BMCVP01
Countertop Vac Pac Machine
2
Safe Operation Practices
General Operation
• Read, understand, and follow all instructions in the manual and on the machine before starting. Keep
this manual in a safe place for further and regular reference and for ordering replacement parts.
• Only allow people who familiar with the instructions to operate the machine. Be sure to know controls
and how to stop the machine quickly.
• Do not put your hands near moving parts.
• Remove all obstacles, which may interfere with the machine functions.
•
Clear the work area such as electrical wires, gloves, knives etc.
• Be sure that everyone else is clear of your work area before operating the machine.
• Do not sit nor stand on the machine.
• Be sure turn off the machine after your work is finished. Never leave a running machine unattended.
• Always disconnect and wait until the machine has cooled before doing any maintenance.
•
Do not wear loose fitting clothes or jewelry as they may get caught in moving parts of the
machine.
• Please wear security shoes, to avoid injury caused by moving the machine or objects falling from the
machine.
• Never exceed the time limit to seal, which is suggested by the manufacturer. This is to avoid any
damage that may be caused to the sealing bars and to reduce the risk of fire in the machine.
• Never touch the sealing bars after they have been used, this will avoid corporal burns. Wait a few
minutes to let the machine cool down before touching.
• Make sure the sealing bars are well installed in their "Guide Blocks" before starting package.
• Never incline the machine more than 30 degrees, it may tip over and hurt someone seriously.
Your responsibility
This machine should only be operated by personnel who can read, understand and respect warnings and
instruction regarding this machine in the owners manual.
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Content
Chapter 1 - Safety precautions
1.1 Precautions of transportation, installation and packing
1.2 Precautions before and after machine starting
Chapter 2 - Overall description of the machine
2.1 Features of the machine
2.2 Function of the machine
2.3 Product proper for this machine
2.4 Usage life of the machine
2.5 Marking location and content description
2.6 Specification of the machine
Chapter 3 - Function description of the pushbuttons on the panel
Chapter 4 - Instructions of operation, maintenance and
troubleshooting
4.1 Operation sequence
4.2 Maintenance
4.3 Troubleshooting
Chapter 5 - Related environment and accessories of the machine
5.1 Accessory
5.2 Airborne noise level
5.3 Storage condition
5.4 Operation environment
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Chapter 1 • Safety precautions
1.1 Precautions of transportation, installation and packing
1.1.1
Preparations before installation
1.1.1.1 Power requirement:
Voltage: Look at the nameplate Current:
Look at the nameplate Frequency:
50/60Hz Phase: 10
1.1.1.2 Installation requirement
1.1.1.2.1
Prevent to install the machine in the environment full of dust and corrosive atmosphere
with acid and alkali.
1.1.1.2.2
Prevent to install the machine in the environment with abnormal vibration.
1.1.1.2.3
Prevent to install the machine under direct sunlight or near vapor. Such will affect its
vacuum degree.
1.1.1.2.4
Don't install the machine in the potentially explosive atmosphere.
1.1.1.2.5
Installation space includes the requirement of the operator and machine Length x
Width x Height = lmxl.5mx2.5m
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1.1.2
Preparations during transportation
1.1.2.1 The weight of this machine is 80kg, so that the loading capacity of any handling device is
recommended to be more than 150kg. If you are not sure of the safe loading capacity,
please contact the manufacturer of such handling device. If the situation is clearly
understood, don't try to handle the machine by yourselves.
1.1.2.2 Either by lifting or by handling, it's necessary to check the balance carefully in advance.
1.1.2.3 The work of lifting or by handling should be carried out by means of qualified operator.
1.1.2.4 During machine handling, any people or car is not allowed to approach the surrounding of
the machine.
1.1.2.5 During handling, notice that whether there is any person or barrier on the handling path and
the surrounding of the machine. If it is, clear it before machine handling.
1.1.3
Precautions during packing
1.1.3.1 Packing material: cardboard box.
1.1.3.2 Packing sequence: Open the cardboard box and put the machine covered with plastic film
into the box. Next, put vibration-absorbing board around the machine. Then, close the box
and seal with tape. At last, bind it with pp stripes.
1.2 Precautions before and after machine starting
1.2.1
Precautions before machine starting
1.2.1.1 Before using this machine, read and realize the contents of this manual in detail.
1.2.1.2 Check that whether the voltage is correct.
1.2.1.3 Confirm that whether the electric power and its rating is sufficient.
1.2.1.4 Check that whether all the safety related devices are normal, and notice that whether anyone
within the danger zone.
1.2.1.5 Visual check that whether all mechanical and electric parts are normal, and also notice that
whether the surrounding environment is clean.
1.2.1.6 Sequences of power on:
1.2.1.6.1
Turn on the factory power.
1.2.1.6.2
Turn on the main switch of the machine.
1.2.2
Precautions after machine starting
1.2.2.1 Confirm that whether the display is correct.
1.2.2.2 Confirm that whether the sound coming from pump running is normal.
1.2.2.3 Make sure that whether the pressing bar of the upper lid is released.
1.2.2.4 Make sure that the opening angle of the upper lid is about 60°.
1.2.2.5 Wear safety shoes, protection clothes and mask to ensure safety and hygiene of the operator.
Chapter 2 : Overall description of the machine
2.1 Features of the machine
2.1.1 The machine main body is made of stainless steel with features of pretty appearance, well
endurance and easy cleaning.
2.1.2 The machine adopts high vacuum pump specific for food packaging and micro-computerized
auto control system with 10 sets of friendly memory function and independent display.
2.1.3 It is adequate for any processing factory.
2.2 Function of the machine
2.2.1 Keep food fresh, original taste, anti-septic
2.2.2 Extend the preservation limit.
2.2.3 Prevent humidity and stain on electronic and ironmongery components.
2.2.4 It is proper for contents of solid, powder or liquid.
2.3 Product proper for this machine
2.3.1 Meat, seafood, agriculture products, dehydrated food, herbs, vegetarian food, pickles and spices.
2.3.2 Electronic components, ironmongery components, medical equipment, powder and flavoring
2.4 Usage life of the machine
2.4.4If there is any abnormal or unstable situation during the warranty period, please inform
us or our agent. We will improve it immediately.
2.5 Marking location and content description 2.5.1 Nameplate: stuck on the right/upper side of the
machine
2.5.2 Warning sign: stuck on the rear side of the machine
C AU T I ON
S H O C K H AZ ARD
T0 PROVIDE" THE CONTINUED PROTECTION AGAINST
RISK OF ELECTRIC SHOCK CONNECT
TO PROPERLY GROUNDED OUTLETS
ONLYALWAYS DISCONNECT THE
MACHINNE FROM POWER SOURCE
BEFORE REMOVING SERVICE
PANELTHIS MACHIEN SHOULD ONLY BE
SERVICED BY A QUALITFIED PERSON.
2.6 Specification of the machine
Type
Machine dimension
Vacuum chamber
dimension
Sealing line dimension
Optional accessory
Machine weight
Motor
Heater
BMCVP01
490 x 540 x 510 mm (19.3” x 21.25” x 20”)
435 x 4 2 0 x 170 mm (17.12” x 16.5” x 6.69”)
420 mm (16.5") X I
Nitrogen filling function
80 kg
0.9 kW
1.4 kW
Available bag length
1
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Chapter 3 : Function description of the pushbuttons on the
panel
A
B
C
D
E
F
G
H
I
J
K
057
058
Memory set display (10 sets)
Vacuum time display
Nitrogen filling time display
Sealing time display
Cooling time display
Memory release key
Memory input key
Reserved key
E-stop key
Time increase key
Time decrease key
Power switch
Vacuum gauge
3.1 Memory set display(A): display the current memory set (e.g. "3" means the 3 rd set)
3.2 Vacuum time display(B): display the current setting of vacuum time (unit: 1/s)
3.3 Nitrogen filling time display(C): display the current setting of nitrogen filling time
(unit: 1/s)
3.4 Sealing time display(D): display the current setting of sealing time (unit: 0.1/s)
3.5 Cooling time display(E): display the current setting of cooling time (unit: 0.1/s)
3.6 Memory release key(F): press key for modifying memory function
3.7 Memory input key(G): press key for locking memory function
3.8 Reserved key(H): key reserved for further use.
3.9 E-stop key(I): make timing function stop, and release the upper lid.
3.10 Time increase key(J): press key for time adding
3.11 Time decrease key(K): press key for time reducing
3.12 Power switch(057): switch for turning on the electric power
3.13 Vacuum gauge(058): display the vacuum situation
3.14 Sequence of trial run:
3.14.1 Connect the power.
3.14.2 Packaging test:
(A) Test the sealing temperature and adjust the sealing time in accordance with Chapter 3 page
10(D).
(B) Test the vacuum degree and adjust the vacuum time in accordance with Chapter 3 page 10(B).
3.14.3 If everything is OK, operate the machine according to the instructions in Chapter 4
for normal production.
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Chapter 4 • Instructions of operation, maintenance and
troubleshooting
4.1 Operation sequence:
4.1.1 Press power switch (057), then the indicator of the display screen is lit.
4.1.2 Press "memory release" key, then the display screen starts flashing.
4.1.3 Press "f" or "j" to input set number and time.
4.1.4 Then, press "Memory input" key to set program. After that, start packaging process.
4.1.5 If it's necessary to stop or change program memory function during vacuum or sealing
process, press E-stop key (I) to achieve it. Only press the upper lid will re-start the normal
process.
4.2 Maintenance:
4.2.1 Cleaning of vacuum chamber
4.2.1.1 If the working process is finished, use clean and wet cloth to wipe the vacuum chamber and
sealing set.
4.2.2 If the heat-resistance cloth on the heater is damaged, please replace it immediately.
4.2.3 Change the oil of the vacuum pump for every 300 hours. If the packaged product is full of juice,
shorten the oil replacing cycle time. Also check the oil level from oil sight glass every week. Oil
capacity should be kept at least two-thirds of total amount. If the oil is dirty, please replace it
immediately.
4.2.4 Recommended vacuum oil: BP Engergol RC 100, Esso Nuto H 100, Mobil Rarus 427.
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4.2.5 The disposal of discarded material should be in accordance with the local environmental
regulations.
4.2.6 Detail drawing of the oil pump
1. Oil filling hole
2. Oil sight glass
3. Oil draining hole
4.3 Troubleshooting
Situation
Reason
Sealing line is not complete
Heat-resistance cloth is
Poor sealing on bag mouth
Insufficient vacuum
Measure
Replace it
damaged
Heating wire is burned
Replace it
Vacuum oil is not enough Oil
Fill it
quality becomes worse Rubber Replace it
gasket is damaged
Replace it
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Chapter 5 : Related environment and accessories of the
machine
5.1 Accessory:
5.1.1 Standard accessory:
5.1.1.1 Heat-resistance cloth: 1 piece
5.1.1.2 Heating wire: 2 pieces
5.1.2 Optional accessory
5.1.2.1 Nitrogen filling function
5.1.2.2 Nitrogen container: 6000 liters.
5.1.2.3 High pressure hose: inner diameter 7.5 mm
5.1.2.4 Solenoid valve for nitrogen filling: 7 mm
5.2 Airborne noise level: 79 dB(A)
5.3 Storage condition:
5.3.1 Temperature: 0-45°C
5.3.2 Humidity: 20-95 %RH
5.4 Operation environment
5.4.1 Temperature: 0-45°C
5.4.2 Humidity: 20-95 %RH
5.4.3 Attitude: 0-1000 m sea level.
5.4.4 Space requirement:
5.4.4.1 It's necessary to provide enough space for heat emission, handling and maintenance.
5.4.4.2 The machine should be installed in separation of others. Do not too close.
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17
ROTARY VANE VACUUM PUMP
OPERATION MANUAL
MOV-20
Warning
1. This device is designed for only use in the field of coarse or fine vacuum. It can be used to suck off air or
dry gases, which are not poisonous, aggressive or explosive
2. To avoid damaging this device, it must be absolutely prevented from dropping during transportation
3. It's not allowed to install and operate this device before reading the instruction manual
4. For safety reason, please do not modify or repair the rotating part of this device
5. The manufacturer has the right to modify the product without notice
6. This unit is only a component, it must be installed in a machine or part of a machine which meets the
terms of the machine Directive 89/392/EEC. Commission will not occur until the end product or
machinery conforms with the EN60204-1 –
1. Safety requirement
Caution
1) All the works of transportation, installation, maintenance and
troubleshooting must be executed by a responsible, qualified personnel °
2)This device must be set up according to this instruction manual n
3)The grounding wire must be connected well accordingly a
4) The lead wires as a conductor to the power supply should be properly sized and have strain
relief to the wires at the connection terminals. If this is failed, electric shock and fire will be
possible *
5) Pleases check the direction of rotation as power turned on °
6) While rotating, human body must keep away from the rotating portion such as the cooling
fan and do not reach into the device through the intake
7) If the device couldn't accelerate up to its rated speed from the power switch turned on,
please trun off the power immediately and check it carefully
8) The power supply must be turned off before moving, maintaining or
repairing this device
9) Liquid and solid particles must not enter the pump. If suck moist air
must equipped gas ballast valve
10) The end cover is used to prevent contact and direct the cooling air flow, can not be
removed; otherwise the motor will get overheating
2. Installation:
4.1 Maintenance items :
Items
Check cycle and actions
1. Oil level
The oil level should be checked at least once a day » Check by eye > If the oil
level is below the Max mark on oil sight Glass, more oil should be added to
MAX mark again (if no mark then Max is at 3/4 of oil sight glass) ° j^^2. Oil changing
1. Oil must be changed after the first 100 hours of operation •
2. Upon operating conditions, the oil should be changed after 5001500 hours or half year at least •
3. If there is considerable pollution it could be necessary to change
the oil more frequently ■ ('MOV-20
is 0.5 liter)
3. Filter
1. Each month •
2. If the oil mist escapes from the exhaust cover during the operation
of the pump or when the measured pressure reaches 600mbar, the
filter must be changed »
4. Motor fan cover
Each month must clean to avoid overheating
If
there
is
visible
contamination on them, Clean or replace it 5. Gas ballast valve &
inlet flange
4.2 The exhaust filter is best monitored using a filter pressure gauge (screwed into the thread of the oil fill
plug) 4.3 Oil according to DIN 51506, lubricating oil group VC must be used - We recommend ESSO oils of
TERESSO series (If need special oil for vacuum pumps please request to supplier)
ESSO
TERESSO
#32
#46
#68
#100
Fault
Motor does not run and
without humming noise
Motor does not run with
humming noise
Working temperature
< 0°C
0 ~ 15°C
15 - 30LC
30 - 40°C
Cause
1. No power
2. Two power cords opened
3. Power switch or starter
defected
4. Motor winding opened
5. Protector or protector circuit
opened
1. One power cord opened
2. Power switch or starter
defected
3. Motor winding open
4. Bearing defected
5. Capacitor (single phase)
defected –
6. Working temperature below
15°C
7. Wrong lubricant
Remedy
1. Supply power
2. Checks the power cord
3. Change the power switch or
starter
4. Change the motor winding
5. Change the protector or fix the
protecting circuit
1. Check the power cord
2. Change the power switch or
starter
3. Change the motor winding
4. Change bearing
5. Change capacitor
6. Raised up the working
temperature to 15°C or change
lubricant
7. Change lubricant