Solenoid Valves Catalogue Alcon Solenoid Valve Range – USA Keeping the World Flowing Contents SectionPage SectionPage Introduction3 Conversions34 U21 Series 4 Corrosion Reference Guide 35 U21 Series Exd 6 Viscosity Reference Guide 37 8 U31/U33 Series Copper winding classification 38 U31/U33 Series Exd 10 Metals 39 68 Series (Cryogenic) 12 Modes of Operation 40 UACD 14 Protection Class, IP ratings and Hazardous Areas 42 UACD Exd 16 Sealing Solutions 43 Solenoid Enclosures 44 UACDN18 UACDN Exd 20 UACP 22 UACP Exd 24 UACPX (Steam) 26 UGB 28 Namur 30 Namur Exd, Exia 32 Rotork is the global market leader in valve automation and flow control. Our products and services are helping organisations around the world to improve efficiency, assure safety and protect the environment. We strive always for technical excellence, innovation and the highest quality standards in everything we do. As a result, our people and products remain at the forefront of flow control technology. Uncompromising reliability is a feature of our entire product range, from our flagship electric actuator range through to our pneumatic, hydraulic and electro-hydraulic actuators, as well as instruments, gearboxes and valve accessories. Rotork is committed to providing first class support to each client throughout the whole life of their plant, from initial site surveys to installation, maintenance, audits and repair. From our network of national and international offices, our engineers work around the clock to maintain our position of trust. Rotork. Keeping the world flowing. 2 Introduction Alcon, a brand of Rotork Midland, designs and manufactures general purpose, specialty and customized solenoid valves and components in a wide variety of materials and configurations to meet a broad range of applications. These valves can be found in oil and gas, industrial process, potable water control, HVAC, automotive aftermarket, irrigation, industrial equipment and other industries and are available through a network of stocking distributors and factory direct sales managers. Alcon has manufacturing facilities in North America and Europe and global direct sales and distribution coverage. These facilities are fully integrated with Lean and Six Sigma practices and employ best-in-class engineering and system design capabilities. In the following pages, you will find an extensive selection of our standard product lines. If your application requires customization, please contact your direct sales representative or our factory. • Air • Oil & Fuel • Water • Actuation • Potable Water • Hazardous Area • Steam • Aggressive Media • Cryogenics • Gases Selection chart Series Air Water U21 (¼”) • • UACD (3/8” to 2”) • • UACP (½” to 2”) • • Potable Water Gas Oil & Fuel Steam • • • • 0-1450 0.06 - 0.7 • • • 0 - 150 3.5 - 30.2 • • • 5 - 150 4.9 - 24.4 Cryogenics Actuation Hazardous Operating Pressure Area Differential Range (psi) CV Range 2/2 (Normally Closed) • UGB (¼” to 1”) • UACPX (½” to 2”) 0-2 4.2 - 15.7 5 - 125 4.9 - 24.4 0 - 125 0.52 - 20.9 • 0 - 150 3.5 - 30.2 • • 0 - 155 0.12 - 0.35 • • 0 - 107 0.12 - 0.35 • • 36 - 150 0 - 1.4 • 68 (¼” to 2”) • 2/2 (Normally Open) ACDN (3/8” to 2”) • • • • • 3/2 (Normally Closed) U31 (¼”) • 3/2 Universal U33 (¼”) • NAMUR (¼”) • 3/2 - 5/2 NAMUR Alcon maintains the highest certifications on all relevant product lines. These certifications include UL and CSA. The icons will designate the certifications of each valve series on the following pages. Canadian Standards Association Underwriters Laboratory, Inc. Keeping the World Flowing 3 U21 Series – 2/2 Normally Closed Features and Benefits Specifications • Direct Acting Normally Closed, energise to open • Compact valve design Out (2) • Zero pressure rated Mode of Operation • Wide range of available In (1) Orifices Maximum Viscosity 115 SSU • Choice of valve body Body Material Brass or Stainless Steel option material and seals Flange Tube Stainless Steel Plunger and top stop Stainless Steel Springs Stainless Steel Seal Material Nitrile (BunaN) (Std) other options available Connection Type NPT Shading Ring Copper (std), Silver (stainless steel option) • Exd options (see separate datasheet) • Suitable for vacuum applications when fitted with Viton seals • Response time 5-25 ms Electrical Characteristics Coil Voltage DC (=) 12 V, 24 V Coil Voltage AC 60 Hz (~) 24 V, 120 V Voltage Tolerance +10% or -10% Duty Cycle 100% ED Electrical Connection ½” NPT metal conduit hub with 18” leads (NEMA 2 equivalent protection class) Coil Insulation Class H Power Rating 14.5 Watts OPD (psi) Port Size Cv Kv ¼” 0.06 ¼” ¼” P. Max psi Orifice (mm) 1450 1.2 AC Voltages DC Voltages 0.05 0-1450 0-1450 0.12 0.10 0-675 0-310 0.24 0.21 0-300 0-140 ¼” 0.35 0.30 0-225 0-65 ¼” 0.53 0.46 0-105 0-34 4.5 ¼” 0.70 0.60 0-60 0-15 6.0 Weight (lbs) 1.6 2.4 870 0.8 3.0 Options Available Solenoid Enclosure Protection Class EExd T6 (NEMA 6 equivalent) EExd T4 (NEMA 6 equivalent) See separate datasheet 1 See corrosion reference guide and sealing solutions for material compatability. Seal Material1 and Media Temp. Range Ambient Temperature Range Min Max Nitrile (14 ºF to +176 ºF) 14 ºF 122 ºF EPDM (-58 ºF to 248 ºF) 14 ºF 122 ºF Viton (-4 ºF to +302 ºF) 14 ºF 122 ºF PTFE (-328 ºF to +356 ºF) 14 ºF 122 ºF 0.4 1.0 4 Main valve body options Stainless Steel 316 Manual Override Stainless Steel Tagging (consult factory for product code) 10 30 60 200 400 1000 4000 150 20 e mm ific 4.5 mm or ific 1 6.0 e mm mm 2.4 or e or ific mm 1.2 1.6 & 0.1 3.0 or ific e or ific e 1 Pressure Drop (PSI) Pressure Drop (Bar) 10 0.01 0.1 How to use the flow chart 1. Select the required flow. 2. Note the corresponding pressure drop. 3. Based on where the two points intersect select the most appropriate model. 4 0.001 0.01 0.01 0.1 1 10 100 U21 Series – 2/2 Normally Closed Preferred Valve Mounting Options Coil Rotation 3" 31/ 8" 23/4" 360º 13/4" Dimensions given in inches Solenoid enclosures S4 Type enclosure protection class IP50 External material: Pressed steel powder coated Electrical entry: 1 /2” NPT metal conduit hub with 18” leads (NEMA 2 equivalent protection class) Winding Insulation: Class H Main Valve Assembly Model 11 U21 Series 11 Size B ¼” Coil options Connection Type 3 B NPT 3 Operation Orifice (mm) 1 AUTO B 1.2 2 MANUAL OVERIDE C 1.6 E 2.4 • F 3.0 H 4.5 J 6.0 • Body Material 1 5 Brass 316 Stainless Steel • Seals A Nitrile B EPDM C VITON E PTFE • Enclosure Type Style 1 Standard 2 1 - S4 type enclosure -metal can (IP50) UL Approved 2 Voltage / Frequency F1 24 VDC F4 12 VDC H1 24 V / 60 Hz H2 120 V / 60 Hz •• Electrical connection 1 / 2” NPT 9 9 Approval A UL/CSA A Product coding example: 11B31B1A1-2H29A: 21 Series 1 /4” NPT, Auto, 1.2 mm orifice, Brass body, Nitrile seals, 120 V / 60 Hz, 1/ 2” NPT electrical connection UL/CSA approval Keeping the World Flowing 5 U21 Series Exd – 2/2 Normally Closed Features and Benefits Specifications • Compact valve design Normally Closed, energise to open Out (2) • Zero pressure rated Mode of Operation • Wide range of available orifices In (1) • Choice of valve body Maximum Viscosity 115 SSU Body Material Brass or Stainless Steel option Flange Tube Stainless Steel Plunger and top stop Stainless Steel • ATEX approved • Response time 5-25 ms material and seals • Choice of electrical connections Springs Stainless Steel Seal Material Nitrile (BunaN) (Std) other options available Connection Type NPT Shading Ring Copper (std), Silver (stainless steel option) • Tested in accordance with BS-EN 12266-1 Electrical Characteristics Coil Voltage DC (=) 12 V, 24 V Coil Voltage AC 60 Hz (~) 24 V, 120 V Voltage Tolerance +10% or -10% Duty Cycle 100% ED II 2 G Ex d IIC T4 Tamb (-58 °F to +158 °F) (NEMA 6 equivalent) II 2 G Ex d IIC T6 Tamb (-58 °F to +104 °F) (NEMA 6 equivalent) Protection Class (Exd) Class 1 Zone 1 Groups IIA, IIB, IIC gases Electrical Connection (Exd) ½” NPT Port (Std) Coil Insulation Class H Power Rating 14.5 Watts Weight P. Max Orifice Protection (lbs) excluding psi (mm) Class OPD (psi) Port size Cv Kv AC Voltages DC Voltages ¼” 0.06 0.05 0-1450 0-1450 ¼” 0.12 0.10 0-675 ¼” 0.24 0.21 0-300 ¼” 0.35 0.30 0-225 0-65 ¼” 0.53 0.46 0-105 ¼” 0.70 0.60 0-60 solenoid 1450 1.2 Exd T6 0-310 1.6 Exd T6 0-140 2.4 Exd T6 3.0 Exd T6 0-34 4.5 Exd T6 0-15 6.0 Exd T6 870 0.8 Options Available Solenoid Enclosure Protection Class Exd T4 (NEMA 6 equivalent) Exd T6 (NEMA 6 equivalent) Enclosure Material Electrical Entry ½” NPT conduit (std) M20 X 1.5 conduit (option) Aluminium (Std) Stainless Steel optional Main valve body options Seal Material1 and Media Temp. Range Ambient Temperature Range Min Max (T6) Max (T4) Nitrile (14 ºF to +176 ºF) 14 ºF 104 ºF 158 ºF Manual Override Stainless Steel Tagging (consult factory for product code) EPDM (-58 ºF to +248 ºF) -58 ºF 104 ºF 158 ºF Viton (-4 ºF to +302 ºF) -4 ºF 104 ºF 158 ºF PTFE (-328 ºF to +356 ºF) -58 ºF 104 ºF 158 ºF Stainless Steel 316 1 S ee corrosion reference guide and sealing solutions for material compatability. 0.4 1.0 4 10 30 60 200 400 1000 4000 150 20 mm e ific 4.5 mm or ific 1 6.0 e mm mm 2.4 or e or ific mm 1.2 1.6 & 0.1 3.0 or ific e or ific e 1 Pressure Drop (PSI) Pressure Drop (Bar) 10 0.01 0.1 How to use the flow chart 1. Select the required flow. 2. Note the corresponding pressure drop. 3. Based on where the two points intersect select the most appropriate model. 6 0.001 0.01 0.01 0.1 1 10 100 U21 Series Exd – 2/2 Normally Closed Preferred Valve Mounting Options Coil Rotation 360º 1/2" NPT (std) conduit entry 35/64 4 11/16" 421/64" 421/64" Aluminium enclosure as standard Exd 147/64" Dimensions given in inches Solenoid enclosures Exd S4 type enclosure CSA approval Power consumption: Holding 19 VA, 12 V to 230 V 50 / 60 Hz. 14.5 W, 12 V to 212 VDC Alcon flame proof enclosures are suitable for the following areas / gases: Zones 1 & 2 External material: Class 1 Division 1 Class 1 Division 2 Groups: IIA, IIB, IIC gases Powder coated aluminium or 316 st.st. enclosure with st.st. nameplate 1 Electrical entry: M20 x 1.5 or /2” NPT conduit entry Protection Class: II 2 G Exd IIC T6 for ambient temp -58 °F to +104 °F Optional: II 2 G Exd IIC T4 for ambient temp -58 °F to +158 °F Weight: 1.8 lbs Aluminium or 3.3 lbs - Stainless Steel Main Valve Assembly Model 11 U21 Series 11 Size B ¼” Coil options Connection Type 3 B NPT 3 Operation Orifice (mm) 1 AUTO B 1.2 2 MANUAL OVERIDE C 1.6 E 2.4 • F 3.0 H 4.5 J 6.0 • Body Material 1 5 Brass 316 Stainless Steel • Seals A Nitrile B EPDM C VITON E PTFE • Style 3 Exd 5 6 3 Voltage / Frequency Enclosure - Exd Aluminium Exd Stainless Steel • Electrical connection F1 24 VDC 5 F4 12 VDC 9 H1 24 V / 60 Hz H2 120 V / 60 Hz •• M20x1.5 1 / 2”NPT • T Rating 9 Atex T6 949 Atex T4 • Approval G (CSA) G Product coding example: 11B31E1A3-5H299G: 21 Series ¼” NPT, Auto , 2.4 mm orifice, brass body, nitrile seals, Exd Aluminium housing 120 V / 60 Hz, 1/ 2” NPT electrical connection, T6 CSA approved. Keeping the World Flowing 7 U31/U33 Series – 3/2 Normally Closed / Universal Features and Benefits Specifications 31 series 3/2 Normally Closed • Direct acting • For mixing, diverting and venting applications Mode of Operation • Compact valve design 33 series 3/2 Universal Maximum Viscosity 115 SSU Body Material Brass or Stainless Steel option Flange Tube Stainless Steel Plunger and top stop Stainless Steel Springs Stainless Steel Seal Material Nitrile (BunaN) (Std) other options available Connection Type NPT Shading Ring Copper (std), Silver (stainless steel option) • Wide range of available orifices • Zero Pressure Rated • choice of valve body material and seals • Exd options (see separate datasheet) • Response time 5-25 ms • Tested in accordance with BS EN 12266-1 Electrical Characteristics Coil Voltage DC (=) 12 V, 24 V Coil Voltage AC 60 Hz (~) 24 V, 120 V Voltage Tolerance +10% or -10% Duty Cycle 100% ED OPD (psi) Port size Cv Kv AC Voltages DC Voltages ¼” 0.12 0.10 0-155 0-155 1 /2” NPT metal conduit hub with 18” leads (NEMA 2 equivalent protection class) Electrical Connection Coil Insulation Class H Power Rating 14.5 Watts P. Max psi Orifice (mm) Weight Desc. 1.6 N/C N/C ¼” 0.24 0.21 0-100 0-100 2.4 ¼” 0.35 0.30 0-85 0-85 3.0 ¼” 0.12 0.10 0-107 0-107 ¼” 0.24 0.21 0-42 0-42 2.4 Universal ¼” 0.35 0.30 0-30 0-30 3.0 Universal 870 N/C 1.0 1.6 Universal Options Available Solenoid Enclosure Protection Class EExd T6 (NEMA 6 equivalent) EExd T4 (NEMA 6 equivalent) See separate datasheet Seal Material1 and Media Temp. Range Ambient Temperature Range Min Max Nitrile (14 ºF to +176 ºF) 14 ºF 122 ºF EPDM (-58 ºF to +248 ºF) 14 ºF 122 ºF Viton (-4 ºF to +302 ºF) 14 ºF 122 ºF Main valve body options Stainless Steel 316 Manual Override Stainless Steel Tagging (consult factory for product code) 1 See corrosion reference guide and sealing solutions for material compatability. 0.4 1.0 4 10 30 60 200 400 1000 4000 150 20 e ific or mm 1 3.0 1.6 2.4 mm 0.1 mm or or ific ific e e 1 Pressure Drop (PSI) Pressure Drop (Bar) 10 0.1 0.01 How to use the flow chart 1. Select the required flow. 2. Note the corresponding pressure drop. 3. Based on where the two points intersect select the most appropriate model. 8 0.001 0.01 0.01 0.1 1 10 100 U31/U33 Series – 3/2 Normally Closed / Universal Preferred Valve Mounting Options Coil Rotation 360º 35/16" 39/16" 3" 13/4" Dimensions given in inches Solenoid enclosures S4 Type enclosure protection class IP50 External material: Pressed steel powder coated Electrical entry: 1 /2” NPT metal conduit hub with 18” leads (NEMA 2 equivalent protection class) Winding Insulation: Class H Main Valve Assembly Model 29 31 Series 32 33 Series Size B ¼” Coil options Connection Type 3 NPT Operation Orifice (mm) 1 AUTO C 1.6 2 MANUAL OVERIDE E 2.4 F 3.0 Body Material 1 5 • B 3 • • Brass 316 Stainless Steel • Seals A Nitrile B EPDM C VITON • Style 1 Enclosure Standard 2 1 - S4 type enclosure -metal can (IP50) UL Approved 2 Voltage / Frequency F1 24 VDC F4 12 VDC H1 24 V / 60 Hz H2 120 V / 60 Hz •• Electrical connection 9 1 / 2” NPT 9 Approval A UL/CSA A Product coding example: 29B31C1A1-2H29A: 31 Series 1 /4” NPT, Auto, 1.6mm orifice, Brass body, Nitrile seals, 120 V / 60 Hz, 1/ 2” NPT electrical connection UL/CSA approval Keeping the World Flowing 9 U31/U33 Series Exd – 3/2 Normally Closed / Universal Features and Benefits Specifications • Direct Acting 31 series 3/2 Normally Closed 3 2 • Zero pressure rated 1 • Compact Valve Design Mode of Operation • Ideal for mixing, diverting and venting 2 3 applications 1 • Choice of valve body material and seals 33 series 3/2 Universal Maximum Viscosity 115 SSU Body Material Brass or Stainless Steel option Flange Tube Stainless Steel Plunger and top stop Stainless Steel • Wide range of available orifices • Response time 5-25 ms • Tested in accordance with BS-EN 12266-1 Springs Stainless Steel Seal Material Nitrile (BunaN) (Std) other options available Connection Type NPT Shading Ring Copper (std), Silver (stainless steel option) Electrical Characteristics Coil Voltage DC (=) 12 V, 24 V Coil Voltage AC 50 Hz (~) 24 V, 120 V Voltage Tolerance +10% or -10% Duty Cycle 100% ED Cv II 2 G Ex d IIC T6 Tamb (-58 °F to + 104 °F) (NEMA 6 equivalent) ¼” 0.12 Class 1 Zone 1 ¼” 0.24 II 2 G Ex d IIC T4 Tamb (-58 °F to + 158 °F) (NEMA 6 equivalent) Protection Class (Exd) Weight P. Max Orifice (lbs) psi (mm) excluding OPD (psi) Port Size Kv Desc. AC Voltages DC Voltages 0.10 0-155 0-155 1.6 N/C 0.21 0-100 0-100 2.4 N/C solenoid Groups IIA, IIB, IIC gases ¼” 0.35 0.30 0-85 0-85 Electrical Connection (Exd) ½” NPT Port (Std) ¼” 0.12 0.10 0-107 0-107 1.6 Universal Coil Insulation Class H ¼” 0.24 0.21 0-42 0-42 2.4 Universal Power Rating 14.5 Watts ¼” 0.35 0.30 0-30 0-30 3.0 Universal 3.0 N/C 870 1.0 Options Available Solenoid Enclosure Protection Class Exd T4 (NEMA 6 equivalent) Exd T6 (NEMA 6 equivalent) Enclosure Material Electrical Entry ½” NPT conduit (std) M20 X1.5 conduit (option) Aluminium (Std) Stainless Steel optional Main valve body options Seal Material1 and Media Temp. Range Ambient Temperature Range Min Max (T6) Max (T4) Stainless Steel 316 Nitrile (14 ºF to +176 ºF) 14 ºF 104 ºF 158 ºF Manual Override EPDM (-58 ºF to +248 ºF) -58 ºF 104 ºF 158 ºF Stainless Steel Tagging (consult factory for product code) Viton (-4 ºF to +302 ºF) -4 ºF 104 ºF 158 ºF 1 S ee corrosion reference guide and sealing solutions for material compatability. 0.4 1.0 4 10 30 60 200 400 1000 4000 How to use the flow chart 150 20 ific e or mm mm 1.6 2.4 mm 0.1 1 3.0 or or ific e ific e 1 Pressure Drop (PSI) Pressure Drop (Bar) 10 0.1 0.01 1. Select the required flow. 2. Note the corresponding pressure drop. 3. Based on where the two points intersect select the most appropriate model. 10 0.001 0.01 0.01 0.1 1 10 100 U31/U33 Series Exd – 3/2 Normally Closed / Universal Preferred Valve Mounting Options Coil Rotation 360º 137/64 211/64" 11/ 32 523/64" 421/64" 219/ 32 147/64" 113/64" Dimensions given in inches Solenoid enclosures Exd S4 type enclosure CSA approval Power consumption: Holding 19 VA, 12 V to 230 V 50 / 60 Hz. 14.5 W, 12 V to 212 VDC Alcon flame proof enclosures are suitable for the following areas / gases: Zones 1 & 2 External material: Powder coated aluminium or 316 st.st. enclosure with st.st. nameplate Class 1 Division 1 Electrical entry: M20 x 1.5 or 1/2” NPT conduit entry Class 1 Division 2 Protection Class: II 2 G Exd IIC T6 for ambient temp -58 °F to +104 °F Groups: IIA, IIB, IIC gases Optional: II 2 G Exd IIC T4 for ambient temp -58 °F to +158 °F Weight: 1.8 lbs Aluminium or 3.3 lbs - Stainless Steel Main Valve Assembly Model 29 31 Series 32 33 Series Size B ¼” Coil options Connection Type 3 NPT Operation Orifice (mm) 1 AUTO C 1.6 2 MANUAL OVERIDE E 2.4 F 3.0 Body Material 1 5 • B 3 • • Brass 316 Stainless Steel • Seals A Nitrile B EPDM C VITON • Style 3 Exd 9 A 3 Voltage / Frequency Enclosure - 3 way Exd Aluminium 3 way Exd Stainless Steel • Electrical connection F1 24 VDC 5 F4 12 VDC 9 H1 24 V / 60 Hz H2 120 V / 60 Hz •• M20x1.5 1 • / 2”NPT T Rating 9 Atex T6 949 Atex T4 • Approval G (CSA) G Product coding example: 29B31E1A3-9H299G: 31 Series ¼” NPT, Auto, 2.4 mm orifice, brass body, nitrile seals, Exd Aluminium housing, 120 V / 60Hz, 1/ 2”NPT electrical connection, T6 CSA approved. Keeping the World Flowing 11 68 Series: Cryogenic – 2/2 Normally Closed Features and Benefits Specifications • Controls Cryogenic Media down Normally Closed, energise to open to -321 ºF Out (2) • Degreased and individually Mode of Operation Packaged for Cryogenic Service In (1) • Larger Porting for High Kv Oxygen degreased and individually packed for use with liquids down to -321 °F Special Features Maximum Viscosity 65 cST ¼" to 1" Body Material Brass (Std) or Stainless Steel option 1¼" to 2" Body Material – Bronze Flange Tube Stainless Steel Plunger and top stop Stainless Steel Springs Stainless Steel Seal Material PTFE (Teflon) Connection Type NPT • Teflon® - PTFE seals • Choice of Brass or Stainless steel valve body • Tested in accordance with BS-EN 12266-1 Electrical Characteristics Coil Voltage DC (=) 12 V, 24 V Coil Voltage AC 60 Hz (~) 24 V, 120 V Voltage Tolerance +10% or -10% Duty Cycle Port size OPD (psi) Cv Kv AC Voltages DC Voltages Orifice (mm) P. Max psi ¼” 0.52 0.43 0-120 0-120 ¼” 0.60 0.52 0-60 0-60 6.0 Weight (lbs) 4.50 870 100% ED 1 3 /8” 3.50 3.0 5-125 5-125 16.00 /2" NPT metal conduit hub with 18" leads (NEMA 2 equivalent protection class) ½” 4.90 4.2 5-125 5-125 16.00 Coil Insulation Class H ¾” 6.3 5.4 5-125 5-125 Power Rating 14.5 Watts 1” 8.24 7.1 5-125 5-125 1¼” 20.9 18 5-125 5-125 30.00 1½” 20.9 18 5-125 5-125 30.00 2” 20.9 18 5-125 5-125 32.00 1 Electrical Connection 2.8 16.00 725 25.00 5.0 6.8 11.5 Options Available Solenoid Enclosure Protection Class EExd T6 (NEMA 6 equivalent) EExd T4 (NEMA 6 equivalent) Consult Rotork Midland for product codes Ambient Temperature Range Seal Material1 and Media Temp. Range PTFE (-328 ºF to +356 ºF) Min Max 14 ºF 122 ºF Main valve body options Stainless Steel 316 Stainless Steel Tagging (consult factory for product code) 1 S ee corrosion reference guide and sealing solutions for material compatability. Water Flow (GPM) 0.2 0.5 2.5 1.0 25 8.0 80 220 14.5 1 mm ori 30.0 - 32.0 16.0 mm orific e 16.0 mm orific 16.0 e mm orific e 25.0 mm orific e fice m ori m ori 4.5 m 6.0 m fice fice Pressure Drop (Bar) 4.0 3.0 How to use the flow chart 1. Select the required flow. 2. Note the corresponding pressure drop. 3. Based on where the two points intersect select the most appropriate model. 12 0.1 1 10 100 Water Flow (L/Min) 1000 1.5 Pressure Drop (PSI) 9.0 68 Series: Cryogenic – 2/2 Normally Closed Preferred Valve Mounting Options Coil Rotation 360º D B C Port size A B C D ¼” 13/4” 23/4” 29/16" 31/16" /8 - 3/4” 21/2” 41/8" 25/16" 413/16" 1” 47/16" 415/16" 31/16" 53/4” 1¼”-1½ 45/8" 5¼” 27/8" 71/16" A 3 3 2" 5 /4" 11 5 /16" 3 81/4" 3 /4" Dimensions given in inches Solenoid enclosures S4 Type enclosure protection class IP50 External material: Pressed steel powder coated Electrical entry: 1 /2” NPT metal conduit hub with 18” leads (NEMA 2 equivalent protection class) Winding Insulation: Class H Main Valve Assembly Model 37 68 series 37 Coil options Valve Body Conn. Size Connection Type B 3 ¼ H 4.5 3 / 8” J 6.0 D ½” Z Default E ¾” F 1” G 1¼” H 1½” J 2” 3 1 AUTO Orifice (mm) C • NPT Operation 1 • Body Material 1 Brass (standard on valves up to and including 1” 2 Bronze (standard on valves above 1”) 5 316 Stainless Steel (option available up to and inc 1”) • Seals E PTFE Style 1 Enclosure Standard 2 E 1 - S4 type enclosure -metal can (IP50) UL Approved 2 Voltage / Frequency F1 24 VDC F4 12 VDC H1 24 V / 60 Hz H2 120 V / 60 Hz •• Electrical connection 9 1 / 2” NPT 9 Approval 8 Non UL 8 Product coding example: 37D31Z1E1-2H298: 68 series ½" NPT, auto, brass body, PTFE seals, 120 V / 60 Hz, ½" NPT electrical connection, Non UL. Keeping the World Flowing 13 UACD Series – 2/2 Normally Closed Features and Benefits Specifications Normally Closed, energise to open • Two way shut-off valves for the control of gases and liquids compatible with max viscosity and materials Out (2) Mode of Operation • Zero bar minimum operating pressure • Satisfy all relevant EC directives In (1) • Robust Valve Design Maximum Viscosity 115 SSU /8” - 1” Body Material (Std) Brass (Std) or Stainless Steel option 3 1 1 /4” - 2” Body Material (Std) Bronze (Std) Flange Tube Stainless Steel Plunger and top stop Stainless Steel Springs Stainless Steel • Diaphragm Operation • Fully Ported Orifices for high flow • Choice of valve body material seals • Sizes 3/8” - 3/4” approved to BS EN 60730 - 2 -8 for household use when used with EPDM seals • Response time 1” 15-60 ms Seal Material Nitrile (BunaN) (Std) other options available Connection Type NPT Shading Ring Copper (std), Silver (stainless steel option) • Response time 2” 60-120 ms • EN264 for fuel oils • Tested in accordance with BS-EN 12266-1 • Suitable for vacuum applications when fitted with Viton Electrical Characteristics seals (10-3 TORR) - 0 rated models only Coil Voltage DC (=) 12 V, 24 V Coil Voltage AC 60 Hz (~) 24 V, 120 V Voltage Tolerance +10% or -10% Duty Cycle 100% ED 3 Electrical Connection options 1/2” NPT metal conduit hub with 18” leads (NEMA 2 equivalent protection class) /8” 3.5 ½” 4.9 Coil Insulation Class H ¾” 5.4 1” Power Rating 14.5 Watts 1¼” Port size Options Available Solenoid Enclosure Protection Class EExd T6 (NEMA 6 equivalent) EExd T4 (NEMA 6 equivalent) OPD (psi) Cv Orifice (mm) Weight (lbs) 0-150 16.0 2 0-150 16.0 2 0-150 0-150 16.0 2 7.0 0-150 0-150 20.0 4.0 23 0-60 - 40.0 6.6 40.0 6.6 Kv AC Voltages DC Voltages 3.0 0-150 4.2 0-150 4.7 8.2 26.7 P. Max psi 725 1½” 26.7 23 0-60 - 2” 30.16 26 0-60 - 40.0 6.6 1¼”2 26.7 23 5-150 5-150 40.0 6.6 1½”2 26.7 23 5-150 5-150 40.0 6.6 2”2 30.2 26 5-150 5-150 40.0 6.6 2 Pressure assisted to achieve a greater OPD. e.g. code 19G31Z2A1-2F19A. See separate datasheet Main valve body options Stainless Steel 316 (up to and including 1") Seal Material1 and Media Temp. Range Ambient Temperature Range Min Max Nitrile (14 ºF to +176 ºF) 14 ºF 122 ºF EPDM (-58 ºF to +248 ºF) 14 ºF 122 ºF Viton (-4 ºF to +302 ºF) 14 ºF 122 ºF Manual Override Oxygen Cleaning (consult factory for product code) Stainless Steel Tagging (consult factory for product code) Water Flow (GPM) 2.2 5 10 20 40 80 160 15 1 1 See corrosion reference guide and sealing solutions for material compatability. e e rific rific mo 0m 0m 40. 40. mo ce orifi mm e rific e mo 20. 0 e rific 0m rific mo mo 0m 16. 16. 0m 16. Pressure Drop (Bar) 5 3 1. Select the required flow. 2. Note the corresponding pressure drop. 3. Based on where the two points intersect select the most appropriate model. 14 0.1 10 100 Water Flow (L/Min) 1000 1.5 Pressure Drop (PSI) How to use the flow chart 10 UACD Series – 2/2 Normally Closed Preferred Valve Mounting Options Coil Rotation D B 360º Dimensions A C Port size A B C D /8” - ¾” 2¾” 37/16” 3" 43/8” 1” 33/8” 37/16” 3" 53/8” 1¼” - 2” 53/8” 45/8” 4¾” 57/8" 3 Dimensions given in inches Stainless steel option dimensions vary from table - consult factory. Solenoid enclosures S4 Type enclosure protection class IP50 External material: Pressed steel powder coated Electrical entry: 1 /2” NPT metal conduit hub with 18” leads (NEMA 2 equivalent protection class) Winding Insulation: Class H Main Valve Assembly Model 17 AC VOLTAGE 18 DC 3 VOLTAGE 19 Pressure assisted option 1¼"to 2" •• Valve Body Conn. Size C 3 D ½” E ¾” F 1” / 8” G 1¼” H 1½” J 2” • Coil options Conn. Type 3 NPT 3 Operation 1 AUTO 2 MANUAL OVERIDE • Orifice (mm) Z Seals Body Material Default 1 Brass (standard on valves up to and including 1”) 2 Bronze (standard on valves above 1”) 5 316 Stainless Steel (option available up to and inc 1”) Z • A Nitrile B EPDM C VITON • Style 1 Enclosure Standard 2 1 S4 type enclosure -metal can (IP50) UL Approved - 2 Voltage / Frequency F1 24 VDC F4 12 VDC H1 24 V / 60 Hz H2 120 V / 60 Hz •• Electrical Connection 9 1 / 2” NPT 9 Approval UL/ CSA A A 3 1¼” to 2" '0' pressure rated options are not available in DC voltages Product coding example: 17C31Z1B1-2H29A: UACD Series 3 / 8” NPT, Auto, Brass body, EPDM (WRAS approved) seals, 120 V / 60 Hz 1/ 2” NPT electrical connection UL/CSA approval. Keeping the World Flowing 15 ATEX UACD Series Exd – 2/2 Normally Closed Features and Benefits Specifications • Robust Valve Design Normally Closed, energise to open Out (2) • Diaphragm Operation Mode of Operation • Fully Ported orifices for high Kv • Choice of valve body material seals In (1) Maximum Viscosity 115 SSU /8” - 1” Body Material (Std) Brass (Std) or Stainless Steel option 3 1 • ATEX Approved • Response time up to 1” 15-60 ms • Response time up to 2” 60-120 ms 1 /4” - 2” Body Material (Std) Bronze (Std) Flange Tube Stainless Steel Plunger and top stop Stainless Steel Springs Stainless Steel Seal Material Nitrile (BunaN) (Std) other options available • Tested in accordance with BS-EN 12266-1z Connection Type NPT Shading Ring Copper (std), Silver (stainless steel option) Electrical Characteristics Coil Voltage DC (=) 12 V, 24 V Coil Voltage AC 60 Hz (~) 24 V, 120 V Voltage Tolerance +10% or -10% Duty Cycle Port size 100% ED II 2 G Ex d IIC T4 Tamb (-58 °F to + 158 °F) (NEMA 6 equivalent) Protection Class (Exd) OPD (psi) P. Max psi Weight (lbs) Orifice (mm) Cv Kv AC Voltages DC Voltages 3 /8” 3.5 3.0 0-150 0-150 16.0 2 ½” 4.9 4.2 0-150 0-150 16.0 2 ¾” 5.4 4.7 0-150 0-150 16.0 2 excluding solenoid 1” 8.2 7.0 0-150 0-150 20.0 4 II 2 G Ex d IIC T6 Tamb (-58 °F to + 104 °F) (NEMA 6 equivalent) 1¼” 26.7 23 0-60 - 40.0 6.6 Class 1 Zone 1 1½” 26.7 23 0-60 - 40.0 6.6 2” 30.16 26 0-60 - 40.0 6.6 Groups IIA, IIB, IIC gases 725 Electrical Connection (Exd) ½” NPT Port (Std) 1¼”2 26.7 23 5-150 5-150 40.0 6.6 Coil Insulation Class H 1½”2 26.7 23 5-150 5-150 40.0 6.6 Power Rating 14.5 Watts 2”2 30.2 26 5-150 5-150 40.0 6.6 2 Pressure assisted to achieve a greater OPD. e.g. code 19G31Z2A3-5F19G. Options Available Solenoid Enclosure Protection Class Electrical Entry Exd T4 (NEMA 6 equivalent) ½” NPT conduit (std) Exd T6 (NEMA 6 equivalent) M20 X1.5 conduit (option) Enclosure Material Aluminium (Std) Stainless Steel optional Main valve body options Seal Material1 and Media Temp. Range Ambient Temperature Range Min Max (T6) Max (T4) Nitrile (14 ºF to +176 ºF) 14 ºF 104 ºF 158 ºF Manual Override EPDM (-58 ºF to +248 ºF) -58 ºF 104 ºF 158 ºF Viton (-4 ºF to +302 ºF) -4 ºF 104 ºF 158 ºF Oxygen Cleaning (consult factory for product code) Stainless Steel 316 (up to and including 1") Stainless Steel Tagging (consult factory for product code) 1 S ee corrosion reference guide and sealing solutions for material compatability. Water Flow (GPM) 2.2 5 10 20 40 80 160 15 1 e e rific mo mo 40. 0m 40. 0m rific e e mo rific 0m e rific mo 20. e rific 0m rific mo 16. mo 0m 16. 16. 0m 5 3 1. Select the required flow. 2. Note the corresponding pressure drop. 3. Based on where the two points intersect select the most appropriate model. 16 0.1 10 100 Water Flow (L/Min) 1000 1.5 Pressure Drop (PSI) How to use the flow chart Pressure Drop (Bar) 10 UACD Series Exd – 2/2 Normally Closed Coil Rotation Preferred Valve Mounting Options 360º Aluminium enclosure as standard 1/2" NPT (std) 5 421/64" 27/64" 3 /64" Dimensions Port size 3 Exd A B 47 C 27 61 D 33 /8” - ¾” 2 /64 4 /32" 2 /64" 5 /64" 1” 247/64" 427/32" 261/64" 533/64" 1¼” - 2” 25 5 /64" 25 5 /32" 23 4 /32" 73/32" Dimensions given in inches Solenoid enclosures Exd S4 type enclosure CSA approval Power consumption: Holding 19 VA, 12 V to 230 V 50 / 60 Hz. 14.5 W, 12 V to 212 VDC Alcon flame proof enclosures are suitable for the following areas / gases: Zones 1 & 2 External material: Class 1 Division 1 Class 1 Division 2 Groups: IIA, IIB, IIC gases Powder coated aluminium or 316 st.st. enclosure with st.st. nameplate 1 Electrical entry: M20 x 1.5 or /2” NPT conduit entry Protection Class: II 2 G Exd IIC T6 for ambient temp -58 °F to +104 °F Optional: II 2 G Exd IIC T4 for ambient temp -58 °F to +158 °F Weight: 1.8 lbs Aluminium or 3.3 lbs - Stainless Steel Main Valve Assembly Model 17 AC VOLTAGE 18 DC 3 VOLTAGE 19 Pressure assisted option 1¼”to 2" •• Valve Body Conn. Size C 3 D ½” E ¾” / 8” F 1” G 1¼” H 1½” J 2” • Coil options Conn. Type 3 NPT 3 Operation 1 AUTO 2 MANUAL OVERIDE • Orifice (mm) Z Default 1 Z Seals Body Material Brass (standard on valves up to and including 1” 2 Bronze (standard on valves above 1”) 5 316 Stainless Steel (option available up to and inc 1”) • A Nitrile B EPDM C VITON • Style 3 Exd 3 Voltage / Frequency Enclosure - 5 Exd Aluminium 6 Exd Stainless Steel F1 24 VDC F4 12 VDC H1 24 V / 60 Hz H2 120 V / 60 Hz • • •• Electrical connection 5 9 M20x1.5 1 •• • / 2”NPT T Rating 9 Atex T6 949 Atex T4 •• Approval G (CSA) •G 3 1¼” to 2" '0' pressure rated options are not available in DC voltages. Product coding example: 17C31Z1B3-5H299G: UACD Series Exd 3 / 8”, NPT Auto, Brass body, EPDM seals, 120 V / 60Hz, Aluminium Exd enclosure, 1/ 2”NPT electrical connection, T6, CSA approval. Keeping the World Flowing 17 ACDN Series – 2/2 Normally Open Features and Benefits Specifications Normally Closed, energise to close Out (2) Mode of Operation • Robust Valve Design • Diaphragm Operation • Fully Ported Orifices for high flow In (1) • Choice of valve body material seals • Sizes 3/8” - 3/4” Advantica approved to Maximum Viscosity 115 SSU /8” - 1” Body Material (Std) Brass (Std) or Stainless Steel option 11/4” - 2” Body Material (Std) Bronze (Std) Flange Tube Stainless Steel • Response time 2” 60-120 ms Plunger and top stop Stainless Steel • Tested in accordance with BS-EN 12266-1 Springs Stainless Steel Seal Material Nitrile (BunaN) (Std) other options available 3 Connection Type NPT Shading Ring Copper (std), Silver (stainless steel option) BS EN 60730 - 2 -8 for household use when used with EPDM seals • Response time 1” 15-60 ms Port size Electrical Characteristics Coil Voltage DC (=) 12 V, 24 V Coil Voltage AC 60 Hz (~) 24 V, 120 V Voltage Tolerance +10% or -10% Duty Cycle 100% ED Electrical Connection options 1 /2” NPT metal conduit hub with 18” leads (NEMA 2 equivalent protection class) OPD (psi) Orifice (mm) Weight (lbs) 0-150 16.0 2 0-150 0-150 16.0 2 4.7 0-150 0-150 16.0 2 7.0 0-150 0-150 20.0 4 Cv Kv AC Voltages DC Voltages 3 /8” 3.5 3.0 0-150 ½” 4.9 4.2 ¾” 5.4 1” 8.2 P. Max psi 725 1¼” 26.7 23 5-150 5-150 40.0 6.6 Coil Insulation Class H 1½” 26.7 23 5-150 5-150 40.0 6.6 Power Rating 14.5 Watts 2” 30.2 26 5-150 5-150 40.0 6.6 Options Available Solenoid Enclosure Protection Class EExd T6 (NEMA 6 equivalent) EExd T4 (NEMA 6 equivalent) See separate datasheet Seal Material1 and Media Temp. Range Ambient Temperature Range Nitrile (14 ºF to +176 ºF) Min Max 14 ºF 122 ºF EPDM (-58 ºF to +248 ºF) 14 ºF 122 ºF Viton (-4 ºF to +302 ºF) 14 ºF 122 ºF Main valve body options Stainless Steel 316 (up to and including 1") Oxygen Cleaning (consult factory for product code) Stainless Steel Tagging (consult factory for product code) 1 See corrosion reference guide and sealing solutions for material compatability. Water Flow (GPM) 2.2 5 10 20 40 80 160 15 1 e e rific rific mo 0m 0m 40. 40. mo ce e orifi mm e rific mo 20. 0 e rific 0m rific mo 16. mo 0m 16. 16. 0m 5 3 How to use the flow chart 1. Select the required flow. 2. Note the corresponding pressure drop. 3. Based on where the two points intersect select the most appropriate model. 18 0.1 10 100 Water Flow (L/Min) 1000 1.5 Pressure Drop (PSI) Pressure Drop (Bar) 10 ACDN Series – 2/2 Normally Open Preferred Valve Mounting Options Coil Rotation 360º B D Dimensions Port size 3 A B C 7 D 3 /8” - ¾” 2¾” 3 /16" 3" 4 /8" 1” 33/8” 37/16" 3" 53/8" 4¾” 57/8" 3 1¼” - 2” 5 5 /8” 4 /8" C A Dimensions given in inches Solenoid enclosures S4 Type enclosure protection class IP50 External material: Pressed steel powder coated Electrical entry: 1 /2” NPT metal conduit hub with 18” leads (NEMA 2 equivalent protection class) Winding Insulation: Class H Main Valve Assembly Model 27 56 ACDN (1¼ and above) ACDN (3/ 8"-1") • Valve Body Conn. Size C 3 D ½” E ¾” F 1” G 1¼” H 1½” J 2” • / 8” Coil options Conn. Type 3 NPT 3 Operation 1 AUTO Orifice (mm) Z Default 1 1 Z Seals Body Material Brass (standard on valves up to and including 1”) 2 Bronze (standard on valves above 1”) 5 316 Stainless Steel (option available up to and inc 1”) • A Nitrile B EPDM C VITON Style 1 • Enclosure Standard 1 C - N/O standard metal can C Voltage / Frequency F1 24 VDC F4 12 VDC H1 24 V / 60 Hz H2 120 V / 60 Hz •• Electrical connection 9 Approval 1 / 2” NPT 9 NonUL 8 8 Product coding example: 56C31Z1A1-CH298: ACDN Series 3 / 8” NPT, Auto, Brass body, nitrile seals, 120 V / 60Hz, 1/ 2” NPT electrical connection, non-UL. Keeping the World Flowing 19 ACDN Series Exd – 2/2 Normally Open Features and Benefits Specifications • Robust Valve Design Normally open, energise to close • Diaphragm Operation Out (2) Mode of Operation • Fully Ported Orifices for high Kv • Choice of valve body material seals In (1) Maximum Viscosity 115 SSU /8” - 1” Body Material (Std) Brass (Std) or Stainless Steel option 11/4” - 2” Body Material (Std) Bronze (Std) Flange Tube Stainless Steel Plunger and top stop Stainless Steel 3 • Sizes 3/8” - 1” Advantica approved to BS EN 60730-2-8 for household use. • Response time up to 1” 15-60 ms • Response time up to 2” 60-120 ms • Tested in accordance with BS-EN 12266-1 Springs Stainless Steel Seal Material Nitrile (BunaN) (Std) other options available Connection Type NPT Shading Ring Copper (std), Silver (stainless steel option) Electrical Characteristics Coil Voltage DC (=) 12 V, 24 V Coil Voltage AC 60 Hz (~) 24 V, 120 V Voltage Tolerance +10% or -10% Duty Cycle Port size 100% ED Protection Class (Exd) OPD (psi) Cv Kv AC Voltages DC Voltages P. Max psi Weight (lbs) Orifice (mm) excluding solenoid II 2 G Ex d IIC T4 Tamb (-58 °F to + 158 °F) (NEMA 6 equivalent) 3 /8” 3.5 3.0 0-150 0-150 16.0 2 II 2 G Ex d IIC T6 Tamb (-58 °F to + 104 °F) (NEMA 6 equivalent) ½” 4.9 4.2 0-150 0-150 16.0 2 Class 1 Zone 1 ¾” 5.4 4.7 0-150 0-150 16.0 2 1” 8.2 7.0 0-150 0-150 20.0 4 Groups IIA, IIB, IIC gases 725 Electrical Connection (Exd) ½” NPT Port (Std) 1¼” 26.7 23 5-150 5-150 40.0 6.6 Coil Insulation Class H 1½” 26.7 23 5-150 5-150 40.0 6.6 Power Rating 14.5 Watts 2” 30.2 26 5-150 5-150 40.0 6.6 Options Available Solenoid Enclosure Protection Class Electrical Entry Exd T4 (NEMA 6 equivalent) ½” NPT conduit (std) Exd T6 (NEMA 6 equivalent) M20 X1.5 conduit (option) Enclosure Material Aluminium (Std) Stainless Steel optional Ambient Temperature Range Seal Material1 and Media Temp. Range Main valve body options Min Max (T6) Max (T4) Stainless Steel 316 (up to and including 1") Oxygen Cleaning (consult factory for product code) Nitrile (14 ºF to +176 ºF) 14 ºF 104 ºF 158 ºF EPDM (-58 ºF to +248 ºF) -58 ºF 104 ºF 158 ºF Viton (-4 ºF to +302 ºF) -4 ºF 104 ºF 158 ºF Stainless Steel Tagging (consult factory for product code) 1 S ee corrosion reference guide and sealing solutions for material compatability. Water Flow (GPM) 2.2 5 10 20 40 80 160 15 1 e e rific rific mo 0m 0m 40. 40. mo ce orifi mm e rific e mo 20. 0 e rific 0m rific mo 16. mo 0m 16. 16. 0m 5 3 1. Select the required flow. 2. Note the corresponding pressure drop. 3. Based on where the two points intersect select the most appropriate model. 20 0.1 10 100 Water Flow (L/Min) 1000 1.5 Pressure Drop (PSI) How to use the flow chart Pressure Drop (Bar) 10 ACDN Series Exd – 2/2 Normally Open Coil Rotation Preferred Valve Mounting Options 360º Aluminium enclosure as standard 1/2" NPT (std) 5 421/64" 27/64" 3 /64" Dimensions Port size A 3 Exd B 47 C 27 61 D 33 /8” - ¾” 2 /64" 4 /32" 2 /64" 5 /64" 1” 247/64" 427/32" 261/64" 533/64" 25 1¼” - 2” 1 5 /64" 23 4 /16" 4 /32" 73/32" Dimensions given in inches Solenoid enclosures Exd S4 type enclosure CSA approval Power consumption: Holding 19 VA, 12 V to 230 V 50 / 60 Hz. 14.5 W, 12 V to 212 VDC Alcon flame proof enclosures are suitable for the following areas / gases: Zones 1 & 2 External material: Class 1 Division 1 Class 1 Division 2 Groups: IIA, IIB, IIC gases Powder coated aluminium or 316 st.st. enclosure with st.st. nameplate 1 Electrical entry: M20 x 1.5 or /2” NPT conduit entry Protection Class: II 2 G Exd IIC T6 for ambient temp -58 °F to +104 °F Optional: II 2 G Exd IIC T4 for ambient temp -58 °F to +158 °F Weight: 1.8 lbs Aluminium or 3.3 lbs - Stainless Steel Main Valve Assembly Model 27 56 ACDN (1¼ and above) ACDN (3/ 8"-1") • Valve Body Conn. Size C 3 D ½” E ¾” F 1” / 8” G 1¼” H 1½” J 2” • Coil options Conn. Type 3 NPT 3 Operation 1 AUTO Orifice (mm) Z Default 1 1 Z Seals Body Material Brass (standard on valves up to and including 1”) 2 Bronze (standard on valves above 1”) 5 316 Stainless Steel (option available up to and inc 1”) • A Nitrile B EPDM C VITON Style 3 Enclosure Exd D E • 3 - N/O Exd Aluminium N/O Exd Stainless Steel • Voltage / Frequency F1 24 VDC F4 12 VDC H1 24 V / 60 Hz H2 120 V / 60 Hz •• Electrical connection 5 9 M20 x 1.5 1 / 2” NPT • Approval 8 T6 849 T4 • Product coding example: 56C31Z1A3-DH298: ACDNEXD 3 / 8” NPT, auto, brass body, nitrile seals, aluminium housing, 120 V / 60 Hz, ½” NPT electrical connection ExdT6. Keeping the World Flowing 21 UACP Series – 2/2 Normally Closed Features and Benefits Specifications Normally Closed, energise to open Out (2) Mode of Operation • Heavy duty valve design • Piston operation • Choice of valve body material and seals In (1) Maximum Viscosity 115 SSU /8” - 1” Body Material (Std) Brass (Std) or Stainless Steel option 11/4” - 2” Body Material (Std) Bronze (Std) Flange Tube Stainless Steel Plunger and top stop Stainless Steel 3 Springs Stainless Steel Seal Material Nitrile (BunaN) (Std) other options available Connection Type NPT Shading Ring Copper (std), Silver (stainless steel option) • Wide temperature range capabilities • Response time up to 1” 40 - 100 ms • Response time up to 2” 60 - 1000 ms • Tested in accordance with BS-EN 12266-1 Electrical Characteristics Coil Voltage DC (=) 12 V, 24 V Coil Voltage AC 60 Hz (~) 24 V, 120 V Voltage Tolerance +10% or -10% Duty Cycle Electrical Connection options OPD (psi) Port size Cv Kv AC Voltages DC Voltages 100% ED ½” 4.9 4.2 5-150 /2” NPT metal conduit hub with 18” leads (NEMA 2 equivalent protection class) ¾” 6.3 5.4 1” 14.5 12.5 1 Coil Insulation Class H Power Rating 14.5 Watts P. Max psi Orifice (mm) Weight (lbs) 5-150 16.0 2.8 5-125 5-125 16.0 2.8 5-125 5-125 25.0 5 725 1¼” 20.9 18 5-125 5-125 30.0 6.8 1½” 20.9 18 5-125 5-125 30.0 6.8 2” 24.4 21 5-125 5-125 32.0 11.5 Options Available Solenoid Enclosure Protection Class EExd T6 (NEMA 6 equivalent) EExd T4 (NEMA 6 equivalent) See separate datasheet Ambient Temperature Range Seal Material1 and Media Temp. Range Min Max Nitrile (14 ºF to +176 ºF) 14 ºF 122 ºF EPDM (-58 ºF to +248 ºF) 14 ºF 122 ºF Viton (-4 ºF to +302 ºF) 14 ºF 122 ºF Main valve body options Stainless Steel 316 (up to and including 1") Oxygen Cleaning (consult factory for product code) Stainless Steel Tagging (consult factory for product code) 1 See corrosion reference guide and sealing solutions for material compatability. Water Flow (GPM) 2.2 5 10 20 40 80 160 15 1 e e rific 32. 0m mo rific mo mm 25. 0 3 0. 0m orifi ce ce orifi mm mm 16. 0 16. 0 orifi Pressure Drop (Bar) 5 3 How to use the flow chart 1. Select the required flow. 2. Note the corresponding pressure drop. 3. Based on where the two points intersect select the most appropriate model. 22 0.1 10 100 Water Flow (L/Min) 1000 1.5 Pressure Drop (PSI) ce 10 UACP Series – 2/2 Normally Closed Coil Rotation Preferred Valve Mounting Options 360º B D Dimensions Port size 3 /4" A C A B C 1 1 4 /8" 1 1 15 2 /2" D 13 2 /4" 4 /16" 1" 4 /4" 4 /16" 3" 53/4" 11/4" - 11/2" 45/8" 51/4" 31/4" 81/4" 4" 81/4" 3 2" 3 5 /4" 5 /4" Dimensions given in inches Solenoid enclosures S4 Type enclosure protection class IP50 External material: Pressed steel powder coated Electrical entry: 1 /2” NPT metal conduit hub with 18” leads (NEMA 2 equivalent protection class) Winding Insulation: Class H Main Valve Assembly Model 22 UACP 22 Valve Body Conn. Size D ½” E ¾” F 1” G 1¼” H 1½” J 2” • Coil options Conn. Type 3 NPT 3 Operation 1 AUTO Orifice (mm) Z Default 1 1 Z Seals Body Material Brass (standard on valves up to and including 1”) 2 Bronze (standard on valves above 1”) 5 316 Stainless Steel (option available up to and inc 1”) • A Nitrile B EPDM C VITON • Style 1 Enclosure Standard 2 1 - S4 type enclosure -metal can (IP50) UL Approved 2 Voltage / Frequency F1 24 VDC F4 12 VDC H1 24 V / 60 Hz H2 120 V / 60 Hz •• Electrical connection 9 Approval 1 / 2” NPT 9 A UL/CSA A Product coding example: 22D31Z1A1-2H29A: UACP Series ½” NPT, Auto, Brass body, nitrile seals, 120 V / 60 Hz, 1/ 2” NPT electrical connection UL/CSA approval. Keeping the World Flowing 23 UACP Series Exd – 2/2 Normally Closed Features and Benefits Specifications • Heavy duty valve design Normally closed, energise to open • Piston Operation Out (2) Mode of Operation • Wide temperature range capabilities • Choice of valve body material seals In (1) Maximum Viscosity 115 SSU /8” - 1” Body Material (Std) Brass (Std) or Stainless Steel option 3 1 • ATEX approved. • Response time up to 1” 40-100 ms • Response time up to 2” 60-1000 ms 1 /4” - 2” Body Material (Std) Bronze (Std) Flange Tube Stainless Steel Plunger and top stop Stainless Steel Springs Stainless Steel Seal Material Nitrile (BunaN) (Std) other options available • Tested in accordance with BS-EN 12266-1 Connection Type NPT Shading Ring Copper (std), Silver (stainless steel option) Electrical Characteristics Coil Voltage DC (=) 12 V, 24 V Coil Voltage AC 60 Hz (~) 24 V, 120 V Voltage Tolerance +10% or -10% Duty Cycle 100% ED Kv II 2 G Ex d IIC T6 Tamb (-58 °F to + 104°F) (NEMA 6 equivalent) ½” 4.9 4.2 Class 1 Zone 1 ¾” 6.3 5.4 5-125 5-125 16.0 2.8 Exd T6 1” 14.5 12.5 5-125 5-125 25.0 5.0 Exd T6 Groups IIA, IIB, IIC gases AC Voltages DC Voltages 5-150 5-150 P. Max psi Orifice (mm) Weight (lbs) Cv II 2 G Ex d IIC T4 Tamb (-58 °F to + 158 °F) (NEMA 6 equivalent) Protection Class (Exd) OPD (psi) Port size excluding Solenoid 16.0 725 Protection Class 2.8 Exd T6 Electrical Connection (Exd) ½”NPT Port (Std) 1¼” 20.9 18 5-125 5-125 30.0 6.8 Exd T6 Coil Insulation Class H 1½” 20.9 18 5-125 5-125 30.0 6.8 Exd T6 Power Rating 14.5 Watts 2” 24.4 21 5-125 5-125 32.0 11.5 Exd T6 Options Available Solenoid Enclosure Protection Class Electrical Entry Exd T4 (NEMA 6 equivalent) ½” NPT conduit (std) Exd T6 (NEMA 6 equivalent) M20 X1.5 conduit (option) Enclosure Material Aluminium (Std) Stainless Steel optional Main valve body options Seal Material1 and Media Temp. Range Ambient Temperature Range Min Max (T6) Max (T4) Stainless Steel 316 (up to and including 1") Nitrile (14 ºF to +176 ºF) 14 ºF 104 ºF 158 ºF EPDM (-58 ºF to +248 ºF) -58 ºF 104 ºF 158 ºF Oxygen Cleaning (consult factory for product code) Viton (-4 ºF to +302 ºF) -4 ºF 104 ºF 158 ºF Stainless Steel Tagging (consult factory for product code) 1 S ee corrosion reference guide and sealing solutions for material compatability. Water Flow (GPM) 2.2 5 10 20 40 80 160 15 e rific mo 0m e rific e 5 32. rific mo mo 0m 0m 25. 30. e mo 0m 0m 16. 16. mo rific Pressure Drop (Bar) 10 3 How to use the flow chart 1. Select the required flow. 2. Note the corresponding pressure drop. 3. Based on where the two points intersect select the most appropriate model. 24 0.1 10 100 Water Flow (L/Min) 1000 1.5 Pressure Drop (PSI) rific e 1 UACP Series Exd – 2/2 Normally Closed Coil Rotation Preferred Valve Mounting Options 360º 421/64" 219/ 32" 35/64" Exd Dimensions Port size A B C D /4” 311/32" 555/64" 261/64" 6½" 1” 311/32" 7 3/64" 261/64" 751/64" 1¼”- 1½” 439/64" 631/32" 317/64" 959/64" 3 3 2” 7 5 /4" 1 7 /16" 959/64" 4 /16" Dimensions given in inches Solenoid enclosures Exd S4 type enclosure CSA approval Power consumption: Holding 19 VA, 12 V to 230 V 50 / 60 Hz. 14.5 W, 12 V to 212 VDC Alcon flame proof enclosures are suitable for the following areas / gases: Zones 1 & 2 External material: Class 1 Division 1 Class 1 Division 2 Groups: IIA, IIB, IIC gases Powder coated aluminium or 316 st.st. enclosure with st.st. nameplate 1 Electrical entry: M20 x 1.5 or /2” NPT conduit entry Protection Class: II 2 G Exd IIC T6 for ambient temp -58 °F to +104 °F Optional: II 2 G Exd IIC T4 for ambient temp -58 °F to +158 °F Weight: 1.8 lbs Aluminium or 3.3 lbs - Stainless Steel Main Valve Assembly Model 22 UACP Valve Body Conn. Size D ½” E ¾” F 1” G 1¼” H 1½” J 2” Coil options Connection Type 3 NPT Operation 1 AUTO Orifice (mm) Z Default 1 2 5 22 • 3 1 Z Seals Body Material Brass (standard on valves up to and including 1”) A Nitrile B EPDM C VITON Style 3 Exd 5 6 Bronze (standard on valves above 1”) Exd Aluminium Exd Stainless Steel 316 Stainless Steel (option available up to and inc 1”) • • 3 Voltage / Frequency Enclosure - • Electrical connection F1 24 VDC 5 F4 12 VDC 9 H1 24 V / 60 Hz H2 120 V / 60 Hz •• M20x1.5 1 • / 2”NPT T Rating 9 Atex T6 949 Atex T4 • Approval G CSA G Product coding example: 22D31Z1A3-5H29G: UACP EXD Series ½” NPT, Auto, Brass body, nitrile seals, 120 V / 60 Hz, 1/ 2” NPT electrical connection, T6, CSA approval. Keeping the World Flowing 25 UACPX Series: Steam – 2/2 Normally Closed Features and Benefits Specifications Normally closed, energise to open Out (2) Mode of Operation • Heavy Duty Valve Design • Piston Operation • Wide temperature range capabilities In (1) Maximum Viscosity 115 SSU /8” - 1” Body Material (Std) Brass (Std) or Stainless Steel option 3 1 1 /4” - 2” Body Material (Std) Bronze (Std) Flange Tube Stainless Steel Plunger and top stop Stainless Steel Springs Stainless Steel Seal Material PTFE Connection Type NPT Shading Ring Copper (std), Silver (stainless steel option) • Choice of valve body material seals • Tested in accordance with BS-EN 12266-1 Electrical Characteristics Coil Voltage DC (=) 12 V, 24 V Coil Voltage AC 60 Hz (~) 24 V, 120 V Voltage Tolerance +10% or -10% Duty Cycle Electrical Connection options OPD (psi) Port size Cv Kv AC Voltages DC Voltages 100% ED ½” 4.9 4.2 5-125 /2” NPT metal conduit hub with 18” leads (NEMA 2 equivalent protection class) ¾” 6.3 5.4 1” 14.5 12.5 1¼” 21.0 1½” 21.0 2” 24.4 1 Coil Insulation Class H Power Rating 14.5 Watts P. Max psi Orifice (mm) Weight (lbs) 5-70 16.0 2.8 5-125 5-70 16.0 2.8 5-125 5-70 25.0 5 18 5-125 5-70 30.0 6.8 18 5-125 5-70 30.0 6.8 21 5-125 5-70 32.0 11.5 725 Options Available Solenoid Enclosure Protection Class EExd T6 (NEMA 6 equivalent) EExd T4 (NEMA 6 equivalent) Consult Rotork Midland for product codes Seal Material1 and Media Temp. Range PTFE (-328 ºF to +356 ºF) Ambient Temperature Range Min Max 14 ºF 122 ºF Main valve body options Stainless Steel 316 (up to and including 1") Oxygen Cleaning (consult factory for product code) Stainless Steel Tagging (consult factory for product code) 1 S ee corrosion reference guide and sealing solutions for material compatability. Steam flow lb/hr 2.2 5 10 20 50 100 200 500 1000 2200 10 150 ce m ori fic e .0 mm 32 o r .0 mm ifice ori fic e 10 30 25 .0 m ori fi mm 16 .0 Pressure drop (Bar) 1 3 How to use the flow chart 1. Select the required flow. 2. Note the corresponding pressure drop. 3. Based on where the two points intersect select the most appropriate model. 26 1.5 0.1 1 10 100 Steam flow kg/hr Flow shown is with steam at 58 psi 1000 Pressure drop (PSI) 50 UACPX Series: Steam – 2/2 Normally Closed Preferred Valve Mounting Options Coil Rotation 360º B D Dimensions Port size 3 /4" A C A B C 1 1 4 /8" 1 1 15 2 /2" D 13 2 /4" 4 /16" 1" 4 /4" 4 /16" 3" 53/4" 11/4" - 11/2" 45/8" 51/4" 31/4" 81/4" 4" 81/4" 3 2" 3 5 /4" 5 /4" Dimensions given in inches Solenoid enclosures S4 Type enclosure protection class IP50 External material: Pressed steel powder coated Electrical entry: ½” NPT metal conduit hub with 18” leads (NEMA 2 equivalent protection class) Winding Insulation: Class H Main Valve Assembly Model 22 UACPX 22 Valve Body Conn. Size D ½” E ¾” F 1” G 1¼” H 1½” J 2” • Coil options Conn. Type 3 NPT Operation 1 AUTO Orifice (mm) Z Default 1 3 1 Z Seals Body Material Brass (standard on valves up to and including 1”) 2 Bronze (standard on valves above 1”) 5 316 Stainless Steel (option available up to and inc 1”) • E PTFE Style 1 Enclosure Standard 2 E 1 - S4 type enclosure -metal can (IP50) UL Approved 2 Voltage / Frequency F1 24 VDC F4 12 VDC H1 24 V / 60 Hz H2 120 V / 60 Hz •• Electrical connection 9 Approval 1 / 2” NPT 9 UL/ CSA A A Product coding example: 22D31Z1E1-2H29A: UACPX Series ½” NPT, Auto, Brass body, PTFE seals, 120 V / 60 Hz, 1/ 2” NPT electrical connection UL/CSA approval. Keeping the World Flowing 27 UGB Series – 2/2 Normally Closed Features and Benefits Specifications Normally closed, energise to open Out (2) Mode of Operation • Approved for mains gas safety shut off • Suitable for automatic burners • Suitable for fire protection systems • Ideal for low pressure Natural gas In (1) • Approved to EN161 Body Material Aluminium Flange Tube Stainless Steel Plunger and top stop Stainless Steel Springs Stainless Steel Seal Material Nitrile (BunaN) (Std) other options available Connection Type NPT Shading Ring Copper • Compliant with Gas Appliance directive • Fully ported Orifices for high flow • Zero pressure rated 24 V, 120 V Voltage Tolerance +10% or -10% Duty Cycle 100% ED Electrical Connection Options • Suitable for 1st, 2nd and 3rd family gases • Suitable for LPG • Response time up to ½” 15 - 25 ms Electrical Characteristics Coil Voltage AC 60 Hz (~) • Optional pressure test points • Response time up to 1” 20 - 40 ms • Consult factory for pressure rating • Panic buttons & electro thermal links available for controlling valve 1 /2” NPT metal conduit hub with 18” leads (NEMA 2 equivalent protection class) Coil Insulation Power Rating Class H ¼” - ½” - 14 Watts Port size ¾” - 1” - 22 Watts Nitrile (14 ºF to +176 ºF) Kv OPD (psi) P. Max psi AC Voltages Orifice (mm) Weight (lbs) 1 /4” 4.2 3.6 0-2.0 12.7 0.5 3 /8” 5.8 5.0 0-2.0 12.7 0.5 1 /2” 6.3 5.4 0-2.0 12.7 0.5 3 /4” 15.0 12.9 0-1.5 19.0 0.6 1” 15.7 13.6 0-1.5 19.0 0.7 14.5 Kv = flow rate measured with differential pressure at 0.036 psi Options Available Seal Material1 and Media Temp. Range Cv Ambient Temperature Range Min Max 32 ºF 140 ºF Main valve body options Stainless Steel Tagging (consult factory for product code) 1 See corrosion reference guide and sealing solutions for material compatability. Natural gas flow Ft³/hr 35 70 150 300 600 1200 3500 10 3 12. 7m mo 12. 7 m r i f i ce mo rifi 12. ce 7m mo rifi 19. ce 0m mo 19. 0 m r i f i ce mo rifi ce Pressure drop (mBar) How to use the flow chart 1 0.5 0.1 1. Select the required flow. 2. Note the corresponding pressure drop. 3. Based on where the two points intersect select the most appropriate model. 28 0.1 0.1 0.03 1 Natural gas flow M³/hr 10 100 Pressure drop (“WG) 1 UGB Series – 2/2 Normally Closed Coil Rotation Preferred Valve Mounting Options 360º B C D Dimensions Port size A A B C D 5 ¼” 2¼” 3" 3" 3 /8" 3 /8” 2¼” 3" 3" 35/8" ½” 2¼” 3" 3" 35/8" 33/8" 39/16" 29/16" 4¼” 3 /4” 3 1” 9 4 /8" 9 3 /16" 47/16" 2 /16" Dimensions given in inches Solenoid enclosures S4 Type enclosure protection class IP50 External material: Pressed steel powder coated Electrical entry: ½” NPT metal conduit hub with 18” leads (NEMA 2 equivalent protection class) Winding Insulation: Class H Main Valve Assembly Model 34 UGB Valve Body Conn. Size B ¼” C 3 34 Conn. Type 3 NPT Operation 1 AUTO Orifice (mm) Z Default Seals Body Material 3 Aluminium A Nitrile Style 1 Enclosure Standard / 8” D ½” E 3 F Coil options 2 / 4” S4 type enclosure -metal can (IP50) UL Approved Voltage / Frequency H1 24 V / 60 Hz H2 120 V / 60 Hz (1/4" to 1 / 2" only) H5 120 V / 60 Hz (3/4" to 1" only) 1” • 3 1 Z 3 A 1 - 2 •• Electrical connection 9 1 / 2” NPT 9 Approval 1 UL 1 Product coding example: 34B31Z3A1-2H291: UGB Series 1 /4” NPT, Auto, brass body, Nitrile seals, 120 V / 60 Hz, ½” NPT electrical connection, UL. Keeping the World Flowing 29 Namur Series – 3/2, 5/2 Universal Features and Benefits Specifications Normally Closed, energise to open 3/2 Orientation • Ideal for in-line system service 2 4 • Zero pressure rated and repair 12 14 Mode of Operation • Manual Overide 3 5 1 5/2 Orientation 4 • Low power LED Light 2 12 14 5 3 Media Air Body Material Anodised Aluminium Flange Tube Brass Plunger and top stop Stainless Steel Springs Stainless Steel Seal Material Nitrile (BunaN) (Std) • Dual Coil option • Exd and Exia compatible • Max cycle frequency 5/sec Electrical Characteristics Coil Voltage DC (=) 24 V Coil Voltage AC 60 Hz (~) 120 V Voltage Tolerance +10% or -10% Duty Cycle 100% ED Electrical Connection Options 9mm din connector (NEMA 4 equivalent protection class) Coil Insulation Class F Power Rating 5 Watts OPD (psi) Port size Cv Kv ¼” 1.4 1.2 AC Voltages DC Voltages 36-150 36-150 P. Max psi Weight (lbs) 72.5 0.4 Options Available Solenoid Enclosure Ambient Temperature Range Seal Material1 and Media Temp. Range Protection Class Nitrile (14 ºF to +176 ºF) EExd T6 (NEMA 6 equivalent) Min Max 14 ºF 122 ºF See separate datasheet EExd T4 (NEMA 6 equivalent) 1 S ee corrosion reference guide and sealing solutions for material compatability. Universal Series - 5/2 Air flow (Ft³/H) 3.5 10 30 70 500 200 1000 4000 150 10 Pressure Drop (Bar) How to use the flow chart CV 0.1 = 4 1. ,K V= 2 1. 10 1.0 0.01 0.1 1. Select the required flow. 2. Note the corresponding pressure drop. 3. Based on where the two points intersect select the most appropriate model. 30 0.01 0.001 0. 1 1 10 Flow (M³/H) 100 Pressure Drop (PSI) 1 Namur Series – 3/2, 5/2 Universal 5 1/4" Preferred Valve Mounting Options 1 37/64" Discs shown in 3/2 Manual override 2 - off ¼” NPT exhaust connections 1 1/16" 2 - off 5/ 8" x 5/64" ‘O’ rings to seal on Namur interface 1 17/64" Discs shown in 5/2 ¼” NPT for inlet pilot supply pressure Dimensions given in inches 15 /16" Solenoid enclosures S7 enclosure protection class IP65 (NEMA 4 equivalent) External material: Nylon Electrical connection: DIN Plug to ISO 4400 Winding: Insulation Class F Conforms to IP65 when correct plug seal gasket is fitted. Main Valve Assembly Model 65 Namur Coil options Connection Type Size B ¼” 3 Operation NPT 2 MANUAL OVERRIDE Body Material Orifice (mm) Z Default 3 Aluminium Seals A Nitrile Style 1 Enclosure Standard 1 65 B 3 2 Z 3 A 1 - Weather Proof IP65 (NEMA 4) Voltage / Frequency QY 120 V / 60 Hz R1 24 VDC 1 •• Electrical connection 1 Din plug 9mm 1 Approval 81 Non UL 8 1 Not needed for DC option Product coding example: 65B32Z3A1-1QY18: Namur, IP65 (NEMA 4 equivalent), 1/4” NPT, manual override, Aluminium body, Nitrile seals, 120 V / 60 Hz, electrical connection 9 mm DIN. Keeping the World Flowing 31 Namur Series Exd & Exia – 3/2, 5/2 Universal Features and Benefits Specifications • Zero pressure rated 3/2 or 5/2 3/2 Orientation • Ideal for in-line system service and repair 2 4 12 14 3 5 Mode of Operation 5/2 Orientation 4 • Low power LED Light 2 12 14 5 3 Media Air Body Material Anodised Aluminium Flange Tube Brass Plunger and top stop Stainless Steel Springs Stainless Steel Seal Material • Choice of valve body material seals • Manual Overide 1 • Dual Coil option • Exd, Exia compatible • CSA approval (for Exd only) • Max cycle frequency 5/sec OPD (PSI) Nitrile (BunaN) (Std) Electrical Characteristics Coil Voltage DC (=) 12 V, 24 V Coil Voltage AC 60 Hz (~) 24 V, 120 V Voltage Tolerance +10% or -10% Duty Cycle 100% ED ½”NPT Port (Std) Electrical Connection (Exia) PG9 via Din Plug connector Coil Insulation Class F Power Rating (Exd) 5 Watts Power Rating (Exia) 1.6 Watts 1.2 DC Voltages 36-150 36-150 Solenoid 72.5 Electrical Entry EExd T6 (NEMA 6 equivalent) Groups IIA, IIB, IIC gases Electrical Connection (Exd) 1.4 AC Voltages Weight P. Max Protection (lbs) excluding Bar Class Exd 0.4 Solenoid Enclosure Class 1 Zone 1 Protection Class (Exia) ¼” Kv Protection Class II 2 G Ex d IIC T6 Tamb (-58 °F to + 104°F) (NEMA 6 equivalent) Exia IIC T6 (-40 °F to + 122 °F) (NEMA 4 equivalent) Cv Options Available II 2 G Ex d IIC T4 Tamb (-58 °F to + 158 °F) (NEMA 6 equivalent) Protection Class (Exd) Port size Enclosure Material ½” NPT conduit (std) EExd T4 (NEMA 6 equivalent) M20 X1.5 conduit (option) Exia 9 mm DIN connector Aluminium Thermoset resin Weather Proof (NEMA 4 equivalent) Ambient Temperature Range Seal Material1 and Media Temp. Range Min Max (T6) Max (T4) Max (Exia) Nitrile (14 ºF to +176 ºF) 14 ºF 104 ºF 158 ºF 122 ºF 1 See corrosion reference guide and sealing solutions for material compatability. Universal Series - 5/2 Air flow (Ft³/H) 3.5 10 30 70 500 200 1000 4000 150 10 Pressure Drop (Bar) How to use the flow chart CV 0.1 = 1. K 4, V= 2 1. 10 1.0 0.01 0.1 1. Select the required flow. 2. Note the corresponding pressure drop. 3. Based on where the two points intersect select the most appropriate model. 32 0.01 0.001 0. 1 1 10 Flow (M³/H) 100 Pressure Drop (PSI) 1 Namur Series Exd & Exia – 3/2, 5/2 Universal Solenoid enclosures 35/64" Exd S4 type enclosure 557/64" ½" NPT (std) Cable Entry Power consumption: Holding 19 VA, 12 V to 230 V 50 / 60 Hz. 14.5 W, 12 V to 212 VDC External material: Exhaust ports ¼”BSP or NPT 11/16" 13/16" 1½" 1 3 /64" Inlet port ¼”BSP or NPT Powder coated aluminium or 316 st.st. enclosure with st.st. nameplate Electrical entry: 1 Protection Class: II 2 G Exd IIC T6 for ambient temp -58 °F to +104 °F Optional: II 2 G Exd IIC T4 for ambient temp -58 °F to +158 °F Weight: 1.8 lbs Aluminium or 3.3 lbs - Stainless Steel /2” NPT conduit entry (standard) CSA approval M5 15 23 A Manual override /64" Alcon flame proof enclosures are suitable for the following areas / gases: / 32" 57 /64" 57 /64" 43 /64" Exd 355/64" For Exm and Exia dimensions consult customer services 29/ 32" 137/64" /16" 15/64" Class 1 Division 1 Class 1 Division 2 Groups: IIA, IIB, IIC gases External material: Thermoset resin Electrical connection: PG9 via DIN plug connector Din 43650-A Max power consumption: Exia 1.6 Watts DC. 23/64" 15 Zones 1 & 2 Intrinsically safe enclosure (ATEX approved) Alcon solenoid operator Exd IIC T6 - IP67 NEMA 6 Equivalent ATEX approved Disc arrangement 3/2 mode Winding: Insulation Class F Protection class: Exia IIC T6, ATEX approved for ambient temperatures -40 ºF to + 122 ºF Disc arrangement 5/2 mode 2 ‘O’rings 5/ 8" x 5/64" to seal on Namur interface For Exia option use product code 65B32Z3AE-1QJ1. For all other coding options see below: Main Valve Assembly Model 65 Namur 65 Size B ¼” B Coil options Conn. Type 3 NPT 3 Operation 2 Manual Override 2 Orifice (mm) Body Material Z 3 Default Z Aluminium 3 Seals A Nitrile A Style 3 Enclosure Exd 3 9 - Exd Aluminium 9 Voltage / Frequency F1 24 VDC F4 12 VDC H1 24 V / 60 Hz H2 120 V / 60 Hz •• Electrical connection 9 1 / 2” NPT 9 Approval 9 Atex T6 K Atex T4 • Product coding example: 65B32Z3A13-9H299: Namur Exd 1/4” NPT, manual override, Aluminium body, Nitrile seals 120 / 60 Hz 1/ 2” NPT electrical connection T6. Keeping the World Flowing 33 CONVERSIONS Capacity & flow rate Multiply number of by to obtain Water Cubic metres/ hour Litres /sec Litres /min Cubic metres/sec (cumec) UK gpm US gpm Cubic ft/sec (cusec) 1 m3/h 1 0.278 16.66 0.000278 3.666 4.4 0.00981 0.982 1 1 l/s 3.6 1 60 0.001 13.2 15.83 0.00353 3.528 3.6 UK ton/h tonne/h 1 l/m 0.06 0.0167 1 1.66x10-5 0.2199 0.264 0.000588 0.059 0.06 1 m3/s 3600 1000 60,000 1 13,200 15,800 35,315 3532 3600 1 UK gpm 0.272 0.0757 4.546 0.000757 1 1.2 0.002267 0.268 0.272 1 US gpm 0.227 0.0632 3.785 0.000063 0.833 1 0.002233 0.223 0.227 1 ft3/s 101.9 28.32 1698 0.0283 374 449 1 100 101.9 1 UK ton/h 1.02 0.283 17 0.000283 3.73 4.48 0.01 1 1.02 1 tonne/h 1.005 0.278 16.7 0.000278 3.666 4.41 0.0098 0.98 1 Volumetric rate of flow Multiply number of by to obtain Litres /sec Litres /min Cubic metres/ hour Cubic ft/ hour Cubic ft/ min Imperial Gallons/min U.S. Gallons/min U.S. Barrels/day Litres per sec 1 60 3.6 127.1 21.19 13.2 15.85 543.4 9.057 Litres per min 0.1667 1 0.06 2.119 0.03532 0.22 0.2642 Cubic metres per hour 0.2778 16.67 1 35.31 0.5886 3.666 4.403 150.9 Cubic Feet per hour 0.007865 0.4719 0.02832 1 0.01667 0.1038 0.1247 4.275 6.229 7.481 256.5 Cubic Feet per min 0.4719 28.32 1.6999 60 1 Imperial Gallons per min 0.07577 4.546 0.2727 9.633 0.1606 1 1.201 41.17 U.S. Gallons per min 0.06309 3.785 0.2271 8.021 0.1337 0.8327 1 34.29 U.S. Barrels per day 0.00184 0.1104 0.0006624 0.2339 0.0003899 0.02428 0.02917 1 1 MGD = 189.4 m3/h 1 scfm = 1.699 Nm3/h Temperature To convert from To Fahrenheit To Celcius To Kelvin Fahrenheit (F) F (F-32) * 5/9 (F-32) * 5/9 + 273.15 Celcius (C) (C*9/5) + 32 C C + 273.16 Kelvin (K) (K - 273.15) * 9/5 + 32 K - 273.15 K Pressure Multiply number of by to obtain bar psi (lbf/in2) Cm water (39.2 °F, 4 °C) Inch of water (39.2 °F, 4 °C) Foot of water (39.2 °F, 4 °C) Kilopascal (kPa) Bar 1 14.503 77 1019.74 401.474 33.456 2 100 Psi (lbf/in2) 0.068 947 57 1 70.308 9 27.680 7 2.306 73 6.894 757 1 0.393 701 0.032 808 4 0.098 063 8 Cm water (39.2 °F, 4 °C) 0.000 980 638 0.014 223 0 Inch of water (39.2 °F, 4 °C) 0.002 490 82 0.036 123 3 2.54 1 0.083 333 4 0.249 082 Foot of water (39.2 °F, 4 °C) 0.029 889 8 0.433 515 30.48 12.021 3 1 2988 98 Kilopascal (kPa) 0.01 0.145 037 7 10.197 4 4.014 74 0.334 562 1 34 CORROSION REFERENCE GUIDE This chart is for general recommendation only. When ordering valves for corrosive duty application details are to be given, particularly media, % concentration, temperature and ambient temperature. For additional support please contact us. Valve Body Material Acetic Acid 10% Acetone Acetylene Air Ammonia Gas Anhydrous 20% Argon Gas Beer Benzene Bromine (Liquid) Butane Seals Notes Alum Brass Brz CI Stainless Nitrile EPDM Viton PTFE NR NR NR NR • NR • NR • • • • • • NR • NR • NR • • NR • NR • • • • • • • • • • • • NR NR NR • • NR • NR • • • • NR • NR • • • NR NR NR NR • • • • NR • • • NR • NR NR • • NR NR NR NR NR NR NR • NR • • • • • • NR • • • 1 1 1 Carbon Dioxide (Gas) •. •. • • • • • • Carbon Dioxide (Liquid) NR NR NR NR • NR NR NR • Carbon Tetrachloride (Dry) NR • • NR • NR NR • • Carbonated Water NR NR NR NR • • • NR • Caustic Soda 30% NR NR NR NR • NR • NR • Chrome Acid 20% - 20C NR NR NR NR • NR NR • • Chlorine Gas (Dry) NR NR NR NR NR NR NR • • 1 Chlorine Liquid NR NR NR NR NR NR NR • • 1 Chlorine in Water NR • • NR • • • NR • 2 • NR NR . • • NR NR • Coke Oven Gas Coolant NR • • NR • • NR • • Creosote • NR NR NR • NR NR • • Crude Oil • NR NR NR • • NR • • De-ionized Water NR NR NR NR • • • • • De-mineralised Water NR NR NR NR • • • • • Detergents NR • • NR • • • • • Diesel Oil • • • • • • NR • • Distilled Water NR • • NR • • • • • Ethyl Alchohol NR • • NR • • • • • Ethylene Glycol • • • NR • •. • • • Ethylene Oxide NR NR NR NR • NR NR NR NR Food Products NR NR NR NR • • NR • NR Freon 12 NR • • • NR NR NR • Freon 22 NR NR NR NR • NR NR NR • Freon Solvents NR • • NR • • NR NR • Fuel Oil • • • NR • • NR • • Gasoline NR • • NR • NR NR • • • • • NR • • • • • • Helium 1 Hydraulic Fluids NR • • NR • NR NR • Hydrochloric Acid NR NR NR NR NR NR NR NR • 1 • • • • • • • • • 3 Hydrogen Gas Hydrogen Sulphide (dry) NR NR NR NR • NR • • • Jet Fuel • NR NR NR • • NR • • Kerosene • • • • • • NR • • Notes: 1. Non-standard materials of construction are required. 2. Chlorine must not exceed 5 parts per million. 3. Alcon is required to provide industry standard degreasing, cleaning and individual packaging with appropriate label. Keeping the World Flowing • = Recommended NR = Not Recommended 35 CORROSION REFERENCE GUIDE This chart is for general recommendation only. When ordering valves for corrosive duty application details are to be given, particularly media, % concentration, temperature and ambient temperature. For additional support please contact us. Valve Body Material Seals Notes Alum Brass Brz CI Stainless Nitrile EPDM Viton PTFE LPG • • • NR • • NR • • Lubricating Oil • • • • • NR • • • Methane Gas • • • • • • NR • • Methyl Alcohol NR • • • • • • • • Mineral Oil • • • • • • NR • • Natural Gas • • • • • • • • • Natural Gas Liquid NR • • NR • NR NR NR • Nitric Acid 50% 20C NR NR NR NR • NR NR • • Nitrogen gas 3 • • • • • • • • • Nitrogen Liquid NR • • NR • NR NR NR • Nitrous Oxide NR NR NR NR • NR • NR • Oxygen Gas NR • • NR • NR NR • • 3 Oxygen Liquid • • • NR • NR NR NR • 3 Paraffin • • • NR • • • • • 3 Perchlcrenthylene 20C NR • • NR • NR NR • • Phosperic Acid 30% NR NR NR • NR NR • • • 1 Photographic solution NR NR NR NR NR NR NR NR • 1 Potable water NR • • NR • • • • • Potassium Sulphate NR NR NR • • • • • • • • • NR • • NR • • Salt Water NR NR • NR • • • • • 1 Sea Water NR NR • NR • • • • • 1 Soapy Water NR • • NR • • NR • • Sodium Hydroxide 70% NR NR NR NR • NR • • • Sodium Hypochorite 5% NR NR NR NR • NR • • • Steam 0 - 50 psi NR • • NR • NR • NR • Steam 0 - 125 psi NR • • NR • NR NR NR • Steam Condensate NR • • NR • NR • NR • Sulphur Dioxide NR NR NR NR • NR • NR • Sulphuric Acid 40% NR NR NR NR NR • • • • 1 Sulphurous Acid 5% - 20C NR NR NR NR NR NR NR • • 1 • • • NR • NR NR NR • Propane Toluene Town Gas Trichlorethylene (Dry) Turpentine • • • • • • NR • • NR NR NR NR • NR NR • • • • • NR • • NR • • Vegetable Oil NR NR NR NR • • NR • • Vinegar NR NR NR NR • NR • NR • Water (mains) NR • • • • • • • • Water 80 - 120 °C NR • • NR • NR • • • Water 120 - 150 °C NR • • NR • NR NR • • Water 150 - 180 °C NR • • NR • NR NR NR • Water boiler feed NR NR NR NR • • • NR • Water/Glycol Solutions NR • • NR • NR • • • • • • • • NR NR • • White Spirit Notes: 1. Non-standard materials of construction are required. 2. Chlorine must not exceed 5 parts per million. 36 3. Alcon is required to provide industry standard degreasing, cleaning and individual packaging with appropriate label. 1 • = Recommended NR = Not Recommended VISCOSITY REFERENCE GUIDE Redwood 1 (Seconds) 30 32 34 36 38 40 45 50 55 60 65 70 75 80 85 90 95 100 110 120 130 140 150 160 180 200 225 250 275 300 325 350 375 400 450 500 550 600 700 800 900 1000 1100 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3500 4000 4500 5000 5500 6000 6500 7000 7500 8000 Redwood 11 (Seconds) 34 36 38 41 46 51 56 61 71 81 91 100 110 120 140 160 180 200 220 240 260 280 300 350 400 450 500 550 600 650 700 750 800 Saybolt Universal SSU (Seconds) 34 37 40 42 45 50 57 62 68 74 79 85 92 98 103 109 115 125 137 148 160 171 183 205 228 256 285 313 342 370 399 428 456 513 570 628 684 799 912 1025 1142 1257 1368 1599 1825 2050 2280 2510 2735 2965 3190 3420 3990 4560 5140 5700 6280 6840 7415 7990 8550 9120 Saybolt Fural (Seconds) 15 16 17 18 20 21 22 24 26 28 31 34 37 40 42 45 48 53 59 65 71 82 94 105 117 128 140 163 186 209 232 255 278 302 325 348 406 464 522 580 639 696 754 814 869 928 Keeping the World Flowing Engler (Degrees) 1.05 1.15 1.25 1.3 1.4 1.45 1.6 1.8 1.9 2.1 2.2 2.4 2.6 2.7 2.9 3 3.2 3.4 3.7 4 4.3 4.6 4.9 5.2 5.9 6.5 7.3 8.1 8.9 9.8 10.6 11.4 12.2 13 14.7 16.3 17.9 19.5 22.8 26.1 29.3 32.6 35.9 39 46 52 59 65 72 78 85 91 98 114 130 147 163 179 195 212 228 244 261 Kinematic (Centistrokes) 1.5 2.5 3.4 4.2 5 5.7 7.5 9.4 11 12.6 14.2 15.5 17 18.6 20 21.3 22.8 24.1 26.7 29.2 31.7 34.2 36.8 39 44 49 55 62 68 74 80 86 93 99 111 124 136 148 173 198 222 247 272 296 346 395 444 493 534 592 642 691 741 864 987 1112 1235 1359 1482 1605 1730 1850 1957 37 COPPER WINDING TEMPERATURE CLASSIFICATION Insulation systems are arranged in order of their insulation level and classified by a letter symbol or by a numerical value. The numerical value relates to the temperature classification of the insulation system. The temperature classification indicates the maximum (hotspot) temperature at which the insulation system can be operated for normal expected service life. In general, all materials used in a given insulation system should be rated for temperatures equal to, or exceeding, the temperature classification of the system. Features and Benefits • Zero pressure rated • Ideal for in-line system service and repair • Choice of valve body material seals • Manual Overide • Low power LED Light • Dual Coil option • Exd, Exia and Exm compatible • Max cycle frequency 5/sec * Insulation Systems* Temperature Classification Class A Class 105 105 °C / 221 °F Class E** Class 120 120 °C / 248 °F Class B Class 130 130 °C / 266 °F Class F Class 155 155 °C / 311 °F Class H Class 180 180 °C / 356 °F Class N Class 200 200 °C / 392 °F IEEE Std.117. ** Used in European equipment 38 METALS Ag (silver) Fe CrNi 300 Series Stainless Steel (18-8) Austenitic Silver is a soft, malleable metal with a characteristic sheen. It has the highest thermal and electrical conductivity of all metals. Alcon provide shading coil material for stainless steel valves in silver. 303 Stainless Steel is essentially low-carbon steel to which chromium has been added. It is the addition of chromium, in amounts of 18%, that adds strength and gives stainless steel its unique 'stainless', corrosion-resisting properties. The corrosion resistance, as well as other useful properties of the steel, is enhanced by the addition of other elements such as 8% nickel. Alcon provide flange tubes, bodies & springs in 300 series stainless steel. AI (aluminium) Derived from the Latin ALUMEN for ALUM (Potassium aluminium sulphate). A lightweight material that offers high strength and rigidity along with good corrosion resistance and heat dissipation. Alcon provide die-cast bodies, solenoid enclosures and shading coils made from aluminium. Cu (copper) Copper is an important engineering material since it is widely used in its pure state and also in alloys with other metals. In its pure state it is the most important material in the electrical industry. It has high electrical conductivity and corrosion resistance and is easy to fabricate. It has reasonable tensile strength, controllable annealing properties and general soldering and joining characteristics. Alcon provide as standard shading rings produced from Copper. CU Sn (bronze) Bronze alloys consist of copper and tin primarily and these can be known as "tin bronzes". Since phosphorus is usually added to these alloys as a deoxidising agent during casting, the tin bronzes are commercially known as "phosphor bronzes". These alloys possess desirable properties such as high strength, wear resistance, and good sea water resistance. Alcon provide bodies from bronze. 316 Stainless Steel 316 Stainless Steel is essentially low-carbon steel to which chromium has been added. It is the addition of chromium, in amounts of 18%, that adds strength and gives stainless steel its unique ‘stainless’, corrosion-resisting properties. The corrosion resistance, as well as other useful properties of the steel, is enhanced by the addition of other elements such as 12% nickel. Alcon provide valve bodies flange tubes and coil enclosures in 316L series stainless steel. 430F & 430FR Magnetic Stainless Steel Type 430F is a solenoid grade stainless steel that has the best magnetic properties and lowest residual magnetism. Type 430FR stainless, used for corrosive service for many years, also offers improved wear resistance, higher electrical resistivity and increased hardness. Alcon’s plunger and top stop materials are produced using the 430F series. Basic composition 18% chromium, remainder iron. Cu Zu (brass) Brass is probably the best known of the “yellow metals” and it is produced in a wide variety of forms with many different characteristics and attributes. It is a basic alloy of copper and zinc and it finds many engineering applications. Alcon provide forged bodies from brass this forging brass has a composition of 58% copper, 2% lead and 40% zinc. Keeping the World Flowing 39 MODES OF OPERATION 2/2 N/C Normally Closed Solenoid Operated Direct Acting Solenoid Pilot Operated 2 way, normally closed, energise to open, on/off operation (de-energise to close), with one inlet and one outlet connection. There are 2 types of valve operation – Direct Acting and Pilot Operated. a) Direct Acting – The coil supplies all the power to open the valve and the valve will operate from zero pressure. b) Pilot Operated – this can either be diaphragm or piston operated. These valves have a pilot hole which is opened/closed by the coil acting upon a plunger and diaphragm or piston used to control the main Orifice (mm). The operation relies on the media pressure difference between the inlet and outlet and a minimum operating pressure is required to operate these valves unless stated as zero. 2/2 N/O Normally Open Solenoid Direct Acting Solenoid Pilot Operated 2 way, normally open, energise to close, de-energise to open, with one inlet and one outlet connection. Can be either direct acting or pilot operated. 3/2 N/C Normally Closed Valve open when energised, closed when de-energised. This valve operates on the same principle as the 2/2 N/C version except the valve has 3 connections, 2 orices, one permanently open, one permanently closed. The use of these are for operation of actuators for large valves where single cylinder spring return system is employed. 3/2 N/O Normally Open Valve open when de-energised, closed when energised. 3/2 UNI Universal Valve may be used as normally closed, normally open or diversion/selector valve. 5/2 These valves are available in 2 forms; a) Single Solenoid – 2 position, spool and sleeve type, which is based on an air pilot return mechanism. When de-energised, the valve allows one inlet and one outlet to be connected, exhausting the other inlet/outlet connection through an exhaust port. On energisation, the action reverses. b) Dual Solenoid Valves – these spool and sleeve type solenoid valves are momentary contact type. When one coil is energised, one inlet is connected to one outlet, with the other inlet/outlet connection connected to an exhaust port, when the coil is de-energised and other coil energised, the action is reversed. These valves are for use on double acting cylinder applications. 40 MODES OF OPERATION 2/2 N/C Normally Closed Pneumatic 2 way, normally closed, pressurise to open, de-pressurise to close with the aid of a return spring, having one inlet and one outlet connection. Can be direct acting air operated against a return spring. Note: These valves are operated via a 3 way solenoid valve which is always required. 2/2 N/O Normally Open Pneumatic 2 way, normally open, pressurise to close, de-pressurise to open with the aid of a return spring, having one inlet and one outlet connection. Can be direct acting air operated against a return spring. Note: These valves are operated via a 3 way solenoid valve which is always required 2/2 N/C Normally Closed Motorised m 2 way, normally closed, energise to open – (slow opening) de-energise to close – (quick closing) with one inlet and one outlet connection. Motor driven against a return spring. 2/2 N/O Normally Open Motorised m 2 way, normally open, energise to close – (slow closing) de-energise to open – (quick opening). 2/2 N/C Normally Closed Manual Reset (Solenoid) These valves operate on the same principle as 2/2 N/C direct acting version except – once the coil is energised the valve will not open until manually opened by either a lever or push reset device. 2/2 N/C Normally Closed Manual Reset (Motorised) m The operation is similar to 2/2 N/C Normally Closed Manual Reset (Solenoid) except, once the motor is energised the valve will not open till a manual reset/relay button is operated, either remote or integral to the actuator. General use is for both manual reset or safety systems where knowledge of an electrical failure is required. Keeping the World Flowing 41 PROTECTION CLASS, IP RATINGS & HAZARDOUS AREAS Enclosure Protection - Non Hazardous locations, Comparison of American Nema classification & European CENELEC IP classification Nema type & relevant tests Description Equivalent degree of protection 1 General purpose - indoor IP30 IP No. 0 1 2 3 4 5 6 2 Drip proof - indoor IP32 3 Dust and rain tight - outdoor IP54 3R Rain proof - outdoor IP54 4 Water tight and dust tight - indoor and outdoor IP65 4X Water tight, dust tight and corrosion resistant - indoor and outdoor IP65 6 Submersible, water tight and dust tight - indoor and outdoor IP67 12 Industrial use, dust tight and drip proof - indoor IP52 13 Oil tight and dust tight - indoor IP55 First number - protection again solids Second number protection against liquids No protection No protection Protected against solid objects over 50mm Ø Protected against vertically falling drops of water Protected against solid objects over 12mm Ø Protected against direct sprays up to 15° from vertical International Standards - Temperature classification IEC 79-8 & CENELEC Amercian NEC Class Max. surface temp (ºC) Class Max. surface temp (ºC) T1 450 T1 450 T2 300 T2A 280 T2B 260 T2C 230 T2D 215 T3 200 T3B 165 T3C 160 T4 135 T4A 120 T2 300 Protected against solid objects over 2.5mm Ø Protected against direct sprays up to 60° from vertical Protected against solid objects over 1mm Ø Protected against direct sprays from all directions limited ingress permitted. T3 Protected against low pressure jets from all directions limited ingress permitted T4 135 T5 100 T5 100 T6 85 T6 85 Protected against dust-limited ingress permitted Totally protected against dust 200 Protected against strong jets from all directions limited ingress permitted 7 Protected against effects of immersion from 15cm - 1m 8 Protected against long periods of immersion under pressure Zones & divisions - Define the likelihood of the hazard being present in potentially explosive concentrations USA & CANADA Hazardous continuously present (>1000 hrs / year) USA & CANADA Zone 0 Hazard likely to be present Zone 1 Hazard unlikely to be present: typically only for short periods or under fault conditions (<10 Hrs/year) Zone 2 Fully defined in BS5345 and IEC 79-10 (Guideline figures) 42 Division 1 Hazard likely to be present: N.B. where the hazard is continuously present, electrcial apparatus is avoided if possible. Division 2 Hazard unlikely to be present - likely to be confined. An area adjacent to a Division 1 area. Fully described in Article 500 of the National Electrical Code. SEALING SOLUTIONS Nitrile (BunaN) (NBR) * PTFE / TEFLON Trade Names: PTFE is a fluorocarbon resin known as a disc sealing material solution where all other synthetic materials have failed. Rulon is a form of Teflon having fillers which have been added for improved mechanical properties. Teflon with fillers are considered more of a plastic than a resilient-type material. They are virtually unattacked by any fluid. PTFE provides sealing solutions for cryogenic and steam applications. Chemigum Hycar (Zeo (Goodyear)n Chemical), Ny Syn (Copolymer), Paracril (Uniroyal), Krynac (Polysar), PerNitrilen (Mobay) This is the most widely used O-Ring elastomer. It has excellent resistance to petroleum products. Excellent compression set, tear and abrasion resistance. Suitable for air, oil, water, acetylene, kerosene, lime solutions, liquefied petroleum gases and turpentine. • Nitrile / BunaN is Alcon’s preferred sealing solution unless *TEFLON is a registered trademark of Du-Pont. It must be noted that PTFE sealing will allow slight let-by. otherwise stated. • Alcon recommends that Nitrile is used within the temperature range of -10 °C to +80 °C (14 °F to 176 °F). • Please note Nitrile is not recommended for highly aromatic petroleum / gasoline’s or acids. EPDM (EPR or EPDM) Excellent resistance to weathering and ozone, water and steam, with good performance in castor and some phosphate ester based fluids and poor on petroleum / gasoline. It’s low and high temperature capabilities are good, having excellent resistance to set with good resilience, this low compression set provides a suitable solution for steam sealing. EPDM is suitable for temperatures above the Nitrile range. Ethylene-propylene is generally suitable for most photographic solutions as well as numerous chemical solutions. EPDM has served to replace the formerly used butyl. • Alcon recommends that EPDM is used within the temperature range of -50 °C to +120 °C (-58 °F to +248 °F). • Please note EPDM should NEVER be used in contact with mineral based fluids or DI ester based lubricants, due to excessive swell and deterioration. When lubrication is required silicone grease or fluids should be used. *VITON (FPM FLUOROELASTOMER) It has high temperature capabilities, excellent resistance to hydraulic oils, petrol and many other chemicals. Viton O-Rings are used in automobile and other mechanical devices requiring maximum resistance to elevated temperature and to many functional fluids. Viton is a fluorocarbon elastomer. Primarily developed for handling hydrocarbons such as jet fuels, gasoline’s, solvent, etc., which normally caused detrimental swelling to NBR. Viton has a high temperature range similar to ethylene propylene but is more resistant to “dry heat”. Viton has a rather wide range of chemical compatibility. • Alcon recommends that Viton is used within the temperature range of -20 °C to +150 °C (-4 °F to +302 °F). *Viton is a registered trademark of Du-Pont Alcon recommends that PTFE is used within the temperature range of -200 °C to +180 °C (-328 °F to + 356 °F). Silicone This elastomer provides high and low temperature solutions under certain conditions for numerous applications (it must be noted that silicone is not suitable for steam applications). It can handle hydrogen peroxide and some acid solutions. Silicone’s retention of properties at high temperatures is superior to other elastic materials. Alcon recommends that Silicone is used within the temperature range of -65 °C to +250 °C (-85 °F to +482 °F). It must be noted that Silicone has poor tensile strength, tear resistance and abrasion resistance. Neoprene Neoprene is commonly used for refrigeration systems sealing as an external seal. Suitable for alcohol, mild acids, water, air, ammonia, argon gas and other gases. Alcon recommends that Neoprene is used within the temperature range of -20 °C to +90 °C (-4 °F to +194 °F). Consideration Although Alcon state a temperature range for it’s elastomers, limitations are also dependent on their specific function within the valve. An example of this would be with a diaphragm and an O-Ring at a low temperature, both will stiffen, however, the sealing capabilities of the diaphragm will be reduced but the O-Ring, of similar material, which stiffens at low temperature may still perform its sealing function. Alcon recommend that temperatures down to -20 °C (-4 °F) can be considered tolerable. Elastomers such as low temperature EPDM must be selected for use below this temperature along with the application. These can extend the low limit to approximately minus -40 °C (-40 °F) depending on specific usage. Generally the upper temperature limit for elastomers is +100 °C (212 °F). Viton and EPDM can support higher temperatures up to +150 °C depending upon application. When applications arise that are below or above the temperature capabilities of Alcon’s elastomers we can provide PTFE / PCTFE sealing solutions. These unique chemical-resistant materials can be used from -200 °C to +180 °C (-328 °F to +356 °F) when used considering specific design constraints. Keeping the World Flowing 43 Solenoid Enclosures S4 Type Enclosure Protection Class IP50 External Material: Pressed steel Powder Coated Electrical Connection: ½"NPT conduit hub with 18" leads (NEMA 2 equivalent protection class) Winding insulation Class H S7 Type Enclosure Protection Class IP65 Material: Nylon Electrical Connection: DIN Plug to ISO 4400 Standard Enclosure for 5/2, Universal Namur Valves Winding insulation Class F This enclosure conforms to IP65 when correct plug seal gasket is fitted. 44 Solenoid Enclosures Explosion-proof / Weatherproof. Technical Specification Enclosure S4 Type Exd ATEX or IECEx / CSA / uCSAs approved. Power Consumption: Holding – 19 VA, 12 V to 230 V 50 / 60 Hz. 14.5 W, 12 V to 212 VDC Intended for use in potentially explosive atmospheres Directive 94/9/EC. Compliance with essential health and safety requirements EN60529 (IP67), EN50018 and EN50014 Features Material: Powder coated Aluminium or 316 St. St enclosure with St. St nameplate Electrical Entry: M20 x 1.5 or ½” NPT Conduit Entry Applicable to the following types: 21, ACD, ACP, 31, GB • Special purpose solenoid valves are used for controlling gases or liquids where a potentially explosive gas/air mixture is present in the atmosphere for long periods or likely to occur in normal operation • Alcon flameproof enclosures are suitable for hazardous areas Zone 1 and Zone 2, for the control of Group IIA, IIB, IIC gases. Applications • Valves configured for Hazardous Areas • User to consult all applicable codes, such as N.E.C., EU directive 99/92/EC, for definitions, performance and safety requirements associated with Hazardous Area Classification, Apparatus Group, Zones, Division and Temperature Classification. Protection Class: II 2 G Exd IIC T6 for ambient temperatures -58 ºF to +104 ºF Optional: II 2 G Exd IIC T4 for ambient temperatures -58 ºF to +158 ºF Weatherproof to IP67 Certificate No: Sira 03ATEX1319 (ATEX) IECEx CSA070002 (IECEx) 1676463 (CSA uCSAs) Keeping the World Flowing 45 Solenoid Enclosures Intrinsically Safe Enclosures (ATEX approved) Complies with EN 50 014: EN 50 020 A1 and A2 Protection Class: Exia IIC T6, ATEX approved for ambient temperatures -40 ºF to + 122 ºF Maximum valve media temperature of 158 ºF Weatherproof to IP65 Certicate No: PTB 02 ATEX 2154 Technical Specification Winding insulation Class F Rated Voltage: 24 VDC with typical 300 Ohm zener barrier Max Power Consumption: Exia 1.6 Watts DC Exia Material: Thermoset resin Electrical Entry: PG9 via Din Plug Connector Din 43650-A Applicable to the following types: (5/2), UNIVERSAL NAMUR 46 Glossary Glossary of Terms Flow Data Water Hammer Protection Unless otherwise stated, Alcon solenoid valves are catalogued with respect to flow: Kv m3/hr, or lbs/hr. It is advised that where high flow rates are encountered, an accumulator/anti-knock/damper device should be installed immediately upstream of the solenoid valve. Individual flow charts are illustrated in the catalogue for each type of Alcon valve describing the most common application - air, water, gas or steam. Where Kv is defined as - The flow of water through a valve at 20º C in m3/hr at a pressure drop of 1bar. The dimensions of Kv values can be transposed by means of following factors: Cat No. Represents the valve in its standard (base) conguration. Optional specification combinations will modify this number accordingly - consult manufacturer for ordering part numbers. Pipe Connection Cv = 1.16 x Kv NPT Kv = 0.853 x Cv Where Cv is defined as - US Gallons/Minute water with a pressure drop of 1 PSI Pressure Ratings OPD (Operating Pressure Differential Range) The differential pressure range between the inlet and outlet ports at which the valve can safely operate. Catalogue figures represent tests carried out at +/- 10% of rated voltage in a 20 °C ambient. P. Max Temperature Relationship If a valve is energised for long periods, this causes a temperature rise in the coil. Applications whereby a high ambient and high temperature media exist can be reviewed with the manufacturer to ensure combined temperatures do not exceed valve operational parameters. Duty and Protection Class Alcon Solenoid Valves have coils suitable for continuous duty (100% ED). The normal voltage tolerance is +/– 10% Response Time The maximum pressure the valve can withstand without causing damage to the components Zero Pressure Rated (refer to OPD) When the lower value of OPD is zero, the valve will operate without pressure differential. Response times are results based on energising the solenoid valve on air @ 20 ºC (+68 ºF) until the outlet pressure reaches a specific percentage of the maximum flow. Response times will vary depending upon electrical supply, fluid being processed and differential pressure. Otherwise this value represents the minimum pressure differential required to operate the valve. Mounting Preferred mounting arrangements are noted below 1) Solenoid vertical and uppermost; valve to be fitted to horizontal pipe with solenoid vertical. 2) Solenoid horizontal or vertical above pipe; valve suitable for horizontal or vertical pipe providing solenoid is horizontal or vertical above the flow line. • For all liquid applications, the use of a pipeline strainer provided by others, is recommended. • All Alcon valves are permanently stamped with directional flow arrows or port numbering indicating proper flow direction. Valves must be installed in accordance with these markings for proper functionality. Keeping the World Flowing 47 Keeping the World Flowing www.rotork.com A full listing of our worldwide sales and service network is available on our website. Fairchild Industrial Products Company 3920 West Point Boulevard Winston-Salem, NC 27103 tel336-659-3400 fax336-659-9323 800-334-8422 emailcs@fairchildproducts.com webwww.fairchildproducts.com PUB124-002-00 Issue 01/16 Rotork are corporate members of the Institute of Asset Management As part of a process of on-going product development, Rotork reserves the right to amend and change specifications without prior notice. Published data may be subject to change. For the very latest version release, visit our website at www.rotork.com The name Rotork is a registered trademark. Rotork recognises all registered trademarks. POWDG0116. Published and produced in the UK by Rotork Controls Limited. Registered office: Rotork plc, Brassmill Lane, Bath, BA1 3JQ, UK.