In this section... Blackburn Overhead Connectors ® Blackburn® Overhead Connectors Storm-Safe® Service Entrance Disconnects................. F-192–F-193 Service Entrance Splices.............................................. F-194–F-201 Aluminum H-Tap Connectors and Covers..................... F-202–F-210 Copper H-Tap Connectors....................................................... F-211 Stirrup Connectors....................................................... F-212–F-216 Hot-Line Clamps..................................................................... F-217 Mechanical Service Entrance Connectors................................ F-218 Parallel-Groove Connectors.......................................... F-219–F-221 Full- and Semi-Tension Compression Splices.............. F-222–F-229 Compression Pin Terminals......................................... F-230–F-233 Multi-Tap Eyebolt Connectors...................................... F-234–F-236 Automatic Splices and Dead-Ends............................... F-237–F-241 Service Wedges...................................................................... F-242 PowerTap™ Wedges.................................................... F-243–F-245 BolTap™ Wedges.................................................................... F-246 PowerTap™ Tools and Accessories.......................................... F-247 Hydraulic PowerTap™ System...................................... F-248–F-250 Storm-Safe Service Entrance Disconnects Mechanical breakaway link separates service at the pole to prevent damage to utility equipment and customer premises. Connectors & Grounding — Blackburn® Overhead Connectors ® Storm-Safe Breakaway Service Entrance Kits — Two and Three Service ® • Downed-line safety — separates at the pole, not the weatherhead, so the line always comes down de-energized • Crew safety — the correction is made well below the highvoltage bushings, making it safer for crews to work during a storm outage • Quick restoration of power by simply replacing the mechanical breakaway link and re-inserting the contacts • Disconnect service without pulling the meter • Internal O-ring prevents moisture ingress into the contact, and external Flood-Seal® insulating rockets seal the entire system from the elements • Dual-rated for use with aluminum and copper conductors • Meets ANSI C119.4-2004 specifications SS 2 K SSP 1/0 FN 500 K Pin Kits CAT. NO. SS 3 K Breakaway Service Entrance Kits CAT. NO. Contact Insulating 1⁄2­–13 Block Assembly Rockets Bolts SS 2 K — Two-Service Base Kit SS 2 K 1 (1) U-Bolt (2) Flood-Seal® 3 1 (1) U-Bolt (2) Flood-Seal® 3 SS 3 K — Three-Service Base Kit SS 3 K Note: S S 2 K requires two SSP Pin Kits (right). SS 3 K requires three SSP Pin Kits (right). F-192 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 SSP 1/0 FN 500 K SSP 1/0 FN 750 K SSP 1/0 RN 500 K SSP 1/0 RN 750 K SSP 2 FN 500 K SSP 2 FN 750 K SSP 2 RN 500 K SSP 2 RN 750 K SSP 4 FN 500 K SSP 4 FN 750 K SSP 4 RN 500 K SSP 4 RN 750 K Triplex Block Neutral Assembly 1/0, 1/0, 1/0 ACSR Full Neutral 1/0, 1/0, #2 Reduced Neutral #2, #2, #2 Full Neutral #2, #2, #4 Reduced Neutral #4, #4, #4 Full Neutral #4, #4, #6 Reduced Neutral Breakaway Rockets 500 750 500 750 500 750 500 750 500 750 500 750 Note: K it consists of two pin terminals, one neutral pin terminal, one SSL Link Kit (breakaway link and bail) and two Flood-Seal ® insulating rockets. Three pin kits are required for a three-service base kit and two pin kits are required for a two-service base kit. Technical Services Tel: 888.862.3289 www.tnb.com Storm-Safe Service Entrance Disconnects Mechanical breakaway link separates service at the pole to prevent damage to utility equipment and customer premises. ® ® • Downed-line safety — separates at the pole, not the weatherhead, so the line always comes down de-energized • Crew safety — the correction is made well below the highvoltage bushings, making it safer for crews to work during a storm outage • Quick restoration of power by simply replacing the mechanical breakaway link and re-inserting the contacts • Disconnect service without pulling the meter • Internal O-ring prevents moisture ingress into the contact, and external Flood-Seal® insulating rockets seal the entire system from the elements • Dual-rated for use with aluminum and copper conductors • Meets ANSI C119.4-2004 specifications SS1 4 FN 750 K SSL 750 K Breakaway Service Entrance Kits CAT. NO. SS1 1/0 FN 500 K SS1 1/0 FN 750 K SS1 1/0 RN 500 K SS1 1/0 RN 750 K SS1 2 FN 750 K SS1 2 FN 500 K SS1 2 RN 750 K SS1 2 RN 500 K SS1 4 FN 500 K SS1 4 FN 750 K SS1 4 RN 500 K SS1 4 RN 750 K Connectors & Grounding — Blackburn® Overhead Connectors Storm-Safe Breakaway Service Entrance Kits — Single Service SSL — Link Kits Triplex Block Neutral Assembly 1/0, 1/0, 1/0 ACSR Full Neutral 1/0, 1/0, #2 Reduced Neutral #2, #2, #2 Full Neutral #2, #2, #4 Reduced Neutral #4, #4, #4 Full Neutral #4, #4, #6 Reduced Neutral Breakaway Rockets 500 750 500 750 500 750 500 750 500 750 500 750 CAT. NO. Breakaway Rockets SSL 500 K SSL 750 K 500 750 Note: Kit consists of one breakaway link and one bail. Note: Kit consists of two sockets, one neutral socket, two pin terminals, one neutral pin terminal, one SSL Link Kit (breakaway link and bail), two Flood-Seal ® insulating splice covers and one Flood-Seal insulating rocket. www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 F-193 Connectors & Grounding — Blackburn® Overhead Connectors F-194 Service Entrance Splices Basic, uninsulated splices for service entrances. Uninsulated Aluminum Service Entrance Compression Splices — 1⁄2" Die Series • Constructed from aluminum for high conductivity • Solid center barriers and large chamfers for easy cable insertion • Prefilled with oxide inhibitor to prevent oxidation and keep out moisture • All splices are color coded and marked with strip lengths, installation die codes and compression locations, providing easy identification for easy installation Q 1 U 54 • Comply with ANSI C119.4 when properly installed on aluminum-to-aluminum or aluminum-to-copper conductors • RUS Accepted Conductor A CAT. NO. Q 1 U 52 Q 1 U 53 Q 1 U 54 Q 1 U 55 Q 1 U 56 Q 1 U 57 Q 1 U 58 Q 1 U 59 Q 1 U 60 Q 1 U 65 Q 1 U 67 Q 1 U 68 Q 1 U 69 Q 1 U 70 Color Sol. Conductor B Str. ACSR GREEN #6 #8 — BLUE #4 — #6-6/1 ORANGE #2 — #4-6/1, 7/1 RED #1 #1 & #2 #2-6/1, 7/1 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Color Sol. Str. ASCR GREEN BROWN BLUE GREEN BROWN ORANGE BLUE GREEN BROWN RED ORANGE BLUE GREEN BROWN #6 #8 #4 #6 #8 #2 #4 #6 #8 #1 #2 #4 #6 #8 #8 #10 — #8 #10 — — #8 #10 #1 & #2 — — #8 #10 — — #6-6/1 — — #4-6/1, 7/1 #6-6/1 — — #2-6/1, 7/1 #4-6/1, 7/1 #6-6/1 — — Technical Services Tel: 888.862.3289 www.tnb.com Aluminum Service Entrance Compression Splices — U 1 B and CS 5⁄8" Die Series ™ ™ • Constructed from aluminum for high conductivity • Solid center barriers and large chamfers for easy cable insertion • Prefilled with oxide inhibitor to prevent oxidation and keep out moisture • All splices are color coded and marked with strip lengths, installation die codes and compression locations, providing easy identification for easy installation U 1 B 1010 EC • Comply with ANSI C119.4 when properly installed on aluminum-to-aluminum or aluminum-to-copper conductors CS73 • RUS Accepted Conductor A Conductor B U 1 B Series CS Series Cat. No. Cat. No. Color ACSR Str. Sol. Color ACSR Str. Sol. U 1 B 11 U 1 B 88 U 1 B 81 U 1 B 66 U 1 B 68 U 1 B 61 U 1 B 612 U 1 B 44 U 1 B 46 U 1 B 48 U 1 B 41 U 1 B 22 U 1 B 24 U 1 B 26 U 1 B 28 U 1 B 21 U 1 B 1010 U 1 B 102 U 1 B 104 U 1 B 106 U 1 B 108 — — — CS61 — CS64 CS63 CS62 — CS68 CS67 CS66 CS65 CS73 CS72 CS71 CS70 CS69 CS78 CS77 CS76 CS75 CS74 CS84 CS85 BROWN — #10 #8 GREEN — #8 #6 BLUE #6 (6/1) BROWN GREEN BROWN BLUE GREEN BROWN BLACK ORANGE BLUE GREEN BROWN RED ORANGE BLUE GREEN BROWN YELLOW RED ORANGE BLUE GREEN YELLOW GRAY — — — #6 (6/1) — — — #4 (6/1, 7/1) #6 (6/1) — — #2 (6/1, 7/1) #4 (6/1, 7/1) #6 (6/1) — — 1/0 (6/1) #2 (6/1, 7/1) #4 (6/1, 7/1) #6 (6/1) — 1/0 (6/1) — #10 #8 #10 — #8 #10 #12 — — #8 #10 #1 & #2 — — #8 #10 1/0 #1 & #2 — — #8 1/0 2/0 #8 #6 #8 #4 #6 #8 #10 #2 #4 #6 #8 #1 #2 #4 #6 #8 — #1 #2 #4 #6 — — — #4 6 ORANGE #4 (6/1, 7/1) — #2 RED #2 (6/1, 7/1) #1 & #2 #1 YELLOW 1/0 (6/1) 1/0 #1 GRAY — 2/0 — www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 Connectors & Grounding — Blackburn® Overhead Connectors Service Entrance Splices Standard 2" length compression splices. F-195 Connectors & Grounding — Blackburn® Overhead Connectors Service Entrance Splices For standard conductors. Insulated Aluminum Service Entrance Compression Splices — U and ICS 5⁄8" Die Series (Standard Length, 225⁄32" Long) URR 22 • Constructed from aluminum for high conductivity • Solid center barriers and large chamfers for easy cable insertion • Tough stabilized nylon sleeves resist installing-tool pressure and provide reliable 600V insulation • Prefilled with oxide inhibitor to prevent oxidation and keep out moisture • All splices are color coded and marked with strip lengths, installation die codes and compression locations, providing easy identification for easy installation ICS73-1 • Splices have colored end caps to make identification easy • Comply with ANSI C119.4 when properly installed on aluminum-to-aluminum or aluminum-to-copper conductors • RUS Accepted Conductor A F-196 U series ICS Series Cat. No. Cat. No. UGBR 81 UGG 88 UBBR 61 UBG 68 UBB 66 UOBR 41 UOG 48 UOB 46 UOO 44 URBR 21 URG 28 URB 26 URO 24 URR 22 UYG 08 UYB 06 UYO 04 UYR 02 UYY 00 — ICS61-1 ICS62-1 ICS63-1 ICS64-1 ICS65-1 ICS66-1 ICS67-1 ICS68-1 — ICS70-1 ICS71-1 ICS72-2 ICS73-1 ICS74-1 ICS75-1 ICS76-1 ICS77-1 ICS78-1 Conductor B Diameter (in.) Color ACSR Str. Sol. Max. Min. GREEN — #8 #6 .162 .144 BLUE #6 #6 #4 .204 .184 ORANGE #4 #4 #2 .258 .213 RED #2 #1 & #2 — .328 .268 YELLOW 1/0 1/0 — .398 .368 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 Diameter (in.) Color ACSR Str. Sol. Max. Min. BROWN GREEN BROWN GREEN BLUE BROWN GREEN BLUE ORANGE BROWN GREEN BLUE ORANGE RED GREEN BLUE ORANGE RED YELLOW — — — — #6 — — #6 #4 — — #6 #4 #2 — #6 #4 #2 1/0 #10 #8 #10 #8 #6 #10 #8 #6 #4 #10 #8 #6 #4 #1 & #2 #8 #6 #4 #1 & #2 1/0 #8 #6 #8 #6 #4 #8 #6 #4 #2 #8 #6 #4 #2 — #6 #4 #2 — — .128 .162 .128 .162 .204 .128 .162 .204 .258 .128 .162 .204 .258 .328 .162 .204 .258 .328 .398 .114 .144 .114 .144 .184 .114 .144 .184 .213 .114 .144 .184 .213 .268 .144 .184 .213 .268 .368 www.tnb.com Connectors & Grounding — Blackburn® Overhead Connectors Service Entrance Splices For standard conductors. Insulated Aluminum Service Entrance Compression Splices — U 1 N 5⁄8" Die Series (Longer Length, 31⁄4" Long) • Constructed from aluminum for high conductivity • Solid center barriers and large chamfers for easy cable insertion • Prefilled with oxide inhibitor to prevent oxidation and keep out moisture U 1 N 106 • All splices are color coded and marked with strip lengths, installation die codes and compression locations, providing easy identification for easy installation • Comply with ANSI C119.4 when properly installed on aluminum-to-aluminum or aluminum-to-copper conductors • RUS Accepted Conductor A CAT. NO. U 1 N 16 U 1 N 11 U 1 N 12 U 1 N 88 U 1 N 81 U 1 N 66 U 1 N 68 U 1 N 61 U 1 N 44 U 1 N 46 U 1 N 48 U 1 N 41 U 1 N 22 U 1 N 24 U 1 N 26 U 1 N 28 U 1 N 21 U 1 N 1010 U 1 N 102 U 1 N 104 U 1 N 106 U 1 N 108 Color Sol. Conductor B Str. ACSR BROWN #8 #10 — GREEN #6 #8 — BLUE #4 — #6-6/1 ORANGE #2 — #4-6/1, 7/1 RED #1 #1 & #2 #2-6/1, 7/1 YELLOW #1 1/0 1/0-6/1 www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Color Sol. Str. ASCR GREEN BROWN RED GREEN BROWN BLUE GREEN BROWN ORANGE BLUE GREEN BROWN RED ORANGE BLUE GREEN BROWN YELLOW RED ORANGE BLUE GREEN #6 #8 #1 #6 #8 #4 #6 #8 #2 #4 #6 #8 #1 #2 #4 #6 #8 — #1 #2 #4 #6 #8 #10 #2 #8 #10 — #8 #10 — — #8 #10 #1 & #2 #3 & #4 #5 & #6 #8 #10 1/0 #1 & #2 — — #8 — — #2-6/1, 7/1 — — #6-6/1 — — #4-6/1, 7/1 #6-6/1 — — #2-6/1, 7/1 #4-6/1, 7/1 #6-6/1 — — 1/0-6/1 #2-6/1 #4-6/1 #6-6/1 — Technical Services Tel: 888.862.3289 F-197 Connectors & Grounding — Blackburn® Overhead Connectors Service Entrance Splices For compact conductors. Insulated Aluminum Service Entrance Compression Splices — U 5⁄8" Die Series (Longer Length — 31⁄4" Long) U 22 RR • Constructed from aluminum for high conductivity • Solid center barriers and large chamfers for easy cable insertion U 68 BG • Tough stabilized-nylon sleeves resist installing-tool pressure and provide reliable 600V insulation • Prefilled with oxide inhibitor to prevent oxidation and keep out moisture • All splices are color coded and marked with strip lengths, installation die codes and compression locations, providing easy identification for easy installation • Comply with ANSI C119.4 when properly installed on aluminum-to-aluminum or aluminum-to-copper conductors U 44 OO • RUS Accepted Conductor A CAT. NO. U 61 BBR U 68 BG U 66 BB U 41 OBR U 48 OG U 46 OB U 44 OO U 21 RBR U 28 RG U 26 RB U 24 RO U 22 RR U 101 YBR U 108 YG U 106 YB U 104 YO U 102 YR U 1010 YY Color str. Conductor B compt. comp. #6 #6 #6 #4 #4 #4 ORANGE #4 #4 #4 RED #2 #2 #2 YELLOW 1/0 1/0 1/0 BLUE Color str. compt. sol. comp. BROWN GREEN BLUE BROWN GREEN BLUE ORANGE BROWN GREEN BLUE ORANGE RED BROWN GREEN BLUE ORANGE RED YELLOW #10 #8 #6 #10 #8 #6 #4 #10 #8 #6 #4 #2 #10 #8 #6 #4 #2 1/0 — #8 #6 — #8 #6 #4 — #8 #6 #4 #2 — #8 #6 #4 #2 1/0 #8 — — #8 — — — #8 — — — — #8 — — — — — — #8 #6 — #8 #6 #4 — #8 #6 #4 #2 — #8 #6 #4 #2 1/0 Note: Sold in standard carton quantities only. F-198 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com Connectors & Grounding — Blackburn® Overhead Connectors Service Entrance Splices At 51⁄2" long, these splices are ideal for heavy-duty overhead services. Insulated Aluminum Service Entrance Compression Splices — 840 Die Series • Constructed from aluminum for high conductivity X 1 N 204 • Solid center barriers and large chamfers for easy cable insertion • Tough stabilized-nylon sleeves resist installing-tool pressure and provide reliable 600V insulation • Prefilled with oxide inhibitor to prevent oxidation and keep out moisture • All splices are color coded and marked with strip lengths, installation die codes and compression locations, providing easy identification for easy installation IKL47 • Comply with ANSI C119.4 when properly installed on aluminum-to-aluminum or aluminum-to-copper conductors • RUS Accepted x 1 n series IKL Series CAT. NO. CAT. NO. X 1 N 104 X 1 N 102 X 1 N 1010 X 1 N 204 X 1 N 202 X 1 N 2010 X 1 N 2020 X 1 N 304 X 1 N 302 X 1 N 3010 X 1 N 3020 X 1 N 3030 X 1 N 404 X 1 N 402 X 1 N 4010 X 1 N 4020 X 1 N 4030 X 1 N 4040 IKL34 IKL35 IKL36 IKL44 IKL45 IKL46 IKL47 IKL54 IKL55 IKL56 IKL57 IKL58 IKL64 IKL65 IKL66 IKL67 IKL68 IKL69 Conductor A Color ACSR str. Conductor B compr. compt. YELLOW 1/0 1/0 1/0 2/0 GRAY 2/0 2/0 2/0 3/0 BLACK 3/0 3/0 3/0 4/0 PINK 4/0 4/0 4/0 250 www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Color ACSR str. compr. compt. ORANGE RED YELLOW ORANGE RED YELLOW GRAY ORANGE RED YELLOW GRAY BLACK ORANGE RED YELLOW GRAY BLACK PINK #4 #2 1/0 #4 #2 1/0 2/0 #4 #2 1/0 2/0 3/0 #4 #2 1/0 2/0 3/0 4/0 #4 #1 1/0 — #1 1/0 2/0 — #1 1/0 2/0 3/0 — #1 1/0 2/0 3/0 4/0 #4 #1 1/0 — #1 1/0 2/0 — #1 1/0 2/0 3/0 — #1 1/0 2/0 3/0 4/0 — 1/0 2/0 — 1/0 2/0 3/0 — 1/0 2/0 3/0 4/0 — 1/0 2/0 3/0 4/0 250 Technical Services Tel: 888.862.3289 F-199 Connectors & Grounding — Blackburn® Overhead Connectors Service Entrance Splices Ideal for large residential and commercial service drops. Uninsulated Aluminum Service Entrance Compression Splices — 840 Die Series 4" • Constructed from aluminum for high conductivity • Solid center barriers enable quick wire positioning, proper distribution of inhibitor around the wire and current equalization on stranded conductors • Prefilled with oxide inhibitor to prevent oxidation and keep out moisture • Splices marked with strip lengths, die codes and compression locations, providing easy identification for easy installation • Comply with ANSI C119.4 when properly installed on aluminum-to-aluminum or aluminum-to-copper conductors; also tested and approved for EEI installing dies X 1 U 2020 • RUS Accepted Conductor A Conductor B Solid Solid CAT. NO. Color AL CU Stranded ASCR Color AL CU Stranded ASCR X 1 U 44 X 1 U 24 X 1 U 22 X 1 U 104 X 1 U102 X 1 U 1010 X 1 U 204 X 1 U 202 X 1 U 2010 X 1 U 2020 X 1 U 304 X 1 U 302 X 1 U 3010 X 1 U 3020 X 1 U 3030 X 1 U 404 X 1 U 402 X 1 U 4010 X 1 U 4020 X 1 U 4030 X 1 U 4040 ORANGE #2 #2 — #4 RED #1 #1 #1 & #2 #2 YELLOW 1/0, 2/0 — 1/0 1/0 GRAY 3/0 — 2/0 2/0 BLACK 4/0 — 3/0 3/0 PINK — — 4/0 4/0 ORANGE ORANGE RED ORANGE RED YELLOW ORANGE RED YELLOW GRAY ORANGE RED YELLOW GRAY BLACK ORANGE RED YELLOW GRAY BLACK PINK #2 #2 #1 #2 #1 1/0 & 2/0 #2 #1 1/0 & 2/0 3/0 #2 #1 1/0 & 2/0 3/0 4/0 #2 #1 1/0 & 2/0 3/0 4/0 — #2 #2 #1 #2 #1 — #2 #1 — — #2 #1 — — — #2 #1 — — — — — — #1 & #2 — #1 & #2 1/0 — #1 & #2 1/0 2/0 — #1 & #2 1/0 2/0 3/0 — #1 & #2 1/0 2/0 3/0 4/0 #4 #4 #2 #4 #2 1/0 #4 #2 1/0 2/0 #4 #2 1/0 2/0 3/0 #4 #2 1/0 2/0 3/0 4/0 Note:When using EEI 11A die, space compressions 1⁄8" apart. F-200 When installing with UT 5 tool, use H5 (upper) and H6 (lower) dies. When installing with a hydraulic tool, use 76 (2) die. United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com Service Entrance Splices Conductor A Conductor B Solid CAT. NO. X 1 U 266 X 1 U 2664 X 1 U 2662 X 1 U 26610 X 1 U 26620 X 1 U 26630 X 1 U 26640 X 1 U 336 X 1 U 3364 X 1 U 3362 X 1 U 33610 X 1 U 33620 X 1 U 33630 X 1 U 33640 X 1 U 33626 Color AL Solid CU Stranded ASCR BLUE 350 — 250–266.8 266.8 BROWN 397.5–400 — 300–350 336.4 (18/1) Color AL CU Stranded ASCR BLUE ORANGE RED YELLOW GRAY BLACK PINK BROWN ORANGE RED YELLOW GRAY BLACK PINK BLUE 350 #2 #1 1/0 & 2/0 3/0 4/0 — 397.5–400 #2 #1 1/0 & 2/0 3/0 4/0 — 350 — #2 #1 — — — — — #2 #1 — — — — — 250–266.8 #3 & #4 #1 & #2 1/0 2/0 3/0 4/0 300–350 #3 & #4 #1 & #2 1/0 2/0 3/0 4/0 250–266.8 266.8 #4 #2 1/0 2/0 3/0 4/0 336.4 (18/1) #4 #2 1/0 2/0 3/0 4/0 266.8 Break through and bolt down. Connectors & Grounding — Blackburn® Overhead Connectors Uninsulated Aluminum Service Entrance Compression Splices — 840 Die Series (continued) Insulation-Piercing Splice and Tap Connectors • Constructed from aluminum for high conductivity • Shear-head bolt design always provides the correct torque Style 1 IPST 25040 • Provided with either ½" or ⁄8" bolt head sizes to cover a wide range of aluminum or copper main and tap conductors 5 • Dual-rated for use in 90˚ applications with aluminum or copper conductors Style 2 IPST 500350 Conductor Range CAT. NO. Style IPST 102* IPST 1010* IPST 2001 IPST 402 IPST 4020* IPST 4040* IPST 25040 IPST 75001 IPST 350350 IPST 50040 IPST 500350 IPST 750500 1 2 Main Tap 1/0–#8 1/0–#8 2/0–#4 4/0–#3 4/0–#2 4/0–#2 250–#1 750–3/0 350–1/0 500–2/0 500–4/0 750–250 #2–#10 1/0–#8 #10–#14 #2–#10 2/0–#6 4/0–#4 4/0–#4 #10–#14 350–1/0 4/0–#4 350–1/0 500–250 HEX BOLT Size (in.) Torque (lb.) ⁄2 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 5 ⁄8 5 ⁄8 5 ⁄8 5 ⁄8 5 ⁄8 80 125 80 125 125 160 160 80 330 330 330 330 1 1 Note: Not UL Listed. Includes blue adapter for use on bare cable. www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 F-201 Connectors & Grounding — Blackburn® Overhead Connectors Aluminum H-Tap Connectors and Covers For combinations of aluminum-to-aluminum and aluminum-to-copper conductors. WR Wide-Range Aluminum Tap Connectors ™ • Made of 1350 aluminum alloy for high strength and high conductivity • Standard compression tools and dies install all sizes — no special tools needed WR189 or OB101 • Field-proven ribbed design enables excellent connector/conductor contact without distorting the conductor’s shape • Fold-in tabs provide positive tab interlock as tool closes • Prefilled with oxide inhibitor held captive in the rib/connection area • RUS Accepted • Complies with ANSI C119.4 specifications WR™ O and D Die Seven-Connector Program Conductor Range Standard Conductor CAT. NO. WR159 or OB 44 OB 1 WR189 or ob 101 ob 2 WR289 or DB 202 DB 3 WR279 or DB 2020 WR379 or DB 404 db 5 WR399 or db 4020 db 6 WR419 or db 4040 db 7 Compact Conductor Diameter (in.) ACSR Str. Sol. ACSR Str. Sol. ACSR Str. ACSR Str. Max. Min. Max. Connector Length Min. (in.) #2, #4, #6 #1, #2, #3, #4, #6 #2, #4, #6 #2, #4, #6 #1, #2, #3, #4, #6 #2, #4, #6 #1, #2, #4, #6 #1, #2, #3, #4, #6 #1,# 2, #4, #6 #1, #2, #3, #4, #6 .332 .162 .332 .162 2/0, 1/0, #1, #2 3/0, 2/0, 1/0, #1 #2, #4, #6 #1, #2, #3, #4, #6 1/0, #1, 2/0, 2/0, #2, #4, 1/0, #1, 1/0, #1, #6 #2 #2 #1, #2, #4, #6 #1, #2, #3, #4, #6 .419 2/0, 1/0 3/0, 2/0 4/0, 3/0 #2, #4, #6 #1, #2, #3, #4, #6 1/0, #1, 2/0, 2/0, #2, #4, 1/0, #1, 1/0, #1, #6 #2 #2 #1, #2, #4, #6 #1, #2, #3, #4, #6 .470 4 2/0, 1/0, #1 3/0, 2/0, 1/0 — 2/0, 1/0, #1 3/0, 2/0, 1/0 — 3/0, 2/0, 1/0 3/0, 2/0, 1/0 3/0, 2/0, 1/0 3/0, 2/0, 1/0 .470 .336 .470 .336 5 4/0, 3/0 4/0 — #2, #4, #6 #1, #2, #3, #4, #6 1/0, #1, #2, #4, #6 26618⁄1, 250, 4/0 266, 250, 4/0 #1, #2, #4, #6 #1, #2, #3, #4, #6 .563 .475 .332 .162 2/0, 1/0 3/0, 2/0 26618⁄1, 4/0, 3/0 266, 250, 4/0 2/0, 1/0 3/0, 2/0, 1/0 .563 26618⁄1, 4/0, 3/0 266, 250, 4/0 26618⁄1, 4/0, 3/0 266, 250, 4/0 .563 Connector Number 1 2 3 6 7 Main 1/0, #1, #2 4/0, 3/0 4/0, 3/0 4/0, 3/0 4/0, 3/0 Tap — 2/0, 1/0, #1 — 4/0, 3/0 4/0, 3/0 Main — Tap Main F-202 Technical Services Tel: 888.862.3289 17⁄16 11⁄2 .266 .332 .162 111⁄16 13⁄4 .398 .332 .162 113⁄16 17⁄8 113⁄16 113⁄16 17⁄8 .461 .447 .338 23⁄16 21⁄2 .461 Note: C onnector numbers 1 and 2 use “O” Die; 3–7 use “D” Die. United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Tap www.tnb.com .563 .461 27⁄16 21⁄2 Aluminum H-Tap Connectors and Covers A B Tap WR259 L WR™ Supplemental O and D Die Connectors Conductor Range Standard Conductor Main Compact Conductor Tap Main CAT. NO. ACSR Str. Sol. ACSR Str. Sol. ACSR WR149 #4, #6 #3, #4, #6 #2, #3, #4, #6 #4, #6 #3, #4, #6 #2, #3, #4, #6 #4, #6 WR179 1/0, #1, #2, #3 1/0, #1, #2 #1 #4, #6 #3, #4, #6 #2, #3, #4, #6 1/0, #1, #2 WR199 1/0, #1, #2, #3 1/0, #1, #2 #1 #2, #3, #4 #1, #2, #3, #4 #1, #2 1/0, #1, #2 WR1010 or ob 1010 1/0, #1, #2, #3, #4 1/0, #1, #2 1/0, #1, #2, #3, #4 WR259 1/0, #1 — 1/0, #1 WR299 2/0, 1/0 2/0, 1/0, #1, #2, #3, #4 2/0, 1/0 3/0, 2/0 — #4, #6 2/0, 1/0, #1, #2, #3, #4 2/0, 1/0 #3, #4, #6 #2, #3, #4, #6 2/0, 1/0, #1, #2, #3, #4 2/0, 1/0 3/0, 2/0 WR219 1/0, #1 1/0, #1 1/0, #1 — 1/0 WR239 2/0, 1/0 #1, #2, #3 #1, #2 WR229 2/0 2/0, 1/0 3/0, 2/0 1/0, #1 — WR269 2/0 2/0, 1/0 — 2/0 — — — — 1/0, #1, #2 #2, #3, #4 1/0, #1, #2 2/0, 1/0 1/0, #1, #2 — 2/0, 1/0 3/0, 2/0 2/0 Diameter (in.) Tap Main Tap Str. ACSR Str. Max. Min. Max. Connector Min. Length (in.) #2, #3, #4, #6 2/0, 1/0, #1, #2 2/0, 1/0, #1, #2 2/0, 1/0, #1, #2 2/0, 1/0 #3, #4, #6 #2, #3, #4, #6 .266 .162 .266 .162 11⁄2 #4, #6 #2, #3, #4, #6 .398 .266 .266 .162 13⁄4 #1, #2, #3, #4 #1, #2 .398 .266 .332 .232 13⁄4 2/0, 1/0, #1, #2, #3, #4 2/0, 1/0 .419 .232 .419 .232 13⁄4 .419 .326 .412 .292 17⁄8 3/0 #4, #6 .470 .398 .266 .162 11⁄2 .398 .324 .398 .316 17⁄8 .447 .365 .332 .236 17⁄8 .470 .410 .398 .316 17⁄8 .447 .410 .447 .336 17⁄8 2/0, 1/0 4/0, 3/0 #1, #2, #3, #4 3/0 1/0, #1 3/0 2/0, 1/0 1/0 2/0, 1/0, #1, #2 2/0, 1/0 #2, #3, #4, #6 2/0, 1/0 #1, #2 2/0, 1/0 3/0, 2/0, 1/0 Connectors & Grounding — Blackburn® Overhead Connectors Main Note: WR149–WR1010 use “O” connector die; all others use “D” connector die. WR1010 and WR299 use four indents with a mechanical tool; all others use five indents. All die connectors use two indents with a hydraulic tool. www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 F-203 Connectors & Grounding — Blackburn® Overhead Connectors Aluminum H-Tap Connectors and Covers WR Wide-Range Aluminum Tap Connectors (continued) ™ Main A B Tap B WR Connector WR™ Supplemental D Connectors Conductor Range Standard Conductor* Main CAT. NO. Compact Conductor Tap Main ACSR Str. Sol. WR319 3/0 3/0 — WR339 3/0 3/0 — WR359 4/0, 3/0 4/0, 3/0 — ACSR Str. Sol. ACSR Str. #2, #3, #4 2/0, 1/0, #1 #1, #2, #3, #4 #1, #2 3/0 4/0 2/0, 1/0 — 3/0 4/0 #3, #4, #6 #2, #3, #4, #6 WR369 4/0, 3/0 4/0, 3/0 — WR369† 4/0, 3/0, 2/0 4/0, 3/0 — WR389 4/0, 3/0 4/0, 3/0 — 2/0, 1/0 3/0, 2/0 — WR389† 4/0, 3/0, 2/0 4/0, 3/0 — 2/0, 1/0, #1 3/0, 2/0, 1/0 — #4, #6 #1, #2, 1/0, #1, #3, #4 #2, #3 1/0, #1, 1/0, #1, #2, #3, #4 #2, #3, #4 #1 1/0, #1, #2 Diameter (in.) Tap 266, 266, 4/0, 3/0 250, 4/0 266, 266, 4/0, 3/0 250, 4/0 266, 266, 250, 4/0, 3/0 4/0, 3/0 266, 266, 4/0, 3/0 250, 4/0 266, 266, 4/0, 3/0 250, 4/0 ACSR Main Str. #1, #2, #1, #2 #3, #4 2/0, 3/0, 1/0 2/0, 1/0 1/0, 1/0, #1, #2 #1, #2 1/0, 1/0, #1, #2 #1, #2 1/0, #1, 1/0, #2, #3, #4 #1, #2 3/0, 3/0, 2/0 2/0 3/0, 3/0, 2/0, 1/0 2/0, 1/0 Tap Max. Min. Max. Min. Connector Length (in.) .502 .461 .332 .299 17⁄8 .502 .461 .447 .336 21⁄8 .563 .461 .266 .162 17⁄8 .563 .461 .374 .266 17⁄8 .563 .423 .373 .232 17⁄8 .563 .461 .470 .376 23⁄16 .563 .423 .470 .336 23⁄16 * Will accept conductors of the same wire sizes with a 3% reduction of diameter (compressed). † Conductor range possible only when crimped with a hydraulic tool. Note: W R359 and WR369 use four indents with a mechanical tool; WR319 uses five indents with a mechanical tool; W339 and WR389 use six indents with a mechanical tool. WR369 can also use five indents with a mechanical tool. All die connectors use two indents with a hydraulic tool. F-204 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com Aluminum H-Tap Connectors and Covers Main Tap Tap Fig. 1 Fig. 2 L WR715 WR™ N Die Tap Connectors Conductor Range Standard Conductor* Main CAT. NO. ACSR WR715 39718⁄1, 336, 266 WR775 39718⁄1, 336, 266, 4/0 WR815 47718⁄1, 397, 336, 266, 4/0 WR835 or nb 50040 47718⁄1, 397, 336, 266, 4/0 WR875† 47718⁄1, 397, 336, 266, 4/0 WR885 or nb 500 47718⁄1, 397, 336, 266, 4/0 Compact Conductor Tap Main Diameter (in.) Tap Main Max. Min. Max. Min. Connector Length (in.) .753 .502 .447 .162 2 .743 .502 .743 .520 3 3/0, 2/0, 1/0, #1, #2, #3, #4, #6 .858 .502 .447 .162 2 266, 4/0, 3/0, 2/0 250, 4/0, 3/0 .858 .502 .563 .368 2 556, 477, 397, 350, 336, 300, 336, 300 397, 336, 266 400, 397, 350, 336, 300, 266, 250 .858 .502 .684 .520 3 556, 477, 397, 350, 336, 300, 266, 250 556, 477, 397, 336, 266 556, 477, 397, 350, 336, 300, 266, 250 .814 .502 .814 .520 3 Str. ACSR Str. Sol. ACSR Str. ACSR Str. 400, 397, 350, 336, 300, 266, 250 400, 397, 350, 336, 300, 266, 250, 4/0 556, 500, 400, 397, 350, 336, 300, 266, 250 556, 500, 400, 397, 350, 336, 300, 266, 250 556, 500, 400, 397, 350, 336, 300, 266, 250 500, 400, 397, 350, 336, 300, 266, 250, 4/0 2/0, 1/0, #1, #2, #3, #4, #6 2/0, 1/0, #1, #2, #3, #4, #6 400, 397, 350, 336, 300, 266, 250, 4/0 3/0, 2/0, 1/0, #1, #2, #3, #4, #6 477, 397, 336 500, 477, 397, 350 2/0, 1/0, #1, #2, #3, #4, #6 — 477, 397, 336, 266 500, 477, 397, 350, 336, 300, 266, 250 477, 397, 336, 266 3/0, 2/0, 1/0, #1, #2, #3, #4, #6 500, 477, 397, 336, 300, 266, 250 2/0, 1/0, #1, #2, #3, #4, #6 2/0, 1/0, #1, #2, #3, #4, #6 3/0, 2/0, 1/0, #1 #2, #3, #4, #6 556, 477, 397, 336, 266 556, 477, 397, 336, 266, 250 2/0, 1/0, #1, #2, #3, #4, #6 4/0, 3/0, 2/0, 1/0 4/0, 3/0, 2/0, 1/0 4/0, 3/0, 2/0 556, 477, 397, 336, 266 556, 477, 397, 350, 336, 300, 266, 250 47718⁄1 266 350, 336, 300, 266, 250 397, 366 556, 477, 397, 336, 266 47718⁄1, 397, 336, 266, 4/0 500, 400, 397, 350, 336, 300, 266, 250, 4/0 — 556, 477, 397, 336, 266 39718⁄1, 336, 266, 4/0 Tap Connectors & Grounding — Blackburn® Overhead Connectors Main * Will accept conductors of the same wire sizes with a 3% reduction of diameter (compressed). † See Fig. 2. Note: All die connectors can be used with Blackburn JB12A, JB12B, 12A and Y-35 tools. All die connectors are for use with hydraulic tools, 12-ton and greater. WR715, WR815 and WR835 use two indents with a hydraulic tool; all others use three indents. www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 F-205 Connectors & Grounding — Blackburn® Overhead Connectors Aluminum H-Tap Connectors and Covers WR Wide-Range Aluminum Tap Connectors (continued) ™ Fig. 1 Fig. 2 Main Main Tap Tap WR699 L WR™ N Die Tap Connectors (continued) Conductor Range Standard Conductor* Main CAT. NO. ACSR WR699 39718⁄1, 336, 266 WR719 39718⁄1, 336, 266 WR739 39718⁄1 336, 266 WR779 39718⁄1, 336, 266 WR799 47718⁄1, 266 WR819 47718⁄1, 397, 336 WR839 47718⁄1, 397, 336 WR879† 47718⁄1, 397, 336 WR889 47718⁄1, 397, 336 Compact Conductor Tap Str. 400, 397, 350, 336, 300, 266, 250 400, 397, 350, 336, 300, 266, 250 400, 397, 350, 336, 300, 266, 250 400, 397, 350, 336, 300, 266, 250 500, 250 556, 500, 477, 450, 400, 397, 350, 336 556, 500, 477, 450, 400, 397, 350, 336 556, 500, 477, 450, 400, 397, 350, 336 500, 400, 397, 350, 336 Main Diameter (in.) Tap Main Str. Sol. ACSR Str. ACSR Str. Max. Min. Max. Connector Min. Length (in.) #4, #6 #3, #4, #6 #2, #3, #4, #6 477, 397, 336 477, 397, 350, 336, 300 #4, #6 #2, #3, #4, #6 .743 .570 .266 .162 2 2/0, 1/0, #1, #2, #3 2/0, 1/0, #1, #2 3/0, 2/0, 1/0, #1 477, 397, 336 477, 397, 350, 336, 300 2/0, 1/0, #1, #2 3/0, 2/0, 1/0, #1 .743 .570 .447 .289 2 4/0, 3/0, 2/0, 1/0 4/0, 3/0, 2/0 4/0 477, 397, 336 477, 397, 350, 336, 300 266, 4/0, 3/0 266, 250, 4/0 .743 .570 .563 .398 2 39718⁄1, 336, 266 400, 397, 350, 336, 477, 397 266, 250 477, 397, 336 477, 397, 350, 336, 300 477, 397, 336 477, 397, 336 .743 .570 .743 .570 3 #4, #6 #3, #4, #6 #2, #3, #4, #6 47718⁄1, 266 500, 250 #3, #4, #6 #2, #3, #4, #6 .814 .575 .270 .160 2 2/0, 1/0, #1, #2, #3 2/0, 1/0, #1, #2 3/0, 2/0, 1/0, #1 556, 477, 397 556, 477, 397 2/0, 1/0, #1, #2 3/0, 2/0, 1/0, #1 .858 .659 .477 .289 2 4/0, 3/0, 2/0 4/0, 3/0 4/0 556, 477, 397 556, 477, 397 266, 4/0, 3/0 266, 4/0, 3/0 .858 .659 .563 .477 2 33618⁄1, 266 350, 336, 300, 266 397 556, 477, 397 556, 477, 397 397, 336 397, 350, 336 .858 .659 .684 .593 3 47718⁄1, 397, 336 500, 400, 397, 350, 336 — 556, 477, 397, 336 556, 477, 397, 350 556, 477, 397, 336 556, 477, 397, 350 .814 .666 .814 .666 3 * Will accept conductors of the same wire sizes with a 3% reduction of diameter (compressed). † See Figure 2. Note: A ll die connectors can be used with Blackburn JB12A, JB12B, WH2, PH2, 12A and Y-35 tools. All die connectors are for use with hydraulic tools, 10-ton and greater. WR779, WR879 and WR889 use three indents with a hydraulic tool; all others use two indents. F-206 Tap ACSR United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com Aluminum H-Tap Connectors and Covers A B Tap L WR909 WR™ R Die Tap Connectors Conductor Range Standard Conductor CAT. NO. ACSR WR909 55618⁄1, 477, 397, 336, 300 WR929 55618⁄1, 477,397, 336, 300 WR949 WR969 WR989 WR999 79526⁄7, 715, 666, 636, 605, 556, 47730⁄7 79526⁄7, 715, 666, 636, 605, 556, 47730⁄7 79526⁄7, 715, 666, 636, 605, 556, 47730⁄7 95445⁄7, 900, 874, 795, 715, 666 Compact Conductor ACSR Str. ACSR Str. ACSR Str. Max. Min. Max. 33618⁄1, 266, 4/0, 3/0, 2/0, 1/0 350, 336, 266, 250, 4/0, 3/0, 2/0 636, 556, 477, 397 700, 636, 556, 500, 477, 450 3971⁄2, 336, 266, 4/0, 3/0, 2/0 397, 350, 336, 300, 266, 250, 4/0, 3/0 .893 .666 .684 .398 43⁄4 55618⁄1, 477, 397 336, 300 600, 556, 550, 477, 450, 400, 397, 350, 336 636, 556, 477, 397 700, 636, 556, 500, 477, 450 636, 556, 477, 397 700, 636, 556, 477, 450 .893 .666 .893 .666 43⁄4 33618⁄1, 266, 4/0, 3/0, 2/0, 1/0 350, 336, 266, 250, 4/0, 3/0, 2/0 954, 874, 795 1000, 954, 874, 795, 750 39718⁄1, 336, 266, 4/0, 3/0, 2/0 397, 350, 336, 300, 266, 250, 4/0, 3/0 1.108 .883 .684 .398 43⁄4 954, 874, 795 1000, 954, 874, 795 636, 556, 477, 397 700, 636, 556, 477, 450 1.108 .883 .893 .666 43⁄4 954, 874, 795 1000, 954, 874, 795, 750 954, 874, 795 1000, 954, 874, 795, 750 1.108 .883 1.108 .883 43⁄4 954, 900 1000, 900 954, 900, 874 1000, 900 1.172 .997 1.172 .994 43⁄4 Tap Str. 600, 556, 550, 500, 477, 450, 397, 350, 336 600, 556, 550, 500, 477, 450, 397, 350, 336 900, 874, 800, 795, 750, 715, 700, 636, 600 900, 874, 800, 795, 750, 715, 700, 636, 600 900, 874, 800, 795, 750, 715, 700, 636, 600 1033, 1000, 900, 800, 795, 750 Diameter (in.) Connector Length Min. (in.) Main 55618⁄1, 477, 397, 336, 300 79526⁄7, 715, 666, 636, 605, 556, 47730⁄7 95445⁄7, 900, 874, 795, 750, 666 Main 600, 556, 550, 500, 477, 450, 400, 397, 350, 336 900, 874, 800, 795, 750, 715, 700, 636, 600 1033, 1000, 900, 800, 795, 750 Tap Main Tap Connectors & Grounding — Blackburn® Overhead Connectors Main Note:All die connectors can be used with Blackburn JB60A, JB60B, Y60, 60A and PH-3 tools. All die connectors use four indents with a mechanical tool. www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 F-207 Connectors & Grounding — Blackburn® Overhead Connectors Aluminum H-Tap Connectors and Covers WR Wide-Range Aluminum Tap Connectors (continued) ™ Tap A Fig. 1 Fig. 2 Main Main Tap A Tap B WR502 L WR9 WR™ Street Lighting Compression Connectors Conductor Range Standard Conductor* CAT. NO. Figure No. WR9 2 WR139 1 WR502 1 WR502† 1 Main ACSR Str. Diameter (in.) Tap A Sol. Str. Sol. Tap B Str. Sol. #3, #4, #2, #3, #1, #2, #8, #10, #8, #10, — — #6 #4, #6 #3, #4 #12, #14 #12, #14 1/0, #1, 2/0, 1/0, #6, #8, #2, #3, #1, #2, #1, #2 #8, #10 #12, #14 #12, #14 #10 #4 #3 #6, #8, 4/0, 3/0 4/0, 3/0 — #8, #10 #12, #14 #12, #14 #10 4/0, 3/0, 4/0, 3/0, #6, #8, — #8, #10 #12, #14 #12, #14 2/0, 1/0 2/0, 1/0 #10 Main Tap A Tap B Max. Min. Max. Min. Max. Min. .292 .184 .146 .064 — — .419 .250 .162 .100 .092 .064 11⁄2 .563 .461 .162 .100 .092 .064 11⁄2 .563 .365 .162 .100 .092 .064 11⁄2 * Will accept conductors of the same wire size with a 3% reduction of diameter (compressed). † This range is possible only when crimped with a hydraulic tool. Note: W R9 uses a 5⁄8" BG connector die; WR139 uses an “O” connector die; WR502 uses a “D” connector die. WR9 uses three indents with a mechanical tool; all others use four indents. WR139 and WR502 use two indents with a hydraulic tool. F-208 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Connector Length (in.) Technical Services Tel: 888.862.3289 www.tnb.com ⁄16 13 Aluminum H-Type Compression Connectors • Prefilled with oxide inhibitor to prevent oxidation and keep out moisture • Comply with ANSI C119.4 when properly installed on aluminum-to-aluminum or aluminum-to-copper conductors • Connectors fully marked with installation and compression location information, providing easy identification for easy installation • RUS Accepted Style 1 Style 2 Main Groove, “A” Range Groove “A” Decimal CAT. NO. Style Range ACSR Str. #2(7)–#6(7) UB 214 5 .325–.162 #27⁄1–#66⁄1 OB 2014 OB 22 OB 103 6 4 1 .447–.292 .325–.162 .398–.162 2/06⁄1–#26⁄1 #27⁄1–#66⁄1 1/06⁄1–#66⁄1 NB 60020 2 .915–.575 556.524⁄7–266.818⁄1 600(61)–250(37) 2 1.196–.586 954 ⁄7–266.8 ⁄1 ZB 95440 3 1.140–.586 79530⁄19–266.818⁄1 ZB 95410 3 1.140–.586 79530⁄19–266.818⁄1 18 1000(61)– 266.8(7) 750(61)– 266.8(7) 750(61)– 266.8(7) Style 4 Style 5 Standard Conductor/ACSR/AAC Tap Groove, “B” Range Sol. Groove “B” Decimal Range Style 6 Side Grove, “C” Range ACSR Str. Sol. Groove “C” Decimal Range — #8–#14 #7–#14 — #1–#6 .146–.064 2/0(19)–#2(7) — .146–.064 #2(7)–#6(7) #2–#6 .325–.162 1/0(19)–#6(7) #2–#6 .332–.162 ZB 954 54 Style 3 Str. Sol. — — L ⁄4 3 — #27⁄1–#66⁄1 #27⁄1–#66⁄1 3 #8–#14 #7–#14 — — — ⁄4 #2(7)–#6(7) #2–#6 .148–.062 #8–#14 #8–#14 11⁄2 #1(19)–#6(7) #2–#6 — — — 11⁄2 .419–.162 1/06⁄1–#66⁄1 2/0(19)–#6(7) 2/0–#6 — 1.196–.568 954 ⁄7– 266.818⁄1 — .741–.522 336.430⁄7–4/06⁄1 350(37)–4/0(7) — .292–.162 #2–#6 #2–#6 3 — .563–.368 — .292–.162 #2–#6 #2–#6 3 — 54 4/06⁄1–1/06⁄1 1000(61)– 266.8(7) 4/0(19)–1/0(7) — — — — — — — 21⁄8 6 Die ⁄8 or BG O O O Tap Cvr. 5 Connectors & Grounding — Blackburn® Overhead Connectors Aluminum H-Tap Connectors and Covers Deadend aluminum, ACSR or aluminum-alloy conductors. CO 20 B N Z or R Z or R Z or R — — — Note: For connector covers, see next page. Install with hydraulic tools only. Use UT 5 tool with “O” and “D” connector dies; use UT 15 tool with “O,” “D,” “N” or “Z” connector dies. For more information, please consult your Thomas & Betts representative. For Kearney, use “O” and “D” connector dies with mechanical or hydraulic tools. For Burndy®, use “O” and “D-3” connector dies with mechanical or hydraulic tools; use “N,” “Z” or “R” connector dies with hydraulic tools. www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 F-209 Connectors & Grounding — Blackburn® Overhead Connectors Aluminum H-Tap Connectors and Covers Secure double-locking latches provide a close-fitting top and bottom seal. H-Type Connector Covers • Tapered drains in both cover halves prevent accumulation of water within the cover, regardless of which half of the cover is down • Made from black polypropylene to resist the elements, UV sun rays and common contaminants CN 600 B H-Type Connector Covers CAT. NO. H (in.) L (in.) w (in.) CO 20 B CD 40 B CN 600 B 21⁄4 23⁄8 215⁄16 41⁄2 55⁄8 67⁄8 15⁄8 13⁄4 2 Type C H-Type Compression Connector Covers CAT. NO. c2bb c5bb c7 c9 c9l F-210 CO 20 B • Thin strips of the “grass skirt” mold around the conductors to provide a highly reliable end enclosure CAPaCITY (before compression) H (in.) L (in.) w (in.) All 5⁄8" O.D. Sleves 2" long or less All O Die Taps 1.75" long or less All D Die Taps 2.5" long or less All N and D Die Taps 2" long or less All N and D Die Taps 5" long or less 1.10 1.60 1.80 2.75 2.75 4.00 3.75 5.00 4.25 7.25 1.05 1.25 1.45 2.00 2.00 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com Fig. 1 A Copper H-Type Compression Connectors H (Min.) H1 B • Made of pure electrolytic copper for high conductivity Fig. 2 • Full-length tab makes installation easy • Installs with standard compression tools and dies A • RUS Accepted H (Min.) H1 B Conductor range Standard conductor* CAT. NO. CF44-1 CFS44-1 CF22-1 CFS22-1 CF102-1 CF1010-1 CF202-1 CF2020-1 CF402-1 CF4010-1 CF4040-1 main tap fig. no. sol. str. sol. str. #4, #4, 1 #6 #6, #6 #6 #8 #4, #4, 2 #6 #6, #8 #6 #8 #2, #2, 1 #4 #4 #4 #4 #2, #2, 2 #4 #6 #4 #6 1/0, #2, 1 — #1, #4, #4 #2 #6 1/0, 1/0, 1 — #1, — #1, #2 #2 2/0, 2/0, 1/0, 1 — — 1/0 #1, #2 2/0, 2/0, 1/0, 1 — — 1/0 #1, #2 4/0, #2, 1 — 3/0, #4 #4 2/0 4/0, 1/0, 1 — 3/0, — #1, 2/0 #2 4/0, 4/0, 1 — 3/0, — 3/0, 2/0 2/0 installation information Dimensional information Diameter (in.)* main tap Hydraulic Tools† mechanical tools† max. min. max. min. h Min. H 1 Connector Length .204 .162 .204 .128 .971 .729 13 .204 .162 .204 .128 .864 .743 13 .258 .204 .258 .204 1.162 .813 13 .258 .204 .258 .162 1.017 .842 13 .373 .292 .258 .162 1.54 1.1 27 .373 .292 .373 .292 1.61 1.05 27 .419 .368 .258 .204 1.67 1.269 7 .419 .368 .414 .292 1.74 1.22 7 .528 .414 .258 .204 1.983 1.423 7 .528 .414 .373 .292 1.992 .528 .414 .528 .414 2.252 od 58 md type o series jb12a jb12b h series y-35 tbm15/ y42/y46 ⁄16 B, T, 5 ⁄8 B, T, 5 ⁄8 W-KB, W-BG BKT B BKT, U-BG BKT, U-B ⁄16 B, T, 5 ⁄8 B, T, 5 ⁄8 W-KB, W-BG BKT BKT BKT, U-BG BKT, U-BG ⁄16 K K W-KK — — — BKT ⁄16 K K W-KK W-KK BKT BKT BKT ⁄32 — — — O O O O ⁄32 — — — O O O O ⁄8 — — — K-C C K-C K-C ⁄8 — — — K-C C K-C K-C ⁄8 — — — D∞ D∞ D∞ D∞ 1.423 11⁄8 — — — D∞ D∞ D∞ D∞ 1.483 11⁄8 — — — D∞ D∞ D∞ D∞ Connectors & Grounding — Blackburn® Overhead Connectors Copper H-Tap Connectors Efficient design requires less crimping force. * Decimal dimensions are for conventional conductor, not Copperweld ® or Alumoweld ® . Use three indents with mechanical tools and one indent with hydraulic tools. At 15 ton/head, use appropriate die adapters. ∞ Blackburn “D” dies. † www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 F-211 Connectors & Grounding — Blackburn® Overhead Connectors Stirrup Connectors Protect main conductors from arcing damage. WRQ and WRS Stirrup Connectors • Guard main conductors against arcs — perfect for when hot line taps are installed WRS • Utilize standard WR connectors and plated copper bails for high conductivity and corrosion resistance WRQ H1 4" 3 3⁄4" 41⁄2" L Fig. 2 Fig. 1 WRQ and WRS Stirrup Connectors Conductor range figure 1 diameter (in.) figure 2 CAT. NO. cat. no. acsr awg max. min. copper bail WRQ154 WRQ152 WRQ172 WRQ232 WRQ352 — — WRQ698 WRS154 WRS152 WRS172 WRS232 WRS352 WRS719 WRS819 — #2–#6 #2–#6 1/0–#3 2/0–1/0 4/0–3/0 39718⁄1–266 47726⁄7–266 47726⁄7–266 #1 str.–#6 sol. #1 str.–#6 sol. 1/0 str.–#1 sol. 2/0 str.–1/0 str. 4/0 str.–3/0 str. 400 str.–250 str. 500 str.–336 str. 500 str.–250 str. .332 .332 .398 .447 .563 .743 .858 .858 .162 .162 .281 .368 .46 .6 .666 .574 #4 sol. #2 sol. #2 sol. #2 sol. #2 sol. 2/0 sol. 2/0 sol. #2 sol. mech. hyd. l h O O O D D — — — O O O D D N N N 10 10 10 10 10 121⁄4 121⁄4 121⁄4 ⁄8 ⁄8 7 ⁄8 7 ⁄8 7 ⁄8 33⁄16 33⁄16 33⁄16 * Decimal dimensions are for conventional conductor, not Copperweld ® or Alumoweld ® . F-212 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 dimensions type wrs installation dies www.tnb.com 7 7 Connectors & Grounding — Blackburn® Overhead Connectors Stirrup Connectors Aluminum conductor elements are designed to be preloaded for faster installation into hotstick tools. SC and QC Stirrup Connectors • Use standard O, D and N dies — no special compression tools needed • Prefilled with oxide inhibitor to prevent oxidation and keep out moisture • Bail made of tin-plated copper wire for high conductivity and corrosion resistance SCO • Wide range of stirrups fit #6 solid to 500 kcmil wire sizes • Knurled design resists rotation Fig. 1 Fig. 2 Conductor Range Figure 1 Figure 2 CAT. NO. CAT. NO. QCO02 QCO21 QCD41 QCN50 SCo02 SCO21 SCD41 SCN50 Diameter ACSR AWG #2–#6 #2 str.–#6 sol. 2/0–#2 2/0 str.–#2 sol. 4/0–3/0 4/0 str.–3/0 sol. 47718⁄1–4/0 500–4/0 str. www.tnb.com in. mm .325–.162 8.25–.412 .414–.292 10.51–7.41 .563–.464 14.29–10.51 .814–.528 20.66–13.40 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Bail (Tin Plated) Installation Dies Dimensions Size Dia. (mm) Mech. Hyd. L H1 #2 sol. #2 sol. #2 sol. 1/0 sol. 6.35 6.35 6.35 6.22 O O D — O O — N 83⁄4 83⁄4 83⁄4 11 31⁄8 31⁄8 31⁄8 311⁄16 Technical Services Tel: 888.862.3289 F-213 Connectors & Grounding — Blackburn® Overhead Connectors Stirrup Connectors Protect conductors from arc and mechanical damage where hot line clamps are used. Anti-Rotational Hot-Line Stirrups • For aluminum, AAAC and ACSR conductors • Can be pre-loaded into a hotstick installing tool, hooked over the line and compressed NC 60010 • Connector is made from aluminum, and factory-installed bail is tin-plated solid copper for high conductivity and corrosion resistance • Diamond knurling at tap connections and in the hot-line clamping area improve both mechanical and electrical performance • Connectors prefilled with oxide inhibitor to prevent oxidation and keep out moisture NST 60010 • All connectors marked with wire size, installation die codes and compression locations, providing easy identification for easy installation C-Type Stirrups A conductor size cat. no. OC 42 OC 22 OC 102 DC 402 NC 40010 NC 60010 acsr str. sol. a b die #4 #4–#2 #4–1/0 3/0–4/0 266.8 (18/1)–397.5 (18/1) 397.5 (18/1)–556.5 (18/1) #4 #4–#2 #2–1/0 3/0–4/0 250 (37)–400 (37) 477–600 #6–#4 #2 — — — — 17⁄8 17⁄8 17⁄8 23⁄4 21⁄8 21⁄8 2 2 2 2 1/0 1/0 O O O D N N B Crank-Type Stirrups conductor size cat. no. OST 42 OST 22 OST 102 OB 103 ST DST 402 NST 40010 NST 60010 DB 404 ST* NB 50040 ST* acsr str. a b c die #4 #4–#2 #4–1/0 #6–1/0 3/0–4/0 266.8 (18/1)–397.5 (18/1) 397.5 (26/7)–556.5 (18/1) 3/0–4/0 4/0–477 (18/1) #6 sol.–#4 #4–#2 #2–1/0 #6–1/0 3/0–4/0 250 (37)–400 (37) 477–600 3/0–4/0 4/0–500 10 10 10 91⁄2 10 12 12 12 10 2 2 2 2 2 1/0 1/0 2 2/0 23⁄4 23⁄4 23⁄4 23⁄4 23⁄4 27⁄8 27⁄8 23⁄4 27⁄8 O O O O D N N D N A 41⁄2" * Designates H-Tap style. F-214 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 C B www.tnb.com Anti-Rotational Paltrap Hot-Line Stirrups ™ • For aluminum, 5005, AAAC and ACSR conductors • Can be pre-loaded into a hotstick installing tool, hooked over the line and compressed • Paltrap connector is made from aluminum, and factory-installed bail is tin-plated solid copper for high conductivity and corrosion resistance • Connectors prefilled with oxide inhibitor to prevent oxidation and keep out moisture • All connectors marked with wire size, installation die codes and compression locations, providing easy identification for easy installation A Anti-Rotational Paltrap™ Hot-Line Stirrups main conductor cat. no. sol. str. ascr a b installing die QH 6 S QH 4 S SH 2 S #4 and #6 #2 — #6 #4 #2 #6 #4 #2 21⁄16 21⁄16 23⁄8 1 1 13⁄16 TQ, 12, 1⁄2, 42 45, TS, 13, 9⁄16 B 2 3⁄4" Note: Bails may be ordered separately for field assembly of stirrups using Paltrap connectors. Specify catalog number HLB 2 for #2 tinned solid copper bail or catalog number HLB 10 for 1/0 tinned solid copper bail. Connectors & Grounding — Blackburn® Overhead Connectors Stirrup Connectors Protect aluminum and ACSR main conductors from arc and mechanical damage where hot-line clamps are used. Designed for distribution service connections with standard hotsticks. Copper Tin-Plated Bails • Choose from seven bail types, all handling either #2 or 1/0 conductor sizes S 4425 HLB 2 • Tin plated to resist corrosion Fig. 1 Copper Tin-Plated Bails Fig. 2 H CAT. NO. size fig. h l HLB 2 HLB 10 S 4425* S 4425-1/0 OL 4425 HLCB 2 #2 1/0 #2 1/0 #2 #2 1 1 2 2 3 4 2 ⁄8 23⁄4 4 4 31⁄8 23⁄4 4 ⁄4 43⁄8 41⁄4 41⁄4 41⁄4 41⁄2 3 * S 4425 is split in the center and recommended for H-Type connector applications. www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 H L 1 L Fig. 4 Fig. 3 H H L Technical Services Tel: 888.862.3289 L F-215 Connectors & Grounding — Blackburn® Overhead Connectors Stirrup Connectors The single-piece stirrup for a large, workhorse conductor. CCS Compression Stirrup • Bail made of tin-plated copper wire for high conductivity and corrosion resistance • Use U or 6024 dies — no special compression tools needed 13 3⁄4" CCS Compression Stirrup Conductor range CAT. NO. max.–min. diameter max.–min. Copper bail tin plated CCS44 800–636 str. 1.032–.918 2/0 sol. 4" 5" Covers and protects conductors from arcing when line clamps are attached or disconnected. LP Compression Line Protector Sleeves LP10 • Fit #4, #2 and 1/0 conductors • Feature a hot-line clamp-bearing surface measuring 11 ⁄16" diameter by 4" long L 4" • Use 5⁄8", BG and G dies — no special compression tools needed ⁄16" 11 LP Compression Line Protector Sleeves diameter F-216 ACSR AWG MAX. MIN. length LP4 #4 #4 .257 .232 8 5 LP2 #2 #2 .316 .292 8 5 LP10 1/0 1/0 .398 .373 8 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 installing dies Hot line clamp bearing surface: 11 ⁄16" dia. x 4" length ⁄8 Peach, BG, G ⁄8 Peach, BG, G O Technical Services Tel: 888.862.3289 www.tnb.com Connectors & Grounding — Blackburn® Overhead Connectors Hot-Line Clamps Hot-line clamps built for all seasons. HLC Hot-Line Clamps (Protected Thread) ™ • Eyebolt coated with grease to ensure easy turning in all weather conditions • Built for general/copper applications and available for a wide conductor range Conductor range main body for wire combination Bronze Plated Bronze Plated Aluminum Bronze Plated Bronze Plated Aluminum Copper to Copper General Purpose General Purpose Copper to Copper General Purpose General Purpose CAT. NO. HLC2108* HLC2108P HLC2108AP9 HLC3974 HLC3974P HLC3974AP tap ACSR AWG or kcmil acsr. awg — 2/0–#6 2/0–#6 — — 397.5–#6 2/0–#8 2/0–#8 2/0–#8 400–#6 sol. 400–#6 sol. 400–#6 sol. — 2/0–#6 2/0–#6 — 3/0–#6 3/0–#6 2/0 2/0–#8 2/0–#8 4/0–#6 sol. 4/0–#6 sol. 4/0–#6 sol. * RUS Accepted. Note: For oxide-inhibitor option, add “-9” suffix to the catalog number. Reliable performance for years to come. PGH Center-Bolt Parallel-Groove Hot-Tap Clamps ™ L W L • Tight, secure fittings to positively secure main and tap wires H • Catalog numbers ending with 9 are prefilled with oxide inhibitor to prevent oxidation and keep out moisture Fig. 1 Conductor range std. CAT. NO. cat no. ACSR Fig. 2 tap AWG or kcmil — PGH29 2/0–#8 2/0 str.–#8 sol. PGH4 PGH49 397.5–#6, 2/0–#6 450–#4 sol. — PGH69 397.518⁄1–#2 AR 1000–4/0 str. — PGH6129* 874–4/0, 397. 518⁄1–#2 AR 1000–4/0 str. Copper Clamps PGH3 PGH39 — 2/0 str.–#8 sol. * PGH6129 has two hex-head bolt and pressure pad tap conductor retainers. Note: Copper clamps are for use on copper conductors only. www.tnb.com Fig. 3 conductor diameter (in.) main prefilled H H acsr main center bolts max. min. max. min. no. 1/0–#8 1/0 str.–#8 sol. .447 .128 3/0–#6 4/0 str.–#6 sol. .781 .198 266–#6 300–#6 sol. 1.152 .522 266–#6 300–#6 sol. 1.152 .522 .398 .528 .657 .657 .128 .162 .162 .162 1 1 2 1 .128 .128 1 7 — awg tap 2/0 Str.#8 sol. .419 .419 dimensions (in.) dia. fig. w h l 1 ⁄2 1 1 2 3 23⁄8 35⁄16 4 35⁄8 53⁄4 65⁄16 63⁄4 63⁄4 23⁄8 27⁄16 41⁄4 31⁄16 ⁄16 1 23⁄8 51⁄4 11⁄4 AR — with Armor Rod. United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 F-217 Connectors & Grounding — Blackburn® Overhead Connectors Mechanical Service Entrance Connectors Long-lasting connectors with bodies and screws made of high-strength copper alloy. N and NPW Service Entrance Connectors • Both types have a slotted hex-head screw for strong, tight connections • Type NPW is tin plated to resist corrosion • Type NPW has a tin-plated phosphor bronze washer to protect the conductor and evenly distribute pressure • Type NPW is dual-rated for use on ACSR and copper conductors 6N Washer on Type NPW only Conductor Range (AWG) ACSR CAT. NO. 10N 6N 4N — 10NPW 6NPW 4NPW 2NPW Copper Dimensions Max. Min. Max. Min. A B C D Bolt Head — #8 #6 #4 — #8 #6 #4 — #8 #8 #8 — #8 #8 #8 #10 str. #6 str. #4 str. #2 str. #10 str. #6 str. #4 str. #2 str. #14 sol. #10 sol. #6 sol. #6 sol. #14 sol. #10 sol. #6 sol. #6 sol. ⁄8 ⁄16 1 ⁄2 21 ⁄32 3 ⁄8 7 ⁄16 1 ⁄2 21 ⁄32 .337 .415 .515 .643 .337 .415 .515 .643 .156 .191 .243 .304 .156 .191 .243 .304 .562 .656 .775 .97 .562 .656 .775 .97 ⁄32 ⁄16 3 ⁄8 1 ⁄8 9 ⁄32 5 ⁄16 3 ⁄8 1 ⁄8 3 7 9 5 H H B B C C A Type N A Type NPW House not adjacent to a pole? This is the span clamp you need. MS Neutral Span Clamp • A combination aerial cable-neutral parallel-groove connector and dead-ending clamp • Accommodates up to four service drops • Taps may be installed later, independent of existing connections 2 1⁄8" • High-strength, one-piece construction 5" • Castings are of high-strength aluminum alloy • Hardware is made of galvanized steel 2 7⁄16" Conductor Range ⁄16" 9 ACSR CAT. NO. MS4 F-218 AWG ⁄8" 3 Main Tap Main Tap 4/0–#4 1/0–#6 4/0 str.–#2 sol. 1/0 str.–#6 sol. United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com W L H PAA One- and Two-Bolt Aluminum Parallel-Groove Clamps A B F Cast PAA L F W • Galvanized steel carriage bolt, nut and lockwasher included • Dual-rated for use on aluminum, ACSR and copper conductors H • Available prefilled with oxide inhibitor to prevent oxidation on copper-to-aluminum connections A B PAA339 Conductor Range Conductor Diameter Main Standard Prefilled Tap Main Tap Dimensions (in.) Bolt Size CAT. NO. CAT. NO. ACSR AL/CU ASCR AL/CU Max. Min. Max. Min. F H L W — — PAA4 PAA5 PAA6 PAA29 PAA339 PAA49 PAA59 PAA69 #2 str.–#6 sol. 1/0 str.–#6 sol. 1/0 str.–#6 sol. 1/0 str.–#8 sol. 2/0 str.–#8 sol. .316 .398 .398 .398 .414 .162 .162 .162 .128 .128 .316 .398 .398 .398 .414 .162 .162 .162 .128 .128 ⁄16 ⁄16 9 ⁄16 9 ⁄16 9 ⁄16 113⁄16 19⁄16 27⁄32 27⁄32 27⁄32 113⁄32 11⁄4 13⁄16 111⁄32 13⁄8 13⁄8 11⁄2 11⁄2 11⁄2 15⁄8 5 PAA109 1/0–#8 1/0 str.–#8 sol. .741 .368 .398 .128 9 ⁄16 215⁄32 2 13⁄4 3 PAA12 PAA129 #2 str.–#6 sol. 1/0 str.–#6 sol. 1/0 str.–#6 sol. 1/0 str.–#8 sol. 2/0 str.–#8 sol. 400–1/0 str., 1/0–#6 AR 4/0 str.–#2 sol. 400–1/0 str., 1/0–#6 AR #2–#6 1/0–#6 1/0–#6 1/0–#8 1/0–#8 PAA10* #2–#6 1/0–#6 1/0–#6 1/0–#8 1/0–#8 336.4–1/0, 1/0–#6 AR 4/0–#2 336.4–1/0, 1/0–#6 AR 4/0–#2 4/0 str.–#2 sol. .563 .258 .563 .258 3 ⁄4 1 2 ⁄4 2 2 1 336.4–1/0 400–1/0 str. .741 .368 .741 .368 3 ⁄4 3 ⁄4 3 ⁄4 2 ⁄2 1 PAA400 † PAA4009 † 9 9 1 3 ⁄16 ⁄8 3 ⁄8 3 ⁄8 3 ⁄8 3 ⁄8 ⁄2 ⁄2 1 Connectors & Grounding — Blackburn® Overhead Connectors Parallel-Groove Connectors High-strength, heat-treated cast aluminum alloy provides secure connections. * RUS Listed. † PAA400 and PAA4009 are two bolt clamps. AR = Over armor rod. Note: For hex-head bolt option, add “-3” suffix to the catalog number. Our most corrosion-resistant groove clamp ever! PAC Aluminum Parallel-Groove Clamps with Copper Liner W A L B H • Pressure-cast aluminum body effectively seals out moisture and resists corrosion ⁄16" 9 • Clamp separates conductors to reduce the possibility of galvanic corrosion ⁄8" 3 Conductor Range Main Tap Conductor Diameter Dimensions (in.) Standard Prefilled CAT. NO. CAT. NO. ACSR AL Copper Main Tap H W L PAC345 PAC3459 .398–.128 .373–.128 27⁄32 117⁄32 11⁄4 PAC79 1/0 str.–#8 sol. 400–2/0 str., 1/0–#6 AR 1/0 str.–#8 sol. PAC7* 1/0–#8 336.4–1/0, 1/0–#6 AR 1/0 str.–#8 sol. .741–.398 .373–.128 215⁄32 15⁄8 17⁄8 * RUS Listed. Note: For hex-head bolt option, add “-3” suffix to the catalog number. www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 F-219 Connectors & Grounding — Blackburn® Overhead Connectors Parallel-Groove Connectors Galvanized steel hardware provides high strength for heavy-duty applications. L F W PAE Parallel-Extruded Type Groove Clamps H B Fig. 1 • Install with live line tools you already have L F W • Dual-rated for aluminum-to-copper connections • Prefilled with oxide inhibitor (“-9” suffix in chart) to prevent oxidation on copper-to-aluminum connections H B Note: F or aluminum-hardware option, add “-7” suffix to the catalog number. For tin-plating option, add “-P” suffix to the catalog number. For wax-dip option that provides oxide protection for aluminum-to-aluminum connections, add “-6” suffix to the catalog number. F F F L F Fig. 2 A L L A L A W W W W H H H H Fig. 3 Fig. 6 Fig. 4 Fig. 5 Conductor Diameter (in.) Conductor Range CAT. NO. Main Tap PAE-335-79 1/0 str.–#6 sol. 1/0 str.–#6 sol. PAE-2121-9* 2/0 ACSR–#6 sol., #6 AR 2/0 ACSR–#6 sol., #6 AR PAE-2121X-79 2/0 ACSR–#6 sol., #6 AR 2/0 ACSR–#6 sol., #6 AR PAE-4141-9* 4/0 ACSR–#2 sol., #4–#6 AR 4/0 ACSR–#2 sol., #4–#6 AR 397.5 ACSR–3/0 str., PAE-3921-9-2 2/0 str.–#6 sol., #6 AR 2/0–#6 AR 1000–397.5 ACSR, PAE-9941-9 4/0 ACSR–#2 sol., #4–#6 AR 336.4–2/0 AR 397.5 ACSR–3/0 str., PAE-3931-9-2 3/0 ACSR–2 str., #6 AR 2/0–#6 AR 397.5 ACSR–3/0 str., 397.5 ACSR–3/0 str., PAE-3939-9-2 2/0–#6 AR 2/0–#6 AR 1000–397.5 ACSR, PAE-9921-9 2/0 str.–#6 sol., #6 AR 336.4–2/0 AR 1000–397.5 ACSR, 397.5 ACSR–3/0 str., PAE-9939-9 336.4–2/0 AR 2/0–#6 AR 1000–397.5 ACSR, 1000–397.5 ACSR, PAE-9999-9 336.4–2/0 AR 336.4–2/0 AR Main Tap Dimensions (in.) Max. Min. Max. Min. Fig. H W L .398 .447 .447 .563 .162 .162 .162 .258 .398 .447 .447 .563 .162 .162 .162 .258 1 1 1 1 19⁄16 11⁄2 2 15⁄8 2 15⁄8 2 2 11⁄4 13⁄8 13⁄8 13⁄8 9 .743 .464 .414 .162 2 29⁄16 21⁄4 15⁄8 3 1.152 .743 .563 .258 3 213⁄16 259⁄64 21⁄4 3 .743 .464 .502 .292 4 29⁄16 25⁄16 33⁄8 3 .743 .464 .743 .464 5 29⁄16 29⁄16 33⁄8 3 1.152 .743 .414 .162 3 213⁄16 23⁄16 21⁄4 3 1.152 .743 .743 .464 4 213⁄16 37⁄64 31⁄2 3 1.152 .743 1.152 .743 6 213⁄16 31⁄2 3 6 Galvanized Aluminum F-220 Technical Services Tel: 888.862.3289 Bolt Thd. Size F B A ⁄16 ⁄16 9 ⁄16 9 ⁄16 — 7 ⁄8 7 ⁄8 7 ⁄8 — — — — 3 ⁄8–16 UNC ⁄8–16 UNC — 3 ⁄8–16 UNC 3 3 3 ⁄4 11⁄8 — 1 ⁄2–13 UNC 1 ⁄4 — — 1 ⁄2–13 UNC 1 ⁄4 — 13⁄4 1 ⁄2–13 UNC 1 ⁄4 — 17⁄8 1 ⁄2–13 UNC 5 ⁄4 — — 1 ⁄2–13 UNC 5 ⁄4 — 11⁄2 1 ⁄2–13 UNC 5 ⁄4 — 2 1 ⁄2–13 UNC 5 9 * RUS Accepted. AR = Over armor rod. United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Steel Bolt Thd. Size. www.tnb.com ⁄8–16 UNC ⁄8–16 UNC 3 ⁄8–16 UNC 3 ⁄8–16 UNC ⁄2–13 UNC ⁄2–13 UNC ⁄2–13 UNC ⁄8–11 UNC ⁄8–11 UNC ⁄8–11 UNC ⁄8–11 UNC Connectors & Grounding — Blackburn® Overhead Connectors Parallel-Groove Connectors These jumper clamps are sized right for #8 solid copper to 1/0 ACSR or 2/0 copper. K Series Jumper Clamps • Made of copper alloy for high strength and durability • Silicon-bronze hex-head washer bolt ensures a super-secure fitting • Parallel-groove design eliminates the need to remove the bolt for installation • Available unplated, plated or with plating in one groove — choose the model that works best with your wiring 121⁄64" Jumper Clamp with Plated and Copper Grooves Plated Groove CAT. NO. K1 Copper Groove Max. Min. Max. Min. 1/0 ASCR, #2 SCG amerductor, 7 ⁄16 galv. strand #6 ACSR, #12 SCG amerductor, #8 solid iron 2/0 str. copper, 7 ⁄16 Copperweld*, 2A Copperweld* #8 solid copper, #9–12D Copperweld*, etc. * Trademark of Copperweld. Note: Plated with plating removed from one groove. For use with aluminum, amerductor or galvanized steel strand to copper or copper-bonded steel wires. Jumper Clamp with Both Grooves Plated Both Grooves Plated CAT. NO. K2 Max. Min. 1/0 ASCR, #2 SCG amerductor, 7 ⁄16 galvanized steel strand #6 ACSR, #12 SCG amerductor, #8 solid iron 19⁄32" Note: Clamp is plated. For use with amerductor, aluminum or galvanized steel stranding. Jumper Clamp with Both Grooves Unplated Both Grooves Unplated CAT. NO. K3 Max. Min. 2/0 str. copper, ⁄16 Copperweld*, 2A Copperweld* #8 solid copper, 91⁄2D Copperweld*, etc. 7 * Trademark of Copperweld. Note: Clamp is not plated. For copper-to-copper connections. www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 F-221 Connectors & Grounding — Blackburn® Overhead Connectors Full- and Semi-Tension Compression Splices Aluminum construction provides high conductivity. Aluminum Semi-Tension Neutral Compression Splices — Common Die Series • Solid center stops ease cable insertion • Prefilled with oxide inhibitor and topped with color-coded caps to prevent oxidation and keep out moisture SNG 02 • All splices marked with installation die codes and compression locations, providing easy identification for easy installation 4 1⁄4" • Designed to develop 40% of the conductor’s rated strength • Meets or exceeds ANSI C119.4 specifications A B Aluminum Semi-Tension Neutral Compression Splices Conductor a conductor b CAT. NO. ACSR Str. ACSR Str. Installing Dies SNG 66 SNG 44 SNG 22 SNG 00 SNG 46 SNG 24 SNG 02 SNG 26 SNG 11 #6 #4 #2 1/0 #4 #2 1/0 #2 #1 #6 #4 #2 1/0 #4 #2 1/0 #2 #1 #6 #4 #2 1/0 #6 #4 #2 #6 #1 #6 #4 #2 1/0 #6 #4 #2 #6 #1 TU, 52, 5⁄8, BG, 243, 8A Note: For tin-plating option, add “-TN” suffix to the catalog number. F-222 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com Aluminum Loop Compression Splices • Versatile compression splices for ACSR, ACAR, AAAC 5005 and AAC conductors 872 • Constructed from aluminum for high conductivity • Prefilled with oxide inhibitor to prevent oxidation and keep out moisture 892 • All splices marked with wire size, installation die codes and compression locations, providing easy identification for easy installation • Meets or exceeds ANSI C119.4 specifications L Aluminum Loop Compression Splices Connectors & Grounding — Blackburn® Overhead Connectors Full- and Semi-Tension Compression Splices Designed to develop 25% of the conductor’s rated strength. Installing Tools and Dies (Compression per End) Wire Size CAT. NO. ACSR, ACAR†, 5005†, AAAC AAC length (in.) EEI* Die Code SNG 00 Z 1 A 10 Z 1 A 51 866* 867* 869 H 1 A 33 872* 874* 876* 879 883 892 1/0 (6/1) 2/0 (6/1) — 3/0 (6/1) 4/0 (6/1) 266.8 336.4 (18/1) 336.4 397.5 477 556.5 605–666.6 715.5–874.5 1/0 2/0 3/0 3/0 4/0–250 266–300 336–350 336.4–350 397.5–477 500–556.6 600–700 715.5–800 874.5–1000 41⁄4 63⁄8 41⁄4 63⁄8 63⁄8 71⁄2 65⁄8 71⁄2 71⁄2 71⁄2 93⁄4 123⁄4 123⁄4 8A — 10A 10A 11A 11A 11A 13A 14A 15A — — — Dies — UT5 Type Dies — Hydraulic TU TZ (6) TZ (4) TV (9) TX (9) 243, 52, 5⁄8, BG 249, 76 (3), 76H (6), 840 TH (6) 87 (3), 87H (6) — 96 (3), 96H (6), 472, 655 106 (3), 106A (6), 719, 327 115 (3), 115H (6), 318 125 (3), 125H (6), 15⁄16, 608 140 (4), 140H (8) 150 (4), 150H (8), 725, 352, 319, 292 58, 60, 245, 9A * When using EEI dies, space compressions 1⁄8" apart. † Select diameter equivalent to ACSR. www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 F-223 Connectors & Grounding — Blackburn® Overhead Connectors Full- and Semi-Tension Compression Splices Seamless aluminum tubing provides high conductivity. Aluminum Full-Tension Compression Splices for Aluminum Conductors Q2A7 2190 • Sleeves have an internal taper that acts as a funnel-like entrance for easy insertion of conductors and provides stress relief on the conductor strands upon compression • Prefilled with oxide inhibitor to prevent oxidation and keep out moisture U2A9 • All splices marked with conductor size and die references, providing easy identification for easy installation • Designed to develop 95% or more of the conductor’s rated strength L • Meets or exceeds ANSI C119.4 specifications Aluminum Full-Tension Compression Splices CAT. NO. Wire Size Length (in.) Installing Dies SNG44 Q2A7 U2A9 W 2 A 20 Z 2 A 10 Z 2 A 51 2169 2170 2174 2176 2178 2182 2183 2186 2187 2188 2190 #4 str. #2 str. 1/0 2/0 str. 2/0 str. 3/0 str. 3/0 str. 4/0–250 str. 266–300 str. 336.4–350 str. 397.5–400 str. 450–477 str. 556.5 str. 636 str. 750–795 str. 795 str. 874.5–1000 str. 41⁄4 41⁄2 61⁄4 61⁄2 61⁄2 61⁄2 81⁄4 81⁄4 103⁄8 10 10 13 103⁄8 133⁄8 133⁄8 133⁄8 133⁄8 243, TU, 52, 518, 8A, BG TQ, 163, 239, 1⁄2, 6A TU, 52, 243, 19⁄32, CSA 22, 8A TW-TY, 245, 635, 9A 166 166 TV, 66, 694, 702, 781, 10A TX, 76, 249, 840, 11A 87 96H, 655, 11⁄8–1, 321, 13A 96H, 655, 11⁄8–1, 13A 106, 14A, 15⁄16 115H, 318, 15⁄16, 15A 125 140 140, 11⁄2 150 Note: For wire sizes over 1000 kcmil, please consult your Thomas & Betts representative. F-224 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com Aluminum Full-Tension Compression Splices for ACSR and Aluminum-Alloy Conductors Connectors & Grounding — Blackburn® Overhead Connectors Full- and Semi-Tension Compression Splices Simplify hot-line distribution construction and eliminate the separate splicing of ACSR core wires. DS 267 • Constructed from seamless aluminum tubing for high conductivity • Prefilled with oxide inhibitor to prevent oxidation and keep out moisture BS 467 • Sleeves have an internal taper that acts as a funnel-like entrance for easy insertion of conductors and provides stress relief on the conductor strands upon compression • Solid barriers in the center of the sleeves ensure all-around distribution and penetration of the oxide inhibitor to all strands L • All splices marked with conductor size and die references, providing easy identification for easy installation • Designed to develop 95% or more of the conductor’s rated strength • Meets or exceeds ANSI C119.4 specifications Aluminum Full-Tension Compression Splices CAT. NO. BS 66 BS 46 BS 467 DS 26 DS 267 WS 10 RS 10 MS 20 16100 16101 16104 16106 16477 Wire Size L (in.) Installing Dies #6 AAC, #6 ACSR (6/1) #4 AAC, #4 ACSR (6/1), #4 AAAC #4 AAC, #4 ACSR (6/1), #4 ACSR (7/1), #4 AAAC #2 AAC, #2 ACSR (6/1) #2 AAC, #2 ACSR (6/1), #2 ACSR (7/1), #2 AAAC 1/0 AAC, 1/0 ACSR (6/1), 1/0 AAAC 1/0 AAC, 1/0 ACSR (6/1), 1/0 AAAC 2/0 AAC, 2/0 ACSR (6/1), 2/0 AAAC 3/0 AAC, 3/0 ACSR (6/1), 3/0 AAAC 4/0 AAC, 4/0 ACSR (6/1), 4/0 AAAC 336.4 (18/1) ACSR 397.5 (18/1) ACSR 477 (18/1) ACSR 65⁄8 97⁄16 103⁄8 121⁄4 111⁄4 123⁄8 13 177⁄8 177⁄8 177⁄8 19 28 30 TB, 239, 1⁄2 TB, 239, 1⁄2 TB, 239, 1⁄2 BG, TW-TY BG, TW-TY TW-TY, 58, 245 167, 247, 702, 737 TM, 62, 11⁄16 76H, 658 87, 654 96, 655, 11⁄8–1­, 13A 96 115H Note: For wire sizes over 1­000 kcmil, please consult your Thomas & Betts representative. www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 F-225 Connectors & Grounding — Blackburn® Overhead Connectors Full- and Semi-Tension Compression Splices Compression splices for a wide conductor range, no dies needed. Aluminum Multi-Range Dieless Compression Splices — Minimum and Partial Tension SGAC 500 • Made from aluminum for high strength and high conductivity L • Solid center stop ensures proper cable insertion • Dual-rated for use with aluminum and copper conductors • Connector bores coated with oxide inhibitor and capped to prevent oxidation • All splices marked with conductor sizes for easy identification Minimum Tension decimal range CAT. NO. SGAC 1/0 SNG 00 SGAC 3/0 SGAC 250 SGAC 350 SGAC 500 SGAC 8650 SGAC 8800 Conductor Size Min. O.D. Max. O.D. Tool L #10 sol. – 1/0 ACSR #10 sol. – 1/0 ACSR #8 sol. – 3/0 str. #4 sol. – 266.8 – 4/0 ACSR 2/0 str. – 350 ­– 336.4 (18/1) 4/0 str. – 500 – 477 (18/1) 350 str. ­– 636 (36/1) 400 copper max. 397.5 str. – 795 (36/1) 500 copper max. .102 .102 .128 .204 .414 .522 .681 .724 .398 .398 .470 .593 .684 .814 .940 1.040 VC-5/VC-6 VC-5/VC-6 VC-5/VC-6 VC-5/VC-6 VC-6 VC-6 VC-8 VC-8 2 41⁄4 3 4 5 5 87⁄8 105⁄8 Note: For tin-plating option, add “-TN” suffix to the catalog number. B SKAC 500 L Partial Tension decimal range F-226 CAT. NO. Conductor Size Min. O.D. Max. O.D. Tool B (in.) L (in.) SKAC 2/0 SKAC 4/0 SKAC 500 SKAC 600 SKAC 700 SKAC 800 #2 str. – 2/0 ACSR 1/0 str. – 4/0 ACSR 4/0 str. – 477 (18/1) ACSR 300 – 477 (26/7) ACSR 556.5 – 636 (36/1) ACSR 700 – 795 (36/1) ACSR .292 .368 .522 .629 .858 .964 .447 .563 .814 .858 .930 1.040 VC-5/VC-6 VC-5/VC-6 VC-6 VC-6 VC-8 VC-8 31⁄8 37⁄8 37⁄8 57⁄16 65⁄16 65⁄16 61⁄2 8 8 111⁄8 127⁄8 127⁄8 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com Aluminum Multi-Range Dieless Compression Splices — Full Tension Connectors & Grounding — Blackburn® Overhead Connectors Full- and Semi-Tension Compression Splices Aluminum compression splices provide high strength and high conductivity. U2A9 • Solid center stop ensures proper cable insertion • Dual-rated for use with aluminum and copper conductors •Connector bores coated with oxide inhibitor and capped to prevent oxidation AAC 4/0 FT •All splices marked with conductor size and die references, providing easy identification for easy installation •Designed to develop 95% or more of the conductor’s rated strength • Meets or exceeds ANSI C119.4 specifications. L AAC Series — Full Tension decimal range CAT. NO. U2A9 AAC 4/0 FT AAC 350 FT AAC 500 FT Conductor Size Min. O.D. Max. O.D. #4 str. – 1/0 str. aluminum 1/0 str. – 4/0 str. aluminum 4/0 str. – 350 aluminum – 336.4 (18/1) 336.4 str.–500 aluminum .232 .368 .522 .666 .368 .522 .681 .795 Tool L 61⁄4 8 91⁄2 121⁄2 VC-5/VC-6 VC-6 B ACSR 397.5 FT L ACSR Series — Full Tension decimal range CAT. NO. u2a9 ACSR 2 FT ACSR 1/0 FT ACSR 2/0 FT ACSR 4/0 FT ACSR 397.5 FT Conductor Size Min. O.D. Max. O.D. #4 str.–1/0 str. aluminum #4 str. – #2 str. aluminum, #4 (6/1)–#2 (7/1) ACSR, #6 sol.–#4 sol. copper, #6 str.–#2 str. copper #2 str.–1/0 (6/1) ACSR #2 str.–2/0 str. aluminum, #2 (6/1)–2/0 (6/1) ACSR, #2 str.–1/0 str. copper 1/0 str. – 4/0 str. aluminum 1/0 (6/1)–4/0 (6/1) ACSR, 1/0 str.–3/0 str. copper 4/0–397.5 str. aluminum, 4/0 (6/1)–397.5 (18/1) ACSR, 3/0 str.–4/0 str. copper .232 .368 .162 .325 .292 .398 .292 .447 .368 .563 Tool VC-5/VC-6 B (in.) L (in.) 1 6 ⁄4 141⁄4 7 141⁄4 83⁄8 17 91⁄8 181⁄2 97⁄8 20 11 23 VC-6 .470 .743 Note: For tin-plating option, add “-TN” suffix to the catalog number. www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 F-227 Connectors & Grounding — Blackburn® Overhead Connectors Full- and Semi-Tension Compression Splices Seamless copper tubing provides high conductivity. Copper Loop Compression Splices • All splices marked with wire size, installation die codes and compression locations, providing easy identification for easy installation 39029 • Designed to develop 25% or more of the conductor’s rated strength • Meets or exceeds ANSI C119.4 specifications L Copper Loop Compression Splices Installing Tools and Dies (Compressions per End) CAT. NO. Wire Size J1C1 J1C3 L1C5 Q1C7 S1C7 S 1 C 51 S1C8 S 1 C 52 U1C9 39023 39026 39029 #8 sol. & str. #6 sol. & str. #4 sol. & str. #2 s­­­ol. & #2 (7) str. #2 (3) str. #1 sol. #1 (7–19) str. 1/0 sol. 1/0 (7–19) str. 2/0 (7–19) str. 3/0 (7–19) str. 4/0 (7–19) str. L (in.) 21⁄4 41⁄4 41⁄2 Dies-UT 5 Type Dies-Hydraulic TJ (2) TJ (2) TLTN (2) TQ (2) TS (4) TS (4) TS (4) TS (4) TU (4) TZ (4) — — 161 161 162 — — — — — 52 (2) 58 (2) 62 (2), 167 71 (2), 168 Note: For tin-plating option, add “-TN” suffix to the catalog number. F-228 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com Q2C7 Copper Full-Tension Compression Splices • All splices marked with wire size, installation die codes and compression locations, providing easy identification for easy installation U2C9 2729 • Designed to develop 95% or more of the conductor’s rated strength • Meets or exceeds ANSI C119.4 specifications L2E3 • Selected models are RUS Accepted L Copper Full-Tension Compression Splices Cat. No. Copper Conductors J2C1 J 2 C 3* L2C4 L 2 C 5* Q2C6 Q2C7 S 2 C 7* S 2 C 52 U 2 C 9* Z2C1 2723 2726 2729 Copperweld ® Copper Conductors L 2 E 1* L 2 E 3* CFT Series C F T 8 S-J C F T 6 S-J C F T 4 S-P C F T 2 S-X CFT8J CFT6J CFT4P CFT2X wire size L installing Dies #8 sol. & str. #6 sol. & str. #4 sol. #4 str. #2 sol. #2 (7) str. #2 (3) str. 1/0 str. 1/0 (7–19) str. 2/0 (7–19) str. 2/0 (7–19) str. 3/0 (7–19) str. 4/0 (7–19) str. 115⁄16 21⁄4 31⁄4 31⁄4 43⁄8 43⁄8 41⁄4 41⁄4 51⁄4 51⁄4 61⁄2 61⁄2 83⁄8 TJ, 161 TJ, 161, J TLTN, 162, 3⁄8 TLTN, 162, 3⁄8 TQ, 1⁄2, 163 TQ, 1⁄2, 163 TS, 9⁄16, 164 TS, 9⁄16, 164 TU TZ, 166 58, 245 62, 167 71, 840, 168 8A 6A 53⁄16 53⁄16 TLTN, 162 TLTN, 162 #8 sol. #6 sol. #4 sol. #2 sol. #8 (7) str. #6 (7) str. #4 (7) str. #4 (7) str. 2 21⁄4 23⁄4 3 21⁄4 21⁄4 23⁄4 3 J161 J161 P162 X163 J161 J161 P162 X163 Connectors & Grounding — Blackburn® Overhead Connectors Full- and Semi-Tension Compression Splices Seamless copper tubing provides high conductivity for full-tension applications. * RUS Accepted Note: For tin-plating option, add “-TN” suffix to the catalog number. www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 F-229 Connectors & Grounding — Blackburn® Overhead Connectors Compression Pin Terminals For use on aluminum secondary conductors connected to copper clamp-type bushings. Flood-Seal Insulated Compression Pin Terminals ® RU 5 •Fabricated from pure electrolytic aluminum and softdrawn, tinned copper wire to provide the high strength and conductivity of aluminum and the flexibility of copper •Flood-Seal® covers provided to ensure a watertight seal on the pin as well as around the aluminum cable insertion; also rated up to 600V RU 5 U 10 • Oxide inhibitor prevents oxidation • All pin terminals marked with die references for easy identification B P L2 Flood-Seal® Insulated Compression Pin Terminals Conductor Size CAT. NO. RU 5 U 4 RU 5 U 2 RU 5 U 10 RG 5 U 10 RG 5 U 20 RX 5 U 30 RX 5 U 40 RX 5 U 336 Alum. Str. ACSR Solid Cu Pin Installing Dies P (in.) #4 #2 1/0 1/0 2/0 3/0 4/0 300–350 #4 #2 1/0 1/0 2/0 3/0 4/0 336.4 (18/1) #4 #4 #2 #2 1/0 1/0 2/0 4/0 TU, 52, BG, 243, 5⁄8, 8A TU, 52, BG, 243, 5⁄8, 8A TU, 52, BG, 243, 5⁄8, 8A 5 ⁄8–1, 297, 245, TW-TY, 5⁄8 GOLD 5 ⁄8–1, 297, 245, TW-TY, 5⁄8 GOLD TX, 76, 249, 840, 11A TX, 76, 249, 840, 11A TX, 76, 249, 840, 11A 2 2 21⁄2 21⁄2 21⁄2 3 3 4 Flood-Seal® Insulators Only Conductor Size CAT. NO. Alum. Str. ACSR L2 (in.) RU 5 RG 5 RX 5 #4–1/0 1/0 & 2/0 3/0–336.4 #4–1/0 1/0 & 2/0 3/0–336.4 313⁄16 511⁄16 67⁄16 Note: For special die requirements, additional pin lengths and offset pin styles, please consult your Thomas & Betts representative. For other wire barrel diameters suitable for non-listed dies, please consult your Thomas & Betts representative. F-230 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com B (in.) ⁄16 ⁄16 15 ⁄16 13⁄4 13⁄4 17⁄8 17⁄8 17⁄8 15 15 Aluminum Compression Pin Terminals — Q 5, U 5, X 5 and PT Series PTB 350 • Connect aluminum and ACSR to copper-alloy equipment clamps, eliminating cold-flow problems of aluminum conductor in copper clamps U 5 U 10 • Annealed, tin-plated copper pin ensures high conductivity and bends easily to aid in cable training X 5 U 336 • Oxide inhibitor and metal sealant prevent oxidation and protect pin/body from moisture intrusion P • All pin terminals marked with wire size, installing dies and compression locations for easy identification Q 5, U 5 and X 5 Series Conductor Size Aluminum CAT. NO. Sol. Str. ACSR Q5U8 Q5U6 Q5U4 Q5U2 U5U8 U5U6 U5U4 U5U2 U 5 U 10 X 5 U 10 X 5 U 20 X 5 U 30 #6 #4 #2 — #6 #4 #2 — — — — — #8 #5 & #6 #3 & #4 #1 & #2 #8 #5 & #6 #3 & #4 #1 & #2 1/0 1/0 2/0 3/0 — #6 #4 #2 — #6 #4 #2 1/0 1/0 2/0 3/0 X 5 U 40 X 5 U 266 X 5 U 366 — — — 4/0 250–266.8 300–350 4/0 266.8 336.4 (18/1) Installing Dies ⁄2, 163, TQ, 6A* 1 ⁄8, 52, BG, TU, 8A* 5 840, WK840, 249, TX, 11A* Solid Cu Pin P (in.) 4 (.204) 4 (.204) 4 (.204) 4 (.204) 4 (.204) 4 (.204) 4 (.204) 4 (.204) 2 (.257) 2 (.257) 1/0 (.325) 1/0 (.325) 2 2 2 2 2 2 2 2 21⁄2 21⁄2 21⁄2 3 2/0 (.365) 3/0 (.410) 4/0 (.460) 3 31⁄2 4 Connectors & Grounding — Blackburn® Overhead Connectors Compression Pin Terminals Compression pin terminals for a variety of conductor sizes. * When using EE1 dies, space compressions 1⁄8" apart. PT Series Conductor Size CAT. NO. Alum. str. ascr PTB 300 PTB 350 PTB 400 PTM 500 PTM 556 PTL 636 PTL 750 PTL 800 PTL 1000 266.8 & 300 336.4 & 350 397.7 & 400 447 & 500 & 600 CPT 500 & 556.5 600 & 636 700 & 750 795 & 800 954 & 1000 266.8 (18/1) 266.8 (26/7), 336.4 (18/1) 336.4 (26/7), 397.5 (18/1) 397.5, 477 (26/7, 18/1) 477 (26/7), 556.5 (18/1) 556.5, 636 (36/1, 26/7) 636 (26/7) 715.5 (26/7), 795 (36/1) 795 (26.7), 954 (45/7) Installing Dies 96, 472, 705, 1-1⁄8-1 106A, 300, 426, 15⁄16, 317 140H, 301, 724, 11⁄2 Solid Cu Pin .460 .460 .460 .562 .562 .562 .750 .750 .875 P (in.) 4 5 6 Note: For additional pin lengths and offset pin styles, please consult your Thomas & Betts representative. www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 F-231 Connectors & Grounding — Blackburn® Overhead Connectors Compression Pin Terminals Connect aluminum and ACSR to copper-alloy equipment clamps and eliminate cold-flow problems. Aluminum Compression Pin Terminals — SAPT Series • Made from aluminum for high strength and conductivity • Annealed, tin-plated copper pin ensures high conductivity and bends easily to aid in cable training SAPT 4/0–206 • Oxide inhibitor prevents oxidation • Metal sealant protects pin/body from moisture intrusion • All pin terminals marked with wire size, installing dies and compression locations for easy identification Sapt Series CAT. NO. SAPT 6-26 SAPT 4-26 SAPT 2-24 SAPT 2-12 SAPT 2-26 SAPT 2-1017 SAPT 2-26-840 SAPT 1-12E SAPT 1S-26 SAPT 1/0-10 SAPT 1/0-1017 CC SAPT 1/0-106 SAPT 1/0-12 SAPT 1/0-26 SAPT 1/0-26-840 SAPT 3/0-106 SAPT 4/0-1018 CC SAPT 4/0-106 SAPT 4/0-2012 SAPT 4/0-206 SAPT 4/0-26 SAPT 350-6 ACSR — #2 — 1/0 — 266.8 (26/7), 336.4 (18/1) Str. #6 #4 #2 #2 #1, #2 #1, #2 #1, #2 #1 #2 1/0 1/0 1/0 1/0 1/0 1/0 3/0 4/0 4/0 4/0 4/0 4/0 Compr. — Compt. Sol. Pin Dia. Pin Length — — #2 1/0 — 2 (.257) 2 (.257) 2 (.257) 2 (.257) 2 (.257) 1/0 (.325) 2 (.257) 2 (.257) 2 (.257) 2 (.257) 1/0 (.325) 1/0 (.325) 2 (.257) 2 (.257) 2 (.257) 1/0 (.325) 1/0 (.325) 1/0 (.325) 2/0 (.365) 2/0 (.365) 2 (.257) 6 6 4 12 6 17 6 12 6 10 17 6 12 6 6 6 18 6 12 6 6 (.562) 6 1/0 #1 — 1/0 — — 336.4–350 Dies TU, 52, BG, 243, 5⁄8 TU, 52, BG, 243, 5⁄8 BG, 5⁄8, 620H, 9⁄16 TU, 52, BG, 243, 5⁄8 TU, 52, BG, 243, 5⁄8 TU, 52, BG, 243, 5⁄8 TX, 76, 249, 840, 11A TU, 52, BG, 243, 5⁄8 TU, 52, BG, 243, 5⁄8 TU, 52, BG, 243, 5⁄8 TU, 52, BG, 243, 5⁄8 TU, 52, BG, 243, 5⁄8 TU, 52, BG, 243, 5⁄8 TU, 52, BG, 243, 5⁄8 TX, 76, 249, 840, 11A TX, 76, 249, 840, 11A TX, 76, 249, 840, 11A TX, 76, 249, 840, 11A TX, 76, 249, 840, 11A TX, 76, 249, 840, 11A TX, 76, 249, 840, 11A 11⁄8-1, 96, 299, 655, 316, 13A, 321, 94H Note: F or additional pin lengths and offset pin styles, please consult your Thomas & Betts representative. F-232 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com Barrel Insertion 13⁄4 13⁄4 13⁄4 13⁄4 13⁄4 13⁄4 13⁄4 13⁄4 13⁄4 13⁄4 13⁄4 13⁄4 13⁄4 13⁄4 13⁄4 21⁄4 21⁄2 21⁄2 21⁄2 21⁄2 21⁄2 21⁄2 Connectors & Grounding — Blackburn® Overhead Connectors Compression Pin Terminals Rainshield protection for insulated cable installed in exposed areas. Shrouded Compression Pin Terminals — Common Die Series • Made from pure electrolytic aluminum for high strength and high conductivity • Tin-plated copper pin ensures high conductivity and bends easily to aid in cable training PTSK 4/0 • Prefilled with oxide inhibitor to prevent oxidation • Metal sealant protects pin/body from moisture intrusion • All pin terminals marked with die references for easy identification B P B P Shrouded Compression Pin Terminals — Common Die Series Conductor Size CAT. NO. Alum. Stranded ACSR Solid Cu Pin Shroud I.D. PTSG 6 PTSG 4 PTSG 21 PTSG 1/0 PTSK 1/0 PTSK 2/0 PTSK 3/0 PTSK 4/0 PTSB 350 PTSL 636 #6 #4 #2–#1 1/0 1/0 2/0 3/0 4/0 336.4–350 600–636 #6 #4 #2–#1 1/0 1/0 2/0 3/0 4/0 266.6 (26/7), 366.4 (18/1) 556.5 (26/7), 636 (36/1) .204 .204 .258 .258 .258 .324 .324 .364 .460 .562 .400 .450 .604 .640 .640 .750 .750 .750 .937 1.125 Installing Dies 52, TU, BG, 8A, 5⁄8, 243 840, 11A, 76, TX, 249 1 ⁄8–1, 299, 655, 96, 13A 11⁄2, 301, 724, 140H 1 P (in.) B (in.) 2 2 2 21⁄4 4 4 4 4 4 6 17⁄8 17⁄8 17⁄8 17⁄8 13⁄4 13⁄4 13⁄4 13⁄4 31⁄8 33⁄8 Style 2 1 2 * For special die requirements, please consult your Thomas & Betts representative. Note: For additional pin lengths and offset pin styles, please consult your Thomas & Betts representative. www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 F-233 Connectors & Grounding — Blackburn® Overhead Connectors Multi-Tap Eyebolt Connectors Designed with factory-mounted 90° angle copper studs for installation in pole-type transformers with secondary eyebolt connections. Aluminum Overhead Transformer Eyebolt Multi-Tap Set-Screw Connectors • Made from high-strength aluminum alloy to maintain constant bolting pressure on conductors • Screws designed for optimum electrical connection and maximum conductor-contact pressure • Dual-rated for use with aluminum and copper conductors • Meets or exceeds ANSI C119.4 specifications Multi-Tap Set-Screw Connectors CAT. NO. No. of Outlets Length (in.) ABP 240 ABP 340 ABP 440 ABP 540 ABP 640 ABP 740 ABP 840 ABP 2350 ABP 3350 ABP 4350 ABP 5350 ABP 6350 ABP 7350 ABP 8350 ABP 2500 ABP 3500 ABP 4500 ABP 5500 ABP 6500 ABP 7500 ABP 8500 ABP 2750 ABP 3750 ABP 4750 ABP 5750 ABP 6750 ABP 7750 ABP 8750 2 3 4 5 6 7 8 2 3 4 5 6 7 8 2 3 4 5 6 7 8 2 3 4 5 6 7 8 25⁄8 33⁄8 45⁄32 45⁄16 53⁄4 61⁄2 79⁄32 33⁄16 41⁄8 5 515⁄16 613⁄16 73⁄4 85⁄8 35⁄8 45⁄8 55⁄8 65⁄8 75⁄8 85⁄8 95⁄8 41⁄4 55⁄8 615⁄16 89⁄32 95⁄8 1061⁄64 125⁄16 Stud Size Cable Range ⁄2 x 4 #6–250 ⁄8 x 4 #6–350 1 5 #2–500 ⁄4 x 41⁄2 3 1/0–750 Note: For special pin lengths and insulating boots, please consult your Thomas & Betts representative. ABP 6500 Length For installing pin sizes slightly different than the norm. Specialty Aluminum Overhead Transformer Eyebolt Multi-Tap Set-Screw Connector • Made from high-strength aluminum alloy to maintain constant bolting pressure on conductors • Screws designed for optimum electrical connection and maximum conductor-contact pressure • Dual-rated for use with aluminum and copper conductors F-234 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 ABP 3168 Specialty Connector CAT. NO. No. of Outlets Length (in.) ABP 3168 4 41⁄4 Technical Services Tel: 888.862.3289 www.tnb.com Stud Size Cable Range ⁄2 #6–250 1 Aluminum Flood-Seal Overhead Transformer Eyebolt Multi-Tap Set-Screw Connectors ® • Made from high-strength aluminum alloy to maintain constant bolting pressure on conductors • Screws designed for optimum electrical connection and maximum conductor-contact pressure RABP 4350 • Factory-mounted 90° angle copper studs install in pole-type transformers with secondary eyebolt connections • Flood-Seal® rubber insulation ensures a fully insulated, watertight connection • Dual-rated for use with aluminum and copper conductors • Meets or exceeds ANSI C119.4 specifications Multi-Tap Set-Screw Connectors CAT. NO. Conductor Range Outlets #12–350 4 5 6 RABP 4350 RABP 5350 RABP 6350 Exposed Pin Size Connectors & Grounding — Blackburn® Overhead Connectors Multi-Tap Eyebolt Connectors Insulated for pole-type transformers in high-moisture environments. ⁄2 x 2 1 Note: For oxide-inhibitor option, add “-C” suffix to the catalog number. www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 F-235 Connectors & Grounding — Blackburn® Overhead Connectors Multi-Tap Eyebolt Connectors Gain bolting pads for terminal assembly. CEA 2 50 Tin-Plated Overhead Transformer Eyebolt Adapters • Made from tin-plated copper to provide high conductivity and resist corrosion • Dual-rated to accept copper or aluminum one-hole terminals and two-hole NEMA-drilled terminals CEA 4 50 CEA 6 75 Fig. 1 Fig. 2 CAT. NO. Fig. No. CEA 2 50 CEA 4 50 CEA 4 75 CEA 6 50 CEA 6 75 CEA 6 100 1 Pin Diameter Exposed Pin Size ⁄2 ⁄2 3 ⁄4 1 ⁄2 3 ⁄4 1 25⁄8 21⁄4 23⁄4 21⁄4 23⁄4 23⁄4 1 1 2 3 Note: All bolt holes are 9⁄16" spaced on 13⁄4" centers. For special pin lengths, please consult your Thomas & Betts representative. Fig. 3 Pads sit flush and interlock with bushing. Transformer Bushing Pads • Accommodate two or four terminals bolted to either side of the pad TPH 4 N • Cast in high-grade bronze and tin plated • Built for heavy-duty jobs and resists corrosion CAT. NO. Mount Holes TPH 2 N TPH 4 N 2 4 Note: For other available configurations, please consult your Thomas & Betts representative. ⁄4" 3 Pad Sits Flush and Interlocks with Bushing ⁄16" Dia. (Typ. 4) 9 TPH 2 N ⁄8" 5 TPH 4 N ⁄8" 5 3 min. 13⁄4" 3 min. ⁄8" 5 ⁄8" 3 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 13⁄4" 3 1⁄8" ⁄8" 5 F-236 13⁄4" Technical Services Tel: 888.862.3289 www.tnb.com Connectors & Grounding — Blackburn® Overhead Connectors Automatic Splices and Dead-Ends Make quick, dependable overhead tension splices and speed up installation time. ATS Autoset Automatic Splices ® Blackburn® automatic connectors make fast and dependable overhead tension splices that take a bite out of installation time. The conductor simply slips into the color-coded, funnel-shaped end piece and automatically enters the pilot cup with a gentle push. The pilot cup guides the conductor past the unique serrated jaws and into the center of the connector. When the conductor meets the center stop, the pull-back locks it into position as the jaws firmly clamp down. The more pull, the more bite, which provides an instant, positive and automatic connection. • Color-coded, funnel-shaped end pieces provide instant visual identification of maximum conductor size and swiftly guide conductor into position for insertion • Pilot caps envelop cable strands and guide the conductors into the center of the splice • Die-cast precision-made jaws provide optimum contact area for a greater range of conductor sizes • Compression spring positions the jaw for positive conductor acceptance • Tubular center stop automatically determines proper insertion length of both conductors • High-strength aluminum-alloy tubing covers the connection for superior corrosion protection and long-lasting durability • Color-coded tape enables identification of the minimum conductor size of wide-range connectors — it further eliminates errors and speeds up installations! Conductor Range CAT. NO. ATS4-S ATS4 ATS42 ATS2 ATS10 ATS1020 ATS20 ATS30 ATS3040 ATS40 ATS266336 ATS397477 ACSR AAAC AAC Decimal Range Color Code Overall Length (in.) #46⁄1, 7⁄1 #46⁄1, 7⁄1 #46⁄1, 7⁄1 #26⁄1, 7⁄1 1/06⁄1 1/06⁄1 2/07⁄1 3/06⁄1 3/06⁄1 4/06⁄1, 26618⁄1 26626⁄7*, 33618⁄1, 33626⁄7* 39718⁄1, 39726⁄7*, 47718⁄1* #4 #4 #4–#2 #2 1/0 1/0–2/0 2/0 3/0 3/0–4/0 4/0 312.8* 394.5* #4 #4 #4–#2 #2 1/0 1/0–2/0 2/0 3/0 3/0–4/0 4/0 266–336 397–477 .232–.260 .232–.260 .232–.332 .292–.332 .368–.410 .368–.461 .414–.461 .461–.522 .461–.575 .475–.575 .586–.684 .720–.858 4 – Orange 4 – Orange 4 – Orange, 2 – Red 2 – Red 1/0 – Yellow 1/0 – Yellow, 2/0 – Gray 2/0 – Gray 3/0 – Black 3/0 – Black, 4/0 – Pink 4/0 – Pink Green Blue 11.50 13.75 13.75 13.75 16.25 16.25 16.25 16.25 23.50 23.50 23.50 23.50 * Application limited to maximum 10,000 lb. tensile. www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 F-237 Connectors & Grounding — Blackburn® Overhead Connectors Automatic Splices and Dead-Ends This dead-end installs quickly and easily, reducing maintenance costs and inventory. ATD-ZB Stainless Steel Bail • Color-coded, funnel-shaped end piece provides instant visual identification of maximum conductor size and swiftly guides conductor into position for insertion • Pilot cap envelops cable strand and guides the conductor into the center of the splice • Die-cast precision-made jaws provide optimum contact area for a greater range of conductor sizes A • Compression spring positions the jaw for positive conductor acceptance B C • Special microcrystalline-based inhibitor coats the jaws and tube’s inner diameter, seals the connection and provides a high-pressure lubricant for long-term, continuous performance • Factory-installed dust covers repel dirt and debris Type ZB • Versatile for deadending ACSR, AAC and AAAC conductors • Breaking strength exceeds 95% of conductor’s rated strength, up to a maximum of 10,000 lbs. • Galvanized steel clevis pin and stainless steel cotter pin (included) enable the bail to be used with standard deadend suspension insulators • Color-coded tape enables identification of the minimum conductor size of wide-range connectors — it further eliminates errors and speeds up installations ATD-ZB Stainless Steel Bail Conductor Range CAT. NO. ATD42ZB ATD1020ZB ATD3040ZB ATD266336ZB ATD397477ZB F-238 Approximate Dimensions (in.) ACSR AAAC AAC Decimal Range Color Code A B C #46⁄1, 7⁄1; #26⁄1, 7⁄1 1/06⁄1, 2/06⁄1 3/06⁄1, 4/06⁄1 26618⁄1, 33618⁄1 39718⁄1, 47718⁄1 #4, #2 1/0, 2/0 3/0, 4/0 266, 336 397, 477 #4, #2 1/0, 2/0 3/0, 4/0 266, 336 397, 477 .232–.332 .368–.461 .461–.575 .586–.684 .720–.858 4 – Orange, 2 – Red 1/0 – Yellow, 2/0 – Gray 3/0 – Black, 4/0 – Pink Green Blue 1213⁄16 141⁄2 203⁄4 203⁄4 203⁄4 713⁄16 9 113⁄4 113⁄4 113⁄4 51⁄16 415⁄16 81⁄2 81⁄2 81⁄2 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com ATD-CB Clevis Bracket ATD42CB • Versatile for dead-ending ACSR, AAC and AAAC conductors • Breaking strength exceeds 95% of conductor’s rated strength, up to a maximum of 10,000 lbs. A • Galvanized steel clevis pin and stainless steel cotter pin (included) enable the bail to be used with standard deadend suspension insulators C B ATD-CB Clevis Bracket Conductor Range CAT. NO. ATD42CB ATD1020CB ATD3040CB ATD266336CB ATD397477CB Approximate Dimensions (in.) ACSR AAAC AAC Decimal Range Color Code A B C #46⁄1, 7⁄1; #26⁄1, 7⁄1 1/06⁄1, 2/06⁄1 3/06⁄1, 4/06⁄1 26618⁄1, 33618⁄1 39718⁄1, 47718⁄1­ #4, # 2 1/0, 2/0 3/0, 4/0 266, 336 397, 477 #4, #2 1/0, 2/0 3/0, 4/0 266, 336 397, 477 .232–.332 .368–.461 .461–.575 .586–.684 .720–.858 4 – Orange, 2 – Red 1/0 – Yellow, 2/0 – Gray 3/0 – Black, 4/0 – Pink Green Blue 129⁄16 151⁄4 203⁄4 193⁄16 193⁄16 73⁄16 9 113⁄4 113⁄4 113⁄4 51⁄16 53⁄8 61⁄2 61⁄2 61⁄2 Connectors & Grounding — Blackburn® Overhead Connectors Automatic Splices and Dead-Ends Grab and go — slots are provided for use with standard pulling hooks. Use with spool-type and other insulators when flexibility is a must. ATD-FB Flexible Bail • Versatile for dead-ending ACSR, AAC and AAAC conductors • Breaking strength exceeds 95% of conductor’s rated strength A B ATD42FB ATD-FB Flexible Bail Conductor Range CAT. NO. ATD42FB ATD1020FB Approximate Dimensions (in.) ACSR AAAC AAC Decimal Range Color Code A B #46⁄1, 7⁄1; #26⁄1, 7⁄1 1/06⁄1, 2/06⁄1 #4, #2 1/0, 2/0 #4, #2 1/0, 2/0 .232 –.332 .368 –.461 4 – Orange, 2 – Red 1/0 – Yellow, 2/0 – Gray 143⁄16 187⁄8 73⁄16 9 www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 F-239 Connectors & Grounding — Blackburn® Overhead Connectors Automatic Splices and Dead-Ends Installation made easy — no tools required. ATDG Guystrand Connectors for Steel Strand Applications ™ • Tapered cartridge is made of aluminum and steel jaws have hardened zinc plating for durability • Connectors can handle tensile loads in excess of 90% of the rated strength of the recommended strand and they exceed 90% of the strand rated breaking strength • Pilot cap and jaw eliminate incorrect insertions • Slotted access window enables jaw adjustment for repositioning, removal or retensioning of strand (dead-ends) • Aluminum cartridge and internal components are lubricated for long-term, continuous performance and corrosion resistance Steel Strand Automatic Dead-Ends These steel strand automatic dead-ends are designed and recommended for use on: • Common grade Pilot Cap Washer Cartridge Jaws • Siemens-Martin • High-strength utility grade B • EHS C • Galvanized • Bethalume Plastic End Cap Bail A • Aluminized steel strand (per ASTM A 474, A 475) Yoke Spring ATDG™ Guystrand Connectors for Steel Strand Applications CAT. NO. ATDG14 ATDG516 ATDG38* ATDG716* ATDG14-L ATDG516-L ATDG38-L* ATDG716-L* Type Long Bail Dimensions in. (mm) Size RBS lbs. (kN) A B C ⁄4 (6.35) 5 ⁄16 (7.94) 3 ⁄8 (9.52) 7 ⁄16 (11.11) 1 ⁄4 (6.35) 5 ⁄16 (7.94) 3 ⁄8 (9.52) 7 ⁄16 (11.11) ⁄4 (6.6M) 5 ⁄16 (6M) 3 ⁄8 (10M) 7 ⁄16 (18M) 1 ⁄4 (6.6M) 5 ⁄16 (6M) 3 ⁄8 (10M) 7 ⁄16 (18M) 6,650 (29.58) 11,200 (49.82) 15,400 (68.50) 20,800 (92.52) 6,650 (29.58) 11,200 (49.82) 15,400 (68.50) 20,800 (92.52) 9.2 (233.7) 9.5 (241.3) 11.5 (292.1) 14 (355.6) 13.4 (340.4) 15.1 (383.5) 17.0 (431.8) 22 (558.8) 1.7 (43.2) 1.8 (45.7) 2.3 (58.4) 2.8 (71.1) 1.7 (43.2) 1.8 (45.7) 2.3 (58.4) 2.8 (71.1) 4.0 (101.6) 4.5 (114.3) 5.0 (127) 6.8 (172.7) 4.0 (101.6) 4.5 (114.3) 5.0 (127) 6.8 (172.7) 1 Std. Bail Strand† Strand Nominal Diameter in. (mm) 1 * Items for 3⁄8" and 7⁄16" steel strand are not EHS rated. † F-240 RBS rating listed is for 7-wire EHS strand. United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com Connectors & Grounding — Blackburn® Overhead Connectors Automatic Splices and Dead-Ends Steel strand automatic splices that require no tools for quick and easy installations. ATSG Splices ™ • Tapered cartridge is made of aluminum and steel jaws have hardened zinc plating for durability • Connectors can handle tensile loads in excess of 90% of the rated strength of the recommended strand and they exceed 90% of the strand rated breaking strength • Pilot cap and jaw eliminate incorrect insertions • Aluminum cartridge and internal components are lubricated for long-term, continuous performance and corrosion resistance Steel Strand Automatic Splices These steel strand automatic splices are designed and recommended for use on: • Common grade Cartridge Washer Jaws • Siemens-Martin B • High-strength utility grade B • EHS Center Stop Spring • Galvanized Pilot Cap A • Bethalume • Aluminized steel strand (per ASTM A 474, A 475) ATSG™ Splices Strand† Dimensions in. (mm) CAT. NO. Strand Nominal Diameter in. (mm) Size RBS lbs. (kN) A B ATSG14 ATSG516 ATSG38* ATSG716* ⁄4 (6.35) 5 ⁄16 (7.94) 3 ⁄8 (9.52) 7 ⁄16 (11.11) ⁄4 (6.6M) 5 ⁄16 (6M) 3 ⁄8 (10M) 7 ⁄16 (18M) 6,650 (29.58) 11,200 (49.82) 15,400 (68.50) 20,800 (92.52) 6.4 (162.6) 7.2 (182.9) 7.8 (198.1) 12.5 (317.5) .9 (22.8) 1.1 (27.9) 1.3 (33.0) 1.6 (40.6) 1 1 * Items for 3⁄8" and 7⁄16" steel strand are not EHS rated. † RBS rating listed is for 7-wire EHS strand. www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 F-241 Connectors & Grounding — Blackburn® Overhead Connectors Service Wedges Dead-end self-supporting drop wire. W Aluminum Service Wedge Clamps ™ • Drop wire may be cut to exact length for adjustments in drop wire sag • Can be attached to bare neutral at any point in the span • Flexible and rigid bails grip ACSR, AAC and AAAC conductors Conductor Range CAT. NO. W62–1 W62–1 FC W20–1 W20–1 FC W40–1* W40–1 FC* W62–1 B† W62–1 BFC† W20–1 B† W20–1 BFC† W40–1 B*† W40–1 BFC*† Description ACSR #2–#6 W-1 Series aluminum wedge and slider 1/0–#4 4/0–2/0 2–#6 W-1B Series iridited aluminum wedge and slider 1/0–#4 4/0–2/0 AL #1 str.– #6 sol. 2/0 str.– #2 sol. 4/0 str.– 2/0 sol. #1 str.– #6 sol. 2/0 str.– #2 sol. 4/0 str.– 2/0 sol. Dimensions (in.) AAAC #2–#6 1/0–4 4/0–2/0 #2–#6 1/0–#4 4/0–2/0 D L 23⁄8 flex. 23⁄8 flex. 23⁄8 flex. 23⁄8 flex. 23⁄8 flex. 23⁄8 flex. 12 171⁄2 121⁄2 181⁄2 123⁄4 181⁄2 12 171⁄2 121⁄2 181⁄2 123⁄4 181⁄2 Typical Tensile Values Conductor Value (lb.) Color Code 26⁄1 ACSR 1200 Orange 1/06⁄1 ACSR 1800 Blue 4/06⁄1 ACSR 1900 Red 26⁄1 ACSR 1200 Orange 1/06⁄1 ACSR 1800 Blue 4/06⁄1 ACSR 1900 Red * W40 series clamps rated 850 lb. ultimate tension for 1/0 ACSR, AL or AAAC. † For extremely corrosive areas. Note: Catalog numbers with “FC” suffix have a flexible bail. The wedge clamp that stands up to corrosion. W Stainless Steel Wedge Clamp ™ • Stainless steel wedge and slider • Rigid bail grips copper neutral conductors D • Drop wire may be cut to exact length for adjustments in drop wire sag L • Can be attached to bare neutral at any point in the span Conductor Range CAT. NO. W62D F-242 Dimensions (in.) Typical Tensile Values Stranded Solid D L Conductor Value (lb.) Color Code #2–#6 #1–#6 23⁄8 12 #2–#7 str. AAC 1300 Orange United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com PowerTap Wedges Reliable performance in the harshest of environments. PowerTap Wedges ™ Connectors & Grounding — Blackburn® Overhead Connectors ™ • Low stresses produced at interfaces preclude significant conductor creep and minimize loss of clamping force on connectors • Contact forces are nearly constant during temperature changes or conductor compaction • Driving action helps remove oxidation from conductor and lowers contact resistance • RUS Accepted CAT. NO. Wire Combinations Small Taps — Use Shell PT-White PT 1010 PT 1011 PT 1012 PT 1013 PT 1014 PT 1015 Medium Taps — Use Shell PT-Blue PT 4001 PT 4002 PT 4003 PT 4004 PT 4005 PT 4006 PT 4007 PT 4008 PT 4009 PT 4010 PT 4011 266 kcmil Taps — Use Shell PT-Blue PT 26601 PT 26602 PT 26603 PT 26604 PT 26605 PT 26606 PT 26607 PT 26608 PT 26609 350 kcmil Taps — Use Shell PT-Blue PT 35000 PT 35001 PT 35002 PT 35003 PT 35004 PT 35005 PT 35006 PT 35007 1/0–#2 #2–#2, 1/0–#4 #2–#4, 1/0–#6 #4–#4, #2–#6 #6–#6, #4–#6 #8–#8 1/0–1/0, 2/0–#2, 1/0–#2 2/0–2/0, 3/0–1/0, 4/0–#2 3/0–#6, 2/0–#6 2/0–#4, 3/0–#4 2/0–1/0, 3/0–#2 4/0–#4 4/0–#4 3/0–2/0, 4/0–1/0 3/0–3/0, 4/0–2/0 4/0–3/0 4/0–4/0 266.8–#6 266.8–#4 266.8–#2 266.8–1/0 266.8–2/0 266.8–3/0 266.8–4/0 — 266.8–266.8 350–#6 350–#4 350–#2 350–1/0 350–2/0 350–3/0 350–4/0 350–350 Note: For a kit containing a wedge and PowerTap shell, add “-K” suffix to the catalog number. www.tnb.com Continued on following page. United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 F-243 PowerTap Wedges PowerTap Wedges (continued) Connectors & Grounding — Blackburn® Overhead Connectors ™ F-244 ™ CAT. NO. Wire Combinations 336–556 kcmil Taps —Use Shell PT-Yellow PT 33601 336.4–336.4 PT 33602 336.4–266.8 PT 33603 336.4–4/0 PT 33604 336.4–3/0 PT 33605 336.4–2/0 PT 33606 336.4–1/0 PT 33607 336.4–#2 PT 33608 336.4–#4 PT 33609 336.4–#6 PT 47701 477–#2 or –#3 PT 47702 477–#4 or –#5 PT 47703 477–#6 PT 55601 556.5–477 or –556.5 PT 55602 477–477; 556.5–336.4 PT 55603 477–336.4; 556.5–266.8 PT 55604 477–266.8; 556.4–3/0 or –4/0 PT 55605 477–4/0; 556.5–2/0 PT 55606 477–3/0; 556.5–#1 PT 55607 477–2/0; 556.5–#1 PT 55608 477–1/0; 556.5–#2 PT 55609 556.5–#2 or –#3 PT 55611 556.5–#4 or –#5 PT 55612 556.5–#6 795 kcmil Taps — Use Shell PT-Yellow PT 79500 795–795 PT 79501 795–715 PT 79502 795–636 PT 79503 795–556.5 PT 79504 795–477 PT 79505 795–397.5 PT 79506 795–336.4 PT 79507 795–266.4 PT 79508 795–4/0 PT 79509 795–3/0 PT 79510 795–2/0 PT 79511 795–1/0 PT 79512 795–#2 PT 79513 795–#4 PT 79514 795–#6 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 CAT. NO. Wire Combinations 1033.5 kcmil Taps — Use Shell PT-Yellow PT 103300 PT 103301 PT 103302 PT 103303 PT 103304 PT 103305 PT 103306 PT 103307 PT 103308 PT 103309 PT 103310 PT 103311 PT 103312 PT 103313 PT 103314 PT 103315 PT 103316 1192 kcmil Taps — Use Shell PT-Yellow PT 119200 PT 119201 PT 119202 PT 119203 PT 119204 PT 119205 PT 119206 PT 119207 PT 119208 PT 119209 PT 119210 PT 119211 PT 119212 PT 119213 PT 119214 PT 119215 PT 119216 PT 119217 Technical Services Tel: 888.862.3289 www.tnb.com 1033.5–1033.5 1033.5–954 1033.5–795 1033.5–715.5 1033.5–636 1033.5–556.5 1033.5–477 1033.5–397.5 1033.5–336.4 1033.5–266.8 1033.5–4/0 1033.5–3/0 1033.5–2/0 1033.5–1/0 1033.5–#2 1033.5–#4 1033.5–#6 1192.5–1192.5 1192.5–1033.5 1192.5–954 1192.5–795 1192.5–715.5 1192.5–636 1192.5–556.5 1192.5–477 1192.5–397.5 1192.5–336.4 1192.5–266.8 1192.5–4/0 1192.5–3/0 1192.5–2/0 1192.5–1/0 1192.5–#2 1192.5–#4 1192.5–#6 PowerTap Wedges Aluminum stirrup connectors built for strength, conductivity and longevity. ™ ™ • Bail made of tin-plated copper wire for high conductivity and corrosion resistance • Wide range of stirrups fit a variety of clamp sizes • Low stresses produced at interfaces preclude significant conductor creep and minimize loss of clamping force on connectors • Contact forces remain nearly constant during temperature changes or conductor compaction • Driving action helps remove oxidation from conductor and lowers contact resistance • RUS Accepted CAT. NO. Use Shell PT-Blue PT 4020 S 2 PT 4005 S 10 PT 4004 S 2 PT 4007 S 2 PT 4007 S 10 PT 4008 S 20 PT 26602 S 2 PT 26603 S 10 PT 35002 S 10 PT 35002 S 2 Use Shell PT-White PT 1050 S 2 PT 1011 S 2 Wire Size Bail Size #1, 1/0, 2/0 1/0, 2/0 2/0, 3/0 3/0, 4/0 3/0, 4/0 3/0, 4/0 266.8 266.8 350 AAC 350 AAC #2 1/0 #2 #2 1/0 2/0 #2 1/0 1/0 #2 #6 #5, #4, #2 #2 #2 CAT. NO. Use Shell PT-Yellow PT 33606 S 10 PT 33605 S 20 PT 33604 S 40 PT 47701 S 10 PT 55607 S 20 PT 55606 S 40 PT 55608 S 10 PT 55607 S 20 PT 55605 S 40 PT 79511 S 40 PT 79512 S 20 PT 79511 S 20 PT 79509 S 40 PT 103312 S 40 Wire Size Bail Size 336.4 336.4 336.4 397.4, 477 397.4, 477 397.4, 477 556 556 556 636 636 795 795 1033.5 1/0 2/0 4/0 1/0 2/0 4/0 1/0 2/0 4/0 4/0 2/0 2/0 4/0 4/0 Connectors & Grounding — Blackburn® Overhead Connectors PowerTap Stirrups Strong lugs that withstand corrosion. PowerTap Terminal Lugs ™ • 2-hole paddle, 4-hole paddle and 4-hole flag models available • Fit a variety of lug sizes CAT. NO. PT 2 N 4/0 PT 2 N 336 PT 2 N 795 PT 4 N 4/0 PT 4 N 336 PT 4 N 795 PT 4 N 336 F PT 4 N 795 F PT 2 N 795 Wire Size Tap Groove Spade Type #2–#6, 1/0–4/0, 266.8 336.4, 397.5, 477, 556.5 636, 795, 954, 1033.5 #2–#6, 1/0–4/0, 266.8 336.4, 397.5, 477, 556.5 636, 795, 954, 1033.5 336.4, 397.5, 477, 556.5 636, 795, 954, 1033.5 4/0 str. 336.4 str. 795 str. 4/0 str. 336.4 str. 795 str. 336.4 str. 795 str. 2-Hole Paddle 2-Hole Paddle 2-Hole Paddle 4-Hole Paddle 4-Hole Paddle 4-Hole Paddle 4-Hole Flag 4-Hole Flag www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 F-245 BolTap Wedges Fast and easy installation saves you time and money. Connectors & Grounding — Blackburn® Overhead Connectors ™ BolTap Wedges ™ • Only hammer and wrench needed for installation • Removable and reusable • Wide conductor range further reduces inventory A 4055 CAT. NO. A 4025 A 4030 A 4035 A 4040 A 4045 A 4050 A 4055 A 4060 A 4065 A 5035 A 5040 A 5045 Conductor Combinations 266.8–#4 or –#6; 336–#4 or –#6; 350–#4 or –#6 266.8–#2 or –1/0; 336–#6, –#4 or –#2; 350–#2; 397–#6 or –#4; 477–#6; 500–#6 266.8–1/0, –2/0, –3/0 or –4/0; 336–#2, –1/0, –2/0 or–3/0; 350–1/0 or –2/0; 397–#4, –#2, –1/0 or –2/0; 477–#6, –#4 or –#2; 500–#4 or –#2; 556–#6, –#5 or –#4 266.8–3/0, –4/0, –250 or –266; 336–2/0, –3/0, –4/0 or –250; 350–2/0, –3/0, –4/0 or –250; 397–1/0, –2/0, –3/0 or –4/0; 477–#2, –1/0 or –2/0; 500–#2, –1/0 or –2/0; 556–#2 or –1/0 266.8–266 or –300; 336–4/0, –250, –266 or –300; 350–4/0, –266 or –300; 397–3/0, –4/0, –250 or –266; 477–1/0, –2/0, –3/0 or –4/0; 500–2/0, –3/0 or –4/0; 566–1/0, –2/0 or –3/0 336–266, –300, –336 or –350; 350–336 or –350; 397–4/0, –250, –266, –300, –336 or –350; 477–3/0, –4/0, –250, –266 or –300; 500–4/0, –250, –266 or –300; 556–3/0, –4/0, –250 or –266 336–336 or –397; 397–336, –350 or –397; 477–266, –300, –336 or –350; 556–266, –300 or –336 397–397 or –500; 477–336, –350, –397, –477 or –500; 500–336, –397 or –500; 556–336, –350, –397 or –500 477–397, –477 or –556; 556–397, –477 or –556 556; 653; 750–#6 556–#4 or –#2; 605–#6 or –#4; 636–#6, –#4 or –#2; 653–#6 or –#4; 750–#6 556–1/0 or –2/0; 605–#2, –1/0, –2/0 or –3/0; 636–#2, –1/0 or –2/0; 653–#2, –1/0, –2/0 or –3/0; 750–1/0 or –2/0; 795–#6, –#4 or –#2; 954–#6 CAT. NO. A 5050 A 5055 A 5060 A 5065 A 5070 A 5075 A 5080 A 5085 A 5090 Conductor Combinations 556–3/0 or –4/0; 605–3/0 or –4/0; 636–1/0, –2/0, –3/0 or –4/0; 653–3/0 or –4/0; 750–3/0 or –4/0; 795–#4, –#2, –1/0 or –2/0; 954–#4 336–3/0, –4/0, –250, –266 or –300; 556–250, –266 or –300; 605–4/0 or –250; 653–4/0 or –250; 750–4/0, –250, –266 or –300; 795–1/0, –2/0, –3/0, –4/0 or –250; 954–1/0 556–266, –336 or –350; 605–266, –300, –336 or –350; 636–266, –300, –336 or –350; 653–266, –300, –336 or –350; 750–266, –336, –350 or –397; 795–3/0, –4/0, –250, –266 or –300; 954–2/0, –3/0 or –4/0 336–336, –397, –477 or –500; 556–336, –397, –477 or –500; 605–397, –477 or –500; 653–336, –397, –477 or –500; 750–397, –477 or –500; 795–250, –266, –300, –336 or –350; 954–4/0, –250, –266 or –300 556–477, –556, –636 or –750; 605–477 or –556; 653–477 or –556; 750–477, –556 or –750; 795–266, –336, –397, –477 or –350; 954–266, –336 or –350 556–556; 605–556, –605, –636, –653 or –750; 636–556, –605, –636, –653 or –750; 653–556, –605, –636, –653 or –750; 795–397, –477, –500, –636 or –750; 954–397, –477 or –500 636–636; 795–477, –556, –605, –636, –653, –750 or –795; 954–477, –556, –636 or –750 795–605, –636 or –795; 954–605, –636, –653 or –795 795–795; 954–795 or –954 Note: Conductor combinations shown are for reference only. Consult your Thomas & Betts representative for verification or for conductor combinations not shown. For shear-head option, add “-SH” suffix to the catalog number. For BolTap stirrups, please consult your Thomas & Betts representative. F-246 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com PowerTap Tools and Accessories On-the-go equipment to make clean moves, adds and changes. ™ ™ • Long-lasting tool comes with heads of your choice to simplify installation • Shells, take-off clips and carrying case sold separately to complete your system • Cleaning tool and cleaning kit also available for maintaining your PowerTap™ equipment • Tools and accessories are also compatible with other leading connector manufacturers’ products PT -TOOL PT-TOOL CLEANING KIT includes: (1) powder solvent (1) shotgun cleaning rod CAT. NO. (1) gun oil (1) small shotgun bore brush (1) large shotgun bore brush (1) small shotgun bore swab (1) large shotgun bore swab (1) small brass brush Fig. 1 www.tnb.com DESCRIPTION PowerTap™ Tool PT-TOOL PT-TOOL S PT-TOOL L PowerTap™ Shells PT-RED PT-WHITE PT-BLUE PT-YELLOW PowerTap™ Take-Off Clips PT-CLIP, WHITE/BLUE PT-CLIP, YELLOW PowerTap™ Cleaning Tool PT-CLEANING TOOL PowerTap™ Cleaning Kit PT-Tool Cleaning Kit PowerTap™ Carrying Case PT-Carrying Case United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 Connectors & Grounding — Blackburn® Overhead Connectors PowerTap Fire-On Tools and Accessories (1) Large Head, (1) Small Head, (1) Power Unit (1) Small Head, (1) Power Unit (1) Large Head, (1) Power Unit Red White Blue Yellow White & Blue Yellow Cleaning Tool See Fig. 1 Carrying Case F-247 Hydraulic PowerTap System Wedge tap science meets battery-power technology! Connectors & Grounding — Blackburn® Overhead Connectors ™ F-248 Hydraulic PowerTap System Wedge Tap ™ NEW! Hundreds of thousands of fired-on wedge connectors are installed on the electrical grid each year. Fired-on wedge connectors are installed using powder-actuated tools that use explosive cartridges. These tools are more costly to operate and maintain because cartridges don’t always actuate and extensive cleaning is needed to remove the carbon build up caused by normal cartridge detonation. In addition, the life cycle of the cartridges themselves adds direct cost to installations — purchase price, freight, inventory and, finally, the disposal of cartridges after installation. The new Blackburn® Hydraulic PowerTap™ System is a game changer. The Blackburn® HPT System provides the reliability of wedge connector technology without the hassles of traditional installation tools through the use of a battery-powered hydraulic tool. This technology allows the installer to get the job done quickly and safely the first time, without misfires. The HPT System eliminates the purchase, transportation, cleaning, maintenance and disposal costs associated with cartridges. Thomas & Betts offers a complete line of wedge taps for use with the HPT Tool. The Blackburn® Hydraulic PowerTap™ System is your best choice for the safest, most reliable wedge tap connection. Installation Sequence for the Blackburn Hydraulic PowerTap System ® ™ Place cables into connector. Place tool head assembly on connector and tighten. Attach power unit to tool head assembly using the unique quick-connect coupler. Activate power unit. Release power unit trigger. Remove the entire tool assembly from the connection. The tool head can now be disassembled by pressing the lever on the quick-connect coupling — ready for the next install or for transport. United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com Hydraulic PowerTap System ™ cat. no. Wire Combinations Connectors Installed with Small Tool Head and Low Tool Setting HPT 1010 1/0–#2 HPT 1011 #2–#2, 1/0–#4 HPT 1012 #2–#4, 1/0–#6 HPT 1013 #4–#4, #2–#6 HPT 1014 #6–#6, #4–#6 HPT 1015 #8–#8 HPT 4001 1/0–1/0, 2/0–#2, 1/0–#2 HPT 4002 2/0–2/0, 3/0–1/0, 4/0–#2 HPT 4003 3/0–#6, 2/0–#6 HPT 4004 2/0–#4, 3/0–#4 HPT 4005 2/0–1/0, 3/0–#2 HPT 4006 4/0–#4 HPT 4007 4/0–#4 HPT 4008 3/0–2/0, 4/0–1/0 HPT 4009 3/0–3/0, 4/0–2/0 HPT 4010 4/0–3/0 HPT 4011 4/0–4/0 HPT 26601 266.8–#6 HPT 26602 266.8–#4 HPT 26603 266.8–#2 HPT 26604 266.8–1/0 HPT 26605 266.8–2/0 HPT 26606 266.8–3/0 HPT 26607 266.8–4/0 HPT 26609 266.8–266.8 HPT 35000 350–#6 HPT 35001 350–#4 HPT 35002 350–#2 HPT 35003 350–1/0 HPT 35004 350–2/0 HPT 35005 350–3/0 HPT 35006 350–4/0 HPT 35007 350–350 HPT 33601 336.4–336.4 cat. no. Wire Combinations Connectors Installed with Large Tool Head and High Tool Setting HPT 33602 336.4–266.8 HPT 33603 336.4–4/0 HPT 33604 336.4–3/0 HPT 33605 336.4–2/0 HPT 33606 336.4–1/0 HPT 33607 336.4–#2 HPT 33608 336.4–#4 HPT 33609 336.4–#6 HPT 47701 477–#2 or –#3 HPT 47702 477–#4 or –#5 HPT 47703 477–#6 HPT 55601 556.5–477 or –556.5 HPT 55602 477–477; 556.5–336.4 HPT 55603 477–336.4; 556.5– 266.8 HPT 55604 477–266.8; 556.4–3/0 or –4/0 HPT 55605 477–4/0; 556.5–2/0 HPT 55606 477–3/0; 556.5–#1 HPT 55607 477–2/0; 556.5–#1 HPT 55608 477–1/0; 556.5–#2 HPT 55609 556.5–#2 or –#3 HPT 55611 556.5–#4 or –#5 HPT 55612 556.5–#6 HPT 79500 795–795 HPT 79501 795–715 HPT 79502 795–636 HPT 79503 795–556.5 HPT 79504 795–477 HPT 79505 795–397.5 HPT 79506 795–336.4 HPT 79507 795–266.4 HPT 79508 795–4/0 www.tnb.com cat. no. Wire Combinations Connectors Installed with Large Tool Head and High Tool Setting (cont.) HPT 79509 795–3/0 HPT 79510 795–2/0 HPT 79511 795–1/0 HPT 79512 795–#2 HPT 79513 795–#4 HPT 79514 795–#6 HPT 103300 1033.5–1033.5 HPT 103301 1033.5–954 HPT 103302 1033.5–795 HPT 103303 1033.5–715.5 HPT 103304 1033.5–636 HPT 103305 1033.5–556.5 HPT 103306 1033.5–477 HPT 103307 1033.5–397.5 HPT 103308 1033.5–336.4 HPT 103309 1033.5–266.8 HPT 103310 1033.5–4/0 HPT 103311 1033.5–3/0 HPT 103312 1033.5–2/0 HPT 103313 1033.5–1/0 HPT 103314 1033.5–#2 HPT 103315 1033.5–#4 HPT 103316 1033.5–#6 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 Blackburn® Hydraulic PowerTap™ Stirrups cat. no. Wire Ball Combinations Size Stirrups Installed with Small Tool Head and Low Tool Setting HPT 4020 S 2 #1, 1/0, 2/0 #2 HPT 4005 S 10 1/0, 2/0 1/0 HPT 4004 S 2 2/0, 3/0 #2 HPT 4007 S 2 3/0, 4/0 #2 HPT 4007 S 10 3/0, 4/0 1/0 HPT 4008 S 20 3/0, 4/0 2/0 HPT 26602 S 2 266.8 #2 HPT 26603 S 10 266.8 1/0 HPT 35002 S 10 350 AAC 1/0 HPT 35002 S 2 350 AAC #2 HPT 1050 S 2 #6 #2 HPT 1011 S 2 #5, #4, #2 #2 Stirrups Installed with Large Tool Head and High Tool Setting HPT 33606 S 10 336.4 1/0 HPT 33605 S 20 336.4 2/0 HPT 33604 S 40 336.4 4/0 HPT 47701 S 10 397.4, 477 1/0 HPT 55607 S 20 397.4, 477 2/0 HPT 55606 S 40 397.4, 477 4/0 HPT 55608 S 10 556 1/0 HPT 55607 S 20 556 2/0 HPT 55605 S 40 556 4/0 HPT 79511 S 40 636 4/0 HPT 79512 S 20 636 2/0 HPT 79511 S 20 795 2/0 HPT 79509 S 40 795 4/0 HPT 103312 S 40 1033.5 4/0 Connectors & Grounding — Blackburn® Overhead Connectors Blackburn® Hydraulic PowerTap™ Connectors F-249 Hydraulic PowerTap System Hydraulic PowerTap System Tool Connectors & Grounding — Blackburn® Overhead Connectors ™ ™ •Power unit and tool head feature a unique quick-connect coupler that engages easily and stays locked until the release lever is depressed –Quick-connect coupler enables easy assembly of cable and connector without power unit being engaged –Once the assembly has been made, power unit can be engaged, using quick-connect coupler to complete final wedge insertion –Integrated positive-stop valve precisely matches output pressure of tool to the wedge tap connector being installed – Audible bypass alerts you when optimum pressure is achieved •Tool operates without cartridges –Lower installed cost –No powder fouling — minimizes cleaning and maintenance –Elimination of powder actuation improves safety •Ergonomic pistol-grip handle ensures user comfort •Rugged, weather-resistant housing is built to last in outdoor conditions Blackburn® Battery-Powered Wedge Connector Tool includes CAT. NO. HPT-TOOL HPT-TOOL-S HPT-TOOL-L HPT-TOOL-PU power unit x x x x small tool head* large tool head** x x x x coupling assembly 2 batteries battery charger x x x x x x x x x x x x connector removal clips carrying case x x x * Small tool head installs connector catalog numbers HPT 1010 through HPT 35007 and stirrup catalog numbers HPT 4020 S 2 through HPT 1011 S 2. ** Large tool head installs connector catalog numbers HPT 33601 through HPT 103316 and stirrup catalog numbers HPT 33606 S 10 through HPT 103312 S 40. F-250 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com x x x x