Immersion Heaters
Section B
Contents
Flange Heaters
CX..............................................................................................................................................................B17
Special Features........................................................................................................................................B28
FPH...........................................................................................................................................................B35
Domestic Immersion Heaters
CX..............................................................................................................................................................B13
Gain and Gate Heaters
MXS & WXS..............................................................................................................................................B39
Over-the-Side Immersion Heaters
DX..............................................................................................................................................................B29
Pipe-Insert Immersion Heaters
MX.............................................................................................................................................................B31
Reference
Catalogues at a Glance...............................................................................................................................B4
Locations.....................................................................................................................................................B3
Warranty....................................................................................................................................................B43
Screwplug Heaters
CX................................................................................................................................................................B6
Urn Heaters
TX..............................................................................................................................................................B15
B2
Caloritech™
Edmonton, Alberta
Houston, Texas
Orillia, Ontario
Oakville, Ontario
Denver, Colorado
As a leader in heating and filtration solutions, CCI Thermal Technologies Inc. is committed to ongoing research,
product development and above all, excellence in customer service. With facilities across North America,
CCI Thermal manufactures seven of the top brands in industrial heating in addition to a comprehensive line of
engineered industrial filtration products including:
Cata-Dyne™ Explosion-Proof Gas Catalytic Heaters
Ruffneck™ Heaters for the Harshest Environments
Caloritech™ Engineered Electric Heat
3L Filters™ Engineered Filtration Systems
Norseman™ Electric Explosion-Proof Heaters
DriQuik™ Infrared Oven Components
Fastrax® Track and Switch Heaters
Caloritech™ electric heaters, heating elements and heating accessories are well-known in the industry for their
quality, reliability, performance and versatility. In addition to standard “off the shelf” industrial heaters and heating
systems components, Caloritech™ also offers engineered heating solutions custom designed, manufactured and
tested to satisfy customer specifications. No matter what your application or environment, Caloritech™ has a
solution to fit your heating needs.
We invite you to visit www.ccithermal.com to view the broad range of innovative industrial heating products
manufactured by CCI Thermal Technologies Inc.
Locations
CCI Thermal Technologies Inc.
B3
Caloritech™ Catalog: Section A
Caloritech™ Catalog: Section D
Calvane™ heaters, tubular heaters,
bolt heaters, tubular band heaters,
mitosis heaters, finned tubular heaters,
cartridge heaters, strip and finned strip
heaters, hot plate/drum heaters, castin heaters, transit heaters.
circulation heaters, heat transfer
systems, custom engineered
products, panel heaters, control
panels, technical data.
Elements and Specialty Heaters
Engineered Products
ers
ty Heat A
Special Section
ts and
Elemen
eered
Engin
Caloritech™ Catalog: Section B
Caloritech™ Catalog: Section E
screwplug heaters, domestic
immersion heaters, urn heaters,
flange heaters, over-the-side
heaters, pipe insert heaters, gate
and gain heaters.
hot water boilers, steam boilers,
condensate receiver packages,
blow off tanks, packaged circulation
heaters, calorifiers.
Immersion Heaters
aters
Section
sion He
B
Boilers
Caloritech™ Catalog: Section C
Caloritech™ Catalog: Section F
infrared radiant heaters, panel
heaters, convection heaters,
commercial and explosion-proof
duct heaters, unit heaters, gate and
gain heaters.
electronic controls, industrial
thermostats, explosion-proof
thermostats, thermoswitches,
thermocouples and thermowells,
x-Max® explosion-proof housings.
Air and Space Heaters
®
C
ers
e Heat
d Spac
B4
D
Section
E
Section
F
Controls
Air an
Caloritech™
Section
Boilers
Immer
ISO 9001
ts
Produc
Section
C
ls
Contro
®
US
Catalogues at a Glance
Cata-Dyne™ Catalog
Fastrax® Catalog
explosion-proof infrared gas
catalytic heaters, high temperature
industrial infrared heaters,
infrared gas catalytic heating
systems, accessories.
track and switch heaters, custom
designed automated control
systems, accessories.
ers
oof
ic Heat
sion-Pr s Catalyt
Ga
e Rail
s for th
Explo
Heater
Ruffneck™ Catalog
DriQuik™ Catalog
explosion-proof electric air heaters,
heat-exchanger unit heaters,
corrosion-resistant washdown
unit heaters, convection
heaters, thermostats.
long, medium and short wavelength
infrared ovens and emitters,
dusters, cooling tunnels, control
panels.
y
Industr
ectric Heaters
Air
oof El
sion-Pr
Explo
3L Filters™ Catalog
CCI Thermal Technologies Inc.
filters, strainers, separators,
dehydrators, fuel monitors, clay
treaters, head lifts, closures,
pressure vessels, engineered
products, nuclear, aviation
general industrial products.
Putting Safety First
CCI Thermal Technologies Inc. has always been committed
to the safety and well being of our customers. We are familiar
with the safety regulations of heating products in a wide
variety of environments and ensure that our products meet
or exceed the requirements for their applications. CCI
Thermal Technologies Inc. takes great pride in its lines of
certified products.
Visit us at www.ccithermal.com
Our website offers on-line PDF catalogs, product
specifications, installation manuals, and technical
documentation 24 hours a day. Additionally, you will find
easy access to anyone of our factory representatives,
regional sales managers or customer service personnel.
Norseman™ Catalog
natural convection explosion-proof
heaters, forced air explosion-proof
heaters, thermostats.
Quality
oof
ts
sion-Pr ermosta
c Exploaters & Th
He
Electri
Catalogues at a Glance
All our business processes are steered by the principles of
ISO 9001 and ASME, providing an operational framework
that places emphasis on continual improvement and
customer satisfaction.
CCI Thermal Technologies Inc.
B5
Screwplug Heaters - CX
Application
Screwplug heaters are primarily used to heat liquids in
tanks or vessels. To do so safely and reliably requires that
the heating elements remain fully immersed in the liquid.
Liquids such as water, oils, trichlorethylene, etc. can be
heated through natural convection currents created by the
immersed elements.
Although electricity costs are generally higher than gas or
oil, it can be demonstrated that a Caloritech™ immersion
heater is often your best choice. The electric heater
provides close to 100% efficiency, is safer and easier to
control and is usually cheaper to install.
Terminal Block Simplifies Wiring
All thermostat equipped screwplug heaters with moisture
or explosion-proof housings feature
a convenient terminal block mounted
to a slide out trolley.
This unique Caloritech™ feature
simplifies installation and reduces
maintenance.
Installation
Listed heaters have standard 1” to 2 1/2” NPT tapered
plugs. Any other size or type of plug is available on special
order. The heater is installed through a threaded half
coupling located in the vessel wall well below the minimum
liquid level but spaced sufficiently above the bottom to
allow for sludge build-up which should never be allowed to
cover any part of the elements.
Horizontal installation is preferred even though heater
replacement will require draining of the tank. Vertical
installation is sometimes possible but it is best that you
contact the factory for advice prior to purchase
Operation
For an immersion heater to transfer heat it must
establish a balance between convection currents and
the temperature difference between itself and the liquid.
Viscous liquids which retard convection currents are the
most difficult to heat. Care must be exercised to ensure
CX
B6
Caloritech™
that the required rate of heat transfer from the heating
elements is achieved without overheating the element and
the liquid resulting in coking. This is generally achieved
through the selection of heater watt density.
Heaters immersed in liquids, such as water with high
calcium and magnesium content, phosphates or eluate
solutions, have a tendency to precipitate their solids over
the elements on heating. These heaters require scheduled
maintenance to remove scale build up which may
thermally insulate the elements and reduce their service
life.
Selection
Proper selection of the screwplug heater is required to
maximize service life. Once the wattage requirement
is established decide on heater voltage and phase.
Remember that unrealistic heat-up time requirements will
increase equipment and operating costs.
The tables list, under “watt density”, the required heat
transfer rate from the various heaters. Refer to Section D
of the Caloritech™ catalog for guidance on the acceptable
watt density for your application. If a heater is not listed
with the density you require we can fabricate to suit.
Of equal importance is the selection of the materials of
construction which will resist corrosion and not wear away
or contaminate the liquid. Refer to the corrosion guide in
Section D for a list of the standard materials for various
solutions. Also see page B17 for discussion on watt density.
The heaters are not guaranteed against corrosion
since CCI Thermal has no control over the liquid type,
concentration or temperature of the solution. Consult
your factory representative or your chemical supplier
for recommendation on materials for your solution.
Recommendations are not implied guarantees.
Warning - Fire Hazard
The heaters listed in the catalog may occasionally
malfunction in normal use and if operated in the presence
of explosive or combustible materials may cause fires. Do
not operate in the presence of explosive or combustible
materials. Observe fire prevention precautions and consult
the local sales office or contact CCI Thermal for proper
application and installation instructions.
The thermostat controls function as temperature controls.
Because they do not fail safe, an approved temperature and/
or pressure safety control may be required for safe operation.
Inclusion of consumer warnings on assembled products
containing these elements and thermostats is recommended.
Screwplug Heaters
Heaters with 1” Plugs and
Heaters with 1 1/4” Plugs
To Order Specify
Quantity, catalog number, voltage,
wattage and special features.
Application
Type CXC heaters are used primarily for water heating
and have brass screwplugs and copper sheaths.
B
Type CXF are used primarily for oil heating and have
steel screwplugs. Low watt density heaters are used in
heavier, non-circulated oils. Higher watt density heaters
are suitable for light oils or in forced oil circulation loops.
Incoloy® elements are silver brazed into a steel screwplug.
Built-In Thermostats
Standard built-in thermostat is a one pole device limited
to 240V 25 amp. Whenever the heater voltage exceeds
240V or the heater current exceeds 25 amps or for three
phase supply, the thermostat is intended for pilot duty only
and is not factory wired to the elements. See Section F of
the Caloritech™ catalog for selection of the contactor and
control transformer you may require in these instances.
B
Table 1 - Screwplug Heaters (One Element) - 1” NPT
Immersion Length
Standard
Kilowatts
‘B’
Voltages
in
mm
1 Phase Only
Screwplug Heaters (One Element) - 1” NPT
High Density - Copper Sheath/Brass Plug
0.50
5.5
140
0.75
5.5
140
120, 208, 240
1.00
7.1
180
1.50
10.6
270
2.00
7.5
190
3.00
10.8
275
120, 208, 240
5.00
16.9
430
Medium Density - Incoloy® Sheath/Steel Plug
0.30
7.5
190
0.50
8.9
225
120, 208, 240
0.70
11.0
280
0.90
12.0
305
Low Density - Incoloy® Sheath/Steel Plug
0.20
7.5
190
0.40
9.4
240
120, 208, 240
0.60
11.0
280
Watt Density
With Thermostat
Without Thermostat
W/in²
W/cm²
Cat. No.
Part No.
54
80
80
80
80
80
80
8.4
12.4
12.4
12.4
12.4
12.4
12.4
CXC105P1
CXC107P1
CXC110P1
CXC115P1
CXC120P1
CXC130P1
CXC150P1
21
21
21
23
3.1
3.1
3.1
3.4
14
14
14
2.2
2.2
2.2
50°F to 250°F (10°C to 120°C)
Net Weight
Cat. No.
Part No.
lb
kg
MT1051B
MT1076B
MT1101B
MT1151B
MT1201BU
MT1301BU
MT1501BU
CXCT105P1
CXCT107P1
CXCT110P1
CXCT115P1
CXCT120P1
CXCT130P1
CXCT150P1
–
ARMT750
ARMT1000
ARMT1500
ARMT2000
ARMT3000
–
2.2
2.2
2.2
2.2
2.2
2.2
2.2
1
1
1
1
1
1
1
CXF103P1
CXF105P1
CXF107P1
CXF109P1
MTO1036K
MTO1051K
MTO1076K
MTO1091K
CXFT103P1
CXFT105P1
CXFT107P1
CXFT109P1
–
–
–
–
2.2
2.2
4.4
4.4
1
1
2
2
CXF102P1
CXF104P1
CXF106P1
MTL1017
MTL1040
MTL1050
2.2
4.4
4.4
1
2
2
CXFT102P1 ARMTL1017
CXFT104P1 ARMTL1040
CXFT106P1 ARMTL1050
Table 2 - Screwplug Heaters (Two Elements) - 1 1/4” NPT
Immersion Length
Standard
Kilowatts
‘B’
Voltages
in
mm
1 Phase Only
Screwplug Heaters (Two Elements) 1 1/4” NPT
High Density - Copper Sheath/Brass Plug
1.5
5.7
145
120, 208, 240
2.0
7.3
285
®
Medium Density - Incoloy Sheath/Steel Plug
1.0
11.0
280
120, 208, 240
2.2
21.2
540
®
Low Density - Incoloy Sheath/Steel Plug
0.6
11.0
280
120, 208, 240
1.2
21.2
540
Screwplug Heaters
Watt Density
Without Thermostat
W/in²
W/cm²
Cat. No.
Part No.
80
80
12.4
12.4
CXC215P12
CXC220P12
25
25
3.9
3.9
15
15
2.3
2.3
With Thermostat
50°F to 250°F (10°C to 120°C)
Net Weight
Cat. No.
Part No.
lb
kg
MT115
MT120
CXCT215P12
CXCT220P12
–
–
8.8
8.8
4
4
CXF210P12
CXF220P12
MTO110
MTO120
CXFT210P12
CXFT220P12
–
–
8.8
11.0
4
5
CXF206P12
CXF212P12
MTL105
MTL110
CXFT206P12
CXFT212P12
ARMTL105
ARMTL110
8.8
8.8
4
4
CCI Thermal Technologies Inc.
CX
B7
Heaters with 2” Plugs
Application
Type CXC heaters are used primarily for water heating
and have brass screwplugs and copper sheaths.
B
Type CXI heaters are used primarily for heating mildly
corrosive solutions and use higher density Incoloy®
elements welded into a stainless steel screwplug.
B
Built-in thermostats
Standard built-in thermostat is a one pole device limited
to 240V 25 amp. Whenever the heater voltage exceeds
240V or the heater current exceeds 25 amps or for three
phase supply, the thermostat is intended for pilot duty only
and is not factory wired to the elements. See Section F of
the Caloritech™ catalog for selection of the contactor and
control transformer you may require in these instances.
B
To Order Specify
Quantity, catalog number, voltage, wattage and
special features.
Unit with explosion-proof housing and
adjustable thermostat
Table 3 - Screwplug Heaters (Two Elements) - 2” NPT
Immersion Length
Standard
Watt Density
Kilowatts
‘B’
Voltages
in
mm
W/cm²
1 Phase Only W/in²
Screwplug Heaters (Two Elements) - 2” NPT
High Density - Copper Sheath/Brass Plug
1.5
7.9
200
120, 208, 240,
39
6.1
2.0
7.9
200
53
8.1
416, 480, 600
3.0
11.8
300
51
7.8
120, 208, 240,
4.0
17.7
450
60
9.3
5.0
21.7
550
57
8.8
416, 480, 600
6.0
25.6
650
55
8.5
8.0
32.5
825
54
8.4
208, 240, 416,
10.0
39.4
1000
54
8.4
480, 600
12.0
47.2
1200
53
8.2
High Density - Incoloy® Sheath/Stainless Steel Plug
1.5
7.9
200
120, 208, 240,
39
6.1
2.0
7.9
200
53
8.1
416, 480, 600
3.0
11.8
300
51
7.8
120, 208, 240,
4.0
17.7
450
60
9.3
5.0
21.7
550
57
8.8
416, 480, 600
6.0
25.6
650
55
8.5
8.0
32.5
825
54
8.4
208, 240, 416,
10.0
39.4
1000
54
8.4
480, 600
12.0
47.2
1200
53
8.2
Without Thermostat
Cat. No.
Part No.
CXC215P2
CXC220P2
CXC230P2
CXC240P2
CXC250P2
CXC260P2
CXC280P2
CXC2100P2
CXC2120P2
CXI215P2
CXI220P2
CXI230P2
CXI240P2
CXI250P2
CXI260P2
CXI280P2
CXI2100P2
CXI2120P2
With Thermostat
50°F to 250°F (10°C to 120°C)
Net Weight
Cat. No.
Part No.
lb
kg
MT215
MT2203
MT230
MT240
MT250
MT260
–
MT2100
–
CXCT215P2
CXCT220P2
CXCT230P2
CXCT240P2
CXCT250P2
CXCT260P2
CXCT280P2
CXCT2100P2
CXCT2120P2
ARMT215
ARMT2203
ARMT230
ARMT240
ARMT250
ARMT260
–
ARMT2100
–
8.8
8.8
8.8
11.0
11.0
13.2
13.2
15.4
15.4
4
4
4
5
5
6
6
7
7
MTI215
MTI220
MTI230
MTI240
MTI250
MTI260
–
MTI2100
MTI2120
CXIT215P2
CXIT220P2
CXIT230P2
CXIT240P2
CXIT250P2
CXIT260P2
CXIT280P2
CXIT2100P2
CXIT2120P2
ARMTI215
ARMTI2203
ARMTI230
ARMTI240
ARMTI250
ARMTI260
–
ARMTI2100
–
8.8
8.8
8.8
11.0
11.0
13.2
13.2
15.4
15.4
4
4
4
5
5
6
6
7
7
Continued on page B9
CX
B8
Caloritech™
Screwplug Heaters
Heaters with 2” Plugs (cont’d)
and Heaters with 2 1/2” Plugs
To Order Specify
Quantity, catalog number, voltage, wattage and
special features.
Application
Type CXC heaters are used primarily for water heating
and have brass screwplugs and copper sheaths.
Type CXF are used primarily for oil heating and have
steel screwplugs. Low watt density heaters are used in
heavier, non-circulated oils. Higher watt density heaters
are suitable for light oils or in forced oil circulation loops.
Incoloy® elements are silver brazed into a steel screwplug.
B
Type CXI heaters are used primarily for heating mildly
corrosive solutions and use higher density Incoloy®
elements welded into a stainless steel screwplug.
B
Built-In Thermostats
Standard built-in thermostat is a one pole device limited to
240V 25 amp. Whenever the heater voltage exceeds 240V
or the heater current exceeds 25 amps or for three phase
supply, the thermostat is intended for pilot duty only and is
not factory wired to the elements. See Section F of
the Caloritech™ catalog for selection of the contactor and
control transformer you may require in these instances.
Table 3 (Continued) - Screwplug Heaters (Two Elements) - 2” NPT
Immersion Length
Standard
Watt Density
Kilowatts
‘B’
Voltages
in
mm
W/cm²
1 Phase Only W/in²
Screwplug Heaters (Two Elements) - 2” NPT
Medium Density - Incoloy® Sheath (Steel Plug)
1.5
11.8
300
25
3.9
120, 208, 240,
2.0
17.7
450
30
4.6
416, 480, 600
3.0
25.6
650
27
4.2
4.0
32.5
825
27
4.2
208, 240, 416,
5.0
39.4
1000
27
4.2
480, 600
6.0
47.2
1200
26
4.1
®
Medium Density - Incoloy Sheath (Stainless Plug)
1.5
11.8
300
25
3.9
120, 208, 240,
2.0
17.7
450
30
4.6
416, 480, 600
3.0
25.6
650
27
4.2
4.0
32.5
825
27
4.2
208, 240, 416,
5.0
39.4
1000
27
4.2
480, 600
6.0
47.2
1200
26
4.1
Low Density - Incoloy® Sheath (Steel Plug)
1.0
17.7
450
11
1.7
120, 208, 240,
1.5
25.6
650
11
1.7
2.0
32.5
825
14
2.1
416, 480, 600
3.0
39.4
1000
16
2.5
Low Density - Incoloy® Sheath (Stainless Plug)
1.0
17.7
450
11
1.7
120, 208, 240,
1.5
25.6
650
11
1.7
2.0
32.5
825
14
2.1
416, 480, 600
3.0
39.4
1000
16
2.5
Without Thermostat
Cat. No.
Part No.
CXF215P2
CXF220P2
CXF230P2
CXF240P2
CXF250P2
CXF260P2
With Thermostat
50°F to 250°F (10°C to 120°C)
Net Weight
Cat. No.
Part No.
lb
kg
MTO215
MTO220
MTO230
MTO240
MTO250
MTO260
CXFT215P2
CXFT220P2
CXFT230P2
CXFT240P2
CXFT250P2
CXFT260P2
ARMT0215
ARMT0220
ARMT0230
ARMT0240
ARMT0250
ARMT0260
8.8
11.0
11.0
13.2
15.4
15.4
4
5
5
6
7
7
CXI215P211
CXI220P217
CXI230P225
CXI240P232
CXI250P239
CXI260P247
–
–
–
–
–
–
CXIT215P211
CXIT220P217
CXIT230P225
CXIT240P232
CXIT250P239
CXIT260P247
–
–
–
–
–
–
8.8
11.0
11.0
13.2
15.4
15.4
4
5
5
6
7
7
CXF210P2
CXF215P225
CXF220P232
CXF230P239
MTL210
MTL215
MTL220
MTL230
CXFT210P2
CXFT215P225
CXFT220P232
CXFT230P239
ARMTL210
ARMTL215
ARMTL220
ARMTL230
11.0
11.0
13.2
15.4
5
5
6
7
CXI210P2
CXI215P225
CXI220P232
CXI230P239
–
–
–
–
CXIT210P2
CXIT215P225
CXIT220P232
CXIT230P239
–
–
–
–
11.0
11.0
13.2
15.4
5
5
6
7
CX
Screwplug Heaters
CCI Thermal Technologies Inc.
B9
Unit with explosion-proof housing and
adjustable thermostat
Unit with explosion-proof housing
To Order Specify
Quantity, catalog number, voltage, wattage and special features.
Table 4 - Screwplug Heaters (Three Elements) - 2” NPT
Immersion Length
Standard
Kilowatts
‘B’
Voltages
in
mm
Screwplug Heaters (Three Elements) - 2” NPT
High Density - Copper Sheath (Brass Plug)
3.0
7.9
200
120, 208, 240,
4.5
11.8
300
416, 480, 600
6.0
17.7
450
7.5
21.7
550
120, 208, 240,
416, 480, 600
9.0
25.6
650
208, 240, 416,
12.0
32.5
825
480, 600
Medium Density - Incoloy® Sheath (Steel Plug)
3.0
17.7
450
120, 208, 240,
416, 480, 600
6.0
32.5
825
208, 240, 416,
480, 600
Low Density - Incoloy® Sheath (Steel Plug)
1.5
17.7
450
120, 208, 240,
3.0
32.5
825
416, 480, 600
4.5
39.4
1000
9.0
47.2
1200
Watt Density
Without Thermostat
W/in²
W/cm²
Cat. No.
Part No.
53
51
60
57
55
8.1
7.8
9.3
8.8
8.5
CXC330P2
CXC345P2
CXC360P2
CXC375P2
CXC390P2
54
8.4
30
27
With Thermostat
Net Weight
50°F to 250°F (10°C to 120°C)
Cat. No.
Part No.
lb
kg
–
–
–
–
–
CXCT330P2
CXCT345P2
CXCT360P2
CXCT375P2
CXCT390P2
–
–
–
–
–
8.8
8.8
11.0
11.0
13.2
4
4
5
5
6
CXC3120P2
–
CXCT3120P2
–
15.4
7
4.6
4.2
CXF330P2
CXF360P2
–
–
CXFT330P2
CXFT360P2
–
–
11.0
13.2
5
6
26
4.1
CXF390P2
–
CXFT390P2
–
17.6
8
11
14
16
1.7
2.1
2.5
CXF315P2
CXF330P232
CXF345P2
–
–
–
CXFT315P2
CXFT330P232
CXFT345P2
–
–
–
11.0
13.2
15.4
5
6
7
Table 5 - Screwplug Heaters (Three Elements) - 2 1/2” NPT
Immersion Length
Standard
Watt Density
Kilowatts
‘B’
Voltages
in
mm
W/in²
W/cm²
Screwplug Heaters (Three Elements) - 2 1/2” NPT
High Density - Copper Sheath (Brass Plug)
3.0
7.7
195
53
8.1
120, 208, 240,
416, 480, 600
4.5
11.6
295
51
7.8
6.0
17.5
445
208, 240, 416,
480, 600
7.5
21.5
545
9.0
25.4
645
208, 240, 416,
12.0
32.3
820
480, 600
15.0
39.2
995
18.0
47.0
1195
High Density - Incoloy® Sheath (Stainless Plug)
3.0
7.7
195
120, 208, 240,
4.5
11.6
Without Thermostat
Cat. No.
Part No.
CXC330P25
CXC345P25
With Thermostat
Net Weight
50°F to 250°F (10°C to 120°C)
Cat. No.
Part No.
lb
kg
MT330
MT345
CXCT330P25
CXCT345P25
ARMT330
ARMT345
8.8
8.8
4
4
60
9.3
CXC360P25
MT360
CXCT360P25
ARMT360
11.0
5
57
55
54
54
53
8.8
8.5
8.4
8.4
8.2
CXC375P25
CXC390P25
CXC3120P25
CXC3150P25
CXC3180P25
MT375
MT390
–
–
–
CXCT375P25
CXCT390P25
CXCT3120P25
CXCT3150P25
CXCT3180P25
ARMT375
ARMT390
–
–
–
11.0
13.2
13.2
15.4
15.4
5
6
6
7
7
53
8.1
CXI330P25
MTS330
CXIT330P25
ARMTS330
8.8
4
295
416, 480, 600
51
7.8
CXI345P25
MTS345
CXIT345P25
ARMTS345
8.8
4
208, 240, 416,
480, 600
60
9.3
CXI360P25
MTS360
CXIT360P25
ARMTS360
11.0
5
208, 240, 416,
480, 600
57
55
54
54
53
8.8
8.5
8.4
8.4
8.2
CXI375P25
CXI390P25
CXI3120P25
CXI3150P25
CXI3180P25
MTS375
MTS390
MTS3120
MTS3150
MTS380
CXIT375P25
CXIT390P25
CXIT3120P25
CXIT3150P25
CXIT3180P25
ARMTS375
ARMTS390
ARMTS3120
ARMTS3150
ARMTS3180
11.0
13.2
13.2
15.4
15.4
5
6
6
7
7
6.0
17.5
445
7.5
9.0
12.0
15.0
18.0
21.5
25.4
32.3
39.2
47.0
545
645
820
995
1195
Continued on page B11
CX
B10
Caloritech™
Screwplug Heaters
Heaters with 2 1/2” Plugs (cont’d)
Application
Type CXF are used primarily for oil heating and have
steel screwplugs. Low watt density heaters are used in
heavier, non-circulated oils. Higher watt density heaters
are suitable for light oils or in forced oil circulation loops.
Incoloy® elements are silver brazed into a steel screwplug.
To Order Specify
Quantity, catalog number, voltage,
wattage and special features.
B
Type CXI heaters are used primarily for heating mildly
corrosive solutions and use higher density Incoloy®
elements welded into a stainless steel screwplug.
B
Built-in thermostats
Standard built-in thermostat is a one pole device limited
to 240V 25 amp. Whenever the heater voltage exceeds
240V or the heater current exceeds 25 amps or for three
phase supply, the thermostat is intended for pilot duty only
and is not factory wired to the elements. See Section F of
the Caloritech™ catalog for selection of the contactor and
control transformer you may require in these instances.
B
Unit with explosion-proof housing and
adjustable thermostat
Table 5 (Continued) - Screwplug Heaters (Three Elements) - 2 1/2” NPT
Immersion Length
Standard
Watt Density
Kilowatts
‘B’
Voltages
in
mm
W/in²
W/cm²
Screwplug Heaters (Three Elements) - 2 1/2” NPT
Medium Density - Incoloy® Sheath (Steel Plug)
3.0
17.5
445
30
4.6
120, 208, 240,
416, 480, 600
4.5
25.4
645
27
4.2
47.0
1195
208, 240, 416,
480, 600
Low Density - Incoloy® Sheath (Stainless Plug)
3.0
32.3
820
120, 208, 240,
416, 480, 600
4.5
39.2
995
6.0
47.0
1195
208, 240, 416,
480, 600
Cat. No.
Part No.
CXF330P25
CXF345P25
4.2
4.2
4.1
With Thermostat
50°F to 250°F (10°C to 120°C)
Net Weight
Cat. No.
Part No.
MTO330
MTO345
CXFT330P25
CXFT345P25
ARMTO330
ARMTO345
5
5
CXF360P25
CXF375P25
CXF390P25
MTO360
MTO375
MTO390
CXFT360P25
CXFT375P25
CXFT390P25
ARMTO360
ARMTO375
ARMTO390
6
7
7
4.6
4.2
4.2
4.2
4.1
CXI330P2517
CXI345P2525
CXI360P2532
CXI375P2539
CXI390P2547
–
–
–
–
–
CXIT330P2517
CXIT345P2525
CXIT360P2532
CXIT375P2539
CXIT390P2547
–
–
–
–
–
5
5
6
7
7
2.1
2.5
CXF330P2532
CXF345P2539
–
–
CXFT330P2532
CXFT345P2539
–
–
5
7
18
2.7
CXF360P2547
–
CXFT360P2547
–
7
14
16
2.1
2.5
CXI330P2532
CXI345P2539
–
–
CXIT330P2532
CXIT345P2539
–
–
5
7
18
2.7
CXI360P2547
–
CXIT360P2547
–
7
6.0
32.3
820
27
208, 240, 416,
7.5
39.2
995
27
480, 600
9.0
47.0
1195
26
Medium Density - Incoloy® Sheath (Stainless Plug)
3.0
17.5
445
30
120, 208, 240,
416, 480, 600
4.5
25.4
645
27
6.0
32.3
820
27
208, 240, 416,
7.5
39.2
995
27
480, 600
9.0
47.0
1195
26
®
Low Density - Incoloy Sheath (Steel Plug)
3.0
32.3
820
14
120, 208, 240,
416, 480, 600
4.5
39.2
995
16
6.0
Without Thermostat
lb
kg
CX
Screwplug Heaters
CCI Thermal Technologies Inc.
B11
Special Features (Check Factory)
Heaters With Built-In Thermostats
All screwplug heaters listed are available with built-in
thermostats. Heaters with thermostats have a “T” added to
their catalog no. prefix. Standard thermostat range is 50°F
to 250°F (10°C to 120°C). Ratings are normally 25 amps
at 240V single pole single throw. 600V thermostats and
double pole thermostats are available on special order.
Special Thermostat Ranges
Thermostats with the following temperature ranges are
also available upon request:
• 0°F to 100°F (-18°C to 40°C)
• 150°F to 550°F (70°C to 280°C)
• 300°F to 700°F (150°C to 370°C)
Terminal Housings
Shown below are the different types of terminal housings
used with screwplug heaters.
Figure 1
Figure 2
Figure 3
A
A
A
B
B
B
Figure 5
Figure 4
A
Shown With Optional
Externally Adjustable
Thermostat
A
B
Standard Housing
Without Thermostat
Standard Thermostat
Housing (1 pole)
Special Thermostat Housing
Moisture Resistant Housing
With 1 Pole Thermostat or
Without Thermostat
Moisture Resistant Housing
With 2 Pole Thermostat
Explosion-Proof Housing With
1 Pole Thermostat or
Without Thermostat
Explosion-Proof Housing With
2 Pole Thermostat
Length
Heaters are available with immersed lengths up to 135”
(3430 mm). Internal vessel support must be used when
immersed length exceeds 49” (1245 mm).
Plug Sizes And Ratings
CCI Thermal can install elements in virtually any size or
rating of plug, special or standard.
Special Materials
Special sheath, plug and terminal box materials are
available on request.
Welded Elements
While welded elements are standard for CXI heaters, CXF
heaters listed have the elements silver brazed to the plug
which suits most applications. CCI Thermal can provide
listed CXF heaters with elements welded to the plug.
Built-In Thermostat Well
Built-in thermostat wells are available. Specify length and
internal diameter required.
Heaters ordered with explosion-proof or moisture resistant
housings have built-in wells as standard.
B
DESCRIPTION
Wattage
Heaters listed are standard wattage. Any reasonable
wattage is available to replace your present heater with a
similar Caloritech™ unit.
Fig.
A
in (mm)
B
in (mm)
1
4.000 (102) Dia.
2.750 (70)
2
4.000 (102) Dia.
4.000 (102)
3
4.125 (105) Sq.
7.000 (180) Sq.
4
4.250 (108)
7.250 (185)
4
4.250 (108)
8.500 (215)
5
4.250 (108)
8.000 (205)
5
4.250 (108)
9.250 (235)
Voltage
Custom built heaters are available in any special voltage
rating up to 600V max.
Passivation
Incoloy® and stainless steel sheathed heaters are
available with chemically passivated sheaths which will
provide superior corrosion resistance in most
applications. Passivation is achieved through an
electropolishing technique.
Heaters with stainless steel plugs are available with all
wetted surfaces passivated.
Moisture Resistant Terminal Housings
Moisture resistant terminal housings suitable for outdoor
applications are available for all heater sizes. See Figure 4.
Explosion-Proof Terminal Housings
If the heater is to be operated in a hazardous environment
an explosion-proof housing must be used. See Figure 5.
Specify Class, Div. (or Zone), Group and Temp. Code for
the hazardous location.
CX
B12
Caloritech™
Screwplug Heaters
Domestic Immersion Heaters - CX
Application
Caloritech™ domestic immersion heaters have been
developed as high quality replacements for the most
commonly used heater types.
In cases where the old style resistor type element is called
for, choose a tin or zinc plated element. The plating reduces
galvanic current within the tank, thus reducing corrosion and
providing a longer heater and tank life. The elements are
also epoxy sealed to protect the heater from moisture and
other contaminants which could otherwise lead to premature
element failure.
B
Figure 1 - CXC10632-XX and CXI10635-XX
Choose a suitable element from the following tables or have
your nearest Caloritech™ representative assist you in your
selection.
Table 1 - Domestic Immersion Heaters
‘B’ Dim
Catalog
Replacement Cat. No.
Watts Volts
in
mm
Chrom’x
Giant
GSW
Number
2 1/2” Sq. Flange - Tinned Copper Sheath (Figure 1)
6.500
165
500
120 CXC10632-01 20200-010
–
–
20200-160 /
8.000
203
1000
120 CXC10632-07
9G10
85075
20204-070
20200-180 /
8.000
203
1000
240 CXC10632-09
10G10 85079
20204-090
20200-250 /
9G15
85100
11.000
279
1500
120 CXC10632-13
20204-130
20200-260 /
11.000
279
1500
240 CXC10632-15
10G15 85104
20204-150
6.500
165
1500
120 CXC10632-16
–
–
–
14.500
368
2000
208 CXC10632-20 20200-680
–
–
20200-760 /
11.250
286
3000
120 CXC10632-28
9G30
85202
20204-490
20200-770 /
11.250
286
3000
208 CXC10632-29
9AG30 85200
20204-500
20200-780 /
11.250
286
3000
240 CXC10632-30
10G30 85201
20204-510
11.000
279
3000
240 CXC10632-33
–
–
–
2 1/2” Sq. Flange - Tinned Copper Sheath (Figure 1)
20200-860 /
15.750
400
4500
208 CXC10632-35
9AG45 85302
20204-560
20200-870 /
15.750
400
4500
240 CXC10632-36
10G45 85304
20204-570
20200-890 /
17.500
445
5000
208 CXC10632-41
9AG50 85402
20204-590
20200-900 /
17.500
445
5000
240 CXC10632-42
10G50 85400
20204-600
9.500
241
5000
280 CXC10632-44
–
9.500
241
5000
240 CXC10632-45
–
20200-930 /
21.000
533
6000
240 CXC10632-48
10G60 85501
20204-690
11.250
286
6000
280 CXC10632-50
–
–
–
11.250
286
6000
240 CXC10632-51
–
–
–
2 1/2” Sq. Flange - Incoloy® Sheath (Figure 1)
8.750
222
2000
600 CXI10635-03 20205-020
–
–
11.625
295
3000
600 CXI10635-06 20205-040
–
–
13.875
352
4500
600 CXI10635-09 20205-200
–
–
15.125
384
5000
600 CXI10635-12 20205-220
–
–
17.875
454
6000
600 CXI10635-15 20205-240
–
–
‘B’ Dim
Catalog
Replacement Cat. No.
Watts Volts
in
mm
Chrom’x
Giant
GSW
Number
1” Tapered Brass Plug - Copper Sheath (Figure 2, Page B14)
5.500
140
500
120 CXC10640-01 30201-070
–
–
5.500
140
500
240 CXC10640-03 30201-090
–
–
5.500
140
750
120 CXC10640-04 30201-130
–
–
5.500
140
750
240 CXC10640-06 30201-150
–
–
7.000
178
1000
120 CXC10640-07 30201-190
1G10
80469
7.000
178
1000
240 CXC10640-09 30201-210
2G10
80472
15.250
394
1500
208 CXC10640-11
–
–
–
15.250
394
1500
240 CXC10640-12
–
–
–
10.500
267
1500
120 CXC10640-13 30201-250
1G15
80470
10.500
267
1500
208 CXC10640-14
–
–
–
10.500
267
1500
240 CXC10640-15 30201-270
2G15
80472
6.500
165
1500
120 CXC10640-16
–
–
–
6.500
165
1500
208 CXC10640-17
–
–
–
6.500
165
1500
240 CXC10640-18
–
–
–
14.000
356
2000
208 CXC10640-20
–
–
–
14.000
356
2000
240 CXC10640-21
–
–
–
7.500
191
2000
120 CXC10640-22 30201-280
–
–
7.500
191
2000
208 CXC10640-23
–
–
–
7.500
191
2000
240 CXC10640-24 30201-300
–
–
9.000
229
2500
208 CXC10640-26
–
–
–
9.000
229
2500
240 CXC10640-27
–
–
–
10.750
273
3000
120 CXC10640-28 30201-340
–
–
10.750
273
3000
208 CXC10640-29
–
–
–
10.750
273
3000
240 CXC10640-30 30201-360
2G30
80473
6.000
152
3000
120 CXC10640-31
–
–
–
6.000
152
3000
208 CXC10640-32
–
–
–
6.000
152
3000
240 CXC10640-33
–
–
–
15.250
394
4500
208 CXC10640-35
–
–
–
15.250
394
4500
240 CXC10640-36 30201-420
–
–
8.250
210
4500
208 CXC10640-38
–
–
–
8.250
210
4500
240 CXC10640-39
–
–
–
17.000
432
5000
208 CXC10640-41
–
–
–
17.000
432
5000
240 CXC10640-42 30201-450
–
–
9.000
229
5000
208 CXC10640-44
–
–
–
9.000
229
5000
240 CXC10640-45
–
–
–
20.500
521
6000
208 CXC10640-47
–
–
–
20.500
521
6000
240 CXC10640-48
–
–
–
10.750
273
6000
208 CXC10640-50
–
–
–
10.750
273
6000
240 CXC10640-51
–
–
–
1” Non-Tapered Brass Plug - Copper Sheath (Figure 3, Page B14)
6.500
165
500
120 CXC10642-01 20704-070
–
–
6.500
165
500
240 CXC10642-02 20704-090
–
–
6.500
165
750
120 CXC10642-04
–
–
–
Continued on page B14
Inventory:
These heaters are normally stocked in limited quantities.
Domestic Immersion Heaters
CX
CCI Thermal Technologies Inc.
B13
Type Aw Replacement Thermostats And Type
HLC1610 High Limit Cutout
B
Figure 2 - CXC10640-XX
Type AW thermostats are replacement units for all
storage-type domestic water heaters. They are for use
with immersion or wrap around type elements and can be
screw or clamp mounted.
Type HLC1610 high limit controls are specifically designed
for domestic hot water heater protection.
Table 2 - Domestic Immersion Heater Thermostats and
High Limit with Manual Reset
B
Figure 3 - CXC10642-XX
CATALOG
NUMBER
AW7025
B
Figure 4 - CXC10636-XX
ELECTRICAL
RATING
240V
25 amp
Single Pole
Single Throw
CIRCUIT HOP
TEMP.
°F (°C)
on
temp.
rise
120 to 180
(49 to 82)
AW7135
240V
25 amp
Single Pole
Double Throw
Circuit 1 on
temp. rise
Circuit 2 on
temp. fall
120 to 180
(49 to 82)
HLC1610
240V
25 amp
Double Pole
Double Throw
on
temp.
rise
190 ± 5
(88 ± 2.8)
Table 1 (Continued) - Domestic Immersion Heaters
‘B’ Dim
Catalog
Replacement Cat. No.
Watts Volts
in
mm
Chrom’x
Giant
GSW
Number
1” Non-Tapered Brass Plug - Copper Sheath (Figure 3)
6.500
165
750
240 CXC10642-06
–
–
–
8.000
203
1000
120 CXC10642-07 20704-190 3G10/80
–
8.000
203
1000
240 CXC10642-09 20704-210 04G10/80
–
15.750
400
1500
120 CXC10642-10
–
–
–
15.750
400
1500
240 CXC10642-12
–
–
–
11.000
279
1500
120 CXC10642-13 20704-580 04G20/80 80476
11.000
279
1500
240 CXC10642-15 20704-600
–
80474
6.500
165
1500
120 CXC10642-16 20704-640
–
–
6.500
165
1500
240 CXC10642-18 20704-660
–
–
14.500
368
2000
240 CXC10642-21
–
–
–
8.000
203
2000
120 CXC10642-22 20704-280
–
–
8.000
203
2000
208 CXC10642-23 20704-290 3AG20/80
–
8.000
203
2000
240 CXC10642-24 20704-300 04G20/80
–
9.500
241
2500
120 CXC10642-25 20704-310
–
–
9.500
241
2500
240 CXC10642-27 20704-330
–
–
11.250
286
3000
120 CXC10642-28 20704-340
–
–
11.250
286
3000
208 CXC10642-29 20704-350 3AG30/80
–
11.250
286
3000
240 CXC10642-30 20704-360 04G60/80 80475
6.500
165
3000
240 CXC10642-33 20704-690
–
–
15.750
400
4500
208 CXC10642-35 20704-410 3AG45/80
–
15.750
400
4500
240 CXC10642-36 20704-420 04G45/80 80477
8.750
222
4500
208 CXC10642-38 20704-710
–
–
8.750
222
4500
240 CXC10642-39 20704-720
–
–
17.500
445
5000
208 CXC10642-41 20704-440 3AG50/80
–
17.500
445
5000
240 CXC10642-42 20704-450 04G50/80
–
9.500
241
5000
208 CXC10642-44
–
–
–
9.500
241
5000
240 CXC10642-45
–
–
–
21.000
533
6000
240 CXC10642-48 20704-510 04G50/80
–
11.250
286
6000
240 CXC10642-51
–
–
–
Round Flange - Zinc Plated Copper Sheath (Figure 4)
11.250
286
4500
240 CXC10636-12
–
–
–
Inventory:
These heaters are normally stocked in limited quantities.
Figure 5 - AW7025
Thermostat
Figure 6 - AW7135
Thermostat
Figure 7 - HLC1610
High Limit
CX
B14
Caloritech™
Domestic Immersion Heaters
Urn Heaters - TX
Application
Installation
Type TX immersion heaters are intended for use in steam
tables, coffee urns, kettles, sterilizers, percolators and
many other water heating applications where a bottommount heater is most practical.
After removal of the terminal box and the mounting ring,
the heater is inserted from the inside of the tank. A 2.44”
(62 mm) diameter opening in the vessel (which is normally
of thin walled construction) is required to receive the brass
mounting flange.
The heaters are not guaranteed against corrosion
since CCI Thermal has no control over the liquid type,
concentration or temperature.
Heaters must be kept free of heavy scale build-up to
prolong life. Most importantly, the heating elements must
be fully immersed in liquid during operation. Units with
built-in low water level cutouts are recommended. Units
without cutout will fail under low water conditions. Cutouts
are a safety device and should not be relied on as the only
form of water level control.
Cutout Capillary
Heater
Cutout Reset
‘O’ Ring
Groove
‘O’ Ring
Vessel
Mounting
Ring
Terminal
Box
Figure 1 - Urn Heater Diagram
To insert the heater into a closed or semi-closed tank, an
opening at the top or side of the tank is required. Check
the table below for the required size of this hand-hole.
Table 1 - Hand-Hole Requirements
Heater Type
Features
The type TX heater represents a complete redesign of the
TTUH unit. All models have an O-ring sealing gasket with
elements fully prewired.
The most advanced feature, intended to provide extended
life, is the fast response low level trip used on the built-in
cutout models. Once the cutout trips (and after the water
level is restored) it must be manually reset before the
heater will energize.
Caution: This limit is not intended to function as a low level
control. Repeated use as a low level control will result in
premature failure of the heater.
1 Element
2 Element
3 Element
inches
5.125
5.500
5.875
Hand-Hole Size
mm
130
140
150
Construction
All units have a brass mounting flange and a copper
sensing capillary for the low level cutout (when installed).
Heaters without a factory installed cutout can only be
retrofitted with a cutout at the factory since a special
socket wrench is required for this purpose.
Standard element sheath material is copper. Other
materials are available on custom orders. Special wattage
and voltage ratings can be ordered.
For heaters which draw over 25 amps, or for three phase
heaters, the cutout is intended for pilot duty only and is not
factory prewired to the elements.
TX
Urn Heaters
CCI Thermal Technologies Inc.
B15
Selection
Type TXC heaters are primarily for water heating and
have copper sheathed heating elements. These units do
not have a built-in low level cutout and should only be
used where there is no chance that the water level will fall
exposing the elements. Elements will fail if not completely
immersed.
Figure 1 - One
Element Unit
B
Figure 2 - Two
Element Unit
Type TXCC heaters are similar to the TXC models except
that a built-in low level cutout is designed to trip the
heater circuit in the event of low water. If there is even the
slightest chance of a low water condition, the TXCC should
be specified.
B
B
Figure 3 - Three
Element Unit
Special Sheath
These heaters are available with Incoloy sheath on
special order.
2 1/2”
®
4”
To Order Specify
Figure 4 - Bottom
View
Quantity, catalog number, voltage, phase, wattage and
special features.
Standard Voltages
kW
120
208
240
Type TXC Without Low Level Cutout
1.0
1Ø
1.5
2.0
1Ø or 3Ø
2.5
–
1Ø
3.0
1Ø or 3Ø
4.0
–
4.5
–
5.0
–
1Ø or 3Ø
6.0
–
7.5
–
Type TXCC With Built-In Low Level Cutout
1.0
1Ø
1.5
2.0
1Ø or 3Ø
2.5
–
1Ø
3.0
1Ø or 3Ø
4.0
–
4.5
–
5.0
–
1Ø or 3Ø
6.0
–
7.5
–
3 5/8”
L
Table 2 - Type TX Heaters
in
‘B’ Dim.
‘L’ Dim.
mm
in
1.500
1.500
1.500
1.500
1.500
1.500
2.125
1.500
2.125
2.125
3.8
3.8
3.8
3.8
3.8
3.8
5.4
3.8
5.4
5.4
7.750
7.750
7.750
12.750
7.750
12.750
7.750
12.750
12.750
12.750
1.500
1.500
1.500
1.500
1.500
1.500
2.125
1.500
2.125
2.125
3.8
3.8
3.8
3.8
3.8
3.8
5.4
3.8
5.4
5.4
7.750
7.750
7.750
12.750
7.750
12.750
7.750
12.750
12.750
12.750
Catalog Number
Part Number
Figure
Number
19.7
19.7
19.7
32.4
19.7
32.4
19.7
32.4
32.4
32.4
TXC110
TXC115
TXC220
TXC125
TXC230
TXC240
TXC345
TXC250
TXC360
TXC375
TTUH-10R
TTUH-15R
TTUH-20R
TTUH-25R
TTUH-30R
TTUH-40R
TTUH-45R
TTUH-50R
TTUH-60R
TTUH-75R
1
1
2
1
2
2
3
2
3
3
19.7
19.7
19.7
32.4
19.7
32.4
19.7
32.4
32.4
32.4
TXCC110
TXCC115
TXCC220
TXCC125
TXCC230
TXCC240
TXCC345
TXCC150
TXCC360
TXCC375
TTUH-CO-10R
TTUH-CO-15R
TTUH-CO-20R
TTUH-CO-25R
TTUH-CO-30R
TTUH-CO-40R
TTUH-CO-45R
TTUH-CO-50R
TTUH-CO-60R
TTUH-CO-75R
1
1
2
1
2
2
3
2
3
3
mm
TX
B16
Caloritech™
Urn Heaters
Flange Heaters - CX
Application
Flange heaters are used to heat liquids or gases in tanks
or in-line vessels. Safe and reliable service from the heater
requires the correct selection of materials and heating
element watt density.
Watt Density
Watt density refers to the wattage output of a heater
divided by the total surface area of the heated sections of
all heating elements in the heater.
It is important to understand the basic thermal
difference between an electric immersion heater and
a steam or liquid heat exchanger. Unlike the steam
or liquid heat exchanger, all of the heat produced by
an electric heater will leave the heater. Even though
the surface area in contact with the work is fixed, the
heating element sheath temperature will continue
to rise until the heat produced is equal to the heat
transferred to the process.
A detailed understanding of this behaviour and the system
parameters will allow the design of a suitable heater to
heat virtually any liquid or gas with the only limitation being
its ability to resist corrosion in highly active solutions.
As a general rule, low watt density heaters will provide
longer service life than high density heaters, especially
when the fluid being heated is viscous or stagnant.
However, low density heaters are initially more expensive
and in larger systems it is best to check with the factory for
assistance in optimizing the heater selection.
See Section D of the Caloritech™ catalog for
recommended watt densities for some of the more
common fluids.
A final word of caution... improper selection of watt density
can result in damage to the product and failure of the heater.
Corrosion
The heaters are not guaranteed against corrosion since
CCI Thermal has no control over the type, concentration
and temperature of the solution. Our experience is
that published corrosion guidelines are based on ideal
situations which may prove to be a bit optimistic in actual
practice. In some instances there is little alternative other
than to accept reduced service life and keep a spare
heater on hand as a standby replacement.
Passivation
Incoloy® and stainless steel sheathed heaters are
available with chemically passivated sheaths which will
provide superior corrosion resistance in most
applications. Passivation is achieved through an
electropolishing technique.
Heaters with stainless steel flanges are available with all
wetted surfaces passivated.
Since passivation is a relatively expensive procedure it
should only be specified in highly corrosive applications
and on the recommendation of the chemical supplier.
CX
Flange Heaters
CCI Thermal Technologies Inc.
B17
Construction
Standard heaters listed have 150 lb ANSI rated steel
flanges and copper or Incoloy® sheathed elements
silver brazed to the flange. Heaters pictured on these
introductory pages are examples of some of the
custom heaters we have produced to meet special
process requirements.
It is important to note flange heaters used in closed
vessels may require registration as ASME fittings from
the pressure vessel authority in the jurisdiction of use. For
questions regarding application registration requirements,
consult with the factory. Use of a non-registered heater
may violate the Pressure Vessels Act depending upon the
jurisdiction of use.
C
B
5”
TYPE A
9/32” DIA. – 8 HOLES EQUI-SPACED
ON A 4.5” DIA. BOLT CIRCLE
TYPE B
6”
¾” DIA. – 4 HOLES EQUI-SPACED
ON A 4.75” DIA. BOLT CIRCLE
6”
TYPE C
3/8” DIA. – 4 HOLES EQUI-SPACED
ON A 4.75” DIA. BOLT CIRCLE
Wiring
7.5”
High amperage heaters allow staging through 45 AMP
subcircuits to allow the use of 50 AMP definite purpose
magnetic contactors on each circuit.
Terminal lugs and grounding lugs are provided.
Refer to Section F of the Caloritech™ catalog for
wiring and temperature control accessories available
from CCI Thermal.
Control
Most systems require some method of temperature and
limit control. As heating control specialists we can
provide state-of-the-art control systems to meet any
process requirements.
TYPE D
¾” DIA. – 4 HOLES EQUI-SPACED
ON A 6” DIA. BOLT CIRCLE
To Order Specify
To order a custom round flange boiler replacement specify
flange type from adjacent sketches, ‘B’ dimension, ‘C’
dimension, voltage, phase, kilowatts, number of elements
and number of circuits.
If your flange does not match any of these types send
us a similar sketch or a description. Include the flange
thickness.
CX
B18
Caloritech™
Flange Heaters
2 1/2” Flange Heaters
Selection
Type CXC heaters are used primarily for heating water
and have copper sheathed elements silver brazed to a
steel flange.
Type CXI heaters may also be used to heat water,
especially in hot water and steam boilers. These heaters
are also suitable for heating mildly corrosive solutions in
rinse tanks, spray washers, etc.
Heaters consist of Incoloy® sheathed elements silver
brazed to a steel flange.
Table 1 - Heater Dimensions
Type CXF heaters are constructed of similar materials to
CXI heaters except that the heating elements have much
lower watt densities. These heaters are especially suited to
heating oils, gases and mildly corrosive liquids. Select the
lower density CXF heaters for stagnant or heavy oils or for
high temperature, low flow gas heating.
Flange
Size
Flange
in
Rating
2 1/2
150 lb
300 lb
A
in (mm)
C
in (mm)
D
in (mm)
2.875 5.500 7.000
(73) (140) (178)
2.875 5.875 7.500
(73) (149) (191)
E
F
Holes
in (mm)
G
in (mm)
H
in (mm)
0.750 0.875 5.500
(19)
(22) (140)
0.875 1.000 5.500
(22)
(25) (140)
4
8
To Order Specify
Quantity, catalog number, voltage, phase, wattage and
special features.
Table 2 - Steel Flange Heaters - 2 1/2” (150 lb)
Kilowatts
Immersion Length ‘B’
in
mm
2 1/2” - 150 lb Steel Flange Heaters
High Density - Copper Sheath
6.0
18.1
460
9.0
26.0
660
12.0
32.9
835
15.0
39.8
1010
18.0
47.6
1210
High Density - Incoloy® Sheath
6.0
18.1
460
9.0
26.0
660
12.0
32.9
835
15.0
39.8
1010
18.0
47.6
1210
Medium Density - Incoloy® Sheath
3.0
18.1
460
4.5
26.0
660
6.0
32.9
835
7.5
39.8
1010
9.0
47.6
1210
Low Density - Incoloy® Sheath
3.0
32.9
835
4.5
39.8
1010
6.0
47.6
1210
Standard
Voltages
208, 240, 416,
480, 600
Watt Density
W/in² W/cm²
Without Thermostat
Catalog
Number
With Thermostat
50°F to 250°F (10°C to 120°C)
Part Number
Catalog
Number
–
CXCT306F25
CXCT303F25
CXCT312F25
CXCT315F25
CXCT318F25
–
CXIT306F25
CXIT309F25
CXIT312F25
CXIT315F25
CXIT318F25
1 or 3
Phase
60
55
54
54
53
9.3
8.5
8.4
8.4
8.2
CXC306F25
CXC303F25
CXC312F25
CXC315F25
CXC318F25
1 or 3
Phase
60
55
54
54
53
9.3
8.5
8.4
8.4
8.2
CXI306F25
CXI309F25
CXI312F25
CXI315F25
CXI318F25
1 or 3
Phase
30
27
27
27
26
4.6
4.2
4.2
4.2
4.1
CXF303F25
CXF304F25
CXF306F25
CXF307F25
CXF309F25
–
CXFT303F25
CXFT304F25
CXFT306F25
CXFT307F25
CXFT309F25
1 or 3
Phase
14
16
18
2.1
2.5
2.7
CXF303F2532
CXF304F2539
CXF306F2547
–
CXFT303F2532
CXFT304F2539
CXFT306F2547
Net Weight
Part Number
lb
kg
–
15.4
15.4
17.6
17.6
19.8
7
7
8
8
9
–
15.4
15.4
17.6
17.6
19.8
7
7
8
8
9
–
15.4
15.4
17.6
17.6
19.8
7
7
8
8
9
–
17.6
17.6
19.8
8
8
9
CX
Flange Heaters
CCI Thermal Technologies Inc.
B19
3” Flange Heaters
Selection
Type CXC heaters are used primarily for heating water
and have copper sheathed elements silver brazed to a
steel flange.
Type CXI heaters may also be used to heat water,
especially in hot water and steam boilers. These heaters
are also suitable for heating mildly corrosive solutions in
rinse tanks, spray washers, etc.
Table 3 - Heater Dimensions
Heaters consist of Incoloy® sheathed elements silver
brazed to a steel flange.
Type CXF heaters are constructed of similar materials to
CXI heaters except that the heating elements have much
lower watt densities. These heaters are especially suited to
heating oils, gases and mildly corrosive liquids. Select the
lower density CXF heaters for stagnant or heavy oils or for
high temperature, low flow gas heating.
Flange
Size
Flange
in
Rating
3
150 lb
300 lb
A
in (mm)
C
in (mm)
D
in (mm)
3.500 6.000 7.500
(89) (152) (191)
3.500 6.625 8.750
(89) (175) (210)
E
F
Holes
in (mm)
G
in (mm)
H
in (mm)
0.750 0.938 5.500
(19)
(24) (140)
0.875 1.125 5.500
(22)
(29) (140)
4
8
To Order Specify
Quantity, catalog number, voltage, phase, wattage and
special features.
Table 4 - Steel Flange Heaters - 3” (150 lb)
Kilowatts
Immersion Length ‘B’
in
mm
3” - 150 lb Steel Flange Heaters
High Density - Copper Sheath
6.0
17.9
455
9.0
25.8
655
12.0
32.7
830
15.0
39.6
1005
18.0
47.4
1205
18.0
25.8
655
24.0
32.8
830
30.0
39.6
1005
High Density - Incoloy® Sheath
6.0
17.9
455
9.0
25.8
655
12.0
32.7
830
15.0
39.6
1005
18.0
47.4
1205
18.0
25.8
605
24.0
32.7
830
30.0
39.6
1005
Medium Density - Incoloy® Sheath
3.0
17.9
455
4.5
25.8
655
6.0
32.7
830
7.5
39.6
1005
9.0
47.4
1205
Low Density - Incoloy® Sheath
3.0
32.7
830
4.5
39.6
1005
6.0
47.4
1205
Standard
Voltages
208, 240, 416,
480, 600
Watt Density
W/in² W/cm²
Without Thermostat
With Thermostat
50°F to 250°F (10°C to 120°C)
Catalog
Number
Part Number
Catalog
Number
CXCT306F3
CXCT309F3
CXCT312F3
CXCT315F3
CXCT318F3
CXCT618F3
CXCT624F3
CXCT630F3
Part Number
Net Weight
lb
kg
15.4
15.4
17.6
17.6
19.8
22.0
24.3
26.5
7
7
8
8
9
10
11
12
15.4
15.4
17.6
17.6
19.8
22.0
24.3
26.5
7
7
8
8
9
10
11
12
7
7
8
9
9
8
8
9
60
55
54
54
53
55
54
54
9.3
8.5
8.4
8.4
8.2
8.5
8.4
8.4
CXC306F3
CXC309F3
CXC312F3
CXC315F3
CXC318F3
CXC618F3
CXC624F3
CXC630F3
TM-3-306
TM-3-309
TM-3-312
TM-3-315
TM-3-318
60
55
54
54
53
55
54
54
9.3
8.5
8.4
8.4
8.2
8.5
8.4
8.4
CXI306F3
CXI309F3
CXI312F3
CXI315F3
CXI318F3
CXI618F3
CXI624F3
CXI630F3
TMI-3H-306
TMI-3H-309
TMI-3H-312
TMI-3H-315
TMI-3H-318
1 or 3
Phase
30
27
27
27
26
4.6
4.2
4.2
4.2
4.1
CXF303F3
CXF304F3
CXF306F3
CXF307F3
CXF309F3
TMI-3-303
TMI-3-304
TMI-3-306
TMI-3-307
TMI-3-309
CXFT303F3
CXFT304F3
CXFT306F3
CXFT307F3
CXFT309F3
–
15.4
15.4
17.6
19.8
19.8
1 or 3
Phase
14
17
18
2.1
2.5
2.7
CXF303F332
CXF304F339
CXF306F347
TMI-3L-303
TMI-3L-304
TMI-3L-306
CXFT303F332
CXFT304F339
CXFT306F347
–
17.6
17.6
19.8
1 or 3
Phase
1 or 3
Phase
1 or 3
Phase
1 or 3
Phase
–
–
CXIT306F3
CXIT309F3
CXIT312F3
CXIT315F3
CXIT318F3
CXIT618F3
CXIT624F3
CXIT630F3
–
–
–
–
CX
B20
Caloritech™
Flange Heaters
4” Flange Heaters
Selection
Type CXC heaters are used primarily for heating water
and have copper sheathed elements silver brazed to a
steel flange.
Type CXI heaters may also be used to heat water,
especially in hot water and steam boilers. These heaters
are also suitable for heating mildly corrosive solutions in
rinse tanks, spray washers, etc.
Table 5 - Heater Dimensions
Heaters consist of Incoloy® sheathed elements silver
brazed to a steel flange.
Type CXF heaters are constructed of similar materials to
CXI heaters except that the heating elements have much
lower watt densities. These heaters are especially suited to
heating oils, gases and mildly corrosive liquids. Select the
lower density CXF heaters for stagnant or heavy oils or for
high temperature, low flow gas heating.
Flange
Size
Flange
in
Rating
4
150 lb
300 lb
A
in (mm)
C
in (mm)
D
in (mm)
5.000 7.500 9.000
(127) (191) (229)
5.000 7.875 10.000
(127) (200) (254)
E
Holes
8
8
F
in (mm)
G
in (mm)
H
in (mm)
0.750 0.938 5.500
(19)
(24) (140)
0.875 1.250 5.500
(22)
(32) (140)
To Order Specify
Quantity, catalog number, voltage, phase, wattage and
special features.
Table 6 - Steel Flange Heaters - 4” (150 lb)
Kilowatts
Immersion Length ‘B’
in
mm
4” - 150 lb Steel Flange Heaters
High Density - Copper Sheath
12.0
17.9
455
15.0
21.9
555
18.0
25.8
655
24.0
32.7
830
30.0
39.6
1005
18.0
17.9
455
27.0
25.8
655
36.0
32.7
830
45.0
39.6
1005
High Density - Incoloy® Sheath
12.0
17.9
455
15.0
21.9
555
18.0
25.8
655
24.0
32.7
830
30.0
39.6
1005
18.0
17.9
455
27.0
25.8
655
36.0
32.7
830
45.0
39.6
1005
Medium Density - Incoloy® Sheath
6.0
17.9
455
9.0
25.8
655
12.0
32.7
830
9.0
17.9
455
13.5
25.8
655
18.0
32.7
830
Low Density - Incoloy® Sheath
6.0
32.7
830
9.0
Standard
Voltages
208, 240, 416,
480, 600
1 or 3
Phase
1 or 3
Phase
1 or 3
Phase
1 or 3
Phase
1 or 3
Phase
1 or 3
Phase
1 or 3
Phase
Watt Density
W/in² W/cm²
Without Thermostat
Catalog
Number
Part Number
60
57
55
54
54
60
55
54
54
8.4
8.8
8.5
8.4
8.4
9.3
8.5
8.4
8.4
CXC612F4
CXC615F4
CXC618F4
CXC624F4
CXC630F4
CXC918F4
CXC927F4
CXC936F4
CXC945F4
60
57
55
54
54
60
55
54
54
8.4
8.8
8.5
8.4
8.4
9.3
8.5
8.4
8.4
CXI612F4
CXI615F4
CXI618F4
CXI624F4
CXI630F4
CXI918F4
CXI927F4
CXI936F4
CXI945F4
30
27
27
30
27
27
4.6
4.2
4.2
4.6
4.2
4.2
CXF606F4
CXF609F4
CXF612F4
CXF909F4
CXF913F4
CXF918F4
14
2.1
CXF606F432
CXF909F432
–
–
–
–
–
–
–
With Thermostat
50°F to 250°F (10°C to 120°C)
Catalog
Number
Part Number
CXCT612F4
CXCT615F4
CXCT618F4
CXCT624F4
CXCT630F4
CXCT918F4
CXCT927F4
CXCT936F4
CXCT945F4
CXIT612F4
CXIT615F4
CXIT618F4
CXIT624F4
CXIT630F4
CXIT918F4
CXIT927F4
CXIT936F4
CXIT945F4
CXFT606F4
CXFT609F4
CXFT612F4
CXFT909F4
CXFT913F4
CXFT918F4
CXFT606F432
CXFT909F432
–
–
–
–
–
–
–
Net Weight
lb
kg
26.5
28.7
28.7
30.9
33.1
37.5
39.7
39.7
44.1
12
13
13
14
15
17
18
18
20
26.5
28.7
28.7
30.9
33.1
37.5
39.7
39.7
44.1
12
13
13
14
15
17
18
18
20
28.7
30.9
33.1
37.5
39.7
41.9
13
14
15
17
18
19
30.9
39.7
14
18
CX
Flange Heaters
CCI Thermal Technologies Inc.
B21
5” Flange Heaters
To Order Specify
Selection
Type CXC heaters are used primarily for heating water
and have copper sheathed elements silver brazed to a
steel flange.
Quantity, catalog number, voltage, phase, wattage and
special features.
Type CXI heaters may also be used to heat water,
especially in hot water and steam boilers. These heaters
are also suitable for heating mildly corrosive solutions in
rinse tanks, spray washers, etc.
Heaters consist of Incoloy® sheathed elements silver
brazed to a steel flange.
Type CXF heaters are constructed of similar materials to
CXI heaters except that the heating elements have much
lower watt densities. These heaters are especially suited to
heating oils, gases and mildly corrosive liquids. Select the
lower density CXF heaters for stagnant or heavy oils or for
high temperature, low flow gas heating.
Table 7 - Heater Dimensions
Flange
Size
Flange
in
Rating
5
150 lb
300 lb
A
in (mm)
Kilowatts
Immersion Length ‘B’
in
mm
5” - 150 lb Steel Flange Heaters
High Density - Copper Sheath
12.0
17.9
455
15.0
21.9
555
18.0
25.8
655
24.0
32.7
830
30.0
39.6
1005
27.0
25.8
655
36.0
32.7
830
45.0
39.6
1005
High Density - Incoloy® Sheath
12.0
17.9
455
15.0
21.9
555
18.0
25.8
655
24.0
32.7
830
30.0
39.6
1005
27.0
25.8
655
36.0
32.7
830
45.0
39.6
1005
Medium Density - Incoloy® Sheath
6.0
17.9
455
9.0
25.8
655
12.0
32.7
830
15.0
39.6
1005
18.0
47.4
1205
9.0
17.9
455
13.5
25.8
655
18.0
32.7
830
27.0
47.4
1205
Low Density - Incoloy® Sheath
6.0
32.7
830
12.0
47.4
1205
9.0
32.7
830
18.0
47.4
1205
208, 240, 416,
480, 600
1 or 3
Phase
1 or 3
Phase
1 or 3
Phase
1 or 3
Phase
1 or 3
Phase
1 or 3
Phase
1 or 3
Phase
1 or 3
Phase
Watt Density
W/in² W/cm²
Without Thermostat
Catalog
Number
60
57
55
54
54
55
54
54
9.3
8.8
8.5
8.4
8.4
8.5
8.4
8.4
CXC612F5
CXC615F5
CXC618F5
CXC624F5
CXC630F5
CXC927F5
CXC936F5
CXC945F5
60
57
55
54
54
55
54
54
9.3
8.8
8.5
8.4
8.4
8.5
8.4
8.4
CXI612F5
CXI615F5
CXI618F5
CXI624F5
CXI630F5
CXI927F5
CXI936F5
CXI945F5
30
27
27
27
26
30
27
27
26
4.6
4.2
4.2
4.2
4.1
4.6
4.2
4.2
4.1
CXF606F5
CXF609F5
CXF612F5
CXF915F5
CXF918F5
CXF909F5
CXF913F5
CXF918F5
CXF927F5
14
18
14
18
2.1
2.7
2.1
2.7
CXF606F532
CXF612F547
CXF909F532
CXF918F547
Part Number
–
–
–
–
–
–
–
–
D
in (mm)
5.000 8.500 10.000
(127) (216) (254)
5.000 9.250 11.000
(127) (235) (279)
Table 8 - Steel Flange Heaters - 5” (150 lb)
Standard
Voltages
C
in (mm)
E
F
Holes
in (mm)
8
With Thermostat
CXCT612F5
CXCT615F5
CXCT618F5
CXCT624F5
CXCT630F5
CXCT927F5
CXCT936F5
CXCT945F5
CXIT612F5
CXIT615F5
CXIT618F5
CXIT624F5
CXIT630F5
CXIT927F5
CXIT936F5
CXIT945F5
CXFT606F5
CXFT609F5
CXFT612F5
CXFT615F5
CXFT618F5
CXFT909F5
CXFT913F5
CXFT918F5
CXFT927F5
CXFT606F532
CXFT612F547
CXFT909F532
CXFT918F547
H
in (mm)
0.875 0.938 6.750
(22)
(24) (171)
0.875 1.375 6.000
(22)
(35) (152)
8
50°F to 250°F (10°C to 120°C)
Catalog
Number
G
in (mm)
Part Number
–
–
–
–
–
–
–
–
Net Weight
lb
kg
26.5
28.7
28.7
30.9
33.1
39.7
41.9
44.1
12
13
13
14
15
18
19
20
26.5
28.7
28.7
30.9
33.1
39.7
39.7
44.1
12
13
13
14
15
18
18
20
28.7
30.9
33.1
33.1
41.9
37.5
41.9
41.9
50.7
13
14
15
15
19
17
19
19
23
30.9
41.9
39.7
50.7
14
19
18
23
CX
B22
Caloritech™
Flange Heaters
6” Flange Heaters
To Order Specify
Selection
Type CXC heaters are used primarily for heating water
and have copper sheathed elements silver brazed to a
steel flange.
Quantity, catalog number, voltage, phase, wattage and
special features.
Type CXI heaters may also be used to heat water,
especially in hot water and steam boilers. These heaters
are also suitable for heating mildly corrosive solutions in
rinse tanks, spray washers, etc.
Heaters consist of Incoloy® sheathed elements silver
brazed to a steel flange.
Table 9 - Heater Dimensions
Type CXF heaters are constructed of similar materials to
CXI heaters except that the heating elements have much
lower watt densities. These heaters are especially suited to
heating oils, gases and mildly corrosive liquids. Select the
lower density CXF heaters for stagnant or heavy oils or for
high temperature, low flow gas heating.
Flange
Size
Flange
in
Rating
6
150 lb
300 lb
A
in (mm)
C
in (mm)
D
in (mm)
5.000 9.500 11.000
(127) (241) (279)
5.000 12.500 10.000
(127) (138) (254)
E
Holes
8
12
F
in (mm)
G
in (mm)
H
in (mm)
0.875 1.000 6.750
(22)
(25) (171)
0.875 1.438 6.000
(22)
(37) (152)
Table 10 - Steel Flange Heaters - 6” (150 lb)
Kilowatts
Immersion Length ‘B’
in
mm
6” - 150 lb Steel Flange Heaters
High Density - Copper Sheath
36.0
25.8
655
48.0
32.7
830
60.0
39.6
1005
72.0
47.4
1205
45.0
25.8
655
60.0
32.7
830
75.0
39.5
1005
90.0
47.4
1205
90.0
39.6
1005
High Density - Incoloy® Sheath
36.0
25.8
655
48.0
32.7
830
60.0
39.6
1005
72.0
47.4
1205
45.0
25.8
655
60.0
32.7
830
75.0
39.5
1005
90.0
47.4
1205
90.0
39.6
1005
120.0
47.4
1205
144.0
47.4
1205
Medium Density - Incoloy® Sheath
18.0
25.8
655
24.0
32.7
830
30.0
39.6
1005
36.0
47.4
1205
48.0
61.2
1555
22.5
25.8
655
30.0
32.7
830
37.5
39.6
1005
45.0
47.4
1205
60.0
61.2
1555
Low Density - Incoloy® Sheath
12.0
32.7
830
18.0
39.6
1005
24.0
47.4
1205
15.0
32.7
830
22.5
39.6
1005
30.0
47.4
1205
Flange Heaters
Standard Voltages
208, 240
480, 600
1Ø
1Ø
3Ø
3Ø
3
—
—
—
3
3
3
—
3
3
3
3
—
—
—
3
3
3
—
3
3
3
—
—
3
—
—
3
Watt Density
W/in² W/cm²
Without Thermostat
Catalog
Number
Part Number
Catalog
Number
CXCT1236F6
CXCT1248F6
CXCT1260F6
CXCT1272F6
CXCT1545F6
CXCT1560F6
CXCT1575F6
CXCT1590F6
CXCT1890F6
55
54
54
53
55
54
54
53
54
8.5
8.4
8.4
8.2
8.5
8.4
8.4
8.2
8.4
CXC1236F6
CXC1248F6
CXC1260F6
CXC1272F6
CXC1545F6
CXC1560F6
CXC1575F6
CXC1590F6
CXC1890F6
TM-6-1236
TM-6-1248
TM-6-1260
TM-6-1272
55
54
54
53
55
54
54
53
54
70
70
8.5
8.4
8.4
8.2
8.5
8.4
8.4
8.2
8.4
10.9
10.9
CXI1236F6
CXI1248F6
CXI1260F6
CXI1272F6
CXI1545F6
CXI1560F6
CXI1575F6
CXI1590F6
CXI1890F6
CXI15120F6
CXI18144F6
TMI-6-1236
–
–
–
4.2
4.2
4.2
4.1
4.1
CXF1218F6
CXF1221F6
CXF1230F6
CXF1236F6
CXF1248F6
CXF1522F6
CXF1530F6
CXF1537F6
CXF1545F6
CXF1560F6
TMI-6H-1218
TMI-6H-1224
TMI-6H-1230
TMI-6H-1236
–
CXF1212F6
CXF1218F639
CXF1224F647
CXF1515F6
CXF1522F639
CXF1530F647
–
TMI-6L-1218
–
3
3
3
3
27
27
27
26
26
3
3
3
3
27
4.2
—
3
3
3
26
4.1
3
3
3
3
3
3
3
3
14
16
18
14
16
18
2.1
2.5
2.7
2.1
2.5
2.7
With Thermostat
50°F to 250°F (10°C to 120°C)
–
–
–
–
–
–
Part Number
CXIT1236F6
CXIT1248F6
CXIT1260F6
CXIT1272F6
CXIT1545F6
CXIT1560F6
CXIT1575F6
CXIT1590F6
CXIT1890F6
CXIT15120F6
CXIT18144F6
CXFT1218F6
CXFT1221F6
CXFT1230F6
CXFT1236F6
CXFT1248F6
CXFT1522F6
CXFT1530F6
CXFT1537F6
CXFT1545F6
CXFT1560F6
CXFT1212F6
CXFT1218F639
CXFT1224F647
CXFT1515F6
CXFT1522F639
CXFT1530F647
CCI Thermal Technologies Inc.
–
–
–
–
–
–
–
–
–
–
Net
Weight
lb
kg
44.1
48.5
52.9
57.3
50.7
55.1
61.7
68.3
70.5
20
22
24
26
23
25
28
31
32
44.1
48.5
52.9
57.3
50.7
55.1
61.7
68.3
70.5
72.8
83.8
20
22
24
26
23
25
28
31
32
33
38
46.3
50.7
55.1
59.5
70.5
52.9
57.3
63.9
70.5
83.8
21
23
25
27
32
24
26
29
32
38
48.5
57.3
66.1
52.9
63.9
77.2
22
26
30
24
29
35
CX
B23
8” Flange Heaters
To Order Specify
Selection
Type CXC heaters are used primarily for heating water
and have copper sheathed elements silver brazed to a
steel flange.
Quantity, catalog number, voltage, phase, wattage and
special features.
Table 11 - Heater Dimensions
Flange
Size
Flange
in
Rating
Type CXI heaters may also be used to heat water,
especially in hot water and steam boilers. These heaters
are also suitable for heating mildly corrosive solutions in
rinse tanks, spray washers, etc.
8
Heaters consist of Incoloy® sheathed elements silver
brazed to a steel flange.
A
in (mm)
C
in (mm)
D
in (mm)
5.000 11.750 13.500
(127) (288) (343)
5.000 13.000 15.000
(127) (330) (381)
150 lb
300 lb
E
Holes
8
12
F
in (mm)
G
in (mm)
H
in (mm)
0.875 1.125 6.750
(22)
(29) (171)
1.000 1.625 6.000
(25)
(41) (152)
Type CXF heaters are constructed of similar materials to
CXI heaters except that the heating elements have much
lower watt densities. These heaters are especially suited to
heating oils, gases and mildly corrosive liquids. Select the
lower density CXF heaters for stagnant or heavy oils or for
high temperature, low flow gas heating.
Table 12 - Steel Flange Heaters - 8” (150 lb)
Kilowatts
Voltages Watt Density
Immersion Length ‘B’ Standard
208, 240
480, 600
in
mm
8” - 150 lb Steel Flange Heaters
High Density - Copper Sheath
54.0
25.6
54
72.0
32.5
72
90.0
39.4
90
108.0
47.2
108
81.0
25.6
81
108.0
32.5
108
135.0
39.4
135
162.0
47.2
162
High Density - Incoloy® Sheath
54.0
25.6
650
72.0
32.5
825
90.0
39.4
1000
108.0
47.2
1200
81.0
25.6
650
108.0
32.5
825
135.0
39.4
1000
162.0
47.2
1200
120.0
144.0
168.0
47.2
1200
192.0
216.0
240.0
Medium Density - Incoloy® Sheath
36.0
32.5
825
54.0
47.2
1200
63.0
47.2
1200
72.0
47.2
1200
81.0
47.2
1200
90.0
47.2
1200
Low Density - Incoloy® Sheath
27.0
39.4
1000
31.5
39.4
1000
36.0
39.4
1000
36.0
47.2
1200
40.5
39.4
1000
45.0
39.4
1000
54.0
47.2
1200
1Ø
3Ø
1Ø
3Ø
—
3
3
3
—
3
—
—
—
3
3
—
—
3
—
3
3
3
—
3
—
—
—
3
3
—
—
3
—
—
—
W/in² W/cm²
Without Thermostat
Catalog
Number
Part Number
Catalog
Number
CXCT1854F8
CXCT1872F8
CXCT1890F8
CXCT18108F8
CXCT2781F8
CXCT27108F8
CXCT27135F8
CXCT27162F8
55
54
54
53
55
54
54
53
8.5
8.4
8.4
8.2
8.5
8.4
8.4
8.2
CXC1854F8
CXC1872F8
CXC1890F8
CXC18108F8
CXC2781F8
CXC27108F8
CXC27135F8
CXC27162F8
TM-8-1850
TM-8-1872
–
TM-8-18100
55
54
54
53
55
54
54
53
8.5
8.4
8.4
8.2
8.5
8.4
8.4
8.2
TMI-8-1850
–
–
–
3
70
10.9
CXI1854F8
CXI1872F8
CXI1890F8
CXI18108F8
CXI2781F8
CXI27108F8
CXI2735F8
CXI2716F8
CXI15120F8
CXI18144F8
CXI21168F8
CXI24192F8
CXI27216F8
CXI30240F8
27
26
26
26
26
26
4.2
4.1
4.1
4.1
4.1
4.1
CXF1836F8
CXF1854F8
CXF2163F8
CXF2472F8
CXF2781F8
CXF3090F8
TMI-8H-1830
TMI-8H-1850
–
–
–
–
16
16
16
17
16
16
17
2.5
2.5
2.5
2.7
2.5
2.5
2.7
3
—
—
—
—
—
3
3
3
3
3
3
3
—
3
3
3
With Thermostat
50°F to 250°F (10°C to 120°C)
–
–
–
CXIT1854F8
CXIT1872F8
CXIT1890F8
CXIT18108F8
CXIT2781F8
CXIT27108F8
CXIT2735F8
CXIT2716F8
CXIT15120F8
CXIT18144F8
CXIT21168F8
CXIT24192F8
CXIT27216F8
CXIT30240F8
CXFT1836F8
CXFT1854F8
CXFT2163F8
CXFT2472F8
CXFT2781F8
CXFT3090F8
CXF1827F8
–
CXFT1827F8
CXF2131F8
TMO-8-1830 CXFT2131F8
CXF2436F8
TMO-8-1840 CXFT2436F8
CXF1836F847 TMO-8L-2435 CXFT1836F847
CXF2740F8
–
CXFT2740F8
CXF3045F8
–
CXFT3045F8
CXF2754F8 TMO-8L-2450 CXFT2754F8
Part Number
–
–
–
–
–
–
–
–
Net Weight
lb
kg
49.4
83.8
90.4
99.2
90.4
101.4
110.2
125.7
36
38
41
45
41
46
50
57
79.4
83.8
90.4
99.2
90.4
101.4
110.2
125.7
92.6
99.2
110.2
116.8
125.7
134.5
36
38
41
45
41
46
50
57
42
45
50
53
57
61
83.8
101.4
110.2
116.8
125.7
134.5
38
46
50
53
57
61
90.4
97.0
101.4
101.4
110.2
116.8
125.7
41
44
46
46
50
53
57
CX
B24
Caloritech™
Flange Heaters
10” Flange Heaters
Selection
Type CXC heaters are used primarily for heating water
and have copper sheathed elements silver brazed to a
steel flange.
Type CXI heaters may also be used to heat water,
especially in hot water and steam boilers. These heaters
are also suitable for heating mildly corrosive solutions in
rinse tanks, spray washers, etc.
Heaters consist of Incoloy® sheathed elements silver
brazed to a steel flange.
Table 13 - Heater Dimensions
Flange
Size Flange
in
Rating
Type CXF heaters are constructed of similar materials to
CXI heaters except that the heating elements have much
lower watt densities. These heaters are especially suited to
heating oils, gases and mildly corrosive liquids. Select the
lower density CXF heaters for stagnant or heavy oils or for
high temperature, low flow gas heating.
10
150 lb
300 lb
A
in (mm)
C
in (mm)
D
in (mm)
8
14.250 16.000
(203) (362) (406)
8
15.250 17.500
(203) (387) (444)
E
Holes
12
16
F
in (mm)
G
in (mm)
H
in (mm)
1.000 1.188 10.000
(25)
(30)
(254)
1.125 1.875 9.250
(29)
(48)
(235)
To Order Specify
Quantity, catalog number, voltage, phase, wattage and
special features.
Table 14 - Steel Flange Heaters - 10” (150 lb)
Kilowatts
Voltages Watt Density
Immersion Length ‘B’ Standard
208, 240
480, 600
in
mm
10” - 150 lb Steel Flange Heaters
High Density - Copper Sheath
180
39.4
1000
216
47.2
1200
252
47.2
1200
High Density - Incoloy® Sheath
180
39.4
1000
216
47.2
1200
252
47.2
1200
288
47.2
1200
336
47.2
1200
384
®
Medium Density - Incoloy Sheath
108
47.2
1200
126
144
Low Density - Incoloy® Sheath
72
84
47.2
1200
96
W/in² W/cm²
Without Thermostat
Catalog
Number
With Thermostat
50°F to 250°F (10°C to 120°C)
Net Weight
Part Number
Catalog
Number
Part Number
lb
kg
—
—
—
152.1
165.4
187.4
69
75
85
—
—
—
—
—
—
152.1
165.4
187.4
165.4
187.4
205.0
69
75
85
75
85
93
1Ø
3Ø
1Ø
3Ø
—
—
—
3
63
60
60
9.8
9.3
9.3
CXC36180F10
CXC36216F10
CXC42252F10
—
—
—
3
63
60
60
80
9.8
9.3
9.3
12.3
—
—
—
3
80
12.3
CXI36180F10
CXI36216F10
CXI42252F10
CXI36288F10
CXI42336F10
CXI48384F10
—
—
3
—
—
3
30
4.6
CXF36108F10
CXF42126F10
CXF48144F10
—
—
—
165.4
187.4
205.0
75
85
93
—
3
3
3
20
3.1
CXF3672F10
CXF4284F10
CXF4896F10
—
—
—
165.4
187.4
205.0
75
85
93
CX
Flange Heaters
CCI Thermal Technologies Inc.
B25
12” Flange Heaters
Selection
Type CXC heaters are used primarily for heating water
and have copper sheathed elements silver brazed to a
steel flange.
Type CXI heaters may also be used to heat water,
especially in hot water and steam boilers. These heaters
are also suitable for heating mildly corrosive solutions in
rinse tanks, spray washers, etc.
Table 15 - Heater Dimensions
Heaters consist of Incoloy® sheathed elements silver
brazed to a steel flange.
Type CXF heaters are constructed of similar materials to
CXI heaters except that the heating elements have much
lower watt densities. These heaters are especially suited to
heating oils, gases and mildly corrosive liquids. Select the
lower density CXF heaters for stagnant or heavy oils or for
high temperature, low flow gas heating.
Flange
Size
Flange
in
Rating
12
150 lb
300 lb
A
in (mm)
8.00
(203)
8.00
(203)
C
in (mm)
D
in (mm)
17.00 19.00
(432) (483)
17.75 20.50
(451) (521)
E
Holes
12
16
F
in (mm)
1.00
(25)
1.25
(32)
G
in (mm)
1.25
(32)
2.00
(51)
H
in (mm)
10.00
(248)
9.25
(229)
To Order Specify
Quantity, catalog number, voltage, phase, wattage and
special features.
Table 16 - Steel Flange Heaters - 12” (150 lb)
Kilowatts
Voltages Watt Density
Immersion Length ‘B’ Standard
208, 240
480, 600
in
mm
12” - 150 lb Steel Flange Heaters
High Density - Copper Sheath
240
39.2
995
288
47.0
1195
324
47.0
1195
360
47.0
1195
High Density - Incoloy® Sheath
240
39.2
995
288
47.0
1195
324
47.0
1195
360
47.0
1195
432
47.0
1195
480
Medium Density - Incoloy® Sheath
144
162
47.0
1195
180
Low Density - Incoloy® Sheath
96
108
47.0
1195
120
W/in² W/cm²
Without Thermostat
Catalog
Number
1Ø
3Ø
1Ø
3Ø
—
—
—
3
63
60
60
60
9.8
9.3
9.3
9.3
CXC48240F12
CXC48288F12
CXC54324F12
CXC60360F12
9.8
9.3
9.3
9.3
CXI48240F12
CXI48288F12
CXI54324F12
CXI60360F12
CXI54432F12
CXI60480F12
—
—
—
3
63
60
60
60
—
—
—
3
80
12.3
—
—
—
3
30
4.6
—
3
—
—
3
3
—
3
20
3.1
With Thermostat
50°F to 250°F (10°C to 120°C)
Part Number
Catalog
Number
Part Number
—
—
—
Net Weight
lb
kg
218.3 99
238.1 108
255.7 116
246.9 112
218.3
238.1
255.7
246.9
255.7
271.2
99
1058
116
112
116
123
—
—
—
—
—
—
CXF48144F12
CXF64162F12
CXF60180F12
—
—
—
238.1 108
255.7 116
271.2 123
CXF4896F12
CXF54108F12
CXF60120F12
—
—
—
238.1 108
255.7 116
271.2 123
CX
B26
Caloritech™
Flange Heaters
14” Flange Heaters
Selection
Type CXC heaters are used primarily for heating water
and have copper sheathed elements silver brazed to a
steel flange.
Type CXI heaters may also be used to heat water,
especially in hot water and steam boilers. These heaters
are also suitable for heating mildly corrosive solutions in
rinse tanks, spray washers, etc.
Table 17 - Heater Dimensions
Heaters consist of Incoloy® sheathed elements silver
brazed to a steel flange.
Type CXF heaters are constructed of similar materials to
CXI heaters except that the heating elements have much
lower watt densities. These heaters are especially suited to
heating oils, gases and mildly corrosive liquids. Select the
lower density CXF heaters for stagnant or heavy oils or for
high temperature, low flow gas heating.
Flange
Size Flange
in
Rating
14
150 lb
300 lb
A
in (mm)
C
in (mm)
D
in (mm)
8.000 8.750 21.000
(203) (222) (533)
8.000 20.250 23.000
(203) (514) (584)
E
Holes
12
20
F
in (mm)
G
in (mm)
H
in (mm)
1.125 1.375 9.750
(29)
(35) (248)
1.250 2.125 9.000
(32)
(54) (229)
To Order Specify
Quantity, catalog number, voltage, phase, wattage and
special features.
Table 18 - Steel Flange Heaters - 14” (150 lb)
Kilowatts
Voltages Watt Density
Immersion Length ‘B’ Standard
208, 240
480, 600
in
mm
14” - 150 lb Steel Flange Heaters
High Density - Copper Sheath
300
995
39.2
360
1195
47.0
432
1195
47.0
504
1195
47.0
High Density - Incoloy® Sheath
300
995
93.2
360
1195
47.0
432
1195
47.0
504
1195
47.0
576
1195
47.0
672
Medium Density - Incoloy® Sheath
180
216
1195
47.0
252
Low Density - Incoloy® Sheath
120
144
1195
47.0
168
1Ø
3Ø
1Ø
3Ø
—
—
—
3
W/in² W/cm²
63
60
60
60
9.8
9.3
9.3
9.3
Without Thermostat
Catalog
Number
CXC60300F14
CXC60360F14
CXC72432F14
CXC84504F14
With Thermostat
50°F to 250°F (10°C to 120°C)
Net Weight
Part Number
Catalog
Number
Part Number
lb
kg
—
—
—
—
—
—
—
—
—
286.6
313.1
343.9
377.0
130
142
156
171
CXI60300F14
CXI60360F14
CXI72432F14
CXI84504F14
CXI72576F14
CXI84672F14
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
286.6
313.1
343.9
377.0
343.9
377.0
130
142
156
171
156
171
—
—
—
3
63
9.8
—
—
—
3
80
12.3
—
—
—
3
30
4.6
CXI60180F14
CXI72216F14
CXI74252F14
—
—
—
313.1 142
343.9 156
377.0 171
—
—
—
3
20
3.1
CXF60120F14
CXF72144F14
CXF84168F14
—
—
—
313.1 142
343.9 156
377.0 171
CX
Flange Heaters
CCI Thermal Technologies Inc.
B27
Special Features
Voltage
Custom built flange heaters are available in any special
voltage rating up to 600V max.
Wattage
Special wattage units are available to replace your present
heater with a similar Caloritech™ unit.
Length
Heaters are available with immersed lengths up to 135”
(3430 mm). Internal vessel support is recommended when
immersed length exceeds 50” (1275 mm).
Extra Heavy Wall Sheath
Standard sheath wall thickness is .035” (.889 mm). Heavy
wall sheath with a thickness of .049” (1.24 mm) or .065”
(1.65 mm) is available in Incoloy®, inconel®, steel and
stainless steel sheaths.
Flange Sizes And Ratings
CCI Thermal can install elements in virtually any size or
rating of flange, special or standard.
Flexitallic Gasket
Stainless steel flexitallic gaskets are available for all flange
sizes.
Special Materials
Special sheath, flange and terminal box materials are
available on request.
Passivation
Incoloy® and stainless steel sheathed heaters are
available with chemically passivated sheaths which will
provide superior corrosion resistance in most applications.
Passivation is achieved through an electropolishing
Figure 1
K
technique. Heaters with stainless steel flanges are
available with all wetted surfaces passivated.
Welded Elements
Standard flange heaters listed have the elements silver
brazed to the flange which suits most applications.
CCI Thermal can provide heaters with elements welded to
the flange for all sheath materials except copper.
Built-In Thermostat Well
Built-in thermostat wells are available. Specify length and
internal diameter required.
Built-In Limits And Thermostats
Built-in high limits and thermostats are available. Standard
built-in thermostat is a one pole device limited to 240V
25 amp. Whenever the heater voltage exceeds 240V or
the heater current exceeds 25 amps or for three phase
supply, the thermostat is intended for pilot duty only and
is not factory wired to the elements. See Section F of the
Caloritech™ catalog for selection of the contactor and
control transformer you may require in these instances.
Built-In Thermocouples
Integrally mounted thermocouples can be provided for
sheath limit protection or temperature control of the fluid.
Vented Or Stilted Housings
Vented or stilted terminal housings are required in many
high temperature applications to ensure that connection
wire is not overheated.
Special Terminal Housings
Moisture resistant and/or explosion resistant terminal
housings are available for all flange heater types. When
ordering an explosion-proof housing specify Class, Div. (or
Zone), Group and Temp. Code for the hazardous location.
See Figures 1 to 4.
K
Figure 2
Table 19 - Terminal Housings
L
Figure 3
Figure 4
K
K
L
L
SHOWN WITH OPTIONAL
EXTERNALLY ADJUSTABLE
THERMOSTAT
EXPLOSION RESISTANT
L
MOISTURE RESISTANT
FLG. SIZE FIG.
inches
NO.
2 1/2
3
4
5
6
8
10
12
14
2 1/2
3
4
5
6
8
10
12
14
1
1
1
2
2
2
2
2
2
3
3
3
4
4
4
4
4
4
NO THERMOSTAT
K
L
in (mm)
4.750 (121)
4.750 (121)
5.125 (130)
7.000 (178)
7.000 (178)
9.000 (229)
9.000 (229)
9.000 (229)
9.000 (229)
5.750 (146)
5.750 (146)
6.125 (156)
7.500 (191)
7.500 (191)
8.125 (206)
10.125 (257)
10.125 (257)
10.125 (257)
WITH THERMOSTAT
K
L
in (mm)
4.750 (108)
4.750 (108)
6.000 (152)
9.750 (235)
10.125 (257)
12.125 (308)
14.750 (375)
16.750 (425)
18.750 (476)
4.000 (102)
4.000 (102)
5.625 (143)
7.500 (191)
9.000 (229)
11.000 (279)
13.500 (343)
15.500 (394)
17.500 (445)
in (mm)
8.500 (216)
8.500 (216)
8.500 (216)
—
—
—
—
—
—
9.750 (235)
9.750 (235)
9.750 (235)
—
—
—
—
—
—
in (mm)
4.750 (108)
4.750 (108)
6.000 (152)
—
—
—
—
—
—
4.000 (102)
4.000 (102)
5.625 (143)
—
—
—
—
—
—
Special Features
B28
Caloritech™
Flange Heaters
Over-the-Side Immersion Heaters - DX
Application
Side mount immersion heaters are for use in solutions
requiring easy removal of heaters for cleaning or inspection.
Single phase or three phase heaters are available.
Refer to the Corrosion Guide (Section D) to assist in the
selection of the heater most suited to your conditions.
Refer to Section D to select the heater with a watt density
suitable to your application. Lower watt densities normally
provide longer service life.
Table 1 - Single Element Type Over-the-Side Immersion
(Figure 1)
Standard Volts: 208, 240, 480, 600 (Phase 1)
kW
Sheath
3.0
5.0
7.5
3.0
5.0
7.5
3.0
5.0
7.5
3.0
5.0
7.5
3.0
5.0
7.5
Copper
Copper
Copper
304 S.S.
304 S.S.
304 S.S.
Incoloy®
Incoloy®
Incoloy®
Inconel®
Inconel®
Inconel®
Titanium
Titanium
Titanium
Watt Density
W/in² W/cm²
19
2.9
32
5.0
48
7.4
19
2.9
32
5.0
48
7.4
19
2.9
32
5.0
48
7.4
19
2.9
32
5.0
48
7.4
19
2.9
32
5.0
48
7.4
Catalog
Number
DXC1030
DXC1050
DXC1075
DXS1030
DXS1050
DXS1075
DXI1030
DXI1050
DXI1075
DXN1030
DXN1050
DXN1075
DXT1030
DXT1050
DXT1075
7.1
(180)
Installation
During installation the heated section (See Figure 1 and 2)
of the heater must always remain totally immersed or the
heater may fail.
TYPES DXI, DXS - Type DXI heaters are used in water
rinse tanks with contaminants which would be corrosive to
copper. Type DXS and DXI are also suitable for use in oil
based solutions or other chemical solutions which would
not be corrosive to stainless or Incoloy®.
TYPES DXN, DXT - These high grade Inconel® or titanium
sheathed heaters are frequently used when copper,
stainless or Incoloy® sheathed heaters are unsuitable.
Check the Corrosion Guide in Section D for further
information.
To Order Specify
Quantity, catalog number, voltage, phase and wattage.
9.1
(230)
3.0
(75)
3.0
(75)
9.6
(245)
1.4
(35)
3.5
(90)
Figure 1
Figure 2
Note:
Special dimensions are available
Table 2 - Three Element Type Over-the-Side Immersion
(Figure 2)
Standard Volts: 208, 240, 480, 600 (1 or 3 Phase)
kW
Sheath
9.0
15.0
22.5
9.0
15.0
22.5
9.0
15.0
22.5
9.0
15.0
22.5
Copper
Copper
Copper
304 S.S.
304 S.S.
304 S.S.
Incoloy®
Incoloy®
Incoloy®
Inconel®
Inconel®
Inconel®
Watt Density
W/in² W/cm²
19
2.9
32
5.0
48
7.4
19
2.9
32
5.0
48
7.4
19
2.9
32
5.0
48
7.4
19
2.9
32
5.0
48
7.4
Catalog
Number
DXC3090
DXC3150
DXC3225
DXS3090
DXS3150
DXS3225
DXI3090
DXI3150
DXI3225
DXN3090
DXN3150
DXN3225
Note:
Part
No.
–
–
–
–
–
–
–
–
–
–
–
–
Net Wt.
lbs (kg)
22.0 (10)
22.0 (10)
22.0 (10)
22.0 (10)
22.0 (10)
22.0 (10)
22.0 (10)
22.0 (10)
22.0 (10)
22.0 (10)
22.0 (10)
22.0 (10)
DX
The type DXT titanium sheathed heater does not have stand-off brackets.
Over-the-Side Immersion Heaters
30.5
(775)
28.0
(710)
19.5
(495)
When determining your minimum liquid level be sure to
make allowance for loss of solution volume by evaporation
and removal of work.
TYPE DXC - Used mainly for heating water or water
solutions which will not corrode copper.
Part
Net Wt.
No.
lbs (kg)
RTC-30 8.8 (4)
RTC-50 8.8 (4)
RTC-75 8.8 (4)
RTSS-30 8.8 (4)
RTSS-50 8.8 (4)
RTSS-75 8.8 (4)
RTI-30
8.8 (4)
RTI-50
8.8 (4)
RTI-75
8.8 (4)
RTIL-30 8.8 (4)
RTIL-50 8.8 (4)
RTIL-75 8.8 (4)
RTT-30
8.8 (4)
RTT-50
8.8 (4)
RTT-75
8.8 (4)
CCI Thermal Technologies Inc.
B29
Application
Special Features (ordered separately)
Caloritech™ bottom mount heaters are available as
standard in copper or Incoloy® sheaths for use in most
liquid heating applications. Check the construction details
listed below and also Section D of the Caloritech™ catalog
for watt density and sheath selection.
Construction
Types DXLC and DXRC heaters have copper sheathed
heating elements silver brazed to a welded 304 stainless
steel box and riser.
To Order Specify
Quantity, catalog number, voltage, phase and wattage.
Types DXLI and DXRI heaters feature high density
Incoloy® sheathed heating elements and 304 stainless
steel immersed parts in a fully welded construction.
Types DXLF and DXRF
heaters feature low
density Incoloy®
sheathed heating
elements and steel
immersed parts in a
fully welded construction.
• Special wattage or voltage
• Special riser height
• Special materials
• Multiple rows of elements for higher wattages
• Built-in thermostat or high limit controller
• 4” (102 mm) sludge legs
• Passivation for Incoloy® and stainless steel sheath
• Explosion-proof construction
Table 3 - Terminal Housings
Box Type
36
(915)
3.0
(75)
Moisture
Resistant
(Standard)
ExplosionProof
Box Type
Figure 3
Moisture
Resistant
(Standard)
ExplosionProof
No Thermostat
K
L
in (mm)
in (mm)
3.50
(89)
4.25
(108)
4.75
(108)
4.00
(102)
With Thermostat
K
L
in (mm)
in (mm)
6.250
(159)
6.000
(152)
7.000
(178)
5.625
(143)
36
(915)
3.0
(75)
3.9
(100)
Figure 4
Table 4 - Over-the-Side Heaters (Figures 3 & 4)
kW
3.0
6.0
9.0
12.0
15.0
18.0
3.0
6.0
9.0
12.0
15.0
18.0
3.0
6.0
9.0
3.0
4.5
6.0
Dimensions
B (Figure 3)
D (Figure 4)
in
mm
in
mm
12.4
315
–
–
22.2
565
15.7
400
30.1
765
17.3
440
37.0
940
18.9
480
43.9
1115
20.5
520
51.8
1315
22.0
560
12.4
315
–
–
22.2
565
15.7
400
30.1
765
17.3
440
37.0
940
18.9
480
43.9
1115
20.5
520
51.8
1315
22.0
560
22.2
565
15.7
400
37.0
940
18.9
480
51.8
1315
22.0
560
565
940
18.9
480
940
1115
20.5
520
1315
1315
22.0
560
Sheath
Material
Copper
Copper
Copper
Copper
Copper
Copper
Incoloy®
Incoloy®
Incoloy®
Incoloy®
Incoloy®
Incoloy®
Incoloy®
Incoloy®
Incoloy®
Incoloy®
Incoloy®
Incoloy®
Figure 3
Catalog
Part
Watt Density
W/in² W/cm²
Number
Number
53
8.1
DXLC3030
TLC-330-1
60
9.3
DXLC3060
TLC-360-1
55
8.5
DXLC3090
TLC-390-1
54
8.4
DXLC3120
TLC-312-1
54
8.4
DXLC3150
TLC-315-1
53
8.2
DXLC3180
TLC-318-1
53
8.1
DXLI3030
TLI-330-1
60
9.3
DXLI3060
TLI-360-1
55
8.5
DXLI3090
TLI-390-1
54
8.4
DXLI3120
TLI-312-1
54
8.4
DXLI3150
TLI-315-1
53
8.2
DXLI3180
TLI-318-1
30
4.6
DXLF3030
TLO-330-1
27
4.2
DXLF3060
TLO-360-1
26
4.1
DXLF3090
TLO-390-1
14
2.1 DXLF3030-1
–
16
2.5
DXLF3045
–
18
2.7 DXLF3060-1
–
Figure 4
Catalog
Part
Number
Number
–
KTLC-330-1
DXRC3060 KTLC-360-1
DXRC3090 KTLC-390-1
DXRC3120 KTLC-312-1
DXRC3150 KTLC-315-1
DXRC3180 KTLC-318-1
–
KTLI-330-1
DXRI3060
KTLI-360-1
DXRI3090
KTLI-390-1
DXRI3120
KTLI-312-1
DXRI3150
KTLI-315-1
DXRI3180
KTLI-318-1
DXRF3030 KTLO-330-1
DXRF3060 KTLO-360-1
DXRF3090 KTLO-390-1
DXRF3030-1
–
DXRF3045
–
DXRF3060-1
–
Net
Weight
lb
kg
11.0 5
11.0 5
13.2 6
13.2 6
15.4 7
15.4 7
11.0 5
11.0 5
13.2 6
13.2 6
15.4 7
15.4 7
11.0 5
13.2 6
15.4 7
11.0 5
13.2 6
15.4 7
DX
B30
Caloritech™
Over-the-Side Immersion Heaters
Pipe-Insert Immersion Heaters - MX
Application
Installation
For heating asphalt, molasses, tar, paint, glue or any
viscous fluids. When heating corrosive liquids the pipe
enclosing the heater must be resistant to corrosion. Tank
fabricator to supply and install pipes. Heater can be
removed without draining the liquid.
Install heaters in a suitable metal pipe with a 2” (51 mm)
minimum inside diameter. Fit 3” standard pipe flanges or
2” (51 mm) couplings where pipes extend outside the tank
wall and cap the pipe ends inside the vessel.
Heat is transferred safely from the heating element to the
inner wall of the pipe by a combination of convection and
radiation. Note that filling the pipe with a heat transfer fluid
is neither required nor recommended.
It is best to leave one pipe a few inches higher than the
others. This pipe will receive the heater with the built-in
thermocouple or limit device to provide fast response
under low liquid level conditions.
Selection and Sizing
Use the graphs (Figures 2-4) and the explanation on the
following page to determine the kilowatts necessary to
maintain the tank at the required temperature. Next, select
the required number of heaters with an insert length long
enough to provide good heat distribution.
Figure 1 - Typical application of pipe-insert immersion
heater for viscous fluids
Construction
Standard heaters have heavy duty alloy sheathed
element(s) fitted to either a 3” 150 Ib. steel flange or a 2”
NPT screwplug. The terminal box is moisture resistant
for outdoor applications. One 1” NPT conduit fitting is
provided on units without thermocouple, and an additional
1/2” NPT conduit fitting is provided on units with built-in
thermocouples.
Heaters with Type K thermocouples (one per tank) are
used for detecting low liquid levels. If the level drops
below the uppermost heater, the temperature inside the
heater pipe will rise. The thermocouple will detect this
temperature rise, and, when this signal is fed through an
electronic temperature limit control, it will automatically
trip the system off. CCI Thermal can provide a packaged
control panel or ship the control components individually.
Refer to Section D for information on Caloritech™ control
panels for this application.
Refer to Section F for information on thermostat and
thermocouple assemblies with attached wells.
Normally the one element and two element style heaters
are used in groups of three so that they can be wired in a
three phase balanced system.
When the application entails heating an extremely viscous
liquid from a cold start, the one element heater should be
selected since the lower resulting watt density on the pipe
surface will prevent coking (see Table 1).
Table 1 - Watt Density on Pipe Surface vs Heater Type
W/in2 on Pipe
Pipe Size
1 Elem. 2 Elem. 3 Elem.
in (mm)
Type
Type
Type
2 (51)
5.5
7.4
6.8
2 1/2 (64)
4.6
6.2
5.7
3 (76)
3.8
5.1
4.7
4 (102)
3.0
4.0
3.7
W/cm2 on Pipe
1 Elem. 2 Elem. 3 Elem.
Type
Type
Type
0.9
1.1
1.1
0.7
1.0
0.9
0.6
0.8
0.7
0.5
0.6
0.6
Special Features
• Packaged control systems
• Special voltage
• Special wattage
• Explosion resistant terminal housings
• Built-in thermostats/limits
• Special lengths
• Special flange or screwplug sizes
• Extra conduit fittings
MX
Pipe-Insert Immersion Heaters
CCI Thermal Technologies Inc.
B31
Solving Heating Problems Using figures 2 to 4
Control Systems
Step 1 Use tank diameter and length and Figure 2 to
determine tank surface area.
CCI Thermal manufactures standard and custom designed
control panels for pipe insert heating systems. See
Section D for listings of CPA, CPB and CPP panels.
Step 2 Using Figure 3, surface area, and maximum
design temperature difference between tank contents
and surroundings, the heat loss can be determined for 2”
(51 mm) or 4” (102 mm) of insulation.
SURFACE
AREA
- SQ.
SURFACE
SURFACE
AREA
AREA
- SQ.
- SQ.
FT.FT.
FT.
Step 3 Figure 4 for asphalt or heavy oil, is used to
determine the additional energy required for heat-up from
a cold start if cold loads are added. Use maximum heat-up
times to minimize installed KW requirements.
2200
2200
2000
2200
2000
1800
2000
1800
1600
1800
1600
1400
1600
1400
1200
1400
1200
1000
1200
1000
800
1000
800
600
800
600
400
600
400
200
400
200
200
0
0
0
IA..
.D
IA
FT
. D A.
T
4
14 F DI A.
1 FT. . DIA.
T DI
1412 F
FT. IDAI.A..
12 TF.TD
. IA
0F FT. D A.
121
I .
10 T.. D
DIA.
F
8 FT. DIA
10
..
8
IAIA
.D
.
T.TD
86FF
. DIA
6 FT IA.
D
.
6 FT
4
4
4
8
8
8
12 16
20 24
28
12
16LENGTH
20 24
TANK
- FT. 28
TANK
- FT. 28
12
16LENGTH
20 24
TANK LENGTH - FT.
32
32
32
36
36
36
40
40
40
Figure 5 - Typical Control System
15 1515
0° 0°0°
F FF
∆ T ∆ T∆ T
Special Pipe Heaters Assemblies
10 1010
0°F0°0F°F
∆ T ∆ T∆ T
2200
2200
2000
2200
2000
1800
2000
1800
1600
1800
1600
1400
1600
1400
1200
1400
1200
1000
1200
1000
800
1000
800
600
800
600
400
600
400
200
400
200
200
0
0
0
50°5F05°0F°F
∆ T∆ T∆ T
SURFACE
SURFACE
SURFACE
AREA
AREA
AREA
- SQ.
- SQ.
- SQ.
FT.FT.
FT.
Figure 2 - Tank Surface Area vs. Length
∆T
∆T
F ∆T
∆T
F T
0°°F T 50°°F ∆ T 0°F ∆ T
0
∆
2
0
0 ∆300°F T
20 F
5
∆
0
F
2
2 0°
0° 3 0°F
25
20
30
5
10 15 20
25 30
35 40 45 50
5 KW
10REQUIRED
15 20 - 2"
25OF30
35 40 45 50
INSULATION
INSULATION
5 KW
10REQUIRED
15 20 - 2"
25OF30
35 40 45 50
KW REQUIRED - 2" OF INSULATION
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30
KW REQUIRED - 4" OF INSULATION
0 2 4KW6 REQUIRED
8 10 12 -14
20 22 24 26 28 30
4" 16
OF18
INSULATION
REQUIRED
- 4" OF INSULATION
SurfaceKW
Area
vs. Recommended
KWKW
KW
PER
PER
PER
1000
1000
1000
U.S.
U.S.
U.S.
GALLONS
GALLONS
GALLONS
17.3
17.3
15
17.3
15
15
10
10
10
5
5
5
KWKW
KW
PER
PER
PER
1000
1000
1000
IMPERIAL
IMPERIAL
IMPERIAL
GALLONS
GALLONS
GALLONS
Figure 3 - Tank
Installed Kilowatts
20
20
20
15
15
15
300
300°F
300°F
200 °F
200°F
°
200 F
100°F°F
100°F
10°F
50
0
50°F°F
50°F
10
10
10
5
5
5
0
0
0
Some applications may require a higher kW rating than
can be achieved with individual pipe heaters. Special
assemblies of closely spaced pipes mounted to a common
header are available. Each pipe in the header is fitted with
a special heating element.
6
6
6
12
18
24
30
36
12
18
24
30
36
TIME
(HOURS)
12HEAT-UP
18
24
30
HEAT-UP TIME (HOURS) 36
HEAT-UP TIME (HOURS)
42
42
42
48
48
48
Figure 4 - Tank Capacity vs. Heat-Up Time for Asphalt
Another advantage of this system is that, in the event that
an element has to be removed for servicing, draining is not
required.
This type of heater is particularly suitable for suction
heating in large bunker oil storage tanks.
MX
B32
Caloritech™
Pipe-Insert Immersion Heaters
Pipe-Insert Heaters Type MX
Pipe-insert heaters are listed with a choice of flange or
screwplug mount. Special mounting types and sizes are
available on request.
Many storage tanks containing high viscosity liquids
require a method of heating which will uniformly distribute
the heat and will not cause charring or coking. Electric
insert heaters installed in pipe wells with large surface
areas in contact with the product have proven to be a cost
effective and virtually maintenance free solution to these
heating problems.
Application
Heat transfer in liquids is mainly by convection as opposed
to conduction. Because of their high viscosities, heavy
liquids such as asphalt, molasses, tar, paint, wax and
some oils have poor heat transfer at low temperatures.
If these liquids require heating, careful consideration must
be given to the rate at which heat is being introduced
into the product since coking of the liquid at the heating
surface could spoil the entire tank contents. Electric pipeinsert heaters eliminate the need for high maintenance
pumps or open flames which may present a fire hazard,
especially when the liquid being heated is flammable.
Refer to pages B31 and B32 for detailed information on
the construction and use of pipe-insert heaters. Table 1 on
page B31 gives the resultant watt density (watts per sq. in.
of surface area) on 2” (51 mm) to 4” (102 mm) pipes when
fitted with any one of the three basic heater types offered.
inside the pipe is much hotter than the pipe itself and
varies with the system parameters. It is recommended
that you consult the nearest CCI Thermal sales office for
assistance with the thermostat selection.
Construction
The heaters are available with single hairpin element,
double hairpin elements, or three straight elements. The
double hairpin element type can be wired in single phase
or three phase, open delta. The three element type is
suitable for three phase wiring only.
The heaters can be coiled to a six foot diameter to permit
installation or removal where space restrictions exist.
Special Features
• Special voltage
• Special wattage
• Explosion resistant terminal housings
• Built-in thermostats/limits
• Special lengths
• Special flange sizes
• Extra conduit fittings
• Control systems
To Order Specify
Quantity, catalog number, voltage, wattage and
special features.
3” - 150 lb Flange - One Hairpin Element
2” Max.
6” Cold
End
Built-In Thermocouples and Thermostats as
Limit Devices
If there is even the slightest chance that the liquid level
could fall below the uppermost surface of any pipe well,
an overtemperature control is recommended. Units listed
with built-in thermocouples are intended for use with a
Caloritech™ control system.
Explosion-Proof Housing With
Externally Adjustable Thermostat
For Limit Sensing
The type MXI heater can also be factory fitted with a
built-in thermostat as a limit device with the sensing bulb
installed in a thermostat well. Note that the temperature
Pipe-Insert Immersion Heaters
Insert Length
5 3/4”
When heating highly viscous liquids select a pipe size
large enough to match the pipe surface watt density with
the ability of the liquid to carry the heat away. Page B31
gives an explanation of watt density which also applies to
pipe heater pipe well surfaces.
Table 2 - 3” - 150 lb Flange - One Hairpin Element
kW
3
4
5
6
6
7
7
8
9
10
11
12
13
14
15
15
Without T/C
Catalog
Part
mm
Number
Number
1900
MXI103F3
TMP-3-103
2500
MXI104F3
TMP-3-104
3100
MXI105F3
TMP-3-105
3400 MXI106F3133 TMP-3-106
3700
MXI106F3
—
4300 MXI107F3169 TMP-3-107
4600
MXI107F3
—
4900
MXI108F3
TMP-3-108
5500
MXI109F3
TMP-3-109
6100
MXI110F3
TMP-3-110
6700
MXI111F3
TMP-3-111
7300
MXI112F3
TMP-3-112
7900
MXI113F3
TMP-3-113
8500
MXI114F3
—
9100
MXI115F3
—
10800 MXI115F3425
—
Std. Volts Insert Length
(1Ø Only)
208, 240,
480, 600
480, 600
480, 600
480, 600
600
in
74.8
98.4
122.0
133.9
145.7
169.3
181.1
192.9
216.5
240.2
263.8
287.4
311.0
334.6
358.3
425.2
With ‘K’ Type T/C
Catalog
Part Number
Number
MXIK103F3
TMP-3-103-2
MXIK104F3
TMP-3-104-2
MXIK104F3
TMP-3-105-2
MXIK106F3133 TMP-3-106-2
MXIK106F3
—
MXIK107F3169 TMP-3-107-2
MXIK107F3
—
MXIK108F3
TMP-3-108-2
MXIK109F3
TMP-3-109-2
MXIK110F3
TMP-3-110-2
MXIK111F3
TMP-3-111-2
MXIK112F3
TMP-3-112-2
MXIK113F3
TMP-3-113-2
MXIK114F3
—
MXIK115F3
—
MXIK115F3425
—
MX
CCI Thermal Technologies Inc.
B33
2” NPT Screwplug - One Hairpin Element
3” - 150 lb Flange - Two Hairpin Elements
Insert Length
5 3/4”
6” Well
2” Max.
4 1/4”
5” Cold
End
2” Max.
Table 5 - 2” NPT Screwplug
One Hairpin Element
Table 3 - 3” - 150 lb Flange
Two Hairpin Elements
kW
3
4
5
6
7
8
10
12
14
16
Without T/C
Catalog
Part
Number
Number
MXI203F3
—
MXI204F3
Std. Volts Insert Length
(1Ø Only)
in
mm
208, 240,
480, 600
55.1
70.9
86.6
102.4
118.1
133.9
165.4
196.9
228.3
259.8
1400
1800
2200
2600
3000
3400
4200
5000
5800
6600
208, 240,
480, 600
480, 600
MXI205F3
MXI206F3
MXI207F3
MXI208F3
MXI210F3
MXI212F3
MXI214F3
MXI216F3
—
—
Insert Length
8 7/8”
6” Cold
End
With ‘K’ Type T/C
Catalog
Part Number
Number
MXIK203F3
—
MXIK204F3
MXIK205F3
MXIK206F3
MXIK207F3
MXIK208F3
MXIK210F3
MXIK212F3
MXIK214F3
MXIK216F3
kW
3
4
5
6
Std. Volts Insert Length
(1Ø Only)
208, 240,
480, 600
208, 240,
480, 600
480, 600
Without T/C
Catalog
Part
Number
Number
With ‘K’ Type T/C
Catalog
Part Number
Number
in
mm
74.8
1900
MXI130P2
MTP-230-1
MXIK130P2
MTP-230-2
98.4
122.0
133.9
2500
3100
3400
MXI140P3
MXI150P2
MXI160P2
MTP-240-1
MTP-250-1
—
MXIK140P2
MXIK150P2
MXIK160P2
MTP-240-2
MTP-250-2
—
—
—
2” NPT Screwplug - Two Hairpin Elements
6” Well
2” Max.
4 1/4”
3” - 150 lb Flange - Three Straight Elements
5” Cold
End
Table 6 - 2” NPT Screwplug
Two Hairpin Elements
kW
6” Cold
End
2” Dia. Max.
3
Table 4 - 3” - 150 lb Flange
Three Straight Elements
kW
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Std. Volts Insert Length
(3Ø Only)
208, 240,
480, 600
480, 600
480, 600
in
mm
45.3
64.0
82.7
101.4
120.1
138.8
157.5
176.2
194.9
213.6
232.3
251.0
269.7
288.4
1150
1625
2100
2575
3050
3525
4000
4475
4950
5425
5900
6375
6850
7325
Without T/C
Catalog
Part
Number
Number
MXI302F3
MXI303F3
MXI304F3
—
MXI305F3
MXI306F3
MXI307F3
MXI308F3
—
MXI309F3
MXI310F3
MXI311F3
MXI312F3
MXI313F3
—
MXI314F3
MXI315F3
Insert Length
8 7/8”
Insert Length
5 3/4”
With ‘K’ Type T/C
Catalog
Part Number
Number
MXIK302F3
MXIK303F3
MXIK304F3
—
MXIK305F3
MXIK306F3
MXIK307F3
MXIK308F3
—
MXIK309F3
MXIK310F3
MXIK311F3
MXIK312F3
MXIK313F3
—
MXIK314F3
MXIK315F3
4
5
6
7
8
Std. Volts Insert Length
(1Ø Only)
208, 240,
480, 600
208, 240,
480, 600
208, 240,
480, 600
mm
55.1
1400
MXI230P2
70.9
86.6
102.4
118.1
133.9
1800
2200
2600
3000
3400
MXI240P2
MXI250P2
MXI260P2
MXI270P2
MXI280P2
—
With ‘K’ Type T/C
Catalog
Part Number
Number
MXIK230P2
MXIK240P2
MXIK250P2
MXIK260P2
MXIK270P2
MXIK280P2
—
—
—
—
—
2” NPT Screwplug - Three Straight Elements
6” Well
2” Dia. Max.
4 1/4”
5” Cold
End
Insert Length
8 7/8”
Table 7 - 2” NPT Screwplug
Three Straight Elements
To Order Specify
Quantity, catalog number, voltage, wattage and
special features.
Without T/C
Catalog
Part
Number
Number
in
kW
2
3
4
5
6
Std. Volts Insert Length
(3Ø Only)
208, 240,
480, 600
208, 240,
480, 600
208, 240,
480, 600
in
mm
Without T/C
Catalog
Part
Number
Number
45.3
1150
MXI320P2
64.0
82.7
101.4
120.1
1625
2100
2575
3050
MXI330P2
MXI340P2
MXI350P2
MXI360P2
—
—
—
With ‘K’ Type T/C
Catalog
Part Number
Number
MXIK320P2
MXIK330P2
MXIK340P2
MXIK350P2
MXIK360P2
—
—
—
MX
B34
Caloritech™
Pipe-Insert Immersion Heaters
Flanged Pipe Heater - FPH
Construction
Standard heaters listed utilize 2“, 2 1/2” or 3” SCH.40
steel pipe welded to a 150lb ANSI rated steel flange.
Stainless steel construction is available depending on the
application. Heater sizes and ratings are specified based
on flange layouts maximizing pipe surface area.
CaloritechTM FPH Series Flanged Pipe Insert Heaters
consist of closely spaced insert pipes mounted to a
common flange. Each pipe in the flange is fitted with an
independent heavy duty alloy sheathed heating element.
The insert pipes and flange provide the heater with a
sealed installation, keeping the elements from contacting
the fluid in the tank. Heater elements are individually
removable in the event of servicing without draining the
tank.
The FPH is suited to applications requiring a higher kW
rating than can be achieved with individual pipe insert
heaters. This type of heater is particularly suitable for liquid
heating applications requiring low watt densities such as in
large bunker oil storage tanks.
Application
Flanged pipe heaters are uniquely designed to heat
storage tanks containing highly viscous, corrosive or heat
sensitive materials.
High viscosity, heavy liquids such as asphalt, molasses,
tar, paint, wax and some oils have poor heat transfer at low
temperatures.
FPH heaters use heavy duty alloy sheathed elements fitted
to a 2” or 2 ½” NPT screwplug for single pipe insert heaters
or networked inside the terminal box for units with multiple
pipe inserts. Heaters are available with single hairpin
elements, double hairpin elements, triple hairpin elements
or three straight elements.
Moisture resistant and/or explosion resistant terminal
housings are available for all flanged pipe insert heater
sizes.
CaloritechTM manufactures standard and custom
designed control panels, engineered to match the specific
requirements of tank heating systems. See Section D for
listings of CPA, CPB and CPP panels.
Special Features
• Custom voltage
• Custom wattage
• Custom Materials
• Explosion resistant terminal housings
• Built-in thermostat/limits
• Custom lengths
• Various flange sizes
• Control systems
• Partial U-stamp
• Watt densities available below 5W/in2
For these liquids, careful consideration must be given
to the rate of heat transfer into the product since boiling
and coking of the liquid at the heating surface can occur,
spoiling tank contents and shortening heater life.
FPH heaters are specifically engineered to reduce
overall watt density by maximizing pipe surface area. The
large surface area allows for greater kW ratings while
maintaining low surface temperatures and controlled heat
transfer.
FPH
Flanged Pipe Heater
CCI Thermal Technologies Inc.
B35
Selection
Table 2 - 3” to 4” 150 lb - Steel Flange
Flanged pipe insert heaters are listed in ascending flange
size. Three specific watt densities are listed although
additional watt densities are available through special
order.
Flanged pipe insert heaters should be selected based on
required heating load, flange size, pipe insert length and
the maximum watt density for the application.
Standard heaters are constructed with a moisture resistant
terminal housing. Optional explosion resistant terminal
housings are available.
Flange
Size
inches
Table 1 - 3” to 4” Flange Heater Dimensions
Flange
Rating
lb
A
C
D
in (mm)
in (mm)
in (mm)
150
9.625
(244)
6.000
(152)
7.500
(191)
300
9.625
(244)
6.625
(168)
150
9.625
(244)
300
9.625
(244)
3
4
E
F
G
Pipe Length
kW
'B'
in (mm)
Pipe Surface
Std. Voltages
208, 240, 480, 600
Watt Density
W/in²
W/cm²
Cat. No.
3" 150 lb Steel Flange
High Density - 7.5 W/in² (1.2 W/cm2)
7
140 (3556)
1 or 3 Phase
7.5
1.2
FPH107F3140
5
105 (2667)
1 or 3 Phase
7.5
1.2
FPH105F3105
5
90 (2286)
1 or 3 Phase
7.5
1.2
FPH105F390
3
60 (1524)
1 or 3 Phase
7.5
1.2
FPH103F360
Medium Density - 5 W/in² (0.8 W/cm )
2
5
140 (3556)
1 or 3 Phase
5.0
0.8
FPH105F3140
3
105 (2667)
1 or 3 Phase
5.0
0.8
FPH103F3105
3
90 (2286)
1 or 3 Phase
5.0
0.8
FPH103F390
2
60 (1524)
1 or 3 Phase
5.0
0.8
FPH102F360
Low Density - 3 W/in² (0.5 W/cm )
2
Holes
in (mm)
in (mm)
4
0.750
(19)
0.938
(24)
3
140 (3556)
1 or 3 Phase
3.0
0.5
FPH103F3140
2
105 (2667)
1 or 3 Phase
3.0
0.5
FPH102F3105
8.250
(210)
8
0.875
(22)
1.125
(29)
2
90 (2286)
1 or 3 Phase
3.0
0.5
FPH102F390
7.500
(191)
9.000
(229)
0.750
(19)
0.938
(24)
1
60 (1524)
1 or 3 Phase
3.0
0.5
FPH101F360
8
7.875
(200)
10.000
(254)
8
0.875
(22)
1.250
(32)
1 or 3 Phase
7.5
1.2
FPH111F4140
‘F’ Dia. ‘E’ Holes
on a ‘C’ B.C.
G
4" 150 lb Steel Flange
High Density - 7.5 W/in² (1.2 W/cm2)
11
140 (3556)
8
105 (2667)
1 or 3 Phase
7.5
1.2
FPH108F4105
7
90 (2286)
1 or 3 Phase
7.5
1.2
FPH107F490
5
60 (1524)
1 or 3 Phase
7.5
1.2
FPH105F460
Medium Density - 5 W/in² (0.8 W/cm2)
‘D’ Dia.
7
140 (3556)
1 or 3 Phase
5.0
0.8
FPH107F4140
5
105 (2667)
1 or 3 Phase
5.0
0.8
FPH105F4105
5
90 (2286)
1 or 3 Phase
5.0
0.8
FPH105F490
3
60 (1524)
1 or 3 Phase
5.0
0.8
FPH103F460
Low Density - 3 W/in² (0.5 W/cm )
2
A
B
4
140 (3556)
1 or 3 Phase
3.0
0.5
FPH104F4140
3
105 (2667)
1 or 3 Phase
3.0
0.5
FPH103F4105
3
90 (2286)
1 or 3 Phase
3.0
0.5
FPH103F490
2
60 (1524)
1 or 3 Phase
3.0
0.5
FPH102F460
To Order Specify
Quantity, catalog number, voltage, wattage and special
features.
FPH
B36
Caloritech™
Flanged Pipe Heater
Table 3 - Heater Dimensions
Flange
Flange
Size
Rating
inches
A
C
D
E
F
G
lb
in (mm)
in (mm)
in (mm)
Holes
in (mm)
in (mm)
150
7.000
(178)
8.500
(216)
10.000
(254)
8
0.875
(22)
0.938
(24)
300
7.000
(178)
9.250
(235)
11.000
(279)
8
0.875
(22)
1.375
(35)
150
7.000
(178)
9.500
(241)
11.000
(279)
8
0.875
(22)
1.000
(25)
300
7.000
(178)
10.625
(270)
12.500
(318)
12
0.875
(22)
1.438
(37)
150
7.000
(178)
11.750
(298)
13.500
(343)
8
0.875
(22)
1.125
(29)
300
7.000
(178)
13.000
(230)
15.000
(381)
12
1.000
(25)
1.625
(41)
150
7.000
(178)
14.250
(362)
16.000
(406)
12
1.000
(25)
1.188
(30)
300
7.000
(178)
15.250
(387)
17.500
(445)
16
1.125
(29)
1.875
(48)
5
6
8
10
‘F’ Dia. ‘E’ Holes
on a ‘C’ B.C.D.
‘D’ Dia.
A
Table 4 - 5” to 6” 150 lb - Steel Flange
Pipe Length
kW
'B'
in (mm)
Std. Voltages
208, 240, 480, 600
Pipe Surface
Watt Density
W/in²
W/cm²
G
B
Table 5 - 8” to 10” 150 lb - Steel Flange
Pipe Length
Cat. No.
kW
'B'
in (mm)
5" 150 lb Steel Flange
Std. Voltages
208, 240, 480, 600
Pipe Surface
Watt Density
W/in²
W/cm²
Cat. No.
8" 150 lb Steel Flange
High Density - 7.5 W/in² (1.2 W/cm2)
High Density - 7.5 W/in² (1.2 W/cm2)
11
140 (3556)
1 or 3 Phase
7.5
1.2
FPH111F5140
22
140 (3556)
1 or 3 Phase
7.5
1.2
FPH322F8140
8
105 (2667)
1 or 3 Phase
7.5
1.2
FPH108F5105
16
105 (2667)
1 or 3 Phase
7.5
1.2
FPH316F8105
7
90 (2286)
1 or 3 Phase
7.5
1.2
FPH107F590
15
90 (2286)
1 or 3 Phase
7.5
1.2
FPH315F890
5
60 (1524)
1 or 3 Phase
7.5
1.2
FPH105F560
10
60 (1524)
1 or 3 Phase
7.5
1.2
FPH310F860
Medium Density - 5 W/in² (0.8 W/cm2)
Medium Density - 5 W/in² (0.8 W/cm2)
7
140 (3556)
1 or 3 Phase
5.0
0.8
FPH107F5140
15
140 (3556)
1 or 3 Phase
5.0
0.8
FPH315F8140
5
105 (2667)
1 or 3 Phase
5.0
0.8
FPH105F5105
11
105 (2667)
1 or 3 Phase
5.0
0.8
FPH311F8105
5
90 (2286)
1 or 3 Phase
5.0
0.8
FPH105F590
10
90 (2286)
1 or 3 Phase
5.0
0.8
FPH310F890
3
60 (1524)
1 or 3 Phase
5.0
0.8
FPH103F560
6
60 (1524)
1 or 3 Phase
5.0
0.8
FPH306F860
Low Density - 3 W/in² (0.5 W/cm2)
Low Density - 3 W/in² (0.5 W/cm2)
4
140 (3556)
1 or 3 Phase
3.0
0.5
FPH104F5140
9
140 (3556)
1 or 3 Phase
3.0
0.5
FPH309F8140
3
105 (2667)
1 or 3 Phase
3.0
0.5
FPH103F5105
7
105 (2667)
1 or 3 Phase
3.0
0.5
FPH307F8105
3
90 (2286)
1 or 3 Phase
3.0
0.5
FPH103F590
6
90 (2286)
1 or 3 Phase
3.0
0.5
FPH306F890
2
60 (1524)
1 or 3 Phase
3.0
0.5
FPH102F560
4
60 (1524)
1 or 3 Phase
3.0
0.5
FPH304F860
6" 150 lb Steel Flange
10" 150 lb Steel Flange
High Density - 7.5 W/in² (1.2 W/cm2)
High Density - 7.5 W/in² (1.2 W/cm2)
11
140 (3556)
1 or 3 Phase
7.5
1.2
FPH111F6140
58
240 (6096)
1 or 3 Phase
7.5
1.2
FPH358F10240
8
105 (2667)
1 or 3 Phase
7.5
1.2
FPH108F6105
34
140 (3556)
1 or 3 Phase
7.5
1.2
FPH334F10140
7
90 (2286)
1 or 3 Phase
7.5
1.2
FPH107F690
26
105 (2667)
1 or 3 Phase
7.5
1.2
FPH326F10105
5
60 (1524)
1 or 3 Phase
7.5
1.2
FPH105F660
22
90 (2286)
1 or 3 Phase
7.5
1.2
FPH322F1090
Medium Density - 5 W/in² (0.8 W/cm2)
Medium Density - 5 W/in² (0.8 W/cm2)
7
140 (3556)
1 or 3 Phase
5.0
0.8
FPH107F6140
38
240 (6096)
1 or 3 Phase
5.0
0.8
FPH338F10240
5
105 (2667)
1 or 3 Phase
5.0
0.8
FPH105F6105
22
140 (3556)
1 or 3 Phase
5.0
0.8
FPH322F10140
5
90 (2286)
1 or 3 Phase
5.0
0.8
FPH105F690
16
105 (2667)
1 or 3 Phase
5.0
0.8
FPH316F10105
3
60 (1524)
1 or 3 Phase
5.0
0.8
FPH103F660
15
90 (2286)
1 or 3 Phase
5.0
0.8
FPH315F1090
Low Density - 3 W/in² (0.5 W/cm2)
Low Density - 3 W/in² (0.5 W/cm2)
4
140 (3556)
1 or 3 Phase
3.0
0.5
FPH104F6140
22
240 (6096)
1 or 3 Phase
3.0
0.5
FPH322F10240
3
105 (2667)
1 or 3 Phase
3.0
0.5
FPH103F6105
13
140 (3556)
1 or 3 Phase
3.0
0.5
FPH313F10140
3
90 (2286)
1 or 3 Phase
3.0
0.5
FPH103F690
10
105 (2667)
1 or 3 Phase
3.0
0.5
FPH310F10105
2
60 (1524)
1 or 3 Phase
3.0
0.5
FPH102F660
9
90 (2286)
1 or 3 Phase
3.0
0.5
FPH309F1090
To Order Specify
Quantity, catalog number, voltage, wattage and special features.
FPH
Flanged Pipe Heater
CCI Thermal Technologies Inc.
B37
Flange
Size
inches
Flange
Rating
lb
Table 6 - Heater Dimensions
150
12
300
150
14
300
150
16
300
150
18
300
150
20
300
Table 7 (Continued) - 12” to 16” 150 lb - Steel Flange
A
C
D
E
F
G
in (mm)
9.000
in (mm)
17.000
in (mm)
19.000
Holes
in (mm)
in (mm)
1.250
(229)
9.000
(432)
17.750
(483)
20.500
(229)
9.000
(451)
18.750
(521)
21.000
(229)
9.000
(476)
20.250
(533)
23.000
(229)
9.000
(514)
21.250
(584)
23.500
(229)
9.000
(540)
22.500
(597)
25.500
(229)
9.000
(572)
22.750
(648)
25.000
(229)
9.000
(578)
24.750
(635)
28.000
(229)
9.000
(629)
25.000
(711)
27.500
(229)
9.000
(635)
27.000
(699)
30.500
(229)
(686)
(775)
‘F’ Dia. ‘E’ Holes
on a ‘C’ B.C.D.
12
16
12
20
16
20
16
24
20
24
1.000
(25)
1.250
(32)
2.000
(32)
1.375
(35)
1.250
(51)
1.375
(35)
2.125
(32)
1.125
(29)
(54)
1.438
1.375
(35)
1.250
(32)
1.375
(35)
1.250
(32)
1.375
(35)
(37)
2.250
(57)
1.563
(40)
2.375
(60)
1.688
(43)
2.500
(64)
G
208, 240, 480, 600
208, 240, 480, 600
Pipe Surface
Watt Density
W/in²
W/cm²
Cat. No.
Medium Density - 5 W/in² (0.8 W/cm2)
76
240 (6096)
1 or 3 Phase
5.0
0.8
FPH776F14240
44
140 (3556)
1 or 3 Phase
5.0
0.8
FPH744F14140
32
105 (2667)
1 or 3 Phase
5.0
0.8
FPH732F14105
Low Density - 3 W/in² (0.5 W/cm2)
44
240 (6096)
1 or 3 Phase
3.0
0.5
FPH744F14240
26
140 (3556)
1 or 3 Phase
3.0
0.5
FPH726F14140
20
105 (2667)
1 or 3 Phase
3.0
0.5
FPH720F14105
16" 150 lb Steel Flange
High Density - 7.5 W/in² (1.2 W/cm2)
160
240 (6096)
1 or 3 Phase
7.5
1.2
FPH12160F16240
94
140 (3556)
1 or 3 Phase
7.5
1.2
FPH1294F16140
70
105 (2667)
1 or 3 Phase
7.5
1.2
FPH1270F16105
Medium Density - 5 W/in² (0.8 W/cm2)
105
240 (6096)
1 or 3 Phase
5.0
0.8
FPH12105F16240
62
140 (3556)
1 or 3 Phase
5.0
0.8
FPH1262F16140
46
105 (2667)
1 or 3 Phase
5.0
0.8
FPH1246F16105
Low Density - 3 W/in² (0.5 W/cm2)
64
240 (6096)
1 or 3 Phase
3.0
0.5
FPH1264F16240
36
140 (3556)
1 or 3 Phase
3.0
0.5
FPH1236F16140
28
105 (2667)
1 or 3 Phase
3.0
0.5
FPH1228F16105
185
240 (6096)
1 or 3 Phase
1.2
1.2
FPH14185F18240
110
140 (3556)
1 or 3 Phase
1.2
1.2
FPH14110F18140
82
105 (2667)
1 or 3 Phase
1.2
1.2
FPH1482F18105
Medium Density - 5 W/in² (0.8 W/cm2)
B
Pipe Surface
Watt Density
W/in²
W/cm²
125
240 (6096)
1 or 3 Phase
5.0
0.8
FPH14125F18240
72
140 (3556)
1 or 3 Phase
5.0
0.8
FPH1472F18140
54
105 (2667)
1 or 3 Phase
5.0
0.8
FPH1454F18105
Low Density - 3 W/in² (0.5 W/cm2)
Table 7 - 12” to 16” 150 lb - Steel Flange
Std. Voltages
Std. Voltages
High Density - 7.5 W/in² (1.2 W/cm2)
A
Pipe Length
'B'
in (mm)
Pipe Length
'B'
in (mm)
18" 150 lb Steel Flange
‘D’ Dia.
kW
kW
Cat. No.
74
240 (6096)
1 or 3 Phase
3.0
0.5
FPH1474F18240
44
140 (3556)
1 or 3 Phase
3.0
0.5
FPH1444F18140
32
105 (2667)
1 or 3 Phase
3.0
0.5
FPH1432F18105
20" 150 lb Steel Flange
High Density - 7.5 W/in² (1.2 W/cm2)
12" 150 lb Steel Flange
255
240 (6096)
1 or 3 Phase
7.5
1.2
FPH19255F20240
High Density - 7.5 W/in² (1.2 W/cm2)
145
140 (3556)
1 or 3 Phase
7.5
1.2
FPH19145F20140
105 (2667)
1 or 3 Phase
7.5
1.2
FPH19110F20105
94
240 (6096)
1 or 3 Phase
7.5
1.2
FPH794F12240
110
54
140 (3556)
1 or 3 Phase
7.5
1.2
FPH754F12140
Medium Density - 5 W/in² (0.8 W/cm2)
40
105 (2667)
1 or 3 Phase
7.5
1.2
FPH740F12105
170
240 (6096)
1 or 3 Phase
5.0
0.8
FPH19170F20240
34
90 (2286)
1 or 3 Phase
7.5
1.2
FPH734F1290
98
140 (3556)
1 or 3 Phase
5.0
0.8
FPH1998F20140
74
105 (2667)
1 or 3 Phase
5.0
0.8
FPH1974F20105
Medium Density - 5 W/in² (0.8 W/cm2)
62
240 (6096)
1 or 3 Phase
5.0
0.8
FPH762F12240
Low Density - 3 W/in² (0.5 W/cm2)
36
140 (3556)
1 or 3 Phase
5.0
0.8
FPH736F12140
100
240 (6096)
1 or 3 Phase
3.0
0.5
FPH19100F20240
26
105 (2667)
1 or 3 Phase
5.0
0.8
FPH726F12105
58
140 (3556)
1 or 3 Phase
3.0
0.5
FPH1958F20140
22
90 (2286)
1 or 3 Phase
5.0
0.8
FPH722F1290
44
105 (2667)
1 or 3 Phase
3.0
0.5
FPH1944F20105
Low Density - 3 W/in² (0.5 W/cm2)
36
240 (6096)
1 or 3 Phase
3.0
0.5
FPH736F12240
22
140 (3556)
1 or 3 Phase
3.0
0.5
FPH722F12140
16
105 (2667)
1 or 3 Phase
3.0
0.5
FPH716F12105
14
90 (2286)
1 or 3 Phase
3.0
0.5
FPH714F1290
14" 150 lb Steel Flange
High Density - 7.5 W/in² (1.2 W/cm2)
110
240 (6096)
1 or 3 Phase
7.5
1.2
FPH7110F14240
66
140 (3556)
1 or 3 Phase
7.5
1.2
FPH766F14140
50
105 (2667)
1 or 3 Phase
7.5
1.2
FPH750F14105
To Order Specify
Quantity, catalog number, voltage, wattage and special
features.
FPH
B38
Caloritech™
Flanged Pipe Heater
Gain and Gate Heaters - MXS & WXS
Application
Gate Body Duct Heaters
These heaters are specifically designed to prevent ice
build-up on sluice gate guides or bodies. The heater
is usually installed in a vertical well or duct of round or
square cross section having a round nozzle at the top for
fastening.
MAX.
Application
Gate body duct heaters are custom engineered by CCI
Thermal to heat the inside of the gate and prevent ice
build-up on the gate walls, wind seals and end members.
The heaters can be connected to a duct having outlets at
various elevations within the gate.
DIAM.
Construction
The heaters are available in single
or dual wattage, customized to
specifically suit the application.
A
D
The heating elements are silver
brazed into a water tight terminal
housing having recessed base
for mounting. Element ends are
hermetically sealed to prevent
moisture ingression over prolonged
periods when the heaters are not in
service.
C
B
Inlet End
Unlike open wire heaters with ceramic
supports, Type MXS heaters can be
coiled to a six foot diameter to facilitate
shipping and handling.
Figure 1 - Type
MXS HEATER
Figure 2 - Type WXS Heater
2” (51 mm)
DIA. MAX.
Table 1 - Standard Box Dimensions
(Not Exactly As Shown)
Type
1
2
3
in
5.000
5.000
5.000
A
Dimensions
mm
127
127
127
in
3.000
4.125
4.375
C
mm
76
105
111
Maximum
Diameter
in
mm
3.625
92
4.625
117
4.875
124
Specify
Voltage and Wattage - wattage may range from 6 to 18
watts per lineal inch depending on the conditions. For extra
long heaters, utilize 480V or 600V to ensure that the heater
can be built. If dual wattage is required, specify details.
Terminal Box - check the dimensions of the Figure 1
standard terminal box shown for suitability. Other sizes and
types are available.
Construction
Gate body duct heaters feature a weather proof duct
heater and matched motor and high static axial fan
assembly installed within a galvanized heavy steel
housing.
Heating elements are hermetically sealed to prevent
moisture ingression over prolonged periods when the
heaters are not in service.
Various control options are available such as ambient
temperature sensing thermostat, outlet air temperature
thermostat, limit control and differential pressure switch.
Designs are available from 4.0 kW to 120 kW.
Specify
Voltage, phase and wattage plus control options.
Also specify static pressure requirements of the fan
assembly at the design air flow and the duct diameter.
Note that CCI Thermal also builds control panels for sluice
gate heating control (see section D).
Heating Element Dimensions - indicate insert length
“B” and non-heated section “D”. Allow 2% for
manufacturing tolerance plus heater expansion
when specifying “B” dimension.
Gain and Gate Heaters
MXS & WXS
CCI Thermal Technologies Inc.
B39
Notes:
B40
Caloritech™
Notes:
Item Heading
CCI Thermal Technologies Inc.
B41
Notes:
B42
Caloritech™
2721 Plymouth Drive, Oakville, Ontario, Canada L6H R5R
Phone: (905) 829-4422
Fax: (905) 829-4430
PLEASE ADHERE TO INSTRUCTIONS PUBLISHED IN THIS MANUAL.
Failure to do so may be dangerous and may void certain provisions of your warranty.
For further assistance, please call:
Oakville: 1-800-410-3131
(U.S.A. and Canada)
Please have model and serial numbers available before calling.
WARRANTY: Under normal use the Company
warrants to the purchaser that defects in material or
workmanship will be repaired or replaced
without charge for a period of 18 months from
date of shipment, or 12 months from the start date of
operation, whichever expires first. Any claim for
warranty must be reported to the sales office where the
product was purchased for authorized repair or
replacement within the terms of this warranty.
No warranty applies to paint finishes except for
manufacturing defects apparent within 30 days from
the date of installation.
The
Company
neither
assumes
nor
authorizes any person to assume for it any other
obligation or liability in connection with the product(s).
The Purchaser agrees that all warranty work required
after the initial commissioning of the product will be
provided only if the Company has been paid by the
Purchaser in full accordance with the terms and
conditions of the contract.
Subject to State or Provincial law to the contrary, the
Company will not be responsible for any expense for
installation, removal from service, transportation, or
damages of any type whatsoever, including damages
arising from lack of use, business interruptions, or
incidental or consequential damages.
The Purchaser agrees that the Company makes
no warranty or guarantee, express, implied or
statutory, (INCLUDING ANY WARRANTY OF
MERCHANTABILITY OR WARRANTY OF FITNESS
FOR A PARTICULAR PURPOSE) written or oral, of
the Article or incidental labour, except as is expressed
or contained in the agreement herein.
The Company cannot anticipate or control the
conditions of product usage and therefore
accepts no responsibility for the safe application and
suitability of its products when used alone or in
combination with other products. Tests for the safe
application and suitability of the products are the sole
responsibility of the user.
LIABILITY: Technical data contained in the catalog or
on the website is subject to change without notice. The
Company reserves the right to make dimensional and
other design changes as required. The Purchaser
acknowledges the Company shall not be obligated
to modify those articles manufactured before the
formulation of the changes in design or improvements
of the products by the Company.
This warranty will be void if, in the judgment of the
Company, the damage, failure or defect is the result of:
• vibration, radiation, erosion, corrosion, process
contamination, abnormal process conditions,
temperature and pressures, unusual surges or
pulsation, fouling, ordinary wear and tear, lack of
maintenance, incorrectly applied utilities such as
voltage, air, gas, water, and others or any
combination of the aforementioned causes not
specifically allowed for in the design conditions or
• any act or omission by the Purchaser, its agents,
servants or independent contractors which for
greater certainty, but not so as to limit the generality
of the foregoing, includes physical, chemical or
mechanical
abuse,
accident,
improper
installation of the product, improper storage and
handling of the product, improper application or the
misalignment of parts.
Edmonton
Head Office
1-800-661-8529
(780) 466-3178
F 780-468-5904
Reference
Oakville
1-800-410-3131
(905) 829-4422
F 905-829-4430
The Company shall not be liable to compensate or
indemnify the Purchaser, end user or any other party
against any actions, claims, liabilities, injury, loss, loss
of use, loss of business, damages, indirect or consequential damages, demands, penalties, fines, expenses (including legal expenses), costs, obligations and
causes of action of any kind arising wholly or partly
from negligence or omission of the user or the misuse, incorrect application, unsafe application, incorrect storage and handling, incorrect installation, lack
of maintenance, improper maintenance or improper
operation of products furnished by the Company.
Orillia
1-877-325-3473
(705) 325-3473
F 705-325-2106
Houston
1-855-219-2101
(281) 506-2310
F 281-506-2316
Denver
(303) 979-7339
F 303-979-7350
Warranty
CCI Thermal Technologies Inc.
B43
As a leader in advanced heating and filtration solutions with facilities across North America, CCI Thermal Technologies Inc. manufactures
six of the top brands in industrial heating in addition to a comprehensive line of engineered industrial filtration products including:
Cata-Dyne™ is the industry standard in infrared gas catalytic heaters, enclosures,
pipeline systems and accessories. Customers across a wide range of industries rely on
Cata-Dyne™ to supply them with safe, reliable, efficient and versatile infrared catalytic
heating equipment for a variety of applications in both hazardous and non-hazardous
environments.
Ruffneck™ is renowned for its rugged, reliable and versatile heavy-duty explosion-proof
heaters, heating systems and heating accessories. Ruffneck™ has a long and proud
history of supplying quality heating products for the harshest industrial environments to a
worldwide customer base for over 30 years. Ruffneck™ is well-known in the industry for
its "ship the heat in a week" policy, where 95% of all standard orders are shipped within
one week of order placement.
Caloritech™ electric heaters, heating elements and heating accessories are well-known
in the industry for their quality, reliability, performance and versatility. In addition to
standard "off the shelf" industrial heaters and heating systems components, Caloritech™
also offers engineered heating solutions custom designed, manufactured and tested to
satisfy customer specifications. No matter what your application or environment,
Caloritech™ has a solution to fit your heating needs.
3L Filters™ has satisfied the most demanding industrial filtration requirements for over 40
years. A broad range of standard and custom products includes liquid filters, strainers,
separators, pressure vessels, and engineered products and systems. 3L Filters™ has
special expertise for nuclear, petrochemical, water treatment and environmental
applications.
Norseman™ is the most technologically advanced line of explosion-proof electric air
heaters and heating accessories, including both forced air heaters and natural convection
heaters, as well as unit heaters, panel heaters and thermostats. Norseman™ offers
innovative, low maintenance solutions for a wide range of applications in a variety of
industrial and commercial environments. Custom engineered heaters or heating systems
are available for specialized applications.
Fastrax® has manufactured railroad track and switch heating since 1995. Fastrax®
engineers complete heating packages for the rail industry. Fastrax® track and switch
heaters are designed to provide the most efficient heat transfer on rail equipment and
components for the coldest environments. In addition to heaters, Fastrax® manufactures
fully automatic energy saving controls to complete the rail heating system.
DriQuik™ provides components for infrared drying ovens. DriQuik™ utilizes a pioneered
radiant oven technology established in the 1930s providing the industry standard in
infrared radiant heating components.
VISIT WWW.CCITHERMAL.COM FOR DETAILED PRODUCT INFORMATION.
Edmonton, AB
Head Office
1-800-661-8529
(780) 466-3178
F 780-468-5904
Oakville, ON
1-800-410-3131
(905) 829-4422
F 905-829-4430
Orillia, ON
1-877-325-3473
(705) 325-3473
F 705-325-2106
Houston, TX
1-855-219-2101
(281) 506-2310
F 281-506-2316
Printed in Canada
Denver, CO
1-855-244-3128
(303) 979-7339
F 303-979-7350
M40411-001B.Rev.5.03