STATIC-Vendor document submission checklist

advertisement
Vendor document submission requirements - STATIC EQUIPEMENT
Company (the applicant/proposed manufacturer/ vendor ) :
Main or corporate Address:
Manufacturing Location(s)* (Unit / Area /City/Country) and postal address:
Local Agent (if through local agent):
AVME applied for:
*If locations are more than one, Provide
Note: All documents shall be in English.
No
location(s) and respective activities in the location such as Design, Manufacturing, Testing, etc.
Documents
Vendor response
Yes
I
N/A
Local agent documents
Agency Agreement (if through local agent)

MCI Registration (Location, Country, Manufacturer, Validity)
Local agent address and contact details
Manufacturer's credentials (Compliance check sheet as per GU-398)
2.3.1
No
Evidence /
Documents

Customer reference list
Submit customer reference list (minimum three years
record) for each category applied [full details of
customer , products delivered and year of execution of
the project
List Major items / Products / Equipments supplied for
each category applied, in the last 3 years, indicating
dimension, material of construction and design codes and
standards
Have you been qualified for manufacturing the product by
Shell or by any other oil & gas major such as Shell, Exxon,
BP, Saudi Aramco, KOC, QPC, and ADCO? If so submit
evidence
2.3.2
Manufacturing and technical capability (vary for each
discipline)
Specify the manufacturing plant location/ address by
country and city/town. In case of different location/
address, separate applications shall be submitted for each
location
Provide company catalogue with technical details of the
product you are applying to register with PDO.
Provide about Specialization in items / equipment /
Packages
Specify if manufacturing premises have been awarded
Vendor Document Submission Checklist
Page 1 of 9
Vendor document submission requirements - STATIC EQUIPEMENT
Company (the applicant/proposed manufacturer/ vendor ) :
Main or corporate Address:
Manufacturing Location(s)* (Unit / Area /City/Country) and postal address:
Local Agent (if through local agent):
AVME applied for:
*If locations are more than one, Provide
Note: All documents shall be in English.
No
location(s) and respective activities in the location such as Design, Manufacturing, Testing, etc.
Documents
Vendor response
Yes
No
N/A
Evidence /
Documents
any of the following certification. to ASME U, R, S Stamps.
NB Registration, PP, API 6D, API6A, API 602, API 5L, API
5LC, API 610, API 11AX, etc. ISO 17025
Evidences of Experience; Supplying products to Sour
Facilities for upstream applications (meeting ISO
15156/NACE MR-0175)
List out manufacturing process/activities being out
sourced
Evidences for Participation in API/ASME/ISO Committees
etc if any
Provide list of manufacturing standard(s) being applied
in the manufacture of the product that you are applying
to register with PDO.
List activities carried out in-house and also activities
carried out by sub-vendors/ subcontractors for the
product that you are applying to register with PDO.
Provide details of Special Manufacturing processes (if any)
Example: Welding, heat treatment, NDT, GRE, rotolining
etc and special technology.
Provide about manufacturing Specialization/ past
experience in different materials (if any) Example Duplex
SS etc
Provide details of Site commissioning & Erection
capabilities(if applicable)
Provide details of Maintenance related experience in
production machineries and equipments if any. Provide
about the automation centers if any.
Does the vendor have a planning and development
section to issue work plans and forecasts and monitor the
job progress and delays? How many staff in the planning
and progress monitoring dept?
Provide about After sales support (Organization Chart,
Number of Service Personnel, Support Offices and
Vendor Document Submission Checklist


Page 2 of 9
Vendor document submission requirements - STATIC EQUIPEMENT
Company (the applicant/proposed manufacturer/ vendor ) :
Main or corporate Address:
Manufacturing Location(s)* (Unit / Area /City/Country) and postal address:
Local Agent (if through local agent):
AVME applied for:
*If locations are more than one, Provide
Note: All documents shall be in English.
No
location(s) and respective activities in the location such as Design, Manufacturing, Testing, etc.
Documents
Vendor response
Yes
2.3.3
2.3.4
Facilities, etc) and locations of after sales.
Quality Management system
Provide Company profile (at Proposed Manufacturing
facility )
Provide a copy of Quality manual latest which is certified.
Provide a copy of Environment and HSE manual latest
Is corrective action system is part of QMS?
Provide overview of/ Demonstrate that the Operational
Quality Management Section (QMS) covering all the
proposed locations is in existence
ISO QMS certification( location validity & scope of
certificate to be verified)
Do you have an ISO 9001 certificate for the manufacturing
plant and product that you are applying to register with
PDO? If so please provide a copy.

No
N/A
Evidence /
Documents

In case of more than one manufacturing location, does
the above QMS cover the all the locations? If so please
provide a copy.
Do your facility is approved by ASME/. API or any other
statutory bodies? Provide the details.
2.3.5
Quality assurance & Quality control Management
Provide List of manufacturing procedures (technical,
quality, painting, packing/ shipping etc) used in the
manufacture of the product that you are applying to
register with PDO.
Provide sample in-house inspection & test plan(s) for the
manufacture of the each product that you are applying to
register with PDO.
Vendor Document Submission Checklist
Page 3 of 9
Vendor document submission requirements - STATIC EQUIPEMENT
Company (the applicant/proposed manufacturer/ vendor ) :
Main or corporate Address:
Manufacturing Location(s)* (Unit / Area /City/Country) and postal address:
Local Agent (if through local agent):
AVME applied for:
*If locations are more than one, Provide
Note: All documents shall be in English.
No
location(s) and respective activities in the location such as Design, Manufacturing, Testing, etc.
Documents
Vendor response
Yes
No
N/A
Evidence /
Documents
Provide the details of QMS controls for monitoring and
controlling the sub vendors/ sub contractors.
2.3.6
Design control Management
List soft-wares including the versions used in design and
drafting
a) Mechanical
b) Process
c) Structural
d) Electrical & Instrumentation
Provide
the details of any R&D works undertaken in
the past. If any.
2.3.7
Inspection & Testing Facilities (Vary for each discipline)
Do the required inspection and testing instruments/
measuring equipments are available in-house or
outsourced?. Provide the List of relevant Monitoring and
Measuring Equipments (MME) for inspection and testing
with minimum- maximum ranges.
Is the calibration is performed in-house or by external
agencies?
List all the inspection and tests that are carried out inhouse that are applicable to the products (proposed for
registration) including the list of inspection and testing
facilities
Is
mechanical / corrosion testing lab/test facility is
accredited by third party agency? If so, please provide
certificate. How many staff working in the lab?. Do you
Vendor Document Submission Checklist
Page 4 of 9
Vendor document submission requirements - STATIC EQUIPEMENT
Company (the applicant/proposed manufacturer/ vendor ) :
Main or corporate Address:
Manufacturing Location(s)* (Unit / Area /City/Country) and postal address:
Local Agent (if through local agent):
AVME applied for:
*If locations are more than one, Provide
Note: All documents shall be in English.
No
location(s) and respective activities in the location such as Design, Manufacturing, Testing, etc.
Documents
Vendor response
Yes
No
N/A
Evidence /
Documents
have metallurgist in the lab?
Provide lab / product conformity tests that are
outsourced and the name of the third party (company
carrying out the tests) and the location where testing is
carried out.
Provide the relevant procedure reference for
identification and traceability from the start to finish. How
the Non conforming products are identified and stored
and segregated positively.
Provide accreditation certificate for own lab or third
party‘s testing facility (as above) where tests are carried
out.
Note: Lab facilities need to be capable of doing all
conformity testing and UKAS/ILAC or equivalent certified.
2.3.8
Infra structure
Provide list of own equipment/machinery and equipment
ranges used in the manufacture of the product/systems
that you are applying to register with PDO.
Specify the size of the manufacturing facility including size
of plant where the product is manufactured, number of
fabrication shops from storage to packing& shipping, size
of the product storage area, and size of the raw materials
storage area, number of inspection and testing bays,
machine shops, hydro test, painting, pickling and
passivation, Specify how much is covered area & which
Vendor Document Submission Checklist
Page 5 of 9
Vendor document submission requirements - STATIC EQUIPEMENT
Company (the applicant/proposed manufacturer/ vendor ) :
Main or corporate Address:
Manufacturing Location(s)* (Unit / Area /City/Country) and postal address:
Local Agent (if through local agent):
AVME applied for:
*If locations are more than one, Provide
Note: All documents shall be in English.
No
location(s) and respective activities in the location such as Design, Manufacturing, Testing, etc.
Documents
Vendor response
Yes
No
N/A
Evidence /
Documents
production area is covered.
Provide factory layout for the following as applicable
a) CS manufacturing area,
b) CRA material manufacturing area
c) Furnaces, PWHT facilities,
Machineries related to manufacture of products
being registered
d) Painting & coating facilities,
e) Hydro-test facilities
f) Material storage facilities (Covered and open
type)
2.3.9
Provide details of Overall workshop staffing levels by
section wise
Provide the details of Production volume
capacity/tonnage rate and number of items / equipments
or quantity manufactured annually.
Resources
Provide organization chart including name(s) of key staff
members, particularly technical staff covering production
department, procurement & marketing, design
department, QA/QC department, warehouse/stores
department, ‘After Sales & Services’
Provide resume of key personnel with qualification,
experience, past experience, etc. for technical and quality
assurance/quality control staff.
Provide list of direct company staff and identify their role
(e.g. such as production, engineering, Quality Assurance,
Quality Control/testing, finance, commercial etc).
Provide list of positions and quantity on which staff,
workers are working on contract basis or hire basis?
Vendor Document Submission Checklist
Page 6 of 9
Vendor document submission requirements - STATIC EQUIPEMENT
Company (the applicant/proposed manufacturer/ vendor ) :
Main or corporate Address:
Manufacturing Location(s)* (Unit / Area /City/Country) and postal address:
Local Agent (if through local agent):
AVME applied for:
*If locations are more than one, Provide
Note: All documents shall be in English.
No
location(s) and respective activities in the location such as Design, Manufacturing, Testing, etc.
Documents
Vendor response
Yes
Provide normal delivery time for the products applied for
registration.
Provide list of personnel both direct & indirect who works
on NDT, PWHT, Painting, etc (with number of personnel,
NDT methods, level certified, etc)
2.3.10 Training
 Provide details of training and competence
development scheme (affecting the quality of the
products/equipments) and staff selection process.
Provide annual training plan.
 Do the training plan includes the special processes
awareness and refresher training ( ex welding,
NDT, PWHT, coating/ painting, performance
testing etc)
 Are there any welding inspections, NDT training
and certification schemes developed /
implemented in-house?
 Do the staff performing the special processes are
identified by unique ID cards with ranges of
qualification / certification ( welding, NDT etc)
2.3.11 Technical Library
 Does the vendor have subscription to
international bodies to purchase standards/ codes
on line? Provide the details of the subscription.
 Do the latest list of standards and codes is
prepared periodically and state the frequency of
updating.
 Does the vendor have Shell MESC or DEP access?
 List of International standards & Codes with
Version
 List of shell standards available if any
 Submit GAP analysis for shell/PDO standards(after
audit fee payment)
Do the vendor has archive for the manufacturing records
as required by codes and standards/ international oil &
Vendor Document Submission Checklist
No
N/A
Evidence /
Documents
Page 7 of 9
Vendor document submission requirements - STATIC EQUIPEMENT
Company (the applicant/proposed manufacturer/ vendor ) :
Main or corporate Address:
Manufacturing Location(s)* (Unit / Area /City/Country) and postal address:
Local Agent (if through local agent):
AVME applied for:
*If locations are more than one, Provide
Note: All documents shall be in English.
No
location(s) and respective activities in the location such as Design, Manufacturing, Testing, etc.
Documents
Vendor response
Yes
No
N/A
Evidence /
Documents
gas companies?. How many years the records are
maintained and what form?. Provide the document /
records retention plan and type of disposal.
Are you an organization member or individual member
with professional societies like ASME, NACE, TWI, ISO,
etc.? If so, please provide the evidences.
2.3.12
Sub vendor Management.
Name and Contact details of sub contractor for the
following activities if any as applicable
Design activities
NDT service providers if any (specify each NDT method
wise)
Fugitive emission test
Fire safe test
Cryogenic test
Any other conformity testing / services
Surface Preparation & Painting
2.3.13
Thermal Aluminum Spray (TSA), Galvanizing, etc
Major Raw material suppliers
Special machining & surface treatments and heat
treatment
Heat treatment
External agency for internal audits
Quality Records & Certification.
Submit product certification and type test approvals/
product validation scheme if any by authorized bodies
such as FM approvals, Fire Test Certificates etc
Certificate of authorization certifying bodies if any.
Sample reports of the product conformity testing/ routine
tests done for all categories of products for which
Vendor Document Submission Checklist
Page 8 of 9
Vendor document submission requirements - STATIC EQUIPEMENT
Company (the applicant/proposed manufacturer/ vendor ) :
Main or corporate Address:
Manufacturing Location(s)* (Unit / Area /City/Country) and postal address:
Local Agent (if through local agent):
AVME applied for:
*If locations are more than one, Provide
Note: All documents shall be in English.
No
location(s) and respective activities in the location such as Design, Manufacturing, Testing, etc.
Documents
Vendor response
Yes
2.3.14
No
N/A
Evidence /
Documents
registration is applied.
In-Country Value (ICV)
Specify any part of or full product is manufactured/
tested in Oman facility .provide the details of the facility
in Oman. Is this Oman facility is approved by PDO?.
Provide the details of the QMS certification and approvals
if any.
Vendor Document Submission Checklist
Page 9 of 9
Download