Linear Fluorescent Dimming Ballast Guide A Pocket Guide for Installation and Troubleshooting Welcome his pocket guide was created as a “quick reference” T to help you address some common issues with dimming ballasts, both during the installation process and troubleshooting problems in the field. For more information regarding additional concerns with dimming ballasts please contact our technical services department at 1-800-372-3331, follow option 2. Installation In this section we will discuss three areas to be aware of prior to installing your dimming ballast. They include: fixture construction, wiring issues and usage of proper sockets. General Fixture Construction - Sagging It is imperative that the minimum lamp spacing to the fixture be maintained for the duration of the fixture life. For linear lamps, the minimum spacing is 0.25”. T8 lamps must be within 0.75” from the ground plane and T5 lamps within 0.25”. Issues resulting from fixtures sagging must be corrected. Symptoms to look for: • Ballast channel cover touching the lamp • Lamps bowed or bending • Lamps extinguish in dim mode • Lamps are turning black in the middle (where the metal touches the glass) • Inconsistent starting • Variable light levels from lamp-to-lamp in the fixture When these symptoms are visible, contact the fixture manufacturer, if you are unable to correct the issues in the field. 2 Linear Fluorescent Dimming Ballasts Guide Wiring Issues Wiring in the ballast chamber is critical to the quality of light and dimming consistency between lamps. To minimize inconsistent dimming light levels and to eliminate unpredictable lamp starting and lamp dropout, the following guidelines must be followed: • When ballasts are installed, all lead wires should be kept as short as possible • Output leads (wires from the ballast to the lamp sockets) should not be bunched, twisted, wrapped, or cable tied together. • Input wires (power wires and control wires) should not be bunched, twisted, wrapped, or wire tied together with the output wires. • Input and output wires should be routed on opposite sides of the wire way channel as best as possible. Sockets Rapid Start Socket Instant Start Sockets vs. Shunted Always make sure that dimming ballasts are connected to rapids start sockets only. NEVER connect dimming ballasts to an instant start or shunted sockets as this will void the ballast warranty and most likely shorten lamp life! Dimming ballasts and lamps must be replaced if they have been operated on instant start or shunted sockets, since they have been permanently damaged. Installation 3 Troubleshooting Wiring issues One of the most common problems with dimming ballasts is improper wiring to sockets, which usually results in short lamp life. Additional symptoms to look for: • Severe end blackening • Lamps extinguish at lowest dimming level • Inconsistent / failure to start • Lamp flickering / flashing / strobing • Lamp striations (full wattage lamps) • Short ballast Life Output Wiring – Parallel Filaments A common example of improper wiring when connecting parallel lamp filaments is depicted below: Incorrect Parallel Yellows There are two ways to correct this situation 4 Correct Parallel Yellows (1 of 2) Linear Fluorescent Dimming Ballasts Guide Correct Parallel Yellows (2 of 2) Output Wiring – Series Filaments A common example of improper wiring when connecting series lamp filaments is depicted below: Incorrect Series Yellow Here is the correct wiring for this fixture Correct Series Yellow Troubleshooting 5 Output Wiring – Red and Blue Lamp Leads 6 Incorrect – Shorted Leads Incorrect – Shunted Sockets Correct Socket Connections Linear Fluorescent Dimming Ballasts Guide Common Issues Here are some common issues and measures to take regarding Philips Advance dimming ballasts and other controls that might be part of the installed lighting system. Mark 10® Powerline Incorrect Control – Must be Mark 10® Powerline Compatible Flickering or drop out will occur if the input voltage is lower than 56VAC for 120VAC applications or 129VAC for 277VAC application (as measured at the ballast) Flickering Due to a Shared Neutral Separate neutrals are a requirement of some control manufacturers. This is not a function of the ballast. The installer must be aware of the requirements of the controls they install. Overloaded Controls The control must be sized to handle the load. Overloaded controls could fail or result in performance issues. Proper Ballast Wiring (1-lamp example) LAMP Common Issues 7 Mark 7® 0-10V Pinched or Shorted Control Wires The system will be stuck in full dim mode and will not respond to control signals. The issue must be corrected for the system to work, but this will not result in permanent ballast damage. AC Voltage Applied to the Control Wires (violet and grey) This will not damage the ballast. The control leads on a Mark 7 0-10V ballast are designed to withstand electrical shorts, pinched wires, and the misapplication of AC voltage. However, potential damage to the controls will need to be reviewed with the controls manufacturer. Reversed Control Wires System or individual fixtures will dim out of sequence. Single fixture occurrences could reduce the top end light level of the entire circuit. Overloaded Controls The control must be sized to handle the load. Overloaded controls could fail or result in performance issues. Proper Ballast Wiring LINE CLASS 1 OR 2 CIRCUIT 10V, 0.5 mA { BLACK WHITE VIOLET (+) GREY (-) RED BALLAST BLUE LAMP 8 Linear Fluorescent Dimming Diag. Ballasts55A Guide ROVR™ Digital Addressable Ballasts Pinched or Shorted Control Wires: Will not respond to control signals. Reversed Control Wires There are no polarity restrictions with ROVR (DALI). Noise on the control line Wire routing is critical. Noise may result in sporadic dimming control when control wires and power wires are run in the same conduit. Proper Ballast Wiring (1-lamp example) DALI Class 1 or Class 2 Circuit LINE { VIOLET VIOLET RED BALLAST BLACK WHITE BLUE LAMP Most systems employing ROVR ballasts Diag. 55B require commissioning. For more information: Check www.philips.com/advance and click on the Literature section for complete product bulletins containing wiring diagrams and a complete list of specifications. There you can also find a complete compatibility guide for all controls that are compatible with Philips Advance ballasts. Common Issues 9 Converting Competitor 3-Wire Dimming Ballast to Mark 10 Powerline Ballast • Change ballast • Change to compatible control OrangeOrange • Cap off dimmed hot wire at both ends DIMMED HOT 3-wire Line Voltage Mark 10 Ballast Converting from a fixed output ballast to dimming with Mark 10 Powerline Ballast • Replace the ballast — simply wire the Philips Advance Mark 10 Powerline ballasts into the existing fixtures following the wiring diagrams (rapid start sockets are required, replace existing if necessary). • Replace the switch — the dimming control connects to your existing wiring and must be Mark 10 Powerline compatible. • Dim the lights! If you need additional support or warranty information go to www.philips.com/advance and click on the Support Tab on the left. 10 Linear Fluorescent Dimming Ballasts Guide FAQ: Q: Will dimming reduce the life of a lamp? A: D imming has no effect on the life of a lamp. Properly designed dimming ballasts will provide sufficient filament heating and will maintain the full rated life of the lamp. Q: Will dimming extend the life of a lamp? A: D imming has no effect on the life of a lamp. Properly designed dimming ballasts will provide sufficient filament heating and will maintain the full rated life of the lamp. Q: Can I remote mount the ballast? A: Remote mounting is limited with dimming ballasts. The wiring allowances are listed in the Philips Advance Atlas, Section 1. Q: Can I use T8 ballasts with energy-saving lamps? A: The use of T8 ballasts with energy-saving lamps will not harm the lamps or ballasts, but it is possible that striations will occur. Striations may be unnoticeable in indirect applications. Striations do not effect lamp life or lumen output. User testing and acceptance is recommended. Q: Is lamp burn-in required with dimming? A: Burn-in requirements are dependent on lamp manufacturer. Philips T5 and T8 lamps do not require burn-in. Q: What controls are compatible with the dimming ballast? A: The Philips Advance ballasts are compatible with controls from over 30 manufacturers. The Controls Compatibility Guide can be found at www.philips.com/advance. A summarized version is available in the dimming section of the Philips Advance Atlas. Common Issues 11 ghting Electronics N.A. ed. 53-R08 10/08 ©2008 Philips Lighting Electronics N.A. All rights reserved. Philips Lighting Electronics N.A. 10275 W. Higgins Road Philips Lighting Electronics N.A. Rosemont IL 60018 Tel: 800-322-2086 Fax: 888-423-1882 10275 W. Higgins Road Customer Support/Technical Service: 800-372-3331 OEM Support: 866-915-5886 Rosemont IL 60018 Form No. EL-2153-R08 10/08 www.philips.com/advance Tel: 800-322-2086 Fax: 888-423-1882 Customer Support/Technical Service: 800-372-3331 OEM Support: 866-915-5886 www.philips.com/advance © 2009 Philips Lighting Electronics All rights reserved Form No. EL-2490-R01 09/09