Minor Losses (Local) Separ ated flow Vena contracta ( b) Outlet Flow separation at cor ner Q Pipe Separated flow Pump Elbow Tee Valve Pipe entrance or exit Sudden expansion or contraction Inlet Bends, elbows, tees, and other fittings Valves, open or partially closed Gradual expansions or contractions Total Head Loss total loss = H1 – H2 hλ = hf + hm friction loss: hf = f * (L/D) * (V2/2g) minor loss: hm = KL (V2/2g) KL is the loss coefficient For each pipe segment (i.e. reaches along which pipe diameter remains constant) there may be several minor losses. Flow in an elbow. Expanding Flows Experiments show that the pressure At 3-3 is equal to P1. Ignoring the friction force Q = V1A1 = V2 A 2 Expanding flow Continuity eq.: Q = V1A1 = V2 A 2 (p1 − p2 )A 2 = ρQ( V2 − V1) Momentum eq. In x-direction: Energy eq.: (p1 − p2 ) 1 2 = ( V2 − V1V2 ) γ g 2 2 p1 V1 p2 V2 z1 + + = z2 + + + hm γ 2g γ 2g 2 p −p V − V2 hm = 1 2 + 1 2g γ 2 2 ( V2 − V1)2 hm = 2g , 2 VA VD V2 = 1 1 = 1 21 A2 D2 2 D 2 V 2 V1 1 1 hm = − 1 , hm = K m 2g D2 2g Deterination of Local Loss (hm): 2 V hm = K m 2g Friction loss for non-circular conduits Circular Non-circular A Rh = P A Rh = P Dh = D Dh = 4Rh L V2 hf = f Dh 2g 2 LV hf = f D 2g Re = Dh V Re = ν DV ν ε f = f Re , D ε f = f Re , Dh Friction loss for non-circular conduits 1 for P2 = P1 2 A 2 < A1 Dh < D V2 > V1 ε ε > and R e 2 ≈ R e1 ⇒ f2 > f1 Dh D hf2 > hf1 Hydraulic Diameter Example Water flows from the basement to the second floor through the 2 cm diameter copper pipe (a drawn tubing) at a rate of Q = 0.8 lt/s and exits through a faucet of diameter 1.3 cm as shown in figure. Determine the pressure at point 1 if : a) viscous effects are neglected, b) the only losses included are major losses c) all losses are included Q = 0.8 lt/s Pipe diameter = 2cm Viscosity = 1.13 * 10-6 m2/sn Pressure at point 1????? V = Re = a) Q 0 .0008 = = 2 .546 m / s A 3 .1416 *10 − 4 VD 2 .546 * 0 .02 = = 45062 = 4 .5 * 10 4 −6 ν 1 .13 *10 flow is turbulent Energy equation between (1) and (9) H1 = H 9 V 92 P9 V12 P1 + + z1 = + + z9 2g γ 2g γ V1 = V = 2 .546 m / s , V9 = V 92 − V12 P1 = γ + z9 2g 6 .027 2 − 2 .546 2 P1 = 9810 + 8 .12 = 94578 .5 Pa = 94 .6 kPa 2 * 9 .81 P1 = 9 .64 m Compare with z = 8 .12 m γ Q = 6 .027 m / s A9 γ b) H 1 − h f = H 9 V92 − V12 L V2 + z9 + f P1 = γ 2 g D 2 g drawn tubing, ε = 0.00016 cm ε /D =8.10-5 , Re =45062 f = 0.0215 Ltotal = 4.6 + 3*6 = 22.6 m 6.027 2 − 2.546 2 22.6 2.546 2 + 8.12 + 0.0215 P1 = 9810 * 2 * 9.81 0.02 2 * 9.81 P1 P1 = 173320Pa = 173.3 kPa = 17.67 m γ ........................ Moody diagram. (From L.F. Moody, Trans. ASME, Vol.66,1944.) (Note: If e/D = 0.01 and Re = 104, the dot locates ƒ = 0.043.) V2 H1 − h L − ∑ K i = H9 2g 2 8 c) 2 V92 − V12 LV V2 P1 = γ + z9 + f + ∑ Ki 2g D 2g 2g ∑ K i = 1.5 + 1.5 + 0.4 + 0.4 + 1.5 + 10 + 2 = 17.3 6.027 2 − 2.546 2 22.6 2.546 2 2.546 2 P1 = 9810 + 8.12 + 0.0215 ⋅ + 17.3 2 * 9.81 0.02 2 * 9.81 2 * 9.81 P1 P1 = 229390.3Pa = 229.4 kPa = 23.38 m γ This pressure drop (229.4 kPa) calculated by including all losses should be the most realistic answer of the three cases considered. Comparison: hl=0 hl=hf hl=hf+hm P1 (kPa) 94.6 173.3 229.4 P1/γγ (m) 9.64 17.67 23.38 Piping Networks • Two general types of networks – Pipes in series • Volume flow rate is constant • Head loss is the summation of components – Pipes in parallel • Volume flow rate is the sum of the components • Pressure loss across all branches is the same Pipes in Series QA = QB Pipes in Series • For pipes connected in series: • Q=constant QA=Q1=Q2= ----- =Qn=QB • But the head loss is additive: • hl=∑hfi+ ∑hmi, i=1,2,....,n Where hfi is the frictional loss in i-th pipe, and hmi is the local loss in i-th pipe. Example • Given a three-pipe series system as shown below. The total pressure drop is pA-pB = 150 kPa, and the elevation drop is zA-zB = 5 m. The pipe data are pipe 1 2 3 L (m) 100 150 80 D (cm) 8 6 4 ε (mm) 0.24 0.12 0.20 • The fluid is water (ρ= 1000 kg/m3 , ν= 1.02x10-6 m2/s). Calculate the flow rate Q (m3/hr). Neglect minor losses. H A = HB + ∑ h f + ∑ h m 2 2 V3 V1 2g 2g 2 2 2 2 2 L 3 V3 VA PA VB PB L 1 V1 L 2 V2 + + zA = + + z B + f1 + f2 + f3 2g γ 2g γ D1 2g D 2 2g D 3 2g 2 L3 V3 2 L1 V12 p A pB L 2 V2 − + (z A − z B ) = f1 − 1 + f2 + f3 + 1 γ D 2 2g D 3 γ D1 2g 2g 1 2 3 2 2 L3 V3 2 L1 V1 p A pB L 2 V2 − + (z A − z B ) = f1 − 1 + f2 + f3 + 1 γ γ D D 2 g D 2 g 1 2 3 2g from continuity: V1 A 1 = V2 A 2 = V3 A 3 2 2 8 8 A 1 = A 2 = A 3 and 6 4 V2 = 1.78 V1 and V3 = 4 V1 2 L1 V12 p A pB L2 V1 2 − + (z A − zB ) = f1 − 1 + (1.78 ) f2 γ D 2 2g γ D1 2g L3 V12 + (4 ) f3 + 1 D 3 2g 2 2 V 20.3 = (1250 f1 + 7920f 2 + 32000f 3 + 15 ) 1 2g A 1 = 1.78 A 2 = 4 A 3 V2 = 1.78 V1 V3 = 4.0 V1 20.3 = (1250 f1 + 7920 f2 + 32000 f3 + 15) V12 / 2g Velocities and f not known. Thus, assume rough flow Pipe 1 2 3 ε (mm) 0.24 0.12 0.20 Pipe 1 2 3 D (cm) 8 6 4 ε/D fi 0.003 0.002 0.005 0.026 0.023 0.030 D fi ε ε/D (mm) (cm) 0.24 8 0.003 0.026 0.12 6 0.002 0.023 0.20 4 0.005 0.030 V m/sec 0.579 1.030 2.314 V m/sec 0.579 1.030 2.314 Re f1 45381 0.029 60584 0.027 90762 0.031 V2 = 1.78 V1 V3 = 4.0 V1 20.3 = (1250 f1 + 7920 f2 + 32000 f3 + 15) V12 / 2g Pipe 1 2 3 D ε (mm) (cm) 0.24 8 0.12 6 0.20 4 ε/D fi 0.003 0.029 0.002 0.027 0.005 0.031 V m/sec 0.563 1.002 2.252 Re f1 44147 58937 88295 0.029 0.027 0.031 Close enough. Thus, V1 = 0.563 m/sec or Q= 0.0028 m3 /sec Equivalent Pipe Concept For pipes in series: • Consider two pipes connected in series: B, LA,DB,εB 1 A, LA,DA,εA 2 • We want to replace these two pipes with an equivalent pipe C: 1 C, Leq,Deq, εeq 2 • The head loss between sections (1) and (2) is: • hf12= hfA + hfB = hfC (1) • and • QA = QB =QC (2) • The Darcy-Weissbach Equation: L V2 4Q hf = f and inserting V = 2 : D 2g πD L Q2 h f = 8f 5 D gπ 2 • Therefore Eq.(1) can be written as: L C Q C2 L A Q 2A L B Q 2B 8f A 5 2 + 8f B 5 2 = 8f C D A gπ D B gπ D 5C gπ 2 L eq LC LA LB f A 5 + f B 5 = f C 5 = f eq 5 DA DB DC D eq or • If fA=fB=fC, then L eq D 5eq LA LB = 5 + 5 DA DB • Generalizing for n pipes connected in series L eq D 5eq n Li = ‡” 5 1 Di • We choose either Deq, or Leq, then compute the other from the equation. Example • Given a three-pipe series system as shown below. The total pressure drop is pA-pB = 150 kPa, and the elevation drop is zA-zB = 5 m. The pipe data are pipe 1 2 3 L (m) 100 150 80 D (cm) 8 6 4 ε (mm) 0.24 0.12 0.20 • The fluid is water (ρ= 1000 kg/m3 , ν= 1.02x10-6 m2/s). Calculate the flow rate Q (m3/hr). Neglect minor losses. L eq D 5eq n Li = ‡” 5 1 Di choose either Deq, or Leq, then compute the other from the equation ε/D 1 D ε (mm) (cm) 0.24 8 0.003 L (m) 100 2 3 0.12 0.20 0.002 0.005 150 80 Pipe 6 4 Let’s use Leq = 330m 330 / D5 = (100/0.085) + (150/0.065) + (80/0.045) = 1*109 Solving for Deq= 0.0505 m Assume ε = 0.2mm and hydraulically rough flow, ε/D = 0.004 L V2 initial f = 0.028 using 20.3 = hf = f ===== V = 1.475m/s Re = 75997 D 2g Recalculating f = 0.03 V = 1.425 m/sec………………… Discharge Q = 0.002855 m3 / sec L eq D 5eq choose either Deq, or Leq, then compute the other from the equation n Li = ‡” 5 1 Di ε/D 1 D ε (mm) (cm) 0.24 8 0.003 L (m) 100 2 3 0.12 0.20 0.002 0.005 150 80 Pipe 6 4 Let’s use Deq = 0.06m L / (0.06)5 = (100/0.085) + (150/0.065) + (80/0.045) = 1* 109 Solving for Leq= 778 m Assume ε = 0.2mm and hydraulically rough flow, ε/D = 0.0033 L V2 initial f = 0.027 using 20.3 = hf = f ==== V = 1.067 m/s Re = 65275 D 2g Recalculating f = 0.03 V = 1.012 m/sec………………… Discharge Q = 0.00286 m3 / sec • If desired minor losses may be expressed in terms of equivalent lengths and added to the actual length of pipe as: L eq V 2 V2 D hm = Km =f Hence L eq = K m 2g D 2g f Where • Km=local loss coefficient, and • f=fricton factor of the pipe • Then the pipe length should be taken as: • L=Lac+Leq Pipes in Paralel • In order to increase the capacity of a pipeline system, pipes might be connected in parallel. For pipes connected in parallel: • The discharges are additive: • QA = QB = ∑Qi, i=1,2,....,n • The Total head at junctions must have single value. Therefore the head loss in each branch must be the same: • hf1=hf2=hf3 = ----- =hfn Example • Assume that the same three pipes of previous example are now in parallel with the same total loss of 20.3 m. Compute the total rate Q(m3/hr), neglecting the minor losses. pipe 1 2 3 L (m) 100 150 80 D (cm) 8 6 4 ε (mm) 0.24 0.12 0.20 • Solution-I: Energy equation b/w A and B: H A = H B + hL = H B + hf + hm no matter which route is followed b/w A and B L 1 V12 L 2 V22 L 3 V32 HA – HB = 20.3 = f1 = f2 = f3 D1 2g D 2 2g D 3 2g • Substituting the known L’s and D’s , V32 V12 V22 20.3 = 1250 f1 =2500 f2 =2000 f 3 2g 2g 2g Since Vi’s and fi’s are not known, assume hydraulically rough regime Pipe ε/D F0 V Re f1 1 0.003 0.0262 3.49 273726 0.268 2 0.002 0.0234 2.61 153529 0.247 3 0.005 0.0304 2.56 100392 0.315 VD Re = ν Tabular presentation Pipe ε/D f1 V Re f2 1 0.003 0.268 3.46 271373 0.268 2 0.002 0.247 2.55 150000 0.247 3 0.005 0.315 2.52 98823 0.315 Pipe V(m/s) Q(m3/s) Q(m3/hr) 1 3.46 0.0174 62.6 2 2.55 0.0072 26.0 3 2.52 0.0032 11.4 TOTAL 100 f’s have converged Q= 100 m3/hr Equivalent pipe concept for parallel pipes • Consider two pipes, A and B, connected in parallel: A, LA,DA,εA QA Q1 Leq, Deq Q2 1 2 QB 1 B, LB,DB,εB • For the equivalent pipe with length, Leq, and diameter, Deq: 2 • hf1-2= hfA = hfB and Q1=QA+QB=Q2 • From the Darcy-Weissbach equation: Q= h f gπ 2 D 5 8fL • Therefore: QA = h fA gπ 2 D 5A and 8f A L A h fC gπ 2 D 5C = 8f C L C QB = h fB gπ 2 D 5B and hence 8f B L B h fA gπ 2 D 5A h fB gπ 2 D 5B + 8f A L A 8f B L B • Simplifying: D 5C = fCLC D 5B D 5A + fALA f BLB Furthermore if fC=fA=fB, then D 5C = LC D 5A D 5B + LA LB Generalizing for n pipes connected in (1) parallel: 5 D eq L eq n = ‡” 1 5 i D Li Q Q (i) (n)