INSTALLATION INSTRUCTIONS RUN-STOP-JOG SWITCH Part No. 9340B for KBAC, KBPC, and KBPW Series Drives ! SAFETY WARNING! Please read carefully before proceeding. This product should be installed and serviced by a qualified technician, electrician, or electrical maintenance person familiar with its operation and the hazards involved. Proper installation, which includes electrical connections, fusing or other current protection, and grounding, can reduce the chance of electrical shocks, and/or fires, in this product or products used with this product, such as electric motors, switches, coils, solenoids, and/or relays. Do not use this drive in an explosion-proof application. Eye protection must be worn and insulated adjustment tools must be used when working with drive under power. This product is constructed of materials (plastics, metals, carbon, silicon, etc.) which may be a potential hazard. Proper shielding, grounding, and filtering of this product can reduce the emission of radio frequency interference (RFI) which may adversely affect sensitive electronic equipment. It is the responsibility of the equipment manufacturer and individual installer to supply this Safety Warning to the ultimate end user of this product. (SW 1/2006) Be sure to read and follow all instructions carefully. Fire and/or electrocution can result due to improper use of this product. Tools required: hex wrench (supplied) and pliers. DESCRIPTION FiguRe 1 – Mounting The Run-Stop-Jog Switch provides selection between the Main Speed Potentiometer setting or a momentary jog speed, which can be used to index a machine into position. The switch contains three (3) positions: 1. “Run” – The switch is placed in this position when the control output is to be set using the Main Speed Potentiometer. RUBBER BOOT 2. “Jog” – Used to provide a low speed output. This position is spring loaded so the switch must be held. The jog speed can be changed using the JOG trimpot located on the PC board. FRONT COVER 3. “Stop” – Used as a resting position when the Jog function is used. The motor will stop when in this position. NYLON SPACER SWITCH BUSHING HEX NUT SWITCH BODY MOUNTING (See Figure 1) Figure 2A – Model KBAC-24D with Run-Stop-Jog Switch WARNING! Make sure that the AC line is disconnected before installing the Run-Stop-Jog Switch assembly. ! Violet Gray 1. KBAC Series Drives – Remove the rubber hole plug from any available position by unscrewing the retainer nut on the inside cover. 2. Install the Run-Stop-Jog Switch assembly into the front cover making sure the key in the mounting hole lines up with the keyway in the switch bushing. Be sure the hex nut supplied is installed at the base of the switch bushing before inserting switch into the cover. Use the nylon spacer provided, if necessary, as shown in Figure 1. The switch bushing threads should protrude no more than 1/4” (6.4 mm) or no less than 1/10” (2.6 mm) through the front cover for proper installation Green MAX Violet (P3) P3 P2 P1 MIN ACCEL DECEL BOOST CL JOG JOG KBPC and KBPW Series Drives – Remove the Rubber hole plug in the Run-Stop-Jog position by unscrewing the retainer nut on the inside cover. White Main Speed Potentiometer (Back View) Orange White (P1) Green (JOG) Gray (P2) JOG Trimpot Orange Run-Stop-Jog Switch (Back View) KBAC Series Drives: Use the Run-Stop-Jog label that is provided to cover the text around the mounting hole. 3. Install the rubber switch boot with integral hex nut over switch lever. Switch should be in the stop position to facilitate installation. Tighten the switch boot, with the supplied hex wrench, so that the bottom seals against the Run-Stop-Jog label. Do not overtighten. WIRING (See Figures 2A – 2D) 1. Using pliers, carefully remove the orange Main Speed Potentiometer wire from the “P2” terminal on the PC board. (Rock terminal back and forth to facilitate removal.) Install this orange potentiometer wire onto the vacant terminal on the Run-Stop-Jog switch. 2. Install the gray wire from the Run-Stop-Jog switch onto the “P2” terminal on the PC board. 3. Install the green wire from the Run-Stop-Jog switch onto the “Jog” terminal on the PC board. TM A COMPLETE LINE OF MOTOR DRIVES INSTALLATION INSTRUCTIONS RUN-STOP-JOG SWITCH Part No. 9340B for KBAC, KBPC, and KBPW Series Drives FIGURE 2B Models KBAC-27D, KBAC-29, KBAC-29 (1P), KBAC-45 and KBAC-48 with Run-Stop-Jog Switch Violet Gray White Green CON2 Main Speed Potentiometer (Back View) Violet (P3) P3 Orange P2 P1 JOG MAX MIN ACCEL DECEL BOOST CL JOG LED Board White (P1) JOG Trimpot Green (JOG) Gray (P2) Orange Run-Stop-Jog Switch (Back View) Figure 2D Model KBPW-240D with Run-Stop-Jog Switch FIGURE 2C Model KBPC-240D and KBPC-225 with Run-Stop-Jog Switch LED Board CON1 ACCEL DECEL MAX MIN JOG JOG CON1 LED Board INH1 I1 INH2 I2 Start / Stop Switch START J6 JOG Trimpot STOP START Start / Stop Switch COM STOP Green Violet Gray White Main Speed Potentiometer (Back View) Violet (P3) NO NC JOG Trimpot COM STOP JOG Green P3 Violet P2 Gray P1 White Main Speed Potentiometer (Back View) JOG P3 P2 P1 Violet (P3) Orange Orange White (P1) White (P1) Green (JOG) Gray (P2) Orange Green (JOG) Gray (P2) Orange Run-Stop-Jog Switch (Back View) Run-Stop-Jog Switch (Back View) KB ELECTRONICS, INC. 12095 NW 39th Street, Coral Springs, FL 33065-2516 • (954) 346-4900 • Fax (954) 346-3377 Outside Florida Call Toll Free (800) 221-6570 • E-mail – info@kbelectronics.com www.kbelectronics.com (A40061) – Rev. C – 9/2011