Food Bioprocess Technol (2009) 2:213–221 DOI 10.1007/s11947-008-0069-7 ORIGINAL PAPER Effects of Water Activity in Model Systems on High-Pressure Inactivation of Escherichia coli Ilona Setikaite & Tatiana Koutchma & Eduardo Patazca & Brian Parisi Received: 7 September 2007 / Accepted: 7 February 2008 / Published online: 28 February 2008 # Springer Science + Business Media, LLC 2008 Abstract The objectives of the study were to measure the effect of water activity (aw) and to quantitatively evaluate the effect of the selected humectants under high-pressure processing (HPP) in combination with processing parameters such as treatment time, temperature, and pressure on the inactivation of Escherichia coli K12 in solid and liquid model systems. Glycerol was used in liquid and solid models to vary aw at 0.90, 0.95, and 0.99 levels. The model systems samples and transmitting media were preconditioned to initial temperatures of 4 and 20 °C to compensate for adiabatic heating upon compression to ensure that HPP treatments at 400 and 600 MPa were performed at final temperatures not higher than 40 °C. Decrease of aw from 0.99 to 0.90 in glycerol-based models caused considerably less inactivation of E. coli K12 at tested pressures and temperatures. Effect of different humectants at aw 0.95 and 0.99 on the inactivation of E. coli K12 was studied comparing glycerol, fructose, sodium chloride, and sorbitol. Among four types of solutes tested in the study, sodium chloride appeared the least protective, with glycerol and fructose being approximately equal, and sorbitol showed the most protective effects on inactivation of E. coli K12. The obtained data of E. coli K12 inactivation by HPP at varied aw levels in different solutes demonstrated similar effects of aw on microbial inactivation by thermal treatMention of trade names and commercial products in this article is solely for the purpose of providing specific information and does not imply recommendation or endorsement by the National Center for Food Safety and Technology. I. Setikaite : T. Koutchma (*) : E. Patazca : B. Parisi National Center for Food Safety and Technology, Illinois Institute of Technology, 6502 South Archer Rd, Summit-Argo, IL 60501-1933, USA e-mail: t_koutchma@hotmail.com ments. The results must be taken into account when HP preservation process and foods are developed. Keywords Water activity . Model systems . High-pressure processing . Microbial survival Introduction High-hydrostatic-pressure processing (HPP) has been demonstrated to be an effective processing technology for the production of extended shelf-life (ESL) foods. Effects of water activity (aw) have been found to be a determinant factor of the microbial growth and inactivation in ESL foods. The limiting aw for the growth of some pathogenic microorganisms is approximately 0.9. There are numerous reports showing the protective effect of low aw against heat inactivation. Scott (1955) found that low aw protects proteins and whole cells against heat. Microbial inactivation by HPP depends on a number of interacting factors including processing conditions, composition of food, and aw. The effects of processing conditions such as initial sample temperature, pressurizing medium, and holding time on the level of microbial inactivation as well as the overall effect on the nutritional and sensory characteristics of food were extensively reported (Cheftel 1995). However, limited research is available on the effect of aw and humectants on HPP inactivation (Hoover et al. 1989; Palou et al. 1997; Knorr 1994). A number of reported studies demonstrated similar protective effects of low aw against HPP inactivation. Hoover et al. (1989) stated that many food constituents appear to protect microorganisms from the lethal effects of HPP. Oxen and Knorr (1993) observed that a reduction of aw from 0.98–1.0 to 0.94–0.96 resulted in a reduction of 214 inactivation rates under HPP treatment. They reported a 7log10 reduction in Rhodotorula rubra counts during treatment at 25 °C and 400 MPa for 15 min when aw was greater than 0.96, while no reduction was observed with aw below 0.91. Palou et al. (1997) studied the combined effect of HPP and aw on the inactivation of Zygosaccharomyces bailii. Complete inactivation of yeast at aw greater than 0.98 and an increase in the surviving fraction with a decrease in aw was observed. The addition of sucrose (to decrease aw) was baroprotective and prevented inactivation of yeast even at high pressures. Palou et al. (1997) also showed that the required aw necessary to prevent growth depends on the solutes present; e.g., glycerol lowers aw efficiently but still may allow microbial growth. Baroprotective effects of sodium chloride and sugars have been observed in studies with Escherichia coli, Saccharomyces cerevisiae, and Lactococcus lactis (Knorr 1994; Molina-Gutierrez et al. 2002). Thus, reducing aw appears to protect microorganisms against HPP inactivation. However, the parameters governing pressure tolerance are not the same for every bacterial species. They vary from one bacterium to another and, according to Hoover et al. (1989), may even be different for a single species grown under different conditions or in different growth media. However, limited information was reported on the effects of aw on the inactivation of food pathogens. Apart from general osmotic effect of water activity, aw specific effects depend on the type of the solute or humectants such as sodium chloride, sorbitol, sucrose, or glycerol. Effect of challenge temperature and solute type (glucose–fructose, sucrose, and sodium chloride) on heat tolerance of Salmonella serovars at low aw was investigated and reported by Mattick et al. (2001). However, the effects of humectants at the same aw levels on HPP tolerance have not been evaluated and reported except for protective effect of sucrose and sodium chloride for L. lactis (MolinaHoppner et al. 2004). The objectives of this study were: (1) to measure the combined effect of water activity (aw) and HPP parameters such as treatment time, temperature, and pressure on the inactivation of E. coli K12 in solid and liquid models; and (2) to quantitatively evaluate the effect of the selected humectants on the inactivation of E. coli K12 at aw of 0.95 and 0.99. Food Bioprocess Technol (2009) 2:213–221 Culture Preparation Stock culture of E. coli K12 ATCC 35695 was maintained at 4 °C on tryptic soy agar plates (TSA; Difco, Fisher Scientific, Hanover Park, IL, USA). One colony was transferred to tryptic soy broth (TSB; Becton Dickinson, Sparks MD, USA), and culture was grown for 18 h in TSB with 0.75% glucose in 250 ml Erlenmeyer flasks at 37 °C. Stationary phase culture typically reached a final concentration of approximately 109 CFU/ml. Cells were harvested by centrifuging once at 500 rpm (Eppendorf 5804R Refrigerated Centrifuge, Hamburg, Germany), washed with 0.1% peptone water (Becton Dickinson) and suspended to initial level of concentration about 106–107 CFU/ml. For inoculation to a model system to a final concentration of 106–107 CFU/ml, culture was added directly without prior harvesting or washing. Preparation of Solid Model Gels Glycerol was used for the preparation of solid model gels. The composition of the model gels with varied aw levels from 0.9 to 0.99 is shown in Table 1. Glycerol (enzyme grade, Fisher Scientific) and kelcogel (industrial grade Gellan Gum, CP Kelco US, Chicago, IL, USA) were dissolved in distilled water at 75 °C. The solution was autoclaved at 121 °C for 30 min. Solution of 1 M CaCl2 salt was prepared and autoclaved for 30 min. Bacterial suspension was added directly to a final concentration of 106 CFU/ml. To obtain inoculated solid model gels, 600 μl of CaCl2 solution was added to the inoculated mixture of glycerol, distilled water, and kelcogel to induce gelatinization. Preparation of Liquid Model Systems Glycerol, fructose, sorbitol, and sodium chloride (NaCl; all enzyme grade, Fisher Scientific) in different concentrations were used to prepare the liquid model systems with varied aw from 0.9 to 0.99 (Table 2). Liquid solutions were prepared by mixing distilled water and the four different solutes. After mixing, solutions were autoclaved for 30 min at 121 °C. Table 1 Composition of glycerol-based solid model gels Materials and Methods Composition Water activity 0.99 0.95 0.90 96 4 1 600 81 19 1 600 72 28 1 600 Target Microorganism E. coli K12 ATCC 35695 was used as test bacterium due to its ability to survive at a low pH and aw and as a surrogate for E. coli O157:H7. Distilled water (ml) Glycerol (ml) Kelcogel (g) CaCl2 (μl) Food Bioprocess Technol (2009) 2:213–221 215 Table 2 Composition of liquid models Composition (ml) Glycerol (ml) awa Distilled water (ml) Solute (ml) 0.90 72 28 a 0.95 81 19 Sorbitol (g) 0.99 96 4 0.95 65 35 Fructose (g) 0.99 72 28 0.95 81 19 Sodium chloride (g) 0.99 96 4 0.95 65 35 0.99 72 28 After autoclaving Inoculation For inoculation of solid model gels, overnight culture of E. coli K12 was added into prepared liquid mixture of glycerol, distilled water, kelcogel and CaCl2 at 35 °C. The amount of alginate used was 1 g/100 ml of water. This temperature was chosen to avoid gelatinization at lower temperatures. Ten milliliter of inoculated alginate liquid was added to sterile Petri plates and cooled to ambient temperatures to induce gelatinization. Inoculated gel models were transferred to individual 5×8 cm plastic bags (Ampac LLC, Cincinnati, OH, USA). The plastic bags were vacuum sealed using a Multivac seam sealer (Centurian Int’l, Lebanon, PA, USA). For inoculation of the liquid models, 1 ml of the overnight culture of E. coli K12 was added to 200 g of test solutions resulting in a concentration of 106 to 107 CFU/ml in the sample. Ten milliliters of inoculated liquid medium was transferred to individual sterile plastic bags at ambient temperature and vacuum sealed. In order to test the effect of the models on the bacterial growth at low aw levels, inoculated gel and liquid models were held at 4 and 20 °C for 24 h. Samples were taken after 4, 14, and 24 h and surface plated on TSA. Enumeration For enumeration of E. coli K12 in the solid glycerol-based model, 90 ml of buffered peptone water and 10 g of solid model were homogenized at the highest speed for 60 s using a Stomacher 400 (Seward Lab System, Nortfolk, UK). For enumeration, appropriate dilutions were made with 0.1% peptone water and surface plated in duplicate on TSA. Plates were incubated for 24 h at 37 °C and counted. The Autoplate 4000 Automated Spiral (Spiral Biotech, Norwood, MA, USA) was used for enumeration. The unit was calibrated before use and used according to manufacturer’s instructions. Spiral plating using the Autoplate 4000 is approved by the AOAC and is listed in the Bacteriological Analytical Manual 2001 as a method for enumerating bacteria. Water Activity and pH Measurements The aw of the model systems was determined using a calibrated water activity meter, Aqualab series 3 (Decagon Devices, Pullman, WA, USA). Samples were analyzed in triplicate with negligible variability (coefficient of variation <0.1%) among measurements. aw was determined before and after autoclaving in control non-inoculated samples. The pH of all model solutions was measured with a portable pH meter (model 230A, Orion Research, Beverly, MA, USA). High-Pressure Treatment A hydrostatic food processor, QFP-6 (Quintus Food Processing Cold Isostatic Press, ABB Autoclave Systems, Columbus, OH, USA), was used for pressure treatments. Glycol/distilled water 50% solution was used as a pressuretransmitting medium. The pressure come-up time depended on the final pressure and varied from 95 to 130 s for pressures from 400 to 600 MPa, respectively. Depressurization time was less than 6 s. The holding time for each treatment was selected and programmed with increments of 0.01 min. The system was equipped with one type K thermocouple attached to a data logger to monitor and record temperature in the pressure-transmitting medium throughout the process. In addition, the temperature of the samples was measured in glycerol solid and liquid models. The thermocouple was first attached to the plastic pouch, then pouch was filled with the sample model and then vacuum sealed. A data-acquisition set-up (Agilent 34970A, Agilient, Palo Alto, CA, USA) was used to record pressure, temperature, and time. LabVIEW software (LabVIEW version 6, National Instruments, Austin, TX, USA) was used to convert the signals to be read and recorded by a computer. The samples and transmitting media were preconditioned to initial temperatures of 4 and 20 °C to compensate for adiabatic heating upon compression to ensure that all HP treatments were performed at final temperatures not higher than 40 °C. Treatments were performed at 400 and 600 MPa. Treatment times varied from 1 to 10 min. Pressure, temperature of pressure-transmitting medium, and time were recorded at 1-s intervals during treatment. The beginning of the holding time was taken at the time at which the set pressure was reached. Depressurization occurred at the end of the preprogrammed holding time. After HPP, samples were quickly removed and held in the 216 Food Bioprocess Technol (2009) 2:213–221 a ice-water until enumeration. The untreated inoculated samples held in ice-water during experiments served for enumeration of initial concentration of bacteria (N0). a w=0.95 T=20C 8 7.8 Design of Experiments and Statistical Analysis 7.6 Log 10 N 7.4 The Microsoft Excel 7.0 and Minitab 14 statistical software (Minitab, State College, PA, USA) were used for mathematical and statistical analysis. General full factorial design was used for series of the experiments using solid and liquid glycerol-based models at aw of 0.90, 0.95 and 0.99 and liquid model solutions at aw of 0.95 and 0.99. The effect of pressure (400 and 600 MPa), initial temperature (4 and 20 °C), holding time (60 to 600 s), water activity, and type of the solutes on survival fraction of E. coli K12 were studied. Three replicate runs were performed for each processing condition. Analysis of variances of effects of pressure, temperature, time, water activity, and type of solutes on survival of E. coli K12 was conducted for each series of experiments in solid and liquid glycerol-based models and liquid model solutions using Minitab 14. 7.2 7 6.8 6.6 6.4 6.2 6 0 5 10 15 20 25 Time, h glycerol sodium chloride sorbitol fructose b T=20C 8.5 8 Effect of Model Systems on Microbial Survival The first step in the study was to develop and test model systems for the range of aw from 0.9 to 0.99 that would not inactivate the test bacterium. After E. coli K 12 was introduced into model solutions, the solutions were held at 4 and 20 °C for 24 h. The data at 20 °C are shown in Fig. 1a. Viable counts indicate that exposure to aw of 0.95 in itself was not toxic to E. coli. Glycerol was selected for further studies of water activity in a gel-based solid system since it was very effective in reducing aw. No inactivating effect of glycerol was found at the lowest level of aw =0.9 at 20 °C (Fig. 1b). No difference of E. coli K12 growth was detected in solid and liquid glycerol model systems. The obtained results for E. coli K12 growth in glycerolcontaining solutions were in agreement with those reported for Bacillus cereus by Jakobsen and Murell (1977) and for Clostridium botulinum by Baird-Parker and Freame (1967), who concluded that glycerol appeared less inhibitory than other test solutes. Effect of Water Activity on Inactivation of E. coli K12 Glycerol-Based Solid Model Systems In order to minimize heating effects on HPP inactivation, the effect of the initial temperature on the adiabatic compression heating of the model systems was evaluated 7.5 Log 10 N Results and Discussion 7 6.5 6 0 5 10 15 20 25 Time, h Glycerol aw=1.0 Glycerol aw=0.90 Glycerol aw=0.95 Fig. 1 a Effect of solutes on growth of E. coli K12 in liquid models; b growth curve of E. coli K12 in glycerol-based model system at 20 °C at selected process pressures and aw levels. When model samples were pre-cooled to 4 °C, the final process temperature did not exceed 14 °C at 400 MPa and 20 °C at 600 MPa in all tested models. When initial temperature of the glycerol-based solid samples was pre-equilibrated to 20 °C, the final process temperatures rose to approximately 31±1 and 32±1 °C when pressure reached, respectively, 400 and 600 MPa. As it was reported by Patazca et al. (2007), during the hold time, this final temperature can be affected by external factors such as heat loss through the wall of the vessel, which leads to a non-uniform temperature during HPP. Table 3 presents pressure inactivation of E. coli K12 in glycerol-based solid models at aw of 0.99, 0.95, and 0.90 under pressures of 400 and 600 MPa and initial temperatures of 4 and 20 °C. Analysis of the obtained inactivation Food Bioprocess Technol (2009) 2:213–221 217 Table 3 Effect of aw, pressure, time of treatment, and initial temperature on the inactivationa of E. coli K12 in glycerol-based solid model systems aw 0.90 Time, min Initial temperature (°C) 400 MPa 1 3 5 8 600 MPa 1 3 5 8 0.95 0.99 4 20 4 20 4 0.03 (0.00) 0.06 (0.01) 0.15 (0.0) 0.38 (0.074) 0.11 (0.04) 0.17 (0.01) 0.07 (0.01) 0.17 (0.05) 0.041 (0.011) 0.51 (0.14) 0.12 0.47 0.63 0.98 – 0.08 (0.03) 0.15 (0.05) 0.48 (0.07) – 0.80 (0.45) 1.20 (0.19) 1.47 (0.04) – 0.30 (0.23) 0.88 (0.05) 1.42 (0.39) – 1.39 (0.23) 2.53 (0.76) 3.69 (0.37) (0.03) (0.20) (0.01) (0.17) 20 0.31 1.40 2.55 4.08 (0.20) (0.09) (0.31) (0.45) 2.21 (0.51) 3.70 (0.24) 6.8 (0.5) – 2.30 (0.06) 6.17 (1.24) – – 6.8 (0.5) – – – Number in () is standard deviation. (–) No inactivation data were generated at these processing conditions. a (log10 N/N0) Glycerol-Based Liquid Model Systems Time–temperature profiles in Fig. 2 show the behavior of glycerol liquid models at aw of 0.99 under pressure of 400 and 600 MPa and initial temperatures T0 =4 and 20 °C. It can be seen that the maximum process temperature of 40± 1 °C was achieved at 600 MPa and initial temperature of T0 =20 °C compared to final temperature of 33±1 °C achieved at 400 MPa. Inactivation data of E. coli K 12 in glycerol liquid models are summarized in Table 4. Analysis of variance for glycerol-based liquid models of effect of pressure, temperature, time, and water activity on survival of E. coli K12 showed that each single factor was significant (P=0.0). According to the F values, the aw of glycerol liquid models had the largest effect on inactivation. A consistent increase in the number of surviving of E. coli K12 was observed with decrease of the aw at all processing conditions. Specifically, at a HPP treatment of 400 MPa and initial temperature 4 °C, after 3 min of holding a 2.24-log10 reduction was observed at a aw of 0.99. However, no significant inactivation was observed at a aw of 0.95 and 0.90 at this processing condition. The results further confirmed a baroprotective effect at a aw of 0.90 on E. coli K12 compared to a aw of 0.95 and 0.99. 45 40 35 Temperature, oC data led to the following general observations: decrease of aw to 0.90 protected E. coli K12 from inactivation at both pressures and temperatures; increase of pressure caused more rapid inactivation at constant temperatures and aw; higher inactivation was also achieved by increasing the initial temperature of the test model systems at the constant pressure. It can be seen that after 3 min holding time, at initial temperature of 20 °C and 400 MPa pressure, the extent of E. coli K12 inactivation increased by 2.3-log10 at a aw of 0.99 and 0.3-log10 at a aw of 0.95 compared to inactivation at the initial temperature of 5 °C. For a solid glycerol model at 600 MPa at 20 °C (Table 3b), the increase of holding time from 5 to 8 min in solid and liquid model systems at aw of 0.90 resulted in less than 0.5-log reduction, while in the first 3 min of pressurization, 0.8-log10 and 0.5-log10 reductions were achieved. Analysis of variances for glycerol-based solid models of effects of pressure, temperature, time, and aw on survival of E. coli K12 showed that all single factors were significant in inactivation except for time (P=0.069) at aw of 0.90 and 0.95 at 400 MPa. However, at a aw of 0.90, there was no significant change in the inactivation with increased initial temperature. 30 25 20 15 10 5 0 0 100 200 300 400 500 600 700 Time, s 600 MPa, 4°C 400 MPa, 4°C 600 MPa, 20°C 400 MPa, 20°C Fig. 2 Time–temperature profiles within glycerol liquid models at aw of 0.99 at 400 to 600 MPa 218 Food Bioprocess Technol (2009) 2:213–221 Table 4 Effect of aw, pressure, time of treatment, and initial temperature on the inactivationa of E. coli K12 in glycerol-based liquid models aw 0.90 Time (min) Initial temperature (°C) 0.95 4 400 MPa 1 3 5 8 10 600 MPa 1 3 5 8 10 20 4 0.99 20 4 20 – 0.03 0.08 0.15 0.27 (0.0) (0.04) (0.18) (0.2) – 0.02 (0.05) 0.11 (0.04) 0.19 (0.10) 0.43 (0.15) – 0.04 0.16 0.21 0.30 (0.00) (0.10) (0.05) (0.11) – 0.09 0.34 0.78 2.63 (0.08) (0.22) (0.38) (0.05) 0.31 2.24 4.10 7.09 – – 0.08 0.15 0.48 0.80 (0.011) (0.06) (0.34) (0.3) – 0.52 (0.04) 0.67 (0.05) 0.79 (0.190 1.2 (0.35) – 0.56 (0.07) 1.24 (0.13) 1.63 (0.63) 2.1 (0.45) – 0.89 1.21 2.50 3.43 (0.41) (0.02) (0.26) (0.1) 1.76 (0.68) 3.86 (0.54) 6.63 (0.35) – – (0.04) (0.22) (0.80) (0.55) 1.05 2.23 5.65 6.72 – (0.03) (0.23) (0.11) (0.77) 2.63 (0.26) 7.31 (1.08) – – – Number in () is standard deviation. (–) No data was generated. a (log10 N/N0) o 600 MPa 20 C 45 temperature, oC 40 35 30 25 20 0 100 200 300 400 500 tim e,s 600 0.99 liquid 700 0.95 liquid 400 MPa 20o C 45 Temperature, oC It was also found that the change of aw of the glycerol liquid model systems resulted in variations of final temperatures under identical pressures at aw of 0.95 and 0.99 (Fig. 3). For example, at 600 MPa in the glycerol liquid model at a aw of 0.99, the temperatures reached approximately 40.7 °C while at a aw of 0.95, final measured temperature was only 37.3 °C. At 400 MPa, the temperature reached 33.8 °C at a aw of 0.99, while for a aw of 0.95, the temperature increased only to 32.0 °C (Fig. 3). The observed temperature differences in adiabatic compression heating can be best explained by the differences in concentrations of glycerol that affected physical properties of model solutions. The change in temperature as a result of physical compression depends on the compressibility of the substance, temperature, specific volume, and specific heat capacity (Patazca et al. 2007). The increase of initial temperature to 20 °C at 400 MPa resulted in increase of inactivation at a aw of 0.99 and 0.95. The maximum inactivation of 7.31-log10 in 3 min was achieved for aw of 0.99 at 20 °C. On the contrary, at 4 °C and 600 MPa, only a 3.86-log10 reduction was obtained. As expected, increasing the pressure to 600 MPa resulted in an increase in microbial inactivation at both temperatures. Only slight increase of microbial inactivation (less than 1-log10 after 10 min) was observed at low aw of 0.90 with increasing holding time at both pressures at initial temperature of 4 °C. The increase of initial temperature to 20 °C did not result in significant increase of inactivation at this aw level at 400 MPa. However, at 600 MPa and 20 °C, the effect of holding time was more pronounced when 10 min of holding resulted in 1.2-log 10 reduction. In the 40 35 30 25 20 0 100 200 300 Time,s 400 500 0.99 liquid 600 0.95 liquid Fig. 3 Comparison of time–temperature profiles in the glycerol liquid models at aw of 0.95 and 0.99 at 600 MPa and 400 MPa Food Bioprocess Technol (2009) 2:213–221 219 application of HPP to foods, it has been reported that, while higher pressure accelerates microbial inactivation, longer exposure durations do not necessarily increase the lethal effect of pressure (Cheftel 1995; Palou et al. 1997). Intrinsic conditions of media, such as aw, and presence of nutrients influence the duration of pressure treatments. Data for models with aw levels of 0.95 and 0.90 also are in agreement with the report of Doesburg et al. (1970), who investigated a combined effect of temperature and aw on survival of salmonellae in fish meal. For a aw of 0.71, the increase in temperature from 15 to 30 °C reduced the survival time by fivefold. The effects of temperature and aw during the heat treatment reported are similar to the effects of these factors found in our study for HPP. The results of this study confirm the baroprotective effect of low aw which are in agreement with those reported by Palou et al. (1997) for Z. bailii. coli K12 by pressure treatment depended upon the type of solutes used to control aw. Among solutes tested to vary aw, the addition of sorbitol at aw of 0.95 had pronounced protective effect on E. coli K12 inactivation under pressure. In contrast, sodium chloride at both aw levels promoted higher inactivation. In the sodium chloride model at aw of 0.95, at 20 °C, 600 MPa, and 8 min holding time, a reduction of a 6.03-log10 was observed. Whereas, a similar treatment of inoculated sorbitol solution at a aw of 0.95 resulted in 0.38-log10 reduction. According to the obtained data, the action of glycerol and fructose were similar in the effect (Table 5). The increase in pressure from 400 to 600 MPa resulted in greater inactivation of E. coli K12 compare with increase in initial temperature from 4 to 20 °C in all models. However, at the pressure of 600 MPa, the increase in initial temperature had more pronounced inactivation effect due to adiabatic heating. It was observed that higher inactivation of E. coli K12 was achieved by increasing time under pressure at aw of 0.99. However, the inactivation of E. coli K12 did not increase significantly with increase of holding time for the fructose and sorbitol models with the lower aw of 0.95. With increasing exposure time up to 10 min of inoculated sorbitol models to HPP, no statistically significant increase in inactivation was found. Cheftel (1995) and Palou et al. (1997) have reported that HPP accelerates microbial inactivation in food applications; however, longer exposure durations do not necessarily increase the lethal effect of pressure. In general, the obtained data of E. coli K12 inactivation by HPP in different solutes are similar to the earlier findings of researchers investigating the inactivation Effect of Type of Solutes on Inactivation of E. coli K12 The effect of solute type on pressure inactivation of E. coli K12 was studied by comparing the survival fraction at aw of 0.95 and 0.99, at pressures of 400 and 600 MPa, and initial temperatures of 4 and 20 °C and summarized in Tables 5 and 6. Analysis of variance at aw of 0.99 and 0.95 (Table 7) of effect of four factors tested such as pressure, temperature, time, and solutes on inactivation of E. coli K12 showed that all single factors and their two-way and three-way interactions were significant (P=0). The differences in physical and chemical properties of the solutes and their behavior under pressure had considerable influence on the ability of E. coli K12 to tolerate suboptimal aw levels. It was found that inactivation of E. Table 5 Effect of solute, initial temperature, pressure, and time on the inactivationa of E. coli K12 in liquid model systems at aw of 0.95 Type of solute Fructose Time of treatment (min) Initial temperature (°C) 4 400 MPa 3 5 8 10 600 MPa 3 5 8 10 Sorbitol 20 4 Sodium chloride 20 4 20 0.09 0.18 0.31 0.75 (0.03) (0.03) (0.06) (0.16) 0.16 0.55 0.78 1.48 (0.1) (0.08) (0.26) (0.44) 0.05 0.13 0.17 0.17 (0.03) (0.20) (0.09) (0.03) 0.04 (0.0) 0.15 (0.15) 0.017 (0.0) 0.24 (0.07) 0.48 0.84 1.07 2.22 (0.02) (0.22) (0.51) (0.31) 1.02 1.45 2.30 2.80 0.72 0.91 1.32 2.60 (0.04) (0.05) (0.10) (0.27) 1.42 1.97 2.92 3.11 (0.04) (0.43) (0.20) (0.24) 0.16 0.34 0.40 0.40 (0.06) (0.09) (0.10) (0.10) 0.27 0.26 0.38 0.55 1.65 2.08 2.34 3.82 (0.06) (0.17) (0.39) (0.64) 2.44 (0.38) 3.49 (0.63) 6.03 (0.25) – Number in () is standard deviation. (–) No inactivation data were generated at processing condition. a (log10 N/N0) (0.20) (0.14) (0.12) (0.18) (0.22) (0.01) (0.22) (0.6) 220 Food Bioprocess Technol (2009) 2:213–221 Table 6 Effect of solute, initial temperature, pressure and time on the inactivationa of E. coli K12 in liquid model systems at aw of 0.99 Type of solute Fructose Time of treatment, min Initial temperature (°C) 4 400 MPa 3 5 8 10 600 MPa 3 5 8 10 Sorbitol Sodium chloride 20 4 (0.17) (0.02) (0.06) (0.16) 1.26 (0.25) 1.97 (0.0) 5.28 (0.0) _ 0.90 1.44 2.50 4.40 (0.02) (0.05) (0.02) (0.18) 1.31 1.87 3.84 5.71 1.92 (0.01) 3.11 (0.06) 5.65 (0.4) 8.94 (0.06) 3.44 (0.32) 4.16 (0.12) 4.3 (0.23) 4.5 (0.25) 1.76 1.79 3.96 5.65 (0.05) (0.070 (0.03) (0.04) 2.63 (0.09) 4.09 (0.0) 6.45 (0.42) _ 1.20 1.77 3.74 7.09 20 4 (0) (0.3) (0.42) (0.63) 1.42 1.95 3.44 7.17 20 (0.21) (0.19) (0.31) (0.31) 3.08 (0.23) 7.32 (0.12) _ _ 1.73 2.36 5.58 7.18 (0.27) (0.71) (0.19) (0.19) 4.17 (0.80) 7.25 (0.13) _ _ Number in () is standard deviation. (–) No inactivation data were generated. a log10 (N/N0) kinetics by heat treatment. Heat resistance is generally increased at reduced aw but strongly depended on the solute used to reduce water activity. Many ionic solutes including sodium chloride actually caused a decrease in heat resistance when present at relatively low levels. At high concentration, they may sometimes show considerable protection. Glycerol frequently caused only slight increase of heat resistance. Like in a case of heat treatments, sorbitol and fructose appear to exhibit a similar protective effect on E. coli K12 resistance in contrast to accelerating effects of sodium chloride at the tested levels during HPP. The observed data also agreed with Oxen and Knorr (1993) who found a protective effect of high sucrose concentrations against pressure inactivation of R. rubra in laboratory model systems. Hayert et al. (1996) also observed baroprotective effects of glycerol and sorbitol on S. cerevisiae at low aw values. For purposes of comparison and quantification of the observed effects of water activity, mathematical modeling of microbial inactivation kinetics under HPP is required as a next research step. Conclusions The results suggest that high-pressure inactivation of microorganisms depends not just on pressure level, treatment time, and process temperature but also on the aw levels and type of solute used to adjust the aw in the model system. Combination of these factors may be used to accelerate the process, reduce the required pressure, and Table 7 Analysis of variances of the single factors of pressure, temperature, time, solutes, and their two and three-way interactions at aw of 0.95 Source DF Seq SS Adj SS Adj MS F P Time, C1 Temperature, C2 Solute, C3 Pressure, C4 C1 × C2 C1 × C3 C1 × C4 C2 × C3 C2 × C4 C3 × C4 C1 × C2 × C3 C1 × C2 × C4 C1 × C3 × C4 C2 × C3 × C4 C1 × C2 × C3 × C4 3 1 3 1 3 9 3 3 1 3 9 3 9 3 9 37.19 32.12 86.93 39.75 6.35 12.93 2.46 15.75 5.34 14.98 4.79 0.49 1.89 3.28 3.49 37.19 32.12 86.93 39.75 6.35 12.93 2.47 15.75 5.34 14.98 4.80 0.49 1.89 3.28 3.49 12.39 32.13 28.98 39.76 2.12 1.44 0.82 5.25 5.34 4.99 0.53 0.16 0.21 1.09 0.38 874.41 2265.7 2043.6 2803.6 149.40 101.32 58.00 370.33 376.91 352.25 37.59 11.61 14.79 77.04 27.39 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 Food Bioprocess Technol (2009) 2:213–221 reduce the cost of the process. The effect of come-up time during HPP on inactivation of E. coli K12 and recovery of injured cells during treatments should be evaluated in the future. It was observed that the inactivation of E. coli K12 bacterium under pressure decreased with reduction of aw levels from 0.99 to 0.9 in the tested solid and liquid glycerol model systems. The inactivation level was also affected by the type of solute used to control that aw level. Among four types of solutes tested in the study, sodium chloride appeared the least protective, with glycerol and fructose being approximately equal, and sorbitol showed the most protective effects on inactivation of E. coli K12. Baroprotective effect of sorbitol was more pronounced as the aw decreased from 0.99 to 0.95 than effects of glycerol, fructose, and salt. The observed tendency of E. coli K12 inactivation by HPP at varied aw levels in tested solutes were similar to those effects of aw and tested humectants on microbial inactivation by thermal treatments. The variations in measured time– temperature profiles of the glycerol liquid models with aw levels of 0.95 and 0.99 showed a difference in their adiabatic heating behavior under pressure. The differences in physical and chemical properties of the solutes and their concentrations under pressure and their behavior under compression require further investigation. In addition, the phenomenon of aw in foods under compression may play a critical role in establishment of a high-pressure process. More research is required to determine the response of other microorganisms to various aw levels achieved by the addition of other solutes to control aw. References Bacteriological Analytical Manual On-line. January 2001. US FDA/ CFSAN. Available at http://www.cfsan.fda.gov/~ebam/bam-toc. html. 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