------------------------- ----------------------------Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Revision 2 Reissue 3 Revision 2 Reissue 3 Revision 2 Reissue 3 Original Reissue 3 Revision 2 Reissue 3 Revision 2 Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Revision 2 Reissue 3 Revision 2 Reissue 3 Revision 2 Reissue 3 Revision 2 Reissue 3 Original ---------------------------------------------------------------- Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Revision 2 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 LIST OF EFFECTIVE PAGES SECTION PAGE NUMBER 1-8 1-9 1-10 1-11 1-12 1-13 1-14 1-15 1-16 1-17 1-18 II 2-i 2-ii 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 2-10 [C]* 2-11 [C]* 2-12 [C]* 2-13 [C]* 2-14 2-15 2-16 III 3-i 3-ii FAA APPROVED REVISION NUMBER NON FAA APPROVED REVISION NUMBER ------------------------------------------------------------------------------ Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Revision 2 Reissue 3 Revision 2 Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Revision 2 ------------------------------------------------------------------------------------------------------------------------------- Reissue 3 Original Reissue 3 Original --------------- Reissue 3 Revision 2 F−xiii CSP−900RFM206A−1 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A LIST OF EFFECTIVE PAGES SECTION PAGE NUMBER 3-iii 3-iv 3-1 3-2 3-3 3-4 3-5 3-6 3-7 3-8 3-9 3-10 3-11 3-12 3-13 3-14 3-15 3-16 3-17 3-18 3-19 3-20 3-21 3-22 3-23 3-24 3-25 3-26 3-27 3-28 3-29 3-30 3-31 3-32 3-33 F−xiv FAA APPROVED REVISION NUMBER NON FAA APPROVED REVISION NUMBER Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 LIST OF EFFECTIVE PAGES SECTION IV FAA APPROVED REVISION NUMBER NON FAA APPROVED REVISION NUMBER 3-34 3-35 3-36 3-37 3-38 3-39 3-40 3-41 3-42 Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original ---------------------------------------------------------------- 4-i 4-ii 4-1 4-2 4-3 4-4 4-5 4-6 4-7 4-8 4-9 4-10 4-11 4-12 4-13 4-14 4-15 4-16 4-17 4-18 4-19 4-20 4-21 4-22 Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Revision 2 Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original ------------------------------------------------------------------------------------------------------------------------------------------------------------------------- PAGE NUMBER Reissue 3 Revision 2 F−xv CSP−900RFM206A−1 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A LIST OF EFFECTIVE PAGES SECTION V F−xvi FAA APPROVED REVISION NUMBER NON FAA APPROVED REVISION NUMBER 4-23 4-24 4-25 4-26 4-27 4-28 4-29 4-30 4-31 4-32 4-33 4-34 Reissue 3 Revision 2 Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original ------------------------------------------------------------------------------------- 5-i 5-ii 5-1 5-2 5-3 5-4 5-5 5-6 5-7 5-8 5-9 5-10 5-11 5-12 5-13 5-14 5-15 5-16 5-17 5-18 5-19 Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original ---------------------------------------------------------------------------------------------------------------------------------------------------- PAGE NUMBER Reissue 3 Revision 2 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 LIST OF EFFECTIVE PAGES SECTION VI FAA APPROVED REVISION NUMBER NON FAA APPROVED REVISION NUMBER 5-20 5-21 5-22 5-23 5-24 5-25 5-26 5-27 5-28 5-29 5-30 5-31 5-32 5-33 5-34 5-35 5-36 Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original ------------------------------------------------------------------------------------------------------------------------ 6-i 6-ii 6-1 6-2 6-3 6-4 6-5 6-6 6-7 6-8 6-9 6-10 6-11 6-12 6-13 6-14 ----------------------------------------------------------------------------------------------------------------- Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original PAGE NUMBER Reissue 3 Original F−xvii CSP−900RFM206A−1 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A LIST OF EFFECTIVE PAGES SECTION VII F−xviii FAA APPROVED REVISION NUMBER NON FAA APPROVED REVISION NUMBER 6-15 6-16 6-17 6-18 6-19 6-20 6-21 6-22 --------------------------------------------------------- Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original 7-i 7-ii 7-iii 7-iv 7-1 7-2 7-3 7-4 7-5 7-6 7-7 7-8 7-9 7-10 7-11 7-12 7-13 7-14 7-15 7-16 7-17 7-18 7-19 7-20 7-21 -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original PAGE NUMBER Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 LIST OF EFFECTIVE PAGES SECTION PAGE NUMBER 7-22 7-23 7-24 7-25 7-26 7-27 7-28 7-29 7-30 7-31 7-32 7-33 7-34 7-35 7-36 7-37 7-38 7-39 7-40 7-41 7-42 7-43 7-44 7-45 7-46 7-47 7-48 7-49 7-50 7-51 7-52 7-53 7-54 7-55 7-56 FAA APPROVED REVISION NUMBER NON FAA APPROVED REVISION NUMBER ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original F−xix CSP−900RFM206A−1 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A LIST OF EFFECTIVE PAGES SECTION VIII F−xx FAA APPROVED REVISION NUMBER NON FAA APPROVED REVISION NUMBER 7-57 7-58 7-59 7-60 7-61 7-62 7-63 7-64 7-65 7-66 7-67 7-68 ------------------------------------------------------------------------------------- Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original 8-i 8-ii 8-1 8-2 8-3 8-4 8-5 8-6 8-7 8-8 8-9 8-10 8-11 8-12 8-13 8-14 8-15 8-16 8-17 8-18 8-19 ---------------------------------------------------------------------------------------------------------------------------------------------------- Reissue 3 Original Reissue 3 Revision 2 Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original PAGE NUMBER Reissue 3 Revision 2 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 LIST OF EFFECTIVE PAGES SECTION IX FAA APPROVED REVISION NUMBER NON FAA APPROVED REVISION NUMBER 8-20 8-21 8-22 8-23 8-24 8-25 8-26 8-27 8-28 8-29 8-30 8-31 8-32 8-33 8-34 8-35 8-36 8-37 8-38 8-39 8-40 8-41 8-42 8-43 8-44 8-45 8-46 8-47 8-48 8-49 8-50 -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Revision 2 Reissue 3 Original Reissue 3 Revision 2 Reissue 3 Original Reissue 3 Original Reissue 3 Revision 2 Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Revision 2 Reissue 3 Revision 2 Reissue 3 Revision 2 Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original 9-i 9-ii --------------- Reissue 3 Original Reissue 3 Original PAGE NUMBER Reissue 3 Revision 2 F−xxi CSP−900RFM206A−1 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A LIST OF EFFECTIVE PAGES SECTION X F−xxii FAA APPROVED REVISION NUMBER NON FAA APPROVED REVISION NUMBER 9-1 9-2 9-3 9-4 9-5 9-6 9-7 9-8 9-9 9-10 9-11 9-12 9-13 9-14 9-15 9-16 9-17 9-18 ------------------------------------------------------------------------------------------------------------------------------- Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Revision 2 Reissue 3 Original 10-i 10-ii 10-1 10-2 10-3 10-4 10-5 10-6 10-7 10-8 10-9 10-10 10-11 10-12 10-13 Reissue 3 Revision 2 Reissue 3 Revision 2 Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original ---------------------------------------------------------------------------------------------------------- PAGE NUMBER Reissue 3 Revision 2 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 LIST OF EFFECTIVE PAGES SECTION PAGE NUMBER 10-14 10-15 10-16 10-17 10-18 10-19 10-20 10-21 10-22 10-23 10-24 10-25 10-26 10-27 10-28 10-29 10-30 10-31 10-32 10-33 10-34 10-35 10-36 10-37 10-38 10-39 10-40 10-41 10-42 10-43 10-44 10-45 10-46 10-47 10-48 FAA APPROVED REVISION NUMBER NON FAA APPROVED REVISION NUMBER Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Revision 2 Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Reissue 3 Revision 2 F−xxiii CSP−900RFM206A−1 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A LIST OF EFFECTIVE PAGES SECTION PAGE NUMBER 10-49 10-50 10-51 10-52 10-53 10-54 10-55 10-56 10-57 10-58 10-59 10-60 F−xxiv FAA APPROVED REVISION NUMBER NON FAA APPROVED REVISION NUMBER Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original Reissue 3 Original ------------------------------------------------------------------------------------- Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 General SECTION I GENERAL TABLE OF CONTENTS PARAGRAPH PAGE 1-1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1-2. Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1-3. Organization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1-4. Method of Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 1-5. Definition of Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 1-6. Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 1-7. Multi-Purpose Utility Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 1-8. Technical Publications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7 1-9. Rotorcraft Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8 1-10. Pilot's Briefing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8 1-11. Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 1-1. MD Explorer Rotorcraft Principal Dimensions . . . . . . . . . . . . . . . . . Figure 1-2. Interior Dimensions and Volumes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8 1-9 1-10 1-12. Conversion Charts and Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 1-3. Speed: MPH/Knots/KmH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 1-4. Temperature Conversion Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table 1-1. Liquid Measure - U.S. Gallons to Liters . . . . . . . . . . . . . . . . . . . . . Table 1-2. Linear Measure - Inches to Centimeters . . . . . . . . . . . . . . . . . . . . . Table 1-3. Linear Measure - Feet to Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table 1-4. Weight - Pounds to Kilograms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 1-5. Conversion Chart: Knots - Meters/Second . . . . . . . . . . . . . . . . . . . . Figure 1-6. Conversion Chart: Inches of Mercury - Millibars . . . . . . . . . . . . . . Table 1-5. Standard Atmosphere Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11 1-11 1-12 1-13 1-13 1-14 1-14 1-15 1-16 1-17 Reissue 3 Original 1−i CSP−900RFM206A−1 General ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A This page intentionally left blank! 1−ii Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 General SECTION I GENERAL 1−1. INTRODUCTION The Rotorcraft Flight Manual has been prepared to provide the pilot with all informa­ tion necessary to accomplish the intended mission with the maximum amount of efficiency and safety. 1−2. SCOPE This manual meets all FAA requirements for APPROVED DATA and that data is so designated. MD Helicopters, Inc. has included additional supplemental data which is intended to provide the pilot with information that expands, enhances and eases his task. 1−3. ORGANIZATION This manual is organized in the following manner: FRONT MATTER: Contains: Log of Revisions by Date, Table of Contents, Summary of Revisions, and the List of Effective Pages. By referring to the Log of Revisions By Date, the pilot may review a chronological listing of changes to the Flight Manual. Reading the Summary of Revisions will inform the pilot of what changes have been made by paragraph reference. This Summary contains only the latest Flight Manual Change. The List of Effective Pages allows the pilot quick reference to page numbers and their respective revision number. The pages listed should reflect the revision number that appears at the bottom of each page. SECTION I - GENERAL Information of general interest to the pilot, owner or operator of the aircraft and general rotorcraft information and conversion charts. SECTION II - LIMITATIONS (FAA Approved) Specifically defines the limiting factors, procedures and parameters within which the rotorcraft may be operated. FAA regulations require that limitations not be exceeded. Reissue 3 Original 1−1 CSP−900RFM206A−1 General ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A SECTION III - EMERGENCY AND MALFUNCTION PROCEDURES (FAA Approved) Problems which could be encountered in flight are defined and the procedures necessary to cope with or alleviate them are discussed. The data is recommended by the manufacturer. SECTION IV - NORMAL PROCEDURES (FAA Approved) Normal operating procedures from preflight through shutdown. The data given is that recommended by the manufacturer. SECTION V - PERFORMANCE DATA (FAA Approved) Aircraft performance as defined within certain conditions, such as airspeed, weight, altitude, temperature, humidity, and wind velocity. Data is provided in tabular or graph form to allow the pilot to determine the aircraft's capabilities in relation to the intended mission and prevailing conditions. SECTION VI - WEIGHT AND BALANCE DATA Provides aircraft weight and balance operational data in chart and table form and provides examples that allow the pilot to accurately determine the aircraft's gross weight, and whether the load is within longitudinal and lateral center of gravity limits. Also contained in this section are the original weight and balance report and equipment list (equipment both required and optional) installed on the aircraft at the time of licensing. SECTION VII - SYSTEMS DESCRIPTION Offers a pilot-oriented technical description of the operation of each system installed on the helicopter. SECTION VIII - AIRCRAFT HANDLING, SERVICING, MAINTENANCE AND TESTING The information contained in this section is extracted from the Handbook of Maintenance Instructions and is highly selective. The subjects chosen are those with which the pilot may have direct involvement either while at his normal base of operations or in the field. SECTION IX - ADDITIONAL OPERATIONS AND PERFORMANCE DATA The information provided in Section IX is given by the manufacturer to further assist the pilot in obtaining maximum utilization of the rotorcraft. It also provides the pilot with abbreviated checklists as well as additional performance data. SECTION X OPTIONAL EQUIPMENT (FAA Approved) Certain optional equipment is available for performance of specific tasks. In many cases the equipment is removable and may be used in combination(s) with other optional items. Whenever the installation of an option affects FAA approved limitations, normal/emergency procedures or performance (Sections II thru V), an FAA approval is required. In addition, a tabular listing of all options is provided as well as a table showing the compatibility of the various options with one another. 1−2 Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 General At the front of each section there is an table of contents that lists the data by para­ graph number, title, and page number. 1−4. METHOD OF PRESENTATION General information in the various sections is provided in narrative form. Other information is given in step-by-step procedures, graphs, charts, or tabular form. The information in the step-by-step procedure is presented in the imperative mode; each statement describing a particular operation to be accomplished. Expansion of the steps is accomplished as follows: l A black change bar ( ) in the page margin designates the latest new or changed information appearing on that page. A hand points to changes in the contents of an illustration. WARNING CAUTION A WARNING brings to the pilot’s immediate attention that equipment damage and/or personal injury will occur if the instruction is disregarded − placed after the instruction/step. A CAUTION alerts the individual that equipment damage may result if the procedural step is not followed to the letter − placed after the instruction/step. NOTE: A NOTE expands upon and explains the preceding step and provides fuller understanding of the particular operation. 1−5. DEFINITION OF TERMS The concept of procedural word usage and intended meaning has been adhered to in preparing this manual is as follows: “Shall” has been used only when the application of a procedure is mandatory. “Should” has been used only when the application of a procedure is recommended. “May” and “need not” have been used only when the application of a procedure is optional. The terms IMMEDIATELY, POSSIBLE, and PRACTICAL as used in this manual refer to the degree of urgency with which a landing must be made. LAND IMMEDIATELY - Execute a power-on approach and landing without delay. LAND AS SOON AS POSSIBLE - Execute a power-on approach and landing to the nearest safe landing area that does not further jeopardize the aircraft or occupants. LAND AS SOON AS PRACTICAL - Extended flight is not recommended. Whether to complete the planned flight is at the discretion of the pilot-in-command. However, Reissue 3 Original 1−3 CSP−900RFM206A−1 General ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A the nature of the specific problem or malfunction may dictate termination of the flight before reaching the destination. 1−6. ABBREVIATIONS SIGNS > Greater than Equal to or greater than < Less than Equal to or less than AC Air Conditioner AEO All Engines Operating A/N Alphanumeric AGL Above Ground Level ALT Alternate; Altitude AOG Aircraft On Ground APU Auxiliary Power Unit ASCM Aircraft Systems Condition Monitoring ATT Attitude BAT Battery BIT Built In Test BL Butt Line BLD BMS Centimeters CCW Counter Clockwise COM Communication CW Clockwise dBA A-weighted Decible DIR Direction; Directional E ECS Environmental Control System ECTM Engine Condition Trend Monitoring EEC Electronic Engine Control EGT Exhaust Gas Temperature ENG Engine ESNTL Essential ETL Effective Translational Lift EXT Extend; External F Federal Aviation Administration Bleed FADEC Balance Monitoring System Full Authority Digital Electronic Control FAR Federal Aviation Regulation FMU Fuel Metering Unit FSO Flights since overhaul Ft Feet Cabin CAB HEAT Cabin Heat CAUT Caution CKP(T) Cockpit 1−4 Cm FAA C CAB Collective Lever Position D A B CLP G GA Reissue 3 Original Go-around CSP−900RFM206A−1 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A General GCU Generator Control Unit KIAS Knots Indicated Airspeed GBMC Ground-based Maintenance Computer Km Kilometer KmH Kilometers per Hour GEN Generator KT Knots GPU Ground Power Unit KTAS Knots True Airspeed H L HD Density Altitude L Left; Liters Hg Mercury Lb(s) Pound(s) HIRF High Intensity Radiated Field LND Landing LT Light HP Pressure Altitude HSI Horizontal Situation Indicator; Hot Section Inspection HVR Hover HYD Hydraulic M I MCP Maximum Continuous Power M Meters Mbar Millibar Min Minutes MPH Miles-Per-Hour MSTR Master IAS Indicated Airspeed ICS Intercom System IFR Instrument Flight Rules NAV Navigation IGE In Ground Effect NG Gas Producer RPM IIDS Integrated Instrumentation Display System NP Power Turbine RPM NR Rotor Speed N IMC Instrument Meteorological Conditions In Inches INST Instrument INST(R) O OAT Outside Air Temperature OEI One Engine Inoperative OGE Out of Ground Effect Instrument OVRD Override IPS Inlet Particle Separator OVSP Overspeed IVSI Instantaneous Vertical Speed Indicator K KG P PLA Power Lever Angle PMA Permanent Magnet Alternator Kilogram Reissue 3 Original 1−5 CSP−900RFM206A−1 General ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A V PNL Panel POSN Position PRI Primary R R Right REL Release RET Retract RTR Rotor S Sec Seconds SEL Sound Exposure Level SL Sea Level SLT Searchlight SSO Starts since overhaul STA Station STBY Standby STC Supplemental Type Certificate SYS System VFR Visual FLight Rules VH Maximum speed in level flight at MCP VLV Valve VMC Visual Metrological Conditions VNE Never Exceed Speed Vs Versus VSCS Vertical Stabilization Control System VY Best Rate of Climb Speed U U.S. gal W WL T TBO Time Between Overhaul TOP Takeoff Power TSN TSO 1−7. U.S. gallons Water Line X XFD Crossfeed Time Since New XMSN Transmission Time Since Overhaul XPNDR Transponder MULTI−PURPOSE UTILITY OPERATIONS The installation and use of certain optional equipment is approved by the FAA and requires supplemental flight data when limitations, performance or procedures are affected. Refer to Section X for Optional Equipment. MD Helicopters, Inc. Helicopter optional equipment items and STC items which are FAA approved for the MD EXPLORER may be installed and used. 1−6 Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A 1−8. CSP−900RFM206A−1 General TECHNICAL PUBLICATIONS A file of technical publications is available to aid in obtaining maximum utilization of your rotorcraft. Revisions and new issue publications are provided to continually update and expand existing data. MDHI Publications Revisions and Reissues Changes in limitations, procedures, performance, optional equipment, etc., re­ quire flight manual revisions and change or replace flight manual content as appropriate. To ensure that MDHI manuals continue to show current changes, revised information is supplied as follows. Revisions Change to parts of the manual by the replacement, addition and/or deletion of pages is done by revision. The List of Effective Pages that accompanies each revision, identifies all affected pages. Such pages must be removed from the manual and discarded. Added or replaced pages must be put in and ex­ amined against the List of Effective Pages. Reissues Occasionally the manual may be reissued and is identified as ``Reissue #1, Reissue #2'', etc. The preceding issue of the manual then becomes obsolete and must be discarded. The reissue includes all prior revisions. All pages in a reissue become ``Original'' pages. The reissue may also include new or changed data. These changes will be identified on the ``Summary of Revisions'' page. The following publications are available. Rotorcraft Flight Manual (RFM). Rotorcraft Maintenance Manual (RMM) Servicing and Maintenance Instruments - Electrical - Avionics Component Maintenance Manual (CMM) Structural Repair Manual (SRM) Illustrated Parts Catalog (IPC) Service Information Bulletins and Letters New and revised publications are available through MDHS Subscription Service. Further information may be obtained by contacting: MD Helicopters, Inc. M615-G048 5000 E McDowell Rd Mesa, AZ 85215 or your local Service Center, Distributor, or Sales Company. All persons who fly or maintain MD helicopters are urged to keep abreast of the latest information by using the subscription service. Reissue 3 Original 1−7 CSP−900RFM206A−1 General 1−9. ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A ROTORCRAFT CERTIFICATION Certified under FAR Part 27 through amendment 27-26 dated April 5, 1990, and Special Condition for High Intensity Radiated Fields (HIRF) protection per FAR 21.16; FAR Part 36 Appendix J, Noise, effective on the date of Type Certification. The rotorcraft is certified by the Federal Aviation Administration under FAA Type Certificate Number H19NM. The FAA model designation is MD900 The FAA/ICAO aircraft type designator is EXPL The MD Helicopters, Inc. commercial designation is MD Explorer 1−10. PILOT’S BRIEFING Prior to flight, passengers should be briefed on the following. Approach and depart the rotorcraft from the front in full view of the pilot, being aware of the main rotor. Use of seat belts and shoulder harnesses. Smoking. The opening and closing of doors. Evacuation of the aircraft in an emergency. Location and use of emergency/survival equipment. 1−11. DIMENSIONS Dimensions Refer to Figure 1-1 and Figure 1-2 for exterior dimensions and interior volumes. 1−8 Reissue 3 Original CSP−900RFM206A−1 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A General 33.83 FT (10.34 M) 5.33 FT (1.62 M) 5.92 FT (1.80 M) 40.58 FT (12.37 m) 9.33 FT 5 ° 0' 9.17 FT (2.79 M) 12.00 FT (3.66 M) 10.92 FT (3.33 M) 3 ° 16' STATIC GROUND LINE @ DESIGN GROSS WEIGHT 7.33 FT (2.23 M) 34.08 FT (10.39 M) F90−002B Figure 1−1. MD Explorer Rotorcraft Principal Dimensions Reissue 3 Original 1−9 CSP−900RFM206A−1 General ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A 6.25 FT (1.9 M) 4.75 FT (1.4 M) 12.9 FT (3.9 M) 18.25 FT (5.5 M) BAGGAGE COMPARTMENT 51.4 FT3 (1.5 M3) 4.08 FT (1.2 M) ENTIRE AFT CABIN 172.5 FT3 (4.9 M3) 4.16 FT (1.2 M) WITH DOOR ON 4.33 FT (1.3 M) WITH DOOR OFF Figure 1−2. Interior Dimensions and Volumes 1−10 Reissue 3 Original F90−054 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 General 1−12. CONVERSION CHARTS AND TABLES EXAMPLE: CONVERT 100 KNOTS TO MPH AND TO KM/HR: ENTER CHART AT 100 KNOTS AND FOLLOW ARROW TO SLOPING LINE. TO FIND MPH, MOVE LEFT AND READ 115 MPH. TO FIND KM/HR, MOVE RIGHT FROM THE SLOPING LINE AND READ 185 KM/HR 200 320 300 180 280 260 160 240 140 220 200 120 100 160 Km/H MPH 180 140 80 120 100 60 80 40 60 40 20 20 0 0 0 20 40 60 80 100 120 140 160 180 KNOTS F05−002 Figure 1−3. Speed: MPH/Knots/KmH Reissue 3 Original 1−11 CSP−900RFM206A−1 General ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A TEMPERATURE °F EXAMPLE: CONVERT °F TO °C KNOWN: TEMPERATURE = 50° F 140 60 120 50 100 40 80 60 METHOD: ENTER AT 50° F READ 10° C ACROSS ON °C SCALE 40 20 METHOD MAY BE REVERSED TO FIND ° F WHEN ° C IS KNOWN 0 ALTERNATE METHOD: ° F = (9/5 X °C) + 32 °C = 5/9(°F − 32) °C 30 20 10 0 −10 −20 −20 −30 −40 −40 −60 −50 −80 −60 F05−003 Figure 1−4. Temperature Conversion Chart 1−12 Reissue 3 Original CSP−900RFM206A−1 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A General Table 1−1. Liquid Measure − U.S. Gallons to Liters U.S. 0 Gallons Liters 0 1 2 3 4 5 6 7 8 9 Liters Liters Liters Liters Liters Liters Liters Liters Liters − 3.785 7.571 11.356 15.142 18.927 22.713 26.498 30.283 34.069 10 37.854 41.640 45.425 49.211 52.996 56.781 60.567 64.352 68.138 71.923 20 75.709 79.494 83.280 87.065 90.850 94.636 98.421 102.21 105.99 109.78 30 113.56 117.35 121.13 124.92 128.70 132.49 136.28 140.06 143.85 147.63 40 151.42 155.20 158.99 162.77 166.56 170.34 174.13 177.92 181.70 185.49 50 189.27 193.06 196.84 200.63 204.41 208.20 211.98 215.77 219.56 223.34 60 227.13 230.91 234.70 238.48 242.27 246.05 249.84 253.62 257.41 261.19 70 264.98 268.77 272.55 276.34 280.12 283.91 287.69 291.48 295.26 299.05 80 302.83 306.62 310.41 314.19 317.98 321.76 325.55 329.33 333.12 336.90 90 340.69 344.47 348.26 352.05 355.83 359.62 363.40 367.19 370.97 374.76 100 378.54 382.33 386.11 389.90 393.69 397.47 401.26 405.04 408.83 412.61 Table 1−2. Linear Measure − Inches to Centimeters Inches 0 1 2 3 4 5 6 7 8 9 Cm Cm Cm Cm Cm Cm Cm Cm Cm Cm 0 − 2.54 5.08 7.62 10.16 12.70 15.24 17.78 20.32 22.86 10 25.40 27.94 30.48 33.02 35.56 38.10 40.64 43.18 45.72 48.26 20 50.80 53.34 55.88 58.42 60.96 63.50 66.04 68.58 71.12 73.66 30 76.20 78.74 81.28 83.82 86.36 88.90 91.44 93.98 96.52 99.06 40 101.60 104.14 106.68 109.22 111.76 114.30 116.84 119.38 121.92 124.46 50 127.00 129.54 132.08 134.62 137.16 139.70 142.24 144.78 147.32 149.86 60 152.40 154.94 157.48 160.02 162.56 165.10 167.64 170.18 172.72 175.26 70 177.80 180.34 182.88 185.42 187.96 190.50 193.04 195.58 198.12 200.66 80 203.20 205.74 208.28 210.82 213.36 215.90 218.44 220.98 223.52 226.06 90 228.60 231.14 233.68 236.22 238.76 241.30 243.84 246.38 248.92 251.46 100 254.00 256.54 259.08 261.62 264.16 266.70 269.24 271.78 274.32 276.86 Reissue 3 Original 1−13 CSP−900RFM206A−1 General ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Table 1−3. Linear Measure − Feet to Meters 0 1 2 3 4 5 6 7 8 9 Meters Meters Meters Meters Meters Meters Meters Meters Meters Meters 0 − 0.305 0.610 0.914 1.219 1.524 1.829 2.134 2.438 2.743 10 3.048 3.353 3.658 3.962 4.267 4.572 4.877 5.182 5.466 5.791 20 6.096 6.401 6.706 7.010 7.315 7.620 7.925 8.229 8.534 8.839 30 9.144 9.449 9.753 10.058 10.363 10.668 10.972 11.277 11.582 11.887 40 12.192 12.496 12.801 13.106 13.411 13.716 14.020 14.325 14.630 14.935 50 15.239 15.544 15.849 16.154 16.459 16.763 17.068 17.373 17.678 17.983 60 18.287 18.592 18.897 19.202 19.507 19.811 20.116 20.421 20.726 21.031 70 21.335 21.640 21.945 22.250 22.555 22.859 23.164 23.469 23.774 24.070 80 24.383 24.688 24.993 25.298 25.602 25.907 26.212 26.517 26.822 27.126 90 27.431 27.736 28.041 28.346 28.651 28.955 29.260 29.565 29.870 30.174 100 30.479 30.784 31.089 31.394 31.698 32.003 32.308 32.613 32.918 33.222 Feet Table 1−4. Weight − Pounds to Kilograms 0 1 2 3 4 5 6 7 8 9 Pounds Kilograms Kilograms Kilograms Kilograms Kilograms Kilograms Kilograms Kilograms Kilograms Kilograms 0 − 0.454 0.907 1.361 1.814 2.268 2.722 3.175 3.629 4.082 10 4.536 4.990 5.443 5.897 6.350 6.804 7.257 7.711 8.165 8.618 20 9.072 9.525 9.979 10.433 10.886 11.340 11.793 12.247 12.701 13.154 30 13.608 14.061 14.515 14.969 15.422 15.876 16.329 16.783 17.237 17.690 40 18.144 18.597 19.051 19.504 19.958 20.412 20.865 21.319 21.772 22.226 50 22.680 23.133 23.587 24.040 24.494 24.948 25.401 25.855 26.308 26.762 60 27.216 27.669 28.123 28.576 29.030 29.484 29.937 30.391 30.844 31.298 70 31.751 32.205 32.659 33.112 33.566 34.019 34.473 34.927 35.380 35.834 80 36.287 36.741 37.195 37.648 38.102 38.555 39.009 39.463 39.916 40.370 90 40.823 41.277 41.730 42.184 42.638 43.091 43.545 43.998 44.453 44.906 100 45.359 45.813 46.266 46.720 47.174 47.627 48.081 48.534 48.988 49.442 1−14 Reissue 3 Original CSP−900RFM206A−1 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A General KNOTS METERS/SEC 50 25 45 40 20 EXAMPLE 35 CONVERT KNOTS TO METERS/SEC KNOWN: WIND SPEED = 25 KT 30 METHOD: ENTER CHART AT 25 KT READ APPROXIMATELY 13 METERS/SEC ACROSS ON METERS/SEC SCALE 25 METHOD MAY BE REVERSED TO FIND KNOTS WHEN METERS/SEC ARE KNOWN 20 15 10 15 10 5 5 0 0 F90−003 Figure 1−5. Conversion Chart: Knots − Meters/Second Reissue 3 Original 1−15 CSP−900RFM206A−1 General ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A EXAMPLE 1: 29.44 IN. Hg = 997 mbar EXAMPLE 2: 30.18 IN. Hg = 1022 mbar 29.5 29.4 1 29.3 29.2 31.1 30.4 31.0 30.3 30.9 30.2 29.1 30.8 2 30.1 29.0 IN. Hg 30.5 30.7 30.0 28.9 30.6 29.9 28.8 30.5 29.8 28.7 1035 1040 1045 1050 1055 29.7 28.6 29.6 28.5 29.5 28.4 1000 28.3 1005 1010 1015 1020 1025 1030 1035 28.2 28.1 28.0 945 950 955 960 965 970 975 980 985 990 995 1000 MILLIBARS F90−004 Figure 1−6. Conversion Chart: Inches of Mercury − Millibars 1−16 Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 General Table 1−5. Standard Atmosphere Table Standard Sea Level Conditions: Temperature: 59°F (15°C) Pressure: 29.921 in.Hg (1013.25 mbar) Density: 0.0023769 slugs/ft3 (1.225 kg/m3) DENSITY RATIO σ 1 σ 0 1.0000 1.000 1000 0.9711 2000 ALTITUDE (feet) TEMPERATURE (°F) PRESSURE (mbar) PRESSURE (in. Hg) PRESSURE RATIO 15.00 59.000 1013.25 29.921 1.0000 1.0148 13.019 55.434 997.18 28.856 0.9644 0.9428 1.0299 11.038 51.868 942.14 27.821 0.9298 3000 0.9151 1.0454 9.056 48.302 908.14 26.817 0.8962 4000 0.8881 1.0611 7.076 44.735 875.12 25.842 0.8637 5000 0.8617 1.0773 5.094 41.196 843.08 24.896 0.8320 6000 0.8359 1.0938 3.113 37.603 811.99 23.978 0.8014 7000 0.8106 1.1107 1.132 34.037 781.86 23.088 0.7716 8000 0.7860 1.1279 -0.850 30.471 752.63 22.225 0.7428 9000 0.7620 1.1456 -2.831 26.905 724.29 21.388 0.7148 10000 0.7385 1.1637 -4.812 23.338 696.82 20.577 0.6877 11000 0.7155 1.1822 -6.793 19.772 670.21 19.791 0.6614 12000 0.6932 1.2011 -8.774 16.206 644.40 19.029 0.6360 13000 0.6713 1.2205 -10.756 12.640 619.44 18.292 0.6113 14000 0.6500 1.2403 -12.737 9.074 595.23 17.577 0.5875 15000 0.6292 1.2606 -14.718 5.508 571.83 16.886 0.5643 16000 0.6090 1.2815 -16.669 1.941 549.14 16.216 0.5420 17000 0.5892 1.3028 -18.680 -1.625 527.23 15.569 0.5203 18000 0.5669 1.3246 -20.662 -5.191 505.99 14.942 0.4994 19000 0.5511 1.3470 -22.643 -8.757 485.48 14.336 0.4791 20000 0.5328 1.3700 -24.624 -12.323 465.63 13.750 0.4595 21000 0.5150 1.3935 -26.605 -15.899 446.47 13.184 0.4406 22000 0.4976 1.4176 -28.587 -19.456 427.91 12.636 0.4223 23000 0.4806 1.4424 -30.568 -23.002 409.99 12.107 0.4046 24000 0.4642 1.4678 -32.549 -26.588 392.72 11.597 0.3874 25000 0.4481 1.4938 -34.530 -30.154 375.99 11.103 0.3711 (°C) Reissue 3 Original 1−17 CSP−900RFM206A−1 General ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A This page intentionally left blank! 1−18 Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Limitations SECTION II LIMITATIONS TABLE OF CONTENTS PARAGRAPH PAGE 2-1. Flight Restrictions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 2-2. Environmental Operating Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 2-1. Ambient Temperature Envelope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 2-2. WAT Limit and “Area A” Azimuth For Crosswind Operations . . . 2-2 2-2 2-3 2-3. Airspeed Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 2-3. VNE Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 2-4 2-4. Weight Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 2-4. Minimum Flying Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 2-5 2-5. Center of Gravity (CG Envelope) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 2-5. Center of Gravity Envelope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 2-5 2-6. Rotor Brake Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 2-7. Rotor Speed Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 2-8. Transmission Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 2-9. Power Plant Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7 2-10. Generator Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8 2-11. Starter limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8 2-12. Fuel System Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table 2-1. Fuel Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 2-9 2-13. Integrated Instrumentation Display System (IIDS) . . . . . . . . . . . . . . . . . . . . . . . Figure 2-6. Primary IIDS Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 2-7. NP and NR Scales at 100% NP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 2-8. NP and NR Scales at 104% NP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 2-9. Engine Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 2-10. Engine Exhaust Gas Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 2-11. Secondary IIDS Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 2-12. Engine Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 2-13. Transmission and Fuel Quantity Display . . . . . . . . . . . . . . . . . . . . Figure 2-14. Airspeed Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-10 2-11 2-11 2-12 2-12 2-13 2-13 2-14 2-14 FAA Approved Reissue 3 Original 2−i CSP−900RFM206A−1 Limitations ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A PARAGRAPH PAGE 2-14. Decals and Placards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15 Figure 2-15. Decals and Placards (Sheet 1 of 2 Sheets) . . . . . . . . . . . . . . . . . . . . 2-15 Figure 2-15. Decals and Placards (Sheet 2 of 2 Sheets) . . . . . . . . . . . . . . . . . . . . . 2-16 2−ii FAA Approved Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Limitations SECTION II LIMITATIONS 2−1. FLIGHT RESTRICTIONS Approved as an eight place (maximum) helicopter. The minimum flight crew consists of one pilot operating the helicopter from the right seat. The left crew seat may be used for an additional pilot when the approved dual controls are installed. Under seat baggage stowage: Placing of cargo or baggage under seats (including crew seats) is permitted only when the seat is unoccupied. Aerobatic flight: Aerobatic flight is not allowed. Aircraft equipped with Bendix/King KFC900 Flight Control System: NOTE: The following information supersedes applicable limitations found in Bendix/King IFR Avionics/KFC 900 RFMS 006−00845−0000 for STC SR00436WI−D. For VFR flights at gross weights between 6251 and 6500LB: Maximum airspeed with autopilot engaged is 100 KIAS Maximum Operating Altitude with autopilot engaged 5000 FT HD For IFR flights at gross weights between 6251 and 6500LB: Autopilot must be operational. Maximum airspeed with autopilot engaged is 100 KIAS Maximum Operating Altitude with autopilot engaged 5000 FT HD Flight with doors opened or removed is approved under the following conditions. Baggage door removed: With the baggage door removed and cockpit and cabin doors closed, maximum airspeed is limited to the 140 KIAS envelope shown in Figure 2-3. Approved doors off configurations: Maximum airspeed is limited to the 100 KIAS envelope shown in Figure 2-3. Both cockpit doors removed Both cabin doors removed Both cockpit and both cabin doors removed Cabin doors open in flight: Maximum airspeed is limited to 60 KIAS (with or without cockpit doors). One or both cabin doors may be opened or closed in flight at airspeeds up to 60 KIAS. Maximum airspeed is limited to 100 KIAS (with or without cockpit doors) following installation of modified upper door fittings (Ref. Figure 2-14). For sustained flight with the cabin doors open, use of the cabin door hold open device is required. NOTE: Baggage compartment door may be removed with any of the above configurations. FAA Approved Reissue 3 Original 2−1 CSP−900RFM206A−1 Limitations 2−2. ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A ENVIRONMENTAL OPERATING CONDITIONS Kinds of Operations: This rotorcraft is certified in the normal helicopter category for day and night VFR operation when the appropriate instruments and equipment required by the airworthiness and/or operating rules are approved, installed and are in oper­ able condition. Maximum operating altitude at gross weights 6250 LBS and below: 20,000 Feet HD Maximum operating altitude at gross weights 6251 to 6500 LBS: 14,000 Feet HD. Maximum altitude for HIGE/takeoff and landing operations: Refer to Figure 2-2. 20000 PRESSURE ALTITUDE - FEET 18000 14000 HD LIMIT FOR GROSS WEIGHTS FROM 6251 TO 6500 LB 16000 14000 12000 10000 8000 6000 4000 2000 0 -50 -40 -30 -36 -20 -10 0 10 20 FREE AIR TEMPERATURE - °C 30 40 50 52 F90−010D Figure 2−1. Ambient Temperature Envelope IIDS Built In Test - cold temperature: A commanded IIDS BIT must be performed prior to the first start of the day if the helicopter has been statically exposed to temperatures below 0°C for 12 hours or longer. NOTE: The IIDS display may not be readable during the initial power up BIT when statically exposed to the above ambient temperatures. Cabin heat: Cabin heat must be OFF in the crew and passenger compartments when ambient temperatures are greater than 28°C (82°F). Icing conditions: Flight into known icing conditions is prohibited. 2−2 FAA Approved Reissue 3 Revision 2 CSP−900RFM206A−1 Limitations ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Snow conditions: VNE is 100 KIAS in falling and blowing snow. Aircraft with NACA inlet and IPS only. Flight into falling or blowing snow is only permitted with the NACA inlet switch in the closed position. The switch shall remain in the closed position for the duration of the flight, even after leaving the falling or blowing snow conditions. MAXIMUM SAFE WINDS FOR HOVER OPERATIONS DECREASE WITH INCREASING DENSITY ALTITUDE. TAKEOFF AND LANDING OPERATIONS IN CALM WINDS OR HEADWINDS ÏÏÏÏÏÏÏÏÏÏÏÏÏ ÏÏÏÏÏÏÏÏÏÏÏÏÏ ÏÏÏÏÏÏÏÏÏÏÏÏÏ ÏÏÏÏÏÏÏÏÏÏÏÏÏ ÏÏÏÏÏÏÏÏÏÏÏÏÏ ÏÏÏÏÏÏÏÏÏÏÏÏÏ ÏÏÏÏÏÏÏÏÏÏÏÏÏ 12400 12000 11000 10000 DENSITY ALTITUDE - FEET OBSERVE THE MAXIMUM WEIGHT, ALTITUDE, TEMPERATURE (WAT) LIMITS FOR TAKEOFF AND LANDING IGE HOVER OPERATIONS HAVE BEEN DEMONSTRATED IN WINDS UP TO 17 KNOTS FROM ANY AZIMUTH. 9000 8000 7000 IGE HOVER OPERATIONS HAVE BEEN DEMONSTRATED IN WINDS UP TO 17 KNOTS FROM ALL AZIMUTHS EXCEPT BETWEEN 120 AND 135 AND IGE HOVER OPERATIONS HAVE BEEN DEMONSTRATED IN WINDS UP TO 15 KNOTS FOR AZIMUTHS BETWEEN 120 AND 135. 6000 5000 4000 3000 AVOID STEADY IGE HOVER OPERATIONS IN AREA A WHEN WINDS ARE GREATER THAN 15 KNOTS FROM AZIMUTHS BETWEEN 120 TO 135. 2000 1000 0 4000 4200 4400 4600 4800 5000 5200 5400 5600 5800 6000 6250 6500 6200 6400 6600 GROSS WEIGHT - LBS 120° AZIMUTH RANGE FOR AREA A 135° F90−112D Figure 2−2. WAT Limit and “Area A” Azimuth For Crosswind Operations FAA Approved Reissue 3 Revision 2 2−3 CSP−900RFM206A−1 Limitations 2−3. ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A AIRSPEED LIMITATIONS Observe gross weight depictions on chart. VNE is 60 KIAS with lateral C.G. greater than +2 inches. VNE is 134 KIAS at 6500 LBS following compliance with SB900-105. VNE decreases at a rate of 4 kts/1000 FT above 5500 Feet HD 20000 100 KIAS ENVELOPE DENSITY ALTITUDE - FEET : VNE DUE TO TIP MACH VNE : POWER ON VNE: -25°C 15000 : HD AND VNE LIMIT FOR 6251 TO 6500LB -36°C 10000 -30°C VNE: AUTOROTATION OEI OPERATIONS HYDRAULICS FAILURE VSCS FAILURE NP BEEP FAILURE 5000 5100 - 6250LB <5100 LB 0 40 50 60 70 80 90 100 110 INDICATED AIRSPEED - KNOTS 120 ÏÏÏ ÏÏÏ ÏÏÏ ÏÏÏ ÏÏÏ ÏÏÏ 130 140 150 134 140 KIAS ENVELOPE F92−019B Figure 2−3. VNE Chart 2−4. WEIGHT LIMITATIONS If SB900-099R1 and SB900-102R1 have been accomplished: Maximum gross weight 6500 pounds. If only SB900-099R1 has been accomplished: Maximum gross weight 6250 pounds. If SB900-099R1 and SB900-102R1 have not been accomplished: Maximum gross weight 5400 pounds. Minimum flying gross weight: Refer to Figure 2-4. Cargo deck capacity: 1500 lb. not to exceed 115 lbs. per square foot. Maximum weight in baggage compartment (sta. 234 to 257): 500 lb. not to exceed 115 lb per square foot. 2−4 FAA Approved Reissue 3 Original CSP−900RFM206A−1 Limitations ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A DENSITY ALTITUDE - FEET 20000 4000 2000 1153 0 -2000 -4000 -6000 -6812 -8000 3500 3000 4000 4185 GROSS WEIGHT - LB F90-161A Figure 2−4. Minimum Flying Weight 2−5. CENTER OF GRAVITY (CG ENVELOPE) Ensure helicopter CG and weight are within approved limits throughout flight. Expanded lateral C.G.: Maximum lateral C.G. for takeoffs and landings from/to a surface is + 2 inches. VNE is 60 KIAS with lateral C.G. greater than +2 inches. Longitudinal C.G. envelope is as shown on chart “B” below when lateral C.G. is greater than +2 inches. 6500 6500 WHEN OPERATING IN THE EXPANDED CG REGION OF CHART A, THE MAXIMUM LONGITUDINAL C.G. LIMIT, AS DEPICTED BY THE DASHED LINE IN CHART B, APPLIES. 5500 EXPANDED CG LIMITS 5000 6000 5100 LBS 5500 5000 4500 4500 4000 4000 3500 3500 3000 −3 −2 −1 0 1 2 3 4 CHART A: LATERAL C.G. STATION (IN.) 5 6 7 194 196 198 200 202 204 206 GROSS WIGHT − LBS GROSS WIGHT − LBS 6000 3000 208 CHART B: LONGITUDINAL C.G. STATION (IN) F92−011C Figure 2−5. Center of Gravity Envelope FAA Approved Reissue 3 Original 2−5 CSP−900RFM206A−1 Limitations 2−6. ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A ROTOR BRAKE LIMITATIONS The rotor brake must be in the stowed position prior to engine starting. The rotor brake may be applied after both engines are shutdown with NR at or below 70 percent. 2−7. ROTOR SPEED LIMITATIONS Power on: Continuous operation 100 KIAS: Maximum 105% Minimum 99% Continuous operation > 100 KIAS: Maximum 101% Minimum 99% 91% to 108% Transient Range: NOTE: Normal Operating Range: > 47 KIAS 47 KIAS 99% to 101% 103% to 105% Power off: Continuous operation: 2−8. 108% maximum 88% minimum TRANSMISSION LIMITATIONS Maximum transmission oil pressure: 104% PSI Minimum transmission oil pressure: See Figure 2-13 Maximum transmission oil temperature: 110°C Minimum transmission oil temperature: -18°C 2−6 FAA Approved Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A 2−9. CSP−900RFM206A−1 Limitations POWER PLANT LIMITATIONS The pilot shall monitor the IIDS during all phases of operation and record and report any exceedances to maintenance as soon as possible. CAUTION Any time a limit is exceeded, the exceeded limit shall be reported to maintenance as soon as possible. Torque limits: Normal: Maximum continuous (for all flight conditions): 100% Maximum transient over torque: 110% for 10 seconds OEI limits: Maximum continuous: 100% 2.5 minutes: 101% to 130% Exhaust gas temperature limits: Normal limits: Maximum continuous: 820°C Takeoff (5 minute) 821°C to 863°C Transient limits: 863°C to 925°C for 5 seconds OEI limits: Maximum continuous: 863°C 2.5 minute 864°C to 902°C Maximum transient limits: 903°C to 940°C for 20 seconds Overtemperature limits for starting: 760°C for 2 seconds maximum Output shaft (NP) speed limits: Continuous operation 100 KIAS: Maximum 104.5% Continuous operation > 100 KIAS: Maximum 104.5% Transient Range: 104.5% to 112.4% for 20 seconds (not cumulative) NOTE: Normal Operating Range: > 47 KIAS 47 KIAS FAA Approved Reissue 3 Original 99.5% to 100.5% 103.5% to 104.5% 2−7 CSP−900RFM206A−1 Limitations ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A NG limitations: Maximum continuous: 98.7% Overspeed limit: 103% for 20 seconds OEI operating limits: Maximum continuous: 98.7% Up to 101%: 2.5 minutes Engine oil system limitations: Engine oil temperature limits: During starting: -36°C to 110°C Continuous: 10°C to 110°C Engine oil pressure limits: Normal operating range: 85 to 112% psi Maximum: >112% psi for more than 10 minutes Minimum: <80% psi 2−10. GENERATOR LIMITATIONS Maximum continuous: 99% for each generator. 2−11. STARTER LIMITATIONS 30 seconds on, 30 seconds off; 30 seconds on, 30 seconds off; 30 seconds on, 30 minutes off. 2−8 FAA Approved Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Limitations 2−12. FUEL SYSTEM LIMITATIONS Fuels conforming to the types listed in Table 2-1 are approved for use. Additional fuel specifications may be found in Section VIII. Table 2−1. Fuel Specifications Kerosene: Jet A, A−1, A−2, JP8, RT(2), FUEL TYPE TS-1(1)(2) Wide Cut: Jet B, JP4 High Flash: JP5 (1).Use of TS-1 is limited by P&WC to not more than 1000 hours (intermittently or con­ tinuously) between engine fuel nozzle inspections. (2).Must contain one of the following anti-ice additives at a concentration up to 0.3% by volume: Ethylene Glycol Monomethyl Ether (Ethylcellosolve, Liquid I) as defined in GOST 8313, Liquid I-M (mixture 50% Liquid I with 50% methyl alcohol) as defined in TU-6-10-1458, Tetrahydrofurfuryl alcohol (TGF) as defined in GOST 17477 or Liquid TGF-M (mixture 50% TGF with 50% methyl alcohol ) as defined in TU 6-10-1457. Additional fuel specifications may be found in Section VIII. WARNING Maximum 140 KIAS with low fuel warning tick marks on. During operations in temperatures of 13F (-10C) or colder, fuel added to the tank must contain either anti-icing additive PFA‐55MB or anti-icing additive per MIL‐I‐27868 or MIL‐I‐85470 with a minimum concentration of .06% by volume and a maximum concentration of .15% by volume. Follow manufacturer's instructions. FAA Approved Reissue 3 Original 2−9 CSP−900RFM206A−1 Limitations ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A 2−13. INTEGRATED INSTRUMENTATION DISPLAY SYSTEM (IIDS) EXHAUST GAS TEMPERATURE DISPLAY ENGINE TORQUE DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DIGITAL DISPLAYS TORQUE NR NP NP EGT ENG OUT . POWER TURBINE SPEED DISPLAY EEC MAN FAIL . EEC MAN FAIL ROTOR SPEED DISPLAY F90−012 Figure 2−6. Primary IIDS Display 2−10 FAA Approved Reissue 3 Original CSP−900RFM206A−1 Limitations ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A NP NR NR NP NP >111% >112% >108% >108% >102% 98 - 102% >101% 99 - 101% <99% <98% <91% <88% <80% NOTE: > = GREATER THAN < = LESS THAN F90−013−1 Figure 2−7. NP and NR Scales at 100% NP NP NR NR NP NP >111% >112% >108% >108% >105% >105% 103 - 105% <103% 103 - 105% <103% <91% <88% <82% NOTE: > = GREATER THAN < = LESS THAN F90−013−2 Figure 2−8. NP and NR Scales at 104% NP FAA Approved Reissue 3 Original 2−11 CSP−900RFM206A−1 Limitations ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A NORMAL OPERATIONS 100% and 104% NR TORQUE OEI OPERATIONS TORQUE >110% >130% >100% >100% >98% >98% EEC MAN FAIL EEC MAN FAIL NOTE: > = GREATER THAN < = LESS THAN F90−014 Figure 2−9. Engine Torque EGT EGT >863°C >902°C ENG OUT ENG OUT >820°C . . >863°C . >815°C . >858°C NORMAL OPERATIONS OEI OPERATION ONLY NOTE: > = GREATER THAN < = LESS THAN F90−015 Figure 2−10. Engine Exhaust Gas Temperature 2−12 FAA Approved Reissue 3 Original CSP−900RFM206A−1 Limitations ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A LEFT ENGINE PARAMETER DISPLAY TRANSMISSION OIL TRANSMISSION PARAMETER RIGHT ENGINE PARAMETER DISPLAY PRESSURE DISPLAY DISPLAY ENGINE OIL TEMPERATURE DISPLAY FIRE FIRE FIRE CHIPS CHIPS CHIPS CAB HEAT BAT HOT ENGINE OIL PRESSURE DISPLAY BAT WRM ° C %PSI ° C %PSI ° C %PSI FUEL TRANSMISSION OIL TEMPERATURE DISPLAY %LOAD GEN %LOAD GEN ROTOR BRAKE CABIN DOOR BAGGAGE DOOR 1 HYD 2 GENERATOR %LOAD DISPLAY IIDS NG NG LB GAS PRODUCER TURBINE SPEED DISPLAY OAT ° C FUEL QUANTITY F90−016 Figure 2−11. Secondary IIDS Display FIRE CHIPS HIGH WARNING: 110°C HIGH CAUTION: 105°C LOW CAUTION: 10°C ° C %PSI >112% PSI TIME >10 MINUTES <80% PSI <80% PSI TIME >2 SEC >5 SEC CAUTION: 100% LOAD %LOAD GEN HIGH WARNING: 101% NG HIGH CAUTION: 98% NG NOTE: > = GREATER THAN < = LESS THAN NG LOW WARNING: 50% NG F90−017 Figure 2−12. Engine Display FAA Approved Reissue 3 Original 2−13 CSP−900RFM206A−1 Limitations ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A FIRE CHIPS HIGH WARNING: 110°C HIGH CAUTION: 93°C HIGH WARNING: 104% PSI HIGH CAUTION: 100% PSI °C %PSI LOW CAUTION: -18°C FLIGHT IDLE LOW CAUTION: <75% PSI NONE LOW WARNING: <65% PSI <50% PSI FUEL LOW FUEL WARNING SEGMENT: 150 LBS LOW CAUTION: 300 LBS LOW FUEL WARNING TICK MARK: 97 TO 117 LBS LB F90−018 Figure 2−13. Transmission and Fuel Quantity Display KNOTS 200 MPH 180 AIRSPEED INDICATOR MARKINGS: ÎÎ ÎÎ 150 KNOTS 100 KNOTS 0-30kt INDICATOR UNRELIABLE 160 40 200 AIRSPEED 140 150 40 60 ÎÎ ÎÎ ÎÎ 100 120 80 60 100 F90−020 Figure 2−14. Airspeed Indicator 2−14 FAA Approved Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Limitations 2−14. DECALS AND PLACARDS SEAT ATTACH ONLY NO TIEDOWN LOCATED AT UPPER CABIN SEAT ATTACH POINTS FUEL CELL ACCESS DOOR WARNING LOCATED ON CABIN FLOOR REPLACE DOOR BEFORE FLIGHT AND JACKING AIRCRAFT WARNING THIS PANEL MUST BE SECURED PRIOR TO JACKING, TOWING OR FLYING THE AIRCRAFT NO ARTICLES TO BE STOWED UNDER SEATS LOCATED ON BAGGAGE COMPARTMENT FLOOR LOCATED ON COCKPIT DOOR LOWER WINDOW FRAME 1. LOCATED ON UPPER COCKPIT DOOR FRAME 2. LOCATED ADJACENT TO COCKPIT DOOR ACCESS HANDLE SLIDING DOOR NO ARTICLES TO BE STOWED UNDER SEATS PRIOR TO FLIGHT 1. 2. TURN HANDLE TO SAFELOCK POSITION FASTEN SEAT BELTS AND SHOULDER HARNESS EMERGENCY EXIT PULL TAB TO REMOVE WINDOW LOCATED ON CABIN DOOR UPPER FRAME (FWD) LOCATED ON CABIN DOOR UPPER FRAME (CENTER) LOCATED ON CABIN DOOR UPPER FRAME (AFT) LOCATED ON CABIN DOOR FRAME ADJACENT TO EMERGENCY EXIT RELEASE HANDLE F90−051B Figure 2−15. Decals and Placards (Sheet 1 of 2 Sheets) FAA Approved Reissue 3 Original 2−15 CSP−900RFM206A−1 Limitations ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A DURING OPERATIONS IN TEMPERATURES OF 40F (4C) OR COLDER, FUEL ADDED TO THE TANK MUST CONTAIN EITHER ANTI-ICING ADDITIVE PFA-55MB OR ANTI-ICING ADDITIVE PER MIL-I-27868 OR MIL-I-85470 WITH A MINIMUM CONCENTRATION OF .06% BY VOLUME AND A MAXIMUM CONCENTRATION OF .15% BY VOLUME. SEE FLIGHT MANUAL FOR MIXING PROCEDURES. THIS HELICOPTER MUST BE OPERATED IN COMPLIANCE WITH THE OPERATING LIMITATIONS SPECIFIED IN THE FAA APPROVED ROTORCRAFT FLIGHT MANUAL LOCATED ON INSTRUMENT PANEL APPROVED FOR VFR DAY/NIGHT LOCATED ON INSTRUMENT PANEL LOCATED ABOVE FUEL FILLER RADIO CALL N X X X X X LOCATED ON INSTRUMENT PANEL VNE CHART: LOCATED ON INSTRUMENT PANEL LOCATED ABOVE FUEL FILLER USEABLE CAP. 158.5 U.S. GALS (600 LITERS) WITH RANGE EXTENDER INSTALLED USEABLE CAP. 158.5 U.S. GALS WITH RANGE EXTENDER INSTALLED LOCATED ON FILLER NECK ROTOR BRAKE LIFT HANDLE, ROTATE CW, PULL DOWN NO STEP LOCATED ON FILLER NECK DO NOT ENGAGE ROTOR BRAKE ABOVE 70% NR LOCATED ADJACENT TO ROTOR BRAKE STATIC PORT KEEP HOLES AND SURFACE CLEAN 100 KT CAPABILITY LOCATED ABOVE STATIC PORT MODIFIED FITTING WITH DECAL F90−113E Figure 2−15. Decals and Placards (Sheet 2 of 2 Sheets) 2−16 FAA Approved Reissue 3 Revision 2 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Emergency and Malfunction Procedures S E C T I O N III EMERGENCY AND MALFUNCTION PROCEDURES TABLE OF CONTENTS PARAGRAPH PAGE 3-1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 3-2. Caution and Warning Annunciators and Audio Tones . . . . . . . . . . . . . . . . . . . . . . . 3-1 3-3. Engine Emergencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Single Engine Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Second Engine Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Low Rotor RPM Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4. Emergency Landing Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Water Landing - Dual Engine Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Water Landing - OEI/AEO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5. EEC Malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 3-1. EEC Caution/Warning Annunciators . . . . . . . . . . . . . . . . . . . . . . . . . EEC Critical Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EEC Non Critical Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EEC Manual Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6. Engine Starting - Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 3-2 3-4 3-4 3-5 3-5 3-5 3-7 3-7 3-7 3-8 3-10 3-11 3-7. Engine/Aircraft Shutdown - Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13 3-8. Fire Emergencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cabin Fire/Smoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical Fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 3-2. Engine/Transmission Deck Fire Annunciators . . . . . . . . . . . . . . . . . Engine FIRE - On Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engine FIRE - During Flight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transmission Area Fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9. Flight Control Malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Anti-Torque Failure - General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Anti-Torque Failure - Complete Loss of Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . Anti-Torque Failure - Fixed Thruster Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14 3-14 3-15 3-16 3-16 3-17 3-17 3-18 3-18 3-19 3-21 FAA Approved Reissue 3 Original 3−i CSP−900RFM206A−1 Emergency and Malfunction Procedures ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A PARAGRAPH PAGE VSCS Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23 Figure 3-3. VSCS Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23 Hydraulic System Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24 Cyclic Trim Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24 Collective Friction Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25 3-10. Pitot/Static System Malfunction: Single or Dual Pitot Tube Installation . . . . . 3-25 Static System Malfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25 Figure 3-4. Alternate Static Source Toggle Valve . . . . . . . . . . . . . . . . . . . . . . . . . 3-25 3-11. Engine and Generator Malfunction Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 3-5. Engine and Generator Malfunction Annunciators . . . . . . . . . . . . . . Engine High Oil Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engine Low Oil Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engine High Oil Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engine Low Oil Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engine Chips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NG High . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NG Low . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Generator High Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12. Transmission Malfunction Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 3-6. Transmission Malfunction Annunciators . . . . . . . . . . . . . . . . . . . . . . Transmission Oil Temperature High . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transmission Oil Temperature Low . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transmission Oil Pressure Low . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transmission Oil Pressure High . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transmission Chips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13. Fuel System Display Advisories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 3-7. Fuel System Advisory Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel Low . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel Boost Pump Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Crossfeed Valve Malfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Single Fuel Probe Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dual Fuel Probe Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Impending Fuel Filter bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel Shutoff Valve Malfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14. Caution and Warning Advisories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 3-8. Caution/Warning Cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cabin Heat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Battery Hot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Battery Warm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−ii FAA Approved Reissue 3 Original 3-26 3-26 3-26 3-27 3-27 3-27 3-28 3-28 3-28 3-29 3-29 3-30 3-30 3-30 3-31 3-31 3-31 3-31 3-32 3-32 3-33 3-33 3-33 3-34 3-34 3-34 3-35 3-35 3-35 3-36 3-36 3-37 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Emergency and Malfunction Procedures PARAGRAPH PAGE Rotor Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38 Baggage Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38 IIDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38 3-15. Other Malfunction/Advisories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-39 IIDS Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-39 NP Switch Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-39 IPS Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-39 Battery Discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-39 3-16. Vibrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-40 3-17. Emergency Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 3-9. Emergency Fire Extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-40 3-40 3-18. Emergency Egress . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 3-10. Cabin Door Emergency Exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41 3-41 FAA Approved Reissue 3 Original 3−iii CSP−900RFM206A−1 Emergency and Malfunction Procedures ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A This page intentionally left blank! 3−iv FAA Approved Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Emergency and Malfunction Procedures SECTION III EMERGENCY AND MALFUNCTION PROCEDURES 3−1. GENERAL The procedures contained in this section are to be followed in the event of an emergen­ cy or malfunction that may potentially affect the safety of the aircrew, passengers, aircraft, or personnel on the ground. These procedures are recommended to minimize danger to the helicopter. However, these procedures should not limit the pilot from taking additional actions if the situation warrants. In the event of an emergency or malfunction, the pilot's primary consideration is control of the aircraft. Then, the pilot must identify the problem and perform the appropriate procedures relevant to the situation. Terms such as ``land immediately'', ``land as soon as possible'', and ``land as soon as practical'' are defined in Section I. 3−2. CAUTION AND WARNING ANNUNCIATORS AND AUDIO TONES A red warning or yellow caution annunciator will illuminate on the IIDS display and in some cases, an audio warning will sound announcing a failure or malfunction. Some secondary IIDS displays have a digital display with a corresponding caution/ warning annunciator. Pilots should insure that both the digital display and its ap­ propriate caution/warning annunciator are in agreement before executing the proper emergency procedure. If they do not agree, other parameters should be cross‐checked in an attempt to validate a given abnormal indication. The following logic applies to the warning advisories: 1. ENG OUT, FIRE, CAB HEAT, and LOW FUEL warning tick marks flash (only go OFF if condition that caused the warning goes away). 2. All other warnings turn ON continuously (only go OFF if condition that caused the warning goes away). FAA Approved Reissue 3 Original 3−1 CSP−900RFM206A−1 Emergency and Malfunction Procedures ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Audio warnings alert the pilot through the headset that a malfunction has occurred that may require immediate corrective action. The warning tone: The warning tone will sequence a high and low tone twice to indicate a warning condition. These tones are activated for FIRE, CAB HEAT, BAT HOT, and EEC FAIL. Low Rotor Audio tone: The low rotor RPM tone (a sweep tone) is activated for rotor RPM less than 95% and either engine operating, or activated for rotor RPM less than 88% and both engines failed. When the IIDS senses an engine failure, the low rotor RPM tone is activated for one cycle. The audio tones are disabled when the aircraft is on the ground. 3−3. ENGINE EMERGENCIES The ENG OUT warning annunciator is located between the TORQUE and EGT vertical displays. When the IIDS senses an engine failure, the ENG OUT TORQUE warning flashes and the low rotor RPM tone is activated EGT for one cycle. The EGT and TORQUE displays also reENG scale. The ENG OUT advisory is disabled with aircraft OUT on the ground. SINGLE ENGINE FAILURE Indications: ENG OUT annunciator illuminated and low rotor tone ON for one cycle. Affected engine torque, NP and NG decreasing to zero. Procedures: Conditions: At a hover - IGE: Land Conditions: At a hover - OGE: ADJUST TO MAINTAIN OEI LIMITS Collective pitch NOTE: The decision to land or fly−away, following a single engine failure, will depend on ambient conditions and aircraft gross weight. Refer to Section V for best rate of climb speed, single engine rate of climb and descent, and height velocity envelope performance data. 3−2 FAA Approved Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Emergency and Malfunction Procedures Conditions: In flight: Maintain operating engine within OEI limits Reduce airspeed to 100 kts or less (Ref. Section II) CAUTION Identify affected (failed) engine by cross checking torque, NP and NG prior to performing following steps. Engine control switch OFF ON AFFECTED ENGINE Fuel shutoff valve OFF ON AFFECTED ENGINE NOTE: If attempting a restart leave fuel shutoff valve ON. Do not attempt restart if a malfunction is suspected. Crossfeed valve Land as soon as practical ON NOTE: If cabin heat or air-conditioning is being used when an engine failure occurs it will automatically be switched OFF to enable the pilot to utilize the maximum available power from the remaining engine for a safe recovery. If, after recovering to a safe OEI flight condition, cabin heat is needed for windscreen defogging, cabin comfort, etc., select the CAB HEAT OVRD position to restore cabin heat. Prior to the OEI landing, insure CAB HEAT is OFF to ensure that the maximum power is available from the remaining engine. Air start: Failed engine control switch TO OFF THEN TO FLY IIDS MONITOR FAA Approved Reissue 3 Original 3−3 CSP−900RFM206A−1 Emergency and Malfunction Procedures ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A SECOND ENGINE FAILURE Indications: Low rotor RPM with low rotor tone ON if RPM is below 88%. Possible left yaw Torque, NP, and NG decreasing to zero. Procedures: Lower collective and maintain rotor speed within limits Perform autorotation to suitable landing area. LOW ROTOR RPM WARNING Procedures: Adjust collective as necessary to control rotor RPM. WARNING 3−4 Respond immediately to the ENGINE OUT/low rotor RPM warning by adjusting collective to maintain rotor RPM within limits, then check engine instruments and other indications to confirm engine trouble. FAA Approved Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A 3−4. CSP−900RFM206A−1 Emergency and Malfunction Procedures EMERGENCY LANDING PROCEDURES WATER LANDING - DUAL ENGINE FAILURE Procedures: Adjust collective pitch as necessary to establish autorotation. Cabin doors may be opened when airspeed is 60 KIAS or less. Make autorotative approach, flaring as required to minimize forward speed at touchdown. Level aircraft. Increase collective pitch as contact is made with the water. When aircraft begins to roll, lower collective to full down to minimize blades skipping off the water. Notify crew/passengers to evacuate aircraft after blades have stopped turning. WARNING Do not inflate personal flotation gear until clear of the aircraft − safe exit will be restricted. WATER LANDING - OEI/AEO Conditions: Available power allows hovering. NOTE: The gross weight of the aircraft will determine whether sufficient power is available to terminate the approach at a hover or whether a run−on landing must be performed if landing OEI. Procedures: Establish normal approach to intended landing point. Cabin doors may be opened when airspeed is 60 KIAS or less. Plan to arrive at 100 FT above touchdown at approximately 40 KIAS. At approximately 50 FT, enter a decelerating attitude and increase power to reduce rate of closure. Descend to hovering altitude over water. Passengers and copilot exit aircraft. FAA Approved Reissue 3 Original 3−5 CSP−900RFM206A−1 Emergency and Malfunction Procedures ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Fly a safe distance away from all personnel in the water to avoid injury. Place ENGINE CONTROL switch(s) in OFF and perform a hovering autorota­ tion. Allow aircraft to settle in a level attitude while applying full collective pitch. When aircraft begins to roll, reduce collective to full down to minimize blades skipping off the water. Release safety harness and exit the aircraft as soon as the blades have stopped turning. WARNING Do not inflate personal flotation gear until clear of the aircraft − safe exit will be restricted. Conditions: Available power does not allow hovering. Procedures: Establish normal approach to intended landing point. Cabin doors may be opened when airspeed is 60 KIAS or less. Plan to arrive at 100 FT above touchdown at approximately 40 KIAS. At approximately 50 FT, enter a decelerating attitude and increase power to reduce rate of closure. As water contact is made, shut down engine and hold the helicopter as level as possible, keeping forward speed and rate of descent to a minimum. When aircraft begins to roll, reduce collective to full down to minimize blades skipping off the water. Release safety harness and exit the aircraft as soon as the blades have stopped turning. WARNING 3−6 Do not inflate personal flotation gear until clear of the aircraft − safe exit will be restricted. FAA Approved Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A 3−5. CSP−900RFM206A−1 Emergency and Malfunction Procedures EEC MALFUNCTIONS TORQUE EEC NON CRITICAL FAULT CAUTION ANNUNCIATOR ( YELLOW) EEC MAN FAIL EEC MAN FAIL EEC MANUAL MODE ANNUNCIATOR (YELLOW) EEC CRITICAL FAULT WARNING ANNUNCIATOR (RED) F90−021 Figure 3−1. EEC Caution/Warning Annunciators NOTE: The pilot should attempt to reset the EEC by by slightly moving the affected engine’s twistgrip out of the NORMAL detent, pressing the EEC RESET button, and returning the twistgrip to NORMAL. Two attempts may be required. If the EEC malfunction indication clears, the EEC was experiencing a transient fault. If the EEC malfunction indication remains ON, the fault condition is still present and the appropriate malfunction procedure should be followed. EEC CRITICAL FAULT Indications: EEC with FAIL warning annunciator ON and activation of the warning tone for two cycles. In the event that the EEC on one of the engines fails, the fuel flow of that engine remains fixed and can only be controlled by the twistgrip. The engine with the serviceable EEC will attempt to maintain NP/NR within limits. Procedures: If necessary, move the affected engine twist grip out of the NORMAL position to assume manual control of the FMU. NOTE: The pilot has the option of leaving the fuel flow fixed or using the throttle twist grip to adjust the fuel flow (torque). When either twist grip is taken out of the NORMAL position, the EEC MAN annunciator will illuminate. Changes in power will be compensated through the serviceable EEC engine from zero torque to temperature limits. Twist grip movement is only required for large power changes. FAA Approved Reissue 3 Original 3−7 CSP−900RFM206A−1 Emergency and Malfunction Procedures CAUTION ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A When operating at 104% NR, reductions in power that allow the torque on the engine in the automatic mode to approach zero % can lead to an increase in N P on the engine being manually controlled into the transient (20 second time limit) overspeed range illuminated). If conditions permit or, (> 104.5% − first yellow when operating in a training environment, it is recommended that the NR be set to 100% to provide a greater margin prior to entering a transient NP overspeed range. Set power of the affected engine as desired. Continue flight and monitor engine indications on the IIDS primary display. CAUTION There is no NR governing following EEC failures on both engines. NR and power must be controlled by the pilot using a combination of collective and twistgrips. EEC NON CRITICAL FAULT An EEC caution annunciator ON in flight may result in one of the following indica­ tions. Indications: Engine torque matching may be degraded. Conditions: At 100% NP Procedures: Continue flight NP switch Avoid right quartering tailwinds during landing Advise maintenance LEAVE IN NORM FOR DURATION OF FLIGHT Conditions: At 104% NP Procedures: 3−8 Continue flight NP switch Advise maintenance NORM AND LEAVE IN NORM FOR DURATION OF FLIGHT FAA Approved Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Emergency and Malfunction Procedures Indications: EGT indication blanks Conditions: In flight Procedures: Continue flight Advise maintenance Conditions: On ground prior to starting Procedures: Do not attempt start, or abort start. Advise maintenance Indications: Inability to change engine mode with engine control switch. Conditions: In flight Procedures: Continue flight After landing, perform manual engine shutdown (Ref. paragraph 3-7). Conditions: On ground after landing Procedures: Perform manual engine shutdown (Ref. paragraph 3-7). FAA Approved Reissue 3 Original 3−9 CSP−900RFM206A−1 Emergency and Malfunction Procedures ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Indications: NP and NR indications not matched (split) Conditions: In flight Procedures: Continue flight Avoid maneuvers that cause NR to increase above normal. (High rates of de­ scent, quick stops) Conditions: On ground Procedures: Do not takeoff Advise maintenance EEC MANUAL CONTROL Indications: EEC and MAN annunciator ON Procedures: EEC RESET switch PRESS Twistgrips CHECK IN NORMAL DETENT Indications: EEC annunciator flashing. The EEC is in automatic, but one of the twist grips is not in the normal position. Procedures: 3−10 RETURN TO NORMAL POSITION Twist grip FAA Approved Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A 3−6. CSP−900RFM206A−1 Emergency and Malfunction Procedures ENGINE STARTING − MANUAL NOTE: The following procedure is provided to the pilot as a means of starting an engine after experiencing an EEC FAIL warning which would preclude a normal automatic start. Flight with one EEC failed (one engine manually controlled) should be considered an abnormal procedure. It should only be done to evacuate the helicopter from a hazardous environment or, if necessary, for a return flight to a maintenance base where repairs can be performed. Before attempting a start and flight with an EEC FAIL warning on one engine, pilots should be familiar with the information in paragraphs 3−5 thru 3−7. NOTE: To enable the starter to function during a manual start with an EEC FAIL warning, it may be necessary for a second crew member to push and hold the appropriate Engine Manual Start Button located on the back corners of the electrical load center (Ref. Section VII). NOTE: Complete the Engine Prestart cockpit check (Section IV) before attempting a manual start. Collective control: NOTE: The following steps of rotating the twist grip to reset the PLA are not required if the engine was previously shut down utilizing the manual shutdown procedures in paragraph 3−7. Insure the twist grip is in the OFF position. Twistgrip on selected engine SLOWLY ROTATE TO FULL OPEN (PAST THE ‘‘NORMAL’’ DETENT): THIS RESETS THE PLA Off gate release switch PRESS AND HOLD Twist grip on selected engine SLOWLY ROTATE TO OFF Off gate release switch RELEASE Electrical master panel: Fuel system panel: Engine control panel: Generator on selected engine L BOOST or R BOOST for appropriate engine ON, CHECK IIDS INDICATIONS IDLE L ENGINE or R ENGINE CAUTION OFF Monitor EGT, NG, and starter limits during start. Abort the start If EGT rises rapidly through 700°C. FAA Approved Reissue 3 Original 3−11 CSP−900RFM206A−1 Emergency and Malfunction Procedures ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Abort start procedure: Off gate release switch PRESS AND HOLD Twistgrip on selected engine OFF Engine control panel switch OFF WHEN EGT IS BELOW 150°C NOTE: If the starter does not engage after placing the engine control switch in IDLE, the EEC may have detected a non critical fault. Return engine control switch to OFF and recycle the electrical power switch. Recycling aircraft power clears the fault and will allow the start. ROTATE TOWARDS NORMAL Twist grip for selected engine NOTE: As NG increases through 8% rotate twistgrip toward normal until lightoff occurs. Observe EGT indication for immediate temperature rise. Monitor EGT and NG during start. Increase twistgrip toward normal only as necessary to keep NG accelerating toward idle. Manually bring NP/NR to 65%. CAUTION If lightoff is not attained with an increase of EGT and NG within 10 seconds, rotate the twistgrip to OFF and place the engine control switch to off. Following a 30 second fuel drain period, perform a 30 second dry motoring run (Ref. Section VIII) before attempting another start. Repeat the complete starting sequence observing limitations. Engine oil pressure CHECK Generator ON IIDS CHECK GPU start only: Generators ON GPU DISCONNECT 3−12 FAA Approved Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A 3−7. CSP−900RFM206A−1 Emergency and Malfunction Procedures ENGINE/AIRCRAFT SHUTDOWN − MANUAL NOTE: This procedure may be performed in the event a normal shutdown cannot be accomplished on one or both engines. Collective stick FULL DOWN Cyclic stick TRIM TO NEUTRAL Pedals NEUTRAL Twist grip(s) IDLE NOTE: Earlier configuration with OFF GATE: The idle position is not marked on the twist grips. Idle is located at the point where the twist grip can no longer be rotated toward the OFF position. Current configuration without OFF GATE: The idle position is not marked on the twist grips. At a point between NORMAL and OFF, the twistgrip will no longer be able to be rotated to OFF without applying additional force (aproximately 30 to 40 LBS). Utility panel: Fuel system panel: Electrical master panel: NP(s) slows to idle CHECK EEC MAN indication(s) on primary IIDS display CHECK Engine control panel: Earlier configuration with OFF GATE: OFF GATE release switch PRESS AND HOLD Twistgrip(s) SNAP TO CUTOFF OFF GATE release switch RELEASE All unnecessary bleed air and electrical equipment OFF OFF L/R BOOST OFF L/R GEN OFF L ENGINE or R ENGINE FAA Approved Reissue 3 Original 3−13 CSP−900RFM206A−1 Emergency and Malfunction Procedures ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Current configuration without OFF GATE: SNAP TO CUTOFF Twistgrip(s) NOTE: At a point between NORMAL and OFF, the twistgrip will no longer be able to be rotated to OFF without applying additional force (aproximately 30 to 40 LBS). CHECK NORMAL SHUTDOWN INDICATIONS IIDS Continue with normal shutdown procedures 3−8. FIRE EMERGENCIES CABIN FIRE/SMOKE Indications: Smoke and fume accumulation in the cabin. Conditions: On ground Procedures: Engine control switches OFF Passengers/crew EVACUATE Rotor brake (if installed) APPLY Power switch OFF Conditions: In flight Procedures: Cabin heat OFF (if source of smoke is the cabin heat duct) Fresh air vents OPEN AC/VENT switch VENT LOW OR VENT HIGH NOTE: If crew station and/or passenger compartment gaspers appear to be the source of smoke and or fumes, the AC/VENT switch should remain OFF or be returned to OFF. Cockpit door vents Land immediately 3−14 OPEN FAA Approved Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Emergency and Malfunction Procedures After landing: Engine control switch OFF FOR OPERATING ENGINE Rotor brake (if installed) APPLY Power switch OFF Passengers/crew EVACUATE ELECTRICAL FIRE Indications: Smoke and fume accumulation in the cabin. Conditions: On ground Procedures: Engine control switches OFF Passengers/crew EVACUATE Rotor brake (if installed) APPLY Power switch OFF Conditions: In flight Procedures: Cabin heat OFF Fresh air vents OPEN Generator switches OFF If smoke/fire conditions persist: Land as soon as possible. After landing: Engine control switches OFF Rotor brake (if installed) APPLY Power switch OFF Passengers/crew EVACUATE ESNTL POWER switch FAA Approved Reissue 3 Original 3−15 CSP−900RFM206A−1 Emergency and Malfunction Procedures ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A LEFT ENGINE FIRE WARNING ANNUNCIATOR (RED) TRANSMISSION DECK FIRE WARNING ANNUNCIATOR (RED) RIGHT ENGINE FIRE WARNING ANNUNCIATOR (RED) FIRE FIRE FIRE CHIPS CHIPS CHIPS F90−022 Figure 3−2. Engine/Transmission Deck Fire Annunciators ENGINE FIRE - ON GROUND Indications: Engine FIRE warning annunciator ON and activation of the warning tone for two cycles. Procedures: Engine control switches OFF BOTH ENGINES Rotor brake (if installed) APPLY Fuel shutoff valve OFF FOR AFFECTED ENGINE Fuel boost pumps OFF Attempt to confirm existence of fire Fire bottle switch (if installed) PRI (ALT IF NECESSARY) NOTE: Fire bottle will not discharge with fuel shutoff valve ON. Power switch OFF Passengers/crew EVACUATE 3−16 FAA Approved Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Emergency and Malfunction Procedures ENGINE FIRE - DURING FLIGHT Indications: Engine FIRE warning annunciator ON and activation of the warning tone for two cycles. Procedures: REDUCE TO O.E.I. VNE OR LESS Airspeed Attempt to confirm existence of fire NOTE: If FIRE warning annunciator goes OUT, and no other indications of fire are present, land as soon as practical. If FIRE warning annunciator remains ON, proceed with next steps. Engine control switch OFF FOR AFFECTED ENGINE Fuel boost pump OFF FOR AFFECTED ENGINE Fuel shutoff valve OFF FOR AFFECTED ENGINE Fire bottle discharge switch (if installed) PRI (ALT IF NECESSARY) NOTE: The fire bottle will not discharge with the fuel valve ON. Land Immediately NOTE: If the engine fire extinguishing subsystem is installed, and the FIRE warning light is extinguished after discharge, land as soon as possible. Engine control switch OFF FOR OPERATING ENGINE Rotor brake (if installed) APPLY Power switch OFF Passengers/crew EVACUATE TRANSMISSION AREA FIRE Indications: Transmission FIRE warning annunciator ON and activation of the warning tone for two cycles. Land immediately After landing: Engine control switches OFF Rotor brake (if installed) APPLY Power switch OFF Passengers/crew EVACUATE Fire extinguisher USE AS APPROPRIATE FAA Approved Reissue 3 Original 3−17 CSP−900RFM206A−1 Emergency and Malfunction Procedures 3−9. ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A FLIGHT CONTROL MALFUNCTIONS ANTI-TORQUE FAILURE - GENERAL Different types of failure require different techniques for optimum success in recovery. It is not possible to identify all failure scenarios. However, under­ standing the following general guidelines will assist the pilot in controlling the aircraft. Pilots facing an anti-torque system malfunction are presented with variables in types of failure as well as the operating environment at the moment of failure. There­ fore, it is important that the pilot fully understand the effects and use of the remain­ ing functional controls on establishing aircraft directional control. Anti-torque malfunctions can be caused by jammed or broken thruster cone control cable (fixed rotating cone), jammed fan linkage (fixed fan thrust), or total failure of the NOTAR fan (complete loss of thrust). Upon encountering an anti-torque system malfunction, the following general infor­ mation may be applied by the pilot, when appropriate, to maintain directional control of the aircraft. 3−18 Evaluate the extent of the condition by (1) applying pedal inputs to determine the effect (if any) on aircraft yaw and (2) by reducing airspeed and noting which direction the aircraft tends to yaw. If a pilot determines that a fixed rotating cone condition exists, the pilot should place the pedals in a “neutral” position (approximately one inch, [25mm] of right pedal). This “neutral” position places the NOTAR fan at minimum pitch. Using pedal input in an attempt to counter the yaw will produce an unfavorable thrust vector, increasing the yaw. Normally, the nose of the aircraft should turn right when power (collective) is increased. Conversely, the nose of the aircraft should turn left when power (collective) is reduced. The VSCS system will attempt to maintain “trimmed” flight within its limited authority. When the collective is raised, the vertical fins reposition to move the aircraft nose to the left. When the collective is lowered, the vertical fins reposition to move the aircraft nose to the right, assuming there is sufficient airflow (i.e., airspeed) across the vertical stabiliz­ ers. The effects of the VSCS can be neutralized by turning both VSCS switches OFF. This action should only be accomplished with the aircraft established on final approach and below 100 knots. This procedure is most helpful when faced with a complete loss of thrust or with a fixed thruster - right pedal applied condition. FAA Approved Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Emergency and Malfunction Procedures Wind speed and direction at the landing site can be beneficial if optimized for the particular type of anti-torque malfunction. Head winds reduce ground speed and/or power required at touchdown. Left crosswind components can help weathervane the aircraft against the yaw tendency caused by the particu­ lar malfunction. With a fixed collective position, controlling RPM with the twist grips will change power (torque) and induce a yaw. If needed, it is recommended that controlling RPM with twist grips be used only to reduce RPM just prior to or at the moment of touchdown. NOTE: This action will place both engines in the manual mode. ANTI-TORQUE FAILURE - COMPLETE LOSS OF THRUST This involves a break in the fan drive system (e.g., a broken drive shaft) that causes the fan to stop turning resulting in a complete loss of fan thrust. Directional control becomes dependent on airspeed and power setting. Conditions: While in hovering flight Indications: Inability to “trim” helicopter with pedals; may also be accompanied by noise or vibration. Procedures: If altitude permits, a positive reduction of collective pitch may result in a stopping or slowing of the “uncommanded turn to the right”. If “uncommanded turn to the right” is arrested, fly away and gain sufficient airspeed to maintain heading control. Proceed with procedures for complete loss of thrust in forward flight. If unable to gain airspeed or altitude does not permit, reduce power and altitude with collective. As the ground is approached, rotate both twist grips simultaneously to IDLE and perform an autorotation. FAA Approved Reissue 3 Original 3−19 CSP−900RFM206A−1 Emergency and Malfunction Procedures ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Conditions: In Forward Flight Indications: Inability to “trim” helicopter with pedals; may also be accompanied by noise or vibration. Procedures: Adjust airspeed and power for level flight at an airspeed between 80 and 100 KIAS. CAUTION Do not attempt an autorotation from forward flight unless an actual dual engine failure occurs. Select an approach direction that offers a left quartering headwind to reduce the touchdown ground speed and the amount of right yaw. Perform a shallow approach to a hard surface or other suitable area at a mini­ mum airspeed of 80 knots. Set collective friction to 5 pounds. Turn VSCS OFF. An aggressive reduction in power (similar to a “quick stop”) as the air­ craft is decelerated prior to landing should yaw the aircraft to the left. As the ground is approached, level the aircraft and adjust collective as necessary to align the aircraft with the touchdown direction and cushion the landing. Landing speed should be as slow as possible, not to exceed 30 knots. If necessary, just prior to or at the moment of touchdown, rotate both twist grips simultaneously toward IDLE to assist in maintaining directional control. NOTE: This action will place both engines in the manual mode. 3−20 FAA Approved Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Emergency and Malfunction Procedures ANTI-TORQUE FAILURE - FIXED THRUSTER SETTING Conditions: Right pedal applied: This condition results in a thruster opening on the right and may be understood either as a “stuck right pedal” or a break in the rotating cone controls with the right pedal applied. In either failure mode, the thruster would be opened on the right producing a thrust vector that causes the aircraft to yaw to the right. The degree of yaw will be determined by the position of the rotating cone at the time of failure. Procedures: Adjust airspeed and power for level flight at an airspeed between 80 and 100 KIAS. CAUTION Do not attempt an autorotation from forward flight unless an actual dual engine failure occurs. If able, place pedals in “neutral” position (approximately one inch [25mm] of right pedal). NOTE: With pedals in neutral, the NOTAR fan will be at minimum pitch. Select an approach direction that offers a left quartering headwind to reduce the touchdown ground speed and the amount of right yaw. Perform a shallow approach to a hard surface or other suitable area at a mini­ mum airspeed of 80 knots. Select collective friction to 5 pounds. Turn VSCS OFF. An aggressive reduction in power (similar to a “quick stop”) as the air­ craft is decelerated prior to landing should yaw the aircraft to the left. As the ground is approached, level the aircraft and adjust collective as necessary to align the aircraft with the touchdown direction and cushion the landing. Landing speed should be as slow as possible, not to exceed 30 knots. If necessary, just prior to or at the moment of touchdown, rotate both twist grips simultaneously toward IDLE to assist in maintaining directional control. NOTE: This action will place both engines in the manual mode. FAA Approved Reissue 3 Original 3−21 CSP−900RFM206A−1 Emergency and Malfunction Procedures ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Conditions: Left pedal applied: This condition results in a thruster opening on the left and may be understood either as a “stuck left pedal” or a break in the rotating cone controls with the left pedal applied. In either failure mode, the thruster would be opened on the left producing a thrust vector that causes the aircraft to yaw to the left. The degree of yaw will be determined by the position of the rotating cone at the time of failure. Procedures: Adjust airspeed and power for level flight at an airspeed between 80 and 100 KIAS. CAUTION Do not attempt an autorotation from forward flight unless an actual dual engine failure occurs. If able, place pedals in “neutral” position (approximately one inch, [25mm] of right pedal). NOTE: With pedals in neutral, the NOTAR fan will be at minimum pitch. 3−22 Select collective friction to 5 pounds. VSCS OFF. Use a shallow to normal approach into wind or left quartering headwind. Maintain directional control with small adjustments in collective. Plan to touchdown with little or no forward speed. FAA Approved Reissue 3 Original CSP−900RFM206A−1 Emergency and Malfunction Procedures ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A VSCS FAILURE LEFT VERTICAL STABILIZER POSITION INDICATOR FIN TRAILING EDGE DEFLECTION INDICATORS MID-RANGE DEFLECTION POINT L VERTICAL STAB R L VERTICAL STAB R RIGHT VERTICAL STABILIZER POSITION INDICATOR F90−090 Figure 3−3. VSCS Indicator Indications: VSCS Fail message(s) on IIDS alpha-numeric display. VSCS indicator: Abnormal indication - no movement or continuous full-scale deflection. Possible uncommanded sideslip in forward flight. Procedures: Trim aircraft with pedals. OFF ON AFFECTED SYSTEM(S) VSCS Reduce airspeed below 100 KIAS (Ref. Section II). Continue flight to next point of intended landing. FAA Approved Reissue 3 Original 3−23 CSP−900RFM206A−1 Emergency and Malfunction Procedures ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A HYDRAULIC SYSTEM FAILURE Indications: Single system failure: The `‘1HYD’’ or ‘‘HYD2'' caution annunciator illuminated on the caution/warning advisory display. Both hydraulic system pressures or ``TEMPERATURE'' indication will be displayed on the IIDS alphanumeric display. A stiffness in the anti-torque pedals will occur with a failure of the number 2 system. Dual system failure: The ``1HYD2'' caution annunciator illuminated on the caution/warning advisory display. Both hydraulic system pressures or ``TEMPERATURE'' indications will be displayed on the IIDS alphanumeric display. Conditions: Single system failure - loss of pressure Procedures: Decrease air speed to below 100 KIAS. NOTE: A stiffness in the anti−torque pedals will occur with a failure of the number 2 system. Continue the flight to the point of next intended landing. Perform a shallow approach to a hover; land vertically for a single system failure. Conditions: Dual system failure - loss of pressure Procedures: Decrease air speed to below 100 KIAS. Continue the flight to the point of next intended landing. Perform a running landing. Conditions: High hydraulic fluid temperature Procedures: Land as soon as practical. CYCLIC TRIM FAILURE Indications: Cyclic trim failure is indicated by an inability to reduce cyclic forces with the cyclic trim switch. Cyclic stick forces of approximately 15 pounds may be required for full control movement. Procedures: 3−24 Continue flight FAA Approved Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Emergency and Malfunction Procedures COLLECTIVE FRICTION FAILURE Conditions: Collective friction release failure Indications: 25 lbs of force required to move the collective up or down. Procedures: Set collective friction release switch to 5 lb position in an attempt to reduce control forces. Continue flight. Advise maintenance. Conditions: Collective friction fails to engage Continue flight. Indications: Collective control movements will require only 5 lbs of force. Procedures: Continue flight, advise maintenance. 3−10. PITOT/STATIC SYSTEM MALFUNCTION: SINGLE OR DUAL PITOT TUBE INSTALLATION STATIC SYSTEM MALFUNCTION Indications: Altimeter and IVSI (if installed) show no change in indication during climb/descent. Conditions: Primary static source is clogged. Procedures: Alternate static source toggle valve (on affected side) PULL UP NOTE: The altimeter will indicate 60 feet less during climb operations. SINGLE PITOT TUBE ALTERNATE STATIC SOURCE TOGGLE VALVE SHOWN; DUAL PITOT TUBE INSTALLATION HAS AN ADDITIONAL ALTERNATE STATIC SOURCE TOGGLE VALVE LOCATED ON OPPOSITE SIDE OF INSTRUMENT PANEL NOTE: TO OPERATE TOGGLE VALVE, PULL VALVE HANDLE UP. TO RETURN TO PRIMARY STATIC SOURCE, PUSH HANDLE DOWN F90−096A Figure 3−4. Alternate Static Source Toggle Valve FAA Approved Reissue 3 Original 3−25 CSP−900RFM206A−1 Emergency and Malfunction Procedures ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A 3−11. ENGINE AND GENERATOR MALFUNCTION INDICATIONS NOTE: Certain malfunctions may require an engine to be shutdown, however, the pilot must assess the type of problem and decide if the affected engine is to remain operational. ENGINE CHIPS CAUTION ANNUNCIATOR (YELLOW) ENGINE FIRE WARNING ANNUNCIATOR (RED) HIGH ENGINE OIL TEMPERATURE WARNING ANNUNCIATOR (RED) CAUTION ANNUNCIATOR (YELLOW) FIRE CHIPS ENGINE LOW OIL TEMPERATURE CAUTION ANNUNCIATOR (YELLOW) GENERATOR HIGH LOAD CAUTION ANNUNCIATOR (YELLOW) ° C %PSI LOW ENGINE OIL PRESSURE CAUTION ANNUNCIATOR (YELLOW) WARNING ANNUNCIATOR (RED) %LOAD GEN NG HIGH WARNING ANNUNCIATOR (RED) NG HIGH CAUTION ANNUNCIATOR (YELLOW) GENERATOR LOAD DIGITAL DISPLAY (WHITE) NG GENERATOR OUT CAUTION ANNUNCIATOR (YELLOW) HIGH ENGINE OIL PRESSURE CAUTION ANNUNCIATOR (YELLOW) NG LOW WARNING ANNUNCIATOR (RED) F90−026 Figure 3−5. Engine and Generator Malfunction Annunciators ENGINE HIGH OIL TEMPERATURE Indications: Upper yellow caution annunciator ON at 105°C and/or red warning annunciator ON at 110°C NOTE: The engine is certified to operate continuously up to 110°C. The caution range and yellow annunciator are advisories only and indicate temperatures approching maximum. Procedures: Reduce power on affected engine. Monitor pressure and temperature. NOTE: If temperature remains above limits (red annunciator ON) and/or abnormal oil pressure is indicated, shut down affected engine. 3−26 If indications return to normal, increase power on affected engine as desired. Land as soon as practical. FAA Approved Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Emergency and Malfunction Procedures ENGINE LOW OIL TEMPERATURE Indications: Lower yellow caution annunciator ON at +10°C and below Procedures: Allow engine oil temperature to increase to normal range before placing Engine Control in FLY. ENGINE HIGH OIL PRESSURE NOTE: The red high engine oil pressure annunciator is only activated during the lamp test mode. Indications: Upper yellow caution annunciator ON if the oil pressure is greater than 112% psi for more than 10 minutes. Procedures: Land as soon as practical. ENGINE LOW OIL PRESSURE Indications: Lower yellow caution annunciator or lower red warning annunciator ON. Procedures: If single engine power is sufficient to continue flight, shut down affected engine. FAA Approved Reissue 3 Original 3−27 CSP−900RFM206A−1 Emergency and Malfunction Procedures ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A ENGINE CHIPS Indications: Yellow CHIPS caution annunciator ON. Conditions: On ground: Shut down engine. Conditions: In flight: Land as soon as practical. NG HIGH Indications: Red warning or yellow caution annunciator ON. Procedures: Reduce power to normal range Check engine torque and EGT indications NG LOW Indications: Red warning annunciator ON. Procedures: 3−28 Check affected engine IIDS indications (primary display) for possible engine failure. If engine failure is confirmed, proceed with engine failure procedures (Ref. paragraph 3-3). FAA Approved Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Emergency and Malfunction Procedures GENERATOR HIGH LOAD Indications: Upper yellow generator high load annunciator ON Procedures: Turn off unnecessary electrical equipment. CAUTION Failure to turn off unnecessary electrical equipment may cause the generator(s) to automatically go off line. GENERATOR Indications: Yellow GEN annunciator ON and %LOAD is ``0''. Procedures: L GEN or R GEN (or both if dual generator failure) switch RESET If GEN annunciator still on OFF FOR AFFECTED GENERATOR(S) Continue flight If both generators failed and both fuel boost pumps are indicating low fuel pressure: Power switch Land as soon as possible; avoid high ``G'' maneuvers. If both generators failed and both fuel boost pumps are indicating normal fuel pressure: reduce electrical load to minimum required Land as soon as practical. ESNTL UNLESS FLIGHT CONDITIONS DICTATE OTHERWISE NOTE: With both generators failed and the power switch in the ESNTL position, a fully charged battery will supply power for up to one hour.. WIth the power switch in the ESNTL position, only that equipment powered by the essential bus will be operational. FAA Approved Reissue 3 Original 3−29 CSP−900RFM206A−1 Emergency and Malfunction Procedures ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A 3−12. TRANSMISSION MALFUNCTION INDICATIONS TRANSMISSION HIGH OIL TEMP WARNING ANNUNCIATOR (RED) TRANSMISSION HIGH OIL TEMP CAUTION ANNUNCIATOR (YELLOW) TRANSMISSION LOW OIL TEMP CAUTION ANNUNCIATOR (YELLOW) FIRE WARNING ANNUNCIATOR (RED) TRANSMISSION CHIPS CAUTION ANNUNCIATOR (YELLOW) TRANSMISSION HIGH OIL PRESSURE WARNING ANNUNCIATOR (RED) FIRE CHIPS TRANSMISSION HIGH OIL PRESSURE CAUTION ANNUNCIATOR (YELLOW) ° C %PSI TRANSMISSION LOW OIL PRESSURE CAUTION ANNUNCIATOR (YELLOW) TRANSMISSION LOW OIL PRESSURE WARNING ANNUNCIATOR (RED) F90−023 Figure 3−6. Transmission Malfunction Annunciators TRANSMISSION OIL TEMPERATURE HIGH Indications: Upper yellow caution or red annunciator ON. Procedures: 3−30 Reduce power If temperature remains high FAA Approved Reissue 3 Original LAND AS SOON AS POSSIBLE ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Emergency and Malfunction Procedures TRANSMISSION OIL TEMPERATURE LOW Indications: Lower yellow caution annunciator ON. Procedures: Continue flight Do not takeoff with low temperature annunciator ON. TRANSMISSION OIL PRESSURE LOW Indications: Lower yellow caution annunciator ON or red warning annunciator ON. Procedures: Transmission oil pressure low caution LAND AS SOON AS POSSIBLE Transmission oil pressure low warning LAND IMMEDIATELY TRANSMISSION OIL PRESSURE HIGH Indications: Upper yellow caution annunciator ON or red warning annunciator ON. Procedures: Monitor transmission oil pressure Land as soon as practical TRANSMISSION CHIPS Indications: Yellow CHIPS annunciator ON. Procedures: Monitor transmission oil temperature and pressure. If normal, land as soon as practical. If temperature/pressure are not normal, land as soon as possible. FAA Approved Reissue 3 Original 3−31 CSP−900RFM206A−1 Emergency and Malfunction Procedures ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A 3−13. FUEL SYSTEM DISPLAY ADVISORIES FIRE FIRE FIRE CHIPS CHIPS CHIPS CAB HEAT BAT HOT BAT WRM °C %PSI °C %PSI °C %PSI FUEL %LOAD GEN %LOAD GEN NG ROTOR BRAKE CABIN DOOR BAGGAGE DOOR 1 HYD 2 IIDS FUEL FILTER IMPENDING BY-PASS CAUTION (YELLOW) (NOTE 1 ) CROSSFEED VALVE POSITION (WHITE) FUEL SHUTOFF VALVE (YELLOW) (NOTE 1) FUEL FILTER IMPENDING BY-PASS CAUTION FUEL SHUTOFF VALVE (YELLOW) (NOTE 1) NG °C OAT LB ÇÇ ÂÂ ÉÉ ÂÂ YELLOW WHITE RED GREEN A. NORMAL FUEL PRESSURE WITH CROSSFEED VALVE SHOWN IN NORMAL CLOSED POSITION ON IIDS SECONDARY DISPLAY PANEL B. NORMAL FUEL PRESSURE WITH CROSSFEED VALVE OPEN (NOTE 1) C. NORMAL FUEL FLOW WITH IMPENDING ENGINE FUEL FILTERS BY-PASS ÉÉÉÉ ÉÉÉÉ ÉÉÉÉ ÉÉÉÉ ÉÉÉÉ ÇÇÇÇ ÉÉÇÇÇÇ ÉÉÉÉÉ ÈÈÈÈ ÍÍÍÍ FUEL LOW FUEL WARNING TICK (RED) LB D. INDICATES LOW FUEL PRESSURE ON BOTH FUEL BOOSTER PUMPS OR BOTH BOOSTER PUMPS IN OFF POSITION FUEL QUANTITY SEGMENTS LOW FUEL CAUTION SEGMENT (YELLOW) E. LOW FUEL PRESSURE LEFT BOOSTER PUMP WITH NORMAL FUEL PRESSURE ON RIGHT BOOSTER PUMP LOW FUEL WARNING SEGMENT (RED) F. INDICATES BOTH FUEL SHUTOFF VALVES IN CLOSED POSITION (NOTE 1) FUEL QUANTITY DIGITAL DISPLAY (WHITE) NOTE: 1. THE LIGHT SEGMENT BAR(S) WILL FLASH ON THE IIDS PANEL WHEN THE VALVE IS IN TRANSIT BETWEEN THE OPEN AND CLOSED POSITION. F90−089 Figure 3−7. Fuel System Advisory Indicators 3−32 FAA Approved Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Emergency and Malfunction Procedures FUEL LOW Indications: Fuel quantity displays yellow caution bars when fuel level decreases to 300 pounds; the red warning bar displays at 150 pounds. Low fuel warning tick marks display at 97 to 117 LBS. NOTE: 100 lbs of fuel equals approximately 12 minutes of fuel in cruise flight at sea level, standard day conditions, 6000 lbs gross weight (Ref. Section IX). Procedures: With low fuel warning tick marks ON 140 KIAS MAXIMUM AND AVOID UNCOORDINATED TURNS/MANEUVERS FUEL BOOST PUMP FAILURE Indications: Alternating white and yellow offset segments indicate low fuel pressure. Procedures: Single Failure Crossfeed ON to provide pressurized fuel to opposite side. Continue flight. Procedures: Dual Failure Land as soon as possible. Avoid high ``G'' maneuvers. CROSSFEED VALVE MALFUNCTION Indications: With Crossfeed ON, crossfeed indicator will not appear or will not appear steady. Procedures: With single fuel boost pump failure LAND AS SOON AS PRACTICAL − AVOID HIGH ‘G’ MANEUVERS NOTE: With a Crossfeed Valve malfunction and operating OEI, the unusable fuel quantity increases approximately 10 pounds. FAA Approved Reissue 3 Original 3−33 CSP−900RFM206A−1 Emergency and Malfunction Procedures ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A SINGLE FUEL PROBE FAILURE Indications: Digital fuel quantity indicator blanked Vertical fuel quantity segments indicate approximately half the remaining fuel quantity. Procedures: Continue the flight using consumption and time calculations. DUAL FUEL PROBE FAILURE Indications: Digital fuel quantity indicator blanked. Vertical quantity segments blanked. Procedures: Continue the flight using consumption and time calculations. NOTE: The low fuel warning tick mark indication remains operational with a dual fuel probe failure. IMPENDING FUEL FILTER BYPASS Indications: Impending bypass is shown by an inverted ``U'' above affected fuel flow line. Procedures: 3−34 Continue flight If other bypass indicator is displayed FAA Approved Reissue 3 Original LAND AS SOON AS POSSIBLE ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Emergency and Malfunction Procedures FUEL SHUTOFF VALVE MALFUNCTION Indications: Two yellow bar segments flashing above and below the fuel flow line to the left or right of center. Conditions: Fuel valve not fully opened/closed Procedures: In flight: Continue flight Be prepared for affected engine to flame out Pre Start: Fuel shutoff switch CYCLE OFF TO ON If no change in indication DO NOT ATTEMPT START 3−14. CAUTION AND WARNING ADVISORIES CAB HEAT BAT HOT BAT WRM ROTOR BRAKE CABIN DOOR BAGGAGE DOOR 1 HYD 2 IIDS °C OAT CABIN HEAT WARNING ANNUNCIATOR (RED) BATTERY HOT WARNING ANNUNCIATOR (RED) BATTERY WARM CAUTION ANNUNCIATOR (YELLOW) ROTOR BRAKE CAUTION ANNUNCIATOR (YELLOW) CABIN DOOR OPEN CAUTION ANNUNCIATOR (YELLOW) BAGGAGE DOOR OPEN CAUTION ANNUNCIATOR (YELLOW) HYDRAULIC SYSTEM PRESSURE OR HIGH TEMPERATURE CAUTION ANNUNCIATOR (YELLOW) IIDS MALFUNCTION CAUTION ANNUNCIATOR (YELLOW) F90−024B Figure 3−8. Caution/Warning Cluster FAA Approved Reissue 3 Original 3−35 CSP−900RFM206A−1 Emergency and Malfunction Procedures ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CABIN HEAT Indications: Red cab heat annunciator ON and activation of the warning tone for two seconds. Conditions: Bleed air leak Procedures: Turn CAB HEAT switch OFF. BATTERY HOT Indications: Red BAT HOT warning annunciator ON (battery internal temperature 71°C) and activation of the warning tone for two cycles. Conditions: On ground Procedures: Shut down aircraft. Service or replace battery prior to next flight. WARNING Overheated battery can cause burns to personnel unless protective clothing and adequate tools are utilized. In some instances the battery may cause a secondary fire or may rupture adding the further danger of electrolyte burns. Exercise caution in dealing with an overheated battery. Maintain extinguisher ready for use. Do no use the fire extinguisher to cool the battery. Conditions: In flight Procedures: 3−36 Power switch OFF. Land as soon as possible FAA Approved Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Emergency and Malfunction Procedures BATTERY WARM Indications: Yellow BAT WRM annunciator ON (battery internal temperature 57°C). Conditions: On ground CAUTION Do not attempt to start an engine on battery power with BAT WRM annunciatorON. NOTE: A battery warm condition results in the battery being disconnected from the aircraft electrical system once a generator is placed on line. Generator power alone is not sufficient to start an engine. Procedures: Utilize a GPU to start engines. Power switch OFF after both generators are on line. If battery warm annunciator remains ON for more than five minutes, shutdown the aircraft. Otherwise, continue flight. Service or replace battery prior to next flight. Conditions: In flight Procedures: Power switch off. Continue flight. Service or replace battery prior to next flight. FAA Approved Reissue 3 Original 3−37 CSP−900RFM206A−1 Emergency and Malfunction Procedures ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A ROTOR BRAKE Indications: Yellow ROTOR BRAKE annunciatorON. Procedures: CHECK STOWED Rotor brake handle If annunciator remains on, land as soon as possible. BAGGAGE DOOR Indications: Yellow BAGGAGE DOOR annunciator ON. Conditions: On ground Procedures: Secure door. Conditions: In the air Procedures: Land as soon as practical and secure the door. IIDS Indications: Yellow IIDS annunciator ON. Conditions: IIDS fault Procedures: 3−38 Continue flight. Check fault log after landing; advise maintenance. FAA Approved Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Emergency and Malfunction Procedures 3−15. OTHER MALFUNCTION/ADVISORIES IIDS FAILURE Indications: IIDS displays blanks. Conditions: Loss of electrical power to IIDS. Procedures: On ground Shut down. Procedures: In flight Reduce airspeed to 100 KIAS or less. Reduce electrical load. Land as soon as practical. NP SWITCH FAILURE Indications: NP switch inoperative. Procedures: At 100%NP Continue flight. When arriving at destination, avoid right quartering tailwinds. Procedures: At 104%NP Restrict airspeed to 100 KIAS maximum. Continue flight. IPS BYPASS Indications: IPS BYPASS message on IIDS alphanumeric display. Conditions: Both IPS bypass doors open. Procedures: Advisory only BATTERY DISCHARGE Indications: BATT DISCHARGE message on IIDS alphanumeric display. Conditions: Battery bus voltage is less than 26 volts Procedures: Check generator load indications. Recycle GEN switches as required. FAA Approved Reissue 3 Original 3−39 CSP−900RFM206A−1 Emergency and Malfunction Procedures ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A 3−16. VIBRATIONS Indications: Sudden, unusual or excessive vibrations occurring during flight. Conditions: The onset of unusual or excessive vibrations in the helicopter may be an indication of problems in the rotor or drive train systems. Procedures: LAND AS SOON AS POSSIBLE. No further flights should be attempted until the cause of the vibration has been identified and corrected. Indications: “CHECK NOTAR BAL” or “CHECK ROTOR BAL” on IIDS alphaneumeric display. Conditions: NOTAR fan or main rotor balance out of acceptable range. Procedures: Clear message from adphaneumeric display. Land as soon as practical. If the message on alphaneumeric display reappears during the CAUTION same flight, land as soon as possible. Advise maintenance. 3−17. EMERGENCY EQUIPMENT Emergency Fire Extinguisher: The fire extinguisher mounts to the aft side of the center console. It detaches from the mounting bracket by unfastening the quick release clamps. The extin­ guisher uses Halon 1211 extinguishing agent. The fire extinguisher is equipped with a pressure gauge that indicates normal, charge, and overcharge pressures. 9G26-017 Figure 3−9. Emergency Fire Extinguisher First Aid Kit: The first aid kit is located on the right hand sidewall panel of the baggage compart­ ment. 3−40 FAA Approved Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Emergency and Malfunction Procedures 3−18. EMERGENCY EGRESS Crew compartment doors: Both doors function as primary and emergency exits. Cabin door window removal: Each cabin door window may be used as an emergency exit by pulling the emergency exit pull tab and pulling the window inward. RIGHT SHOWN LEFT OPPOSITE COCKPIT DOOR FRAME LOOKING OUTBOARD RIGHT SIDE 1. LOCATED ON UPPER COCKPIT DOOR FRAME 2. LOCATED ADJACENT CREW COMPARTMENT DOOR EXIT TO COCKPIT DOOR ACCESS HANDLE EMERGENCY EXIT RELEASE EMERGENCY EXIT PULL TAB TO REMOVE WINDOW CABIN DOOR EMERGENCY EXIT F90−091A Figure 3−10. Cabin Door Emergency Exit FAA Approved Reissue 3 Original 3−41 CSP−900RFM206A−1 Emergency and Malfunction Procedures ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A This page intentionally left blank! 3−42 FAA Approved Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Normal Procedures SECTION IV NORMAL PROCEDURES TABLE OF CONTENTS PARAGRAPH PAGE 4-1. Preflight Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Figure 4-1. Pilot's Preflight Guide (Sheet 1 of 2 Sheets) . . . . . . . . . . . . . . . . . . . 4-2 Figure 4-1. Pilot's Preflight Guide (Sheet 2 of 2 Sheets) . . . . . . . . . . . . . . . . . . . . 4-3 4-2. Pilot's Daily Preflight Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 4-3. Pilot's Preflight Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 4-2. Instrument Panel - Single Pilot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 4-3. Instrument Panel - Two Pilot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 4-4. Switches and Circuit Breakers - Console Mounted (Typical) . . . . Figure 4-5. Circuit Breakers - Baggage Compartment Mounted (Typical) . . . Figure 4-6. Collective Pitch Stick Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 4-7. Cyclic Stick Grip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15 4-16 4-17 4-18 4-19 4-20 4-21 4-4. Engine Pre-Start Cockpit Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22 4-5. Engine Starting - Automatic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24 4-6. Engine Runup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25 4-7. Before Takeoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25 4-8. Takeoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26 4-9. Cruise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26 4-10. Slow Flight/Approach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26 4-11. Landing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 4-8. Tail Skid to Landing Surface Clearance . . . . . . . . . . . . . . . . . . . . . . . 4-27 4-27 4-12. Engine/Aircraft Shutdown - Normal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 4-9. Cyclic Centering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28 4-30 4-13. Post Flight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30 4-14. Noise Impact Reduction Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-31 4-15. Flight With Doors Removed or Cabin Doors Open . . . . . . . . . . . . . . . . . . . . . . . . . Figure 4-10. Cabin Door Hold Open Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32 4-32 4-16. One Engine Inoperative Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-33 4-17. Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-33 FAA Approved Reissue 3 Original 4−i CSP−900RFM206A−1 Normal Procedures ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A This page intentionally left blank! 4−ii FAA Approved Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Normal Procedures SECTION IV NORMAL PROCEDURES 4−1. PREFLIGHT REQUIREMENTS NOTE: The checks described in this Section apply to the standard configuration MD900 and do not include certain optional equipment items. Preflight checks for optional equipment items may be found in Section X of this manual. If your helicopter is equipped with STC’d items, refer to the STC holder’s flight manual supplement. ``CHECK'' means to observe the helicopter and note any obvious damage. Damage is defined as any condition that is not normal or not within limits. Examples of conditions to look for are: inoperable equipment, excessive leakage, discoloration caused by heat, loose attachment, dents, cracks, punctures, abrasion, chafing, gall­ ing, nicks, scratches, delamination and evidence of corrosion. These are the most common types of damage, however, checks should not be limited to these items. Further checks shall be performed before the next flight if discrepancies are noted to determine if the aircraft is airworthy. Flight is prohibited when unrepaired damage exists which makes the aircraft unairworthy. Have a thorough understanding of operating limitations. (Ref. Section II). Service helicopter as required. (Ref. Section VIII and the Aircraft Maintenance Manual). Determine that helicopter loading is within limits. (Ref. Sections II and VI). Check helicopter performance data. (Ref. Sections V, IX, and X). CAUTION Be sure to include a review of the appropriate flight manual supplemental data for type of optional equipment installed (including STC items) as a regular part of preflight planning. Perform Pilot's Daily Preflight check prior to the first flight of the day. Perform Pilot's Preflight Check prior to subsequent flights that same day. Brief passengers on relevant operational procedures and associated hazards (Ref. Section I). FAA Approved Reissue 3 Original 4−1 CSP−900RFM206A−1 Normal Procedures ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A F Figure 4−1. Pilot’s Preflight Guide (Sheet 1 of 2 Sheets) 4−2 FAA Approved Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Normal Procedures F90−027−2A Figure 4−1. Pilot’s Preflight Guide (Sheet 2 of 2 Sheets) FAA Approved Reissue 3 Original 4−3 CSP−900RFM206A−1 Normal Procedures 4−2. ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A PILOT’S DAILY PREFLIGHT CHECK Perform these checks prior to the first flight of the day. PRELIMINARY CHECKS Aircraft attitude CHECK Covers and tiedowns REMOVE Main rotor blades CHECK EXTERIOR CHECKS − FRONT Battery compartment BATTERY CONNECTED; SECURE Battery compartment door CONDITION; CLOSED Pitot tube(s) CONDITION, FREE OF OBSTRUCTIONS Windscreen CONDITION Chin windscreen CONDITION CHECK PEDAL LINKAGES; FOREIGN OBJECTS Landing light window and lights Fuselage Bottom: Antennas CHECK OAT probe CHECK Chin windscreen area CONDITION FORWARD RIGHT SIDE Right crew door: 4−4 Glass and vents Hinges Latch system and handle Door release handle SECURITY, CONDITION CHECK CHECK OPERATION CONDITION FAA Approved Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Normal Procedures OPERATION, SECURITY, CONDITION CONDITION; NOTHING STOWED UNDER SEAT Door strut and strap Crew Seat Pilot pedals: Adjust ADJUSTMENT PINS ENGAGED OBSERVE MOVEMENT OF THRUSTER Move pedals by hand Electrical master panel: POWER switch IIDS panel: Fuel quantity BAT/EXT CHECK LAMP TEST MODE (B.I.T.) CHECK NOTE: If the Range Extender is installed the fuel quantity indication will not display actual fuel weight when the fuel system is ‘‘topped off’’. Remove fuel cap and pull lanyard to assure tank is full by noting fuel level on the inside of filler neck (Ref. Section VIII). Fuel can be trapped in filler neck by the flapper valve. CHECK OPERATION OF LIGHTS AS REQUIRED Lighting control panel Electrical master panel: POWER switch Crew door OFF CLOSE FUSELAGE − RIGHT SIDE Landing gear: Skid tube step SECURITY, CONDITION Forward spacer fitting; crosstube CHECK Skid tube and abrasion strips CHECK Aft crosstube and damper fluid level CHECK (REF. SECTION VII) Aft fuel vent fairing CLEAR OF OBSTRUCTIONS Fuel catch can drain (if installed) DRAIN Fuel sump drain: Push in fuel drain control to take sample CHECK FOR CONTAMINATION; VERIFY PROPER OPERATION OF DRAIN VALVES Fuel drain door Forward fuselage skin and steps CLOSED CONDITION FAA Approved Reissue 3 Original 4−5 CSP−900RFM206A−1 Normal Procedures ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Auxiliary power door, avionics access panel, SECURITY, CONDITION static port, fuel cap Right side passenger door: Upper and lower track and guide CHECK Door rollers CHECK OPERATION Door skin and glass CHECK Door stops/pins CHECK Right side passenger compartment: Upholstery CHECK CONDITION Seats and seat belts CHECK OPERATION Cabin heat controls AS DESIRED Loose equipment STOWED NOTE: Nothing stowed under seats that are to be occupied. RIGHT FORWARD TRANSMISSION DECK Hydraulic System: Hydraulic manifold CHECK MOUNTING AND FLUID LEVEL System filters CHECK IMPENDING BYPASS INDICATORS (REF. SECTION VIII) Longitudinal hydraulic actuator CHECK LEAKS, MOUNTING Hydraulic lines CHECK LEAKS, FITTINGS Static mast supports CHECK ATTACHMENT Rotor brake fluid level CHECK (IF INSTALLED) Environmental control system: Air inlet screen CHECK Cabin air and fan plenum CHECK MOUNTING Air ductwork CHECK CONDITION 4−6 FAA Approved Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Transmission deck Oil cooler Forward access door CSP−900RFM206A−1 Normal Procedures CHECK FOR FOREIGN OBJECTS AND SIGNS OF FLUID LEAKAGE CHECK LEAKS CHECK OPERATION AND CONDITION; CLOSE RIGHT CENTER TRANSMISSION DECK Oil cooler: Cooling air inlet NO OBSTRUCTIONS Oil cooler CHECK MOUNTING AND CONDITION Air ducts CHECK MOUNTING AND CONDITION Transmission: Transmission oil level CHECK Transmission oil filler cap CHECK SECURITY Static mast support CHECK MOUNTING AND CONDITION Forward outside engine mount CHECK MOUNTING AND CONDITION Engine drive shaft CHECK Fan drive shaft CHECK Rotor brake CHECK Transmission deck CHECK FOR FOREIGN OBJECTS AND SIGNS OF FLUID LEAKAGE Engine accessory gear box CHECK FITTINGS, LINES, CONNECTORS AND WIRING Engine oil level CHECK: IF SIGHT GLASS IS DARK, OIL LEVEL IS FULL Engine oil filter CHECK BYPASS INDICATOR NOTE: To reduce the possibility of over servicing and ensure accurate readings for oil consumption measurement, it is recommended that oil level always be checked within 10 minutes after engine shutdown. If oil level is in doubt, check at filler dipstick (Ref. Section VIII) FAA Approved Reissue 3 Original 4−7 CSP−900RFM206A−1 Normal Procedures ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Transmission access door latches, hinges, and door CHECK OPERATION; CLOSE Cabin door closed and latched CHECK FUSELAGE −RIGHT TOP REAR CHECK Work platforms/steps. Engine air inlet w/o particle separator: Inlet screen CHECK − NO OBSTRUCTIONS NACA inlet (if installed) NO OBSTRUCTIONS Engine air inlet with particle separator: Particle separator CHECK − NO OBSTRUCTIONS Bypass door CLOSED; CONDITION OF SEAL NACA inlet door (if installed) CLOSED − NO OBSTRUCTIONS Right Engine: Engine oil access door CHECK CONDITION Engine oil level CHECK AS NECESSARY Oil filler cap CHECK Engine cowling assembly CHECK Fuselage skin Notar fan inlet: Fan air inlet screen and duct CHECK CLEAR Notar fan blades CHECK CHECK CONDITION ROTOR SYSTEM Stationary swashplate CHECK Lower control rodend bearings CHECK Rotating swashplate CHECK Scissors drive link CHECK Pitch change links CHECK 4−8 FAA Approved Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Normal Procedures Striker plates and rollers CHECK Inner flexbeam attach points CHECK Flexbeam lead and lag legs CHECK Upper and lower damper and damper caps CHECK Elastomeric feathering bearing CHECK Pitch change housing CHECK Blade attach pins (bolts): Check for upward or downward shift of installed blade retention bolts. Check blade retention bolts for gap be­ tween thrust washer and retainer. Blade attach points CHECK ADVISE MAINTENANCE IF SHIFT IS NOTED ADVISE MAINTENANCE IF NO GAP IS PRESENT CHECK Rotor blades CHECK Top of rotor head CHECK FUSELAGE − RIGHT REAR Fuselage skin Exhaust ejector cowl Baggage door: Handle Skin Door strut Rear spoiler Hinge pins Environmental control system vent Baggage compartment: Loose items Circuit breaker panel Fan Control Rod Spring Capsule: • Baggage compartment ceiling panel • • • • • Control rod spring capsule CHECK CHECK OPERATION CHECK CHECK CHECK CHECK CHECK SECURED CHECK UNZIP CHECK NOTE: Check piston rod for movement, clips installed on outer bellcrank assembly and • • • lanyards connected to clips. If clips are bent and/or lanyards are taut, or piston rod moves in any direction, advise maintenance. Baggage compartment ceiling panel ZIP UP Baggage door CLOSED AND LATCHED FAA Approved Reissue 3 Original 4−9 CSP−900RFM206A−1 Normal Procedures ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A TAILBOOM AND EMPENNAGE − RIGHT SIDE Tailboom attach ring CHECK Tailboom slots CLEAR OF OBSTRUCTIONS Tailboom CHECK CONDITION Horizontal stabilizer: Horizontal stabilizer attach points CHECK Horizontal stabilizer fairing CHECK Vertical stabilizer CHECK Nav light/strobe lenses CHECK Thruster rotating cone: CHECK FOR FREEDOM OF ROTATION Place hands at the 11 and 5 o'clock positions and press inward while rotating the cone to the left and right. Repeat check by using the 1 and 7 o'clock positions. Ad­ vise maintenance if any unusual noise or roughness is noticed. CAUTION: Do not rotate cone beyond one−half left/right open. CHECK Turning vanes TAILBOOM AND EMPENNAGE − LEFT SIDE Horizontal stabilizer: Horizontal stabilizer attach points CHECK Horizontal stabilizer fairing CHECK Tail skid CHECK Vertical stabilizer CHECK Nav light CHECK Tailboom CHECK CONDITION Tailboom attach ring CHECK 4−10 FAA Approved Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Normal Procedures LEFT REAR FUSELAGE Fuselage skin CHECK Exhaust ejector cowl CHECK Work platforms/steps CHECK FUSELAGE − LEFT SIDE Landing gear: CHECK Aft crosstube and damper fluid level CHECK (REF. SECTION VII) Passenger step CHECK Skid tube and abrasion strips CHECK Forward spacer fitting; crosstube CHECK Skid tube step SECURITY, CONDITION Underside of fuselage: Fuel catch can drain (if installed) DRAIN Fuselage skin CHECK Left side passenger door: Upper and lower track and guide CHECK Door rollers CHECK OPERATION Door skin and glass CHECK Door stops/pins CHECK Left side passenger compartment: Upholstery CHECK CONDITION Seats and seat belts CHECK OPERATION Loose equipment STOWED NOTE: Nothing stowed under seats that are to be occupied. FAA Approved Reissue 3 Original 4−11 CSP−900RFM206A−1 Normal Procedures ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A FORWARD LEFT SIDE Left crew/passenger door: Glass and vents SECURITY, CONDITION Hinges CHECK Latch system and handle CHECK OPERATION Door release handle CONDITION Door strut and strap OPERATION, SECURITY, CONDITION Crew Seat CONDITION; NOTHING STOWED UNDER SEAT NOTE: Nothing stowed under seats that are to be occupied. Co-pilot pedals (if installed) ADJUSTED; ADJUSTMENT PINS ENGAGED Crew door CLOSE Avionics access panel CHECK Static port CHECK: NO OBSTRUCTIONS Fwd fuel vent fairing CHECK: NO OBSTRUCTIONS LEFT FORWARD TRANSMISSION DECK Hydraulic System: Hydraulic manifold CHECK MOUNTING AND FLUID LEVEL System filters CHECK IMPENDING BYPASS INDICATORS (REF. SECTION VIII) Lateral and collective hydraulic actua­ tors CHECK LEAKS, MOUNTING Hydraulic hand pump (if installed) CHECK LEAKS, FITTINGS Hydraulic lines CHECK LEAKS, FITTINGS Static mast supports 4−12 CHECK ATTACHMENT FAA Approved Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Normal Procedures Environmental control system: (if installed) Evaporator CHECK Freon lines CHECK Air ductwork CHECK CONDITION Transmission deck CHECK FOR FOREIGN OBJECTS AND SIGNS OF FLUID LEAKAGE Transmission oil filter CHECK BYPASS INDICATOR (REF. SECTION VIII) Oil cooler CHECK LEAKS Forward access door CHECK OPERATION AND CONDITION; CLOSE LEFT CENTER TRANSMISSION DECK Oil cooler: Cooling air inlet NO OBSTRUCTIONS Oil cooler CHECK MOUNTING AND CONDITION Air ducts CHECK MOUNTING AND CONDITION Static mast support CHECK MOUNTING AND CONDITION Forward outside engine mount CHECK MOUNTING AND CONDITION Engine drive shaft CHECK Fan drive shaft CHECK Rotor brake CHECK Transmission deck CHECK FOR FOREIGN OBJECTS AND SIGNS OF FLUID LEAKAGE Engine accessory gear box CHECK FITTINGS, LINES, CONNECTORS AND WIRING Engine oil level CHECK: IF SIGHT GLASS IS DARK, OIL LEVEL IS FULL FAA Approved Reissue 3 Original 4−13 CSP−900RFM206A−1 Normal Procedures ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A NOTE: To reduce the possibility of over servicing and ensure accurate readings for oil consumption measurement, it is recommended that oil level always be checked within 10 minutes after engine shutdown. If oil level is in doubt, check at filler dipstick (Ref. Section VIII). Engine oil filter CHECK BYPASS INDICATOR Transmission access door latches, hinges, and door CHECK OPERATION; CLOSE Cabin door closed/open and latched/secured CHECK FUSELAGE − LEFT TOP REAR Engine air inlet w/o particle separator: Inlet screen CHECK − NO OBSTRUCTIONS NACA inlet (if installed) NO OBSTRUCTIONS Engine air inlet with particle separator: Particle separator CHECK − NO OBSTRUCTIONS Bypass door CLOSED; CONDITION OF SEAL NACA inlet door (if installed) CLOSED − NO OBSTRUCTIONS Left Engine: Engine oil access door CHECK Engine oil level CHECK AS NECESSARY Oil filler cap CHECK Engine cowling assembly CHECK 4−14 FAA Approved Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A 4−3. CSP−900RFM206A−1 Normal Procedures PILOT’S PREFLIGHT CHECK Perform these checks prior subsequent flights of the same day. Fluid levels CHECK Transmission deck - signs of fluid leakage CHECK Air inlet screens/particle separators CHECK Fuel cap, access doors and panels CHECK Rotor blades CHECK BLADE RETENTION BOLTS (PINS) Tailboom and empennage CHECK Cargo and loose equipment CHECK Baggage, cabin and crew doors CHECK FAA Approved Reissue 3 Original 4−15 CSP−900RFM206A−1 Normal Procedures ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A AIRSPEED INDICATOR MAGNETIC COMPASS IIDS ALTIMETER NACA DOOR INDICATORS (IF INSTALLED) IVSI VSCS INDICATOR ALTERNATE STATIC SOURCE TOGGLE VALVE FOOT HEATER CONTROL VALVE F90−028−1A Figure 4−2. Instrument Panel − Single Pilot 4−16 FAA Approved Reissue 3 Original NOTE 2: NOTE 2: ALTERNATE STATIC SOURCE TOGGLE VALVE FOR LEFT SIDE PITOT/STATIC INSTRUMENTS WHEN DUAL PITOT SYSTEM INSTALLED F90−028−2B NOTE 1: NOTE 1: ALTERNATE STATIC SOURCE TOGGLE VALVE 4−17 FAA Approved Reissue 3 Original CSP−900RFM206A−1 Normal Procedures ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Figure 4−3. Instrument Panel − Two Pilot CSP−900RFM206A−1 Normal Procedures ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A ENGINE CONTROL OVSP TEST R ENGINE L ENGINE IDLE FLY TRAIN IDLE FLY TRAIN OFF OFF UTILITY PANEL KEY SWITCH COCKPIT HEAT CONTROL FUEL SYSTEM L BOOST CROSS FEED R BOOST ON ON ON HYD TEST CAB HEAT OFF OFF OFF SYS 1 OVRD FUEL SHUTOFF AC/VENT ON OFF IPS ON ON L VSCS R ON OFF OFF TEST UTILITY PANEL OFF ALT RIGHT OFF LEFT OFF NACA INLET CLOSE ELECTRICAL MASTER L GEN ON OFF OFF R GEN ON OFF RESET VENT HIGH SYS 2 O F F AVIONICS ON VENT LOW PITOT HEAT BOTTLE DISCHARGE PRI OFF COOL LOW COOL HIGH POWER BAT/EXT OFF NOTE: FOR AIRCRAFT WIT AND NACA INL NORMAL ESNTL RESET ESSENTIAL BUS GCU LIGHTING CONTROL LT MSTR ON IIDS CONSOLE L XMSN FIRE R 5 5 5 FUEL VLV L OFF OFF FLOOD STROBE POSN ON ON OFF OFF OFF BOTH CKP INSTR XFD R L R BLD AIR LEAK 5 5 5 TRIM PITOT HEAT 1 BLD AIR HEAT 5 5 IIDS FUEL PROBE LAND LGT 5 10 AREA 7 CAB OFF AUDIO PNL 1 VSCS 7 5 ENG FIRE 5 NAV COM 1 5 INST STBY FLOOD ATT 5 XPNDR DIR 1 GYRO 1 7 STROBES RED WHITE OFF Figure 4−4. Switches and Circuit Breakers − Console Mounted (Typical) 4−18 FAA Approved Reissue 3 Revision 2 CSP−900RFM206A−1 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A LEFT GENERATOR BUS AUDIO PNL2 CRGO HOOK EVAP VENT EVAP BATTERY BUS CKPT UTIL CAB UTIL L COMP PITOT HEAT2 L CNDSR FAN 2 CNSL ATT GYRO2 Normal Procedures R R DETENT LIGHT MSTR RIGHT GENERATOR BUS L BST PMP INSTR AV MSTR EEC R FUEL LOW OFF GATE L POSN STROBE RTR BRK FIRE HRD LIGHTING IGNTR R AREA 20 IIDS TRAK STB CFU AV FAN IPS ATT GYRO1 LAND LGT CNDSR FAN 1 ENC ALT L FLD EXCIT LEFT AVIONICS BUS HOV SRCH LT SRCH LT NACA RT FLD EXCIT RIGHT AVIONICS BUS ADF2 RADAR RT RADAR IND RADAR INVTR RAD ALT ADF1 FM CTRL FM1 RT MKR BCN COM2 XPNDR 2 DIR GYRO2 NAV 2 DME LORAN GPS FM2 RT FM3 RT F90−030B Figure 4−5. Circuit Breakers − Baggage Compartment Mounted (Typical) FAA Approved Reissue 3 Original 4−19 CSP−900RFM206A−1 Normal Procedures ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A 5 4 1. COLLECTIVE FRICTION RELEASE 2. EEC RESET SWITCH 3. NP SWITCH 4. HOVER AND LANDING LIGHT SWITCH 5. SEARCH LIGHT SWITCH (SEE NOTE) 6. GO-AROUND SELECT SWITCH 7. COMMUNICATIONS SELECT SWITCH 8. BLANK 9. VSCS SYNCHRONIZATION SWITCH 10. LEFT/RIGHT ENGINE TWIST GRIPS 11. INDEX MARKS 12. ALIGNMENT MARK LIGHTS LDG EXT HVR OFF L 6 R GA ÊÊ ÊÊ ÊÊ EEC HIGH 3 NORM R P M UP RET L RESET R 7 COM 1 DOWN 2 1 COM 2 8 2 NOTE: IF SEARCHLIGHT IS INSTALLED, POWER IS PROVIDED WITH HOVER AND LANDING LIGHT SWITCH IN HVR OR LDG POSITION. L 11 N O R M A L 9 10 N O R M A L R 12 11 1 F90−031C Figure 4−6. Collective Pitch Stick Controls 4−20 FAA Approved Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Normal Procedures AUTO PILOT DISENGAGE RADIO/ICS CARGO HOOK RELEASE CYCLIC TRIM FLOAT INFLATION SWITCH F90−032 Figure 4−7. Cyclic Stick Grip FAA Approved Reissue 3 Original 4−21 CSP−900RFM206A−1 Normal Procedures 4−4. ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A ENGINE PRE−START COCKPIT CHECK ELECTRICAL POWER − OFF All cabin doors closed and safelocked Seat belt and shoulder harness for proper fit and engage­ ment of buckle Operation of shoulder harness inertia lock Rotor brake Magnetic compass Flight instruments Collective Control: CHECK FASTENED CHECK STOWED CHECK CHECK STATIC POSITION/SET Collective friction ON Collective stick position FULL DOWN CAUTION If collective is not full down, do not try to force down until hydraulic pressure increases during start. Sufficient hydraulic pressure will be available when NR is above 25 percent. Twistgrip alignment marks aligned with index mark CHECK LDG/HVR lights OFF ON Key switch Essential bus panel: IN Circuit breakers NACA inlet panel (if installed): NORMAL NACA inlet switch Utility panel: CAB HEAT OFF AC/VENT OFF PITOT HEAT (if installed) OFF IPS (if installed) OFF VSCS L/R ON Lighting control panel: 4−22 AS REQUIRED LT MSTR FAA Approved Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CONSOLE/IIDS/FLOOD/INSTR AS DESIRED STROBE/POSN/AREA AS DESIRED CSP−900RFM206A−1 Normal Procedures NOTE: If white strobe lights are installed, the “BOTH” or “WHITE” switch positions are to be used during daytime operations only. (Ref. Figure 4−4.) Electrical master panel: Avionics AS DESIRED L GEN and R GEN ON (OFF FOR GPU START) POWER OFF Fuel system panel: L BOOST AND R BOOST OFF CROSS FEED OFF LEFT/RIGHT FUEL SHUTOFF ON; COVER CLOSED Engine control panel: OFF L ENGINE and R ENGINE ELECTRICAL POWER − ON Electrical master panel: POWER IIDS: BAT/EXT FIRE WARNING ANNUNCIATORS ON FOR 2 SECONDS; CHECK IIDS FOR ADVISORIES Monitor BIT NOTE: Perform a commanded IIDS BIT if the helicopter has been statically exposed to temperatures below 0°C for 12 hours or longer. Fuel quantity display CHECK DISP (display by exception) AS DESIRED NACA position lights (if installed) FAA Approved Reissue 3 Revision 2 LH/RH NACA DOORS CLOSED 4−23 CSP−900RFM206A−1 Normal Procedures 4−5. ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A ENGINE STARTING − AUTOMATIC NOTE: Either engine may be started first. Engine starts have been demonstrated at temperatures as low as −36°C with a ground power unit (GPU) assisted by the aircraft battery. Engine starts using battery power only have been demonstrated after the aircraft and battery have been statically exposed to temperatures down to 0°C for 12 hours or more. A GPU should be used in lieu of aircraft battery power when attempting more than one initial engine start during operations in ambient temperatures above 32°C. Maximum demonstrated wind speed for starting and stopping the rotor is 50 knots. Fuel system panel: EEC MAN indicators Engine control panel: ON; CHECK IIDS INDICATION L BOOST or R BOOST OFF SET TO IDLE/FLY AS REQUIRED L ENGINE or R ENGINE CAUTION Monitor EGT, NG, and starter limits during start. If EGT is observed rising above 700°C, abort the start as follows. Engine control switch OFF; monitor IIDS displays. If lightoff is not attained with an increase of EGT and NG within 10 seconds, place the engine control switch to off. Following a 30 second fuel drain period, perform a 30 second dry motoring run (Ref. Section VIII) before attempting another start. Repeat the complete starting sequence observing limitations. This procedure applies to ground and air−starts in the auto mode. Ensure collective full down, cyclic (Ref. Figure 4−9) and pedals centered as hydraulic pressure increases. Should an abnormal vibration occur as the NR passes through 35 to 40%, shutdown aircraft and advise maintenance. This vibration may indicate that possible damage to the flexbeam has occurred. If collective is not full down, do not try to force down until hydraulic pressure increases during start. Sufficient hydraulic pressure will be available when NR is above 25 percent. 4−24 FAA Approved Reissue 3 Original CSP−900RFM206A−1 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Normal Procedures CHECK FOR NORMAL INDICATIONS IIDS NOTE: Do not start second engine until at least 60% NR is attained on the first engine. Repeat starting procedure for second engine GPU start only: L GEN/R GEN ON GPU DISCONNECT 4−6. ENGINE RUNUP Electrical master panel: Engine control panel: 4−7. ON, AS DESIRED Avionics FLY L ENGINE and R ENGINE BEFORE TAKEOFF Cyclic response check: Primary and secondary IIDS displays Collective control: Move cyclic stick and observe rotor tip for correct movement. NP switch CHECK ADVISORIES HIGH NOTE: To increase or decrease operating RPM, press and hold switch momentarily. Confirm desired RPM changes on IIDS primary display. Utility Panel: Collective friction PITOT HEAT (if installed) AS DESIRED AS REQUIRED NOTE: Turn pitot heat on when visible moisture conditions prevail and OAT is 5°C and below. IPS switch (if installed) AS DESIRED CAB HEAT AS DESIRED FAA Approved Reissue 3 Original 4−25 CSP−900RFM206A−1 Normal Procedures 4−8. ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A TAKEOFF Hover area and takeoff path CLEAR Hover power NOTE TORQUE Takeoff PERFORM, USING UP TO 10% ABOVE HOVER POWER NP Switch SET TO NORM AS AIRSPEED INCREASES ABOVE 47 KIAS NOTE: For takeoff in noise−sensitive areas, refer to Paragraph 4−14. NOTE: With the Range Extender filler installed and the fuel system ‘‘topped off’’, the IIDS fuel quantity will not display a decrease until after approximately 10 minutes of flight. 4−9. CRUISE NACA doors (if installed) may be closed if blowing dust, sand, etc. is present in the atmosphere. IPS switch (if Inlet Particle Separator installed) may be turned OFF. NOTE: Decision to use the inlet particle separator scavenge air should be based on atmospheric conditions, gross weight and height above terrain where operations are to be conducted. If desired, press the VSCS Synchronization switch left or right for three seconds to reset the VSCS to the current lateral acceleration and yaw rate. 4−10. SLOW FLIGHT/APPROACH When operating below 47 KIAS, the engine/rotor system is to be operated at 104 percent. (This reduces the rotor torque and reduces the anti-torque requirement.) The IIDS and the NACA door actuators (if installed) receive a discrete input from an airspeed switch in the airspeed indicator and the IIDS displays the message ``BEEP TO 104%” on the alphanumeric display. This signals the IIDS to rescale the NP/NR vertical scales so that 104% rpm is in the green operating range and the NACA doors to automatically close. When airspeed increases above 47 KIAS, the NP/NR rescales so that 100% rpm is in the green range and the NACA doors open. NOTE: In the event that the IIDS fails to display ‘‘BEEP TO 104%’’, or the NP/NR fails to rescale, the pilot is still required to follow the correct procedure and operate the NP switch as follows. When airspeed decreases below 47 KIAS: NP Switch HIGH NACA door indicator light (if installed) LH/RH NACA DOOR CLOSED 4−26 FAA Approved Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Normal Procedures NOTE: If NACA indicator light(s) indicates OPEN, inlet air will bypass the IPS, allowing unfiltered air into the compresor inlet. When the helicopter airspeed increases above 47 KIAS: NP Switch NORM NACA door indicator light (if installed) LH/RH NACA DOOR OPEN NOTE: If NACA indicator light(s) indicates CLOSED, engine EGT(s) will be slightly higher. 4−11. LANDING Use the illustration below to determine safe landing attitudes. Nose up attitudes in excess of 9° 40′ will result in the tail skid contacting the landing surface. 9° 40′ 30.16 IN (76.61cm) F927−098A Figure 4−8. Tail Skid to Landing Surface Clearance Running landing: Maximum recommended ground contact speed is 30 knots for smooth hard sur­ face. Avoid rapid lowering of the collective and aft cyclic after ground contact. Slope landing: Slope landings have been demonstrated up to 12° in any direction. Successful completion of this maneuver on a particular surface will depend on sufficient friction between the skid tubes and the landing surface to prevent the helicopter from sliding. FAA Approved Reissue 3 Original 4−27 CSP−900RFM206A−1 Normal Procedures ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A 4−12. ENGINE/AIRCRAFT SHUTDOWN − NORMAL NOTE: Shut down the engines before exiting the helicopter unless safety or operational considerations dictate otherwise. Maximum demonstrated wind speed for starting and stopping the rotor is 50 knots. Collective stick FULL DOWN; FRICTION ON Cyclic stick TRIM TO NEUTRAL (REF FIGURE 4−9) Pedals NEUTRAL Engine control panel SET TO IDLE L ENGINE and R ENGINE All unnecessary electrical equipment Utility panel: OFF Heat OFF AC (if installed) OFF Pitot heat (if installed) OFF IPS (if installed) OFF Lighting control panel Electrical master panel: AS DESIRED Avionics master switch OFF L GEN/R GEN switches OFF Fuel system panel: OFF L BOOST/R BOOST Engine control panel: OFF L ENGINE and R ENGINE CHECK IIDS ENG OUT indications CAUTION 4−28 Do not use collective pitch to slow rotor. FAA Approved Reissue 3 Original CSP−900RFM206A−1 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A If there is evidence of post engine high EGT, follow the dry run procedure as described below. WARNING CAUTION Normal Procedures Should an abnormal vibration occur as the NR passes through 40 to 35%, advise maintenance before further flights. This vibration may indicate that possible damage to the flexbeam has occurred. NOTE: Check that compressor decelerates freely. Abnormal noise or rapid run down (rapid loss of NG) may indicate turbine blade rubbing. Dry run procedure: Twist grip OFF Engine control switch for selected engine SET TO IDLE − OBSERVE STARTER TIME LIMITS Engine control switch for selected engine OFF Normal shutdown continued: Rotor brake (if installed): Raise brake handle to release from stowed position Rotate handle clockwise and apply brake by pulling down on handle until handle locks aft. Release rotor brake during last revolution unless conditions dictate otherwise. CAUTION APPLY BELOW 70% NR Care should be taken while applying the rotor brake if the helicopter is parked on a slippery or icy surface. Anti−torque control is minimized at less than normal operating RPM when the engine is not driving the rotor system. Full control of the helicopter during these conditions may be limited. CHECK FOR INDICATIONS OR MESSAGES IIDS NOTE: Wait for NG to reach 0% before entering the IIDS “Time Summary” menu to check “LST FLT TIME” or “TOT FLT HR”. Failure to wait for NG to reach 0% may result in incorrect time records. Electrical master panel: OFF AT 0% NG POWER AS DESIRED Key Switch FAA Approved Reissue 3 Original 4−29 CSP−900RFM206A−1 Normal Procedures ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CENTERING STRAP IN EXTENDED POSITION 90° CENTERING DECAL CENTERING STRAP IN STOWED POSITION) CENTERING STRAP CAUTION: CYCLIC SHOULD BE TRIMMED TO THE NEUTRAL POSITION FOR START-UP AND SHUTDOWN. NEUTRAL POSITION IS ACHIEVED WITH CENTERING STRAP EXTENDED, TOUCHING CENTERING DECAL WHEN PERPENDICULAR TO INSTRUMENT PANEL. F90−135A Figure 4−9. Cyclic Centering 4−13. POST FLIGHT Aircraft-investigate any suspected damage CHECK Rotor blades CHECK BLADE RETENTION BOLTS (PINS) Fuel and oil leaks CHECK Engine and rotor transmission oil levels CHECK NOTE: Engine oil level should be checked within 10 minutes after shutdown. Fuel catch cans (installed) DRAIN INTO SUITABLE CONTAINER Logbook entries COMPLETE Flight manual and equipment STOWED Aircraft tiedowns, covers AS REQUIRED 4−30 FAA Approved Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Normal Procedures 4−14. NOISE IMPACT REDUCTION PROCEDURES Safe operation of the helicopter always has the highest priority. Utilize the following procedures only when they will not conflict with safe helicopter operation. Certain flight procedures are recommended to minimize noise impact on surrounding areas. It is imperative that every pilot subject the public to the least possible noise while flying the helicopter. Takeoff: CAUTION Takeoff using maximum takeoff power at the speed for best rate of climb (Ref. Section V). Proceed away from noise sensitive areas. If takeoff must be made over noise sensitive area, distance (altitude) is the best form of noise suppression. Cruise: Maintain 1000 feet minimum altitude where possible. Maintain speed of no more than 110 knots over populated areas. Coordinated turns at around the speed for best rate of climb cause no appreciable change in noise. Sharper turns reduce area exposed to noise. Approach: Use steepest glideslope consistent with passenger comfort and safety. Noise characteristics data is provided in Section V. FAA Approved Reissue 3 Original 4−31 CSP−900RFM206A−1 Normal Procedures ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A 4−15. FLIGHT WITH DOORS REMOVED OR CABIN DOORS OPEN CAUTION Stow or secure all loose objects with doors opened or removed. The aircraft may be flown with cabin doors open or removed in accordance with the flight restrictions stated in Section II. NOTE: Refer to Section VI for weight and balance data with doors opened or removed. One or both cabin doors may be opened or closed in flight at airspeeds up to 60 KIAS. For sustained flight with the cabin doors open, use of the cabin door hold open device is required (Ref. Figure 4-10). CABIN DOOR HOLD OPEN DEVICE (STOWED) CABIN DOOR RESTRAINT FITTING CLIP LEFT SIDE, LOOKING INBOARD NOTE: THE CABIN DOOR HOLD OPEN DEVICE OPERATES BY ATTACHING TO THE FORWARD CABIN DOOR RESTRAINT WHEN THE DOOR IS IN THE FULLY OPEN POSITION. Figure 4−10. Cabin Door Hold Open Device 4−32 FAA Approved Reissue 3 Original F90−125 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Normal Procedures 4−16. ONE ENGINE INOPERATIVE TRAINING Placing an engine control switch in the TRAIN position will simulate a one engine inoperative (OEI) condition by resetting the selected engine's governed speed to 92 percent NP, thereby putting the engine on standby while allowing single engine training on the opposite engine. In the event of an engine failure (or inadvertent switching to IDLE) on the opposite engine, the engine in TRAIN will automatically revert to 100/104% NP. Also, if the opposite engine control switch is placed in TRAIN both engines will revert to 100/104% NP. When operating with one engine in the train mode OEI limits apply. However the TORQUE and EGT displays do NOT rescale to OEI limits nor is the ENG OUT warning activated. OEI limits are generally considered for ``emergency use only'' and excursions into those limits require recording in the engine log book and may increase the maintenance required. See Section VIII for recording and maintenance action requirements. Pilots should consider such things as flight mode, gross weight, density altitude and aircraft familiarity before conducting OEI training to avoid excursions into the OEI limits. Recommended maximum takeoff weight for TRAIN mode operation: 6000 LBS below 5000 Ft HD 5200 LBS at or above 5000 Ft HD If rescaling of the TORQUE and EGT displays and activation of the ENG OUT warning is desired the pilot should select IDLE instead of TRAIN for OEI training. In the event the opposite engine should fail during this time the pilot must select FLY on the engine control switch to bring the good engine back to 100/104% NP. 4−17. FUEL SYSTEM Capacities - Fuel System (Standard): JET A: 1014 LBS; 460 KG; 149 U.S. gal; 564L total capacity 994 LBS; 146.2 U.S. gal; 553L useable JET B: 969 LBS; 440 KG; 149 U.S. gal; 564L total capacity 950 LBS; 146.2 U.S. gal; 553L useable Capacities - Fuel System (Range Extender): JET A: 1097 LBS; 498 KG; 161.3 U.S. gal; 611L total capacity 1078 LBS; 158.5 U.S. gal; 600L useable JET B: 1048 LBS; 476 KG; 161.3 U.S. gal; 611L total capacity 1030 LBS; 158.5 U.S. gal; 600L useable FAA Approved Reissue 3 Original 4−33 CSP−900RFM206A−1 Normal Procedures ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A This page intentionally left blank! 4−34 FAA Approved Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Performance Data SECTION V PERFORMANCE DATA TABLE OF CONTENTS PARAGRAPH PAGE 5-1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 5-2. Noise Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 5-3. Density Altitude Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 5-1. Density Altitude Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 5-3 5-4. Airspeed Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 5-2. Airspeed Calibration Curve - Blunt Pitot Tube Installation . . . . . 5-4 5-5 5-5. Best Rate of Climb Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 5-3. Best Rate of Climb Speed (VY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 5-7 5-6. Single Engine Rate of CLimb and Descent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 5-4. Single Engine Rate of Climb and Descent, at VY, OEI MCP, 6250 LBS Gross Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 5-5. Single Engine Rate of Climb and Descent, at VY, OEI MCP, 6500 LBS Gross Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8 5-7. Twin Engine Rate of Climb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 5-6. Twin Engine Rate of Climb, at VY, MCP, 4000 Pounds Gross Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 5-7. Twin Engine Rate of Climb, at VY, MCP, 4500 Pounds Gross Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 5-8. Twin Engine Rate of Climb, at VY, MCP, 5000 Pounds Gross Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 5-9. Twin Engine Rate of Climb, at VY, MCP, 5500 Pounds Gross Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 5-10. Twin Engine Rate of Climb, at VY, MCP, 6000 Pounds Gross Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 5-11. Twin Engine Rate of Climb, at VY, MCP, 6250 Pounds Gross Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 5-12. Twin Engine Rate of Climb, at VY, MCP, 6500 Pounds Gross Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8. Hover Ceiling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 5-13. Controllability Envelope and Azimuth Range for Crosswind Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FAA Approved Reissue 3 Original 5-9 5-10 5-11 5-12 5-13 5-14 5-15 5-16 5-17 5-18 5-19 5-19 5−i CSP−900RFM206A−1 Performance Data ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A PAGE PARAGRAPH Figure 5-14. Hover Ceiling, IGE, 3.5 Foot Skid Height, Takeoff Power, 104% NR, Cabin Heat Off and A/C Off . . . . . . . . . . . . . . . . . . . . . . 5-21 Figure 5-15. Hover Ceiling, IGE, 3.5 Foot Skid Height, Takeoff Power, 104% NR, Cabin Heat Off and A/C On . . . . . . . . . . . . . . . . . . . . . . . 5-22 Figure 5-16. Hover Ceiling, IGE, 3.5 Foot Skid Height, Takeoff Power, 104% NR, Cabin Heat On and A/C Off . . . . . . . . . . . . . . . . . . . . . . . 5-23 Figure 5-17. Hover Ceiling, OGE, Takeoff Power, 104% NR, Cabin Heat Off and A/C Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24 Figure 5-18. Hover Ceiling, OGE, Takeoff Power, 104% NR, Cabin Heat Off and A/C On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25 Figure 5-19. Hover Ceiling, OGE, Takeoff Power, 104% NR, Cabin Heat On and A/C Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26 5-9. Height Velocity Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 5-20. Height Velocity Diagram for Operations Above 6000 LBS Gross Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27 5-10. Power Assurance Check - Automatic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 5-21. Power Assurance Check Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28 5-28 5-11. Power Assurance Check - Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 5-22. Engine Torque Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 5-23. EGT Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 5-24. NG Chart - (NG read from Secondary IIDS Display) . . . . . . . . . . Figure 5-25. NG Chart - (NG read from Third Level Power Check Menu) . . . 5-30 5-32 5-33 5-34 5-35 5−ii FAA Approved Reissue 3 Original 5-27 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Performance Data SECTION V PERFORMANCE DATA 5−1. GENERAL This section contains baseline helicopter performance information as defined within certain conditions such as airspeed, weight, altitude, temperature, wind velocity and engine power available. Data is applicable to the basic helicopter without any optional equipment installed unless otherwise noted. 5−2. NOISE CHARACTERISTICS NOTE: No determination has been made by the Federal Aviation Administration that the noise levels of this aircraft are or should be acceptable or unacceptable for operation at, into, or out of, any airport. The MD900 meets the FAR Part 36-H noise requirements for level flight, takeoff/ climb, and approach descent profiles at the certified maximum gross weight of 6500 LBS. MD900 NOISE CHARACTERISTICS MD900 Configuration Clean aircraft, doors on, no external kits. ENGINE: PW 206A GROSS WEIGHT: 6500 LB Level Flyover EPNL (EPNdB) Takeoff EPNL (EPNdB) Approach EPNL (EPNdB) 84.2 86.0 92.3 FAA Approved Reissue 3 Original 5−1 CSP−900RFM206A−1 Performance Data 5−3. ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A DENSITY ALTITUDE CHART Description: The chart allows a quick estimation of the density altitude when pressure altitude and OAT are known. This chart can also be used to determine true airspeed. Use of Chart: To determine density altitude, the pilot must know pressure altitude and outside air temperature. Enter bottom of chart with known or estimated OAT, move up to known pressure altitude line, move to left and note density altitude. Pressure altitude is found by setting 29.92 (1013 mb) in Kolsman window ± altimeter error. To determine true airspeed convert indicated airspeed (IAS) to calibrated airspeed (CAS) utilizing the Airspeed Calibration Curves (Figure 5-2). Read value on right of chart opposite known density altitude. Multiply CAS by this value to determine true airspeed. Examples: Find density altitude for 6000 HP at -15°C: Follow -15°C line to 6,000 ft pressure altitude line; read density altitude (3800 ft). Find density factor: Read directly across from density altitude: (3800 ft). Note density factor of 1.058. Find true airspeed: 130 KIAS = 127 KCAS (from Figure 5-2) 127 KCAS 1.058 = 134.4; round to 134 knots true airspeed. 5−2 FAA Approved Reissue 3 Original CSP−900RFM206A−1 Performance Data ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A 20000 1.36 1.34 18000 1.32 1.30 16000 1.28 1.26 14000 1.24 1.22 DENSITY ALTITUDE - FEET 12000 1.20 1.18 10000 1.16 1.14 8000 1.12 1.10 6000 1.08 4000 1.06 1.04 2000 1.02 0 1.00 0.98 -2000 -40 -30 -20 -10 0 10 20 30 40 50 60 TEMPERATURE - °C -40 -30 -20 -10 0 10 20 30 40 50 60 TEMPERATURE - °F 70 80 90 100 110 120 130 140 F90−104A Figure 5−1. Density Altitude Chart FAA Approved Reissue 3 Original 5−3 CSP−900RFM206A−1 Performance Data 5−4. ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A AIRSPEED CALIBRATION Description: These charts show the difference between indicated and calibrated airspeeds. Indicated airspeed (IAS) corrected for position error equals calibrated airspeed (CAS). Use of chart: Use the chart as illustrated by the example. To determine calibrated airspeed, the pilot must know the indicated airspeed. NOTE: The example below refers to Figure 5−2. Example: Wanted: Calibrated airspeed Known: Indicated airspeed = 120 knots Method: Enter the bottom of the chart at the indicated airspeed of 120 knots. Move up to the airspeed calibration line; move left and read 117 knots, calibrated airspeed. 5−4 FAA Approved Reissue 3 Original CSP−900RFM206A−1 Performance Data ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A 160 140 CALIBRATED AIRSPEED - KNOTS 120 100 80 60 40 20 20 40 60 80 100 120 140 INDICATED AIRSPEED - KNOTS 160 F90−102−3A Figure 5−2. Airspeed Calibration Curve − Blunt Pitot Tube Installation FAA Approved Reissue 3 Original 5−5 CSP−900RFM206A−1 Performance Data 5−5. ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A BEST RATE OF CLIMB SPEED Description: This chart shows the indicated airspeed to use for the best rate of climb at any given density altitude. Use of Chart: Use the chart as illustrated by the example below. Example: Wanted: Best rate of climb Known: Density altitude = 8,000 feet Method: Enter the left side of chart at the known density altitude of 8,000 feet. Move to the right to the airspeed calibration curve and then directly down to read 60 knots indicated airspeed (IAS) as the best rate of climb speed. 5−6 FAA Approved Reissue 3 Original CSP−900RFM206A−1 Performance Data ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A 20000 18000 16000 14000 DENSITY ALTITUDE - FEET 12000 10000 8000 6000 4000 2000 0 20 25 30 35 40 45 50 55 60 INDICATED AIRSPEED - KNOTS 65 70 75 80 F90−103 Figure 5−3. Best Rate of Climb Speed (VY) FAA Approved Reissue 3 Original 5−7 CSP−900RFM206A−1 Performance Data 5−6. ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A SINGLE ENGINE RATE OF CLIMB AND DESCENT Description: This chart shows the rate of climb vs pressure altitude at maximum continuous OEI power, 6250 LBS gross weight, and the best rate of climb speed. Use of Charts: Use the chart as illustrated by the example below. Example: Wanted: Rate of climb Known: Pressure altitude = 2000 feet Known: Outside air temperature = 20°C Method: Enter the left side of chart at the known pressure altitude of 2000 feet. Move to the right to the 20°C temperature curve and then directly down to read rate of climb of approximately 10 feet per minute. 5−8 FAA Approved Reissue 3 Original CSP−900RFM206A−1 Performance Data ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A 18000 17000 16000 OAT°C 15000 -36°C 14000 -30°C 13000 -20°C -10°C PRESSURE ALTITUDE - FEET 12000 0°C 11000 10000 10°C 9000 8000 20°C 7000 6000 30°C 5000 4000 40°C 3000 2000 MAXIMUM OAT LIMIT 1000 50°C 0 -600 -500 -400 -200 -300 -100 RATE OF CLIMB AT VY - FT/MIN 0 100 200 F90−111D Figure 5−4. Single Engine Rate of Climb and Descent, at VY, OEI MCP, 6250 LBS Gross Weight FAA Approved Reissue 3 Original 5−9 CSP−900RFM206A−1 Performance Data ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A 10000 NOTE: FOR TEMPERATURES LESS THAN 0°C, USE 0°C LINE 9000 8000 OAT PRESSURE ALTITUDE - FEET 7000 6000 0°C 5000 10°C 4000 5000 FT HD 20°C 30°C 3000 40°C 2000 50°C 1000 MAXIMUM OAT LIMIT 0 -500 -450 -400 -350 -300 -250 -200 -150 -100 RATE OF CLIMB/DESCENT AT VY - FT/MIN Figure 5−5. Single Engine Rate of Climb and Descent, at VY, OEI MCP, 6500 LBS Gross Weight 5−10 FAA Approved Reissue 3 Original -50 0 F90-166 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A 5−7. CSP−900RFM206A−1 Performance Data TWIN ENGINE RATE OF CLIMB Description: These charts (Ref. Figure 5-6 thru Figure 5-11) show the rate of climb vs pressure altitude at twin engine MCP and the best rate of climb speed. Use of Charts: Use the charts as illustrated by the example below. NOTE: The below example refers to Figure 5−6. Example: Wanted: Rate of climb Known: Pressure altitude = 3000 feet Known: Outside air temperature = 20°C Method: Enter the left side of chart at the known pressure altitude of 3000 feet. Move to the right to the 20°C temperature curve and then directly down to read rate of climb of 2580 feet per minute. FAA Approved Reissue 3 Original 5−11 CSP−900RFM206A−1 Performance Data ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A 20000 19000 18000 17000 OAT °C 16000 -36°C 15000 -30°C 14000 PRESSURE ALTITUDE − FEET 13000 -20°C 12000 -10°C 11000 0°C 10000 9000 10°C 8000 7000 20°C 6000 5000 30°C MAXIMUM OAT LIMIT 4000 ISA 3000 40°C 2000 1000 50°C 0 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3200 3400 3600 RATE OF CLIMB AT VY - FT/MIN F90−131−5A Figure 5−6. Twin Engine Rate of Climb, at VY, MCP, 4000 Pounds Gross Weight 5−12 FAA Approved Reissue 3 Original CSP−900RFM206A−1 Performance Data ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A 20000 19000 18000 OAT °C 17000 -36°C 16000 -30°C 15000 PRESSURE ALTITUDE − FEET 14000 -20°C 13000 -10°C 12000 11000 0°C 10000 9000 10°C 8000 7000 20°C 6000 5000 30°C MAXIMUM OAT LIMIT 4000 3000 ISA 40°C 2000 50°C 1000 0 0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3200 RATE OF CLIMB AT VY - FT/MIN F90−131−4A Figure 5−7. Twin Engine Rate of Climb, at VY, MCP, 4500 Pounds Gross Weight FAA Approved Reissue 3 Original 5−13 CSP−900RFM206A−1 Performance Data ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A 20000 19000 18000 17000 16000 OAT °C 15000 -36°C PRESSURE ALTITUDE − FEET 14000 -30°C 13000 -20°C 12000 -10°C 11000 10000 0°C 9000 8000 10°C 7000 6000 20°C 5000 ISA 4000 MAXIMUM OAT LIMIT 3000 30°C 2000 40°C 1000 50°C 0 0 200 400 600 800 1000 1200 1400 1600 RATE OF CLIMB AT VY - FT/MIN 1800 2000 2200 2400 2600 F90−131−3A Figure 5−8. Twin Engine Rate of Climb, at VY, MCP, 5000 Pounds Gross Weight 5−14 FAA Approved Reissue 3 Original 2800 CSP−900RFM206A−1 Performance Data ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A 20000 19000 18000 OAT °C 17000 -36 °C 16000 -30°C 15000 14000 -20°C PRESSURE ALTITUDE − FEET 13000 -10°C 12000 11000 0°C 10000 9000 10°C 8000 7000 20°C 6000 ISA 5000 30°C 4000 MAXIMUM OAT LILMIT 3000 40°C 2000 1000 50°C 0 0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 RATE OF CLIMB AT VY - FT/MIN F90−131−2A Figure 5−9. Twin Engine Rate of Climb, at VY, MCP, 5500 Pounds Gross Weight FAA Approved Reissue 3 Original 5−15 CSP−900RFM206A−1 Performance Data ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A 20000 19000 OAT °C 18000 -36 °C 17000 -30°C 16000 15000 -20°C 14000 -10°C PRESSURE ALTITUDE − FEET 13000 12000 0°C 11000 10000 10°C 9000 8000 20°C 7000 6000 30°C ISA 5000 4000 40°C 3000 MAXIMUM OAT LIMIT 2000 1000 0 50°C 0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 RATE OF CLIMB AT VY - FT/MIN F90−131−1A Figure 5−10. Twin Engine Rate of Climb, at VY, MCP, 6000 Pounds Gross Weight 5−16 FAA Approved Reissue 3 Original CSP−900RFM206A−1 Performance Data ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A 20000 19000 18000 17000 16000 15000 14000 OAT °C -30°C PRESSURE ALTITUDE − FEET 13000 -36 °C 12000 11000 10000 -20°C 9000 -10°C 8000 0°C 7000 10°C 6000 20°C 5000 4000 ISA 30°C 3000 2000 40°C MAXIMUM OAT LIMIT 1000 50°C 0 0 200 400 600 800 1000 1200 RATE OF CLIMB AT VY - FT/MIN 1400 1600 1800 2000 2200 F90−131−6 Figure 5−11. Twin Engine Rate of Climb, at VY, MCP, 6250 Pounds Gross Weight FAA Approved Reissue 3 Original 5−17 CSP−900RFM206A−1 Performance Data ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A 20000 19000 18000 17000 14000 FT HD LIMIT 16000 15000 14000 OAT 13000 PRESSURE ALTITUDE − FEET 12000 -36 °C 11000 -30°C 10000 -20°C 9000 -10°C 8000 0°C 7000 10°C 6000 20°C 5000 30°C 4000 3000 40°C 2000 MAXIMUM OAT LIMIT 1000 50°C 0 0 200 400 600 800 1000 1200 1400 RATE OF CLIMB AT VY - FT/MIN 1600 1800 2000 2200 F90-167A Figure 5−12. Twin Engine Rate of Climb, at VY, MCP, 6500 Pounds Gross Weight 5−18 FAA Approved Reissue 3 Original CSP−900RFM206A−1 Performance Data ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A 5−8. HOVER CEILING Description: The hover ceiling charts show the maximum hover weight capability, in ground effect (IGE) or out of ground effect (OGE), both engines operating at take off power for known conditions of pressure altitude and outside air temperature, or alternately, the maximum hover ceiling for a known gross weight and outside air temperature. MAXIMUM SAFE WINDS FOR HOVER OPERATIONS DECREASE WITH INCREASING DENSITY ALTITUDE. TAKEOFF AND LANDING OPERATIONS IN CALM WINDS OR HEADWINDS ÔÔÔÔÔÔÔÔÔÔÔÔ ÔÔÔÔÔÔÔÔÔÔÔÔ ÔÔÔÔÔÔÔÔÔÔÔÔ ÔÔÔÔÔÔÔÔÔÔÔÔ ÔÔÔÔÔÔÔÔÔÔÔÔ ÔÔÔÔÔÔÔÔÔÔÔÔ 12400 12000 11000 DENSITY ALTITUDE - FEET 10000 9000 IGE HOVER OPERATION LIMITED TO 15 KNOTS WHEN WIND IS FROM AZIMUTH RANGE `A', OR 17 KNOTS WHEN WIND IS FROM AZIMUTH RANGE “B” (SEE FIGURE BELOW). IGE HOVER OPERATION IN WINDS IN EXCESS OF 17 KNOTS HAVE BEEN DEMONSTRATED IN AZIMUTH RANGE “C” (SEE FIGURE BELOW). 8000 7000 6000 IGE HOVER OPERATION IN WINDS OF 17 KNOTS HAVE BEEN DEMONSTRATED FOR ALL AZIMUTHS UP TO THIS LINE. 5000 4000 3000 2000 1000 0 4000 4200 4400 4600 4800 5000 5200 5400 5600 5800 6000 6250 6500 6200 6400 6600 GROSS WEIGHT - LBS 0° C 80° C 270° 17 KTS B A 15 KTS C 120° 17 KTS B 135° AZIMUTH RANGE F927−146C 190° Figure 5−13. Controllability Envelope and Azimuth Range for Crosswind Operations FAA Approved Reissue 3 Original 5−19 CSP−900RFM206A−1 Performance Data ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Hover ceiling charts apply to helicopters equipped with either the inlet particle separator (IPS) or screen inlet. Hover ceiling charts with ``A/C On'' apply to MDHS P/N 900P7250302-101 air‐condi­ tioning installation only. NOTE: If optional IPS is installed, reduce gross weight capability by 100 LBS for operations with the IPS switch ON. Baseline electrical load is 15% per generator (30 amps per generator). Reduce gross weight capability by 35 lbs for each 10% increase in total load. For many operations, a reduction in gross weight capability still allows the aircraft to operate at a maximum gross weight of 6500 lbs. Follow the example shown below. Use of Chart: The following example explains the correct use of the IGE Chart in Figure 5-14. Example: Wanted: Maximum gross weight for hover at 3.5 feet skid height at takeoff power. Known: PA = 6000 feet; OAT = 24°C; cabin heat and A/C off; IPS ON; 25% electrical load. Method: Enter the chart at 24° OAT and move vertically to the 6000 PA curve (dashed lines). At this point, move directly to the left of the chart and read from the gross weight scale 6337 pounds. Reduce gross weight by 100 lbs for IPS ON and an additional 35lbs for increased electrical load. Gross weight for hover is 6202 lbs. CAUTION Gross weight data above 6500 LB has been provided for calculation purposes or external load operations only. Weights above 6500 LB must be external and jettisonable. For IGE hover operations, observe 5000 FT HD limit when operating at weights from 6251 to 6500 LB. The instructions for using the IGE hover ceiling charts also apply to the OGE hover ceiling charts. 5−20 FAA Approved Reissue 3 Original CSP−900RFM206A−1 Performance Data ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A 4800 THIS CHART BASED ON WINDS 3KTS OR LESS AND 15% ELECTRICAL LOAD. FOR ELECTRICAL LOADS ABOVE/BELOW 15%, DECREASE/INCREASE WEIGHT CAPABILITY 35 LBS PER 10% CHANGE IN ELECTRICAL LOAD. REDUCE WEIGHT CAPABILITY BY 100 LBS FOR IPS ON. (SEE EXAMPLE) 11000 4900 10000 12000 5000 GROSS WEIGHT − LB 5100 9000 13000 5200 8000 5300 14000 5400 16000 7000 15000 6000 5500 5600 5000 5700 4000 5800 5900 3000 6000 2000 6100 1000 6200 6300 6400 6500 6600 −40 −30 −20 −10 0 10 20 30 40 50 60 OAT °C NOTE: MAXIMUM INTERNAL GROSS WEIGHT 6500 LB. WEIGHTS IN EXCESS OF 6500 LB MUST BE EXTERNAL AND JETTISONABLE. F90−105F Figure 5−14. Hover Ceiling, IGE, 3.5 Foot Skid Height, Takeoff Power, 104% NR, Cabin Heat Off and A/C Off FAA Approved Reissue 3 Original 5−21 CSP−900RFM206A−1 Performance Data 4700 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A THIS CHART BASED ON WINDS 3KTS OR LESS AND 15% ELECTRICAL LOAD. FOR ELECTRICAL LOADS ABOVE/BELOW 15%, DECREASE/INCREASE WEIGHT CAPABILITY 35 LBS PER 10% CHANGE IN ELECTRICAL LOAD. REDUCE WEIGHT CAPABILITY BY 100 LBS FOR IPS ON. (SEE EXAMPLE) 11000 4800 12000 4900 10000 5000 9000 GROSS WEIGHT − LB 5100 13000 5200 5300 8000 14000 5400 16000 7000 15000 6000 5500 5000 5600 5700 4000 5800 3000 5900 6000 2000 6100 1000 6200 S.L. 6300 6400 6500 6600 −40 −30 −20 −10 0 10 20 30 40 50 60 OAT °C NOTE: MAXIMUM INTERNAL GROSS WEIGHT 6500 LB. WEIGHTS IN EXCESS OF 6500 LB MUST BE EXTERNAL AND JETTISONABLE. F90−107E Figure 5−15. Hover Ceiling, IGE, 3.5 Foot Skid Height, Takeoff Power, 104% NR, Cabin Heat Off and A/C On 5−22 FAA Approved Reissue 3 Original CSP−900RFM206A−1 Performance Data ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A 4400 THIS CHART BASED ON WINDS 3KTS OR LESS AND 15% ELECTRICAL LOAD. FOR ELECTRICAL LOADS ABOVE/BELOW 15%, DECREASE/INCREASE WEIGHT CAPABILITY 35 LBS PER 10% CHANGE IN ELECTRICAL LOAD. REDUCE WEIGHT CAPABILITY BY 100 LBS FOR IPS ON. (SEE EXAMPLE) 4500 4600 11000 12000 4700 PRESSURE ALTITUDE - FEET 10000 4800 13000 4900 9000 GROSS WEIGHT − LB 5000 14000 5100 15000 5200 8000 16000 5300 MAXIMUM TEMPERATURE FOR CABIN HEAT ON 5400 7000 5500 5600 6000 5700 5800 5900 5000 6000 6100 4000 6200 6300 6400 6500 6600 −40 −30 −20 −10 0 10 OAT °C 20 30 40 NOTE: MAXIMUM INTERNAL GROSS WEIGHT 6500 LB. WEIGHTS IN EXCESS OF 6500 LB MUST BE EXTERNAL AND JETTISONABLE. 50 60 F90−108E Figure 5−16. Hover Ceiling, IGE, 3.5 Foot Skid Height, Takeoff Power, 104% NR, Cabin Heat On and A/C Off FAA Approved Reissue 3 Original 5−23 CSP−900RFM206A−1 Performance Data ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A THIS CHART BASED ON WINDS 3KTS OR LESS AND 15% ELECTRICAL LOAD. FOR ELECTRICAL LOADS ABOVE/BELOW 15%, DECREASE/INCREASE WEIGHT CAPABILITY 35 LBS PER 10% CHANGE IN ELECTRICAL LOAD. REDUCE WEIGHT CAPABILITY BY 100 LBS FOR IPS ON. (SEE EXAMPLE) 4600 4700 GROSS WEIGHTS ABOVE 6500 LBS MUST BE EXTERNAL AND JETTISONABLE 11000 12000 10000 4800 9000 13000 4900 5000 8000 14000 5100 16000 15000 7000 5200 6000 5300 5000 GROSS WEIGHT − LB 5400 5500 4000 5600 5700 3000 5800 2000 5900 1000 6000 SL 6100 6200 6300 MAXIMUM INTERNAL GROSS WEIGHT 6400 6500 6600 6700 6800 6900 7000 7100 7200 −40 −30 −20 −10 0 OAT °C 10 20 30 40 NOTE: MAXIMUM INTERNAL GROSS WEIGHT 6500 LB. WEIGHTS IN EXCESS OF 6500 LB MUST BE EXTERNAL AND JETTISONABLE. Figure 5−17. Hover Ceiling, OGE, Takeoff Power, 104% NR, Cabin Heat Off and A/C Off 5−24 FAA Approved Reissue 3 Original 50 60 F90−109E CSP−900RFM206A−1 Performance Data ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A THIS CHART BASED ON WINDS 3KTS OR LESS AND 15% ELECTRICAL LOAD. FOR ELECTRICAL LOADS ABOVE/BELOW 15%, DECREASE/INCREASE WEIGHT CAPABILITY 35 LBS PER 10% CHANGE IN ELECTRICAL LOAD. REDUCE WEIGHT CAPABILITY BY 100 LBS FOR IPS ON. (SEE EXAMPLE) 11000 4600 4700 4800 12000 GROSS WEIGHTS ABOVE 6500 LBS MUST BE EXTERNAL AND JETTISONABLE 10000 9000 13000 4900 8000 5000 5100 16000 15000 14000 7000 5200 6000 5300 5000 5400 4000 GROSS WEIGHT − LB 5500 5600 3000 5700 2000 5800 5900 1000 6000 SL 6100 6200 6300 MAXIMUM INTERNAL GROSS WEIGHT 6400 6500 6600 6700 6800 6900 7000 7100 7200 −40 −30 −20 −10 0 OAT °C 10 20 30 40 50 60 NOTE: MAXIMUM INTERNAL GROSS WEIGHT 6500 LB. WEIGHTS IN EXCESS OF 6500 LB MUST BE EXTERNAL AND JETTISONABLE. F90−106E Figure 5−18. Hover Ceiling, OGE, Takeoff Power, 104% NR, Cabin Heat Off and A/C On FAA Approved Reissue 3 Original 5−25 CSP−900RFM206A−1 Performance Data 4200 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A THIS CHART BASED ON WINDS 3KTS OR LESS AND 15% ELECTRICAL LOAD. FOR ELECTRICAL LOADS ABOVE/BELOW 15%, DECREASE/INCREASE WEIGHT CAPABILITY 35 LBS PER 10% CHANGE IN ELECTRICAL LOAD. REDUCE WEIGHT CAPABILITY BY 100 LBS FOR IPS ON. (SEE EXAMPLE) 4300 PRESSURE ALTITUDE - FEET 11000 4400 12000 4500 4600 4700 10000 GROSS WEIGHTS ABOVE 6500 LBS MUST BE EXTERNAL AND JETTISONABLE 4800 4900 16000 5000 15000 13000 9000 14000 8000 5100 5200 7000 5300 GROSS WEIGHT − LB 5400 6000 MAXIMUM TEMPERATURE FOR CABIN HEAT ON 5500 5600 5000 5700 5800 4000 5900 6000 6100 6200 6300 6400 3000 MAXIMUM INTERNAL GROSS WEIGHT 2000 6500 6600 1000 6700 6800 6900 SL 7000 7100 7200 −40 −30 −20 −10 0 OAT °C 10 20 30 40 NOTE: MAXIMUM INTERNAL GROSS WEIGHT 6500 LB. WEIGHTS IN EXCESS OF 6500 LB MUST BE EXTERNAL AND JETTISONABLE. Figure 5−19. Hover Ceiling, OGE, Takeoff Power, 104% NR, Cabin Heat On and A/C Off 5−26 FAA Approved Reissue 3 Original 50 60 F90−110F CSP−900RFM206A−1 Performance Data ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A 5−9. HEIGHT VELOCITY DIAGRAM Operations above 6000 LBS gross weight: The cross hatched area represents airspeed/altitude combinations to be avoided. 160 140 ALTITUDE - AGL (FEET) 120 100 80 60 40 20 0 SMOOTH, HARD SURFACE - WIND CALM ÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓ ÌÌÌÌÌÌÌÌ ÓÓÓÓÓÓÓÓ ÌÌÌÌÌÌÌÌ ÓÓÓÓÓÓÓÓ ÌÌÌÌÌÌÌÌ ÓÓÓÓÓÓÓÓ ÌÌÌÌÌÌÌÌ ÓÓÓÓÓÓÓÓ ÌÌÌÌÌÌÌÌ ÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓÓÓ 6251 TO 6500 LB AVOID AREA 0 5 6001 TO 6250 LB AVOID AREA 10 15 20 AIRSPEED - KNOTS F90−134A 25 30 Figure 5−20. Height Velocity Diagram for Operations Above 6000 LBS Gross Weight Operations at 6000 LBS gross weight or less: There is no height-velocity diagram for operating between sea level and 7000 feet density altitude. Safe landings and single engine fly-aways following an engine failure have been demonstrated for the conditions stated below. Safe landings following a vertical descent were demonstrated at sea level, 6000 lbs. gross weight, up to 50 ft. skid height. Fly-aways were demonstrated at sea level, 6000 lbs. gross weight, from 50 ft. skid height. Safe landings following a vertical descent were demonstrated at 7000HD, 6000 lbs. gross weight, up to 50 ft. skid height. Safe run-on landings were demonstrated at 7000 HD, 6000 lbs. gross weight, and 75 ft. skid height. Fly-aways were demonstrated at 7000 HD, 6000 lbs. gross weight, and 100 ft. skid height. FAA Approved Reissue 3 Original 5−27 CSP−900RFM206A−1 Performance Data ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A 5−10. POWER ASSURANCE CHECK − AUTOMATIC The power assurance check provides a means for the pilot to determine, prior to take off, that each engine is capable of developing specification power. NOTE: The primary purpose of this chart is its use as an engine performance trending tool to aid in determining whether the engine is producing specification power, or if engine power deterioration has occurred. Power check data taken at regular intervals should be plotted to monitor trends in engine condition. Any trend indicating a reduction in engine performance should be investigated. If desired, pilots can view the last powercheck under the IIDS POWER CHECK menu or other previous power assurance checks in the TREND LOG under AIR­ CRAFT MONITOR menu. NOTE: This power check procedure refers to the automated IIDS power check. If unable to perform the automated power check, use the manual power check method found in paragraph 5−11. TOP LEVEL SECOND LEVEL THIRD LEVEL FOURTH LEVEL AUTOMATIC POWER CHECK PERFORM POWER ASSURANCE CHK GND POWER CHK LFT ENG TQ XXX.X% TIME 30 SEC NOTE 1 VIEW LAST POWER ASSURANCE CHK AUTOMATIC LT NG = XXX.X% RECORD DONE RT NG = XXX.X% PRESS REC L PA CHK NG-X.X L PA CHK EGT-XX.X L PA CHK NG-X.X L PA CHK EGT-XX.X AUTOMATIC R PA CHK NG-X.X R PA CHK EGT-XX.X RT ENG TQ XXX.X% TIME 30 SEC NOTE 2 AUTOMATIC RECORD DONE PRESS REC R PA CHK NG-X.X R PA CHK EGT-XX.X NOTE 1: USED WHEN PERFORMING A MANUAL POWER ASSURANCE CHECK. NOTE2: PRESS REC KEY TO SAVE DATA IN TREND LOG; MENU OR CLR KEY ABORTS FUNCTION NOTE: TO RETURN TO PREVIOUS HIGHER LEVEL - PRESS MENU Figure 5−21. Power Assurance Check Menu 5−28 FAA Approved Reissue 3 Original F90−133 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Performance Data HOW TO PERFORM THE CHECK: NOTE: Power checks should be performed under the following conditions. 1. Aircraft should be faced into the wind. 2.Wind speed should not exceed 15 knots nor gust spread 5 exceed knots while performing the check. 3.Operate engine to be checked at 100% NP for five minutes to assure proper operating temperatures are attained. 4.IPS and CABIN HEAT should be off and the generator load should be 10% or less. The engine to be checked should be at FLY. The other engine should be at IDLE or OFF. IPS and CABIN HEAT should be off and the generator load should be 10% or less. Select POWER CHECK Press the ENT top level menu on IIDS alphanumeric display. key 3 times to access the fourth level menu. LFT ENG TQ XXX.X% TIME 30 SEC Notice that the IIDS lists the left engine as the first engine to be checked. If to access the the the right engine is to be checked first, press the right engine menu. RT ENG TQ XXX.X% TIME 30 SEC Stabilize engine torque at 3% of the ENG TQ value displayed for 30 seconds. The IIDS provides a countdown from 30 seconds on the alphanumeric display during data acquisition. The countdown is started after the torque value is within the 3% range for more than 2 seconds. NOTE: Counter will reset to 15 seconds if torque setting is not maintained within 3% for the last 15 seconds of count down. After the IIDS calculates the performance margin of the selected engine, the RECORD DONE menu is displayed and advises the pilot to press the REC PRESS REC key to generate a trend log (Ref. Section VII) and to display the results of the power check on the alphanumeric display. NOTE: If the power check fails, the IIDS displays a warning on the alphanumeric display. Lower collective and place engine control switch to IDLE and other engine to FLY. Press the to access the right engine menu; press the to access the left engine menu. Repeat check for other engine. NOTE: The engine torque value displayed should be approximately the same as the first engine. FAA Approved Reissue 3 Original 5−29 CSP−900RFM206A−1 Performance Data ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A VIEWING THE PREVIOUS POWER CHECK: Select POWER CHECK Press the ENT Press the Press the Press the top level menu on IIDS alphanumeric display. key once to access the second level menu. key to enter the next second level menu. ENT to view the last power check. PERFORM POWER ASSURANCE CHK VIEW LAST POWER ASSURANCE CHK L PA CHK NG-X.X L PA CHK EGT-XX.X key to view the results for the other engine. R PA CHK NG-X.X R PA CHK EGT-XX.X 5−11. POWER ASSURANCE CHECK − MANUAL HOW TO PERFORM THE CHECK: The engine to be checked should be at FLY (100% NR). The other engine should be at IDLE or OFF. IPS and CABIN HEAT should be off and the generator load should be 10% or less. Record the IIDS OAT and pressure altitude. Use the Engine Torque Chart (Figure 5-22) to determine the torque value to be utilized based on the OAT and pressure altitude recorded in the previous step. Increase collective and stabilize at the predetermined torque value. After one minute, record the EGT and NG from the IIDS. Use the EGT Chart (Figure 5-23) and the NG Chart (Figure 5-24 or Figure 5-25) to determine maximum values of EGT and NG for the specific conditions. Subtract­ ing the recorded values from the maximum values will result in the EGT and NG margins. NOTE: The IIDS displays NG in tenths (ie. 91.6%) viewable at the third level of the POWER CHECK menu. 5−30 The power check is passed if both the EGT and NG margins are greater than or equal to zero. If either the EGT or NG margin is negative, repeat the test allowing torque to stabilize for 5 minutes. If the EGT margin is still negative, then the power assurance check is failed. If only the NG margin is negative refer to the Rotorcraft Maintenance Manual for additional testing and troubleshooting. FAA Approved Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Performance Data EXAMPLE: NOTE: This example assumes the inability to access the third level POWER CHECK menu and therfore uses Figure 5−24 to determine maximum NG value. Recorded from the IIDS: OAT = +30°C Pressure Altitude = 2000 ft. Utilizing the Engine Torque Chart (Figure 5-22) the power setting for the above noted conditions is determined to be: Engine torque = 71% Utilizing the EGT and NG Power Check Charts (Figure 5-23 and Figure 5-24) the maximum values for EGT and NG for the above noted conditions is determined to be: EGT = 787°C NG = 92.5% After stabilizing the torque at 71% for one minute you record the following EGT and NG readings from the IIDS: EGT = 760°C NG = 92% Subtract the observed values of NG and EGT from the maximum values obtained from the charts to determine the power check margins: EGT = 787°C (from chart) minus 760°C (from IIDS) = 27°C (pass) NG = 92.5% (from chart) minus 92% (from IIDS) = 0.5% (pass) FAA Approved Reissue 3 Original 5−31 CSP−900RFM206A−1 Performance Data ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A 80 SEA LEVEL 75 2000 70 4000 65 60 8000 ALTITUDE ENGINE TORQUE (%) PRESSURE 6000 55 (FEET) 10000 50 12000 45 14000 16000 40 35 -36 -30 -20 -10 0 10 20 AMBIENT TEMPERATURE (°C) Figure 5−22. Engine Torque Chart 5−32 FAA Approved Reissue 3 Original 30 40 50 F90−094−1B CSP−900RFM206A−1 Performance Data ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A 860 SEA LEVEL 840 820 4000 PRESSURE ALTITUDE - FEET 8000 800 780 760 12000 740 16000 720 700 680 660 640 620 600 580 560 -36 -30 -20 -10 0 10 20 AMBIENT TEMPERATURE (°C) 30 40 50 F90−094−5B Figure 5−23. EGT Chart FAA Approved Reissue 3 Original 5−33 CSP−900RFM206A−1 Performance Data ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A 96 95 SEA LEVEL 94 4000 PRESSURE ALTITUDE - FEET 93 8000 92 NG- % 91 12000 90 16000 89 88 87 86 85 84 83 82 81 -40 -36 -30 -20 -10 0 10 20 AMBIENT TEMPERATURE (`C) 30 40 Figure 5−24. NG Chart − (NG read from Secondary IIDS Display) 5−34 FAA Approved Reissue 3 Original 50 F90−094−2D CSP−900RFM206A−1 Performance Data ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A 97 SEA LEVEL 96 4000 95 PRESSURE ALTITUDE - FEET 8000 94 12000 93 92 NG − % 91 90 16000 89 88 87 86 20000 85 84 83 −40 −30 −20 −10 0 10 20 30 40 50 AMBIENT TEMPERATURE (‘C) 60 F90−094−3 Figure 5−25. NG Chart − (NG read from Third Level Power Check Menu) FAA Approved Reissue 3 Original 5−35 CSP−900RFM206A−1 Performance Data ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A This page intentionally left blank! 5−36 FAA Approved Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Weight and Balance Data SECTION VI WEIGHT AND BALANCE DATA TABLE OF CONTENTS PARAGRAPH PAGE 6-1. Weight and Balance Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 Table 6-1. Center of Gravity Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 Figure 6-1. Center of Gravity Envelope. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 Figure 6-2. Reference Coordinates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3 Figure 6-3. Station Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4 Figure 6-4. Sample Weight and Balance Record . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5 Figure 6-5. Sample Weight and Balance Report . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6 6-2. Load Limits and Balance Criteria . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7 6-3. Equipment Removal or Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table 6-2. Cockpit, Cabin, and Baggage Compartment Doors Weight Data . . Table 6-3. Cabin Doors Open Weight Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4. Longitudinal Weight and Balance Determination: Passenger Configuration . . EXAMPLE I: Longitudinal CG Determination - Passenger . . . . . . . . . . . . . . . . 6-5. Longitudinal Loading of Cargo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EXAMPLE II: Longitudinal CG Determination - Cargo . . . . . . . . . . . . . . . . . . . 6-6. Permissible Lateral Loadings - Passenger Configuration . . . . . . . . . . . . . . . . . . . EXAMPLE III: Lateral CG Determination - Passenger . . . . . . . . . . . . . . . . . . . . 6-7. Lateral Loading of Cargo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7 6-7 6-7 6-8 6-8 6-9 6-9 6-10 6-10 6-11 6-8. Internal Loading of Cargo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EXAMPLE IV: Tiedown 500 pounds of cargo in the main cabin. . . . . . . . . . . . . Table 6-4. Internal Cargo Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 6-6. Cargo Restraint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 6-7. Fuel Station Diagram - Jet-A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 6-8. Fuel Station Diagram - Jet-B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11 6-12 6-13 6-14 6-15 6-16 Reissue 3 Original 6−i CSP−900RFM206A−1 Weight and Balance Data ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A PAGE PARAGRAPH Table 6-5. Fuel Loading Table - Jet A (6.8 lb/U.S. gal) . . . . . . . . . . . . . . . . . . . . 6-17 Table 6-6. Fuel Loading Table - Jet B (6.5 lb/U.S. gal) . . . . . . . . . . . . . . . . . . . . 6-18 Table 6-7. Weight and Longitudinal Moments - Pilot, Passengers, Baggage . 6-19 Table 6-8. Weight and Longitudinal Moments - Cargo . . . . . . . . . . . . . . . . . . . . 6-20 Table 6-9. Weight and Lateral Moments - Pilot and Passengers . . . . . . . . . . . . 6-21 Table 6-10. Weight and Lateral Moments - Cargo . . . . . . . . . . . . . . . . . . . . . . . . 6-22 6−ii Reissue 3 Original CSP−900RFM206A−1 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Weight and Balance Data CSP−900RFM206A−1 SECTION VI WEIGHT AND BALANCE DATA 6−1. WEIGHT AND BALANCE CHARACTERISTICS The weight and balance characteristics of the McDonnell Douglas MD900 helicopter are as follows: Maximum weight on the landing gear: 6500 pounds. Minimum Flying Weight: 3500 pounds. Longitudinal Reference Datum: 199.3 inches forward of rotor hub centerline (rotor hub centerline is located at Station 199.3) Cargo Deck Capacity: 1500 pounds not to exceed 115 pounds per square foot. Baggage compartment limit (sta. 234.3 to 256.9): 500 pounds not to exceed 115 lbs per square foot. Ultimate load factors (cargo restraint): Forward: 17 G's Lateral: 8 G's Center of Gravity Limits: NOTE: Lateral ‘‘+’’ is right of centerline ; lateral ‘‘−’’ is left of centerline when looking forward. Gross Weight Table 6−1. Center of Gravity Limits Longitudinal C.G. Limit (Sta-in.) Lateral C.G. Limit (Sta-in.) (lb) Forward Aft (+) Right, (-) Left 6500 196.0 201.4 +2.0; -2.0 6251 196.0 201.8 +2.0; -2.0 6250 196.0 203.2 ±2.0 5100 196.0 206.0 ±2.0 *3500 196.0 206.0 ±2.0 Airspeed restrictions apply. Refer to Section II: 6250 196.0 202.1 +5.0; -2.0 5100 196.0 203.7 +5.7; -2.0 *3500 196.0 204.4 +6.0; -2.0 *Minimum flying weight. Reissue 3 Original 6−1 CSP−900RFM206A−1 Weight and Balance Data ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A 6500 GROSS WIGHT − LBS 6000 5500 EXPANDED CG LIMITS 5000 LATERAL CG ENVELOPE 4500 4000 NORMAL CG LIMITS 3500 3000 −3 −2 −1 0 1 2 3 4 5 6 7 CHART A: LATERAL C.G. STATION (IN.) WHEN OPERATING IN THE EXPANDED CG REGION OF CHART A, THE MAXIMUM LONGITUDINAL C.G. LIMIT, AS DEPICTED BY THE DASHED LINE IN CHART B, APPLIES. 6500 6000 GROSS WIGHT − LBS 5100 LBS 5500 LONGITUDINAL CG ENVELOPE 5000 4500 NORMAL CG LIMITS 4000 3500 3000 194 196 198 200 202 204 206 208 CHART B: LONGITUDINAL C.G. STATION (IN) F92−051C Figure 6−1. Center of Gravity Envelope. 6−2 Reissue 3 Original CSP−900RFM206A−1 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CG REAR FACING PASSENGERS Weight and Balance Data CL OF BAGGAGE COMPARTMENT CG FWD FACING PASSENGERS CG OF PILOT OR COPILOT/PASSENGER CG CABIN +19.0 +15.85 0.0 0.0 -15.85 -19.0 STA 193.0 STA 130.7 STA 173.0 STA 213.0 STA 245.6 F90−034A Figure 6−2. Reference Coordinates Reissue 3 Original 6−3 CSP−900RFM206A−1 Weight and Balance Data ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A 50 60 -50 40 20 0 -20 -40 -60 220 200 180 160 140 120 WL 106 FLOOR 100 80 60 BL 8.5 BEAM 60 80 100 120 140 160 180 200 STA 199.25 WL 207.97 BL 24 BEAM 220 240 260 280 300 320 340 360 380 400 420 440 460 480 5° 0” 220 200 STA 292.817 WL 147 180 160 WL 159 ROOF DECK 140 WL 106 FLOOR 120 100 80 60 3° 16” STA 155.5 FRAME JACKING POINTS STA 230.5 FRAME F90−035D Figure 6−3. Station Diagram 6−4 Reissue 3 Original IN X OUT ITEM NO. REVISED CALCULATED BASIC WEIGHT FIXED BALLAST IN NOSE ACTUAL BASIC WEIGHT DESCRIPTION OF ARTICLE OR MOCIFICATION Form HOQ014 (rev 5/00) 01/09/xx 01/09/xx 12/23/xx DATE AIRCRAFT MODEL MD900 BASIC WEIGHT AND BALANCE RECORD WEIGHT LONG ARM LAT ARM LONG MOMENT LAT MOMENT 5.0 WEIGHT 87.6 LONG ARM LAT ARM 438 LONG MOMENT 3272.8 3277.8 PAGE 4 OF 4 0.4 0.4 688665 689103 1309 1465 LONG LAT MOMENT MOMENT MD Helicopters, Inc. 210.4 210.2 LAT ARM RUNNING TOTAL BASIC AIRCRAFT WEIGHT LONG LAT MOMENT ARM (CONTINUOUS HISTORY OF CHANGES IN STRUCTURE OR EQUIPMENT AFFECTING WEIGHT AND BALANCE) SERIAL NUMBER REGISTRATION NUMBER N9XXXX 900−000XXX WEIGHT CHANGE ADDED (+) REMOVED (-) ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Reissue 3 Original CSP−900RFM206A−1 Weight and Balance Data F90−115B Figure 6−4. Sample Weight and Balance Record 6−5 CSP−900RFM206A−1 Weight and Balance Data ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A AIRCRAFT ACTUAL WEIGHT MD900 Model Serial No. N92XXX Reg. No. Date 12/23/XX J. Doe Weighed by 60 900-000XX 80 100 120 140 160 180 200 STA 199.25 WL 207.97 220 240 260 280 300 320 340 360 380 400 420 440 460 480 5° 0” 220 200 STA 292.817 WL 147 180 WL 159 ROOF DECK 160 140 WL 106 FLOOR 120 100 80 60 3° 16” STA 155.5 FRAME JACKING POINTS STA 230.5 FRAME F92−187A EMPTY FUEL OIL, ENGINE LH OIL, ENGINE RH OIL, TRANSMISSION HYDRAULIC FLUID FULL X X X X X NOTE: IN A LEVEL ATTITUDE, MAIN ROTOR MAST IS TILTED 3 DEG. FORWARD. WEIGHING POINT AVE. SCALE READING LBS TARE OR CALIB. CORR. LBS NET WEIGHT LBS LONGITUDINAL ARM IN LATERAL ARM IN LATERAL MOMENT IN-LBS -8066 Forward 869.7 0.0 869.7 154.0 -9.3 133929 Aft Right 1289.5 0.0 1289.5 233.0 23.3 300454 29981 Aft Left 887.5 0.0 887.5 233.0 -23.3 206788 -20634 3046.7 210.4 0.4 641170 1280 -1.8 189.4 -10.4 -346 19 222.6 198.0 0.0 44071 0 3267.4 209.6 0.4 684895 1299 TOTAL (AS WEIGHED) Less : Surplus Weight (See Table 1) Plus: Missing Required Equipment (See Table 1) TOTAL - BASIC WEIGHT Figure 6−5. Sample Weight and Balance Report 6−6 LONGITUDINAL MOMENT IN-LBS Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A 6−2. CSP−900RFM206A−1 Weight and Balance Data LOAD LIMITS AND BALANCE CRITERIA The load limits and balance conditions are as noted in Table 6-1. Do not exceed these limitations at any time during flight. Use the helicopter Basic Weight as recorded in the Basic Weight and Balance Record inserted in this section to perform all weight and balance computations. Basic Weight includes oil, hydraulic fluid, and unusable fuel. 6−3. EQUIPMENT REMOVAL OR INSTALLATION Removal or addition of equipment must be entered on the repair and alteration report form, FAA 337, in accordance with Federal Air Regulations which shall then become part of the helicopter log book file. Record the weight and balance effects of these changes in the Basic Weight and Balance Record inserted in this section. Use the balance and station diagrams shown as an aid for weight and balance changes. Use the following tables to assist in determining weight and balance effects with doors opened or removed. Table 6−2. Cockpit, Cabin, and Baggage Compartment Doors Weight Data ITEM WEIGHT (LB) LONGITUDINAL STATION (ARM) LATERAL STATION (ARM) MOMENT (IN−LB) Longitudinal Lateral Cockpit doors (2) 24.0 132.9 "30.6 3190 "367 Cabin doors (2) 32.2 196.0 "31.2 6311 "502 9.4 269.0 Baggage door (1) 0 2529 0 Table 6−3. Cabin Doors Open Weight Data ITEM Cabin doors (2) WEIGHT (LB) 32.2 LONGITUDINAL STATION (ARM) 248.0 LATERAL STATION (ARM) "31.2 MOMENT (IN−LB) Longitudinal 7986 Lateral "502 Note: At minimum flying weight (3500 LBS) the CG shifts 0.48 inch aft with cabin doors open. At maximum gross weight (6250 LBS) the CG shifts 0.27 inch aft with cabin doors open. Reissue 3 Original 6−7 CSP−900RFM206A−1 Weight and Balance Data 6−4. ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A LONGITUDINAL WEIGHT AND BALANCE DETERMINATION: PASSENGER CONFIGURATION Determine that the gross weight and longitudinal center of gravity (fore and aft) for a given flight are within limits. Proceed as follows. Obtain aircraft basic weight and moment from the Weight and Balance Record in­ serted in this section. Determine weights and moments of useful load items (Ref. Figure 6-2). Add above items. Determine corresponding center of gravity for gross weight by dividing total moment by gross weight. This computation must be done with zero fuel and with mission fuel gross weight (Ref. EXAMPLE I: ). NOTE: If loadings are not symmetrical about the aircraft centerline, determine lateral CG’s as described in Paragraph 6−6. EXAMPLE I: Longitudinal CG Determination − Passenger WEIGHT (LB) ITEM Basic Weight (from Figure 6-4) STATION (ARM) 3272.8 MOMENT (IN−LB) 688665 Pilot 170 130.70 22219 Copilot/Passenger 170 130.70 22219 Passenger - Rear Facing R/H 170 173.0 29410 Passenger - Rear Facing L/H 170 173.0 29410 Passenger - FWD Facing R/H 170 213.0 36210 Passenger - FWD Facing L/H 170 213.0 36210 1. Zero Fuel Weight Add: Fuel (Jet-A) 4292.8 994.0 191.1 864343 189953 2. Gross Weight 5286.8 1054296 Calculation of Longitudinal CG CG at Zero Fuel Weight: Moment at Zero Fuel Weight Zero Fuel Weight = 864343 4292.8 = 201.3 CG at Gross Weight: Moment at Gross Weight Gross Weight = 1054296 5286.8 = 199.4 NOTE: The CG’s fall within the limits specified in Table Table 6−1; therefore, the loading meets the longitudinal CG limits. 6−8 Reissue 3 Original CSP−900RFM206A−1 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A 6−5. Weight and Balance Data LONGITUDINAL LOADING OF CARGO The large aft compartment of the Model 900 provides great flexibility in the variety of cargo loads it can accommodate. To determine the gross weight and center of gravity for a given flight are within limits, proceed as follows. Obtain the Basic Weight and Moment from the Weight and Balance Record. Establish the weight of cargo load. Determine the location of the cargo longitudinal CG (see Figure 6-3) Obtain the cargo moment: Cargo Moment = Cargo Weight X Cargo CG Perform weight and balance as previously described for passenger configura­ tion. EXAMPLE II: Longitudinal CG Determination − Cargo WEIGHT (LB) ITEM Basic Weight (from Figure 6-4) STATION (ARM) 3272.8 MOMENT (IN−LB) 688665 Pilot 170 130.7 22219 Copilot/Passenger 170 130.7 22219 Cargo 750 190.0 142500 1. Zero Fuel Weight Add: Fuel (Jet-A) 4362.8 300.0 187.0 875603 56100 2. Gross Weight 4662.8 931703 Calculation of Longitudinal CG CG at Zero Fuel Weight: Moment at Zero Fuel Weight Zero Fuel Weight = 875603 4362.8 = 200.7 CG at Gross Weight: Moment at Gross Weight Gross Weight = 931703 4662.8 = 199.8 NOTE: The CG’s fall within the limits specified in Table Table 6−1; therefore, the loading meets the longitudinal CG limits. Reissue 3 Original 6−9 CSP−900RFM206A−1 Weight and Balance Data 6−6. ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A PERMISSIBLE LATERAL LOADINGS − PASSENGER CONFIGURATION Safe operation of this helicopter requires that it be flown within established lateral as well as longitudinal center of gravity limits. It is therefore imperative that lateral center of gravity control be exercised. All combinations of internal loadings are permissible if gross weight, longitudinal, and lateral center of gravity considerations permit. To determine the gross weight and center of gravity for a given flight are within limits, proceed as follows. Obtain the basic weight and longitudinal moment from The Basic Weight and Bal­ ance Record (Ref. Figure 6-4). For pilot and passenger longitudinal and lateral center of gravity stations, see Figure 6-2. EXAMPLE III: Lateral CG Determination − Passenger WEIGHT (LB) ITEM Basic Weight (from Figure 6-4) STATION (ARM) 3272.8 MOMENT (IN−LB) 1309 Pilot 170 +15.85 2695 Passenger - Rear Facing R/H 170 +19.00 3230 Passenger - FWD Facing R/H 170 +19.00 3230 -- 10464 0 1. Zero Fuel Weight Add: Fuel (Jet-A) 3782.8 500.0 2. Gross Weight 4282.8 10464 Calculation of Lateral CG CG at Zero Fuel Weight: Moment at Zero Fuel Weight Zero Fuel Weight = 10464 3782.8 = 2.77 CG at Gross Weight: Moment at Gross Weight Gross Weight = 10464 4282.8 = 2.44 NOTE: The CG’s fall outside the limits specified in Table Table 6−1; therefore, the loading does not meet the lateral CG limits. 6−10 Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A 6−7. CSP−900RFM206A−1 Weight and Balance Data LATERAL LOADING OF CARGO To determine the gross weight and lateral center of gravity for a given flight are with limits, proceed as follows. Find weight of load. Determine lateral location (station) of load center of gravity. Measure load distance from aircraft (centerline) lateral station zero), right (+) : left (-). Obtain the lateral load moment as follows. Lateral moment = weight X lateral station. (or use Table 6-10). Perform weight and balance as previously described for longitudinal CG determina­ tions. 6−8. INTERNAL LOADING OF CARGO The following instructions should be followed when carrying internal cargo. Restrain the cargo from shifting by using the correct number of tiedowns in accordance with Table 6-4. Locate restraint loops in accordance with Figure 6-6. NOTE: Cargo carried in the baggage compartment shall not be higher than 36 inches. To assure that cargo is properly secured, refer to Table 6-4. The numbered tiedown location is located in the far left column of Table 6-4 with their respective restraint values in the six columns to the right. Locate the cargo tiedown numbers for all of the tiedowns that you will be using in the respective cargo areas (main cabin or baggage compartment). Add the restraint values for each of the tiedowns in each of the three directions (forward, left and right). If the sum of restraint values in each of the three directions equals or exceeds the weight of the cargo, then the cargo is sufficiently restrained. NOTE: 1. Cargo should be centered in the cabin or baggage compartment. 2. Do not load cargo outside the perimeter defined by the cargo tiedown fittings. Reissue 3 Original 6−11 CSP−900RFM206A−1 Weight and Balance Data ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A EXAMPLE IV: Tiedown 500 pounds of cargo in the main cabin. LATERAL TIEDOWN No. FORWARD LEFT RIGHT 1 --- 220 --- 14 2 --20 --40 220 --- 13 20 --- 40 4 11 130 130 40 --- --40 5 120 220 --- 10 120 ____ --____ 220 ____ TOTAL 540 520 520 Since all three values exceed the weight of the cargo (500 pounds), the cargo is sufficiently restrained. 6−12 Reissue 3 Original CSP−900RFM206A−1 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Weight and Balance Data Table 6−4. Internal Cargo Loading TIE-DOWN LOCATION TIE-DOWN NUMBER RESTRAINT VALUE/POUNDS OF CARGO MAIN CABIN RESTRAINT DIRECTION BAGGAGE COMPARTMENT RESTRAINT DIRECTION FUSELAGE STATION LATERAL STATION 1 156.8 -27.0 2 174.9 -25.0 20 40 3 193.0 -25.0 130 20 4 211.1 -25.0 130 40 5 229.2 -27.0 120 220 6 229.2 -11.0 50 240 7 229.2 -8.0 50 240 8 229.2 8.0 50 240 9 229.2 11.0 50 240 10 229.2 27.0 120 220 11 211.1 25.0 130 40 12 193.0 25.0 130 20 13 174.9 25.0 20 40 14 156.8 27.0 220 15 156.8 11.0 240 16 156.8 8.0 240 17 156.8 -8.0 240 18 156.8 -11.0 240 19 232.9 -21.6 90 20 251.0 -24.8 120 21 233.3 0.0 22 257.9 0.0 23 232.9 21.6 90 24 251.0 24.8 120 25 230.5 -24.6 110 26 230.5 24.6 110 27 269.0 -17.5 105 28 269.0 17.5 105 FORWARD LATERAL LEFT (-) LATERAL RIGHT (+) FORWARD LATERAL LEFT (-) LATERAL RIGHT (+) 220 185 135 20 110 85 85 120 120 185 135 Reissue 3 Original 110 6−13 CSP−900RFM206A−1 Weight and Balance Data ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CARGO RESTRAINT LOCATION 1 18 17 16 15 14 2 13 FWD 3 12 LEFT RIGHT 4 TIEDOWNS 25 AND 26 ARE ``D'' RINGS LOCATED AT WL 154.5 11 5 6 7 8 9 10 25 26 19 21 23 20 24 22 27 28 TIEDOWNS 19 THRU 28 ARE ``D'' RINGS. TIE DOWNS 27 AND 28 ARE LOCATED AT WL 155.0 Figure 6−6. Cargo Restraint 6−14 Reissue 3 Original F90−036A ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Weight and Balance Data FUEL WEIGHT - POUNDS 1100 1075 1050 1025 1000 975 950 925 900 875 850 825 800 775 750 725 700 675 650 625 600 575 550 525 500 475 450 425 400 375 350 325 300 275 250 225 200 175 150 125 100 75 50 25 0 NOTES: WEIGHTS AND MOMENTS BASED ON JET−A FUEL (ASTM D−1655) AT 6.8 POUNDS PER U.S. GALLON 2. TOTAL WEIGHT OF FUEL IS DEPENDENT UPON THE SPECIFIC GRAVITY AND TEMPERATURE VARIATION SHOULD BE ANTICIPATED IN GAUGE READINGS WHEN TANKS ARE FULL. 3. FUEL CG VARIES WITH QUANTITY 182 183 184 185 186 187 188 189 FUSELAGE STATION CG 190 191 192 F90−038A Figure 6−7. Fuel Station Diagram − Jet−A Reissue 3 Original 6−15 FUEL WEIGHT - POUNDS CSP−900RFM206A−1 Weight and Balance Data 1100 1075 1050 1025 1000 975 950 925 900 875 850 825 800 775 750 725 700 675 650 625 600 575 550 525 500 475 450 425 400 375 350 325 300 275 250 225 200 175 150 125 100 75 50 25 0 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A NOTES: WEIGHTS AND MOMENTS BASED ON JET B FUEL (ASTM D−1655) AT 6.5 POUNDS PER U.S. GALLON 2. TOTAL WEIGHT OF FUEL IS DEPENDENT UPON THE SPECIFIC GRAVITY AND TEMPERATURE VARIATION SHOULD BE ANTICIPATED IN GAUGE READINGS WHEN TANKS ARE FULL. 3. FUEL CG VARIES WITH QUANTITY 182 183 184 185 186 187 188 189 FUSELAGE STATION CG Figure 6−8. Fuel Station Diagram − Jet−B 6−16 Reissue 3 Original 190 191 192 F90−037A ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Weight and Balance Data Table 6−5. Fuel Loading Table − Jet A (6.8 lb/U.S. gal) VOLUME U.S. GALLONS WEIGHT POUNDS STATION INCHES MOMENT IN−LBS 10 15 20 25 30 68 102 136 170 204 183.5 184.1 184.7 185.2 185.7 12478 18778 25119 31484 37883 35 40 45 50 55 238 272 306 340 374 186.2 186.7 187.1 187.4 187.7 44316 50777 57240 63716 70200 60 65 70 75 80 408 442 476 510 544 188.0 188.3 188.5 188.8 189.0 76704 83220 89736 96263 102800 85 90 95 100 105 578 612 646 680 714 189.2 189.4 189.6 189.8 189.9 109358 115913 122482 129030 135603 110 115 120 125 130 748 782 816 850 884 190.1 190.3 190.4 190.6 190.7 142195 148776 155366 161968 168579 135 140 145 150 155 160 918 952 986 1020 1054 1088 190.8 191.0 191.1 191.2 191.3 191.5 175173 181794 188425 195034 201672 208319 NOTES: 1. TOTAL WEIGHT OF FUEL IS DEPENDANT UPON THE SPECIFIC GRAVITY AND TEMPERATURE. VARIATION SHOULD BE ANTICI− PATED IN GAUGE READINGS WHEN TANKS ARE FULL. 2. FUEL CG VARIES WITH QUANTITY. 3. MAXIMUM USEABLE FUEL QUANTITY IS 994 LBS. 4. MAXIMUM USEABLE FUEL QUANTITY IS 1078 LBS. WITH RANGE EXTENDER Reissue 3 Original 6−17 CSP−900RFM206A−1 Weight and Balance Data ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Table 6−6. Fuel Loading Table − Jet B (6.5 lb/U.S. gal) VOLUME U.S. GALLONS WEIGHT POUNDS STATION INCHES MOMENT IN−LBS 10 15 20 25 30 65 98 130 163 195 183.6 184.2 184.7 185.3 185.8 11934 17955 24007 30108 36225 35 40 45 50 55 228 260 293 325 358 186.2 186.7 187.0 187.4 187.7 42367 48537 54706 60889 67103 60 65 70 75 80 390 423 455 488 520 188.0 188.3 188.5 188.8 189.0 73320 79548 85786 92040 98280 85 90 95 100 105 553 585 618 650 683 189.2 189.4 189.6 189.8 190.0 104533 110811 117090 123370 129641 110 115 120 125 130 715 748 780 813 845 190.1 190.3 190.4 190.6 190.7 135929 142212 148512 154830 161142 135 140 145 150 155 160 878 910 943 975 1008 1040 190.9 191.0 191.1 191.2 191.4 191.5 167471 173792 180112 186449 192785 199129 NOTES: 1. TOTAL WEIGHT OF FUEL IS DEPENDANT UPON THE SPECIFIC GRAVITY AND TEMPERATURE. VARIATION SHOULD BE ANTICIPATED IN GAUGE READINGS WHEN TANKS ARE FULL. 2. FUEL CG VARIES WITH QUANTITY. 3. MAXIMUM USEABLE FUEL QUANTITY IS 950 LBS. 4. MAXIMUM USEABLE FUEL QUANTITY IS 1030 LBS. WITH RANGE EXTENDER 6−18 Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Weight and Balance Data Table 6−7. Weight and Longitudinal Moments − Pilot, Passengers, Baggage PILOT OR COPILOT/PASSENGER STA 130.7 REAR FACING PASSENGER STA 173.0 FWD FACING PASSENGER STA 213.0 MOMENT (IN−LB) MOMENT (IN−LB) MOMENT (IN−LB) 100 13070 17300 21300 120 15684 20760 25560 140 18298 24220 29820 160 20912 27680 34080 180 23526 31140 38340 200 26140 34600 42600 220 28754 38060 46860 240 31368 41520 51120 PASSENGER WEIGHT (LBS) BAGGAGE (LBS) AFT BAGGAGE STA 245.6 BAGGAGE (LBS) MOMENT (IN−LB) AFT BAGGAGE STA 245.6 MOMENT (IN−LB) 100 24560 320 78592 120 29472 340 83504 140 34384 360 88416 160 39296 380 93328 180 44208 400 98240 200 49120 420 103152 220 54032 440 108064 240 58944 460 112976 260 63856 480 117888 280 68768 500 122800 300 73680 Reissue 3 Original 6−19 CSP−900RFM206A−1 Weight and Balance Data ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Table 6−8. Weight and Longitudinal Moments − Cargo WEIGHT (LBS) 6−20 MOMENT (IN−LB) STATION 160 STATION 180 STATION 200 STATION 220 STATION 240 100 16000 18000 20000 22000 24000 120 19200 21600 24000 26400 28800 140 22400 25200 28000 30800 33600 160 25600 28800 32000 35200 38400 180 28800 32400 36000 39600 43200 200 32000 36000 40000 44000 48000 220 35200 39600 44000 48400 52800 240 38400 43200 48000 52800 57600 260 41600 46800 52000 57200 62400 280 44800 50400 56000 61600 67200 300 48000 54000 60000 66000 72000 320 51200 57600 64000 70400 76800 340 54400 61200 68000 74800 81600 360 57600 64800 72000 79200 86400 380 60800 68400 76000 83600 91200 400 64000 72000 80000 88000 96000 420 67200 75600 84000 92400 100800 440 70400 79200 88000 96800 105600 460 73600 82800 92000 101200 110400 480 76800 86400 96000 105600 115200 500 80000 90000 100000 110000 120000 Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Weight and Balance Data Table 6−9. Weight and Lateral Moments − Pilot and Passengers PILOT OR COPILOT/PASSENGER STA. ±15.85* REAR FACING PASSENGER STA. ±19.00* FWD FACING PASSENGER STA. ±19.00* MOMENT (IN−LB) MOMENT (IN−LB) MOMENT (IN−LB) 100 110 1585 1744 1900 2090 1900 2090 120 1902 2280 2280 130 140 2061 2219 2470 2660 2470 2660 150 160 2378 2536 2850 3040 2850 3040 170 2695 3230 3230 180 2853 3420 3420 190 3012 3610 3610 200 3170 3800 3800 210 220 3329 3487 3990 4810 3990 4810 230 3646 4370 4370 240 3804 4560 4560 250 3963 4750 4750 260 270 4121 4280 4940 5130 4940 5130 280 4438 5320 5320 290 300 4597 4755 5510 5700 5510 5700 PASSENGER WEIGHT (LBS) *Indicated moments are + (right lateral) and - (left lateral). Reissue 3 Original 6−21 CSP−900RFM206A−1 Weight and Balance Data ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Table 6−10. Weight and Lateral Moments − Cargo WEIGHT (LBS) MOMENT (IN−LB) LATERAL STATION ±5 in.* LATERAL LATERAL LATERAL STATION ±10 in.* STATION ±15 in.* STATION ±20 in.* 20 40 60 80 90 100 200 300 400 450 200 400 600 800 900 300 600 900 1200 1350 400 800 1200 1600 1800 100 110 120 130 140 500 550 600 650 700 1000 1100 1200 1300 1400 1500 1650 1800 1950 2100 2000 2200 2400 2600 2800 150 160 170 180 l90 750 800 850 900 950 1500 1600 1700 1800 1900 2250 2400 2550 2700 2850 3000 3200 3400 3600 3800 200 210 220 230 240 1000 1050 1100 1150 1200 2000 2100 2200 2300 2400 3000 3150 3300 3450 3600 4000 4200 4400 4600 4800 250 260 270 280 290 300 1250 1300 1350 1400 1450 1500 2500 2600 2700 2800 2900 3000 3750 3900 4050 4200 4350 4500 5000 5200 5400 5600 5800 6000 *Indicated moments are + (right lateral) and - (left lateral). 6−22 Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Systems Description SECTION VII SYSTEMS DESCRIPTION TABLE OF CONTENTS PARAGRAPH PAGE 7-1. Helicopter Exterior Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 Figure 7-1. Helicopter - Major Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 7-2. Fuselage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 7-2. Door Opening Decals - Exterior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3 7-4 7-3. Tailboom and Empennage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5 7-4. Landing Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 7-3. Landing Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6 7-7 7-5. Main Rotor System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 7-4. Main Rotor System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8 7-9 7-6. Flight Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 7-5. Cyclic Controls Subsystem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 7-6. Collective Controls Subsystem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 7-7. Upper Flight Controls Subsystem . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 7-8. Anti-Torque Controls Subsystem (Sheet 1 of 3) . . . . . . . . . . . . . . . . Figure 7-9. Anti-Torque Controls Subsystem (Sheet 2 of 3) . . . . . . . . . . . . . . . . Figure 7-10. Anti-Torque Controls Subsystem (Sheet 3 of 3) . . . . . . . . . . . . . . . Figure 7-11. VSCS Control Subsystem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10 7-12 7-13 7-14 7-15 7-16 7-17 7-18 7-7. Hydraulic Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 7-12. Hydraulic System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 7-13. Hydraulic System Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 7-14. Rotor Brake System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19 7-20 7-21 7-22 7-8. Propulsion System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 7-15. Powerplant Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 7-16. Powerplant - Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 7-17. Drive System (Sheet 1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 7-17. Drive System (Sheet 2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9. Engine Air Intake and Inlet Particle Separator (IPS) . . . . . . . . . . . . . . . . . . . . . . . Figure 7-18. Engine Air Inlet Screen/Inlet Particle Separator . . . . . . . . . . . . . . 7-23 7-23 7-24 7-25 7-26 7-27 7-28 7-10. Engine Power Management System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28 Reissue 3 Original 7−i CSP−900RFM206A−1 Systems Description ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A PAGE PARAGRAPH 7-11. Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-30 Figure 7-19. IIDS Fuel System Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-31 Figure 7-20. Fuel System Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-32 7-12. Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 7-21. Battery Power, External Power, and DC Power Component Locator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 7-22. Battery Power and External Power Subsystem Block Diagram . 7-33 7-34 7-13. Environmental Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 7-23. Heat/Defog System Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-35 7-36 7-14. Integrated Instrumentation Display System (IIDS) . . . . . . . . . . . . . . . . . . . . . . . Figure 7-24. IIDS System Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 7-25. IIDS Display Brightness Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 7-26. Alphanumeric Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table 7-1. Automatic Alphanumeric Display Warning/Caution/Advisory Messages . . . . . . . . . . . . . . . . . . . . . . . . 7-37 7-38 7-41 7-43 7-15. IIDS Data Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-45 7-16. Balance Monitoring System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 7-27. Balance Monitoring System Installation . . . . . . . . . . . . . . . . . . . . . 7-48 7-48 7-17. IIDS Menu Structures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 7-28. IIDS Top Level Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 7-29. Time Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 7-30. Balance Monitor, Main Rotor Balance . . . . . . . . . . . . . . . . . . . . . . . Figure 7-31. Balance Monitor, Run M/R Measurements . . . . . . . . . . . . . . . . . . . Figure 7-32. Balance Monitor, Main Rotor Configuration . . . . . . . . . . . . . . . . . . Figure 7-33. Balance Monitor, Main Rotor Solution Options . . . . . . . . . . . . . . . Figure 7-34. Balance Monitor, Display M/R Solution . . . . . . . . . . . . . . . . . . . . . . Figure 7-35. Balance Monitor, M/R Track . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 7-36. Balance Monitor, NOTAR® Balance . . . . . . . . . . . . . . . . . . . . . . . . . Figure 7-37. Balance Monitor, NOTAR® Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 7-38. Balance Monitor, Spectrum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 7-39. Balance Monitor, BMS Fault Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 7-40. Balance Monitor, BMS Version Log . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 7-41. Balance Monitor, BMS Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . Figure 7-42. Aircraft Monitor, Exceedance Log Menu . . . . . . . . . . . . . . . . . . . . . Figure 7-43. Aircraft Monitor - Trend Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 7-44. Aircraft Monitor, Fault Log Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-49 7-49 7-50 7-51 7-52 7-53 7-54 7-55 7-56 7-57 7-58 7-59 7-60 7-61 7-62 7-63 7-64 7-65 7−ii Reissue 3 Original 7-33 7-43 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Systems Description PAGE PARAGRAPH Figure 7-45. Aircraft Monitor - IIDS Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-66 Figure 7-46. Fuel Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-67 Figure 7-47. Set Engine Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-68 Figure 7-48. Set Time/Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-68 Reissue 3 Original 7−iii CSP−900RFM206A−1 Systems Description ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A This page intentionally left blank! 7−iv Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Systems Description SECTION VII SYSTEMS DESCRIPTION 7−1. HELICOPTER EXTERIOR DESCRIPTION Design features: Cockpit with outstanding field of view All composite fuselage with expanded aluminium foil embedded in skin for light­ ning protection Wide (52 inch), sliding cabin doors for loading bulky cargo Crash resistant fuel cell Built-in steps and work platforms for maintenance NOTAR anti-torque system H-type empennage with twin vertical stabilizers Five-bladed main rotor with swept blade tips Hingeless low drag main rotor hub Optional engine inlet air particle separator On-board systems monitoring and computerized track and balance The patented NOTAR anti-torque system provides many benefits. It results in low noise by locating the fan in the fuselage and eliminating the conventional noisy tail rotor, provides outstanding safety because there is no exposed tail rotor, and improved directional controllability over that of the conventional tail rotor helicopter. The five-bladed main rotor is designed for outstanding performance and flying quali­ ties. Vibration in the passenger spaces is minimized by the incorporation of the five blades and the unique dynamically-tuned ``static mount” that supports the rotor and transmission. The swept tips on rotor blades improve performance and reduce main rotor noise. Interior noise is minimized by using an acoustic noise attenuating support for the transmission gearbox, and acoustic insulation in the ceiling and sidewalls of the cabin. Reissue 3 Original 7−1 CSP−900RFM206A−1 Systems Description ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A MAIN ROTOR BLADE ASSEMBLY EMPENNAGE ASSEMBLY ENGINE RIGHT HAND UPPER COWLING AND FAIRINGS CABIN DOOR TRANSMISSION ASSEMBLY ENGINE LEFT HAND TAILBOOM ASSEMBLY ANTI-TORQUE THRUSTER FUSELAGE STRUCTURE ASSEMBLY COCKPIT DOOR BAGGAGE COMPARTMENT DOOR ANTI-TORQUE ASSEMBLY COCKPIT DOOR CABIN DOOR LANDING GEAR ASSEMBLY FLIGHT CONTROLS Figure 7−1. Helicopter − Major Components 7−2 Reissue 3 Original F90−039A ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Systems Description The composite flexbeam main rotor hub replaces the normal hinges with a fiberglass/ epoxy flexbeam that twists and bends to accommodate the blade motions. It, and the elastomeric lead/lag dampers, are located within the elliptical pitchcase for a low drag hub that is composed of a minimum number of parts. The empennage includes a fixed horizontal stabilizer and two controlled vertical stabilizers that provide directional stability. The engine inlets are flush in the sides of the cowling for an efficient, short air path into the engine. They incorporate centrifugal-vortex type inlet particle separa­ tor (IPS) (optional) panels for protection from dust and debris. The IPS have automat­ ic bypass doors that open if the inlet becomes clogged. The screened NOTAR inlet is on the top of the cowling, between the engines and aft of the rotor. In this location it is protected from dust and debris, and is shaped to direct NOTAR fan noise up and away from observers on the ground, thus helping to minimize noise. The cabin floor is approximately three feet above the ground. This provides space under the fuselage for the energy absorbing landing gear to deflect, and room in the lower fuselage for the 149 gallon fuel cell. A convenience step is provided on the right side of the fuselage for entering and departing. Step/handholds and fold-out work platforms are built into the sides of the fuselage, forward and aft of the cabin doors, for easy access to equipment located on the engine and transmission decks. Two tiedown fittings are positioned high on the sides of the fuselage in line with the forward edge of the cabin doors, and one on the fuselage centerline just above the baggage compartment door. Fabric socks are used to capture the blade tips for tying them to the landing gear crosstubes. 7−2. FUSELAGE The fuselage contains the cockpit; cabin; baggage compartment; fuel cell; NOTAR fan, support, and ducts; and avionics equipment. The rotor/transmission support, engines, and systems equipment are mounted on the top, and the landing gear on the bottom. The fuselage structure has an aluminum upper deck, main frames, and anti-plowbeams under the cockpit, with graphite/epoxy skins, keel beams, cockpit framing, floors, and doors. The fuselage is one of three components that contribute to an integrated systems approach to the MD Explorer's hard landing energy absorbing concept. The others are the landing gear and crew/passenger seats. This approach has served well in the OH-6A, AH-64A, and MD500 helicopters. The cabin has an open flat floor from the front of the copilot's station through the cabin and to the back of the baggage compartment area. With the seats removed, the entire floor area is usable for loading cargo. Reissue 3 Original 7−3 CSP−900RFM206A−1 Systems Description ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Space is provided in the nose for the battery; under the cockpit floor and in the baggage compartment for avionics equipment; and under the baggage compartment floor for air conditioning equipment. The single fuel cell is mounted in the belly of the fuselage surrounded by bulkheads fore and aft, and keel beams to the sides. Entry Doors: Hinged cockpit doors, sliding cabin doors, and a hinged baggage compartment door provide access. The cockpit doors have door release handles that allow the doors to be removed (Ref. Section VIII). The windows in the cabin doors are easily remov­ able and the meet Transport Category emergency exit size criteria. The cockpit door handles have four positions and main cabin door handles have three positions: COCKPIT DOOR OPENING DECAL CABIN DOOR OPENING DECAL SAFELOCK SAFELOCK OPEN SLAM OPEN KEY LOCK SLIDING LOCK DOOR F90−082 Figure 7−2. Door Opening Decals − Exterior The rotor/transmission mount consists of an eight-legged metal truss that sup­ ports the mast base and the static mast. The transmission gearbox mounts beneath the mast base and the rotor turns on the static mast tube on a set of tapered roller thrust bearings. Two of the truss tubes on the right side of the aircraft are removable for transmission maintenance. Graphite/epoxy cowlings and access doors on top of the fuselage enclose the equip­ ment located there. Saddle mounts in the lower fuselage clamp the forward and aft landing gear cross­ tubes in place. Lightning protection for the graphite/epoxy skins is provided by expanded alumi­ num foil molded into the surface, with all components electrically bonded together. Electromagnetic pulse protection (EMP) is provided by the aluminum structure, the expanded aluminum foil on the graphite skins, and the shielding of individual electric/avionics systems components and wiring. 7−4 Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A 7−3. CSP−900RFM206A−1 Systems Description TAILBOOM AND EMPENNAGE Anti-torque, directional control, and yaw stability is provided by the NOTAR fan, circulation control tailboom, the direct jet thruster, and the horizontal and vertical stabilizers with VSCS. The NOTAR fan is driven directly from the main transmission. The fan is located in the aft fuselage, and supplies pressurized air to the tailboom (pressure ratio = 1.02 to 1.12). Its blade pitch and the thruster nozzle rotational positions are oper­ ated by the anti-torque pedals. The circulation control tailboom is a hollow graphite/epoxy cylinder that bolts to the aft end of the fuselage and supports the horizontal and vertical stabilizers, tail bumper, and the thruster. The tailboom directs the pressurized air to the thruster while allowing some air to flow out of the two slots along its right side. This arrange­ ment creates a significant side force on the tailboom as a result of the circulation flow around the tailboom while it is immersed in the main rotor downwash. The remainder of the side force required for directional control is produced by airflow out of the controllable direct jet thruster at the end of the tailboom. The empennage consists of the horizontal stabilizer with upper and lower moveable vertical stabilizers located at each tip. The horizontal and vertical surfaces are graph­ ite/epoxy. The horizontal stabilizer has an inverted NACA 2412 airfoil with a fixed incidence of -1 degree. A trailing edge Gurney tab is installed above and below the airfoil to balance aerodynamic moments. The vertical stabilizers have a hybrid NACA 23012/NACA 0012 airfoil cambered toward the right side of the helicopter. The vertical stabilizers are controlled in incidence by electro-mechanical actuators located within the horizontal stabilizer that operate in response to collective pitch inputs. Both vertical stabilizers also respond to the Vertical Stabilizer Control Sys­ tem (VSCS) to function as a yaw damper. To minimize tail vibration, the horizontal stabilizer attaches to the top of the tailboom with an energy absorbing mount that is hinged along a fore-and-aft axis at the right side, and connected by an elastomeric damper on the left side. Lightning protection is provided by a strip of aluminum foil bonded onto the surface of the tailboom, expanded aluminum foil co-cured onto the empennage sur­ faces, and jumpers to form a continuous electrical path to the fuselage. Reissue 3 Original 7−5 CSP−900RFM206A−1 Systems Description 7−4. ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A LANDING GEAR The landing gear (Figure 7-3) supports the helicopter when it is in contact with the ground. The landing gear can withstand loads encountered during landing, ground handling, and provides a stable platform to prevent ground resonance. The landing gear primarily absorbs normal landing forces, with the capabilities to absorb severe landing forces during overload conditions. The landing gear dimen­ sions are based on the required minimum roll-over and minimum pitch-over angles. A minimum angle of 27 degrees is maintained from the center of gravity (CG) location to the skid-to-ground contact point. The landing gear consists of the following compo­ nents: Forward and Aft Crosstubes - Provide energy absorbing capabilities during nor­ mal or severe landings. Forward and Aft Saddle Assemblies - Provide a means to attach the crosstube assemblies to the fuselage attachment points. Side Stop Clamp Assemblies - Prevent side movement of the crosstube assemblies. Forward Spacer Fittings - Forward attachments for the skid tubes and forward crosstube assembly. Skid Tubes - Provide landing gear-to-ground contact points. Damper Assemblies - Aft attachments for the skid tubes and aft crosstube assem­ bly. Each damper has a reservoir fluid level indicator that is a rotating shaft which shows through a 120 pie shaped window. When the reservoir is filled, the window shows green with a very thin wedge of red showing to the first notch on the housing. The thin wedge of red shows the reservoir is not completely full, to allow for fluid expansion. Ensure fluid level in reservoir is within limits. Reservoir is near empty, when the window shows red and should be serviced (RMM. Section 12-00-00). 7−6 Reissue 3 Original CSP−900RFM206A−1 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Systems Description SIDE STOP CLAMP ASSEMBLY AFT CROSSTUBE PLUG AFT ABRASION STRIP AFT SADDLE ASSEMBLY DAMPER ASSEMBLY FORWARD CROSSTUBE FORWARD ABRASION STRIP FORWARD SPACER FITTING FORWARD SADDLE ASSEMBLY STEP SKID TUBE GROUND HANDLING ATTACH POINTS MID ABRASION STRIP LANDING GEAR DAMPER RESERVOIR FLUID LEVEL INDICATOR SECOND NOTCH FIRST NOTCH RED GREEN EMPTY FULL RESERVOIR INDICATOR CLOCKING TYPICAL F90−045 Figure 7−3. Landing Gear Reissue 3 Original 7−7 CSP−900RFM206A−1 Systems Description 7−5. ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A MAIN ROTOR SYSTEM The main rotor has five-blades and a hingeless flexbeam suspension system. The rotor diameter is 33.83 feet with a blade chord of 10 inches. At its nominal 100 percent rotational speed (NR), the rotor turns at 392 rpm (695 feet/second tip speed). The flexbeam is primarily a unidirectional fiberglass/epoxy, y-shaped member that connects the blade to the rotor hub, and twists and bends to accommodate the blade motions, resisting centrifugal force while transmitting drive torque to the blade. The five flexbeams attach to the hub by five bolts. The pitchcase is a hollow, elliptically shaped graphite/epoxy tube that surrounds the flexbeam and is attached to both the flexbeam and the blade at its outboard end by a pair of expandable-bushing bolts. The pitchcase provides flapwise, chord­ wise, and torsional stiffness to the inboard end of the blade and serves to transmit the feathering control motions to the blade. The pitchcase is attached to the hub at its inboard end by the elastomeric snubber/damper that provides centering for flapping and feathering motions, and by a combination spring/damper restraint for chordwise motion to eliminate ground resonance. An elastomeric bumper is bonded to the flexbeam halfway along its length to bear against the inside of the pitchcase and restrict a flexbeam bending oscillation that would otherwise occur during spin-up and shut-down of the rotor. 7−8 Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Systems Description ROTOR BLADE ROTOR BLADE RETENTION BOLTS PITCHCASE DRIVE PLATE FLEXBEAM BUMPER DAMPER MAIN ROTOR HUB FLEXBEAM CENTERING BEARING PITCH CHANGE HORN UPPER HUB INBOARD ABRASION STRIP LOWER HUB DRIVE RING OUTBOARD ABRASION STRIP SCISSORS TRIM TAB ASSEMBLY F90−046 Figure 7−4. Main Rotor System The hub consists of two machined aluminum plates with a steel spacer between them. The plates are grooved to accept the flexbeams and are bolted together with the same bolts that attach the flexbeams. The hub mounts to the static mast by a pair of grease lubricated, tapered roller bearings. A splined drive plate bolts to the top of the hub and is driven by the main rotor shaft that rotates inside the mast. This static mast rotor support configuration has been used successfully in the OH-6A, AH-64A, and MD500 helicopters and is incorporated into the MD Explorer for three reasons: Vibration Control - fuselage/mast/rotor structure is tuned dynamically for mini­ mum vibration. Reduced transmission weight - gearcase is not required to support rotor loads. Reissue 3 Original 7−9 CSP−900RFM206A−1 Systems Description ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Safety - if the drive shaft should break, the rotor remains mounted to the mast by its two bearings for a safe autorotation landing. The main rotor blade is made from fiberglass/epoxy with a hollow leading edge spar and a Nomex honeycomb-filled trailing edge. It has a theoretical twist of -10 degrees; and the high performance airfoil tapers in thickness from 12 percent at it's inboard end to 9.5 percent at the tip. The outboard 14 inches of the blade planform has a parabolic swept back taper. A 8 inch long by 3/4 inch chord trim tab is centered on the 77 percent radius station. Two pockets in the bottom of the blade near the tip are provided for installing blade balance weights. A titanium abrasion strip protects the inboard, constant-chord portion of the blade while an electroformed nickel abrasion strip is fitted outboard. A polyurethane sheet protects the under side of the blade outboard. The MD Explorer has a built-in track and balance system for the main rotor and for the NOTAR fan blades that operates through the Integrated Instrument Display System (IIDS). Lightning protection is afforded by a continuous electrical path from blade tip to rotor mast, and so on into the fuselage. This consists of the metal abrasion strip on the blade, expanded aluminum foil co-cured onto the surface of the pitchcase, dual jumpers across all joints, and twin carbon brushes for hub-to-mast continuity. 7−6. FLIGHT CONTROLS The flight controls provide a means of controlling blade pitch of the main rotor in flight and during ground operations. The helicopter may be equipped with either single or dual pilot configurations. The copilot's controls may be removed with the use of quick disconnect fittings, when only single controls are used or required. Cover plates are put over the holes in the floor or the disengaged pedals to prevent objects or debris from entering these areas. The flight controls integrate pilot inputs from the cyclic, collective, and anti-torque subsystems. The cyclic and collective control stick inputs are mechanically linked to the upper flight controls for longitudinal, lateral, and vertical control. The antitorque pedal inputs are transmitted to the NOTAR fan and direct jet thruster for directional control. The flight controls consist of the cyclic controls, collective controls, upper flight controls, anti-torque controls, and vertical stabilizer control subsystems. The cyclic controls subsystem controls helicopter pitch and roll attitudes (longitu­ dinal and lateral control). The cyclic controls move the upper flight controls to cycle increases or decreases in the rotor blades angle of attack in a cyclic manner around the rotor azimuth. The result is a change in the helicopter pitch and/or roll attitude. The cyclic control subsystem consists of the following components: Cyclic stick assembly - Provides pilot control of helicopter pitch and/or roll atti­ tude. This cyclic stick mount places the stick grip at its highest point above 7−10 Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Systems Description the floor when it is farthest aft - it moves down as it moves forward. This allows the pilot to rest his/her forearm on his/her thigh throughout all flight modes for very comfortable flying. Longitudinal and lateral trim actuators - Allow the pilot to position the cyclic as required during flight and while on the ground. Longitudinal linkages - Allow for cyclic input to the main rotor blades for helicop­ ter pitch control. Longitudinal servoactuator - Hydraulically transfers longitudinal linkage inputs to position the upper flight controls. Lateral linkages - Allow for cyclic input to the main rotor blades for helicopter roll control. Lateral servoactuator - Hydraulically transfers lateral linkage inputs to position the upper flight controls. The collective controls subsystem controls helicopter lift (vertical control) and thrust. As the collective stick assembly is moved, control linkages increase or de­ crease the rotor blades angle of attack. The collective pitch system includes two automatic control features: Conventional ``anticipatory” circuit into the Engine Electronic Controls (EEC) to prepare them for an upcoming change of power demanded by the changing collective pitch position, and vertical stabilizer incidence angle change (VSCS). The collective control subsystem consists of: Collective stick assembly - Provides pilot control of helicopter lift. Collective friction unit - Allows collective stick assembly resistance to vary from 5-25 pounds. Collective friction release switch - Allows the pilot to release collective stick assembly resistance. Collective linkages - Allows the pilot to transmit collective input to the upper flight controls. Collective servoactuator - Hydraulically transfers collective linkage inputs to the upper flight controls. Reissue 3 Original 7−11 CSP−900RFM206A−1 Systems Description ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A REF UPPER DECK LATERAL CONTROL ROD ASSEMBLY LONGITUDINAL CLOSET­ CONTROL ROD ASSEMBLY CYCLIC STICK ASSEMBLY DUAL LONGITUDINAL CONTROL ROD ASSEMBLY LONGITUDINAL BRACKET ASSEMBLY CYCLIC CONTROL STICK BOOT EXPANDABLE DIAMETER BOLT ASSEMBLY CYCLIC BASE ASSEMBLY LONGITUDINAL BELLCRANK ASSEMBLY LATERAL CONTROLS BRACKET ASSEMBLY AFT COCKPIT LONGITUDINAL CONTROL ROD ASSEMBLY LATERAL BRACKET ASSEMBLY LATERAL BELLCRANK ASSEMBLY LATERAL CONTROLS CONTROL ROD ASSEMBLY LONGITUDINAL GRADIENT SPRING ASSEMBLY LONGITUDINAL TRIM ACTUATOR CRANK ASSEMBLY LATERAL GRADIENT SPRING ASSEMBLY COCKPIT LATERAL CONTROLS TUBE ASSEMBLY DUAL LATERAL ROD END BALL BEARING LONGITUDINAL CONTROLS CONTROL ROD ASSEMBLY LATERAL BELLCRANK LATERAL TRIM ACTUATOR LONGITUDINAL ASSEMBLY CRANK ASSEMBLY TRIM ACTUATOR ASSEMBLY LATERAL TRIM ACTUATOR F90−047−1 Figure 7−5. Cyclic Controls Subsystem 7−12 Reissue 3 Original CSP−900RFM206A−1 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Systems Description COLLECTIVE HYDRAULIC SERVOACTUATOR LONGITUDINAL/ COLLECTIVE FOD COVER UPPER DECK COLLECTIVE CONTROL ROD ASSEMBLY CONTROL BRACKET ASSEMBLY COLLECTIVE BELLCRANK ASSEMBLY COLLECTIVE BRACKET ASSEMBLY COLLECTIVE CONTROL ROD ASSEMBLY DETENT MODULE ASSEMBLY COLLECTIVE BELLCRANK ASSEMBLY COLLECTIVE CONTROL ROD ASSEMBLY SENSOR LINK ASSEMBLY DETENT MODULE MOUNTING BRACKET PILOT COLLECTIVE STICK ASSEMBLY SENSOR COLLECTIVE POSITION BELLCRANK ASSEMBLY POTENTIOMETER CLAMP POTENTIOMETERS SENSOR BRACKET ASSEMBLY COLLECTIVE FRICTION RELEASE SWITCH INTERCONNECT CABLE ASSEMBLY COLLECTIVE BELLCRANK ASSEMBLY COLLECTIVE CONTROL STICK BOOT COPILOT COLLECTIVE STICK ASSEMBLY COLLECTIVE FRICTION UNIT COLLECTIVE BRACKET ASSEMBLY COLLECTIVE STICK BRACKET ASSEMBLY COLLECTIVE INTERCONNECT CONTROL ROD ASSEMBLY F90−047−2 Figure 7−6. Collective Controls Subsystem Reissue 3 Original 7−13 CSP−900RFM206A−1 Systems Description ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Main Rotor Controls: The main rotor mechanical control system uses conventional pushrods and bell­ cranks under the cockpit floor; in the forward, right hand cockpit/cabin bulkhead; and in the cabin ceiling to transmit the control motions to the dual tandem hydraulic actuators that operate the rotor control mixer and the swashplate. SCISSORS DRIVE LINK ASSEMBLY ROTOR CONTROL PITCH LINK ASSEMBLY SWASHPLATE ASSEMBLY LATERAL ANTI-TORQUE DRIVE LINK ASSEMBLY COLLECTIVE DRIVE LINK ASSEMBLY MIXER ASSEMBLY F90−047−3 Figure 7−7. Upper Flight Controls Subsystem Anti-torque Controls: The anti-torque pedals are adjustable fore and aft and include an adjustable friction device. They operate through a pushrod/bellcrank system and a single hydraulic actuator to control the rotation of the direct jet thruster and change the blade pitch angle of the NOTAR fan to maintain constant air pressure in the tail boom as the thruster nozzle opens and closes. The hydraulic actuator operates the NOTAR fan blade pitch through a pushrod/bellcrank/cam linkage, and the thruster rotation through a push/pull type cable along the length of the tailboom and a local tension cable loop at the thruster. The pedals do not control the vertical stabilizers. 7−14 Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A DIRECTIONAL CONTROL ROD ASSEMBLY HEEL REST ASSEMBLY CSP−900RFM206A−1 Systems Description REF UPPER DECK DIRECTIONAL BELLCRANK ASSEMBLY LOWER CLOSET DIRECTIONAL BELLCRANK ASSEMBLY AFT DIRECTIONAL CONTROL ROD ASSEMBLY PEDAL ADJUSTMENT HANDLE COPILOT DUAL CONTROL DIRECTIONAL PEDAL ASSEMBLY PEDAL CRANK ASSEMBLY HEEL REST ASSEMBLY PILOT DUAL CONTROL DIRECTIONAL PEDAL ASSEMBLY RIGHT HEEL REST SUPPORT DIRECTIONAL INTERCONNECT CONTROL ROD ASSEMBLY LEFT HEEL REST SUPPORT DIRECTIONAL PEDAL LINK ASSEMBLY F90−047−4 Figure 7−8. Anti−Torque Controls Subsystem (Sheet 1 of 3) Reissue 3 Original 7−15 CSP−900RFM206A−1 Systems Description ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A SPLITTER ASSEMBLY FOD COVER UPPER DIRECTIONAL DECK BELLCRANK ASSEMBLY DIRECTIONAL BRACKET ASSEMBLY ANTI-TORQUE SERVO ACTUATOR DIRECTIONAL CONTROL ROD ASSEMBLY DIRECTIONAL CONTROL ROD ASSEMBLY NOTAR® FAN INPUT FORCE LIMITING CONTROL ROD DIRECTIONAL CONTROLS CONTROL ROD ASSEMBLY DIRECTIONAL CONTROL ROD ASSEMBLY DIRECTIONAL BRACKET ASSEMBLY DIRECTIONAL BELLCRANK ASSEMBLY CONTROL BRACKET ASSEMBLY NOTAR® FAN INPUT FORCE LIMITING CONTROL ROD ASSEMBLY DIRECTIONAL BRACKET ASSEMBLY DIRECTIONAL CABLE ATTACH BRACKET TO THRUSTER CONTROL OUTER BELLCRANK ASSEMBLY DIRECTIONAL BELLCRANK ASSEMBLY NOTAR® FAN LINKAGE INNER BELLCRANK ASSEMBLY DIRECTIONAL CONTROL CABLE ASSEMBLY DIVERTER PLATE ASSEMBLY DIRECTIONAL CONTROLS CONTROL ROD ASSEMBLY F90−047−5A Figure 7−9. Anti−Torque Controls Subsystem (Sheet 2 of 3) 7−16 Reissue 3 Original CSP−900RFM206A−1 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Systems Description ROTATING CONE ASSEMBLY THRUSTER BUILDUP ASSEMBLY TAILBOOM ASSEMBLY THRUSTER CONTROL ROD ASSEMBLY DIRECTIONAL CONTROL CABLE ASSEMBLY THRUSTER CONTROL ROD ASSEMBLY AFT THRUSTER CONTROL CABLE ASSEMBLY THRUSTER STATIONARY CONE ASSEMBLY THRUSTER CONTROL SECTOR ASSEMBLY THRUSTER CONTROL DRUM ASSEMBLY VIEW ROTATED THRUSTER DRUM BRACKET ASSEMBLY F90−047−6 Figure 7−10. Anti−Torque Controls Subsystem (Sheet 3 of 3) Reissue 3 Original 7−17 CSP−900RFM206A−1 Systems Description ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A The Vertical Stabilizer Control System (VSCS) operates the incidence of the vertical stabilizers through two electro-mechanical actuators, one for the left stabi­ lizer and one for the right stabilizer. One portion of the system is a fly-by-wire actuator of stabilizer incidence as a function of collective pitch stick position. It's purpose is to provide an anticipation that a power change is occurring to prevent rotor droop and to maximize the anti-torque contribution of the stabilizers at high speed thereby minimizing power required by the fan - leaving more power available for the main rotor. The second portion of the system is a fly-by-wire yaw damping function that uses yaw gyro/lateral accelerometer signals to impose a supplementary incidence on both vertical stabilizers. Instrumentation/control includes a dual indica­ tor on the instrument panel to show incidence angle of the two vertical stabilizers; a LEFT STAB FAIL, RIGHT STAB FAIL, or TOTAL STAB FAIL yellow CAUTION annunciator on the IIDS alphanumeric display; two OFF/ON/TEST ``L VSCS R'' switches on the utility panel, and a VSCS Synchronization switch located on the collective control module (Ref. Section IV). The VSCS Synchronization switch allows the pilot to reset the VSCS to operate around the current lateral acceleration and yaw rate. This feature is useful when transitioning from hovering to forward flight, and when transitioning from a turn to level flight or from level flight into a turn. L VERTICAL STAB R L VERTICAL STAB R VSCS INDICATOR RIGHT VERTICAL STABILIZER RIGHT VERTICAL STABILIZER LINKAGES YAW RATE GYRO LATERAL ACCELEROMETER RIGHT VSCS CONTROL UNIT RIGHT LINEAR ACTUATOR COLLECTIVE CONTROL POSITION TRANSDUCERS YAW RATE GYRO LEFT LINEAR ACTUATOR LEFT VERTICAL STABILIZER LEFT VERTICAL STABILIZER LINKAGES LEFT VSCS CONTROL UNIT F90−060A Figure 7−11. VSCS Control Subsystem 7−18 Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A 7−7. CSP−900RFM206A−1 Systems Description HYDRAULIC SYSTEMS Flight Controls: The helicopter is equipped with two hydraulic systems for operation of the flight controls. Under certain conditions, the main rotor control loads are such that they require at least one hydraulic system operating at all times; hence, the dual system for safety. However, the aircraft can be flown in a minimally degraded condition with the anti-torque actuator depressurized. The system is powered by two variable displacement hydraulic pumps mounted on and driven by the main transmission, has a reservoir/manifold for each system placed on opposite sides of the upper fuselage deck, and has three tandem actuators, one for each cyclic pitch function and one for collective pitch of the main rotor. The #1 system operates only the main rotor controls while the #2 system operates the main rotor controls and also the NOTAR anti-torque control system. The main rotor actuators are mounted forward of the main rotor while the antitorque actuator is mounted in the cabin ceiling just aft of the right hand cabin door. A hand pump option is installed for use in servicing the hydraulic systems in the field. The two systems normally operate at 500 psi each for a total system pressure of 1000 psi. If pressure in one system should drop to less than 400 psi, the other system automatically compensates by increasing its pressure to maintain a total system pressure of 1000 psi nominal. A yellow caution annunciator, ``1 HYD'' or ``HYD 2'', illuminates on the IIDS caution/warning display and a caution message is displayed on the alphanumeric display when the affected system's pres­ sure falls below 250 psi. Reissue 3 Original 7−19 CSP−900RFM206A−1 Systems Description ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A SYSTEM NO. 2 PUMP SYSTEM NO. 2 MANIFOLD SYSTEM NO. 1 PUMP SYSTEM NO. 1 MANIFOLD SAMPLING VALVE BLEED VALVE GSE PANELS TEMPERATURE SWITCH FLUID LEVEL SIGHT GAUGE FILTER BOWL (RETURN) PRESSURE TRANSDUCER FILTER BOWL (PRESSURE) MANIFOLD / RESERVOIR CURRENT CONFIG SYSTEM SELECT SOLENOID F90−061A Figure 7−12. Hydraulic System Installation 7−20 Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A HAND PUMP (OPTIONAL) SYSTEM 1 VARIABLE DELIVERY PUMP GSE PANEL CSP−900RFM206A−1 Systems Description SYSTEM 2 VARIABLE DELIVERY PUMP MANIFOLD RESERVOIR MANIFOLD RESERVOIR GSE PANEL COLLECTIVE SERVO ACTUATOR LONGITUDINAL SERVO ACTUATOR LATERAL SERVO ACTUATOR DIRECTIONAL SERVO ACTUATOR F90−062A Figure 7−13. Hydraulic System Block Diagram Reissue 3 Original 7−21 CSP−900RFM206A−1 Systems Description ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Rotor Brake: A completely separate secondary stand-alone hydraulic system is a part of the rotor brake installation. It incorporates a master cylinder operated by the brake handle in the cockpit, and the actuator that operates the disc brake on the back side of the transmission where the NOTAR drive shaft connects. A yellow BRAKE caution annunciator in the IIDS secondary display screen warns if the brake is not fully disengaged. HYDRAULIC TUBE CONTROL LINKAGE MASTER CYLINDER WITH INTEGRAL RESERVOIR BRAKE CALIPER F90−063 Figure 7−14. Rotor Brake System 7−22 Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A 7−8. CSP−900RFM206A−1 Systems Description PROPULSION SYSTEM The propulsion system is designed to meet the engine isolation requirements for multi-engine rotorcraft that are defined by the Category A requirements of FAR Part 29, paragraph 29.903(b), as modified for Part 27 rotorcraft. Powerplant: This system consists of two Pratt and Whitney Canada (P&WC) PW206A turbo­ shaft engines mounted above the baggage compartment and pointing inboard to drive into the main transmission gearbox (Ref. Figure 7-15 and Figure 7-16). Each engine is mounted to the fuselage upper deck by a three point, adjustable titanium mount. The air inlet which is in the middle of the engine is located inside a titanium-walled inlet plenum that leads from a flush-mounted inlet in the side of the cowling. The combuster end of the engine is surrounded by titanium firewalls forward, aft, inboard side, and below. It is covered by a fairing door, and is ventilated by an exhaust-driven ejector at the aft end of the compart­ ment. FORWARD FIRE SEAL PRIMARY EXHAUST NOZZLE ASSEMBLY AFT FIRE SEAL SECONDARY EJECTOR INSULATION BLANKET TRIPOD MOUNT ENGINE AIR INLET REAR STAY ASSEMBLY TRIPOD MOUNT FWD INLET PANEL AFT INLET PANEL F90−064−1 Figure 7−15. Powerplant Installation Reissue 3 Original 7−23 CSP−900RFM206A−1 Systems Description ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A TORQUE TRIM MODULE FMU FUEL MANIFOLD T6 THERMOCOUPLE FUEL PUMP FUEL NOZZLE FUEL FILTER AIR INLET SCREEN LH OIL LEVEL SIGHT GLASS OIL FILTER COVER OIL FILTER IMPENDING BYPASS INDICATOR CHIP DETECTOR EGT TRIM MODULE T1 SENSOR NP SENSOR T1/T6 TERMINAL BOX NG SENSOR PMA STARTER GENERATOR PAD RH OIL LEVEL SIGHT GLASS FREON PUMP PAD (IF INSTALLED - RH ENGINE ONLY) OIL PRESSURE PORT OIL TEMPERATURE PORT TORQUE SENSOR F90−064−2 Figure 7−16. Powerplant − Components 7−24 Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Systems Description Drive system: A short shaft with flexible diaphragm couplings and anti flail devices connects each engine to the transmission. A longer shaft with similar couplings drives the NOTAR fan. The main rotor drive shaft connects the planet gear carrier in the top of the transmission to the main rotor hub through a splined connection at each end. The engines and transmission are electrically bonded to the airframe by suitable jumpers. MAIN ROTOR DRIVE SHAFT STATIC MAST SUPPORT ASSEMBLY PRESSURE TRANSDUCER INPUT DRIVE SHAFTS STRUT ASSEMBLY BLOWER HOUSING ASSEMBLY LUBRICATION PUMP TRANSMISSION ASSEMBLY DECK FITTING ASSEMBLY HYDRAULIC PUMP DRIVE TEMPERATURE PROBE AND SWITCH F90−065−1 Figure 7−17. Drive System (Sheet 1 of 2) Reissue 3 Original 7−25 CSP−900RFM206A−1 Systems Description ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A To minimize structurally-transmitted acoustic noise from the transmission into the passenger spaces, the transmission is supported from the mast base by eight bolts in elastomeric bushings, and is restrained against rotation by a toothed coupling arrangement that has a contoured elastomeric ring between the bottom of the mast base and the top of the gearbox. EXHAUST DUCT INTERCONNECT DUCT OIL COOLER AIRFRAME DECK INLET DUCT NOTAR FAN DRIVE SHAFT VIEW ROTATED PRESSURE SWITCH (LOW) MAGNETIC CHIP DETECTOR F90−065−2 Figure 7−17. Drive System (Sheet 2 of 2) Engine and transmission lubricating oil is cooled by air/oil heat exchangers mounted in the sides of the cowling alongside the transmission. Each cooler is split so that it serves separately one engine's requirements plus half of the transmission's requirements. A direct drive fan on each side of the transmission induces ambient air to flow through the cooler cores. Each engine has its own lubrication pump; the transmission's pump is located low on the front centerline of the gearbox. Magnetic chip detectors are provided for each engine and the transmission. The detector in the transmission has ``burn-off '' capability; the detectors in the engines do not. 7−26 Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A 7−9. CSP−900RFM206A−1 Systems Description ENGINE AIR INTAKE AND INLET PARTICLE SEPARATOR (IPS) The air intake system provides a path for ambient air to enter each engine compressor case inlet. The air intake system consists of an inlet screen or optional inlet particle separator for each engine that prevents debris from entering the engine ducts. Inlet screen: The standard inlet screens are 1/4 inch steel wire mesh screens located on the upper intake cowlings (Ref. Figure 7-18). Each engine inlet screen prevents large foreign objects from entering the inlet plenum. A bypass opening is located at the aft end of each inlet screen. The aft facing bypass opening assures airflow if the screen becomes clogged. IPS (if installed): The inlet particle separator is an inertial type particle separator that removes debris from the ambient air before it enters the engine. The particle separator is located on the upper intake cowling (Ref. Figure 7-18). Ambient air enters the particle separator and the air velocity is increased as the air passes over swirl guides. The swirl guides create a vortex that separates heavy particles from the air. The particles drop to the bottom of the particle separator panel. A solenoid valve and bleed air lines route engine compressor bleed air to the particle separator ejector to eject the particles overboard. The ejector is controlled by the pilot through the IPS switch located on the Utility panel. In the event that the particle separator becomes clogged with debris, solenoid operated bypass doors automatically open for both engines inlets. NACA inlet: The NACA engine inlets provide ``ram air'' for enhanced engine operation/perfor­ mance during cruise flight. If the aircraft is equipped with an IPS, the NACA inlets incorporate doors that open/close automatically when the airspeed is great­ er/less than 47 KIAS. On aircraft with the standard engine inlet screen, the NACA inlet does not include doors, but has a screen covering the inlet. If the aircraft is equipped with an IPS, a NACA inlet switch is provided on the options switch panel that allows the pilot to override the automatic door opening feature and leave the NACA inlet doors in the closed position. NACA door position indicator lights are located on the instrument panel below the VSCS indicators. Additional information for operations with the NACA inlet may be found in Sec­ tions II, III, and IV. Reissue 3 Original 7−27 CSP−900RFM206A−1 Systems Description ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A STANDARD INLET SCREEN NACA INLET (IF INSTALLED) BLEED AIR TUBE ASSEMBLY SOLENOID SHUTOFF VALVE EJECTOR TUBE ASSEMBLY PARTICLE SEPARATOR EJECTOR PARTICLE SEPARATOR PANEL BYPASS DOOR NACA INLET DOOR (IF INSTALLED) BYPASS DOOR SOLENOID LATCH F90−043A Figure 7−18. Engine Air Inlet Screen/Inlet Particle Separator 7−10. ENGINE POWER MANAGEMENT SYSTEM Automatic Engine Control: The Pratt and Whitney PW206A engine is equipped with a single channel Full Authority Digital Electronic Control (FADEC) which consists of an Electronic Engine Control (EEC), Fuel Metering Unit (FMU), and fuel pumps. A manual backup system is provided for emergency operation in case the EEC becomes inoperative. The pilot's controls for normal operation consist of two rotary engine control switches on the engine control panel for the left and right engines. These switches are gated between OFF and IDLE: the switch knobs must be lifted to pass the gates. The other switch positions are FLY and TRAIN and are not gated. For normal operation, the two twist grips on the collective pitch stick are always left in their NORMAL detent position. 7−28 Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Systems Description The EEC's of the two engines are connected together electrically for a torquematching function, and are both connected electrically to the collective stick position resolvers in the conventional power-anticipation mode. When the EEC's are working properly, the procedure for starting and stopping requires no more than selection of the desired engine operation with an engine control switch. P&WC has built into the PW206A engine the proper shielding to protect the EEC's from the HIRF threat, and the helicopter's wiring system components that are associated with the EEC's are protected in a similar manner. With this protection in place, freedom from lightning damage is also assured. Train Mode: Placing an engine control switch in the TRAIN position will simulate a one engine inoperative condition by resetting the selected engine's governed speed to 92 percent NP, thereby putting the engine on standby while allowing single engine training on the opposite engine. In the event of an engine failure on the opposite engine, the engine in TRAIN will automatically revert to 100% NP. Emergency Manual Control: The controls for manual operation of the engine power consist of two twist grips on the collective pitch stick and two push buttons on the switch module at the end of the collective stick. The EEC is designed to ``fail-fixed” (EEC's stepper motor is fixed at its last con­ trolled power setting) so there is no sudden change in the level of power if an EEC becomes inoperative. The only noticeable happening is illumination of the yellow EEC/red FAIL warning on the Integrated Instrument Display System (IIDS). No matter at what power level the EEC becomes inoperative, there is sufficient travel in the twist grip to control the engine manually from full power to idle and engine shutdown. After the EEC becomes inoperative, the pilot uses the appropriate twist grip on the collective stick to modulate the power. Reissue 3 Original 7−29 CSP−900RFM206A−1 Systems Description ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A 7−11. FUEL SYSTEM The fuel system is designed to the FAR Part 27 requirements plus the Category A engine isolation general requirements of FAR Part 29, paragraph 29.903(b) as modified for Part 27 rotorcraft. The single crash-resistant elastomeric fuel cell is capable of holding 149 U.S. gallons of jet fuel and is located in the lower fuselage under the main cabin floor. It is contained between crash-resistant keelbeams and bulkheads, with a support panel underneath. The powerplant separation feature includes a partial-height baffle that runs fore and aft along the bottom center of the cell to trap enough fuel on either side to prevent simultaneous dual engine flameout if one side were punctured and the cell lost all its fuel down to that retained on the undamaged side of the baffle. This is a pressurized fuel system with a separate fuel pump located in the sump in each side of the cell. Normally each pump supplies its own engine, but a crossflow valve allows fuel distribution management. The cell is designed with a seven percent expansion space, and has two anti-slosh baffles across it. Pilot-operated shutoff valves are positioned at the engine firewalls. Self‐closing breakaway fittings are installed where fuel lines penetrate the cell walls and where they penetrate the engine deck. Overboard fuel cell vent lines incorporate rollover valves and flame arrestors located in the vent system stand pipes. The gravity-type fuel filler port is located on the right side of the fuselage just aft of the pilot's cockpit door. Two sump overboard drains for removing sediment and water (one for each side of the cell) are operated by knobs located under the right side cabin step. The engine fuel drain system provides a path for residual fuel from the combusters and fuel control system that remains after shutdown to be directed overboard by way of catch cans located under the baggage compartment floor. A provision is made in the fitting at the aft left hand corner of the cell for making a connection to an optional auxiliary fuel tank. Another available option is a ``range extender” that allows carrying an additional 12 U.S. gallons of fuel. 7−30 Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Systems Description The pilot controls the fuel system by the Fuel System panel mounted switches. Fuel level is sensed by a forward probe and an aft probe, and is displayed on the IIDS. Two fuel pressure switches activate caution lights in the IIDS when the pres­ sure falls below the acceptable limit. FUEL FUEL LOW WARNING SEGMENT (RED) FUEL QUANTITY SEGMENTS (GREEN) FUEL LOW CAUTION SEGMENTS (YELLOW) FUEL LOW WARNING TICK MARK (RED) FUEL SHUTOFF VALVE POSITION ANNUNCIATOR (YELLOW) CURRENT FUEL QUANTITY DIGITAL DISPLAY (WHITE) FUEL FILTER IMPENDING BYPASS ANNUNCIATOR (YELLOW) FUEL FILTER IMPENDING BYPASS ANNUNCIATOR (YELLOW) LOW FUEL PRESSURE ANNUNCIATORS (YELLOW) LB FUEL FLOW LINE CROSS FEED VALVE POSITION ANNUNCIATOR (YELLOW) LOW FUEL PRESSURE ANNUNCIATORS (YELLOW) F90−114 Figure 7−19. IIDS Fuel System Display Fuel quantity (FUEL) is shown by a vertical bargraph inside a fuel tank icon rectangle, with the corresponding digit value in pounds, shown immediately below. The green bar shortens vertically from the top as fuel is burned proportional to the total tank volume. When the green box disappears, two yellow segments illumi­ nate below to indicate a low fuel caution (approximately 45 minute reserve). When the last yellow segment disappears, a red segment illuminates below to indicate low fuel (approximately 20 minute reserve). The red ``tick'' marks beside the red segments are activated when the low level sensor reaches the warning level (97 to 117 lbs - 15 minutes fuel remaining). NOTE: If the voltage for the probe drops below the specified operating limit, the segments in the fuel quantity vertical scale blank with the digital quantity still active. Fuel flow to the engines is shown below the fuel quantity bargraph: Connections from the fuel tank to each engine is shown immediately below the digit value of Reissue 3 Original 7−31 CSP−900RFM206A−1 Systems Description ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A fuel quantity. A solid line indicates normal fuel flow and alternating white and yellow offset segments indicate low fuel pressure. The display of fuel valve cross-feed and left and right engine fuel valve position is shown by a segment block between the fuel lines for crossfeed and a segment above and below each fuel line for the respective left and right fuel valves. During the time a fuel valve is in transit between open and closed positions, the fuel valve indications will flash. Fuel valve in transit is defined by both fuel valve input discreets being open circuit. The fuel filter impending bypass status is shown by an inverted ``U'' above each fuel line indication. FUEL SHUTOFF VALVE (2) RIGHT ENGINE VIEW LOOKING AFT LEFT ENGINE ENGINE DECK FRANGIBLE CONNECTOR (2) FUEL PRESSURE SWITCH (2) INTERCONNECT FITTING VAPOR SHROUD DRAIN (2) (TO ENGINE DRAIN SYS) TO FWD RH VENT SYS M M M TO AFT LH VENT SYS FUEL CELL BAFFLE (2) RH FUEL FEED SYS FUEL FILLER ASSY RH FUEL FEED VAPOR SHROUD VENT ROLLOVER VALVE (4) GRAVITY FILL VALVE FLAME ARRESTOR (2) FWD LH VENT SYS CROSSFEED VALVE VAPOR SHROUD OVRBD DRAIN LH FUEL FEED VAPOR SHROUD FUEL CELL LH FUEL FEED SYS FUEL FEED FRANGIBLE CONNECTOR (2) VENT OVBD DRAIN (2) SUMP DRAIN CABLE FUEL BOOST PUMP (2) CHECK VALVE (2) SUMP OVBD DRAIN (2) FUEL QTY PROBE 2 PL LOW LEVEL INDICATOR ON AFT PROBE SUMP DRAIN VALVE (2) Figure 7−20. Fuel System Schematic 7−32 Reissue 3 Original FUEL CELL OUTLET VAPOR SHROUD DRAIN (2) F90−040A ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Systems Description 7−12. ELECTRICAL SYSTEM The electric system is designed to maintain separation of the power generating sys­ tems. Wiring for each system is physically separated to each side of the helicopter to the greatest extent possible. Power from the two generators does not pass together through a single connector at any point on the aircraft to preclude any single point failure that could result in loss of power to the essential bus. Two engine-mounted starter-generators rated at 200 amperes each provide 29 volts DC to the aircraft. Bus tie relays provide redundancy by allowing either generator to provide power to all busses. The essential bus relay allows the essential bus to be powered by either of the two generators, or by the battery if all power from the generators is lost. Starter and generator functions are directed by individual generator control units (GCU), each of which provides starter control, voltage regulation, and protec­ tive functions. Electric power is distributed by two electric busses and a battery bus. A starter contactor connects the starter generator to the battery bus. After a successful start, the starter-generator begins generating current and is brought on line by the GCU through the generator contactor. The pilot monitors generator load on the IIDS. The pilot can manually reset or dese­ lect either generator by using the generator switches located on the Electrical Master panel. A 22 ampere-hour nickel-cadmium battery is used for engine start and for reserve electric power. The battery relay and external power relay are controlled by the power switch on the Electrical Master panel. STARTER/GEN STARTER/GEN GENERATOR CONTROL UNIT EXTERNAL POWER RECEPTACLE BATTERY GENERATOR CONTROL UNIT ELECTRICAL LOAD CENTER POWER AND L/R GENERATOR SWITCHES EXTERNAL POWER BOX RELAY F90−067 Figure 7−21. Battery Power, External Power, and DC Power Component Locator Reissue 3 Original 7−33 CSP−900RFM206A−1 Systems Description ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A The key switch is located on the right hand side of the instrument panel. All switches and brightness controls that operate the electric system are on the console. The ground power receptacle for 28 volts DC is in the right hand side of the fuselage below and forward of the pilot's door. Two grounding jacks are located on the right hand side of the fuselage, one adjacent to the ground power receptacle and one adjacent to the fuel filler port. Circuit breakers for essential circuits are located in the cockpit on the Essential Bus panel; nonessential breakers are located in the baggage compartment ceiling. One 29 volt DC outlet is located in the cockpit on the copilot's side of the console, and another one is on the left hand cabin wall aft of the cabindoor. EXTERNAL POWER RECEPTACLE TO IIDS EXTERNAL POWER RELAY TO DISTRIBUTION BATTERY BUS TO IIDS TO IIDS BATT HOT SWITCH BATTERY BATT/EXT POWER SWITCH OFF ESSN BATTERY WARM RELAY BATTERY RELAY EXT BATT BATT WARM SWITCH ESSN BUS ESSN BUS RELAY F90-068 Figure 7−22. Battery Power and External Power Subsystem Block Diagram Aircraft Lighting: Aircraft Interior Lighting: Cockpit: Floodlight (1) Map Light (1) Instrument Floodlights (3) (Powered By Essential Bus) Main Cabin: Threshold Lights 7−34 (2) Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Systems Description Baggage Compartment: Floodlight (1) Aircraft Exterior Lighting: Nose: Fixed Landing Light (1) Fixed Hover Light (1) Empennage: Left End of Horizontal Stabilizer: Red Navigation Light (1) Right End of Horizontal Stabilizer: Green Navigation Light (1) Top Center of Stabilizer: Flashing Red Anticollision Light (1) White Navigation Light (1) Bottom of Tailboom, Forward of Thruster: Flashing Red Anticollision Light (1) White Navigation Light (1) 7−13. ENVIRONMENTAL CONTROL The environmental control system for the helicopter consists of the ventilation sys­ tem and the heat/defog system. Ventilation System: Ambient air is taken in through an inlet in the right side of the upper cowling, is directed through a water separator and a two-speed fan, and into a manifold that distributes the air to the cockpit and to the cabin - then out of a port in the baggage compartment door. In the cockpit, four adjustable gaspers, two on the wind­ shield's center bow blow outboard toward the pilots' heads, and two on the forward door frame blow inboard toward their lower torsos. Six adjustable gaspers are mounted in the ceiling of the cabin. The fan speed switch is located on the Utility Panel. Secondary ventilation for the cockpit is provided by two conventional clear plastic adjustable snap vents in the window of each cockpit door. Heat/Defog System: The heat source is bleed air from the compressors of the two engines. This hot air is directed through a pilot-operated on/off valve located on the Utility panel to a Reissue 3 Original 7−35 CSP−900RFM206A−1 Systems Description ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A pair of ejectors that mix bleed air and ambient air to a desired temperature and flow rate. One ejector serves the cockpit; the other serves the cabin. The cabin ejector is located low on the right side of the cabin just aft of the door. Its discharge air is directed across the cabin under the rear seats. An adjusting lever for controlling the bleed air admitted to the ejector, and so the discharge volume, is recessed in the wall at head height directly above the ejector. CHECK VALVES ENGINE ENGINE PASSENGER COMPARTMENT START−UP LOCK OUT FLOW CONTROL VALVES PASSENGER COMPARTMENT EJECTORS HEAT ON/OFF SWITCH FLOW CONTROL SHUT−OFF VALVE (ON/OFF) FLOW CONTROL VALVES DEFOGGING MANIFOLDS PILOT HEAT EJECTORS FOOT HEATERS FOOT HEATERS CONTROL VALVES CREW STATION F90−042 Figure 7−23. Heat/Defog System Schematic The cockpit ejector is located in the compartment below the pilot's seat, and is oper­ ated by a push/pull control mounted vertically along the right hand side of the console. From the ejector, warm air is ducted forward to two aft-facing nozzles above and forward of the pilots' feet, and to a pair of nozzles along the bottom of the upper windshield panels to defog them. Each pilot has a push/pull knob located under the instrument panel to operate a butterfly valve that modulates the airflow toward his/her feet. An automatic disconnect monitored by the IIDS cuts off all bleed air whenever either engine becomes inoperative in flight to maximize the operating engine's power output to the rotor. This cutoff function maybe overridden by placing the CAB HEAT switch in the OVRD position. 7−36 Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Systems Description 7−14. INTEGRATED INSTRUMENTATION DISPLAY SYSTEM (IIDS) General The IIDS provides for the monitoring and display of various aircraft parameters and for caution/warning annunciation. The baseline config­ uration includes a set of engine, drive train, rotor, NOTAR, electrical, fuel, hydraulic, and caution/warning indicators. It also incorporates a built-in rotor and NOTAR fan balance system and stores system oper­ ating and exceedance parameters for enhanced maintainability. The IIDS accepts analog and discrete inputs from various aircraft sub­ system transducers and provides signal conditioning and conversion to digital format. Once converted to digital format, this information is provided to the display electronics for the cockpit display and to a serial port for access by a data recorder or computer. Also, limit checking on certain parameters is performed to provide the caution/warning an­ nunciation. The display is a color, Liquid Crystal Display (LCD) panel which allows the flexibility of integrating the specified sensor data and caution/warning information onto a display packaged as one unit. Built−In−Test Three levels of Built-in-Test (BIT) are used to determine system health, including Power-up, Continuous, and Commanded BIT. Power-up diag­ nostics will check the health of each function or module within the IIDS and display this test status. Continuous testing checks the operation of the IIDS during aircraft operation and displays and/or logs any fail­ ures. Commanded BIT, initiated using the IIDS keyboard, performs a display test, along with those tests performed during Continuous BIT. The display is put into ``lamp test'' mode, where all segments are acti­ vated, so that the display can be visually inspected for segment failures. Both Power-up and Commanded BIT test the two engine and the trans­ mission fire detectors, and the bleed air leak detector (if installed). Reissue 3 Original 7−37 CSP−900RFM206A−1 Systems Description ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A FUEL SYSTEM POWERPLANT SYSTEM DRIVE SYSTEM ROTOR SYSTEM BALANCE MONITORING SYSTEM NOTAR SYSTEM HYDRAULIC SYSTEM ELECTRICAL SYSTEM INTEGRATED INSTRUMENT DISPLAY SYSTEM (IIDS) AIRFRAME SYSTEM F90−048A Figure 7−24. IIDS System Monitoring BIT Failures BIT failures are stored in non-volatile memory to assist in three situa­ tions: First, a transient or intermittent failure; Second, a situation where the pilot observed a problem with the IIDS but didn't notice any failure annunciation; Third, ease of IIDS maintenance on and off the aircraft. These fault words are stored in the Fault Log when a BIT failure was detected in the IIDS, BMS, EEC, or aircraft transducers/sensors, and can be examined through the IIDS display or ground based maintenance com­ puter (GBMC). When the testing determines that an internal fault exists, the appropri­ ate redundant function, if such redundant system exists, will be com­ manded to assume the primary role. The redundant functions shall be sufficiently isolated such that a failure of the function will not cause 7−38 Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Systems Description the failure of another function. These fault monitoring provisions are implemented using hardware Built-in-Test Equipment (BITE) and soft­ ware diagnostics, allowing isolation of failures to at least the internal module level. In addition, provisions are made to check operation of the transducers and sensors and provide an appropriate maintenance alert. Any sensor that can be checked for proper function and is determined to have failed causes an IIDS caution annunciation and a blanking of the digit display for that parameter. No Fault Log is created. The following are exceptions to the above: 1. A failure of a sensor for the primary display parameters (EGT, Torque, NR, and NP) causes both the vertical scale and digit value to blank. 2. If the voltage for the fuel probes (Battery Bus voltage input) drops below the specified operating low limit of 18 volts for more than 40 seconds, the low voltage indication shall be to blank the segments in the fuel quantity vertical scale. The digit quantity shall remain active. When the probe voltage goes back above 18 volts for more than one second, the vertical scales shall be illuminated. A failure of one of the fuel probes causes only the digit values to blank whereas the failure of both probes causes both the vertical scale and digit value to blank. 3. If the parameters displayed on the alphanumeric display (Pressure/ Density Altitude, CLP, and Hydraulic Pressure) are out-of-range, the display will read NOT VALD. The functional architecture of the IIDS to meet these design goals and the operational requirements of the aircraft is shown in Figure 7-24. System Software Architecture SYSTEM OPERATING PROGRAM: The System Operating Program provides the programming and functions controlling the data collection, displays and formatting, key entry functions, date/time clock, cautions and warnings, exceedance detection, memories and BIT feature. Primary and Secondary Displays The integrated display is divided into two separate displays. The prima­ ry is on the right side and the secondary is on the left. The primary display includes the following information. Power turbine speed - NP Rotor speed - NR Measured gas temperature - EGT Engine Torque - TORQUE NR and NP are displayed with three vertical bargraphs and a digit value of NR displayed in the center. Reissue 3 Original 7−39 CSP−900RFM206A−1 Systems Description ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A NR and NP speed increase: Since the required NP/NR setting under different flight conditions changes, the IIDS advises the pilot to make the respective NP/NR changes when airspeed is 47 KIAS and below. Torque display: Displayed in % torque. The IIDS obtains engine torque from the EEC. If the EEC fails, the IIDS calculates torque by using NG, OAT, and pressure altitude measurements. The vertical bargraphs and three digit indicators on this display indicate torque in percent (%). The vertical bar has four ranges as defined below: Green segments indicate continuous operating range including Maxi­ mum Continuous Power (MCP). Yellow segments indicate: Transient Take Off Power (TOP) operating range (10 second limit) OEI operating range (2.5 minutes) Top red segments - do not exceed limit. NOTE: Even though the IIDS displays engine torque, the transmission sets the torque limit for helicopter operations, and therefore, the displayed torque limits are lower than those for the engine as stated in the Pratt & Whitney Maintenance Manual. EGT is indicated by two vertical bargraphs and a three digit indicator showing EGT in 1°C increments. Displayed on the IIDS as EGT. Pratt & Whitney refers to this measurement as MGT (Measured Gas Tempera­ ture). The vertical bargraph has four ranges as defined by the display mode; they are: Green segments - continuous operating range (MCP operating range) Yellow segments - transient operating range (TOP or OEI) Top red segment - do not exceed limit NOTE: The IIDS provides a time count−down on the alphanumeric display when the pilot enters TOP, OEI, or transient flight conditions. Should the pilot exceed the count−down, the IIDS then provides an time overcount, and exceedance and data logs are created. Warning annunciators in red are for EGT, Torque, NR, NP, and EEC FAIL. Caution annunciators in yellow are for EEC minor fault, EEC MAN (manual) mode, and OEI (one engine inoperative). In the secondary display, caution annunciators in yellow are given for engine chips, engine oil temperature, high or low, engine oil pressure high or low, generator load high, generator out, NG high, transmission chips, transmission oil temperature high or low, fuel pressure low, fuel filter impending by-pass, crossfeed valve open, fuel valve closed, battery warm, rotor brake, hydraulic system status, baggage door open and IIDS status. Engine oil pressure display: Displayed in % psi, and is a function of NG speed and engine oil temperature. 7−40 Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Systems Description Engine oil temperature display - °C Gas producer turbine speed display - %NG Transmission oil pressure display: Displayed in % PSI, and is a function of NR speed and transmission oil pressure. Transmission oil temperature display - °C Generator load display - %LOAD Warning Annunciators displayed in red are shown for engine fire, engine oil temperature high, engine oil pressure high or low, NG high or low, transmission area fire, transmission oil pressure high or low, fuel quanti­ ty low CAB HEAT (bleed air leak), and BAT HOT. Display Brightness Controls Day or night modes may be selected using the Light Master switch located on the Lighting Control Panel. Placing the Light Master switch ON selects night mode. The display brightness is adjustable using the inner ring of the IIDS control potentiometer also located on the Lighting Control Panel. When in the night mode, the IIDS will automatically increase display brightness when a caution/warning message is received and displayed. To return to the preset brightness, press the CLR key momentarily. LIGHTING CONTROL LIGHT MASTER SWITCH LT MSTR ON OFF IIDS CONSOLE OFF FLOOD STROBE POSN ON ON OFF OFF OFF BOTH CKP IIDS DISPLAY BRIGHTNESS CONTROL INSTR AREA CAB OFF F90−049A Figure 7−25. IIDS Display Brightness Control Alphanumeric Display The IIDS has a 2 line by 16 character alphanumeric display. This display allows messages to be displayed regarding systems limit exceedance, condition, various cautions and warnings as well as expanded features of the IIDS to be viewed by the pilot. Yellow and red segments are located Reissue 3 Original 7−41 CSP−900RFM206A−1 Systems Description ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A to the left of each line that indicate if the associated message is a caution or a warning. The expanded features of the IIDS are selected in conjunc­ tion with the IIDS keyboard. Certain conditions will cause the alphanumeric display to automatically display a message. At start-up, and if required during flight, messages are displayed on the alphanumeric display automatically. A list of these messages is found in Table 7-1. This table also defines the priority of the message to be displayed, the classification of the message (warning/caution/advi­ sory W/C/A), and whether the message can be cleared (by pressing the CLR button) from the display. NOTE: IIDS menu functions may be lost if the MENU key is pressed immediately after a W/C/A message is cleared. Pilots should wait two or more seconds before selecting a menu option. AOG Logic The IIDS uses the following logic to determine an aircraft on-ground/offground condition. The IIDS uses this information to enable or disable certain caution/warning, indications and alphanumeric display advisory messages. Aircraft on-ground if: 1. NR 80% OR Aircraft on-ground if: 1. NR >80%, and 2. CLP <5%, and 3. Torque (either engine) >10% Otherwise, the aircraft is off-ground. The transition from one condition to the other is not recognized until after the new condition has existed for 5 seconds. 7−42 Reissue 3 Original CSP−900RFM206A−1 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Systems Description NOTE: Advisory messages may not indicate a malfunction or emergency. WARNING ANNUNCIATOR (RED) . . . . . . . . . . . . . . . CAUTION ANNUNCIATOR (YELLOW) . . . . . . . . . . . . . . . WARNING ANNUNCIATOR (RED) CAUTION ANNUNCIATOR (YELLOW) TORQUE NR NP NP ALPHANUMERIC MESSAGE DISPLAY EGT ENG OUT F90−025 Figure 7−26. Alphanumeric Display Table 7−1. Automatic Alphanumeric Display Warning/Caution/Advisory Messages SAMPLE MESSAGE (Fault) ENG POWER CHECK L PA CK NG -1.8 LPA CK EGT-11.2 OVR TORQ LFT 0:10 OVR TORQ RT 0:10 OVR EGT LFT 0:10 OVR EGT RT 0:10 OVR NG LFT 0:10 OVR NG RT 0:10 CAUSE FOR DISPLAY W/C/A CLR CORRECTIVE ACTION Invalid performance margin (power check failed) W YES Advise Maintenance MTO or OEI overcount W NO Advise Maintenance PRES 1 = 0 PSI PRES 2 = 1000 PSI Hydraulic system status: activated on hydraulic caution indication C YES Perform malfunction procedure. Ref. Section III TEMPERATURE Hydraulic system overtemperature C YES L ENG OIL COLD Engine oil temperature cold (Starting) C NO RIGHT STAB FAIL Right Stabilizer Actuator Failure C YES LEFT STAB FAIL Left Stabilizer Actuator Failure C YES TOTAL STAB FAIL Both Stabilizer Actuator Failure C YES Reissue 3 Original Perform malfunction procedure. Ref. Section III Start engine with engine control in IDLE. Do not advance to FLY until message blanks Perform malfunction procedure. Ref. Section III 7−43 CSP−900RFM206A−1 Systems Description ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Table 7−1. Automatic Alphanumeric Display Warning/Caution/Advisory Messages SAMPLE MESSAGE (Fault) CHK BMS SENSOR TORQ LFT 2:30 TORQ RT 2:30 EGT LFT 2:30 EGT RT 2:30 NG LFT 2 :30 NG RT 2:30 CARGO HOOK OPEN IPS BYPASS BATT DISCHARGE EXTNGSHR PRESS LO RECORDING DATA DATA XFER CMPL CHECK FAULT LOG CHK EXCEED LOG CHECK ROTOR BAL CHECK NOTAR BAL PRATT & WHITNEY CAUSE FOR DISPLAY W/C/A CLR CORRECTIVE ACTION BMS sensor(s) failure2 C YES Advise maintenance TOP or OEI countdown A NO N/A A YES N/A A YES Ref. Section III A YES N/A A YES Advise Maintenance A NO N/A A YES N/A A YES Advise Maintenance A YES Advise Maintenance A YES Advise Maintenance A YES Advise Maintenance A YES N/A Cargo hook open Particle separator clogged: IPS in bypass Battery Discharging Optional fire extinguishing system bottle pressure low Crew commanded data record Download of data logs to ground based computers Fault Log during flight2,3 Exceedance Log during flight3 Main rotor out of balance NOTAR fan out of balance Engine Configuration4 NOTE: 1.With a single system failure, this message is displayed when the failed system pressure decreases to 250 PSI. This message will reappear when remaining operating system pressure decreases to 500 PSI. 2.This caution does not affect dispatchability. 3.These messages are generated for conditions that create a fault log or an exceedance log and are displayed only when the aircraft is on−ground as determined by the AOG logic. 4.This message displayed for 5 seconds following the power−up ‘‘Lamp Test’’. 7−44 Reissue 3 Original CSP−900RFM206A−1 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Systems Description 7−15. IIDS DATA STORAGE Data Storage Selected information that is monitored by the IIDS for display is also stored by the IIDS. Information is stored in non-volatile memory and is available by selecting various menu functions through the front panel keys. All information is available using a ground based maintenance computer (GBMC). Only the Data Log and Cumulative Log are not viewable on the alphanumeric display. The operating data is stored in one of six data records. The data records are: LOG TYPE A/N DISPLAY Data Log NO Cumulative Log NO Exceedance Log YES Fault Log YES Trend Log YES Setup Log YES Data Logs The data log provides one and a half minutes of data collection. The data is recorded in a continuous memory buffer ``loop'' and will be contin­ uously over-written unless an exceedance occurs, or the crew requests a record of an event. Exceedances generate both data logs and excee­ dance logs. The data log record provides a ``window in time'' to examine events around an exceedance or other incident. The data log can store five of these events. This information is accessed by the GBMC only. Pilots may generate a data log by first clearing the alphanumeric display, then pressing and holding the “REC” button for 7 to 10 seconds before releasing. The message RECORDING DATA will then be displayed on the alphanumeric display. Cumulative Log The cumulative log retains data concerning the aircraft operational his­ tory and current configuration. As the aircraft configuration changes (e.g. component changes) the Cumulative Log will be updated by the maintainer on the GBMC. The IIDS will only retain one Cumulative Log in memory. NOTE: Time Summary Menu procedure (Ref. Figure 7−29) may be used to access cumulative usage data as well as flight time data. Exceedance Log The exceedance Log provides a ``snapshot'' record of the parameter data at a particular moment in time. This type of record occurs whenever a parameter exceedance is detected. This recording function is only Reissue 3 Original 7−45 CSP−900RFM206A−1 Systems Description ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A active when NG for either engine AND NR is greater than 50 % AND EGT on either engine is greater than 400°C Fault Log IIDS Setup Log IIDS Keyboard This feature is capable of storing 100 exceedance Logs. Exceedances are recorded for EGT, engine torque, transmission torque, NG, NP, NR (high), engine oil pressure (low), transmission oil pressure (low), and cargo hook. Exceedance logs maybe either recorded or downloaded to the GBMC. Perform Exceedance Log Menu procedure (Figure 7-42) to access cumu­ lative usage data. The Fault Log contains data associated with fault discrete data from the EEC's and a BIT failure that was detected in the IIDS, BMS, or aircraft transducers/sensors. This type of log is recorded whenever an IIDS, EEC, or aircraft sensor fault is detected. The system is capable of storing 100 Fault Logs. Fault logs maybe either recorded or downloaded to the GBMC. Perform the Fault Log Menu procedure to access data (Figure 7-44). (Ref. Figure 7-45) IIDS setup contains data that reflects the current configuration of the aircraft, such as, aircraft serial number, engine type installed, engine serial number, fuel calibration, operating soft­ ware, etc. On power up, the IIDS uses information in the setup log to compare the current Torque and EGT trim values from the EEC to the values stored in the IIDS setup log to assure the data collected by the IIDS remains with the respective engine. If there is a discrepancy, a fault log is created and certain engine ASCM functions are disabled for the affected engine(s): Exceedance Logs for NG, NP, Torque, EGT; Power Assurance function (including trend logs); and Cumulative Logs (cycle counting, SSO, FSO, TSN, and engine run time). To recover from this disable function, the Setup Log must be revised to match the values from that specific engine(s) through the GBMC. Once the Setup Log has been revised, a power-up of the IIDS will verify the new data. If the new values match, all engine ASCM functions are restored. The IIDS features 7 keys on the right side of the front face to allow the pilot access to the various functions/programs by paging through the menus. The keys include: ``CLR'' (clear): Used to blank the alphanumeric display and exit all menu functions if pressed for more than 1.5 seconds. If pressed for less than 1.5 seconds in the Night Mode after a C/W/A event, the CLR key resets the intensity to the previous setting. 7−46 Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Systems Description MENU: Used to access the next higher level of the menu structure or to enter the top level menu from display blanked and to return to the ``action'' menu with edit fields not updated. UP ARROW : Used to scroll between menu and submenu names, or between data and message items. Holding this key for more than 2 seconds initiates automatic scrolling, at approximately one item per second. When the scrolling reaches the end of the menu the scrolling feature loops back to the start of the menu. DN (down) ARROW: Same as the UP ARROW, except scrolls in the opposite direction. ENT (enter): Used to enter a menu or submenu after it has been selected with the ``'' or ``'' keys, enter an ``Action'' field within a menu selection that is bracketed by ``< >'' to allow editing, and to advance to the next edit digit (or field within the ``Action'' field. The digit (or field) that can be edited will flash. CLR MENU ``REC'' (record): Used to initiate crew requested Data Log and to enter into memory data that is used to initialize the TIME/DATE, ENGINE PARM, and Cargo Hook CALIB CODE and FUEL CALIBRATION func­ tions in the IIDS. When the key is pressed for more that 7 seconds, the parameter data from 45 seconds prior to and 45 seconds after key activation, is stored in nonvolatile memory. The message RECORDING DATA is displayed on the alphanumeric display during this time. ENT REC DISP J1 F90−050 ``DISP'': Used to change the display from ``display by exception'' to ``con­ tinuous display'' when the key is pressed for less than 1.5 seconds. In the exception mode, the secondary display screen area is blank unless one of the limits is within a predetermined range of it's caution limit value. When this happens, the digit display of the particular limit will revert to continuous display until the parameter value drops below the predetermined threshold. If the exceedance parameter enters caution or warning range the appropriate caution or warning displays are illumi­ nated. When the ``DISP'' key is held for more than 1.5 seconds the IIDS performs a BIT test and the front panel display will show all LCD segments in a lamp test mode. Reissue 3 Revision 2 7−47 CSP−900RFM206A−1 Systems Description ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A 7−16. BALANCE MONITORING SYSTEM NOTE: Helicopter gross weight should be at 5200 300 LBS before performing ‘‘Main Rotor Balance’’ procedure. Standard BMS Program The BMS program is an integrated vibration monitoring system which calculates and displays balance solutions for both main rotor and NO­ TAR fan. The intention of this integrated balance system is to eliminate the requirement to fly dedicated tracking/balance flights. The system is linked to three vibration sensors on the airframe and two position pickups on the main rotor and the NOTAR fan. The stan­ dard BMS program is a ``smart chart'' system. For most balancing actions the user will simply follow the directions of the BMS Alpha-numeric display (Ref. Figure 7-30 thru Figure 7-41). The normal sequence of events is for the pilot to request the BMS program from the IIDS by pressing the ``MENU'' key on the IIDS panel and paging down the menu to BMS. The BMS system will then analyze the input from the rotor/fan sensors and calculate a correction and display this information in the IIDS Alpha-numeric display. ÎÎ ÎÎ 1. 2. 3. 4. 5. IIDS BMS SIGNAL PROCESSING UNIT BMS SENSOR CABLE HARNESS AZIMUTH SENSOR (MAG PICKUP/PHOTOCELL) VIBRATION SENSOR (VELOCIMETER) F90−078 Figure 7−27. Balance Monitoring System Installation Optional Spectrum Analyzer 7−48 An optional item to the BMS is a Spectrum Analyzer Vibralog. The software for this program resides within the GBMC. Spectrum analysis allows downloading to the GBMC and viewing of the entire vibration spectrum of the rotor and the NOTAR fan. The system allows the operator to analyze vibrations, other than rotor/fan, and determine the probable source by comparison with known component frequencies. Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Systems Description 7−17. IIDS MENU STRUCTURES TOP LEVEL ELAPSED TIME MM.SS TIME SUMMARY POWER CHECK BALANCE MONITOR AIRCRAFT MONITOR ``ENT'' Key resets, starts and stops timer (alternate action); ``CLR'' Key exits function and resets timer ENT For expanded menu structure Ref. Figure 7-29 ENT For expanded menu structure Ref. Section V Figure 5-21 ENT For expanded menu structure Ref. Figure 7-30 thru Figure 7-41 ENT For expanded menu structure Ref. Figure 7-42 thru Figure 7-45 CLPXXX PERCENT Continuous display of collective position PRES ALT XXXXFT DENS ALT XXXXFT Continuous display of altitude FUEL CALIBRATION SET ENGINE PARM TIME/DATE HOOK WT XXXX LBS ENT For expanded menu structure Ref. Figure 7-46 ENT For expanded menu structure Ref. Figure 7-47 ENT For expanded menu structure Ref. Figure 7-48 ENT For expanded menu structure Ref. Section X F90−071A Figure 7−28. IIDS Top Level Menus Reissue 3 Original 7−49 CSP−900RFM206A−1 Systems Description ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A SECOND LEVEL TOP LEVEL THIRD LEVEL ENT TIME SUMMARY LST FLT TIME TOT FLT HR TOT FLIGHTS ENT LFT ENGINE TIME NOTE 1 RT ENGINE TIME GEAR BOX TSO = POWER MODULE TSO= IMPELLER CYCLE CNT LST FLT= IMPELLER CYCLE CNT ACCUM = CMPSR TURB CYCLE CNT LST FLT= CMPSR TURB CYCLE CNT ACCUM= POWER TURB CYCLE CNT LST FLT= POWER TURB CYCLE CNT ACCUM= NOTE 1: THIRD LEVEL MENU FOR RIGHT ENGINE SAME AS FOR LEFT ENGINE NOTE: TO RETURN TO PREVIOUS HIGHER LEVEL - PRESS MENU F90−072 Figure 7−29. Time Summary 7−50 Reissue 3 Original CSP−900RFM206A−1 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A TOP LEVEL BALANCE MONITOR SECOND LEVEL MAIN ROTOR BALANCE Systems Description THIRD LEVEL FOURTH LEVEL COLLECT M/R DATA RUN XX RPM XXX FLY 104% GROUND PRESS REC RUN XX M/R MEASUREMENTS ACQUIRING 104% GND LAT NOTE 2 MAIN ROTOR TRACK NOTE 3 NOTAR BALANCE MAIN ROTOR CONFIGURATION SPECTRUM MAIN ROTOR SOLUTION OPTIONS 104% GND LAT X.XX IPS AT YY.YY NOTE 1 BMS ADVISORY LOG DISPLAY M/R SOLUTION RUN XX ACQUISITION COMPLETE FLY HOVER IGE PRESS REC NOTE 2 BMS FAULT LOG ACQUIRING HOVER IGE LAT NOTE 3 BMS VERSION LOG HOVER IGE LAT X.XX IPS AT YY.YY NOTE 1 BMS MAINTENANCE ACQUISITION COMPLETE FLY 120 KIAS PRESS REC FLY 80 KIAS PRESS REC ACQUIRING 120 KIAS LAT NOTE 2 NOTE 2 ACQUIRING 80 KIAS LAT NOTE 3 120 KIAS LAT X.XX IPS AT YY.YY NOTE 3 NOTE 1: WHEN COMPLETED, MESSAGE IS DISPLAYED FOR 1 SECOND 80 KIAS LAT X.XX IPS AT YY.YY NOTE 2: AUTOMATICALLY STEPS THROUGH ACQUIRING MEASUREMENTS SPECIFIED FOR THIS REGIME. NOTE 2 ACQUIRING 120 KIAS VERT NOTE 2 NOTE 3: WHEN COMPLETE, THE RESULT IS DISPLAYED FOR 4 SECONDS AND THE DISPLAY GOES TO NEXT REGIME. NOTE 4: WHEN COMPLETE, THE RESULT IS DISPLAYED FOR 4 SECONDS NOTE 4 120 KIAS VERT X.XX IPS AT YY.YY ACQUIRING 80 KIAS VERT NOTE 3 80 KIAS VERT X.XX IPS AT YY.YY NOTE 1 ACQUISITION COMPLETE NOTE 1 NOTE 5: THE DISPLAY GOES BACK TO THE FIRST REGIME WHEN THE ABOVE DATA HAS BEEN COLLECTED ACQUISITION COMPLETE NOTE: TO RETURN TO PREVIOUS HIGHER LEVEL - PRESS NOTE 5 REDO 104% GND PRESS REC MENU F90−136 Figure 7−30. Balance Monitor, Main Rotor Balance Reissue 3 Original 7−51 CSP−900RFM206A−1 Systems Description TOP LEVEL BALANCE MONITOR ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A SECOND LEVEL THIRD LEVEL MAIN ROTOR BALANCE MAIN ROTOR TRACK NOTAR BALANCE FOURTH LEVEL COLLECT M/R DATA RUN XX 104% GND LAT X.XX IPS AT YY.YY RUN XX M/R MEASUREMENTS HOVER IGE LAT X.XX IPS AT YY.YY MAIN ROTOR CONFIGURATION SPECTRUM MAIN ROTOR SOLUTION OPTIONS BMS ADVISORY LOG DISPLAY M/R SOLUTION RUN XX 80 KIAS LAT X.XX IPS AT YY.YY 80 KIAS VERT X.XX IPS AT YY.YY 120 KIAS LAT X.XX IPS AT YY.YY 120 KIAS VERT X.XX IPS AT YY.YY BMS FAULT LOG OR note 1 NOT ACQUIRED BMS VERSION LOG BMS MAINTENANCE NOTE 1: COULD APPLY FOR EACH REGIME NOTE: TO RETURN TO PREVIOUS HIGHER LEVEL - PRESS MENU F90−137 Figure 7−31. Balance Monitor, Run M/R Measurements 7−52 Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A TOP LEVEL SECOND LEVEL BALANCE MONITOR MAIN ROTOR BALANCE THIRD LEVEL COLLECT M/R DATA RUN XX MAIN ROTOR TRACK RUN XX M/R MEASUREMENTS NOTAR BALANCE MAIN ROTOR CONFIGURATION MAIN ROTOR SOLUTION OPTIONS SPECTRUM BMS ADVISORY LOG DISPLAY M/R SOLUTION RUN XX CSP−900RFM206A−1 Systems Description FOURTH LEVEL NOTE 1 BLADE 1 HUB WT <XXX> GRAMS THROUGH BLADE 5 HUB WT <XXX> GRAMS NOTE 1 BLADE 1 TRIM TAB <XXX> MILS THROUGH NOTE 1 AND 2 BLADE 5 TRIM TAB <XXX> MILS NOTE 1 BLADE 1 PC WT <XXX> GRAMS THROUGH BMS FAULT LOG NOTE 1 AND 2 NOTE 1 AND 2 BLADE 5 PC WT <XXX> GRAMS BMS VERSION LOG BMS MAINTENANCE NOTE 1: “ENT” KEY SELECTS DIGITS TO BE EDITED, AND KEYS INCREASE/DECREASE DIGIT VALUE, “REC” KEY STORES SELECTED VALUES, “CLR” EXITS OUT OF MENU TO DISPLAY BLANK. NOTE 2: STEP THROUGH BLADES SEQUENTIALLY NOTE: TO RETURN TO PREVIOUS HIGHER LEVEL - PRESS MENU F90−139 Figure 7−32. Balance Monitor, Main Rotor Configuration Reissue 3 Original 7−53 CSP−900RFM206A−1 Systems Description ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A TOP LEVEL SECOND LEVEL THIRD LEVEL MAIN ROTOR BALANCE COLLECT M/R DATA RUN XX FOURTH LEVEL NOTE 1 BALANCE MONITOR ADJUSTMENTS USED <PCL/TAB/WEIGHT> OR MAIN ROTOR TRACK RUN XX M/R MEASUREMENTS NOTE 2 <PCL/TAB> OR NOTAR BALANCE MAIN ROTOR CONFIGURATION NOTE 2 <PCL WEIGHT> OR SPECTRUM MAIN ROTOR SOLUTION OPTIONS <TAB/WEIGHT> DISPLAY M/R SOLUTION RUN XX COMPUTE <ENTIRE SOLTN> NOTE 1 BMS ADVISORY LOG OR NOTE 2 COMPUTE <GND SOLTN ONLY> BMS FAULT LOG OR NOTE 2 COMPUTE <80 KIAS SOLUTION> BMS VERSION LOG BMS MAINTENANCE NOTE 1: “ENT” KEY SELECTS FIELD TO BE EDITED, AND KEYS CHANGE FIELD SELECTION, “REC” KEY STORES THE SELECTION, “CLR” EXITS OUT OF MENU TO DISPLAY BLANK. NOTE 2: OPERATOR OPTIONAL SELECTION NOTE: TO RETURN TO PREVIOUS HIGHER LEVEL - PRESS MENU F90−142 Figure 7−33. Balance Monitor, Main Rotor Solution Options 7−54 Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A TOP LEVEL BALANCE MONITOR SECOND LEVEL THIRD LEVEL MAIN ROTOR BALANCE MAIN ROTOR TRACK NOTAR BALANCE CSP−900RFM206A−1 Systems Description FOURTH LEVEL COLLECT M/R DATA RUN XX COMPUTING M/R SOLTN RUN XX.XX RUN XX M/R MEASUREMENTS PREDICTED VIBS BELOW X.XX IPS MAIN ROTOR CONFIGURATION NOTE 1 AUTOMATIC PCSE ADD XXX.X G BLD X PCSE <NOT MADE> NOTE 2 OR SPECTRUM MAIN ROTOR SOLUTION OPTIONS DISPLAY M/R SOLUTION RUN XX BMS ADVISORY LOG PCSE SUB XXX.X G BLD X PCSE <NOT MADE> HUB ADD XXX.X G BLD X <NOT MADE> NOTE 2 NOTE 2 OR BMS FAULT LOG HUB SUB XXX.X G BLD X <NOT MADE> NOTE 2 BMS VERSION LOG TAB DWN XXX MILS BLD X <NOT MADE> NOTE 2 OR BMS MAINTENANCE TAB UP XXX MILS BLD X <NOT MADE> NOTE 2 PCL UP XX.X FLAT BLD X <NOT MADE> NOTE 2 OR NOTE 1: MESSAGE FLASHING IF COMPUTING A SOLUTION PCL DN XX.X FLAT BLD X <NOT MADE> NOTE 2 ENTIRE SOLTN <NOT MADE> NOTE 3 OR NOTE 2: “ENT” KEY SELECTS FIELD TO BE EDITED, AND KEYS CHANGE FIELD SELECTION FROM NOT MADE TO MADE, “REC” KEY STORES SELECTION, “CLR” EXITS TO BLANK DISPLAY. NOTE 3: SELECTIONS ARE NOT MADE, ALL MADE, OR AS SELECTED NOTE 4: SELECTIONS ARE ALL MADE, OR AS SELECTED GND SOLTN ONLY <NOT MADE> OR 80 KIAS SOLTN <NOT MADE> NOTE: TO RETURN TO PREVIOUS HIGHER LEVEL - PRESS NOTE 4 NOTE 4 MENU F90−143 Figure 7−34. Balance Monitor, Display M/R Solution Reissue 3 Original 7−55 CSP−900RFM206A−1 Systems Description ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A TOP LEVEL SECOND LEVEL BALANCE MONITOR MAIN ROTOR BALANCE THIRD LEVEL DEFAULT MAIN ROTOR TRACK FLASH STROBE BLD SPREAD <ON> OR NOTAR BALANCE FLASH STROBE BLD SPREAD <OFF> SPECTRUM BMS ADVISORY LOG BMS FAULT LOG BMS VERSION LOG BMS MAINTENANCE NOTE: TO RETURN TO PREVIOUS HIGHER LEVEL - PRESS MENU F90−144 Figure 7−35. Balance Monitor, M/R Track 7−56 Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A TOP LEVEL BALANCE MONITOR SECOND LEVEL MAIN ROTOR BALANCE CSP−900RFM206A−1 Systems Description THIRD LEVEL FOURTH LEVEL COLLECT NOTAR RUN XX RPM XXXX FLY 104% GND PRESS REC NOTE 1 RUN XX NOTAR MEASUREMENTS MAIN ROTOR TRACK ACQUIRING 104% GND RADIAL NOTE 2 NOTAR WEIGHT CONFIGURATION NOTAR BALANCE 104% GND RADIAL X.XX IPS AT YY.YY NOTE 3 DISPLAY NOTAR SOLUTION RUN XX SPECTRUM ACQUISITION COMPLETE BMS ADVISORY LOG BMS FAULT LOG BMS VERSION LOG BMS MAINTENANCE NOTE: TO RETURN TO PREVIOUS HIGHER LEVEL - PRESS MENU NOTE 1:AUTOMATICALLY STEPS THROUGH ACQUIRING MEASUREMENTS SPECIFIED FOR THIS REGIME. NOTE 2: WHEN COMPLETE, RESULT DISPLAYED FOR 4 SECONDS. NOTE 3: WHEN COMPLETE, MESSAGE DISPLAYED FOR 1 SECOND F90−145 Figure 7−36. Balance Monitor, NOTAR Balance Reissue 3 Original 7−57 CSP−900RFM206A−1 Systems Description TOP LEVEL BALANCE MONITOR ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A SECOND LEVEL THIRD LEVEL FOURTH LEVEL MAIN ROTOR BALANCE MAIN ROTOR TRACK NOTAR BALANCE COLLECT NOTAR DATA 104% GND RADIAL X.XX IPS AT YY:YY OR NOTAR MEASUREMENTS SPECTRUM NOT ACQUIRED NOTE 1 BMS ADVISORY LOG STD 1 WEIGHT <XX.X> GRAMS NOTE 1 NOTAR WEIGHT CONFIGURATION BMS FAULT LOG STD 13 WEIGHT <XX.X> GRAMS NOTE 2 COMPUTING NOTAR SOLTN RUN XX.XX BMS VERSION LOG AUTOMATIC DISPLAY NOTAR SOLUTION BMS MAINTENANCE PREDICTED VIBS BELOW X.XX IPS NOTE 3 ADD XXX GRAMS STD XX <NOT MADE> NOTE 1: “ENT” KEY SELECTS DIGITS TO BE EDITED, AND KEYS INCREASE/DECREASE DIGIT VALUE, NOTE 3 OR “REC” KEY STORES SELECTED VALUES, “CLR” EXITS OUT OF MENU TO DISPLAY BLANK. SUB XXX GRAMS STD XX <NOT MADE> NOTE 2: MESSAGE FLASHING IF COMPUTING A SOLUTION NOTE 4 NOTE 3: “ENT” KEY SELECTS FIELD TO BE EDITED, AND KEYS CHANGE FIELD SELECTION FROM NOT MADE TO MADE, “REC” KEY STORES SELECTION, “CLR” EXITS TO BLANK DISPLAY. NOTE 4: SELECTIONS ARE MADE, ALL MADE OR AS SELECTED NOTE: TO RETURN TO PREVIOUS HIGHER LEVEL - PRESS MENU Figure 7−37. Balance Monitor, NOTAR Data 7−58 Reissue 3 Original NOTAR SOLUTION <NOT MADE> F90−146 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A TOP LEVEL BALANCE MONITOR SECOND LEVEL THIRD LEVEL MAIN ROTOR BALANCE CSP−900RFM206A−1 Systems Description FOURTH LEVEL FLY 104% GND PRESS REC NOTE 1 MAIN ROTOR TRACK GATHERING TREND SET XX SPC XX/XX NOTE 2 NOTAR BALANCE TREND SPECTRUM SET XX COMPLETE TREND SPECTRUMS SPECTRUM FLY HOVER IGE PRESS REC NOTE 1 RANDOM SPECTRUM PRESS REC BMS FAULT LOG GATHERING TREND SET XX SPC XX/XX NOTE 1 GATHERING RANDOM NO XX SPC XX/XX BMS VERSION LOG NOTE 2 TREND SPECTRUM SET XX COMPLETE NOTE 2 RANDOM SPECTRUM NO XX COMPLETE FLY 120 KIAS PRESS REC NOTE 1 GATHERING TREND SET XX SPC XX/XX NOTE 2 TREND SPECTRUM SET XX COMPLETE NOTE 1: AUTOMATICALLY STEPS THROUGH ACQUIRING MEASUREMENTS SPECIFIED FOR THIS REGIME. NOTE 2: WHEN COMPLETE, THE RESULT IS DISPLAYED FOR 3 SECONDS AND DISPLAY GOES BACK TO RANDOM SPECTRUM MENU NOTE 3: WHEN COMPLETE, THE RESULT IS DISPLAYED FOR 3 SECONDS AND THE DISPLAY GOES TO THE NEXT REGIME. NOTE: TO RETURN TO PREVIOUS HIGHER LEVEL - PRESS MENU F90−147 Figure 7−38. Balance Monitor, Spectrum Reissue 3 Original 7−59 CSP−900RFM206A−1 Systems Description ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A TOP LEVEL SECOND LEVEL BALANCE MONITOR MAIN ROTOR BALANCE THIRD LEVEL MAIN ROTOR TRACK NOTAR BALANCE NOTE 1 BALANCE OK SPECTRUM OR BMS ADVISORY LOG END OF BMS ADVISORY LOG BMS FAULT LOG DBASE USAGE XXX% ADVISORIES = XX NOTE 2 BMS VERSION LOG BMS OK OR END OF BMS FAULT LOG BMS MAINTENANCE NOTE 1: OR VIBRATION DATA NOTE 2: OR ERROR MESSAGES NOTE: TO RETURN TO PREVIOUS HIGHER LEVEL - PRESS MENU Figure 7−39. Balance Monitor, BMS Fault Log 7−60 Reissue 3 Original F90−148 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A TOP LEVEL BALANCE MONITOR SECOND LEVEL CSP−900RFM206A−1 Systems Description THIRD LEVEL BMS BOARD P/N XXXXX-XX MAIN ROTOR BALANCE BMSBP VER XX.XXX P/N XXXXX-XX MAIN ROTOR TRACK NOTAR BALANCE BMSBP CHECKSUM XXXXXXXX SPECTRUM BMSOP VER XX.XXX P/N XXXXX-XX BMS ADVISORY LOG BMSOP CHECKSUM XXXXXXXX BMS FAULT LOG BMSBM VER XX.XXX P/N XXXXX-XX BMS VERSION LOG BMSBM CHECKSUM XXXXXXXX BMS MAINTENANCE MAIN ROTOR MODEL VER XX.XXX NOTAR MODEL VER XX.XXX VIB MONITOR VER XX.XXX SPECTRUM SETUP VER XX.XXX NOTE: TO RETURN TO PREVIOUS HIGHER LEVEL - PRESS MENU F90−149 Figure 7−40. Balance Monitor, BMS Version Log Reissue 3 Original 7−61 CSP−900RFM206A−1 Systems Description TOP LEVEL BALANCE MONITOR ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A SECOND LEVEL THIRD LEVEL CLEAR FAULT LOG MAIN ROTOR BALANCE MAIN ROTOR TRACK NOTE 1 CLEAR ADVISORY LOG NOTAR BALANCE CLEAR SPECTRUM LOG CLEAR M/R BALANCE LOG SPECTRUM BMS ADVISORY LOG CLEAR NOTAR BALANCE LOG BMS FAULT LOG CLEAR SETUP CONFIGURATION CLEAR ALL LOGS BMS VERSION LOG FORMAT DATABASE AND RESET BMS BMS MAINTENANCE NOTE 2 NOTE 1: FOR ALL ``CLEAR'' MENU SELECTIONS, PRESS ENT KEY AND A ``PRESS TO CLEAR'' MESSAGE WILL BE DISPLAYED. PRESS REC KEY TO CLEAR THE LOG AND A ``CLEARED OK PRESS ANY KEY'' MESSAGE WILL BE DISPLAYED. PRESSING ANY KEY WILL RETURN TO THE ``CLEAR LOG MENU''. NOTE 2: PRESS ENT KEY AND A ``PRESS TO FORMAT AND RESET'' MESSAGE WILL BE DISPLAYED. PRESS REC KEY TO FORMAT THE DATA BASE AND A ``DBASE FORMATTED INITIALIZING BMS'' MESSAGE WILL BE DISPLAYED. PRESSING ANY KEY WILL RETURN TO THE ``CLEAR LOG'' MENU AFTER 30 SECONDS NOTE: TO RETURN TO PREVIOUS HIGHER LEVEL - PRESS MENU Figure 7−41. Balance Monitor, BMS Maintenance 7−62 Reissue 3 Original F90−150 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A SECOND LEVEL TOP LEVEL ENT AIRCRAFT MONITOR EXCEEDANCE LOG CSP−900RFM206A−1 Systems Description THIRD LEVEL ENT TREND LOG EXCEED LOG XXX L ENG TORQUE DATE XX-XX-91 TIME XX:XX:XX FAULT LOG PEAK VALUE XXX% SEC TO PK = XX SEC IIDS SETUP DATA LOG NO X SEC ABV T1 = XX SEC TO T2 = XX SEC ABV T2 = XX SEC TO T3 = XX SEC ABVT3 = XX SEC TO T4 = XX SEC ABV T4 = XX THE EXCEEDANCE LOG PROVIDES A ``SNAPSHOT” RECORD OF THE PARAMETER DATA AT A PARTICULAR MOMENT IN TIME. THIS TYPE OF RECORD OCCURS WHENEVER A PARAMETER EXCEEDANCE IS DETECTED. NOTE: PRESSING THE BUTTON WILL TAKE YOU TO THE PREVIOUS HIGHEST MENU LEVEL. MENU F90−069 Figure 7−42. Aircraft Monitor, Exceedance Log Menu Reissue 3 Original 7−63 CSP−900RFM206A−1 Systems Description ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A ENT AIRCRAFT MONITOR EXCEEDANCE LOG ENT TREND LOG TREND LOG XX LEFT ENGINE FAULT LOG DATE TIME IIDS SETUP NP XXX% T1 XC TORQUE XX% NG XX% EGT XXXC P0 XXXX FT OAT XX C PERFORM MARGIN L PA CK NG -XX L PA CK EGT-XX NG COR FTR XX.X EGT COR FTR XXX NOTE: PRESSING THE BUTTON WILL TAKE YOU TO THE PREVIOUS HIGHEST MENU LEVEL. MENU F90−138 Figure 7−43. Aircraft Monitor − Trend Log 7−64 Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A SECOND LEVEL TOP LEVEL CSP−900RFM206A−1 Systems Description THIRD LEVEL ENT AIRCRAFT MONITOR EXCEEDANCE LOG TREND LOG ENT FAULT LOG FAULT LOG L ENG S/N R ENG S/N DATE IIDS SETUP TIME IIDS FALT1=X XX XX, XX IIDS FALT XX ACFT FALT=X SENS FALT=X BMS FALT=X LEFT EEC DSCWD1 =X XX XX THE FAULT LOG CONTAINS DATA ASSOCIATED WITH EEC FAULTS AND FAILURES DETECTED IN THE IIDS, BMS, OR AIRCRAFT TRANSDUCERS/SENSORS. THIS LOG IS RE­ CORDED WHENEVER AN IIDS OR EEC FAULT IS DE­ TECTED. STORAGE IS AVAILABLE FOR 100 FAULT LOGS. NCFAL1=X XX NCFAIL2=X XX XX NCFAL3=X XX CFAIL=0 RIGHT EEC DSCWD1= NOTE: PRESSING THE BUTTON WILL TAKE YOU MENU TO THE PREVIOUS HIGHEST MENU LEVEL. RIGHT EEC MENU SAME AS LEFT EEC MENU. F90−070 Figure 7−44. Aircraft Monitor, Fault Log Menu Reissue 3 Original 7−65 CSP−900RFM206A−1 Systems Description TOP LEVEL AIRCRAFT MONITOR ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A SECOND LEVEL THIRD LEVEL EXCEEDANCE LOG A/C NO XXXXXXXX TREND LOG ENG INSTALL PWC IPS INSTALLED HT/DEFOG INSTAL ROTOR BRK INSTAL FAULT LOG FWD FUEL CAL XXX AFT FUEL CAL XXX IIDS SETUP TOP LVL SFTWR PN XXXXXXXXXXXX OPER SFTWR PN XXXXXXXXXXXX NOTE: TO RETURN TO PREVIOUS HIGHER LEVEL - PRESS MAINT SFTWR PN XXXXXXXXXXXX BMSBM SFTWR PN XXXXXXXXXXXX BMSOP SFTWR PN XXXXXXXXXXXX SETUP DATA ID XXXXXXXX BMSBP SFTWR PN XXXXXXXXXXXX CFG DAT MM-DD-YY CFG TIM HR:MN:SE MENU F90−141 Figure 7−45. Aircraft Monitor − IIDS Setup 7−66 Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A TOP LEVEL SECOND LEVEL Systems Description THIRD LEVEL NOTE 2 NOTE 1 FUEL CALIBRATION CSP−900RFM206A−1 SET CAL CODE FWD FUEL CAL<XXX> AFT FUEL CAL <XXX> NOTE 1 DO CALIBRATION AIRCRAFT READY? CRUISE ATTITUDE? NOTE 3 FWD FUEL CAL XXX AFT FUEL CAL XXX NOTE 1: PRESS “ENT” FOR MORE THAN 4 SECONDS TO ENTER FUNCTION, THIRD LEVEL MENU APPEARS. NOTE 2: “ENT” SELECTS DIGITS TO BE EDITED, AND KEYS CHANGE SELECTED DIGITS, “REC” KEY STORES SELECTION, “CLR” EXITS TO BLANK DISPLAY. NOTE 3: PRESS “ENT” FOR MORE THAN 4 SECONDS COMMANDS CALIBRATION. IIDS WITH CAL CODES AFTER CALIBRATION COMPLETE. “REC” CHANGES CODE TO CALCULATED VALUE. PRESS ``MENU'' TWICE TO RETURN TO TOP LEVEL NOTE: TO RETURN TO PREVIOUS HIGHER LEVEL - PRESS MENU NOTE: TO MOVE HORIZONTALLY ( → ) TO THE NEXT LOWER LEVEL - PRESS ENT F90−152 Figure 7−46. Fuel Calibration Reissue 3 Original 7−67 CSP−900RFM206A−1 Systems Description TOP LEVEL ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A SECOND LEVEL NOTE 1 SET ENGINE PARM LNG COR FCTR <XX.X> LEGT CORFCT <XX.X> NOTE 1 RNG COR FCTR <XX.X> REGT CORFCT <XX.X> NOTE 1: “ENT” SELECTS DIGITS TO BE EDITED, AND KEYS CHANGE SELECTED DIGITS, “REC” KEY STORES SELECTION, “CLR” EXITS TO BLANK DISPLAY. NOTE: TO RETURN TO PREVIOUS HIGHER LEVEL - PRESS MENU F90−140 Figure 7−47. Set Engine Parameters TOP LEVEL SECOND LEVEL NOTE 1 SET TIME/DATE TIME <HH:MM> DATE MM-DD-YY NOTE: TO RETURN TO PREVIOUS HIGHER LEVEL - PRESS NOTE 1.: ``ENT'' KEY SELECTS FIELD TO BE SET (MINUTE, HOURS, DAY, MONTH, YEAR) AND SELECTED FIELD BLINKS, AND KEYS INCREMENT/DEINCRE­ MENT DIGIT VALUE, ``REC'' KEY CHANGES TIME MENU AND DATE TO SELECTED VALUES F90−151 Figure 7−48. Set Time/Date 7−68 Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Handling Servicing and Maintenance S E C T I O N VIII HANDLING, SERVICING AND MAINTENANCE TABLE OF CONTENTS PARAGRAPH PAGE 8-1. Hoisting, Lifting and Jacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 8-2. Towing and Moving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 8-1. Helicopter Towing and Ground Handling . . . . . . . . . . . . . . . . . . . . . 8-1 8-4 8-3. Parking and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 8-2. Helicopter Tiedowns and Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 8-3. Helicopter Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4 8-6 8-8 8-4. Access and Inspection Provisions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 8-4. Access Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 8-5. Nose Access Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 8-6. Left Side Access Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 8-7. Right Side Access Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 8-8. Top View Access Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 8-9. Bottom View Access Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 8-10. Stabilizers Access Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 8-11. Cabin Floor Interior Access Panels . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 8-12. Pedestal Access Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 8-13. Fan Assembly Access Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10 8-11 8-12 8-13 8-14 8-15 8-16 8-17 8-18 8-19 8-20 8-5. Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 8-14. Servicing Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table 8-1. Acceptable Fuels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table 8-2. Servicing Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 8-15. Fuel System Range Extender Gravity Filler Port . . . . . . . . . . . . . Figure 8-16. Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 8-17. Main Transmission Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 8-18. Rotor Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 8-19. Engine Oil System - Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-21 8-21 8-22 8-22 8-25 8-27 8-29 8-30 8-32 8-6. Aircraft Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-33 8-7. Cockpit Door Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-34 Reissue 3 Original 8−i CSP−900RFM206A−1 Handling Servicing and Maintenance ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A PARAGRAPH PAGE Figure 8-20. Cockpit Door Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-35 8-8. Cabin Seats: Removal/Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 8-21. Cabin Passenger Seat Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . 8-36 8-36 8-9. Copilot Flight controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 8-22. Copilot Pedals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-37 8-37 8-10. Engine Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 8-23. EGT Vs Time - All Conditions Except Starting . . . . . . . . . . . . . . . Figure 8-24. EGT Vs Time - Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 8-25. Power Turbine (NP) Speed Vs Time . . . . . . . . . . . . . . . . . . . . . . . . . Figure 8-26. Compressor Turbine (NG) Speed Vs Time . . . . . . . . . . . . . . . . . . . . Figure 8-27. Engine Overtorque Limits - All Conditions . . . . . . . . . . . . . . . . . . 8-38 8-38 8-39 8-39 8-40 8-40 8-11. Special Operational Checks and Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engine NP Overspeed Check Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic System Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VSCS Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wet Engine Motoring Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dry Engine Motoring Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engine Out/Low Rotor Warning Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engine Wash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 8-28. Engine Wash Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Manual Engine Shutdown Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Manual Engine Start Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Autorotation RPM Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Resetting IIDS Time/Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 8-29. Set Time/Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-41 8-41 8-42 8-42 8-43 8-43 8-44 8-44 8-46 8-47 8-48 8-49 8-50 8-50 8−ii Reissue 3 Revision 2 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Handling Servicing and Maintenance SECTION VIII HANDLING, SERVICING AND MAINTENANCE 8−1. HOISTING, LIFTING AND JACKING CAUTION 8−2. Hoisting, lifting, and jacking of the helicopter shall only be performed with the proper equipment and tools as specified in the MD900 Rotorcraft Maintenance Manual. Failure to follow the specified procedures will result in damage to aircraft components. TOWING AND MOVING Moving the helicopter on prepared surfaces is accomplished by mounting ground handling wheels to fittings located on the landing gear skid tubes. The ground handling wheel set is used for moving the MD Explorer by hand and for towing. The wheels are manually lowered with a detachable jack handle, and are held in the down position by a mechanical lock. The ground handling wheel set is equipped with a tow bar attach fitting. Helicopter Manual Moving: Ensure all stress panels listed in Figure 8-11 are installed. CAUTION Airframe structure damage can occur if stress panels are not in place before moving helicopter. NOTE: The wheel set attaches at four points, two inboard and two outboard, on the skid assemblies. A ``T” handle is strapped to the skid tubes and extends out, to pull the wheels to and from the helicopter. Position wheel set over skid tubes and roll wheel set forward. NOTE: The wheel set can be installed in either direction, depending on jack handle position. Attach wheel set to attach points on skid tubes. Hold tail up while lowering ground handling wheels. Jack hydraulic ram which forces wheels down and skids up. Reissue 3 Original 8−1 CSP−900RFM206A−1 Handling Servicing and Maintenance ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A When the jack is extended, a mechanical safety latch automatically snaps into position, to prevent the wheels from going up in the event of loss of hydraulic pressure. CAUTION Operators and maintenance personnel should avoid lead−lag loads in excess of 25 pounds at the tip of the main rotor blades. Excessive lead-lag load applied to the main rotor blades during ground handling can result in damage to the damper assembly. Manually move helicopter on ground handling wheel set by balancing tailboom and pushing on rear fuselage portion of airframe. CAUTION When ground handling helicopter do not lift main rotor blades to clear objects. The main rotor should be rotated to clear objects. To prevent rotor component damage, the main rotor hub deflection for a non−operating rotor is not to exceed four feet up, maximum. Measurement to be taken from static rest. Helicopter Towing: The towbar is equipped with caster wheels and is designed for use with the ground handling wheels and allows the helicopter to be moved by one person. The towbar does not interfere with equipment that may be hung under the heli­ copter Ensure all stress panels listed in Figure 8-11 are installed. CAUTION Airframe structure damage can occur if stress panels are not in place before moving helicopter. Raise helicopter up with wheel set. Position caster wheels, to straddle, over front skid tubes. Attach nylon strap under skid tubes and ratchet skid tubes into rubber cups. Attach tow bar to a power unit. CAUTION Do not tow helicopter at speeds over 5 mph. When ground handling helicopter do not lift main rotor blades to clear objects. The main rotor should be rotated to clear objects. To prevent rotor component damage, the main rotor hub deflection for a non−operating rotor is not to exceed four feet up, maximum. Measurement to be taken from static rest. Avoid sudden stops and starts. 8−2 Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Handling Servicing and Maintenance Avoid short turns, which could cause helicopter to turn over. CAUTION A safe minimum turning radius is approximately 20 feet. Allow inside wheel to turn (not pivot) while helicopter is being turned. Helicopter Transport: The heli-porter is designed for the MD Explorer with the use of a towing tractor or vehicle. The heli-porter is a welded tubular steel frame with dual pneumatic swivel caster on the front and rear. The platform is a grated walkway with hold down safety straps for the landing gear. The heli-porter has a hand brake to the rear tires and has a 10,000 lb (4540 Kg) capacity. Ensure all stress panels listed in Figure 8-11 are installed. CAUTION Airframe structure damage can occur if stress panels are not in place before moving helicopter. Land or hoist helicopter (Ref. RMM, Section 07-10-00) on heli-porter platform. Attach safety hold-down straps to skid tubes. Release heli-porter hand brake. CAUTION CAUTION When ground handling helicopter do not lift main rotor blades to clear objects. The main rotor should be rotated to clear objects. To prevent rotor component damage, the main rotor hub deflection for a non−operating rotor is not to exceed four feet up, maximum. Measurement to be taken from static rest. Do not tow helicopter at speeds over 5 mph. A safe minimum turning radius is approximately 20 feet. Attach heli-porter hook-up to a tow vehicle. Reissue 3 Original 8−3 CSP−900RFM206A−1 Handling Servicing and Maintenance ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A TOW BAR GROUND HANDLING ATTACH POINTS VIEW ROTATED HELI-PORTER SKID TUBE F90−086 Figure 8−1. Helicopter Towing and Ground Handling 8−3. PARKING AND STORAGE Helicopter tiedowns and covers: Covers and tiedowns (Ref. Figure 8-2) are provided to shield the MD Explorer from inclement weather conditions and other outside environmental factors that could cause FOD damage while the helicopter is parked, moored, or while in storage. NOTE: The decision to use protective covers and tiedowns is determined by the prevailing weather conditions, length of storage/parking, and location. Forward and aft tiedowns Each tiedown (Ref. Figure 8-2) has a quick connect fitting with a streamer attached ``REMOVE BEFORE FLIGHT”. Two aft tiedown straps are to be attached to the upper aft fitting. Two separate upper forward tiedowns attach to the forward fuselage. Additional lower fore and aft tiedown attach points are located on left and right side of helicopter. Blade tiedowns Blade tiedowns (Ref. Figure 8-2) are socks, which fit over the blade tip, with or without the blade covers installed. Each blade tiedown is fitted with a generous length of rope which can be tied down at any convenient spot. Upper deck cover The upper deck cover (Ref. Figure 8-2), encloses the NOTAR inlet, particle separator inlets and exhaust stacks. 8−4 Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Handling Servicing and Maintenance Attach cover, at forward corners to snap-head screws placed in existing screw holes on lower edge of particle separator inlet. Attach cover, at rear corners with similar snaps, or with a strap going under­ neath the tailboom where it meets the fuselage. NOTAR boom cover The boom cover (Ref. Figure 8-2) is a tubular cover made of nylon. Attach boom cover to thruster using side-release buckles. NOTAR thruster cover The MD Explorer thruster cover (Ref. Figure 8-2) encloses the thruster cone and chokes tightly around the base near the trailing edge of the horizontal stabilizor. Position cover on thruster. Tighten cover with strap assembly. Pitot tube cover The pitot cover (Ref. Figure 8-2) is vinyl and reinforced with galvanized steel staples at stress points. A bright red warning streamer, ``REMOVE BEFORE FLIGHT” attaches to the bottom edge of the cover Attach pitot cover around pitot base. Bubble cover The MD Explorer bubble cover (Ref. Figure 8-2), encloses the entire canopy, including the windshield, front and rear doors and windows. The cover, attaches at four points. The cover, is color-coded, with swatches sewn in the corners, for ease of instal­ lation. Red = Left, Green = Right. Attach upper rear corners to snap-head screws placed in existing screw holes on lower edge of particle separator inlet. Attach straps at lower rear corners to rear struts. Tighten special rope in top and bottom hems, to insure a guarantee against wind chaffing. A large bright red pocket is sewn in the cover, for the temperature probe. Reissue 3 Original 8−5 CSP−900RFM206A−1 Handling Servicing and Maintenance ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A FORWARD UPPER TIEDOWN AFT UPPER TIEDOWN FORWARD LOWER TIEDOWN (IF INSTALLED) AFT LOWER TIEDOWN (IF INSTALLED) BLADE TIEDOWN PITOT TUBE COVER ROTOR HUB COVER THRUSTER COVER ENGINE AREA COVER UPPER DECK COVER BOOM COVER BLADE COVER BUBBLE COVER F90−073A Figure 8−2. Helicopter Tiedowns and Covers 8−6 Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Handling Servicing and Maintenance Rotor hub cover The MD Explorer rotor hub cover (Ref. Figure 8-2) overlaps with the blade covers and the engine area cover to insure complete protection for the entire main rotor system. Position cover over top of rotor hub. Attach cover with buckles under each blade. Tuck lower part of cover into the aperture beneath the rotor. Engine area cover The engine area cover is similar and does the same job as the upper deck cover, except that it also encloses the fan inlet. Blade covers - standard Blade covers (Ref. Figure 8-2) can be installed from the ground. Tighten covers at blade root with attached straps and buckles. The small opening at the blade tip bottom allows attachment of tiedown ropes. Blade covers - cold weather The MD Explorer cold weather blade covers are similar to the standard blade covers, but are fitted with full length zippers and heater hose boots near the blade root. Helicopter Parking The decision to use protective covers and tiedowns is determined by the prevailing weather conditions, length of parking, and location. Normal Conditions NOTE: Tie down rotor blade(s) whenever helicopter is parked in an area subject to turbulent or gusting winds to prevent rotor windmilling. The maximum blade tie down load is when the blade tip just begins to deflect downward. Install pitot cover. Close and secure all doors, windows and access panels. Statically ground helicopter if possible. Turbulent/Gusting Wind Conditions CAUTION Tie down all blades in winds of 45 knots or more to prevent excessive flapping and possible flexbeam damage. NOTE: Maximum demonstrated wind speed for starting and stopping the rotor is 50 knots. Reissue 3 Original 8−7 CSP−900RFM206A−1 Handling Servicing and Maintenance ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A If possible, park helicopter into the prevailing wind and secure in accordance with normal parking conditions. Statically ground helicopter (Ref. Figure 8-3). GROUNDING JACK (2 LOCATIONS) CABLE PLUG F90−080 Figure 8−3. Helicopter Grounding Helicopter Storage: Install protective covers as necessary (Ref. Figure 8-2 ) to prevent entry of blow­ ing dust, water, freezing rain, snow and/or foreign objects into the helicopter during ground storage. Maintain full fuel cell to reduce condensation in the cell. Ensure drain holes are free of debris and kept open during storage period. Store helicopter in hangar, if space allows. Statically ground helicopter (Ref. Figure 8-3). Flyable Storage Flyable storage will maintain a stored MD Explorer in an operable condition. If daily use is impractical, the following procedures will keep the helicopter in flyable condition. At regular intervals inspect helicopter. Date and type of storage must be recorded in helicopter records. Perform engine run-up, at least once every five days. Perform pre-flight inspection, at least once every seven days. Inspect helicopter and treat for corrosion control. Inspect static ground wires, blade tiedowns and mooring devices at regular inter­ vals. Inspect tiedowns immediately after winds exceeding 35 knots. Enter type of storage and date helicopter was placed in storage, in helicopter records. 8−8 Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Handling Servicing and Maintenance High Wind Conditions - Helicopter Mooring: When severe storm conditions or wind velocities higher than 40 knots are forecast, helicopter should be hangared or evacuated to a safe area. If the helicopter must be parked in the open during high winds, comply with the following. CAUTION Structural damage can occur from flying objects during high wind conditions. Helicopter should be hangared or evacuated to a safe weather area when wind conditions above 75 knots are expected. If a paved ramp with tiedown rings are available, park helicopter headed in direction from which highest forecast winds are expected. Secure helicopter to ramp tiedowns using forward and aft tiedowns (Ref. Figure 8-2). If a paved ramp with tiedown rings are not available, park helicopter on an unpaved parking area, headed in the direction from which highest forecast winds are expected. Install blade tiedowns. CAUTION Tiedown rotor blades, whenever helicopter is parked, to prevent rotor damage from blade flapping as a result of air turbulence from other aircraft or wind gusts. The maximum blade tie down load is when the blade tip just begins to deflect downward. Install engine area cover (Ref. Figure 8-2), and pitot cover. Fill fuel cell, if possible. After winds subside, inspect helicopter carefully for damage which may have been inflicted by flying objects. Return to service: Flyable Storage Depreservation and Activation Remove protective covers and tiedowns. Clean helicopter as necessary. Open all doors and ventilate helicopter. Record date helicopter was prepared for service in helicopter records. Remove static ground wire installed for storage. Perform preflight checks. Reissue 3 Original 8−9 CSP−900RFM206A−1 Handling Servicing and Maintenance 8−4. ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A ACCESS AND INSPECTION PROVISIONS Various doors, covers, panels, and fairings are located through out the airframe to provide access for inspection, maintenance, and servicing. External and internal doors, covers, panels and fairings are shown in Figure 8-4 thru Figure 8-13. Each door, cover, panel, and fairing has a letter and a number designator. Each figure is directly related to a corresponding table which lists a reference designator, panel name, accessible item, access method and fastener type. Reference Designator: The number indicates the nearest attaching fuselage station. The letter indicates the location: (N) Nose (L) Left Side (R) Right Side (T) Top Side (B) Bottom Side (A) Cabin Floor (interior access) (S) Stabilizer (P) Pedestal (interior) (F) Fan Assembly (interior) A combination of two letters may be used to help identify a door, cover, panel or fairing: (FR) floor right (FL) floor left L and R will indicate doors, panels, and covers at the same station location: F(L/R)160.0. Removal and Installation Methods: Removal or installation of doors, covers, panels, and fairings are described by a method listed in a table with a supporting illustration. The type of fastener and quantity used to remove or secure the door, cover, panel, and fairing is listed. 8−10 Reissue 3 Original CSP−900RFM206A−1 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CAMLOC KEYLOC Handling Servicing and Maintenance HINGE LATCH UNLOCKED LOCKED 1/4 TURN UNLOCKCOUNTERCLOCKWISE LOCK-CLOCKWISE UNLOCKCOUNTERCLOCKWISE LOCK-CLOCKWISE ROTATES 180° TO UNLOCK PUSH HERE TO UNLOCK LATCH CAMLOC UNLOCKED LOCKED LOCKED SLEEVE BOLT UNLOCKED 1/4 TURN PUSH TO UNLOCK LEVER ACTION HANDLE HINGE PIN PUSH TO LOCK CAMLOC SCREW PIN PULL TO RELEASE DOOR PINS BOLT LATCH UNLOCK-ONE ACTION LOCK-TWO ACTIONS 1 PUSH HOOK-1 PULL 2 PULL PUSH-2 LIFT STRUT TURN AND LOCK LOCKED CLOSED CAMLOC UNLOCKED PULL OFF HERE LIFT HERE 9G06-008 Figure 8−4. Access Methods Reissue 3 Original 8−11 CSP−900RFM206A−1 Handling Servicing and Maintenance ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A N80 N82 N106 9G06-001 Removal and Installation Item No. Name Permits Access To N80 Nose Door Pitot − Static System, Battery N82 Panel Landing Light, Flight Control Rods Avionics Cooling Fan, Wire Harness, External Power Box N106 Panel Quantity Reissue 3 Original Method Ref Figure 8−4 2 1 Latch Keyloc B A 18 Screw L 30 Screw L Figure 8−5. Nose Access Panels 8−12 Type ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A L220 CSP−900RFM206A−1 Handling Servicing and Maintenance L260 L270 L210 L155 L262 L166 L109 L210 NACA INLET INSTALLATION L107 9G06-002A Removal and Installation Item No. Name Permits Access To L107 Crew Door Copilot Instrument Panel, Pedestal Console L109 Access Panel Assembly Avionics, LH Electrical, Avionics, Flight Controls, Static System Drain Valve L155 Forward Access Door Assembly, LH L166 L210 Quantity Type Method Ref Figure 8−4 1 1 1 1 14 Lever Action Handle Hinge Pin / Pin Strut End Keyloc Camloc H J, K T A B Passenger Door, LH Main Transmission Access, Flight Control Actuators, Hydraulic Hand Pump, System 1 Hydraulic Manifold/Reservoir Passenger and Cargo Compartment 3 5 2 1 Latch or Camloc Hinge Lever Action Handle C E or U D H Xmsn Access Door Assembly, LH Main Transmission Access, Engine Reduction Gearbox Housing 3 5 2 Latch or Camloc Hinge C E or U D L210 Transmission Access Door Assembly, LH UPPER W/ NACA INLET Main Transmission Access, Engine Reduction Gearbox Housing 2 5 Hinge Camloc D E L210 Transmission Access Door Assembly, LH LOWER W/ NACA INLET Main Transmission Access, Engine Reduction Gearbox Housing 7 Camloc E L220 Engine Air Inlet Panel Assembly, LH Inlet, Engine Compressor 25 Fastener Sleeve Bolt G 260 Engine Cowling Assembly, LH Engine, Engine Controls 10 Fastener Sleeve Bolt G L262 Baggage Compartment Door Baggage Compartment, behind trim panels; Engine EEC’s, Wire Harness, ECS Bleed Air Lines, Fuel Lines, Drain Lines, Electrical Load Center, Engine Fire Extinguishing Bottles (optional) 1 Lever Action Handle H L270 Exhaust Ejector Cowl Assembly, LH Engine Exhaust Machine Screw L 18 Figure 8−6. Left Side Access Panels Reissue 3 Original 8−13 CSP−900RFM206A−1 Handling Servicing and Maintenance ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A R260 R220 R210 R270 R155 R107 R166 R210 NACA INLET INSTALLATION R185 R158 R128 R109 9G06-003A Removal and Installation Item No. Name Permits Access To R107 Crew Door Pilot Instrument Panel, Pedestal Consol R109 APU/EPR Door Auxiliary / External Power Receptacle R128 Avionics Access Panel R155 Forward Access Door Assembly, RH R158 Fuel Cap and Adapter Electrical, Avionics, Flight Controls, ECS Bleed Air Lines, Static System Drain Valve Main Transmission Access, Flight Control Actuators, System 2 Hydraulic Manifold/Reservoir Fuel Filler Neck R166 Passenger Door, RH R185 Quantity 1 1 1 1 1 14 Type Lever Action Handle Pin Assembly Strut Camloc Key Loc Camloc Method Ref Figure 8−4 H J, K T E A B 3 5 2 1 Latch or Camloc Hinge Turn and Lock Passenger and Cargo Compartment 1 1 Lever Action Handle Release Pin H R Fuel Drain Access Panel Assembly Fuel Sump Drain Control, Cables 1 Camloc N R210 Xmsn Access Door Assembly, RH Main Transmission Access, Engine Reduction Gearbox Housing 3 5 2 Latch or Camloc Hinge C E or U D R210 Transmission Access Main Transmission Access, Engine Door Assembly, RH Reduction Gearbox Housing UPPER W/ NACA INLET 2 5 Hinge Camloc D E R210 Transmission Access Door Assembly, RH LOWER W/ NACA INLET Main Transmission Access, Engine Reduction Gearbox Housing 7 Camloc E R220 Engine Air Inlet Panel Assembly, RH Inlet, Engine Compressor Section 25 Sleeve Bolt G R260 Engine Cowl Assembly, RH Engine, Engine Controls 11 Sleeve Bolt G R270 Exhaust Ejector Cowl Assembly, RH Engine Exhaust 19 Machine Screw L Figure 8−7. Right Side Access Panels 8−14 Reissue 3 Original C E or U D S CSP−900RFM206A−1 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Handling Servicing and Maintenance T292 TR218 T240 T155 T220 TL218 9G06-009 Removal and Installation Item No. Name Permits Access To Quantity T155 Forward Fairing Assembly Swashplate Hydraulic Servo Actuators, Swashplate, Mixer 19 4 TL118 Oil Dipstick Hand Hold, LH Engine Oil Level and Filler TR118 Oil Dipstick Hand Hold, RH Engine Oil Level and Filler T220 Aft Fairing Assembly Swashplate Mast Support, Transmission, Flight Controls, ECS, Engine Oil Level and Filler T240 Upper Inlet Duct Assembly Fan driveshaft, air inlet to fan T292 Upper Tailboom Fairing Assembly Required Panel Removal T240, L270 and R270 Type Method Ref Figure 8−4 Screw Bolt L M 1 2 Hinge Camlock Q E 1 2 Hinge Camlock Q E 58 4 Screw Bolt L M 19 24 Screw Bolt L M 7 Screw L Figure 8−8. Top View Access Panel Reissue 3 Original 8−15 CSP−900RFM206A−1 Handling Servicing and Maintenance ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A B178 B142 B230 9G06-005 Item No. Removal and Installation Name Permits Access To Quantity Type Method Ref Figure 8−4 B142 Access Panel Assembly Center Throttle Interconnect Cable, RH Collective 14 Screw L B178 Access Panel Assembly Sump Fuel Sump Drain Valves 22 Screw L B230 Aft Crosstube Cover Assembly Landing Gear Crosstube Aft 30 Screw L Figure 8−9. Bottom View Access Panels 8−16 Reissue 3 Original CSP−900RFM206A−1 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Handling Servicing and Maintenance S6 SR5 SL5 SR7 SL7 S4 SR3 SR1 SL1 SL3 S2 9G06-004 Removal and Installation Item No. Name Permits Access To S2 Lower Tailboom/ Thruster Fairing Assembly Horizontal Stabilizer Mount Fitting Stationary Thruster Mounting S4 Thruster End Cover Attachment Bolts For Rotating Thruster S6 Leading Edge Cover Center SL1 Upper Tailboom/ Thruster Fairing Assembly, Left Side SL3 Quantity Type Method Ref Figure 8−4 22 Screw L 8 Screw L 10 Screw L 21 Screw L Outboard Fairing AsVertical Stab Torque Tube, Control sembly, LH (Endplate) Rod Electrical Wiring, Position Light 14 Screw L SL5 Center Access Cover, LH (Horizontal Stabilizer) Wiring 10 Screw L SR1 Upper Tailboom/ Thruster Fairing Assembly Right Side Horizontal Stabilizer Mount Fitting Stationary Thruster Mounting 21 Screw L SR3 Outboard Fairing AsVertical Stab Torque Tube, Control sembly, RH (Endplate) Rod Electrical Wiring, Position Light 14 Screw L SR5 Center Access Cover (Horizontal Stabilizer) Wiring 10 Screw L SR7 Access Cover RH VSCS Actuator 10 Screw L SL7 LH VSCS Actuator 10 Screw L Access Cover Horizontal Stabilizer Mount Fitting Stationary Thruster Mounting Figure 8−10. Stabilizers Access Panels Reissue 3 Original 8−17 CSP−900RFM206A−1 Handling Servicing and Maintenance ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A AR138 AR155 AR230 AR165 AR250 AR129 A235 AL138 AL230 AL129 AL155 A160 AL165 A170 A217 AL250 9G06-010 NOTE: ALL PANELS ARE STRESS PANELS. Item No. A160 A170 A217 A235 AL129 AL138 AL155 AL165 AL230 AL250 AR129 AR138 AR155 AR165 AR230 AR250 Name Permits Access To Cabin Floor Forward Panel Assembly Cabin Floor Center Panel Assembly Cabin Floor Aft Panel Assembly Baggage Floor Center Panel Cockpit Outboard Left Floor Panel Cockpit Floor Left Access Panel Cabin Floor Left Forward Access Cover Cabin Floor Left Outboard Panel Cabin Floor Left Aft Access Cover Baggage Floor Left Outboard Panel Cockpit Outboard Right Floor Panel Cockpit Floor Right Access Panel Cabin Floor Right Forward Access Cover Cabin Floor Right Outboard Panel Cabin Floor Right Aft Access Cover Baggage Floor Right Outboard Panel Removal and Installation Method Ref Quantity Type Figure 8−4 Fuel Cell 69 Screw L Fuel Cell 89 Screw L Fuel Cell Aft Vent Rollover Valves 75 Screw L Crossfeed Valve, Condenser Fans, Condenser 64 Screw L LH Collective Stick Socket, Wire Harness, LH Static Port Flight Control Tubes, Cyclic Bellcrank Left Forward Fuel Vent Valve, Fuel Cell 30 1 24 1 12 Screw Bolt Screw Bolt Screw L M L M L Fuel Cell Frangible Valve, Wire Harness 76 Screw L Left Aft Fuel Vent Valve, Fuel Cell 13 Screw L Fuel Tee Fittings, Fuel Pressure Switch Drain Tubing, Fuel Hose Shrouds, Fuel Catch Can Fire Overheat Bleed Air Leak Control, Wire Harness, RH Static Port Flight Control Tubes, Bellcranks, Throttle Cables Right Forward Fuel Vent Valve, Fuel Cell 25 4 34 1 35 Screw Bolt Screw Bolt Screw L M L M L 12 Screw L Fuel Cell Frangible Valve, Heat/Defog Bleed Air Line, Fire Overheat Bleed Air Leak Detector Right Aft Fuel Vent Valve, Fuel Cell 76 Screw L 13 Screw L Fuel Tee Fittings, Fuel Pressure Switch Drain Tubing, Fuel Hose Shrouds, ECS Tubing, Strobe Power Supply, Fuel Catch Can 25 4 Screw Bolt L M Figure 8−11. Cabin Floor Interior Access Panels 8−18 Reissue 3 Original CSP−900RFM206A−1 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Handling Servicing and Maintenance PR120 PL120 9G06-012 Removal and Installation Item No. Name Permits Access To Quantity Type Method Ref Figure 8−4 PL120 Panel Wire Harness, Forward Interconnect Panel (Relays), Ground Modules 9 Camloc U PR120 Panel Wire Harness, Forward Interconnect Panel (TB2, TB3,TB4) 9 Camloc U Figure 8−12. Pedestal Access Panels Reissue 3 Original 8−19 CSP−900RFM206A−1 Handling Servicing and Maintenance ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A F4 F3 F5 REF. STATOR F6 F7 F9 REF. FAN SUPPORT AND HOUSING F8 F2 F1 9G06-013 Removal and Installation Item No. Name Permits Access To Quantity Type Method Ref Figure 8−4 6 Screw L 19 14 Screw Bolt L M F1 Anti−Torque Drive Shaft Fan Drive Shaft Cover F2 Anti−Torque Lower Inlet Duct Assembly F3 Anti−Torque Fan FairFan Assembly, Fan Driveshaft Couing/Center Body Assem- pling, Support Housing, Fan Balance bly Monitor System Magnetic Pickup and Accelerometer 19 Screw L F4 Anti−Torque Middle Inlet Fan Assembly Plenum air Inlet Duct Assembly 4 19 Screw Bolt L M F5 Anti−Torque Fan Upper Duct Assembly Plenum Air Inlet, Upper Stator Blades attached 24 Screw L F6 Upper Center Diffuser Upper Stator Blades attached 24 Screw L F7 Lower Center Diffuser Fan Assembly and Diverter, Lower Stator Blades attached 20 Screw L F8 Lower Access Panel As- Diverter sembly 4 Latch P F9 Anti−Torque Fan Lower Duct Assembly 18 Screw L Plenum Fan Assembly Fan Assembly and Diverter, Fan Control Linkage Figure 8−13. Fan Assembly Access Panels 8−20 Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A 8−5. CSP−900RFM206A−1 Handling Servicing and Maintenance SERVICING General: Servicing includes replenishment of fuel, changing or replenishment of oil, and other such maintenance functions (Ref. RMM, Section 12-00-00). The locations of servicing points are shown in Figure 8-14. Engine, transmission and hydraulic servicing materials and capacities are shown in Table 8-2. A complete listing of servicing materials may be found in the RMM, Section 12-00-00. 8 9 1 2 3 10 7 5 11 6 9G12-002 4 1. 1. 2. 3. 4. 5. ECS - AIR CONDITIONER REFRIGERANT ECS − AIR CONDITIONER SYSTEM OIL ECS − COMPRESSOR REDUCTION GEARBOX OIL FUEL SYSTEM − FUEL HYDRAULIC SYSTEM − MANIFOLD/RESERVOIR HYDRAULIC FLUID LANDING GEAR − DAMPER FLUID 6. TRANSMISSION & DRIVE SYSTEM − MAIN TRANSMISSION LUBRICATING OIL 7. POWERPLANT − ENGINE LUBRICATING OIL 8. POWERPLANT − ENGINE WASH SOLUTION 9. ROTOR BRAKE − HYDRAULIC FLUID 10. POWERPLANT − FUEL CATCH CAN Figure 8−14. Servicing Points Reissue 3 Original 8−21 CSP−900RFM206A−1 Handling Servicing and Maintenance ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Capacities - Fuel System (Standard): JET A: 1014 lb; 460 kg; 149 U.S. gal; 564L total capacity 994 lbs; 146.2 U.S. gal; 553L useable JET B: 969 lbs; 440 kg; 149 U.S. gal; 564L total capacity 950 lbs; 146.2 U.S. gal; 553L useable Capacities - Fuel System (Range Extender): JET A: 1097 lb; 498 kg; 161.3 U.S. gal; 611L total capacity 1078 lbs; 158.5 U.S. gal; 600L useable JET B: 1048 lb; 476 kg; 161.3 U.S. gal; 611L total capacity 1030 lbs; 158.5 U.S. gal; 600L useable Table 8−1. Acceptable Fuels NOTE: For additional information on fuels, refer to Pratt and Whitney 206A maintenance Manual. FUEL TYPE USA SPECIFICATION CANADA UK FRENCH NATO Kerosene: Jet A, A-1, A-2** JP8* ASTM D1655 MIL-T-83133 CGSB 3.23-M86 AVTUR DERD 2453* DERD 2494* AIR 3405D F-34 F-35 Wide Cut: Jet B JP4* ASTM D1655 MIL-T-5624 CGSB 3.22-M86 AVTAG DERD 2454* DERD 2486* AIR 3407B F-40 MIL-T-5624 CGSB 3.GP-24Ma AVCAT DERD 2452* DERD 2498* AIR 3404C F-43 F-44 High Flash: JP5* PRC RP-3 * Contains fuel system icing inhibitor (FSII). For JP-8, MIL-T-83133C allows two grades. The grade meeting NATO code F-34 has FSII while the grade meeting code F-35 has no FSII without prior agreement. ** For Jet A-2 conforming to CAN/CGSB 3.23-M86 is acceptable for use, provided the restrictions regarding flash and freezing points are strictly observed. Table 8−2. Servicing Materials Specification Material Manufacturer 1. Engine - Total Capacity 1.34 U.S. Gal (1.12 Imp Gal; 5.12 L) NOTE: The mixing of different oil brands is not approved. MIL-PRF-23699 Aero Shell Turbine Oil 500 Shell Oil Co. 50 W. 50th St New York, NY 10020 Shell Canada Products Ltd. 1500 Don Mills Road Don Mills, Ontario Canada M3B 3K4 Shell International Petroleum Co. Shell Centre London, SE1 7NA England 8−22 Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Specification MIL-PRF-23699 Material Castrol 5000 CSP−900RFM206A−1 Handling Servicing and Maintenance Manufacturer Castrol Canada, Inc. 3660 Lakeshore Blvd. West Toronto, Ontario Canada M8W 1P2 Castrol Specialty Products Div. 16715 Von Karman Ave. Suite 230 Irvine, CA 92714-4918 Castrol (U.K.) Ltd. Burmah House Pipers Way Swindon, Berkshire SN3 1RE England Exxon Turbo Oil 2380 Exxon Turbo Oil 2525 Exxon International Co. 200 Park Avenue Florham Park, NJ 07932-1002 Esso Petroleum Canada 55 St. Clair Avenue West Toronto, Ontario Canada M5W 2J8 Exxon Co. P.O. Box 2180 Houston, TX 77001 Mobil Jet Oil II Mobil Oil Corp. International Aviation Division 150n East 42nd Street New York, NY 10017, USA Mobil Oil Corp. Aviation and Government Sales 3225 Gallows Road Fairfax, VA 22037 Esso Petroleum Canada 55 St. Clair Avenue West Toronto, Ontario Canada M5W 2J8 Reissue 3 Original 8−23 CSP−900RFM206A−1 Handling Servicing and Maintenance ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Royal Turbine Oil 500 Royal Lubricants Co. Inc. P.O. Box 518 Hanover, NJ 07936 Turbonycoil 525-2A Nyco S.A. 66Ave. Des Champs Elysee Paris, France 75008 2. Main Transmission - Total Capacity 10.0 Quarts, 9.5 L NOTE: Observe servicing instruction placard located on transmission oil filler. Transmissions P/N 900D1400004-101 and 900D1400005-101: MIL-PRF-23699 See item 1. Engine Mobil Jet Oil 254 Transmission P/N 900D1400006-101: Mobil AGL NOTE: Do not use MobilSHC626lubricationoil designatedas “NOTFORAVIATIONUSE"onthelabel. Refer to SB900-118. 3. Hydraulic System MIL-PRF-83282 4. Rotor Brake MIL-PRF-83282 Fuel system: NOTE: The following fuel system servicing information pertains to both the standard gravity filler port or the optional range extender filler port. Fuel System Servicing Precautions Only qualified authorized personnel may fuel the helicopter. Static producing clothing shall not be worn. Open flames and smoking are not permitted in refueling area. Refueling vehicle should be parked a minimum of 20 feet from helicopter during fueling operation. At least one fully-charged 50 pound CO2 fire extinguisher shall be in the immediate area. Before starting fueling operation ground helicopter if possible. Service fuel cell slowly. Fuel system filling NOTE: If the range extender is installed, the fuel quantity indication will not display actual fuel weight when the fuel system is ‘‘topped off’’. The pilot must visually determine fuel quantity by removing the fuel cap and noting fuel level on the inside of filler neck (Ref. Figure 8−15). Fuel helicopter with correct fuel as soon as possible after landing to prevent moisture condensation. 8−24 Reissue 3 Revision 2 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Handling Servicing and Maintenance Keep fuel nozzle free of all foreign matter. Always ground fueling nozzle or fuel truck to GROUND HERE receptacle or to another bare metal location before removing service cap. Remove the filler cap and secure the lanyard in the slot provided in the filler cap adapter. NOTE: The lanyard must be secured properly in order to assure that the gravity filler port check valve fully opens. CAUTION Do not attempt to refuel helicopter if the lanyard has broken. Service fuel cell slowly. Secure filler cap after fueling. Remove fuel nozzle and ground(s) from helicopter. FUEL QUANTITY MARKS 146 - GAL 152 - GAL 156 - GAL FUEL CAP LANYARD FUEL SYSTEM RANGE EXTENDER F90−097A Figure 8−15. Fuel System Range Extender Gravity Filler Port Reissue 3 Original 8−25 CSP−900RFM206A−1 Handling Servicing and Maintenance ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Hydraulic System: NOTE: The hydraulic system may be serviced by using either the optional hydraulic system hand pump or a hydraulic mule. For servicing the system using the mule, refer to the RMM, Section 12−00−00. If the hand pump is not installed, the hydraulic fluid level must monitored closely and serviced before leaving an area where proper facilities are located. The hand pump (optional) provides capability to pump fluid into the manifold/res­ ervoir without the need of a ground support unit. The hand pump is mounted next to the GSE panels on the transmission deck. A sight glass indicates when the fluid is at the 0.3 qt level. On the underside of the cover, a can opener provides a clean means of opening new cans of hydraulic fluid. A manually operated selector valve is mounted internally in the housing. The selector valve lever provides for selection of system 1 or system 2 servicing. The drive handle folds and clips against the reservoir housing for storage. When in use, the handle extends through the open access panel, providing a convenient means of operation. NOTE: The following servicing procedure applies to aircraft equipped with the optional hydraulic system hand pump. CAUTION Do not mix different specification hydraulic fluids. Ensure that only MIL−PRF−83282 fluid is used to service the hydraulic systems for all helicopter operations in temperatures above −40°F. The intentional mixing of approved hydraulic oils is not permitted. Servicing - Hydraulic hand pump: Open transmission access panel (Ref. Figure 8-6 and Figure 8-7). Verify that hydraulic fluid is low by checking oil level on hand pump reservoir fluid level sight gauge (Ref. Figure 8-16). Unscrew the reservoir cover to remove. Add appropriate amount of hydraulic oil. Replace cover. Servicing - Hydraulic system: Verify that pump reservoir has fluid; replenish if necessary. Select system to be serviced by using the selector valve lever on the hand pump (Ref. Figure 8-16). Disengage handle from stowed position. Rotate handle in direction of arrow (CW). Servicing is complete when the hydraulic manifold fluid level sight gauge is at the correct level. Stow handle. 8−26 Reissue 3 Revision 2 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Handling Servicing and Maintenance COVER HANDLE (STOWED) FLUID LEVEL SIGHT GAUGE MINIMUM OIL LEVEL SELECTOR VALVE LEVER HANDLE IN OPERATING POSITION HAND PUMP (OPTIONAL) FLUID LEVEL SIGHT GAUGE FILTER BYPASS INDICATORS FLUID TEMP -40°C 95°C F F U U L L L L R E R F E I F L I L L L EMPTY FLUID TEMP -40°C 95°C FULL FULL REFILL REFILL EMPTY VIEW LOOKING DOWN FILTER BOWL (PRESSURE) MANIFOLD / RESERVOIR EARLY CONFIG FILTER BOWL (RETURN) HYDRAULIC MAINFOLD MANIFOLD / RESERVOIR CURRENT CONFIG F90−088A Figure 8−16. Hydraulic System Reissue 3 Original 8−27 CSP−900RFM206A−1 Handling Servicing and Maintenance ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Main Transmission Filling Open access panel (Ref. Figure 8-6 and Figure 8-7). Open oil filler cap. Pour in oil. Verify quantity of oil in sight window. NOTE: Correct oil livel is when the observed level is halfway between the “ADD” and “FULL” marks (Ref. Figure 8−17). Close oil filler cap. Close access panel (Ref. Figure 8-6 and Figure 8-7). Main Transmission Draining Open access panel (Ref. Figure 8-6 and Figure 8-7). Remove chip detector (Ref. RMM, Section 63-20-00). Using transmission drain line, place free end of drain line in a suitable container. Insert drain line probe in chip detector housing. Allow transmission to drain. Remove drain line and install chip detector (Ref. RMM, Section 63-20-00). Close access panel (Ref. Figure 8-6 and Figure 8-7). 8−28 Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Handling Servicing and Maintenance OIL FILLER TRANSMISSION OIL FILL SERVICE WITH MOBIL AGL OIL CHIP DETECTOR HOUSING NOTE: 900D1400006-101 TRANSMISSION ONLY OIL LEVEL INDICATOR TRANSMISSION OIL FILL CHIP DETECTOR SERVICE WITH OIL PER MIL−L−23699 TRANSMISSION IS SERVICED PROPERLY WHEN OIL LEVEL IS HALFWAY BETWEEN “FULL” AND “ADD”. NOTE: 900D1400004-101 AND 900D1400005-101 TRANSMISSIONS ONLY FULL FULL ADD ADD VIEW ROTATED FILTER IMPENDING BYPASS INDICATOR F90−075C Figure 8−17. Main Transmission Servicing Reissue 3 Revision 2 8−29 CSP−900RFM206A−1 Handling Servicing and Maintenance ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Rotor brake: The rotor brake reservoir is located on the top forward deck. Open right-hand forward access door. Remove filler cap. Using hydraulic fluid, fill reservoir to top of sight glass. Install filler cap. Close right-hand forward access door. FILLER CAP SIGHT GLASS F90−098 Figure 8−18. Rotor Brake 8−30 Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Handling Servicing and Maintenance Powerplant: Engine Oil System Filling / Replenishing Do not mix different brands or types of oil since their different CAUTION chemical structures may make them incompatible. If different brands or types of oil become mixed, drain system (including engine integral oil tank, engine oil filter housing, engine oil heat exchanger and oil in and out hoses) and refill with new oil. NOTE: To reduce the possibility of over filling the oil tank, check the oil level 10 minutes after engine shutdown. Open oil dipstick hand hold/door (Ref. Figure 8-6 and Figure 8-7). Remove engine oil filler cap. Refill engine oil tank with specified oil in related manufacturers' publications (Ref. RMM, Section 01-00-00) NOTE: Correct oil level is when the observed level is between the MAX and MIN marks on the oil dipstick. Filling the oil tank to MAX may result in oil being vented overboard, causing a buildup of carbon deposits on the tailboom and empennage. Should this occur, monitor engine oil level without adding oil (unless the oil level falls below MIN) to determine if the level stabilizes at some point between MAX and MIN. Once this level is determined, fill oil to and maintain this level. Replace oil filler cap. Install and lock the oil filler cap on the oil transfer tube as follows (Ref. Figure 8-19). Make sure to install the oil filler cap correctly. Incorrect installation can lead to disengagement of the cap locking lugs; the cap can then lift from its locking position and have an incorrect sealing. This can result in an oil loss that may require shuting down the engine. Place the dipstick in the gearbox and make sure that the dipstick off-set of the cap is in line with the off-set hole of the oil filler tube of the gearbox. Turn the handle and lock the cap. Make sure that the cap handle is in the lock position. If extra force is required to lock the cap, it means that the cap CAUTION is not installed correctly. Remove the cap and reinstall it. CAUTION NOTE: The writing on the cap handle should be facing toward the front of the engine. Close oil dipstick hand hold/door. Draining fuel catch can (if installed) NOTE: On a daily basis, drain the left and right hand fuel catch cans. Fuel draining from overboard drain tube is an indication that fuel catch can is full and should be drained immediately. Place a suitable container below fuel catch can drain valve (Ref. Figure 8-14). Push drain valve up and allow fuel to drain. Reissue 3 Original 8−31 CSP−900RFM206A−1 Handling Servicing and Maintenance ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A WRITING ON TAB FACING FORWARD OIL LEVEL SIGHT GLASS OIL FILLER DIPSTICK (VIEW ROTATED) ENGINE OIL FILTER CASE OIL FILLER DIPSTICK OIL FILTER IMPENDING BYPASS INDICATOR MINIMUM OIL LEVEL CHIP DETECTOR OIL LEVEL SIGHT GLASS OIL FILTER IMPENDING BYPASS INDICATOR VIEW LOOKING AFT NOTE: SOME DETAIL OMITTED FOR CLARITY F90−076B Figure 8−19. Engine Oil System − Servicing 8−32 Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A 8−6. CSP−900RFM206A−1 Handling Servicing and Maintenance AIRCRAFT CLEANING General cleaning of oil and dirt deposits from the helicopter and its components can be accomplished by using dry-cleaning solvent, standard commercial grade kerosene, or a solution of detergent soap and water. Exceptions that must be observed are specified in the following cleaning paragraphs. CAUTION Storage, use, and disposal of all solvents must be per Government and local health and safety regulations. Fuselage Interior Trim and Upholstery: Fuselage Interior Trim and Upholstery Cleaning CAUTION Carpet cleaning agents may damage underlying metal or composite surfaces. Carpet or seats must be removed from helicopter prior to cleaning and allowed to air dry prior to reinstallation. Clean dirt or dust accumulations from floors and other metal surfaces with vacuum cleaner or small hand brush. CAUTION Any flammable solvent that may affect material flammability must be removed completely after cleaning. Sponge soiled upholstery and trim panels with a mild soap and lukewarm water solution. Avoid complete soaking of upholstery and trim panels. Wipe solution residue from upholstery with cloth dampened by clean water. CAUTION Use solvents sparingly. Some solvents may soften or dull material. Test an inconspicuous area prior to use. Remove imbedded grease or dirt from upholstery and carpeting by sponging or wiping with an upholstery cleaning solvent. Helicopter Exterior: Main Rotor Blade Cleaning CAUTION Use care to prevent scratching of fiberglass skin when cleaning main rotor blades. Never use volatile solvents or abrasive materials. Never apply bending loads to blades or blade tabs during cleaning. NOTE: Avoid directing high pressure concentrations of soap and/or clean water toward engine air intake areas, instrument static source ports and main rotor swashplate bearings. Clean rotor blades when necessary using solution of clean water and mild soap. Reissue 3 Original 8−33 CSP−900RFM206A−1 Handling Servicing and Maintenance ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Fuselage Exterior Cleaning NOTE: Avoid directing high pressure concentrations of soap and/or clean water toward engine air intake areas, instrument static source ports and main rotor swashplate bearings. NOTE: Check and drain, if moisture present, the static system drain valves after the aircraft has been washed or exposed to rain or snow and any time the airspeed or altimeter indicators are showing sporadic readings. (Ref. Figure 8−6 and Figure 8−7). Clean helicopter exterior, including fiberglass/kevlar components, when nec­ essary, use solution of clean water and mild soap. Transparent Plastic: Transparent Plastic Cleaning Clean outside surfaces of plastic panels by rinsing with clean water and rub­ bing lightly with palm of hand. Use mild soap and water solution or aircraft type plastic cleaner to remove oil spots and similar residue. Never attempt to dry plastic panels with cloth. To do so causes CAUTION any abrasive particles lying on plastic to scratch or dull surface. Wiping with dry cloth also builds up an electrostatic charge that attracts dust particles from air. After dirt is removed from surface of plastic, rinse with clean water and let air-dry. Clean inside surfaces of plastic panels by using aircraft type plastic cleaner and tissue quality paper wipers. 8−7. COCKPIT DOOR REMOVAL Cockpit Door Removal - early configuration (Ref. Figure 8-20): Disengage gas strut from cockpit floor attachment. NOTE: Fit between socket end of strut and ball end of ball stud is by interference. Removal of strut from its attachment requires a snap action motion to pull away the socket end from the ball stud. Disengage door latching mechanism to open cockpit door assembly by pushing on the door release handle. Cockpit Door Removal - later configuration: Disengage gas strut from cockpit floor attachment. Remove lower quick release pin by pulling on the ring. Remove door restraint by pulling away from lower fork assembly. Remove upper quick release pin while holding the door. Remove door. Install quick release pins into upper and lower fork assemblies. 8−34 Reissue 3 Original CSP−900RFM206A−1 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Handling Servicing and Maintenance LATER CONFIGURATION VIEW LOOKING OUTBOARD LEFT SIDE SHOWN, RIGHT SIDE OPPOSITE DOOR RELEASE HANDLE DOOR HANDLE DOOR RESTRAINT EARLY CONFIGURATION DOOR FRAME RING WINDOW FRAME QUICK RELEASE PIN LOWER FORK ASSEMBLY DOOR RESTRAINT LOWER DOOR ATTACHMENT WITH REMOVABLE RESTRAINT. UPPER DOOR ATTACHMENT SIMILAR. BALL SOCKET GAS STRUT BALL STUD F90−092A Figure 8−20. Cockpit Door Attachment Reissue 3 Original 8−35 CSP−900RFM206A−1 Handling Servicing and Maintenance 8−8. ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CABIN SEATS: REMOVAL/INSTALLATION Cabin Seat Removal: First disengage upper quick disconnect fittings then lower quick disconnect fit­ tings from their anchor plates to release cabin seat assembly. Remove seat assem­ bly. Cabin Seat Installation: Align cabin seat assembly with floor anchor plates. First engage lower quick disconnect fittings then upper quick disconnect fittings of cabin seat assembly into mating roof and floor anchor plates to secure. Ensure fittings are fully and properly engaged. NOTE: PULLING/RELEASING THE KNURLED COLLAR ON THE QUICK DISCONNECT RELEASES/ENGAGES THE LOCKING MECHANISM UPPER SEAT ATTACHMENT QUICK DISCONNECT ANCHOR PLATE KNURLED COLLAR LOWER SEAT ATTACHMENT ANCHOR PLATE F90−077 Figure 8−21. Cabin Passenger Seat Attachment 8−36 Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A 8−9. CSP−900RFM206A−1 Handling Servicing and Maintenance COPILOT FLIGHT CONTROLS PEDAL SHAFT ASSEMBLY PEDAL ADJUSTMENT PINS PEDAL CRANK ASSEMBLY PEDAL DISENGAGE PIN HOOK TAPE F90−101A Figure 8−22. Copilot Pedals Copilot Pedals: Disengaging (Ref. Figure 8-22) Copilots pedal shaft assemblies can be temporarily stowed in the full forward position. Pull up pedal adjustment pins. Pull out pedal disengage pin. Swing shaft assemblies forward to their hook tape secured positions. Copilot Pedals: Engaging Reengaging copilot's pedals is opposite of disengaging. NOTE: Ensure that pedal adjustment pins are fully seated in pedal crank assemblies. Reissue 3 Original 8−37 CSP−900RFM206A−1 Handling Servicing and Maintenance ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A 8−10. ENGINE CHARTS The following charts define maintenance action requirements for engine over temper­ ature, overspeed, and overtorque. AREA A - RECORD IN ENGINE LOG BOOK (2.5 MINUTE RATING) AREA B - RECORD IN ENGINE LOG BOOK (CONTINUOUS OEI) AREA C - RETURN ENGINE FOR OVERHAUL 980 940 EXHAUST GAS TEMPERATURE 925 920 902 900 880 863 860 ÉÉ ÉÉ ÉÉ ÉÉ ÉÉ ÉÉ ÇÇÇÇÇÇÇÇÇÇ ÇÇÇÇÇÇÇÇÇÇ ÇÇÇÇÇÇÇÇÇÇ ÇÇÇÇÇÇÇÇÇÇ ÇÇÇÇÇÇÇÇÇÇ AREA D 960 AREA D - DETERMINE CAUSE OF OVERTEMPERATURE AND RECORD IN ENGINE LOGBOOK AFTER 15 MINUTES OF CUMULATIVE OPERATION IN AREA `A', OR 10 HOURS IN AREA `B', OR 5 EXCURSIONS IN AREA D ENGINE MAINTENANCE IS REQUIRED AREA C AREA A ÉÉÉÉÉ ÉÉÉÉÉ ÉÉÉÉÉ ÉÉÉÉÉ ÉÉÉÉÉ AREA B 840 820 NO ACTION REQUIRED 800 0 5 20 30 60 1 90 120 2 150 180 3 210 240 4 TIME (MINUTES AND SECONDS) 270 300 5 330 SEC MIN Figure 8−23. EGT Vs Time − All Conditions Except Starting 8−38 Reissue 3 Original F90−007 CSP−900RFM206A−1 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A 820 AREA A - VISUAL INSPECTION THROUGH EXHAUST DUCT AND RECORD IN ENGINE LOG BOOK AREA B - PERFORM HSI AREA C - RETURN ENGINE TO OVERHAUL AREA D - DETERMINE CAUSE FOR HUNG START AND CARRY OUT DRY MOTORING RUN PRIOR TO ATTEMPTING A RE-START ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ ÉÉÉÉÉÉÉÉÉÉÉÉÉÉ ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ ÉÉÉÉÉÉÉÉÉÉÉÉÉÉ ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ ÉÉÉÉÉÉÉÉÉÉÉÉÉÉ ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ ÉÉÉÉÉÉÉÉÉÉÉÉÉÉ ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ ÉÉÉÉÉÉÉÉÉÉÉÉÉÉ ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ ÉÉÉÉÉÉÉÉÉÉÉÉÉÉ AREA C AREA B 760 650 AREA A NO ACTION REQUIRED AREA D 2 20 30 45 TIME (SECONDS) F90−006 Figure 8−24. EGT Vs Time − Starting 112.4 POWER TURBINE SPEED (% RPM) MEASURED GAS TEMPERATURE (EGT) 875 Handling Servicing and Maintenance AREA A - RETURN ENGINE TO OVERHAUL 104.5 100.0 NO ACTION REQUIRED 0 10 20 30 40 50 SEC TIME (SECONDS) F90−008A Figure 8−25. Power Turbine (NP) Speed Vs Time Reissue 3 Original 8−39 CSP−900RFM206A−1 Handling Servicing and Maintenance ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A AREA A - RECORD IN ENGINE LOG BOOK (2.5 MINUTE RATING) 103 GAS GENERATOR SPEED − %N G AREA B - RETURN ENGINE FOR OVERHAUL AREA B ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ 101 AREA A 98.7 NO ACTION REQUIRED 20 0 40 60 80 100 1 TIME (MINUTES AND SECONDS) 120 2 140 2.5 SEC MIN F90−009A Figure 8−26. Compressor Turbine (NG) Speed Vs Time TORQUE @100/104% NP IIDS (XMSN) ENGINE AEO OEI AREA A AREA B AREA C RECORD IN ENGINE LOGBOOK SEE NOTE 1 AND 2 RETURN ENGINE FOR OVERHAUL RECORD IN ENGINE LOG BOOK (CONTINUOUS OEI) 133.3% NOTE 1 OPERATION BETWEEN 124 - 130% TORQUE: - RECORD AS 2.5 MINUTE RATING - AFTER ONE HOUR OF CUMULATIVE RUNNING, RETURN THE GEARBOX MODULE FOR OVERHAUL OPERATION ABOVE 130% TORQUE - AFTER 5 EXCURSIONS, RETURN THE GEARBOX MODULE FOR OVERHAUL 165% NOTE 2 ÑÑ ÑÑ ÑÑ ÑÑÑ ÑÑ ÑÑÑ ÑÑ ÑÑÑ ÑÑ 130% 104.5% 124% 100% 110% 2.5 MIN ÇÇÇÇÇÇÇÇ ÇÇÇÇÇÇÇÇ AREA B ÉÉÉÉ ÉÉÉÉ ÉÉÉÉ AREA A AREA C 88% 10 SEC 100% MCP NOTE: MCP THE TORQUE DISPLAYED ON THE IIDS PRIMARY DISPLAY IS TRANSMISSION TORQUE. 0 20 30 60 90 120 150 180 210 1 2 2.5 3 TIME (MINUTES AND SECONDS) 240 4 270 300 5 Figure 8−27. Engine Overtorque Limits − All Conditions 8−40 Reissue 3 Original 330 (SEC) (MIN) F90−132A ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Handling Servicing and Maintenance 8−11. SPECIAL OPERATIONAL CHECKS AND PROCEDURES The following checks are typically utilized as part of a post maintenance run up associated with scheduled inspections, troubleshooting or maintenance on specific aircraft systems. Refer to the Rotorcraft Maintenance Manual (CSP900RMM-2) for the recommended use and frequency of the following checks. CAUTION These checks and or procedures are to be performed only while aircraft is on the ground except where noted. ENGINE NP OVERSPEED CHECK PROCEDURE Left Engine Engine control switches IDLE Right engine control switch FLY (STABILIZE 100/104% NR) OVSP TEST switch MOVE TO THE LEFT AND HOLD Left engine control switch FLY Left engine NP display OBSERVE LEFT ENGINE Np INCREASE TO 85% − 95% (SLIGHT OSCILLATION MAY BE NOTICED) AND LEFT EEC/MAN CAUTION LIGHTS ON. OVSP TEST switch RELEASE TO OFF POSITION Left Engine NP display OBSERVE LEFT ENGINE Np RESUMES NORMAL GOVERNING AT 100/104%. LEFT EEC/MAN CAUTION LIGHTS OUT. Right Engine Right engine control switch IDLE Left engine control switch FLY − STABILIZE 100/104% NR) OVSP TEST switch MOVE TO THE RIGHT AND HOLD Right engine control switch FLY Right engine NP display OBSERVE RIGHT ENGINE Np INCREASE TO 85% − 95% (SLIGHT OSCILLATION MAY BE NOTICED) AND RIGHT EEC/MAN CAUTION LIGHTS ON. OVSP TEST switch RELEASE TO OFF POSITION Right engine NP display OBSERVE RIGHT ENGINE NP RESUMES NORMAL GOVERNING AT 100/104%. RIGHT EEC/MAN CAUTION LIGHTS OUT. Reissue 3 Revision 2 8−41 CSP−900RFM206A−1 Handling Servicing and Maintenance ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A HYDRAULIC SYSTEM CHECK With the aircraft operating at IDLE or FLY (100%): IIDS secondary display CHECK ‘‘1 HYD 2” CAUTION SEGMENTS ARE NOT ILLUMINATED With the aircraft operating at FLY (100%): HYD TEST switch SET AND HOLD TO ‘‘SYS 1” IIDS secondary display CHECK ‘‘1 HYD” CAUTION SEGMENT ILLUMINATES IIDS alphanumeric display VERIFY 250 PSI MAXIMUM FOR HYD 1 AND 1,000 HYD TEST switch HYD TEST switch IIDS secondary display IIDS alphanumeric display +100/−50 PSI FOR HYD 2 RELEASE AND CHECK ‘‘1 HYD” CAUTION SEGMENT OFF SET AND HOLD TO ‘‘SYS 2” CHECK ‘‘HYD 2” CAUTION SEGMENT ILLUMINATES VERIFY 250 PSI MAXIMUM FOR HYD 2 AND 1,000 +100/−50 PSI FOR HYD 1 Do not perform the following check if the helicopter is parked on a wheeled platform, or slippery / icy surfaces. If unable to apply right pedal or high resistance is felt, relax pressure on pedals and release HYD TEST switch. Advise maintenance. APPLY SUFFICIENT PRESSURE ON THE RIGHT Anti-torque pedals CAUTION HYD TEST switch PEDAL TO MOVE IT APPROXIMATELY 3 INCHES (7.6 CM). REPEAT CHECK WITH LEFT PEDAL. RELEASE AND CHECK ‘‘HYD 2” CAUTION SEGMENT OFF VSCS CHECK NOTE: This functional check may be performed with the engines off and aircraft connected to an external power source. OFF Left and right VSCS switches IIDS alphanumeric display VERIFY CAUTION SEGMENT ON AND ‘‘TOTAL STAB FAIL” INDICATION VSCS indicator needles CENTERED Left VSCS switch ON Right VSCS switch MOMENTARILY TO ‘‘TEST” AND THEN TO ‘‘ON’’ IIDS alphanumeric display VERIFY ‘‘RIGHT STAB FAIL” INDICATION FOR 5 TO 8 SECONDS, THEN OUT Left VSCS switch MOMENTARILY TO ‘‘TEST” AND THEN TO ‘‘ON’’ IIDS alphanumeric display VERIFY ‘‘LEFT STAB FAIL” INDICATION FOR 5 TO 8 SECONDS, THEN OUT VSCS indicator needles VERIFY NEEDLES ARE APPROXIMATELY 55% RIGHT OF CENTER WITH 0% CLP AND AIRCRAFT LEVEL NOTE: If the selected VSCS system fails the test, the failure annunciation will remain on the IIDS alphanumeric display. 8−42 Reissue 3 Revision 2 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Handling Servicing and Maintenance WET ENGINE MOTORING RUN CAUTION Before performing this procedure, insure that the power supply to the ignition exciter is disconnected (IGNTR circuit breakers pulled). CAUTION When a fuel metering unit/pump is replaced in the field, motoring or starting the engine is not recommended until priming is accomplished by performing a engine wet motoring run. Twistgrip on selected engine(s) NORMAL Fuel valve on CHECK Fuel boost pump ON Engine control switch IDLE NOTE: Maintain starter operation for desired duration while observing starter limits. Engine control switch OFF Fuel boost pump OFF NOTE: After a wet motoring run, a dry motoring should be accomplished before any start is attempted. DRY ENGINE MOTORING RUN NOTE: This procedure is used to clear internally trapped fuel and vapor from the engine. This procedure maybe used if there is evidence of a fire within the engine or lack of EGT indication after lightoff at the beginning of an engine start. Twist grip OFF Engine control switch for selected engine SET TO IDLE − OBSERVE STARTER TIME LIMITS Engine control switch for selected engine OFF EEC RESET button PRESS Twistgrip PLACE IN NORMAL DETENT EEC MAN or flashing indication CHECK OFF Reissue 3 Revision 2 8−43 CSP−900RFM206A−1 Handling Servicing and Maintenance ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A ENGINE OUT/LOW ROTOR WARNING CHECK Engine control switches FLY Collective INCREASE TO A CLP OF >5% FOR MORE THAN 5 SECONDS Collective LOWER TO A CLP OF 0% Engine control switches SWITCH TO IDLE AND NOTE THE FOLLOWING ENG OUT warning light flashes and low rotor RPM tone is activated for one cycle. As rotor RPM decreases through 88%, the low rotor RPM tone will reactivate until the AOG logic disables the warning. ENGINE WASH Engine Water Wash - Desalination: Open main transmission access door (Ref. Figure 8-6 and Figure 8-7). NOTE: If cleaning agent is to be used, prepare solution and compressor wash system in accordance with related manufacturers’ publications (Ref. RMM, Section 01−00−00) CAUTION Use of correct mixture as specified in the PWC Maintenance manual is very important, not only when the temperature is below freezing at the time of washing, but also if the temperature is expected to be below 2°C (36°F) between time of washing and the next start. Connect cleaning solution or water source to engine wash panel using AN type fittings. NOTE: To prevent precipitation of deposits through the use of hard water, engine must be allowed to cool to below 65°C (150°F). Minimum cooling period of 40 minutes must be allowed since the engine was last operated. CAUTION Ensure inlet particle separator and heat / defog shutoff valves are turned off. Do not motor engine for more than 30 seconds. NOTE: Ensure cleaning solution or water source pressure of 60−82 PSI. Perform dry engine motoring run; when NG reaches 5%, inject water solution into air inlet case. Close tank valve as soon as NG falls to 5%. 8−44 Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CAUTION CSP−900RFM206A−1 Handling Servicing and Maintenance Allow starter to cool between runs. If water/methanol mixture has been used, perform additional dry engine motoring run. Close main transmission access door (Ref. RMM, Section 06-00-00). Repeat procedure on other engine. Once engine wash is complete, start and operate engines at idle for at least one minute to completely dry engines. Engine Wash - Performance Recovery: Open main transmission access door (Ref. Figure 8-6 and Figure 8-7). NOTE: If cleaning agent is to be used, prepare solution and compressor wash system in accordance with related manufacturers’ publications (Ref. RMM, Section 01−00−00) CAUTION Use of correct mixture as specified in the PWC Maintenance manual is very important, not only when the temperature is below freezing at the time of washing, but also if the temperature is expected to be below 2°C (36°F) between time of washing and the next start. Connect cleaning solution or water source to engine wash panel using AN type fittings. NOTE: To prevent precipitation of deposits through the use of hard water, engine must be allowed to cool to below 65°C (150°F). Minimum cooling period of 40 minutes must be allowed since the engine was last operated. CAUTION Ensure inlet particle separator (IPS) and heat / defog shutoff valves are turned off. Do not motor engine for more than 30 seconds. NOTE: Ensure cleaning solution or water source pressure of 60−82 PSI. Perform dry engine motoring run (Ref. paragraph 8-11); when NG reaches 5%, inject wash solution into air inlet case. Close tank valve as soon as NG falls to 5%. Allow cleaning solution to soak for 10 minutes. Perform dry engine motoring run (Ref. paragraph 8-11); when NG reaches 5%, inject one half of rinse solution into air inlet case. Observe starter cooling period. Perform dry engine motoring run (Ref. paragraph 8-11); when NG reaches 5%, inject remainder of rinse solution into air inlet case. Reissue 3 Original 8−45 CSP−900RFM206A−1 Handling Servicing and Maintenance ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A If water/methanol mixture has been used, perform second dry engine motoring run. Close main transmission access door. Repeat procedure on other engine. Once engine wash is complete, start and operate engines at idle for at least one minute to completely dry engines. ENGINE WASH NOZZLE RIGHT ENGINE WASH TUBE ASSEMBLY LEFT ENGINE WASH TUBE ASSEMBLY ENGINE WASH L E F T VIEW ROTATED R I G H T F90−066 Figure 8−28. Engine Wash Panel 8−46 Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Handling Servicing and Maintenance MANUAL ENGINE SHUTDOWN CHECK NOTE: This procedure should be performed with engine control switch in IDLE and all unnecessary bleed air and electrical equipment, including generator, OFF. Twist grip IDLE DETENT NP slows to idle CHECK EEC MAN indication on primary IIDS dis­ play CHECK Twistgrip SNAP TO CUTOFF Engine control switch OFF IIDS CHECK NORMAL SHUTDOWN INDICATIONS NG zero percent CHECK EEC RESET button PRESS Twistgrip PLACE IN NORMAL DETENT CAUTION DO NOT return twist grip to the NORMAL detent until NG is at zero and the EEC RESET button is pressed. Failure to follow this procedure may cause a re−light with a subsequent EGT exceedance. CHECK OFF EEC MAN indication Reissue 3 Original 8−47 CSP−900RFM206A−1 Handling Servicing and Maintenance ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A MANUAL ENGINE START CHECK NOTE: Complete the Engine Prestart cockpit check (Ref. Section IV) before attempting a manual start. Twistgrip ROTATE TO FULL OPEN (PAST THE ‘‘NORMAL’’ DETENT) EEC MAN indication on primary IIDS dis­ play CHECK Twist grip ROTATE TO OFF Generator OFF L BOOST or R BOOST ON, CHECK IIDS INDICATIONS Engine control switch IDLE Twist grip ROTATE TOWARD IDLE AS NG INCREASES THROUGH 8 PERCENT NOTE: As NG increases through 8% rotate twistgrip toward normal until lightoff occurs. Observe EGT indication for immediate temperature rise. Monitor EGT and NG during start. Observe start limits. Increase twistgrip toward normal only as necessary to keep NG accelerating toward idle. Manually bring NP/NR to 65%. CAUTION If lightoff is not attained with an increase of EGT and NG within 10 seconds, rotate the twistgrip to OFF and place the engine control switch to off. Following a 30 second fuel drain period, perform a 30 second dry motoring run before attempting another start. Repeat the complete starting sequence observing limitations. EEC RESET button PRESS WHEN NP/NR IS 65 PERCENT EEC MAN indication CHECK FLASHING Twistgrip NORMAL DETENT EEC MAN indication CHECK OFF Engine oil pressure CHECK Generator ON IIDS CHECK 8−48 Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Handling Servicing and Maintenance AUTOROTATION RPM CHECK Refer to CSP-900RMM-2, Section 18-00-00. NOTE: This procedure should be performed with engine control switches in FLY and collective full down. However, aircraft operating at or near gross weight limits and at high density altitudes may not be able to perform this procedure with collective full down without exceeding rotor limits. Refer to CSP−900RMM−2, Section 18−00−00 for alternative collective position while operating at high gross weights. SELECT Target altitude NOTE: Select an altitude above target altitude so as to arrive at the target altitude in steady state autorotation at 70 KIAS. Failure to maintain constant airspeed during autorotation will cause rotor RPM fluctuations, resulting in inaccurate RPM readings. IIDS SELECT “CLP” ON ALPHANEUMERIC DISPLAY Airspeed 70 KIAS Collective lever position ZERO % OR 10% AS REQUIRED CAUTION Observe rotor limits. RECORD ROTOR RPM At target altitude NOTE: If gross weight/density altitude combination allows procedure with collective full down, the torque reading should be zero percent at target altitude for accurate autorotation RPM. Reissue 3 Original 8−49 CSP−900RFM206A−1 Handling Servicing and Maintenance ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A RESETTING IIDS TIME/DATE TOP LEVEL SECOND LEVEL NOTE 1 SET TIME/DATE TIME <HH:MM> DATE MM-DD-YY NOTE: TO RETURN TO PREVIOUS HIGHER LEVEL - PRESS NOTE 1.: ``ENT'' KEY SELECTS FIELD TO BE SET (MINUTE, HOURS, DAY, MONTH, YEAR) AND SELECTED FIELD BLINKS, AND KEYS INCREMENT/DEINCRE­ MENT DIGIT VALUE, ``REC'' KEY CHANGES TIME MENU AND DATE TO SELECTED VALUES F92−101 Figure 8−29. Set Time/Date To change date or time: This procedure is to be performed with both engines OFF. Press MENU to enter menu system. Use ↑ or ↓ keys to select SET TIME/DATE and press ENT. The following is displayed on the IIDS two line alphanumeric display: TIME HH:MM DATE MM-DD-YY Press ENT to edit display. The hour digits in the TIME HH:MM display will blink indicating these are the digits selected for editing. Use ↑ or ↓ keys to change value of flashing digit/value. NOTE: Holding the arrow key for more than one second will cause the value of the digit(s) being edited to increment at the rate of one per second. Press ENT to select next digit(s) (the minutes digits will blink) and set value using ↑ or ↓ keys. NOTE: Each press of the ENT key will select the next value to edit in the sequence they are displayed. Repeat above steps until the correct time and date is displayed. Use the REC key to save the changed time/date. Pressing the CLR key instead of REC will abandon all changes. NOTE: The REC key may be pressed at any time during the editing process to save the changes made. Any fields not changed will remain at their present values. 8−50 Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Additional Operations and Performance Data SECTION IX ADDITIONAL OPERATIONS AND PERFORMANCE DATA TABLE OF CONTENTS PARAGRAPH PAGE 9-1. Abbreviated Checklists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1 9-2. Fuel Flow VS Airspeed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 9-1. Fuel Flow, Sea Level, ISA (15°C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 9-2. Fuel Flow, 4000 Feet HP, ISA (7°C) . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 9-3. Fuel Flow, 8000 Feet HP, ISA (-1°C) . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 9-4. Fuel Flow, Sea Level, ISA + 20°C (35°C) . . . . . . . . . . . . . . . . . . . . . . Figure 9-5. Fuel Flow, 4000 Feet HP, ISA + 20°C (27°C) . . . . . . . . . . . . . . . . . . . Figure 9-6. Fuel Flow, 8000 Feet HP, ISA + 20°C (19°C) . . . . . . . . . . . . . . . . . . . Figure 9-7. Fuel Flow, Sea Level, ISA (15°C) - NACA Inlet . . . . . . . . . . . . . . . . Figure 9-8. Fuel Flow, 4000 Feet HP, ISA (7°C) - NACA Inlet . . . . . . . . . . . . . . Figure 9-9. Fuel Flow, 8000 Feet HP, ISA (-1°C) - NACA Inlet . . . . . . . . . . . . Figure 9-10. Fuel Flow, Sea Level, ISA + 20°C (35°C) - NACA Inlet . . . . . . . . Figure 9-11. Fuel Flow, 4000 Feet HP, ISA + 20°C (27°C) - NACA Inlet . . . . . Figure 9-12. Fuel Flow, 8000 Feet HP, ISA + 20°C (19°C) - NACA Inlet . . . . 9-4 9-5 9-6 9-7 9-8 9-9 9-10 9-11 9-12 9-13 9-14 9-15 9-16 9-3. International Civil Aviation Organization (ICAO) Noise Levels . . . . . . . . . . . . . . 9-17 Reissue 3 Original 9−i CSP−900RFM206A−1 Additional Operations and Performance Data ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A This page intentionally left blank! 9−ii Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Additional Operations and Performance Data SECTION IX ADDITIONAL OPERATIONS AND PERFORMANCE DATA 9−1. ABBREVIATED CHECKLISTS NOTE: These checklists do not have any CAUTION, WARNINGS, or NOTES. Be sure you have a thorough understanding of the checks as described in Section IV before attempting to operate the helicopter. ENGINE PRE−START COCKPIT CHECK ELECTRICAL POWER − OFF All cabin doors CHECK Seat belt and shoulder harness FASTENED Rotor brake STOWED Flight instruments CHECK STATIC POSITION/SET Collective friction ON Collective stick position FULL DOWN Twistgrip alignment marks aligned with in­ dex mark CHECK LDG/HVR lights OFF Key switch ON Circuit breakers IN Utility panel switches OFF EXCEPT VSCS ON Lighting control panel switches AS REQUIRED Avionics AS DESIRED L GEN and R GEN ON (OFF FOR GPU START) POWER OFF L BOOST AND R BOOST OFF CROSS FEED OFF LEFT/RIGHT FUEL SHUTOFF ON; COVER CLOSED L ENGINE and R ENGINE OFF Reissue 3 Original 9−1 CSP−900RFM206A−1 Additional Operations and Performance Data ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A ELECTRICAL POWER − ON POWER BAT/EXT Monitor BIT FIRE WARNING ANNUNCIATORS ON FOR 2 SECONDS; CHECK IIDS FOR ADVISORIES AT COMPLETION OF BIT Fuel quantity display CHECK DISP (display by exception) AS DESIRED ENGINE STARTING − AUTOMATIC L BOOST or R BOOST ON; CHECK IIDS INDICATIONS ● EEC MAN indicators OFF L ENGINE or R ENGINE SET TO IDLE/FLY AS REQUIRED IIDS CHECK FOR NORMAL INDICATIONS Repeat starting procedure for second engine GPU start only: ● L GEN/R GEN ON ● GPU DISCONNECT ENGINE RUNUP Avionics ON, AS DESIRED L ENGINE and R ENGINE FLY 9−2 Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Additional Operations and Performance Data BEFORE TAKEOFF Cyclic control CHECK RESPONSE Collective friction AS DESIRED Primary and secondary IIDS displays CHECK ADVISORIES NP switch HIGH Utility panel switches AS REQUIRED ENGINE/AIRCRAFT SHUTDOWN − NORMAL Collective stick FULL DOWN/FRICTION ON Cyclic stick TRIM TO NEUTRAL Pedals NEUTRAL L ENGINE and R ENGINE IDLE All unnecessary electrical equipment OFF Heat OFF AC (if installed) OFF Pitot heat (if installed) OFF IPS (if installed) OFF Lighting control panel AS DESIRED Avionocs master switch OFF L GEN/R GEN switches OFF L BOOST/R BOOST OFF L ENGINE and R ENGINE OFF ENG OUT indications CHECK IIDS FOR NORMAL INDICATIONS Rotor brake (if installed) APPLY BELOW 70% NR IIDS CHECK FOR INDICATIONS OR MESSAGES POWER OFF Reissue 3 Original 9−3 CSP−900RFM206A−1 Additional Operations and Performance Data 9−2. ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A FUEL FLOW VS AIRSPEED Description: The fuel flow charts presented in this section are based on level flight performance data for helicopters equipped with the standard engine inlet (IPS or screen) or the NACA inlet. Charts for the NACA inlet are labeled ``-NACA Inlet''. Fuel consumption values are based on minimum specification engines and thus may vary between engines. This data is based on a baseline aircraft with 15% electri­ cal load, engine bleeds and air conditioner off. Use of Chart: Use the charts as illustrated by the example below. NOTE: The following example uses Figure 9−1. Example: Wanted: Rate of fuel flow Known: Airspeed = 115 KIAS Known: Estimated gross weight = 5500 pounds Method: Enter the chart at the known airspeed of 115 knots (interpolation re­ quired). Move vertically to the 5500 pound point (interpolation required) then move to the left to the fuel flow scale and read a fuel flow of approxi­ mately 470 LB/HR. 9−4 Reissue 3 Original CSP−900RFM206A−1 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Additional Operations and Performance Data 700 650 MCP LIMIT 600 550 FUEL FLOW - LB/HR 500 450 6000 LB LONG RANGE CRUISE 400 5000 LB 350 4000 LB 300 250 200 40 50 60 70 80 90 100 110 INDICATED AIRSPEED - KNOTS 120 130 140 150 F90−122 Figure 9−1. Fuel Flow, Sea Level, ISA (15°C) Reissue 3 Original 9−5 CSP−900RFM206A−1 Additional Operations and Performance Data ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A 700 650 600 MCP LIMIT 550 FUEL FLOW - LB/HR 500 450 6000 LB 400 350 LONG RANGE CRUISE 5000 LB 4000 LB 300 250 200 40 50 60 70 80 90 100 110 INDICATED AIRSPEED - KNOTS 120 Figure 9−2. Fuel Flow, 4000 Feet HP, ISA (7°C) 9−6 Reissue 3 Original 130 140 150 F90−123 CSP−900RFM206A−1 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Additional Operations and Performance Data 700 650 600 550 MCP LIMIT FUEL FLOW - LB/HR 500 450 400 6000 LB LONG RANGE CRUISE 350 5000 LB 4000 LB 300 250 200 40 50 60 70 80 90 100 110 INDICATED AIRSPEED - KNOTS 120 130 140 150 F90−124 Figure 9−3. Fuel Flow, 8000 Feet HP, ISA (−1°C) Reissue 3 Original 9−7 CSP−900RFM206A−1 Additional Operations and Performance Data ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A 700 650 600 MCP LIMIT 550 FUEL FLOW - LB/HR 500 450 6000 LB LONG RANGE CRUISE 400 5000 LB 350 4000 LB 300 250 200 40 50 60 70 80 90 100 110 120 130 INDICATED AIRSPEED - KNOTS Figure 9−4. Fuel Flow, Sea Level, ISA + 20°C (35°C) 9−8 Reissue 3 Original 140 150 F90−119 CSP−900RFM206A−1 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Additional Operations and Performance Data 700 650 600 550 MCP LIMIT FUEL FLOW - LB/HR 500 450 6000 LB 400 350 LONG RANGE CRUISE 5000 LB 300 4000 LB 250 200 40 50 60 70 80 90 100 110 120 130 INDICATED AIRSPEED - KNOTS 140 150 F90−120 Figure 9−5. Fuel Flow, 4000 Feet HP, ISA + 20°C (27°C) Reissue 3 Original 9−9 CSP−900RFM206A−1 Additional Operations and Performance Data ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A 700 650 600 550 FUEL FLOW - LB/HR 500 MCP LIMIT 450 400 6000 LB LONG RANGE CRUISE 350 5000 LB 300 4000 LB 250 200 40 50 60 70 80 90 100 110 120 130 INDICATED AIRSPEED - KNOTS Figure 9−6. Fuel Flow, 8000 Feet HP, ISA + 20°C (19°C) 9−10 Reissue 3 Original 140 150 F90−121 CSP−900RFM206A−1 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Additional Operations and Performance Data 700 650 MCP LIMIT 600 550 6250 LB FUEL FLOW - LB/HR 500 6000 LB 450 LONG RANGE CRUISE 400 4000 LB 350 5000 LB 300 250 200 40 50 60 70 80 90 100 110 120 130 INDICATED AIRSPEED - KNOTS 140 150 F90-154-1 Figure 9−7. Fuel Flow, Sea Level, ISA (15°C) − NACA Inlet Reissue 3 Original 9−11 CSP−900RFM206A−1 Additional Operations and Performance Data ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A 700 650 600 MCP LIMIT 550 6250 LB FUEL FLOW - LB/HR 500 6000 LB 450 400 LONG RANGE CRUISE 4000 LB 350 5000 LB 300 250 200 40 50 60 70 80 90 100 110 120 130 INDICATED AIRSPEED - KNOTS Figure 9−8. Fuel Flow, 4000 Feet HP, ISA (7°C) − NACA Inlet 9−12 Reissue 3 Original 140 150 F90-154-2 CSP−900RFM206A−1 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Additional Operations and Performance Data 700 650 600 550 MCP LIMIT FUEL FLOW - LB/HR 500 6250 LB 450 6000 LB 400 350 LONG RANGE CRUISE 4000 LB 300 5000 LB 250 200 40 50 60 70 80 90 100 110 120 130 140 150 INDICATED AIRSPEED - KNOTS F90−154−3 Figure 9−9. Fuel Flow, 8000 Feet HP, ISA (−1°C) − NACA Inlet Reissue 3 Original 9−13 CSP−900RFM206A−1 Additional Operations and Performance Data ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A 700 650 600 MCP LIMIT 550 6250 LB 6000 LB FUEL FLOW - LB/HR 500 450 LONG RANGE CRUISE 400 4000 LB 350 5000 LB 300 250 200 40 50 60 70 80 90 100 110 120 130 INDICATED AIRSPEED - KNOTS Figure 9−10. Fuel Flow, Sea Level, ISA + 20°C (35°C) − NACA Inlet 9−14 Reissue 3 Original 140 150 F90−154−4 CSP−900RFM206A−1 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Additional Operations and Performance Data 700 650 600 550 MCP LIMIT FUEL FLOW - LB/HR 500 6250 LB 450 6000 LB 400 LONG RANGE CRUISE 4000 LB 350 5000 LB 300 250 200 40 50 60 70 80 90 100 110 120 130 140 INDICATED AIRSPEED - KNOTS 150 F90−154−5 Figure 9−11. Fuel Flow, 4000 Feet HP, ISA + 20°C (27°C) − NACA Inlet Reissue 3 Original 9−15 CSP−900RFM206A−1 Additional Operations and Performance Data ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A 700 650 600 550 FUEL FLOW - LB/HR 500 MCP LIMIT 6250 LB 450 6000 LB 400 350 LONG RANGE CRUISE 4000 LB 300 5000 LB 250 200 40 50 60 70 80 90 100 110 120 130 140 INDICATED AIRSPEED - KNOTS Figure 9−12. Fuel Flow, 8000 Feet HP, ISA + 20°C (19°C) − NACA Inlet 9−16 Reissue 3 Original 150 F90−154−6 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A 9−3. CSP−900RFM206A−1 Additional Operations and Performance Data INTERNATIONAL CIVIL AVIATION ORGANIZATION (ICAO) NOISE LEVELS The MD900 meets the ICAO Annex 16, Volume 1, Chapter 8 noise requirements for level flight, takeoff/climb, and approach descent profiles at the certified maximum gross weight of 6500 LB (2948.35 kg). MD900 Configuration Clean aircraft, doors on, no external kits. ENGINE: PW 206A GROSS WEIGHT: 6500LB (2948.35 kg) Level Flyover EPNL (EPNdB) Takeoff EPNL (EPNdB) Approach EPNL (EPNdB) 84.13 85.95 92.26 Reissue 3 Revision 2 9−17 CSP−900RFM206A−1 Additional Operations and Performance Data ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A This page intentionally left blank! 9−18 Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Optional Equipment SECTION X OPTIONAL EQUIPMENT TABLE OF CONTENTS PARAGRAPH PAGE 10-1. General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1 10-2. Listing - Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table 10-1. Optional Equipment MD900 Helicopter . . . . . . . . . . . . . . . . . . . . . . . 10-3. Compatibility - Combined Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . Table 10-2. Optional Equipment Kit Compatibility - MD900 Helicopter . . . . 10-4. Optional Equipment Performance Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1 10-2 10-2 10-2 10-3 10-5. Operating Instructions: Air Conditioning (P/N 900P7250302-101) . . . . . . . . . . Figure 10-1. Air‐conditioning System Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 10-2. Air Conditioner Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-5 10-6 10-8 10-6. Operating Instructions: Controllable Landing/Search Light . . . . . . . . . . . . . . . . 10-9 Table 10-3. Landing, Hover and Search Light Switch Functions . . . . . . . . . . . 10-9 Figure 10-3. Collective Stick Switch Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10 Figure 10-4. Circuit Breakers - Console Mounted (Typical) . . . . . . . . . . . . . . . . 10-11 Figure 10-5. Circuit Breakers - Baggage Compartment Mounted (Typical) . . 10-12 10-7. Operating Instructions: Rotorcraft Cargo Hook Kit . . . . . . . . . . . . . . . . . . . . . . . . Figure 10-6. VNE Placard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 10-7. Weight and Balance Envelope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 10-8. Cargo Hook IIDS Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 10-9. Cargo Hook Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-15 10-16 10-17 10-19 10-20 10-8. Operating Instructions: Windscreen Wipers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 10-10. Windscreen Wiper with Optional Windscreen Washer Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 10-11. Windscreen Wiper Control Switch . . . . . . . . . . . . . . . . . . . . . . . . . . Servicing Materials - Windscreen Washer Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . 10-9. Operating Instructions: Supplemental Fuel System . . . . . . . . . . . . . . . . . . . . . . . Figure 10-12. Switch and Indicator Light - Location Typical . . . . . . . . . . . . . . Example I: Longitudinal CG Determination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table 10-4. Fuel Loading Table - Jet-A (6.8 LB/GAL) . . . . . . . . . . . . . . . . . . . . . Table 10-5. Fuel Loading Table - Jet-B (6.5 LB/GAL) . . . . . . . . . . . . . . . . . . . . . Figure 10-13. Fuel Station Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-23 FAA Approved Reissue 3 Revision 2 10-23 10-24 10-25 10-27 10-29 10-30 10-31 10-31 10-32 10−i CSP−900RFM206A−1 Optional Equipment ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A PARAGRAPH PAGE Figure 10-14. Supplemental Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-34 10-10. Operating Instructions: Rescue Hoist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 10-15. Center of Gravity Envelope for Hoist Operations Below 60 KIAS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 10-16. Rescue Hoist Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EXAMPLE I: Lateral CG Determination - Enroute (above 60 KIAS) . . . . . . . . EXAMPLE II: Lateral CG Determination - Destination (below 60 KIAS) . . . . EXAMPLE III: Lateral CG Determination - With Hoist Load . . . . . . . . . . . . . . Figure 10-17. Allowable Rescue Hoist Loading Chart . . . . . . . . . . . . . . . . . . . . . Figure 10-18. Rescue Hoist Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table 10-6. Servicing Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11. Operating Information: -111/-117 IIDS Option . . . . . . . . . . . . . . . . . . . . . . . Figure 10-19. OEI Engine Torque Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 10-20. Single Engine Rate of Climb and Descent at VY, OEI MCP 6250 LBS Gross Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-37 10-38 10-42 10-44 10-44 10-45 10-46 10-48 10-49 10-51 10-51 10-52 10-12. Operating Instructions: Fire Extinguishing System . . . . . . . . . . . . . . . . . . . 10-53 Figure 10-21. Fire Extinguishing System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-55 10-13. Operating Instructions: Smoke Detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-57 Figure 10-22. Smoke Detector and Press-To-Test Switch Location. . . . . . . . . . 10-58 10−ii FAA Approved Reissue 3 Revision 2 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Optional Equipment SECTION X OPTIONAL EQUIPMENT 10−1. GENERAL INFORMATION This section provides general supplemental information on optional equipment for the MD900 Explorer Helicopter. The information includes a listing of usable optional equipment and compatibility of combined equipment on the helicopter. Supplemental data is prepared and included in this section whenever the installation of that equipment affects the FAA Approval Data for Limitations (Section II), Emer­ gency and Malfunction Procedures (Section III), Normal Procedures (Section IV), and Performance Data (Section V). The Flight Manual Supplemental Data is to be used in conjunction with the basic Flight Manual data and takes precedence over that data when the equipment is installed. CAUTION Be sure to include a review of the appropriate flight manual supplemental data for type of optional equipment installed (including STC items) as a regular part of preflight planning. 10−2. LISTING − OPTIONAL EQUIPMENT Table 10-1 lists MDHI optional equipment items available that require supplemen­ tal data. Other optional equipment items may be found in the RMM. SPECIAL NOTE: Items in the table marked with an asterisk (*) are optional equipment items that have had their supplemental data incorporated into the main body of the flight manual and are identified by the statement, ``If installed''. FAA Approved Reissue 3 Original 10−1 CSP−900RFM206A−1 Optional Equipment ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Table 10−1. Optional Equipment MD900 Helicopter Publication No. Equipment Air conditioner (P/N 900P7250302-101) CSP-900RFM206A-1 - Section X Search light CSP-900RFM206A-1 - Section X Cargo hook CSP-900RFM206A-1 - Section X Fire extinguishing system CSP-900RFM206A-1 - Section X Rescue Hoist CSP-900RFM206A-1 - Section X Windscreen Wipers CSP-900RFM206A-1 - Section X Supplemental Fuel System CSP-900RFM206A-1 - Section X -111 IIDS Option CSP-900RFM206A-1 - Section X * Dual pitot tube CSP-900RFM206A-1 * Pitot heat CSP-900RFM206A-1 * Rotor brake CSP-900RFM206A-1 * Engine air particle separator filter CSP-900RFM206A-1 * Indicates data incorporated into the flight manual (Sections I thru IX where appropriate). 10−3. COMPATIBILITY − COMBINED OPTIONAL EQUIPMENT Table 10−2. Optional Equipment Kit Compatibility − MD900 Helicopter Compatibility: Blank = Yes; X = No Optional Equipment A. B. C. D. E. A. Air conditioner B. Search light C. Engine air particle separator D. Rotor brake E. Dual pitot tube F. Pitot heat G. Cargo hook H. Fire extinguishing system I. Rescue Hoist J. Windscreen Wipers K. Supplemental Fuel System L. -111 IIDS 10−2 FAA Approved Reissue 3 Original F. G. H. I. J. K. L. ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Optional Equipment 10−4. OPTIONAL EQUIPMENT PERFORMANCE DATA SPECIAL NOTE: Optional equipment that affect IGE/OGE hover performance require additional hover performance charts. All Optional Equipment hover performance charts are located in Section V. FAA Approved Reissue 3 Original 10−3 CSP−900RFM206A−1 Optional Equipment ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A This page intentionally left blank! 10−4 FAA Approved Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Optional Equipment Air−Conditioning System 10−5. OPERATING INSTRUCTIONS: AIR CONDITIONING (P/N 900P7250302−101) PART I GENERAL The air-conditioning system circulates conditioned air throughout the cabin. A five position rotary switch AC/VENT controls the vent fan and air-conditioning. COOL HIGH provides air-conditioning at a high setting. COOL LOW provides air-condi­ tioning at a low setting, selected from the center console utility panel assembly. The air-conditioning system provides ventilation, temperature, and humidity con­ trol. The air-conditioning system consists of: Freon Compressor Assembly - Compresses the air conditioning system refriger­ ant. Lines and Tubing - Routes refrigerant throughout the air conditioning system. Condenser Fans - Induce ambient airflow over the condenser. Condenser - Heat exchanger for the condensing refrigerant. Receiver Dehydrator - Removes moisture from the air conditioning system refrig­ erant. High Pressure Switch - Turns off the compressor in a high pressure condition to prevent damage to air conditioning system. Low Pressure Switch - Activates or deactivates the Freon compressor assembly in a low pressure condition to prevent damage to the air conditioning system. Thermal Expansion Valve - Regulates air conditioning system refrigerant injected into the evaporator. Evaporator - Heat exchanger that cools cabin air. Evaporator Fan - Induces airflow through evaporator. Three Way Valve Duct Assembly - Controls the flow of recirculated cabin air or ambient air to the air conditioning system. Three Way Valve Control Cable - Controls position of the three way valve. The compressor is mounted on the gearcase of the right hand engine. The condenser is placed under the floor of the baggage compartment with its associated heat transfer equipment. Fan-driven cooling air for the condenser is taken in and discharged through grilles in the belly just below the aft cabin door. The evaporator occupies the forward end of the upper cowling. The air conditioning system makes use of the ventilation system's ducting to direct the cooled air to cabin and cockpit, but adds a manual valve to permit selection of fresh or recirculated air. The knob for this push/pull control is on the rear cockpit wall above the pilot's right shoulder. The other air conditioner controls are located on the Utility panel. FAA Approved Reissue 3 Original 10−5 CSP−900RFM206A−1 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Optional Equipment Air−Conditioning System CABIN/PASSENGER COMPARTMENT AIR OUT­ LETS 6 PLACES HIGH PRESSURE SWITCH È È TXV RECEIVER/ DRYER EVAPORATOR 3 WAY VALVE WATER SEPARATOR RAM AIR IN ÏÏÏÏÏÏÏÏÏ ÏÏÏÏÏÏÏÏÏ ÏÏÏÏÏÏÏÏÏ ÏÏÏÏÏÏÏÏÏ ÏÏÏÏÏÏÏÏÏ ÎÎÎ ÏÏÏÏÏÏÏÏÏ ÎÎÎ ÏÏÏÏÏÏÏÏÏ ÎÎÎ ÏÏÏÏÏÏÏÏÏ ÎÎÎ ÏÏÏÏÏÏÏÏÏÏÏÏ ÏÏÏÏÏÏÏÏÏ ÎÎÎ ÏÏÏÏÏÏÏÏÏÏÏÏ ÏÏÏÏÏÏÏÏÏ ÏÏÏÏÏÏÏÏÏÏÏÏ ÏÏÏÏÏÏÏÏÏ ÏÏÏÏÏÏÏÏÏÏÏÏ ÏÏÏÏÏÏÏÏÏ CONDENSER EVAP FAN OVBD DRAIN OVBD DRAIN OVERBOARD CONDENSER FAN COMPRESSOR ASSEMBLY LOW PRESSURE SWITCH CREW/PILOTS COMPARTMENT AIR OUT­ LETS 4 PLACES RECIRC AIR INLET FROM CABIN ÈÈ ÎÎ ÈÈ ÎÎÏ Figure 10−1. Air-conditioning System Diagram 10−6 FAA Approved Reissue 3 Original HIGH PRESSURE LIQUID LOW PRESSURE LIQUID HIGH PRESSURE GAS LOW PRESSURE GAS 9G21−020 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Optional Equipment Air−Conditioning System PART II LIMITATIONS No change. PART III EMERGENCY AND MALFUNCTION PROCEDURES As with any air conditioning system the installation in the MD900 has several built in features to prevent damage. The compressor has an electrically controlled clutch which is engaged when the system is turned on. Should the condenser fan fail the high pressure gas coolant passing through the condenser will not become a liquid due to heat retention. This will result in a higher than normal pressure in the lines to the evaporator. When this condition is detected the clutch disengages the compres­ sor to prevent damage. An automatic cutoff procedure similar to that for the heat/defog system shuts down the air conditioner in flight if either engine becomes inoperative to maintain the best power output from the running engine. LOSS OF COOLING Indications: No cooling air with system ON Conditions: Automatic system safety shutdown, or internal failure Procedures: • • OFF A/C control switch Use fresh air vent system as required FAA Approved Reissue 3 Original 10−7 CSP−900RFM206A−1 Optional Equipment Air−Conditioning System ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A PART IV NORMAL PROCEDURES A five position rotary switch AC/VENT controls the vent fan and air-conditioning. Selecting the COOL HIGH position provides air-conditioning at a high setting; COOL LOW provides air-conditioning at a low setting, selected from the center console utility panel assembly. HYD TEST CAB HEAT SYS 1 OVRD AC/VENT ON COOL LOW COOL HIGH OFF VENT LOW VENT HIGH SYS 2 OFF PITOT HEAT IPS ON ON L VSCS R ON OFF OFF TEST AC/VENT CONTROL OFF F90−056 Figure 10−2. Air Conditioner Control PART V PERFORMANCE DATA Ref. Section V for hover performance with air‐conditioning on. 10−8 FAA Approved Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Optional Equipment Controllable Landing/Search Light 10−6. OPERATING INSTRUCTIONS: CONTROLLABLE LANDING/SEARCH LIGHT PART I GENERAL The controllable search light is located on the lower fuselage ahead of the forward landing gear crosstube and offset to the left of the centerline. In the stowed position, the search light is flush with the lower fuselage skin and faces downward. Illuminating the search light is accomplished through the hover and landing lights switch while positioning the search light is accomplished by operating the five-posi­ tion search light switch (Ref. Figure 10-3). PART II LIMITATIONS No Change. PART III EMERGENCY AND MALFUNCTION PROCEDURES No Change. PART IV NORMAL PROCEDURES Table 10−3. Landing, Hover and Search Light Switch Functions SWITCH Hover and Landing Lights Search Light POSITION FUNCTION LDG Switches landing, hover, and search light ON. HVR Switches hover and search light ON. OFF Turns hover, landing, and search lights OFF. EXT Press and hold switch to extend search light. RET Press and hold switch to retract search light. L Press and hold switch to rotate search light to the left. R Press and hold switch to rotate search light to the right. FAA Approved Reissue 3 Original 10−9 CSP−900RFM206A−1 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Optional Equipment Controllable Landing/Search Light Preflight Checks - Electrical power OFF: Search light CHECK FOR BROKEN COVER, DAMAGE TO MECHANICAL ASSEMBLY OR BURNED OUT BULB. Console mounted LND LGT circuit breaker IN (REF. FIGURE 10−4) Baggage compartment mounted SRCH LT and HOV SRCH LT circuit breakers IN (REF. FIGURE 10−5) Collective stick switch panel CHECK FOR DAMAGE LIGHTS switch and search light switch (Ref. Figure 10-3) HOVER AND LANDING LIGHT SWITCH LIGHTS SEARCH LIGHT SWITCH LDG EXT HVR L OFF R GA ÊÊÊ ÊÊÊ ÊÊÊ ÊÊÊ EEC HIGH NORM UP R P M L RESET RET R COM 1 DOWN 2 1 COM 2 OFF GATE F90−116 Figure 10−3. Collective Stick Switch Panel 10−10 FAA Approved Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Optional Equipment Controllable Landing/Search Light Preflight Checks - Electrical power ON: NOTE: The following operational checks may be performed with an external power source to prevent excessive battery drain. Electrical master panel BAT/EXT POWER switch Collective stick switch panel LIGHTS switch to HVR (Ref. Figure 10-3) CHECK HOVER AND SEARCH LIGHTS ON Use search light switch to rotate light left (L) and right (R) CHECK OPERATION LIGHTS switch to LDG CHECK HOVER, LANDING, AND SEARCH LIGHTS ON LIGHT switch to OFF CHECK HOVER, LANDING, AND SEARCH LIGHTS OFF ESSENTIAL BUS GCU L R 5 5 FUEL VLV XFD L XMSN FIRE 5 R 5 5 IIDS FUEL PROBE LAND LGT 5 10 VSCS 7 AUDIO PNL 1 5 BLD AIR LEAK 5 PITOT BLD AIR TRIM HEAT 1 HEAT 5 7 5 ENG FIRE L R 5 5 INST STBY FLOOD ATT 5 NAV XPNDR DIR COM 1 1 GYRO 1 7 F90−118 Figure 10−4. Circuit Breakers − Console Mounted (Typical) FAA Approved Reissue 3 Original 10−11 CSP−900RFM206A−1 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Optional Equipment Controllable Landing/Search Light LEFT GENERATOR BUS AUDIO PNL2 CRGO HOOK EVAP VENT EVAP BATTERY BUS CKPT UTIL CAB UTIL L COMP PITOT HEAT2 L CNDSR FAN 2 CNSL ATT GYRO2 R R DETENT LIGHT MSTR RIGHT GENERATOR BUS L BST PMP INSTR AV MSTR EEC R FUEL LOW OFF GATE L POSN STROBE RTR BRK FIRE HRD LIGHTING IGNTR R AREA 20 IIDS TRAK STB CFU AV FAN IPS ATT GYRO1 LAND LGT CNDSR FAN 1 ENC ALT SRCH LT L FLD EXCIT RT FLD EXCIT LEFT AVIONICS BUS HOV SRCH LT RIGHT AVIONICS BUS ADF2 RADAR RT RADAR IND RADAR INVTR RAD ALT ADF1 FM CTRL FM1 RT MKR BCN COM2 XPNDR 2 DIR GYRO2 NAV 2 DME LORAN GPS FM2 RT FM3 RT F90−117 Figure 10−5. Circuit Breakers − Baggage Compartment Mounted (Typical) 10−12 FAA Approved Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Optional Equipment Controllable Landing/Search Light PART V PERFORMANCE DATA No change. PART VI WEIGHT AND BALANCE DATA No change. PART VII SYSTEM DESCRIPTION The search light is controlled by the three position LIGHTS toggle switch. This switch connects battery bus power to the search light through the hover and landing light relays. Movement of the search light is accomplished by actuating the search light switch located on the collective stick switch panel. Maximum light extension is 120° from stowed. If the search light is rotated 90° either side of center and with an extended segment of 0° to 60°, an interlock switch automatically deenergizes the lamp while positioning the light is still possible. PART VIII HANDLING SERVICING AND MAINTENANCE No change. PART IX ADDITIONAL OPERATIONS AND PERFORMANCE DATA No change. FAA Approved Reissue 3 Original 10−13 CSP−900RFM206A−1 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Optional Equipment Controllable Landing/Search Light This page intentionally left blank! 10−14 FAA Approved Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Optional Equipment Rotorcraft Cargo Hook Kit 10−7. OPERATING INSTRUCTIONS: ROTORCRAFT CARGO HOOK KIT PART I GENERAL The cargo hook is an option that permits the helicopter to carry a jettisonable external load of up to 3,000 pounds. The hook is suspended by a bridle of four cables that attach to the landing gear saddle fittings, and join at the cargo load cell link to support the hook. The pilot's controls for the hook consist of an electric release push-button on the top of the cyclic grip and a manual/emergency cargo hook release mechanism. Quick disconnect pins at the four attachment points for the bridle allow the flight crew to install or remove the hook assembly. Quick disconnects for the electric and mechanical release cables are located on the bottom of the fuselage near the forward cross tube. When the kit is installed, an owner or operator holding a valid Rotorcraft External Load Operator Certificate may utilize the helicopter for transportation of external cargo when operated by a qualified pilot. OPERATIONS WITH CARGO ON THE HOOK SHALL BE CONDUCTED IN ACCORDANCE WITH APPLICABLE POR­ TIONS OF FEDERAL AVIATION REGULATIONS PART 133. Information provided in this supplement is presented with the intent of furnishing important data that can be used in the Rotorcraft Load Combination Flight Manual. The Combination Flight Manual, which is required by FAR Part 133, will be prepared by the applicant to obtain the rotorcraft External Load Operator Certificate. FAA Approved Reissue 3 Original 10−15 CSP−900RFM206A−1 Optional Equipment Rotorcraft Cargo Hook Kit ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A PART II LIMITATIONS Weight Limitations: Maximum weight allowed on the landing gear is 6500 pounds. Weight in excess of 6500 pounds and up to 6900 pounds must be external and jettisonable. CAUTION Maximum Rotorcraft - Load Combination operating gross weight is 6900 pounds. Center of Gravity Limitations: See Figure 10-7. Cargo Hook Limitations: Maximum weight on the hook is 3000 LBS unless placarded otherwise (Ref. Figure 10-9). Airspeed Limitations: With no load on hook, maximum VNE is 90 KIAS. With load on hook, maximum VNE is 100 KIAS (Ref. Figure 10-6). NOTE: Use caution as size and shape of load, and load attaching cable size and length may affect flight characteristics. Satisfactory flight characteristics have been demonstrated with a compact load. Placards: Placard located on instrument panel. 20000 DENSITY ALTITUDE - FEET 15000 VNE WITH LOAD ON THE HOOK 10000 5000 VNE WITH NO LOAD ON THE HOOK IS 90 KIAS 0 40 50 60 70 80 90 INDICATED AIRSPEED - KNOTS Figure 10−6. VNE Placard 10−16 FAA Approved Reissue 3 Original 100 110 F90−019−1 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Optional Equipment Rotorcraft Cargo Hook Kit 7000 6500 LONGITUDINAL CG ENVELOPE WEIGHT - POUNDS 6000 5500 5000 NORMAL CG LIMITS 4500 CARGO HOOK CG LIMITS >6500 lbs 4000 3500 3000 194 198 196 200 202 FUSELAGE STATION (IN.) 208 206 204 7000 6500 LATERAL CG ENVELOPE WEIGHT - POUNDS 6000 5500 NORMAL CG LIMITS 5000 CARGO HOOK CG LIMITS >6500 lbs 4500 4000 3500 3000 −5 −4 −3 −2 −1 0 1 LATERAL CG STATION (IN) 2 3 4 5 Figure 10−7. Weight and Balance Envelope FAA Approved Reissue 3 Original F90−055A 10−17 CSP−900RFM206A−1 Optional Equipment Rotorcraft Cargo Hook Kit ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A PART III EMERGENCY AND MALFUNCTION PROCEDURES The presence of an external load may further complicate procedures following an emergency or malfunction. Release of loads attached through the cargo hook should be considered consistent with safety of flight factors. Emergency Release: Actuate the mechanical release handle, mounted on the cyclic stick, to release cargo in the event of an electrical failure. PART IV NORMAL PROCEDURES Preflight Checks (Ref. Figure 10-9): Verify security of cargo hook bridle attach points. Visually inspect hardware for damage or indications of possible fatigue. Check for fraying, wear or any other form of damage to the cable bridle assembly. Inspect electrical release, and load indicating wire harness and connectors for gener­ al condition and security. Examine manual release cable housing for nicks, cuts, kinks or general damage that might restrict movement of cable within housing. Inspect manual release connector for general condition and security. Ensure a service loop is present in the manual release cable at cargo hook. Inspect hook for general condition. Cargo Hook Operational Checks: NOTE: Functional checks of the cargo hook require an external power source for electrical power or an operating engine. Ensure that the CRGO HOOK circuit breaker (left generator bus) is IN. NOTE: Refer to Chapter 25−55−00 in the RMM for special functional checks required following the initial installation of the cargo hook kit or following replacement of the manual release cable. 10−18 FAA Approved Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Optional Equipment Rotorcraft Cargo Hook Kit With the load beam in its locked position, apply pressure to simulate a load on the beam and functionally check the three methods of cargo hook release: Mechanical release lever on the right side of hook Manual cargo hook release handle on cyclic Electric cargo hook release switch on cyclic NOTE: The TARE weight should be reset each time following aircraft shutdown and restart. Operating Procedures: CAUTION Use care to avoid passing load attaching cables over landing gear skid tube when attaching load to hook with helicopter on the ground. Apply collective smoothly when lifting cargo. With the hook weight suspended, and the selection made on the IIDS panel menu for HOOK WT (Ref. Figure 10−8), the load indication should read HOOK WT. xxxx LBS on the alphanumeric display. Ensure that there is adequate clearance between the sling load and any obstacles along the takeoff flightpath. Activate cargo release switch on cyclic stick to release cargo. Check CARGO HOOK OPEN advisory on IIDS alphanumeric display. NOTE: Ground support personnel should manually assure positive reset of the cargo hook after use of mechanical release, prior to further cargo pickups. Instruct ground crew to ensure that the helicopter has been electrically grounded prior to attaching cargo to drain charges of static electricity that may build up in flight. CAUTION TOP LEVEL HOOK WT 2456 LBS The cargo hook extends 18 inches below the landing gear while hovering. Ensure that there is adequate clearance between the cargo hook and any obstacles along the flightpath. SECOND LEVEL ZERO WEIGHT DISP 2456 LBS PRESSING “ENT” FOR MORE THAN 2 SECONDS TAKES A TARE READING AND ZEROS DISPLAY “ENT” SELECTS DIGITS TO BE EDITED (LEFT TO RIGHT), SET CALIB CODE <XXXX> AND KEYS INCREMENT/DEINCREMENT DIGIT VALUE, “REC” KEY CHANGES CODE TO SELECTED VALUE, NOTE: TO RETURN TO PREVIOUS HIGHER LEVEL - PRESS MENU Figure 10−8. Cargo Hook IIDS Menu FAA Approved Reissue 3 Original F90−153 10−19 CSP−900RFM206A−1 Optional Equipment Rotorcraft Cargo Hook Kit ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A QUICK RELEASE PIN (SEE NOTE) LINK ASSEMBLY AFT SADDLE CLAMP CABLE QUICK RELEASE PIN (SEE NOTE) PIN LINK FORWARD PIN LINK LINK ASSEMBLY FWD SADDLE CLAMP CABLE NOTE: ENSURE QUICK RELEASE PIN HEAD FACES ``UP'' AFTER INSTALLATION LH AFT LANDING GEAR FITTING MAX WORKING LOAD 2200 LB RH AFT LANDING GEAR FITTING CARGO HOOK PLACARD LH FWD LANDING GEAR FITTING RH FWD LANDING GEAR FITTING CYCLIC STICK SERVICE LOOP CARGO HOOK MECHANICAL RELEASE LEVER LOAD BEAM LOAD INDICATOR ELECTRICAL CONNECTOR MANUAL CARGO HOOK RELEASE ELECTRICAL RELEASE CONNECTOR MANUAL RELEASE CABLE CONNECTION ELECTRIC CARGO HOOK RELEASE CYCLIC GRIP ROTATED F90−057A Figure 10−9. Cargo Hook Installation 10−20 FAA Approved Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Optional Equipment Rotorcraft Cargo Hook Kit PART V PERFORMANCE DATA Hover Ceiling: Use the OGE hover ceiling charts: Refer to Section V for Hover Ceiling Data. PART VI WEIGHT AND BALANCE DATA Cargo Hook Longitudinal CG: 203.0 In. Cargo Hook Assembly Weight: 26.12 lbs. The following table of Cargo Hook Loads may be used by the operator to assist in determining the helicopter center of gravity. Cargo Weight (lb) Moment/100 (in.−lb) Cargo Weight (lb) Moment/100 (in.−lb) 100 20300 1600 324800 200 40600 1700 345100 300 60900 1800 365400 400 81200 1900 385700 500 101500 2000 406000 600 121800 2100 426300 700 142100 2200 446600 800 162400 2300 466900 900 182700 2400 487200 1000 203000 2500 507500 1100 223300 2600 527800 1200 243600 2700 548100 1300 263900 2800 568400 1400 284200 2900 588700 1500 304500 3000 609000 FAA Approved Reissue 3 Original 10−21 CSP−900RFM206A−1 Optional Equipment Rotorcraft Cargo Hook Kit ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A PART VII SYSTEM DESCRIPTION Cargo Hook Installation (Figure 10-9): Align cargo hook cable attaching hardware with landing gear saddle clamp assem­ blies. Install FWD link assemblies into FWD saddle clamps. Install FWD pin links into link assemblies and quick release pins into FWD pin links. Connect cargo hook electrical connector, load indicator electrical connector and mechanical release control cable connector. Repeat procedure for aft link assembly attachment. Perform cargo hook preflight and operational checks. Cargo Hook Removal (Figure 10-9): Remove quick release pins from Aft pin links and remove cable assembly from aft saddle clamps. Disconnect cargo hook electrical connector, load indicator electrical connector and manual release control cable connector. Remove pin links attaching cargo hook cables and cargo hook to FWD landing gear saddle clamp assemblies. Remove cargo hook and bridle assembly. 10−22 FAA Approved Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Optional Equipment Windscreen Wipers 10−8. OPERATING INSTRUCTIONS: WINDSCREEN WIPERS PART I GENERAL The windscreen wipers provide the pilot a means to clear the windscreens of rain or snow. The windscreen washers (if installed) provide pressurized washer fluid to the wind­ screen through spray nozzles. The washer pump and reservoir are located in the battery compartment. There are no changes to limitations, emergency procedures, or performance data with the installation of the windscreen wipers or windscreen washers. WINDSCREEN WIPERS WASHER RESERVOIR WASHER PUMP F90-159A Figure 10−10. Windscreen Wiper with Optional Windscreen Washer Installation FAA Approved Reissue 3 Original 10−23 CSP−900RFM206A−1 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Optional Equipment Windscreen Wipers PART IV NORMAL PROCEDURES Windscreen wipers: Use the windscreen wipers whenever it is necessary to clear the windscreens of rain or snow. Do not use the windscreen wipers on a dry windscreen. The wipers have a panel mounted control switch (Ref. Figure 10-11). The switch has four positions: PARK, OFF, LOW, and HIGH. The PARK position is a momentary position and is used to stow the wipers when not in use. The OFF position turns the wipers off. The LOW and HIGH positions refer to wiper speed. Select the speed appropriate for weather conditions. The three position toggle switch HIGH (HI) and LOW (LO) positions function as above. The OFF position parks and turns the wipers off. Windscreen washer (if installed): Preflight Check Check washer reservoir fluid level. On dry windscreen Press and hold the WASHER button for two to three seconds before turning the WINDSHIELD WIPERS switch to LOW. Turn off wipers while windscreen is still wet. During wiper operation Press and hold the WASHER button for two to three seconds or as needed to clear the windscreen. Cold weather operation Use 50 percent by volume isopropyl alcohol mixed with distilled or deionized water when temperatures are at or below 0°C. WASHER CONTROL SWITCH (IF INSTALLED) ROTARY CONTROL SWITCH 3-POSITION TOGGLE SWITCH WINDSHIELD WIPERS OFF PARK LOW 3-POSITION LOCKING TOGGLE SWITCH WINDSHIELD WIPERS HIGH HIGH WIPERS HI LO LOW WASHER OFF OFF DO NOT OPERATE WIPERS ON DRY WINDSCREEN DO NOT OPERATE WIPERS ON DRY WINDSCREEN DO NOT OPERATE WIPERS ON DRY WINDSCREEN Figure 10−11. Windscreen Wiper Control Switch 10−24 FAA Approved Reissue 3 Original F90-160B CSP−900RFM206A−1 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Optional Equipment Windscreen Wipers PART VI WEIGHT AND BALANCE DATA ITEM WEIGHT (LB) STATION (ARM) MOMENT (IN−LB) Washer reservoir full - water only Washer reservoir full - water alcohol mixture 4.8 4.3 82.7 82.7 394 356 PART VIII HANDLING, SERVICING AND MAINTENANCE Servicing Materials − Windscreen Washer Fluid Specification Material Manufacturer Washer reservoir - Total Capacity approximately 2 US quarts. None Distilled or deionized water for opera­ tions above freezing and 50 percent by volume mixture of isopropyl alcohol and distilled or deionized water for op­ erations below freezing. FAA Approved Reissue 3 Original None 10−25 CSP−900RFM206A−1 Optional Equipment Windscreen Wipers ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A This page intentionally left blank! 10−26 FAA Approved Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Optional Equipment Supplemental Fuel System 10−9. OPERATING INSTRUCTIONS: SUPPLEMENTAL FUEL SYSTEM PART I GENERAL The MD900 supplemental fuel system option adds a transfer type auxiliary fuel tank located below the baggage compartment floor. Refer to Part VII for system description. PART II LIMITATIONS Placards: SUPPLEMENTAL FUEL SYSTEM USE MAIN FUEL DOWN TO 700 LBS BEFORE SELECTING AUX FUEL TRANSFER LOCATED BY AUXILIARY FUEL GAUGE. NOTE: LOCATION MAY VARY. LOCATED ABOVE FUEL FILLER F90-157B FAA Approved Reissue 3 Revision 2 10−27 CSP−900RFM206A−1 Optional Equipment Supplemental Fuel System ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A PART IV NORMAL PROCEDURES Preflight checks: Prestart cockpit check: Inflight operation: SECURED Fuel cap OFF Fuel transfer switch ON; VERIFY FUEL TRANSFER LIGHT ‘‘ON’’ Fuel transfer switch NOTE: Fuel transfer should be begun when the fuel level in the main tank is between 700 and 300 LBS. Main fuel tank quantity begins to increase and auxiliary fuel quantity begins to decrease. CHECK NOTE: Fuel Transfer: Fuel transfer time is approximately 20 minutes (22 minutes if second check valve installed) with a full auxiliary fuel tank while in normal cruise. Transferring fuel to the main tank may be accomplished once main tank indicated fuel quantity is at or less than approximately 500 LB in normal ground attitude or approximately 700 LB in normal cruise attitude. Fuel transfer rate is approximately 600 LB/HR (540 LB/HR with second check valve) in normal cruise and approximately 400 LB/HR in normal ground attitude. CAUTION Starting Fuel Transfer below 300 LBS: With engines at MCP, the auxiliary fuel transfer rate may not keep up with the engine fuel consumption rate. This does not pose a problem as long as fuel transfer is begun before main fuel is below 300 LBS. OFF WHEN TRANSFER IS COMPLETE Fuel transfer switch NOTE: The auxiliary fuel quantity gauge has been found to be inaccurate (indicates high) during hover operations. Engine/aircraft shutdown 10−28 Fuel transfer switch OFF; VERIFY FUEL TRANSFER LIGHT ‘‘OFF’’ FAA Approved Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Optional Equipment Supplemental Fuel System SUPPLEMENTAL FUEL SYSTEM USE MAIN FUEL DOWN TO 700 LBS BEFORE SELECTING AUX FUEL TRANSFER. ON FUEL TRANSFER SWITCH FUEL TRANSFER INDICATOR LIGHT OFF E 50 100 150 F AUXILIARY FUEL QUANTITY GAUGE AUX FUEL GAUGE, SWITCH AND INDICATOR LIGHT F90-155A Figure 10−12. Switch and Indicator Light − Location Typical FAA Approved Reissue 3 Original 10−29 CSP−900RFM206A−1 Optional Equipment Supplemental Fuel System ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A PART VI WEIGHT AND BALANCE DATA Weight and balance characteristics: The lateral CG of the auxiliary fuel tank is at station -2.0. Calculate CG as shown in the example below. Example I: Longitudinal CG Determination ITEM Basic Weight WEIGHT (LB) STATION (ARM) 3512.4 MOMENT (IN−LB) 738045 Pilot 185.0 130.70 24180 Copilot/Passenger 185.0 130.70 24180 Passenger - Rear Facing R/H 175.0 173.0 30275 Passenger - Rear Facing L/H 175.0 173.0 30275 Passenger - FWD Facing R/H 175.0 213.0 30275 Passenger - FWD Facing L/H 175.0 213.0 30275 1. Zero Fuel Weight 4582.4 201.1 30275 2. Add: Fuel - Main Tank Only (Jet-A) Gross Weight: 1025.0 5607.4 191.2 199.3 195980 1117484 3. Add: Fuel - Auxiliary Tank Only Gross Weight: 200.0 4782.4 244.8 202.9 48960 970464 4. Add: Fuel - Both Tanks Gross Weight: 1225.0 5807.4 200.9 1166444 10−30 FAA Approved Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Optional Equipment Supplemental Fuel System Table 10−4. Fuel Loading Table − Jet−A (6.8 LB/GAL) FUEL WEIGHT (LB) LONGITUDINAL LONGITUDINAL STATION MOMENT LATERAL STATION LATERAL MOMENT 20 239.4 4789 -2.0 -40 40 240.6 9625 -2.0 -80 60 241.6 14494 -2.0 -120 80 242.3 19387 -2.0 -140 100 242.9 24294 -2.0 -200 120 243.4 29210 -2.0 -240 140 243.8 34133 -2.0 -280 160 244.1 39062 -2.0 -320 180 244.4 44000 -2.0 -360 200 244.8 48951 -2.0 -400 Table 10−5. Fuel Loading Table − Jet−B (6.5 LB/GAL) FUEL WEIGHT (LB) LONGITUDINAL LONGITUDINAL STATION MOMENT LATERAL STATION LATERAL MOMENT 20 239.5 4790 -2.0 -40 40 240.7 9629 -2.0 -80 60 241.7 14501 -2.0 -120 80 242.5 19397 -2.0 -140 100 243.1 24306 -2.0 -200 120 243.5 29224 -2.0 -240 140 243.9 34149 -2.0 -280 160 244.3 39080 -2.0 -320 180 244.6 44022 -2.0 -360 200 244.9 48982 -2.0 -400 FAA Approved Reissue 3 Original 10−31 CSP−900RFM206A−1 Optional Equipment Supplemental Fuel System ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A FUEL WEIGHT − LB JET − A (6.8 LB/GAL) 210 200 190 180 170 160 150 140 130 120 110 100 90 80 70 60 50 40 30 20 10 0 238.0 238.5 239.0 239.5 240.0 240.5 241.0 241.5 242.0 242.5 243.0 243.5 244.0 244.5 245.0 FUSELAGE STATION − INCHES FUEL WEIGHT − LB JET − B (6.5 LB/GAL) 210 200 190 180 170 160 150 140 130 120 110 100 90 80 70 60 50 40 30 20 10 0 238.0 238.5 239.0 239.5 240.0 240.5 241.0 241.5 242.0 242.5 243.0 243.5 244.0 244.5 245.0 FUSELAGE STATION − INCHES F90-156 Figure 10−13. Fuel Station Diagram 10−32 FAA Approved Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Optional Equipment Supplemental Fuel System PART VII SYSTEM DESCRIPTION The MD900 supplemental fuel system option adds a transfer type auxiliary fuel tank with a usable capacity of approximately 29.4 US gallons (200 LB, Jet-A) under­ neath the baggage compartment floor. The tank is filled through a gravity fill port on the right side of the aircraft. Transfer into the main tank is performed using a fuel transfer pump mounted in the auxiliary fuel tank. Overfilling the main tank is prevented by use of a float-type level control valve mounted in the main tank. This level control valve prevents transfer into the main tank until the fuel remaining in the main tank is less than approximately 500 LB in normal ground attitude or approximately 700 LB in normal cruise attitude. The level control valve will shut off transfer into the main tank if the fuel in the main tank increases to approxi­ mately 755 LB in normal ground attitude or approximately 832 LB in normal cruise attitude. An inline check valve is installed in the fuel transfer line in the main fuel tank to prevent backflow of fuel from the main tank into the auxiliary tank. A second check valve may be installed in the auxiliary fuel tank transfer line that prevents gravity transfer from the auxiliary tank into the main tank in high-speed cruise flight. The auxiliary tank vent is teed into the existing main tank aft vent tubing. The installation includes a cockpit mounted fuel quantity gauge (AUX FUEL) for the auxiliary tank, a fuel transfer pump switch, and a fuel transfer indicator light. Electrical power is supplied from the battery bus through the ``AUX FUEL'' 5 AMP circuit breaker. A separate 1 AMP ``AUX FUEL XMIT'' circuit breaker provides power for fuel quantity indicating. These circuit breakers are located on the baggage compartment circuit breaker panel under ``BATTERY BUS''. FAA Approved Reissue 3 Original 10−33 CSP−900RFM206A−1 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Optional Equipment Supplemental Fuel System FUEL VENT ROLL OVER VALVE AUXILIARY TANK FILLER NECK FUEL QUANTITY TRANSMITTER FUEL VENT LINE AUXILIARY FUEL TANK FUEL TRANSFER LINE FUEL TRANSFER LINE FUEL LEVEL CONTROL VALVE MAIN FUEL TANK (REF.) SUPPLEMENTAL FUEL SYSTEM INSTALLATION STA 230.5 BULKHEAD VENT ROLLOVER VALVE AUX FUEL PORT CHECK VALVE CABIN FLOOR (REF) BAGGAGE (REF.) FUEL TRANSFER LINE COMPARTMENT FLOOR VENT/ROLLOVER VALVE VENT LINE FUEL TRANSFER LINE MAIN FUEL TANK (REF) GRAVITY FILL PORT LEVEL CONTROL VALVE CHECK VALVE AFT RH VENT LINE FLAME ARRESTOR AUXILIARY FUEL TANK NEW CHECK VALVE (IF INSTALLED) AFT VENT FAIRING FUEL QUANTITY XMITTER FLOAT TRANSFER PUMP FUEL TANK DRAIN PLUG FUEL TRANSFER LINE (AUXILIARY FUEL TANK ROTATED 90° CW FOR CLARITY) SUPPLEMENTAL FUEL SYSTEM SCHEMATIC F90-158B Figure 10−14. Supplemental Fuel System 10−34 FAA Approved Reissue 3 Revision 1 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Optional Equipment Supplemental Fuel System PART VIII HANDLING SERVICING AND MAINTENANCE Fuel additives: Anti-icing additives, if required, must be added to the auxiliary fuel tank during refueling. FAA Approved Reissue 3 Original 10−35 CSP−900RFM206A−1 Optional Equipment Supplemental Fuel System ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A This page intentionally left blank! 10−36 FAA Approved Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Optional Equipment Rescue Hoist 10−10. OPERATING INSTRUCTIONS: RESCUE HOIST PART I GENERAL The rescue hoist system provides a means for lowering and raising personnel or cargo from an airborne helicopter. It is capable of being operated from the passenger cabin by a qualified crewmember or from the pilot's station. PART II LIMITATIONS Type of operation: Hoist operations shall be conducted under appropriate airworthiness and/or oper­ ating rules for external loads. Minimum flight crew: Pilot, when conducting operations with hoist stowed. Pilot and hoist operator, when conducting hoist operations. NOTE: Hoist operator must wear appropriate safety gear, safety harness, and have voice communications with the pilot during hoist operations. Weight and balance: Maximum lateral CG limit at 60 KIAS or less: +9.0 IN at 5550 LB gross weight; +7.5 IN at 6500 LB gross weight. At airspeeds above 60 KIAS, normal CG limits apply. CAUTION With hoist installed, lateral C.G. may be exceeded with fuel consumption. Flight planning should include a minimum fuel lateral C.G. check. FAA Approved Reissue 3 Original 10−37 CSP−900RFM206A−1 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Optional Equipment Rescue Hoist Airspeed limitations: Observe airspeed limitations in Section II with hoist installed and doors closed. Observe VNE for doors open/removed flight in Section II. VNE while conducting hoist operations is 60 KIAS. Hoist limitations: Maximum load on hoist is 600 LB. Maximum permissible cable deflection is 15° with respect to the aircraft vertical axis. During normal flight operations and airspeeds above 60 KIAS, the cable/hook must be in the fully raised position. Center of gravity limitations: CAUTION Size, weight, shape of load and cable length may affect flight characteristics. 6500 MAXIMUM LATERAL CG LIMIT AT 60 KIAS OR LESS: +9.0 IN AT 5550 LB GROSS WEIGHT; +7.5 IN AT 6500 LB GROSS WEIGHT. WEIGHT − POUNDS 6000 5500 5000 4500 4000 3500 3000 −3 −2 −1 0 1 2 3 4 5 LATERAL C.G. STATION (IN.) 6 7 8 9 10 F92-179A Figure 10−15. Center of Gravity Envelope for Hoist Operations Below 60 KIAS 10−38 FAA Approved Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Optional Equipment Rescue Hoist PART III EMERGENCY AND MALFUNCTION PROCEDURES CABLE CUTTING: Procedures: Pilot: Activate the CABLE CUT switch on collective to jettison load in the event of an emergency. Hoist operator: Use provided cable cutters. GENERATOR FAILURE: NOTE: Hoist operations can require up to 125 amps of electrical power (63% load from one generator). Procedures: Monitor operating generator load and turn off unnecessary electrical equipment if required to maintain generator load within limits. Allowing a GENERATOR HIGH LOAD condition to exist will result in the operating generator going off line. ADVISORY INDICATIONS: Indications: Green or yellow indicator light (located on control pendant) - steady green or yellow Indications: Conditions: Motor overtemperature. NOTE: The light will remain on until the motor has cooled or electrical power to the controller is switched off. Procedures: Complete hoist operation in progress. CAUTION Prolonged operation of hoist with motor overtemperature light illuminated will result in damaged or a ‘‘burned out’’ motor. Indications: Flashing green light and a reduction of hoist speed. Conditions: Hoist load above 250 LB with load mode select switch set to 250. Procedures: Reduce hoist load or place load mode select switch to 600. FAA Approved Reissue 3 Original 10−39 CSP−900RFM206A−1 Optional Equipment Rescue Hoist ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A PART IV NORMAL PROCEDURES Preflight checks: CAUTION To lower the work platforms/steps, remove the quick release pin on the hoist strut and move the strut aside. The quick release pin must be reinstalled before any load is placed on the hoist. NOTE: External power is required for functional checks. Rescue hoist assembly CHECK − FOR OIL LEAKS AND GENERAL CONDITION Hoist fairing CONDITION AND SECURITY Electrical connections CHECK Hook assembly - freeness of swivel and latch CHECK Hoist support tube CHECK MOUNTING Hoist strut CHECK MOUNTING AND QUICK RELEASE PIN Pendant control - electrical connection CHECK HOIST PWR and HOIST CUT circuit breakers IN Pilot's hoist control panel CHECK SWITCH OFF Electrical Master Panel BAT/EXT Power switch Pilot's Hoist Control Hoist arming switch ON Hoist armed light - on CHECK Payout displays CHECK Hoist operational check (pilot and operator) CHECK CAUTION 10−40 Do not restrict cable payout during this check. Fouling of the cable on the drum will result if this precaution is not followed. Reel out approximately 25 feet (8 meters) or more of cable by using both the pendant and the pilot payout controls. Do not exceed 15° cable deflection FAA Approved Reissue 3 Original OPERATE HOIST CSP−900RFM206A−1 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Optional Equipment Rescue Hoist NOTE: The cable should be reeled out onto a smooth, clean surface or payed out into a drum. Exercise care to prevent kinking of the cable. Reel in cable by using both the pendant and the pilot payout controls and verify hoist stops when hook reaches upper limit without excess tension on cable. Verify that pilot's pay out switch overrides hoist oper­ ator's pendant control OPERATE HOIST NOTE: It is important that the cable be reeled in with an even pull under a drag load of 10 to 20 LB so that it does not wrap loosely on the drum. A drag load must be applied using a gloved hand or clean heavy cloth on the cable to achieve tight, even layers on the drum. OFF Hoist arming switch Electrical Master Panel: OFF Power switch Hoist operation: WARNING Hoist operator must wear appropriate safety gear, safety harness, and have voice communications with the pilot during hoist operations. NOTE: Operation of the pilot’s payout switch overrides the hoist operator. Hoist arming switch ON Stabilize the aircraft in a hover over area ESTABLISH Cabin door (if closed) OPEN Hoist operator select load mode 250 OR 600 LB Payout control switch DOWN NOTE: If possible, ensure that the helicopter has been electrically grounded prior to attaching cargo to drain static electricity that may build up in flight. UP Payout control switch Maintain hover until load is inside passenger cabin unless safety or operational conditions dictate otherwise. NOTE: Certain combinations of weight and cable length may induce a noticeable lateral oscillation. Should a lateral oscillation occur, raise or lower the load to alleviate this condition. FAA Approved Reissue 3 Original 10−41 CSP−900RFM206A−1 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Optional Equipment Rescue Hoist MOTOR WRN INDICATOR LIGHT ÔÔ ÔÔ ÔÔ ÔÔ ÔÔ CABLE PAYOUT DISPLAY FEET UP 106 DN HOIST PAYOUT DIRECTION/SPEED CONTROL LOAD MODE SELECT 6 0 0 OFF 2 5 0 MOTOR UP WRN OFF LB ÔÔ ÔÔ ÔÔ ÔÔ ÔÔ DN HOIST METERS 25 6 0 0 2 5 0 LB EMERGENCY CABLE CUT EMERGENCY CABLE CUT PUSHBUTTON SWITCH CABLE CUT ICS CONTROL SWITCH LATEST CONFIGURATION CABLE CUT UP H O I S DN T HOIST OPERATOR'S CONTROL PENDANT ASSEMBLY PILOT'S PAYOUT CONTROL SWITCH 25 CABLE PAYOUT METERS T/O TIMER COLLECTIVE CONTROL MODULE (REF) NOTE: LOCATIONS OF PILOT'S HOIST POWER SWITCH/ARMED LIGHT AND HOIST POWER SWITCH/ARMED INDICATOR VARY WITH INSTALLED OPTIONS. BAGGAGE COMPARTMENT MOUNTED CIRCUIT BREAKER PANEL HOIST ARMING SWITCH ON 106 CABLE PAYOUT FEET HOIST PWR OFF HOIST PILOT'S HOIST CONTROL HOIST POWER SWITCH/ARMED INDICATOR LATEST CONFIGURATION HOIST ARMED LIGHT Figure 10−16. Rescue Hoist Controls 10−42 FAA Approved Reissue 3 Original HOIST CUT HOIST PWR RESCUE HOIST CIRCUIT BREAKERS F927−058B ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Optional Equipment Rescue Hoist PART V PERFORMANCE DATA CAUTION Reduce hover gross weight capability 70 LB when hovering with rescue hoist installed. Refer to Section V for hover performance data. PART VI WEIGHT AND BALANCE DATA Maximum operating and hoist load weights: Maximum gross weight for hoist operations is 6500 LB including hoist load. Maximum load on the hoist is 600 LB. This is a structural limit and does not assure loading within approved limits. Maximum allowable hoist load changes with gross weight and aircraft CG. Refer to Figure 10-17 to determine maximum allowable hoist load. ITEM WEIGHT STATION (ARM) MOMENT Lateral Longitudinal Lateral Longitudinal Hoist installation 136.8 55.60 199.1 7611 27231 Hoist Load −−−−− 59.25 199.1 −−−−− −−−−− Hoist lateral CG determination: The following examples show a minimum crew of pilot and hoist operator. Notice that in Example I, the helicopter is enroute (above 60 KIAS) and the hoist operator is stationed in the left rear facing seat, thereby maintaining the lateral CG limit of "2 IN. In Example II, the helicopter is at the destination (below 60 KIAS) and the hoist operator moves to the right of the aircraft cabin and stands on step. Example III shows CG with a load on the hoist. FAA Approved Reissue 3 Original 10−43 CSP−900RFM206A−1 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Optional Equipment Rescue Hoist EXAMPLE I: Lateral CG Determination − Enroute (above 60 KIAS) WEIGHT (LB) ITEM Basic Weight STATION (ARM) MOMENT (IN−LB) 3272.8 Hoist Installation 1465 136.8 55.60 7611 Pilot 200 15.85 3170 Hoist Operator (L/H seat) 200 -19.00 -3800 Fuel 700 0.00 0 Gross Weight 4509.6 8446 Calculation of Lateral CG: CG at Gross Weight: Moment at Gross Weight Gross Weight = 8446 4509.6 = 1.90 EXAMPLE II: Lateral CG Determination − Destination (below 60 KIAS) WEIGHT (LB) ITEM Basic Weight STATION (ARM) 3272.8 Hoist Installation MOMENT (IN−LB) 1465 136.8 55.60 7611 Pilot 200 15.85 3170 Hoist Operator (R/H step) 200 35.00 7000 Fuel 400 0.00 0 Gross Weight 4209.6 19246 Calculation of Lateral CG: CG at Gross Weight: Moment at Gross Weight Gross Weight 10−44 = 19246 4209.6 FAA Approved Reissue 3 Original = 4.60 CSP−900RFM206A−1 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Optional Equipment Rescue Hoist EXAMPLE III: Lateral CG Determination − With Hoist Load WEIGHT (LB) ITEM Basic Weight STATION (ARM) 3272.8 MOMENT (IN−LB) 1465.0 Hoist Installation 136.8 55.60 7611.0 Pilot 200.0 15.85 3170.0 Hoist Operator (R/H step) 200.0 35.00 7000.0 Hoist load 250.0 59.25 14812.5 Fuel 400.0 0.00 0 Gross Weight 4409.6 34058.5 Calculation of Lateral CG: CG at Gross Weight: Moment at Gross Weight Gross Weight = 34058.5 4409.6 FAA Approved Reissue 3 Original = 7.72 10−45 CSP−900RFM206A−1 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A HELICOPTER GROSS WEIGHT (LB) - WITHOUT HOIST LOAD Optional Equipment Rescue Hoist 6500 6400 6300 6200 6100 6000 5900 5800 5700 5600 5500 5400 5300 5200 5100 5000 4900 4800 4700 4600 4500 4400 4300 4200 4100 4000 3900 100 LB 200 LB 300 LB 400 LB 500 LB 600 LB FOR USE BELOW 60 KIAS ONLY MAXIMUM HOIST LOAD 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0 HELICOPTER LATERAL STGATION CG (IN) - WITHOUT HOIST LOAD 8.5 9.0 F92-178A Figure 10−17. Allowable Rescue Hoist Loading Chart Use of chart: Use Figure 10-17 to determine the maximum hoist load for this operation. Example: Known: From EXAMPLE II: lateral CG = 4.6 inches gross weight = approximately 4210 LB. Enter chart at the ``Helicopter Gross Weight Without Hoist Load'' scale at 4210 pounds and proceed horizontally to intersect with a line drawn vertically from the ``Helicopter Lateral Station Without Hoist Load'' scale at 4.6 IN. Where the two lines intersect is the allowable hoist load. For this example the allowable hoist load is approximately 369 pounds. 10−46 FAA Approved Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Optional Equipment Rescue Hoist PART VII SYSTEM DESCRIPTION The hoist assembly consists of a cable drum that holds 245 feet (75.7 meters) of 3/16” in. (5 millimeter) spin resistant cable, a fail safe load brake, 28 VDC electric motor, limit switches coupled to the cable drum to control fully-extended and inter­ mediate cable positions, and redundant switches. The hoist installation is mounted to the airframe by a support tube and strut assembly (Ref. Figure 10-18). Hoist speed control is accomplished by a command applied to either the variable speed switch on the hoist operator's control pendant or the constant speed switch located on the collective control module. With the load selection switch set at 250, cable speed is 225 feet (68.5 meters) per minute. With the load selection switch set at 600, cable speed is 100 feet (30.5 meters) per minute (Ref. Figure 10-16). If the load select switch is set at 250 and the hoist load is above 250 LB, a flashing warning light will illuminate and the hoist speed will automatically be reduced to 100 feet (30.5 meters) per minute. The controller also passes cable position information from the hoist. This position information is absolute and will continue to provide cable position information if power is interrupted. The pilot's payout switch overrides the hoist operator. When the pilot operates the payout switch, the hoist is automatically set to the 600 LB 100 feet (30.5 meters) per minute mode. Additional information pertaining to the hoist installation may be found in the Breeze-Eastern Corp. manual TD-92-015. FAA Approved Reissue 3 Original 10−47 CSP−900RFM206A−1 Optional Equipment Rescue Hoist ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A HOIST ASSEMBLY (FAIRING REMOVED) VARIABLE SPEED CONTROLLER É HOOK CONTROL PENDANT MID SKID GUARD HOIST SUPPORT ASSEMBLY ROTATED FAIRING HAND HOLD (OPTIONAL) SUPPORT TUBE 15° 15° WHITE STRIPE AFT SKID TUBE COVER MID SKID GUARD WHITE STRIPE STRUT INBOARD AFT FWD SKID TUBE COVER F92−177A Figure 10−18. Rescue Hoist Installation 10−48 FAA Approved Reissue 3 Original CSP−900RFM206A−1 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Optional Equipment Rescue Hoist PART VIII HANDLING SERVICING AND MAINTENANCE Table 10−6. Servicing Materials Specification Material Manufacturer Hoist assembly: MIL-L-7808 Stauffer Jet I Stauffer Chemical Co. 380 Madison Avenue New York, NY 10017 American PQ Lubricant 6899 American Oil and Supply Co. Mobil Avrex S Turbo 256 Mobil Oil Co. Brayco 880H Bray Oil Co 1925 Marianna Street Los Angeles, CA 90032 Exxon Turbo Oil 2389 Exxon Co. FAA Approved Reissue 3 Original 10−49 CSP−900RFM206A−1 Optional Equipment Rescue Hoist ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A This page intentionally left blank! 10−50 FAA Approved Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Optional Equipment Dash 111/117 IIDS 10−11. OPERATING INFORMATION: −111/−117 IIDS OPTION PART I GENERAL The -111 and -117 IIDS option allow for increased OEI torque limits. NOTE: The −117 IIDS replaces the −111 IIDS following completion of SB 900−081R1 or later. PART II LIMITATIONS OEI limits: Maximum continuous: 124% 2.5 minute: 125% to 130% Torque greater than 130%: NOT ALLOWED TORQUE >130% >124% >122% EEC MAN FAIL F90−175 Figure 10−19. OEI Engine Torque Display FAA Approved Reissue 3 Original 10−51 CSP−900RFM206A−1 Optional Equipment Dash 111/117 IIDS ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A PART V PERFORMANCE DATA 20000 19000 18000 17000 16000 -36°C OAT°C 15000 -30°C 14000 PRESSURE ALTITUDE - FEET 13000 -20°C 12000 11000 -10°C 10000 0°C 9000 10°C 8000 7000 20°C 6000 30°C 5000 4000 40°C 3000 2000 1000 0 -600 MAXIMUM OAT LIMIT -500 50°C -400 -300 -200 -100 0 100 200 300 400 500 600 RATE OF CLIMB AT VY - FT/MIN F90-180 Figure 10−20. Single Engine Rate of Climb and Descent at VY, OEI MCP 6250 LBS Gross Weight 10−52 FAA Approved Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Optional Equipment Fire Extinguishing System 10−12. OPERATING INSTRUCTIONS: FIRE EXTINGUISHING SYSTEM PART I GENERAL The fire extinguishing system provides a means for the pilot to direct a charge of fire extinguishing agent into the designated fire zone of each engine. There is no fire extinguishing system for the transmission area. PART II LIMITATIONS No change PART III EMERGENCY AND MALFUNCTION PROCEDURES Refer to Section III, paragraph for fire emergencies. EXTINGUISHER PRESSURE LOW Indications: EXTNGSHR PRESS LO message on IIDS alphanumeric display Conditions: Low pressure in Halon containers Procedures: Advise maintenance FAA Approved Reissue 3 Original 10−53 CSP−900RFM206A−1 Optional Equipment Fire Extinguishing System ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A PART IV NORMAL PROCEDURES No change. PART V PERFORMANCE DATA No change. PART VII SYSTEM DESCRIPTION The fire extinguishing system (Ref. Figure 10-21) contains two individual hermeti­ cally sealed pressurized spherical containers (bottles) that are filled with 60 cubic inches of CF3 BR (Bromotrifluoromethane), also known as Halon 1301, and pressur­ ized with nitrogen gas to an internal pressure of 700 PSIG. Each bottle serves as the primary bottle for its appropriate side engine. Each bottle is equipped with dual outlet ports, a pressure gauge with electrical low pressure warning signal to IIDS, filler port and thermal relief valve. The outlets ports are fitted with electrically discharged explosive squibs. The fire extinguisher cartridges are armed and ready for firing when the fuel shutoff valves are placed in the OFF (closed) position. The bottles are discharged when the BOTTLE DIS­ CHARGE switch is momentarily placed in the PRI (primary) or ALT (alternate) position. The BOTTLE DISCHARGE switch is a momentary type, three position switch located between the left and right fuel shutoff valves on the cockpit FUEL SYSTEM panel. Placing a fuel shutoff valve OFF arms the fire extinguishing system for that engine and selection of PRI discharges its primary bottle. Selection of ALT discharges the second bottle onto the same engine. 10−54 FAA Approved Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Optional Equipment Fire Extinguishing System PRESSURE GAUGE FILLER PORT (RED PORT) PRIMARY CARTRIDGE (BLUE PORT) ALTERNATE CARTRIDGE DISCHARGE TUBE DISCHARGE TUBE DISTRIBUTION TUBE RIGHT SIDE REF ENGINE DECK FIRE BOTTLE ASSEMBLY DISTRIBUTION TUBE LEFT SIDE OUTLET PORT CROSS FLOW TUBES OUTLET PORT FUEL SYSTEM L BOOST CROSS FEED ON OFF R BOOST ON ON OFF OFF FUEL SHUTOFF FIRE EXTINGUISHER BOTTLE DISCHARGE SWITCH BOTTLE DISCHARGE PRI O F F ALT LEFT OFF RIGHT OFF F90−126 Figure 10−21. Fire Extinguishing System FAA Approved Reissue 3 Original 10−55 CSP−900RFM206A−1 Optional Equipment Fire Extinguishing System ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A This page intentionally left blank! 10−56 FAA Approved Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Optional Equipment Smoke Detector 10−13. OPERATING INSTRUCTIONS: SMOKE DETECTOR PART I GENERAL No change. PART II LIMITATIONS No change. PART III EMERGENCY AND MALFUNCTION PROCEDURES CARGO COMPARTMENT FIRE/SMOKE Indications: Smoke detector warning tone in headset. Conditions: On ground Procedures: Engine control switches OFF Passengers/crew EVACUATE Rotor brake (if installed) APPLY Power switch OFF Conditions: In flight Procedures: Fresh air vents OPEN AC/VENT switch VENT LOW OR VENT HIGH Cockpit door vents OPEN Land immediately FAA Approved Reissue 3 Original 10−57 CSP−900RFM206A−1 ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A Optional Equipment Smoke Detector After landing: Engine control switches OFF Rotor brake (if installed) APPLY Power switch OFF Passengers/crew EVACUATE PART IV NORMAL PROCEDURES PRE FLIGHT CHECKS: ELECTRICAL POWER ON Baggage compartment: Circuit breaker panel cover REMOVE SMOKE DET press-to-test button PRESS Listen for smoke detector warning tone in headset. CHECK NOTE: A second crew member is required to perform this check. Circuit breaker panel cover RH REAR FUSELAGE SHELL ASSEMBLY SMOKE DETECTOR REPLACE BAGGAGE COMPARTMENT­ CIRCUIT BREAKER PANEL HDG SAS/AP ADF 26 VAC BUS RIGHT AVIONICS BUS ADF1 FM CTRL FM1 RT FM2 RT DME STORM SCOPE CAMERA NAV 1 FM3 RT RMI PRESS TO TEST SMOKE DET F927−118 Figure 10−22. Smoke Detector and Press−To−Test Switch Location. 10−58 FAA Approved Reissue 3 Original ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A CSP−900RFM206A−1 Optional Equipment Smoke Detector PART V PERFORMANCE DATA No change. PART VII SYSTEM DESCRIPTION The smoke detector is a photoelectric device specifically developed for aircraft cargo bay applications and is located on the upper right hand wall of the baggage compart­ ment adjacent to the baggage compartment door. The detector incorporates specific design features that virtually eliminate the reliability problems typically associated with aircraft smoke detectors. The detector is a dual-channel, ratio-comparing de­ vice in which one channel detects the presence of smoke and the second channel serves as a reference. By comparing smoke and reference ratios, the detector is able to operate reliably despite dust, moisture, temperature changes, and aging. The detector provides an alarm signal (sweeping tone) to the aircraft ICS system when the output from the smoke channel exceeds a predetermined ratio to the output from the reference channel. The warning tone is heard through the headset. A test input activates a complete through-the-lens check of electronic and optical func­ tions. The press-to-test button is located on the lower right hand corner of the right avionics bus. The smoke detector system receives power from the battery bus and is protected by a 5 amp. circuit breaker. FAA Approved Reissue 3 Original 10−59 CSP−900RFM206A−1 Optional Equipment Smoke Detector ROTORCRAFT FLIGHT MANUAL MD900 with PW 206A This page intentionally left blank! 10−60 FAA Approved Reissue 3 Original