EMERGENCY | ONE-FLTM
ESSENTIALTM | FLUORESCENT EMERGENCY CONVERSION MODULE
Product description
> Emergency lighting conversion module
Common Technical Data
> Manual test with test switch option
Input Supply Voltage
230V +/- 10%
> Small size, industry standard fixing
Supply Frequency
50/60 Hz
Operating/Output Output Frquency
25-50 KHz
Changeover Threshold (Vrms)
Falling >144V Rising <204V
TC Point
70°C
Properties
Battery Charge Time
24 Hours
>Cold start emergency output compatible with most traditional
fluorescent lamp types*
Earth Leakage Current
<0.5mA
IP Rating
IP20
Starting: Minimum Ambient
Temperature
0°C
Weight
105g
> For linear and compact fluorescent lamps*
>Features 5-pole switching; compatible with all ballast types:
Magnetic, HF and HF dimmable
> Operates from three or four cell NiCd or NiMH batteries
>Complies with: EN61347-1, EN61347-2-7, EN55015,
EN61000-3-2, EN61547
>Suitable for installations to EN50172
>Suitable for luminaires conforming to EN60598-2-22
>Constant current battery charger
>Test switch option – to perform emergency function test to the
definition and requirement of EN60598-2-22
>Deep discharge protection (DDP) to protect cells from over
discharge
>Horizontal entry ‘push-wire’ terminal blocks suitable for hand
wiring and efficient automated wiring
>UL94-V0 rated enclosure with high gloss finish to reduce
shadowing effects and increase thermal stability
Model Number
Standard Pack
Quantities
Weight
E36/M3
80
8.9kg
E58/M3
80
8.9kg
* Not suitable for use with amalgam and very low mercury lamps.
See data sheet on page 2 for compatible lamp types.
Product specifications may be subject to change without prior notice.
Accessories
Issue 3 April 2015
A range of batteries and accessories are available, please refer to page 6
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1
EMERGENCY | ONE-FLTM
ESSENTIALTM | FLUORESCENT EMERGENCY CONVERSION MODULE
TECHNICAL INFORMATION
Mains supply input Characteristics - Charging Mode
Model Number
Circuit Watts
Input Current
Inrush Current
Power Factor
E36/M1
3.5W
40mA
5.5A
0.46
E36/M3
3.8W
40mA
5.5A
0.46
E58/M1
4.5W
45mA
8.0A
0.45
E58/M3
4.5W
45mA
8.0A
0.45
* This figure may be used for LENI ‘Parastic Power’ calculations.
Battery & Emergency Output Characteristics
Model Number
Rated Duration
E36/M1
1 hour
E36/M3
3 hours
E58/M1
1 hour
E58/M3
3 hours
Battery Type
NiCd/ NiMH
Number of Battery
Cells
Battery Volts
(Range)
Rated Capacity
DDP Voltage
Charge Current
3
3 - 4.2V
1.6Ah
2.5V (min)
0.07 - 0.11 A
3
3 - 4.2V
4Ah
2.5V (min)
0.18 - 0.21 A
4
4 - 5.6V
1.6Ah
3.5V (min)
0.07 - 0.11 A
4
4 - 5.6V
4Ah
3.5V (min)
0.18 - 0.21 A
Charging Method
Uout Max
(open Circuit)
1.8KV
Constant Current
1.8KV
1.8KV
1.8KV
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2
EMERGENCY | ONE-FLTM
ESSENTIALTM | FLUORESCENT EMERGENCY CONVERSION MODULE
TECHNICAL INFORMATION
Ballast Lumen Factor
Ballast Lumen Factor
Lamp Type
T5 Miniature
T5
T8
T12
Lamp
Watts
Lamp
Watts
Ballast Lumen Factor
E36/M3 & E36/M1
E58/M3 & E58/M1
BLF
(Fnom)
BLF
(Fend)
BLF
(Fnom)
BLF
(Fend)
7W
0.16
0.13
0.12
0.11
0.25
9W
0.165
0.14
0.14
0.22
0.17
11W
0.23
0.16
0.21
0.26
0.21
18W
0.09
0.22
0.17
0.18
0.14
24W
21W
0.08
0.07
0.07
0.06
24W
0.05
0.04
0.10
28W
N/A
N/A
35W
N/A
39W
E36/M3 & E36/M1
E58/M3 & E58/M1
BLF
(Fnom)
BLF
(Fend)
BLF
(Fnom)
BLF
(Fend)
4W
0.29
0.24
0.31
0.25
6W
0.36
0.29
0.29
8W
0.25
0.19
13W
0.27
14W
Lamp
Watts
E36/M3 & E36/M1
E58/M3 & E58/M1
BLF
(Fnom)
BLF
(Fend)
BLF
(Fnom)
BLF
(Fend)
10W
-
-
-
-
0.11
16W
0.13
0.12
0.12
0.11
0.13
0.10
21W
0.09
0.08
0.05
0.05
0.09
0.08
0.07
28W
0.09
0.07
0.08
0.06
0.13
0.11
0.10
0.09
38W
0.08
0.06
0.09
0.07
34W
0.06
0.06
0.08
0.07
22W
0.09
0.07
0.07
0.06
0.08
36W
0.06
0.06
0.08
0.07
40W
N/A
N/A
N/A
N/A
N/A
N/A
55W
N/A
N/A
0.06
0.05
22W
0.14
0.11
0.10
0.08
N/A
N/A
N/A
10W
0.14
0.11
0.12
0.10
32W
0.07
0.05
0.11
0.08
0.11
0.09
0.12
0.09
13W
0.18
0.15
0.14
0.12
40W
N/A
N/A
0.10
0.08
49W
N/A
N/A
N/A
N/A
18W
0.10
0.07
0.06
0.05
54W
N/A
N/A
N/A
N/A
26W
0.07
0.06
0.08
0.07
18W
0.17
0.14
0.14
0.11
26W
0.07
0.06
0.08
0.06
36W
0.06
0.05
0.11
0.09
32W
0.07
0.05
0.06
0.05
58W
N/A
N/A
0.07
0.06
42W
N/A
N/A
N/A
20W
-
-
40W
-
-
Lamp Type
SE
L
DE
TE*
*NOTE*
Lamp Type
2D
T5 C
T8 C
Lamps in highlighted cells
should be operated with the
link OUT.
See Installation section for
further details.
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3
EMERGENCY | ONE-FLTM
ESSENTIALTM | FLUORESCENT EMERGENCY CONVERSION MODULE
ACCESSORIES | NICKEL CADMIUM (NICD) BATTERIES
Product description
>High temperature Nickel Cadmium batteries
for Emergency Lighting use
Common Technical Data
Absolute Maximum Temperature
70˚C
> Suitable for use with all One-LUX products
Maximum Continuous Temperature
55˚C
> 1-year warranty
Minimum Ambient Temperature
5˚C
Charge Requirements
C/20 for 24 hours Constant Current (CC)
Storage
0-25˚C for 12 months
Properties
>Rated for continuous operation at 55°C and
meets the 4 year design life as per Annex A of
EN60598-2-22
> Complies with IEC61951-1
Height (H)
Disposal at registered treatment facility only
Table of Dimensions
Length (L)
Dimensions
NCD24SS
NCD24BS
NCD34SS
NCD34BS
NCD44SS
NCD44BS
> Available in custom configurations
Length (L)
116mm
63mm
175mm
63mm
234mm
63mm
86mm
131mm
175mm
> 4Ah ‘D’ size cells
Width (W)
34mm
68mm
34mm
102mm
34mm
136mm
23mm
23mm
23mm
> Other capacities available
Height (H)
34mm
36mm
34mm
36mm
34mm
36mm
23mm
23mm
23mm
> Supplied with suitable connectors
>Refer to battery datasheet for further
information
Fixing (l)
40mm
40mm
40mm
Fixing (w)
n/a
32mm
64mm
IEC Cell Size
NCD216SS NCD316SS NCD416SS
Positive
Negative
Fixing (l)
‘D’
‘Sub-C’ (SC/Cs)
NiCd Batteries - Ordering Information
Fixing (w)
Product Code
NCD24SS
NCD34SS
NCD34BS
NCD44SS
NCD44BS
NCD216SS NCD316SS NCD416SS
Box Quantity
40
30
30
20
22
140
60
60
Weight
11kg
12kg
13kg
10.8kg
12kg
14.5kg
10kg
12kg
NiCd Cable Assemblies
Connector Type
Wire Length
Connector Dimensions
Supplied with packs (BS)
Amp ‘mate-n-lok’ (female)
Amp ‘mate-n-lok’ (male)
250mm
210mm
N/A
N/A
Supplied with sticks (SS)
Spade connectors
Black wire (female)
Red wire (female)
1000mm
1000mm
4.8mm x 0.8mm
6.3mm x 0.8mm
CAS012 - link wire
(sold separately)
White wire
(female/female)
100mm
6.3mm x 0.8mm (positive)
4.8mm x 0.8mm (negative)
Length (L)
Height (H)
Width (W)
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4
EMERGENCY | ONE-FLTM
ESSENTIALTM | FLUORESCENT EMERGENCY CONVERSION MODULE
ACCESSORIES | NICKEL METAL HYDRIDE (NIMH) BATTERIES
Product description
>High temperature Nickel Metal Hydride
batteries for emergency lighting use
Common Technical Data
Absolute Maximum Temperature
70˚C
> Suitable for use with all One-LUX products
Maximum Continuous Temperature
50˚C
> 1-year warranty
Minimum Ambient Temperature
5˚C
Charge Requirements
C/20 for 24 hours Constant Current (CC)
Storage
0-25˚C for 6 months
Properties
>Rated for continuous operation at 50°C and
meets the 4 year design life as per Annex A of
EN60598-2-22
>Complies with IEC61951-2
>Supplied with suitable connectors
Disposal at registered treatment facility only
Nickel Metal Hydride (Ni-MH)
Table of Dimensions
Dimensions
NMH24SS
NMH34SS
NMH44SS
NMH216SS
NMH316SS
NMH416SS
Length (L)
140mm
210mm
280mm
101mm
152mm
204mm
>Other capacities available
Diameter (D)
20mm
20mm
20mm
15mm
15mm
15mm
>Refer to battery datasheet for further
information
IEC Cell Size
>Available in custom configurations
>4Ah ‘18700’ size cells
‘18700’
‘AA’
Diameter (D)
Length (L)
NiMH Batteries - Ordering Information
Product Code
NMH24SS
NMH34SS
NMH44SS
NMH216SS
NMH316SS
NMH416SS
Box Quantity
50
45
54
-
-
-
Weight
7kg
11kg
14.5kg
-
-
-
NiMH Cable
Assemblies
Connector Type
Wire Length
Connector Dimensions
CAS024 - wire set
(sold separately)
Red wire (female)
Black wire (male)
700mm
700mm
4mm (socket)
3.5mm (spade)
CAS070 - link wire
(sold separately)
Black wire (male/female)
300mm
4mm (socket)
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5
EMERGENCY | ONE-FLTM
ESSENTIALTM | FLUORESCENT EMERGENCY CONVERSION MODULE
ACCESSORIES
BATTERY END CAPS
LED (SOLD SEPARATELY)
CUSTOM ASSEMBLIES
Product description
Product description
Product description
> End caps suitable for use with ‘stick’ D size batteries
> High intensity 30° beam green LED
> End cap suitable for use with ‘stick’ Sub-C batteries
> Available with 250mm, 500mm and 750mm length leads
>
End cap suitable for use with ‘stick’ 18700 Nickel Metal Hydride batteries
>
Used in conjunction with emergency control gear to indicate that the
battery is charging
Properties
Properties
>
Full technical Support during design (Mechanical Drawings, Material
sourcing, compliance assistance: thermal management, EMC, etc.)
Properties
>
Provide a convenient and secure mounting option for cylindrical batteries
> Moulded in UL94-V0 rated plastic
>
‘E’ version offers slide together feature to produce secure side-by side
configuration
> Link wires available separately
>
Narrow beam, high intensity – ideal for use behind diffusers even with the
main lamp on
> Easy fit solutions for simplified manufacture / installation
>
Produced in an ISO9001 and ISO14001 manufacturing environment
> Suitable for push wire connectors
> Suitable for standard T1 ¾ (5mm) LED mounts (not supplied)
> Available to order separately
>
Slotted for tag connection or outlet for pre-soldered connections
NiCd Batteries - Ordering Information
LED Indicator - Technical Data
Product Code
E
E/Slotted
E/18700
E/SubC
Forward Voltage (Vf)
3.2V nominal
Fixing Centres
when fitted
Battery
Length (L)
+ 20mm
Battery
Length (L)
+ 17mm
Battery
Length (L)
+ 16mm
Battery
Length (L)
+ 19mm
Forward Current (If)
30mA maximum
Dominant Wavelength
535nm
Battery
Length (L)
+ 37mm
Battery
Length (L)
+ 34mm
Battery
Length (L)
+ 23mm
Battery
Length (L)
+ 40mm
Grey Wire
LED Cathode (-)
White wire
LED Annode (+)
Length (l)
500mm
Maximum
Length when
fitted
> Custom assemblies manufactured to your specification
LED Assembly - Ordering Information
Product Code
CAS003
CAS003/500
CAS003/750
Lead Length (l)
250mm
500mm
750mm
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6
EMERGENCY | ONE-FLTM
ESSENTIALTM | FLUORESCENT EMERGENCY CONVERSION MODULE
ACCESSORY ASSIGNMENT
Applicable battery packs to Essential models
NiCd Batteries
Model Number
NCD24SS
x2
E36/M3
E58/M3
NCD34SS
NCD34BS
4
4
4
NCD44SS
NCD44BS
NiMH Batteries
NCD216SS
x2
NCD316SS
NCD416SS
NMH24SS
x2
NMH34SS
NMH44SS
NMH216SS
x2
NMH316SS
NMH416SS
4
4
4
4
E36/M1
4
4
E58/M1
4
4
4
4
4
Applicable number of end caps to battery models
NiCd Batteries
Model Number
NCD24SS
x2
NCD34SS
E
4
2
2
E/Slotted
4
2
2
NCD34BS
NCD44SS
NCD44BS
NiMH Batteries
NCD216SS
x2
NCD316SS
NCD416SS
E/18700
E/ Sub C
4
2
NMH24SS
x2
NMH34SS
NMH44SS
4
2
2
NMH216SS
x2
NMH316SS
NMH416SS
2
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7
EMERGENCY | ONE-FLTM
ESSENTIALTM | FLUORESCENT EMERGENCY CONVERSION MODULE
INSTALLATION
Disclaimers
>Essential products employ ‘Half-wave output’. Commonly referred to as
This product and its associated accessory products have been manufactured
and designed to comply with the requirements of EN60598-2-22 in addition
to the standards detailed on page 1 of this document. Operation beyond
may result in reduced performance and ultimate premature failure, with the
warranty made void. It is the luminaire manufacturer’s responsibility to ensure
aware of the environment to which the luminaire and these components
department if you are in any doubt.
Precautions
This product should be installed as per the following guidelines, electric shock
or damage to the product may result if incorrectly installed. The luminaire
should be installed by a qualified and competent electrician. If the luminaire
is to be mounted in an external location, consider the battery as temperatures
below 0°C may be frequent in cold months. In this case, the design life of 4
as possible and run direct from input terminations to the Essential product;
space saving design. The trade off, however, is a reduction in efficiency and
they should not run alongside the case.
lamps where half of the tube can appear “pink”, whilst the other half looks
Other EMC tips:
bright.
>Keep the lamp wires raised off any earthed metalwork
> Twist each lamp cathode pair of wires together
>Ballast Lumen Factor (BLF) this is a term expressed as a percentage to
> Twist mains leads together when ‘looping’ or ‘through wiring’
describe the amount of light produced from the ballast compared to the
are used and follow the luminaire manufacturer’s specifications. Installation
should be in line with the following guides. Please contact our Technical
leads as possible and no less than 10cm. Mains input wires should be as short
ignition voltage from fewer amount of cells, resulting in a cost effective and
light output and may cause the “mercury migration” phenomena on certain
the parameters specified in this document and the associated standards
compliance of the luminaire to relevant Standards. The specifier should be
EMC considerations: Mains input connections should be as far from the lamp
DC output, this method is employed to generate a higher cold-cathode
quoted nominal output of the lamp.
The switched and unswitched lives may be joined together for continuous
operation (un-switched) applications.
>BLF (Fend) is the light output expected at the end of the 3-hour discharge
period. This figure should be considered to ensure minimum emergency
The mains supply should always be disconnected when servicing the luminaire.
light levels are maintained until the end of the discharge period.
Installation notes
Internal fuses used within Essential are not user serviceable.
Wire Preparation: maximum strip length 10mm (recommended 6mm)
If other devices are connected to the un-switched supply, please be aware that
Min/max Conductor sizes: 0.5 - 1.5 mm2.
to maintain compliance with EN60598-2-22 that in event of its failure it will not
affect other devices on the same circuit. In this case we recommend the use of
years will be compromised and more frequent battery replacements may be
needed. Likewise, if the luminaire is situated in a hot environment where the
Best effort should be made to keep the battery away from direct sources of
temperature is maintained at 25°C or above, or sited next to large panes of
heat, i.e. the lamp cathodes and the Unity Product. The Essential product
glass in which case it may be exposed to thermal magnification.
should also be positioned so that it is as far away from the lamp cathodes as
separate fused terminal blocks to each device.
Lamp select link
possible.
IMPORTANT!
It is recommended that IP65 luminaires are avoided for use in internal
applications as undue thermal stress may result.
Trade mark features and Glossary of terms
>Cold-Cathode ignition or ‘cold start’ is employed for starting the lamp in the
emergency mode. This is the most common method used for emergency
Lamp Connections should be kept as short as possible and under no
circumstances exceed 1m. Owing to the high frequency operation of Essential
Please ensure the link is retained or removed according to the lamp type being
products, the use of multi-strand wires should be avoided as they feature high
used as per section 2 of this datasheet.
capacitance. The use of solid core (1/0.8mm) wire is recommended for the
lamp connections.
Correct use of the link is essential; lamp damage or short duration in
emergency mode may otherwise result.
lighting. Warm starting and energy dedicated to cathode heating does
not significantly contribute to the light output of a lamp. Owing to the
The Essential product should be secured using both fixing points and the use
infrequent number of starts needed in the emergency mode, the energy
of M4x 6mm screws are recommended for most applications.
from the battery can be better employed in providing a higher light output
with a cold start and run method. All One-LUX products comply with the
Test Switch inputs - Emergency Test Function (Optional)
requirement of EN61347-2-7, where 200 emergency
starts are required.
This product offers the facility to perform a function test for the duration which
the switch is held. A non-latching push-to-make switch should be used as
shown in the installation section.
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8
EMERGENCY | ONE-FLTM
ESSENTIALTM | FLUORESCENT EMERGENCY CONVERSION MODULE
INSTALLATION
Commissioning:
Once the luminaire has been installed in line with the
manufacturer’s recommendations, the battery should be
allowed to charge for a minimum period of 24 hours
before testing for its rated duration. If it is anticipated that
the un-switched supply may be interrupted, it is imperative
that commissioning is delayed until the supply is stable.
Repeated starting attempts in the emergency mode with
an uncharged battery pack will result in premature lamp
Wiring diagrams
Non-Maintained
Neutral
Unswitched Live
N/C Momentary
Test Switch Input
Charge
Indicator
failure. If the luminaire has been stored for a number of
White
Grey
+
months, it may be necessary to repeat the charge/discharge
Battery
-
Installation particulars for end user
process several times to re-condition the battery.
After successful commissioning, the battery should be marked
with the date of commission.
‘2-wire retro-fit’
Routine test and inspection should be performed in
accordance with EN50172 or otherwise local legislation. Short
discharge periods of around 5 – 10 minutes each month for
the purposes of inspection will not adversely affect One-LUX
batteries and should be considered as a maintenance exercise
for the battery. Regular full discharge cycles will adversely
Switch-Start Circuit - One choke / starter per lamp
affect the design life of the battery.
Switched Live
Magnetic Choke
CAUTION!
Switch-start circuits run HOT!
Ensure the battery is placed as far away
from the magnetic choke as possible.
Neutral
Unswitched Live
N/C Momentary
Test Switch Input
Charge
Indicator
White
Grey
-
Battery
Recommended full isolation wiring
Neutral
S
Starter
Switch
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9
+
EMERGENCY | ONE-FLTM
ESSENTIALTM | FLUORESCENT EMERGENCY CONVERSION MODULE
Wiring diagrams
Switch-Start Circuit - 2 Series Lamps per Choke
Switched Live
Switched Live
Magnetic
Choke
Starters built into
lamp holder
Magnetic
Choke
Switched Live
Magnetic
Choke
Starter built into
lamp holder
or ‘2-pole retro-fit’
S
S
S
S
Neutral
S
Starter
Switch
HF ballast typical wiring diagrams
The following diagrms are based upon typical HF ballast
Single Lamp Circuit
configurations. If in any doubt, please contact our Technical
L
Department who will be happy to assist in providing the correct
N
information.
N.B. These wiring instructions should be followed in conjunction
Neutral
with the HF ballast manufacturers datasheet. Failure to observe
Unswitched Live
is the responsibility of the party engineering the lumianire for
1
2
3
4
Switched Live
Charge
Indicator
White
Grey
+
lamp life, unstable operation and non-compliance. Compatibility
Typical
Single
HF Ballast
Battery
-
recommended wire lengths and EMC guides may result in reduced
emergency lighting use.
Neutral
Neutral
The above circuit may apply to multi-lamp ballasts where there are no common or series lamp arrangements ( i.e. each lamp
has 4 dedicated terminals). In this case, simply isolate one of the lamps as per the above and make all other connections as
standard.
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10
EMERGENCY | ONE-FLTM
ESSENTIALTM | FLUORESCENT EMERGENCY CONVERSION MODULE
Wiring diagrams
6 Terminal HF Ballast
Typical
6 Terminal
Twin HF
Ballast
1
2
3
4
5
6
7 Terminal HF Ballast
Typical
7 Terminal
Twin HF
Ballast
1
2
3
4
5
6
7
Common Number 1
Typical
7 Terminal
Twin HF
Ballast
1
2
3
4
5
6
7
Common Number 4
Typical
7 Terminal
Twin HF
Ballast
1
2
3
4
5
6
7
Common Number 7
For 3 and 4 lamp circuits, please contact our Technical Department for assistance
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11