Feature Hand Protection for Shock and Arc Flash — How Do I Apply OSHA and NFPA 70E Requirements? by Lynn Hamrick ESCO Energy Services Company T his narrative provides information associated with hand protection. It summarizes both current regulations and NFPA 70E. Additionally, it provides recommendations associated with implementing (vii)Protector gloves shall be worn over insulating gloves, except as follows: (A) Protector gloves need not be used with Class 0 gloves, under limited-use conditions, where small equipment and parts manipulation necessitate unusually high finger dexterity. Note: Extra care is needed in the visual examination of the glove and in the avoidance of handling sharp objects. (B) Any other class of glove may be used for similar work without protector gloves if the employer can demonstrate that the possibility these regulations in the industrial environment. As a starter, excerpts from OSHA requirements and NFPA 70E are provided below as a basis for further discussion. 29CFR1910, SubPart I – Personal Protective Equipment § 1910.137 Electrical protective equipment (b) In-service care and use. (2) The following specific requirements apply to insulating blankets, covers, line hose, gloves, and sleeves made of rubber: (i) Maximum use voltages shall conform to those listed in Table I-5. (ii) Insulating equipment shall be inspected for damage before each day’s use and immediately following any incident that can reasonably be suspected of having caused damage. Insulating gloves shall be given an air test, along with the inspection. (iv) Insulating equipment found to have other defects that might affect its insulating properties shall be removed from service and returned for testing…. (vi) Insulating equipment shall be stored in such a location and in such a manner as to protect it from light, temperature extremes, excessive humidity, ozone, and other injurious substances and conditions. www.netaworld.org Table I-5 – Rubber Insulating Equipment Voltage Requirements Class of Equipment Maximum use voltage(1) a-c - rms Retest voltage(2) a-c - rms Retest voltage(2) d-c - avg 0 1 1,000 5,000 20,000 7,500 10,000 40,000 2 17,000 20,000 50,000 3 26,500 30,000 60,000 4 36,000 40,000 70,000 1. The maximum use voltage is the a-c voltage (rms) classification of the protective equipment that designates the maximum nominal design voltage of the energized system that may be safely worked. The nominal design voltage is equal to the phase-to-phase voltage on multiphase circuits. However, the phase-to-ground potential is considered to be the nominal design voltage: (1) If there is no multiphase exposure in a system area and if the voltage exposure is limited to the phase-to-ground potential, or (2) If the electrical equipment and devices are insulated or isolated or both so that the multiphase exposure on a grounded wye circuit is removed. 2. The proof-test voltage shall be applied continuously for at least 1 minute, but no more than 3 minutes, Summer 2006 NETA WORLD of physical damage to the gloves is small and if the class of glove is one class higher than that required for the voltage involved. Insulating gloves that have been used without protector gloves may not be used at a higher voltage until they have been tested …. (viii) Electrical protective equipment shall be subjected to periodic electrical tests. Test voltages and the maximum intervals between tests shall be in accordance with Table I-5 and Table I-6. Table S-5 – Approach Distances for Qualified Employees Alternating Current Voltage Range (phase-to-phase) 300V and less Over 300V, not over 750V Over 750V, not over 2kV Over 2kV, not over 15kV Over 15kV, not over 37kV Over 37kV, not over 87.5kV Over 87.5kV, not over 121kV Over 121kV, not over 140kV Minimum approach distance Avoid Contact 1 ft. 0 in. (30.5 cm). 1 ft. 6 in. (46 cm). 2 ft. 0 in. (61 cm). 3 ft. 0 in. (91 cm). 3 ft. 6 in. (107 cm). 4 ft. 0 in. (122 cm). 4 ft. 6 in. (137 cm). Table I-6 – Rubber Insulating Equipment Test Intervals Type of Equipment When to test Rubber insulating line hose Rubber insulating covers Rubber insulating blankets Rubber insulating gloves Rubber insulating sleeves Upon indication that insulating value is suspect. Upon indication that insulating value is suspect. Before first issue and every 12 months thereafter.1 Before first issue and every 6 months thereafter.1 Before first issue and every 12 months thereafter.1 1 If the insulating equipment has been electrically testing but not issued for service, it may not be placed into service unless it has been electrically tested within the porevious 12 months. 29CFR1910, SubPart S — Electrical § 1910.333 Selection and use of work practices. (a) General. Safety-related work practices shall be employed to prevent electric shock or other injuries resulting from either direct or indirect electrical contacts… (2) Energized parts. If the exposed live parts are not deenergized (i.e., for reasons of increased or additional hazards or infeasibility), other safety-related work practices shall be used to protect employees who may be exposed to the electrical hazards involved. Such work practices shall protect employees against contact with energized circuit parts directly with any part of their body or indirectly through some other conductive object. …. Specific work practice requirements are detailed in paragraph (c) of this section (c) Working on or near exposed energized parts. (2) Work on energized equipment. Only qualified persons may work on electric circuit parts or equipment that have not been deenergized under the procedures of paragraph (b) of this section. Such persons shall be capable of working safely on energized circuits and shall be familiar with the proper use of special precautionary techniques, personal protective equipment, insulating and shielding materials, and insulated tools. NETA WORLD Summer 2006 (ii) Qualified persons. When a qualified person is working in the vicinity of overhead lines, whether in an elevated position or on the ground, the person may not approach or take any conductive object without an approved insulating handle closer to exposed energized parts than shown in Table S-5 unless: (A) The person is insulated from the energized part (gloves, with sleeves if necessary, rated for the voltage involved are considered to be insulation of the person from the energized part on which work is performed), or (B) The energized part is insulated both from all other conductive objects at a different potential and from the person, or (C) The person is insulated from all conductive objects at a potential different from that of the energized part. § 1910.335 Safeguards for personnel protection. (a) Use of protective equipment. (1) Personal protective equipment. (i) Employees working in areas where there are potential electrical hazards shall be provided with, and shall use, electrical protective equipment that is appropriate for the specific parts of the body to be protected and for the work to be performed. Note: Personal protective equipment requirements are contained in subpart I of this part. (ii) Protective equipment shall be maintained in a safe, reliable condition and shall be periodically inspected or tested, as required by 1910.137. (iii) If the insulating capability of protective equipment may be subject to damage during use, the insulating material shall be protected. (For example, an outer covering of leather is sometimes used for the protection of rubber insulating material.) www.netaworld.org NFPA 70E Table 130.2(C) Approach Boundaries to Live Parts for Shock Protection (All dimensions are distance form live part to employee.) (1) (2) (3) (4) (5) Prohibited Approach Boundary (1) Exposable Movable Conductor Exposed Fixed Circuit Part Restricted Approach Boundary (1); Includes Inadvertent Movement Adder 0 to 50 51 to 300 301 to 750 Not Specified 10 ft. 0 in. 10 ft. 0 in. Not Specified 3 ft. 6 in. 3 ft. 6 in. Not Specified Avoid Contact 1 ft. 0 in. Not Specified Avoid Contact 0 ft. 1 in. 751 to 15 kV 15.1 kV to 36 kV 36.1 kV to 46 kV 10 ft. 0 in. 10 ft. 0 in. 10 ft. 0 in. 5 ft. 0 in. 6 ft. 0 in. 8 ft. 0 in. 2 ft. 2 in. 2 ft. 7 in. 2 ft. 9 in. 0 ft. 7 in. 0 ft. 10 in. 1 ft. 5 in. 46.1 kV to 72.5 kV 72.6 kV to 121 kV 138 kV to 145 kV 10 ft. 0 in. 10 ft. 8 in. 11 ft. 0 in. 8 ft. 0 in. 8 ft. 0 in. 10 ft. 0 in. 3 ft. 3 in. 3 ft. 2 in. 3 ft. 7 in. 2 ft. 1 in. 2 ft. 8 in. 3 ft. 1 in. 161 kV to 169 kV 230 kV to 242 kV 345 kV to 362 kV 11 ft. 8 in. 13 ft. 0 in. 15 ft. 4 in. 11 ft. 8 in. 13 ft. 0 in. 15 ft. 4 in. 4 ft. 0 in. 5 ft. 3 in. 8 ft. 6 in. 3 ft. 6 in. 4 ft. 9 in. 8 ft. 0 in. 500 kV to 550 kV 765 kV to 800 kV 19 ft. 0 in. 23 ft. 9 in. 19 ft. 0 in. 23 ft. 9 in. 11 ft. 3 in. 14 ft. 11 in. 10 ft. 9 in. 14 ft. 5 in. Nominal System Voltage Range, Phase to Phase Limited Approach Boundary (1) Notes: For SI units 1 in. = 25.4 mm 1 ft. = 0.3048 m For flash protection boundary see 130.3(A) (1) See definitions in Article 100 and text in 130.2(D)(2) and Annex C for elaboration. NFPA 70E, Standard for Electrical Safety in the Workplace — 2004 130.2(C) Approach to Exposed Live Parts Operating at 50 Volts or More. No qualified person shall approach or take any conductive object closer to exposed live parts operating at 50 volts or more than the Restricted Approach Boundary set forth in Table 130.2(C), unless any of the following apply: (1) The qualified person is insulated or guarded from the live parts operating at 50 volts or more (insulating gloves or insulating gloves and sleeves are considered insulation only with regard to the energized parts upon which the work is being performed), and no uninsulated part of the qualified person’s body crosses the Prohibited Approach Boundary set forth in Table 130.2(C). (2) The live part operating at 50 volts or more is insulated from the qualified person and from any other conductive object at a different potential. (3) The qualified person is insulated from any other conductive object as during live-line, bare-hand work. www.netaworld.org 130.7(C)(6) Hand and Arm Protection. Employees shall wear rubber insulating gloves where there is danger of hand and arm injury from electric shock due to contact with live parts. Hand and arm protection shall be worn where there is possible exposure to arc flash burn. The apparel described in 130.7(C)(13)(c) shall be required for protection of hands from burns. Arm protection shall be accomplished by apparel described in 130.7(C)(5). 130.7(C)(13)(c) Hand Protection. Leather or FR gloves shall be worn where required for arc flash protection. Where insulating rubber gloves are used for shock protection, leather protectors shall be worn over the rubber gloves. FPN: Insulating rubber gloves and gloves made from layers of flame-resistant material provide hand protection against the arc flash hazard. Heavy-duty leather (e.g., greater than 12 oz/yd2) gloves provide protection suitable up to Hazard/Risk Category 2. The leather protectors worn over insulating rubber gloves provide additional arc flash protection for the hands. During high arc flash exposures leather can shrink and cause a decrease in protection. Summer 2006 NETA WORLD Discussion From Section 1910.333 of the OSHA requirements, it is stated that rubber insulating gloves should be worn as personal protective equipment (PPE) whenever a qualified person is working inside of the clearance distance provided in Table S-4. NFPA 70E specifies that rubber insulating gloves should be worn when a qualified person breaches the Restricted Approach Boundary, as defined in Table 130.2(C). If one closely examines these tables, one would recognize some slight discrepancies in the associated distances. It is suggested that the NFPA 70E table be used since it is more restrictive. It should be noted that only qualified persons are allowed inside these boundaries. Further, it should be noted that these requirements are associated with shock protection only. With respect to arc flash protection, NFPA 70E requires both unqualified and qualified persons, to wear leather or FR gloves whenever they breach the Flash Protection Boundary. This requirement suggests that leather covers should always be worn when rubber insulating gloves are being worn. OSHA requirements in 1910.137 also require that protective covers be worn with rubber insulating gloves, but these requirements include exceptions to wearing the covers, particularly when high finger dexterity becomes an issue. Unfortunately, the more recent guidance of NFPA 70E supercede these exceptions due to arc flash requirements; therefore, leather covers should always be used where rubber insulating gloves are required for shock protection. To summarize the discussion so far, the following requirements apply to wearing protective gloves: 1. Rubber insulating gloves should be worn whenever a worker breaches the Restricted Approach Boundary. 2. Leather or FR gloves should be worn whenever a worker breaches the Flash Protection Boundary. 3. Leather protective covers should be worn over the rubber insulating gloves whenever the worker will be breaching both the Restricted Approach Boundary and the Flash Protection Boundary. Since 1910.137 has been published, a Class 00 glove has been approved for use. This glove classification has a use voltage of 500 volts with a testing voltage of 2,500 volts. In addition to observing the previously discussed requirements, one should always use gloves that fit properly. This will minimize the chaffing and hand fatigue. When selecting a glove size, measure the circumference around the palm. Allow for additional room if fabric or thermal glove liners are to be worn. When purchasing gloves, purchase the matching leather covers at the same time and always retain the canvas bag that come with the gloves. The leather covers should be shorter than the rubber insulating gloves to minimize the potential for electrical tracking when in use. Also, exposure to sunlight and fluorescent lighting will greatly reduce the useful life of rubber insulating gloves. When the gloves are not being used, they should be stored in a dark place. The canvas bags are an ideal storage container. As Operations Manager of ESCO Energy Services Company, Lynn brings over 25 years of working knowledge in design, permitting, construction, and startup of mechanical, electrical, and instrumentation and controls projects as well as experience in the operation and maintenance of facilities. Lynn is a Professional Engineer, Certified Energy Manager and has a BS in Nuclearn Engineering from the University of Tennessee. From 1910.137, other requirements are provided associated with the use of rubber insulating gloves. The gloves should be inspected and air tested every time they are used. Further, rubber insulating gloves should be proof-tested every six months. These activities should minimize the potential for the gloves not protecting the worker when used in the workplace. The worker should also be cognizant of the difference between the testing voltage and the use voltage. The glove classification and the testing voltage are required to be identified on the cuff of the glove. This could provide the worker with a false sense of security if the testing voltage is mistaken for the use voltage. It is the responsibility of the qualified worker to know the difference and to apply them correctly. NETA WORLD Summer 2006 www.netaworld.org