Model No. : UT-101 z OPERATION MANUAL z UNIVERSAL PROCESS INDICATOR / CONTROLLER Model No. : UT-101 COM AL-2 AL-1 AL 1 M AL-1 AL-1 AL-2 AL-3 AL 3 AL 4 M AL-2 AL-3 COM AL-1 AL-4 UT 101 AL 2 UT 101 Available size : 96x96,96x48(v),48x96(h) AL-2 UT 101 Externals box : Ex. Flameproof / M S or S S box “Sure for service with hi-end Universal Technology” Add.-503/504,Helix Complex , Opp. Surya Hotel, Sayajigunj, Vadodra-05. Gujrat. INDIA, PH-0265 6623551 Sales: +91 94273 01436 Website: www.unitechinstrument.com Email : Sales@unitechinstrument.com Model No. : UT-101 UNIVERSAL INDICATOR/CONTROLLER F F F F F F F F F F F z z CONTENTS INTRODUCTION FRONT PANEL DESCRIPTION TECHNICAL SPECIFICATION INSTALLATION TERMINAL ARRANGEMENT PROGRAMMING FLOW CHART OPERATION ERROR MESSAGE AND TROUBLESHOOTING PANEL CUTOUT REGISTER ADDRESS FOR MODBUS CALIBRATION VALUES z INTRODUCTION 1 2 3 3 4 5 8 9 9 9 z Unitech Instrument’s Universal Indicator is designed to accept thermo-couple or RTD or Linear Input and displays the process parameter through a 4 Digit Red LED Display. The instrument is available in a panel mounted housing which requires a cut out as per Panel cutout Dimensions given later . A variety of power supply options are available for this. The instrument has low drift precision components for long trouble free operation. The instrument is a jumper less system. There are different types of modes such as normal mode, operation mode, configuration mode, setup mode, and change password mode. 4 keys provided can do any change in the mode. The instrument can be configured for RTD or Thermocouple or Linear input by making changes in configuration mode using 4 keys provided. This instrument can operate with full range for all inputs. “Sure for service with hi-end Universal Technology” Add.-503/504,Helix Complex , Opp. Surya Hotel, Sayajigunj, Vadodra-05. Gujrat. INDIA, PH-0265 6623551 Sales: +91 94273 01436 Website: www.unitechinstrument.com Email : Sales@unitechinstrument.com Model No. : UT-101 PAGE : 1 z FRONT PANEL DESCRIPTION z 1 2 3 4 5 6 7 8 9 10 11 0083 COM AL 1 AL 2 AL 3 AL 4 M SR NO DISPLAY 1 8888 AL 1 0083 M DESCRIPTION PV Seven Segment LED display PV Actual Process Value 3 SV 4 AL1 Set Value Red LED will glow on Relay 1 activation. 5 AL2 Red LED will glow on Relay 2 activation. 6 AL3 Red LED will glow on Relay 3 activation. 7 AL4 Red LED will glow on Relay 4 activation. 2 SR NO 8 KEY PARTICULAR M FUNCTION(M) 9 (UP) 10 (PASS) 11 AL 2 ENTER DESCRIPTION Press to access the programmable Parameter. Press to change Set point - 1 in Normal Mode and increase selected digit or value in Programming Mode. Press to change digit selection or selected value in Programming Mode. Press to change Set point - 2 in Normal Mode and accept modified digit or value in Programming Mode. “Sure for service with hi-end Universal Technology” Add.-503/504,Helix Complex , Opp. Surya Hotel, Sayajigunj, Vadodra-05. Gujrat. INDIA, PH-0265 6623551 Sales: +91 94273 01436 Website: www.unitechinstrument.com Email : Sales@unitechinstrument.com Model No. : UT-101 z PAGE : 2 z TECHNICAL SPECIFICATION INPUT TYPE K-Type T/C J-Type T/C R-Type T/C S-Type T/C T-Type T/C E-Type T/C RTD PT-100 RANGE -50 to 1200 ºC -50 to 750 ºC 0 to 1750 ºC 0 to 1750 ºC 0 to 400 ºC -50 to 500 ºC -50 to 400 ºC TYPE 4 to 20mA 0 to 20mA 0.5 to 2.5V 1 to 5V 0 to 10VDC SPECIAL Cu 53 Technical Specification T/C RTD Input Type Currant Voltage RANGE -1999 to 9999 -1999 to 9999 -1999 to 9999 -1999 to 9999 -1999 to 9999 -1999 to 9999 -50 to 250 ºC .. K, J, R, S, E, N, T .. Pt100, Cu53 ( 2wire & 3 wire) .. 0 ~ 20mA dc , 4~20mA DC .. 0-5V/1-5V, 0.5 -2.5V/0- 10 V DC Special on demand : 0-75/200 mV & 0-1/10V/100/300/V DC,0-75/ Input 200 mV 0-100/300V DC Transmitter power supply Cold junction comp. & Sensor break ind. Range limits Indication Control Mode >330 KΩ for Voltage ,mV, and T/C, 100 Ω for current. Status indication LEDs for Relay status & Communications On Off control Dead Band controls 4 Digit 7 Segment display 0.56” Relay / SSR High and Low Set point for level applications. NO - C - NC Contacts , 5A@240 V AC Resistive 1 / 2 / 3 / 4 Relays / SSR output SSR Output Programeble parameter & Connectable number Wireless comunication Setpoint / Hysteresis / High scale / Low scale Relay logic Display resolution Programming of parameters Other As per input range Table. + 0.1 % of span for Linear & RTD , + 0.25 % for T/C Communication Protocol & mathode Programmable Parameters Software base Automatic. Accuracy Retransmition Current & Voltage outputs Comunication 24 V DC @ 30 mA max, isolated from I/p & O/P. Input impedance Indication Relay Output Output . Resistence . 0-500 Ω , 0-1/5/10 KΩ, 1MΩ (A) Dimensions (B) Panel cutout (C) Mounting (A) Supply voltage (B) Power consumption Operating ambient temperature and humidity 24VDC @ 20 mA ,12VDC @ 20 mA 0~20/ 4~20 mA,0~5V, 0~10V, 1~5V DC, fully 3 port isolated Modbus RTU RS- 485/RS- 232 communications. Baud rate , Node, Parity , nodeaddress , stop bit. & 0-256 unit. GSM/GPRS base mobile(sms) communications. Full range as per input selection. F.S. High & Low alarm Deadband alarm. -1.999 to 9999 fully configurable for linear input Through 4 tactile keys (A) 96(H) x 96(W) x 100(D) (B) 92 x 92 (C) Panel mounted (A) 110/230 V AC, 50/60 Hz (B) 4 watts maximum 0~50 °C Below 90%, non condensing “Sure for service with hi-end Universal Technology” Add.-503/504,Helix Complex , Opp. Surya Hotel, Sayajigunj, Vadodra-05. Gujrat. INDIA, PH-0265 6623551 Sales: +91 94273 01436 Website: www.unitechinstrument.com Email : Sales@unitechinstrument.com Model No. : UT-101 PAGE : 3 z INSTALLATION z INPUT OUTPUT 1 TEMP.(SELECTABLE) LINEAR 24 V DC 6 7 8 9 TPS +V + mA + 19 - 20 D OUTPUT 2 NC RELAY-3 C NO D UT-101 21 22 23 24 + COMMUNICATION 25 - (RS 485-232) 26 NC 27 C RELAY-4 28 NO 10 11 12 13 14 15 16 17 18 NO C NC NO RELAY-2 z C NC E N P POWER SUPPLY 230/110V AC RELAY-1 z TERMINAL ARRANGEMENT POWER POWER SUPPLY-AC 1 2 3 4 5 6 230V 2&3 + 5&6 110V 1&2 + 3&4 E 1 : 115V (1) 2 : 0V (1) 3 : 115V (2) 4 : 0V (2) 5 : SPARE 6 : SPARE N P POWER SUPPLY-DC 16 17 18 JUMPER SELECTION FOR 230/110 VAC 16 17 18 POWER SELECTION 24 V DC 24 V DC + 24/12V DC 230/110V AC INPUT + V DC B - DC RTD PT-100 J/K/R/S/T/E - OUTPUT + 1 2 - 10 11 13 10 23 28 14 11 22 27 15 12 21 26 3 + 24 V T TPS+ mA + mA - 6-5 : mA DC 7-5 : V DC OUTPUT RETRANSMITION SSR RELAY NC Relay : 1 2 mA -- B NO C + TPS- + RS - 484 + -485 24 25 A 2-WIRE TRANS. LINEAR 6 8 9 T/C INPUT 6 7 RTD PT-100 4 “Sure for service with hi-end Universal Technology” Add.-503/504,Helix Complex , Opp. Surya Hotel, Sayajigunj, Vadodra-05. Gujrat. INDIA, PH-0265 6623551 Sales: +91 94273 01436 Website: www.unitechinstrument.com Email : Sales@unitechinstrument.com Model No. : UT-101 PROGRAMMING FLOW CHART Configuration Mode Selection Mode Password Protected M z Calibration Change Mode Password Mode COnf setp CAL CPAS 0000 0000 0000 oPAS 1NP ZERO CALZ 0000 PT-1 0000 CALS nPAS TSP1 span CALL 8888 * L oN 1000 TSP2 SP1 L oN 0300 dp Hys1 0001 0002 DEAD SP2 no 0500 CTYP HYS2 LEAN 0002 NOTE : oFFS N TMS1 Default Password will be 0000 0005 0050 V CA1n N TMS2 0006 0050 nadd oFST 0001 0000 baUd 9600 Pr1T nonE Password Protected MODE Setup Mode Password Protected z PAGE : 4 CALH *Any New Password CALA Protected Parameter Password will be 1111 oP-L 0000 oP-H 1000 “Sure for service with hi-end Universal Technology” Add.-503/504,Helix Complex , Opp. Surya Hotel, Sayajigunj, Vadodra-05. Gujrat. INDIA, PH-0265 6623551 Sales: +91 94273 01436 Website: www.unitechinstrument.com Email : Sales@unitechinstrument.com Model No. : UT-101 1. PAGE : 5 CONFIGURATION MODE This Mode is used to change Input , Relay and Communication Operation Configuration CONF CONFIGURATION MODE PARAMETER Range Description Parameter CONF Password for Parameter Setting 0000 Password for Configuration Parameter 1NP pt-1 TSP1 L oN Scroll the digit by key, increase by Input Type Down the type by key or Up by Change the type by L ON : H ON : or key. OFF PV SV+Hyst SV Pt-1 (As per Reqd.) OFF SV-Hyst PV SV Change the type by or L oN : Active in Low key. 0001 dEAd Dead Band key, decrease by Change the type by or key key. Only one relay get operated in this parameter, relay get active on set point 1 value and deactive in set point - 2 value. Used for Level & Fan control. 0000 0001 0002 0003 or : : : : No decimal(1234) One decimal(123.4) Two decimal(12.34) Three decimal(1.234) YES : Selected no : Not Selected Display Calculation Change the type by L oN H oN : Active in High Decimal Point Selection Increase digit by L oN H oN : Active in High ON Active same as above key. Note : Factory set value offs ‘J’ Type Thermo-Couple ‘K’ Type Thermo-Couple ‘R’ Type Thermo-Couple ‘S’ Type Thermo-Couple ‘T’ Type Thermo-Couple Linear 4-20 mA DC Linear 0-20 mA DC Linear 0.5-2.5 V DC Linear 1-5 V DC Linear 0-10 V DC Special Input (RH etc.) PT-100 (RTD) CU-53 COPPER SENSOR ‘E’ Type Thermo-Couple L oN : Active in Low ON L oN CTYP J. TC : 4 . TC : R. TC : S. TC : T. TC : 4-20 : 0-20 : 2.5v : 1-5v : 10v : spCL : pt-1 : CU53 : E. TC : 0000 Alarm 1 Relay Action. Alarm 2 Relay Action. no key. Selection of input of the Instrument. TSP2 DP key. Values between 0000 to 9999 Default Value 0001 no Lean : Linear Type sqrt : Square Root Type LeaN 0005 Offset Factory set Value. Ca1n Gain Factory set Value v 0006 “Sure for service with hi-end Universal Technology” Add.-503/504,Helix Complex , Opp. Surya Hotel, Sayajigunj, Vadodra-05. Gujrat. INDIA, PH-0265 6623551 Sales: +91 94273 01436 Website: www.unitechinstrument.com Email : Sales@unitechinstrument.com Model No. : UT-101 PAGE : 6 Range Description Parameter nAdd Node Address 0001 Device address for Communication Increase digit by key, decrease by baud Baud Rate 9600 Change the Rate by or key. or key. key Values between 0000 to 0127 pr1t Parity nonE 2. Change the type by Parity check for Communication Default Value 0001 4800 : Baud rate 4800 9600 : Baud rate 9600 192K : Baud rate 19200 9600 EvEn : Even Parity odd : Odd Parity nonE : None none SETUP MODE This Mode is used to Setting the instrument Parameter. To set zero span value, alarm set points with hysteresis, offset etc. SETUP MODE PARAMETER SETP 0000 Range Description Parameter Default Value Password for Parameter Setting Scroll the digit by key, increase by key. Values between 0000 to 9999 0000 Values between 4999 to 9999 0000 Values between 4999 to 9999 0100 Values from 000.0 to 999.9 030.0 Values from 000.0 to 999.9 000.2 Values from 000.0 to 999.9 050.0 Password for Setup Parameter zero Zero or Low Display Value. 0000 Scroll the digit by key, increase by key. Display value at low Calibration point. span Span or High Diaplay Value. 1000 Scroll the digit by key, increase by key. Display value at high Calibration point. SP1 Set Point # 1 0300 Increase digit by Hys1 Hysteresis # 1 0002 sETP key, decrease by key Activation value for Relay - 1 Increase digit by key, decrease by key Value Difference between Activation and Deactivation of Relay - 1 SP2 Set Point # 2 0500 Increase digit by key, decrease by key Activation value for Relay - 2 “Sure for service with hi-end Universal Technology” Add.-503/504,Helix Complex , Opp. Surya Hotel, Sayajigunj, Vadodra-05. Gujrat. INDIA, PH-0265 6623551 Sales: +91 94273 01436 Website: www.unitechinstrument.com Email : Sales@unitechinstrument.com Model No. : UT-101 PAGE : 7 Hys1 Hysteresis # 2 0002 Increase digit by tMs1 Time Set Point Relay 1 0050 Scroll the digit by key, decrease by key, increase by Time Set Point Relay 2 0050 Scroll the digit by ofst Offset to Process Value. 0000 Scroll the digit by oP-L Output Low 0000 Process Value at 4 mA signal output. 1000 3. Default Value key Values from 000.0 to 999.9 000.2 key. Values from 000.0 to 999.9 005.0 in seconds Relay activation will get delayed till this time tMs2 oP-H Range Description Parameter key, increase by key, increase by key. Values from 000.0 to 999.9 005.0 in Seconds. Values from 000.0 to 999.9 000.0 key Values from 000.0 to 999.9 000.0 key Values from 000.0 to 999.9 100.0 key. This value Increase OR Decrease the Display PV Increase digit by key, decrease by Output High Increase digit by key, decrease by Process Value at 20 mA Signal output. CALIBRATION MODE This Mode is used to Calibration of the Instrument. CAL CALIBRATION MODE PARAMETER Parameter Range Description for Parameter Setting CAL Password Scroll the digit by key, increase by key. 0000 Password for Calibration Parameter CALZ Calibration Zero. ---- Apply low signal (from input table) input and press key. CALs Calibration Span. ---- Apply High signal (from input table) input and press key. Default Value Values between 0000 to 9999 0000 According to Input type. ---- According to Input type. ---- “Sure for service with hi-end Universal Technology” Add.-503/504,Helix Complex , Opp. Surya Hotel, Sayajigunj, Vadodra-05. Gujrat. INDIA, PH-0265 6623551 Sales: +91 94273 01436 Website: www.unitechinstrument.com Email : Sales@unitechinstrument.com Model No. : UT-101 PAGE : 8 PASSWORD PROTECTED PARAMETER Range Description Parameter CALL Calibration Output Low. Strt Set the output by and to fix the desired output. key, Press key Default Value According to output. ---- According to Output. ---- According to Output. ---- CALH Calibration Output High. Strt Set the output by and to fix the desired output. key, Press key CALA Calibration Ambient. 0032 Set the Ambient by and key, Press key to fix the ambient temp. 4. CHANGE PASSWORD MODE CHANGE PASSWORD PARAMETER CPAS oPAS Old Password. Scroll the digit by 0000 Default Value key, increase by key. Values between 0000 to 9999 0000 key, increase by key. Values between 0000 to 9999 ---- Existing Password nPAS New Password. Scroll the digit by 0000 Range Description Parameter As reqd. New Desired Password z Symptom OPEn ERROR MESSAGE AND TROUBLESHOOTING Probable z Solution -Sensor break error -Replace sensor -Sensor not connected -Check the sensor is connected correctly Keypad no -Keypads are locked -Check Keypad continuity? function -Keypads defective -Replace keypads -No power to controller -Check power lines connection -Control circuit failure -Check Control Supply Voltages. All LED’s and display not light “Sure for service with hi-end Universal Technology” Add.-503/504,Helix Complex , Opp. Surya Hotel, Sayajigunj, Vadodra-05. Gujrat. INDIA, PH-0265 6623551 Sales: +91 94273 01436 Website: www.unitechinstrument.com Email : Sales@unitechinstrument.com Model No. : UT-101 PAGE : 9 z PANEL CUTOUT z COM AL-1 AL-2 AL-3 AL-4 M PANEL CUTOUT Model UT - 96 x 96 UT - 48 x 96 UT - 96 x 48 z A B C D E 96 48 96 96 96 48 10 10 10 80 120 120 92 48 96 92 +0.5 45 +0.5 82+0.5 120 120 120 92 +0.5 92 +0.5 45+0.5 REGISTER ADDRESS FOR MODBUS RTU PROTOCOL SR NO 1 2 3 4 5 6 ANALOG PARAMETERS ABSOLUTE ADDRES PROCESS VALUE 40001 DECIMAL POINT 40002 SETPOINT - 1 40003 SETPOINT - 2 40004 RELAY 1 STATUS 40005 RELAY 2 STATUS 40006 z CALIBRATION VALUES INPUT J - T/C K - T/C R - T/C S - T/C T - T/C 4 - 20 mA 0 - 20 mA 1 - 5 VDC 10 V DC PT-100 E - T/C ZERO-VALUE 0000-1000 0000-1000 0000-1000 0000-1000 0000-1000 0000-1000 0000-1000 0000-1000 0000-1000 900-1500 0000-1000 96 48 96 z ACCESS TYPE READ ONLY READ ONLY READ/WRITE READ/WRITE READ ONLY READ ONLY z SPAN VALUE 7400-7800 7400-7800 7400-7800 7400-7800 7400-7800 7400-8000 7400-8000 7000-8000 7000-8000 2000-3000* 7000-8000 * Span Calibration at 100ºC “Sure for service with hi-end Universal Technology” Add.-503/504,Helix Complex , Opp. Surya Hotel, Sayajigunj, Vadodra-05. 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We can accept to make customized instruments & trucky systems (hardware and computer software) as per customers needs. industrials procces automaton Total solution provider for Industrials Automaton PLC and HMI and hi speed communications module. SCADA system (standard and customized computer software) Servo Motors & Drives & AC drives / inverter Unitech Instruments 503/504 Helix Complex.Opp-Surya Hotel,Sayajigunj, Vadodra-390005,Gujarat ,India Phone.: 0265-6623551/6553555/2361241 Fax.:265-6623551 E-mail :salse@unitechinstrument.com,kuntal_unitech@yahoo.com URL :www.unitechinstrument.com, cell no :094273 01436