Cutouts Catalog MPS Type XS Fuse Cutouts provide full fault spectrum protection to overhead distribution systems. Whether your application is overhead transformers, capacitors, cables, or lines, our product covers systems rated 4.16 kV through 25 kV♦. “Full fault spectrum protection” means that Type XS Cutouts interrupt all faults from the lowest current melting the fuse link, to the maximum rated interrupting current. MPS cutouts protect against a fault on the transformer primary or secondary with line to line or line to ground voltage across the cutout, regardless of the transformers winding connections, and with the capability of handling a full range of transient recovery voltage severity associated with these conditions. All MPS Type XS Cutouts employ single venting down and away design. This is an especially important feature which allows exhaust to be kept out of other phases in overbuilt circuits. The nonexpendable fuse-tube cap construction eliminates the extra expense of replacement. Type XC Fuse Cutouts outdoor distrubution 4.16 kV through 25 kV Type XS Cutouts have been expressly designed for superior mechanical performance. Fusing is simple, even with gloved hands. The fuse tubes are simply inserted into the cutout hinge and easily closed without any need for careful aligning by the operating personnel. This makes installation simple even under extreme angles or adverse weather conditions. Type XS Cutouts can be opened and fuse tubes removed with equal ease. MPS Type XS Fuse Cutouts are assigned single value nominal voltage ratings (not “dual,” “slant,” or “system voltage class” ratings) and can be applied without restriction on all three-phase systems having system maximum operating voltage (line to line) less than or equal to the cutout maximum voltage. Under certain fault conditions, cutouts can be exposed to voltages in excess of system line-to-neutral voltage— fault conditions which the cutout should clear with no reliance on backup devices. Type XS Cutouts have been tested at full system line-to-line voltage across a wide spectrum of available fault currents, using transient recovery voltages representative of those seen in service. Type XS Cutout interrupting ratings have been substantiated by testing performed in accordance with IEEE C37.41-2000. Shown on page 2 are asymmetrical and symmetrical interrupting ratings for both three-phase and single-phase applications of Type XS Cutouts. The symmetrical ratings for the overhead pole-top style cutouts are based on an X/R ratio of either 8 or 12, depending on cutout voltage rating and interrupting current rating (as specified by IEEE C37.41-2000), realistic maximum ratios for locations where cutouts are normally applied on a typical distribution feeder. Higher symmetrical interrupting ratings apply at locations where the X/R ratio is lower. The curves in the chart below indicate the symmetrical ratings of Type XS Cutouts at other X/R ratios. The mechanical construction of the Type XS Cutout is rugged and strong. It is designed to withstand the interruption forces of heavy fault currents and the typically forceful closing-in by operating personnel. The upper contact and the hinge are attached to husky steel supports, and the mounting bracket is attached to a strong mounting insert. The fuse tube is held at the upper contact by a self-aligning springloaded detent-type latch. The detent features silver-clad embossed surfaces for built-in wiping action—resulting in minimum electrical resistance between the upper contact and the silverclad fuse-tube cap. The silver-clad lower contacts also feature embossed surfaces for built-in wiping action, and are backed up by prestressed stainless steel loading springs for efficient current transfer between the contacts Table of Contents Polymer Cutouts CU-3 Porcelain Cutouts CU-5 Mounting Bracket Options CU-7 Numerical Index CU-8 MacLean Power Systems Please note that because MacLean Power Systems follows a policy of continuous product improvement, we reserve the right to change specifications and drawings at any time without notice. Cutouts and the silver-clad fuse-tube trunnion. These specially designed high pressure upper and lower contacts, featuring builtin wiping action, assure superb current transfer—even after the contacts have been exposed to the atmosphere for an extended period of time. ♦ Also applicable on 26.4-kV through 34.5-kV systems for protection of single-phase-to-neutral circuits (lines or transformers) only, and grounded-wye connected capacitor banks in solidly-grounded-neutral (multigrounded-neutral) systems. OVERHEAD–POLE TOP STYLES—Three-Phase and Single-Phase Applications Continuous Current Rating, Amperes 100 Style Extra-Heavy-Duty Voltage Rating, kV, Nom. 14.4 25 200 Ultra-Heavy-Duty 2 25 14.4 25 Ultra-Heavy-Duty3 3 25 25 14.4 25 25 kV, Max 15 27 27 15 27 27 27 15 27 27 kV, BIL 110 125 150 110 125 150 150 110 125 150 8½ (216) 11 (279) 17 (432) 8½ (216) 11 (279) 17 (432) ○ 26 (660) ◙ 8½ (216) 11 (279) 17 (432) 89021R10 89022R10 89042R10 89031R10 89032R10 89052R10 89053R10▲ 89071R11 89072R11 89092R11 89021R10-P — — 89092R11-P 10 000 7 100 10 000 7 100 Leakage Distance to Ground, Minimum, Inches (mm) Porcelain Catalog Insulator Number Composite-Polymer Silicone Insulator 10 000 (12 000) 7 100 (8 600) 16.5 thru 24.9 26.4● thru — 89052R10-P 89053R10-P 89071R11-P Short-Circuit Interrupting Rating, Amperes RMS, Asymmetrical4 and Symmetrical5 (one-shot rating, where applicable, shown in parentheses) System Voltage, kV 4.16 thru 14.4 89042R10-P 89031R10-P 8 000 5 300 8 000 5 300 8 000 5 300 8 000 5 300 34.5● 16 000 10 600 12 000 (16 000) 12 000 (16 000) 8 000 (10 600) 8 000 (10 600) 12 000 (16 000) 12 000 (16 000) 8 000 (10 600) 8 000 (10 600) 12 000 8 000 12 000 (16 000) 8 000 5 300 8 000 (10 600) 12 000 8 000 26.4♦ thru 34.5♦ 1 Consult the nearest MPS Sales Office for 50-hertz ratings. 2 Uses nonremovable or removable buttonhead fuse links. 3 Uses removable buttonhead fuse links only. ○ Approximate fuse-tube length, top of fuse-tube cap to bottom of fuse tube: 14¾ inches (375 mm). 4 Asymmetrical rating is shown first, in bold-face type. Value in parentheses is associated one-shot rating, based on replacement of cutout tube. Asymmetrical rating is based on total available short-circuit current of the circuit including the dc component, in accordance with IEEE standards. 5 Symmetrical rating is shown second, in light-face type. Value in parentheses is associated one-shot rating, based on replacement of cutout tube. Symmetrical rating is based on available symmetrical short-circuit current at locations where X/R ratio is equal to 8 (for Cutout Catalog Numbers 89021R10, 89071R11, 89072R11, and 89092R11) or 12 (for all other overhead—pole-top style cutouts). IEEE C37.41-2000 specifies these X/R ratios, as applicable, depending on cutout voltage rating and interrupting current rating. © Copyright 2010 MacLean Power Systems Issued: May 2010 Supercedes: n/a Cutout offering is, by definition, less connectors and mounting bracket ◙ Approximate fuse-tube length, top of fuse-tube cap to bottom of fuse tube: 18¼ inches (464 mm). ▲ Meets 170-kV BIL rating requirement of IEC Publication 282-2. ● Applicable for protection of single-phase-to-neutral circuits (lines or transformers) only, and grounded-wye connected capacitor banks in solidly-grounded-neutral (multigrounded-neutral) systems—where the leakage distance to ground meets user’s requirements. ♦ CU-3 Applicable for protection of single-phase-to-neutral circuits (lines or transformers) only, and grounded-wye connected capacitor banks in solidly-grounded-neutral (multigrounded-neutral) systems. 11411 Addison Avenue, Franklin Park, IL 60131 T: 847.455.0014 F: 847.455.0029 www.macleanpower.com Polymer Cutouts Polymer Catalog Number 89031R10-P-D Ultra Heavy Duty Overhead-Pole Top Style, rated 15 kV maximum Features • The supports and mounting insert are molded into a high strength, fiberglass reinforced polyester core, which is then molded over with composite polymer silicone insulation. The core has a thicker diameter near the top, center, and bottom for enhanced torsional rigidity. • Provides full-fault-spectrum protection to overhead distribution systems rated 4.16kV through 25kV • Interrupts all faults...from the lowest current that will melt the fuse link to the maximum rated interrupting current • Employs single venting—down and away only—an especially important feature where exhaust must be kept out of other phases in overbuilt circuits • Nonexpendable fuse-tube cap construction eliminates the extra expense of fuse-tube cap replacement • Designed for superior mechanical performance • Fuse tubes are readily inserted in the cutout hinge and easily closed without any need for careful steering or manipulation on the part of operating personnel • XS Cutouts can be opened and fuse tubes removed with equal ease Catalog Number 89052R10-P-D Ultra Heavy Duty Overhead-Pole Top Style, rated 27 kV maximum Accessories • • • • 100A and 200A Fuse Tubes 300A Disconnect Blade Tube Replacement Fuse Caps Mounting Brackets Catalog Number 89053R10-P-D Ultra Heavy Duty Overhead-Pole Top Style, rated 25 kV maximum Complete XS Cutout with Parallel Groove Connectors Rating kV Amps, RMS Nominal Max BIL Cont. Interupting/ Momentary (Asym.) Approx. Fuse Tube Length in (mm) Leakage Distance to Ground in (mm) Fuse Tube/ Disconnect Blade Only 89021R10-P-D 14.4 15 110 100 10,000 11 1/4 8 1/2 89521R10 89031R10-P-D 14.4 15 110 100 16,000 11 1/4 8 1/2 89531R10 89071R10-P-D 14.4 15 110 200 12,000 11 1/4 8 1/2 89571R11 89221R10-P-D 14.4 15 110 300 12,000 11 1/4 8 1/2 89621R10 89042R10-P-D 25 27 150 100 8,000 14 3/4 17 89522R10 89052R10-P-D 25 27 150 100 12,000 14 3/4 17 89532R10 89092R10-P-D 25 27 150 200 10,000 14 3/4 17 89572R11 89222R10-P-D 25 27 150 300 12,000 14 3/4 17 89622R10 89053R10-P-D 25 27 170 100 12,000 18 1/4 26 89533R10 89252R10-P-D 25 27 170 300 12,000 18 1/4 26 89623R10 Cutout Less Fuse Tube Catalog # 89811R10-P 89802R10-P 89823R10-P Notes: 1) Catalog number specifies Parallel Groove connectors as standard. To request eyebolt connectors, replace “D” with an “M” in the above catalog numbers. For example: 89021R10-P-M. See Bracket and Connector options for more information. 2) To specifiy mounting bracket, if desired, add suffix letter to catalog number. For example: 89021R10-BD. See Bracket and Connector options for more information. © Copyright 2010 MacLean Power Systems Issued: May 2010 Supercedes: n/a CU-4 11411 Addison Avenue, Franklin Park, IL 60131 T: 847.455.0014 F: 847.455.0029 www.macleanpower.com Polymer Cutouts Extra Heavy Duty Overhead-Pole Top Style Optional Mounting Bracket (Catalog Number Suffix “-B”) 17/32 (13.5) Dia. Hole Optional Parallel- Groove Connector (Catalog Number Suffix “-D”) Rating Complete XS Cutout with Parallel Groove Connectors Max BIL 89021R10-P-D 15 110 89031R10-P-D 15 89071R10-P-D 89221R10-P-D Dimensions in inches (mm) Cont. Interupting/ Momentary (Asym.) Approx. Fuse Tube Length in (mm) Leakage Distance to Ground in (mm) 100 10,000 11 1/4 8 1/2 110 100 16,000 11 1/4 8 1/2 15 110 200 12,000 11 1/4 8 1/2 15 110 300 12,000 11 1/4 8 1/2 8 1/2 89042R10-P-D 27 150 100 8,000 14 3/4 17 10 89052R10-P-D 27 150 100 12,000 14 3/4 17 89092R10-P-D 27 150 200 10,000 14 3/4 17 89222R10-P-D 27 150 300 12,000 14 3/4 17 89053R10-P-D 27 170 100 12,000 18 1/4 26 89252R10-P-D 27 170 300 12,000 18 1/4 26 kV Amps, RMS © Copyright 2010 MacLean Power Systems Issued: May 2010 Supercedes: n/a CU-5 A B C D E Net Weight lbs. (kg) 8 1/2 12 1/2 13 1/8 6 1/4 7 7/8 9 3/4 11 3/8 20 1/4 25 1/4 2 3/8 4 1/4 8 1/2 9 1/2 10 11 10 13 3/4 9 1/2 13 31 3/8 6 1/4 12 12 11411 Addison Avenue, Franklin Park, IL 60131 T: 847.455.0014 F: 847.455.0029 www.macleanpower.com Porcelain Cutouts Porcelain* Catalog Number 89021R11-D Ultra Heavy Duty OverheadPole Top Style, rated 15 kV maximum Features • The supports and mounting insert are permanently anchored into cavities in the insulator with inorganic cement, which does not deteriorate with age or absorb moisture. It won’t shrink, so the supports and insert won’t loosen. Nor does it swell, thus eliminating stress on the cavities. And, the cement retains a slight resiliency to partially absorb the shock of the interruption forces. • Provides full-fault-spectrum protection to overhead distribution systems rated 4.16kV through 25kV • Interrupts all faults...from the lowest current that will melt the fuse link to the maximum rated interrupting current • Employs single venting—down and away only—an especially important feature where exhaust must be kept out of other phases in overbuilt circuits • Nonexpendable fuse-tube cap construction eliminates the extra expense of fuse-tube cap replacement • Designed for superior mechanical performance • Fuse tubes are readily inserted in the cutout hinge and easily closed without any need for careful steering or manipulation on the part of operating personnel • XS Cutouts can be opened and fuse tubes removed with equal ease Catalog Number 89072R11-D Ultra Heavy Duty OverheadPole Top Style, rated 27 kV maximum * Porcelain fuse cutouts are only available from MPS for the US and Canada markets. International customers should contact S&C. Accessories Catalog Number 89042R10-M Ultra Heavy Duty OverheadPole Top Style, rated 27 kV maximum Complete XS Cutout with Parallel Groove Connectors • • • • Catalog Number 89253R10-D Ultra Heavy Duty OverheadPole Top Style, rated 27 kV maximum Rating kV Amps, RMS 100A and 200A Fuse Tubes 300A Disconnect Blade Tube Replacement Fuse Caps Mounting Brackets Approx. Fuse Tube Length in (mm) Leakage Distance to Ground in (mm) Fuse Tube/ Disconnect Blade Only Nominal Max BIL Cont. Interupting/ Momentary (Asym.) 89021R10-D 14.4 15 110 100 10,000 11 1/4 8 1/2 89521R10 89031R10-D 14.4 15 110 100 16,000 11 1/4 8 1/2 89531R10 89071R10-D 14.4 15 110 200 12,000 11 1/4 8 1/2 89571R11 89221R10-D 14.4 15 110 300 12,000 11 1/4 8 1/2 89621R10 89022R10-D 25 27 1525 100 8,000 14 3/4 11 89522R10 89032R10-D 25 27 125 100 12,000 14 3/4 11 89532R10 89072R10-D 25 27 125 200 10,000 14 3/4 11 89572R11 89222R10-D 25 27 125 300 12,000 14 3/4 11 89622R10 89042R10-D 25 27 150 100 8,000 14 3/4 17 89522R10 89052R10-D 25 27 150 100 12,000 14 3/4 17 89532R10 89092R11-D 25 27 150 200 10,000 14 3/4 17 89572R11 89033R10-D 25 27 150 100 12,000 18 1/4 17 89533R10 89223R10-D 25 27 150 300 12,000 18 1/4 17 89623R10 89053R10-D 25 27 150 100 12,000 18 1/4 26 89533R10 89253R10-D 25 27 150 300 12,000 18 1/4 26 89623R10 Cutout Less Fuse Tube Catalog Number 89811R10 89812R10 89802R10 89813R10 89823R10 * Catalog Number specifies Parallel Groove connectors as standard. To request eyebolt connectors, replace “D” with an “M” in the above catalog numbers. For example: 89021R10-M. See Bracket and Connector options for more information. ** To specify mounting bracket, if desired, add suffix letter to catalog number. For example: 89021R10-BD. See Bracket and Connector options for more information. © Copyright 2010 MacLean Power Systems Issued: May 2010 Supercedes: n/a CU-6 11411 Addison Avenue, Franklin Park, IL 60131 T: 847.455.0014 F: 847.455.0029 www.macleanpower.com Porcelain Cutouts Extra Heavy Duty Overhead-Pole Top Style Optional Mounting Bracket (Catalog Number Suffix “-B”) 17/32 (13.5) Dia. Hole Optional Parallel- Groove Connector (Catalog Number Suffix “-D”) Complete XS Cutout with Parallel Groove Connectors Rating Max BIL Cont. Interupting/ Momentary (Asym.) 89021R10-D 15 110 100 10,000 11 1/4 8 1/2 89031R10-D 15 110 100 16,000 11 1/4 8 1/2 89071R10-D 15 110 200 12,000 11 1/4 8 1/2 89221R10-D 15 110 300 12,000 11 1/4 8 1/2 13 89022R10-D 27 1525 100 8,000 14 3/4 11 15 1/2 89032R10-D 27 125 100 12,000 14 3/4 11 89072R10-D 27 125 200 10,000 14 3/4 11 89222R10-D 27 125 300 12,000 14 3/4 11 89042R10-D 27 150 100 8,000 14 3/4 17 89052R10-D 27 150 100 12,000 14 3/4 17 89092R11-D 27 150 200 10,000 14 3/4 17 89033R10-D 27 150 100 12,000 18 1/4 17 89223R10-D 27 150 300 12,000 18 1/4 17 89053R10-D 27 150 100 12,000 18 1/4 26 89253R10-D 27 150 300 12,000 18 1/4 26 Amps, RMS © Copyright 2010 MacLean Power Systems Issued: May 2010 Supercedes: n/a Leakage Distance to Ground in (mm) Dimensions in inches (mm) Approx. Fuse Tube Length in (mm) CU-7 A B C D E Net weight lbs. (kg) 13 12 1/2 13 1/8 6 1/4 7 7/8 9 3/4 11 3/8 20 1/4 25 1/4 2 3/8 4 1/4 13 14 15 1/2 16 1/2 15 1/2 20 1/2 13 1/8 7 7/8 11 3/8 25 1/4 4 1/4 20 1/2 21 1/2 13 3/4 9 1/2 13 31 3/8 6 1/4 13 3/4 9 1/2 13 31 3/8 6 1/4 11411 Addison Avenue, Franklin Park, IL 60131 T: 847.455.0014 F: 847.455.0029 www.macleanpower.com 23 23 Mounting Bracket Options Mounting Brackets and Connector Options Item Add Catalog Number Suffix MPS Extended Mounting Bracket, for crossarm, pole, or wall mounting of overhead- pole top style cutouts -B NEMA Type B Mounting Bracket, for crossarm mounting of overhead- pole top style cutouts -C Accommodating Conductors Item Quantity Parallel-Groove Conductors Two Eye-Bolt Connectors One Size and Material Position No. 6 solid (13.3 mm2) through No. 2 stranded (44.4 mm2) copper or aluminum in one groove; No. 2. solid (33.6 mm2) through 250 kc mil (168 mm2) stranded copper or aluminum or 4/0 ACSR (161 mm2) in the other groove Standard Orientation -D Lower Connector Rotated 90˚ -D90 No. 8 solid (8.4 mm2) through 250 kc mil (168 mm2) stranded copper or aluminum, or 4/0 ACSR (161 mm2) Standard Orientation -M Lower Connector Rotated 90˚ -M90 Extended Mounting Bracket (Catalog Number Suffix “-B”) Adjustable for 3” x 4” to 4” x 5” (76 x 102 to 102 x 127) crossarm When purchased separately- KA-70165-1 NEMA Type Mounting Bracket (Catalog Number Suffix “-C”) Adjustable for 3” x 4” to 4” x 5” (76 x 102 to 102 x 127) crossarm When purchased separately- J24712 -M Eyebolt Connector © Copyright 2010 MacLean Power Systems Issued: May 2010 Supercedes: n/a -D parallel groove connector CU-8 11411 Addison Avenue, Franklin Park, IL 60131 T: 847.455.0014 F: 847.455.0029 www.macleanpower.com Index Catalog Number Description Page Catalog Number Description Page 89021R10-D Complete XS Cutout - Porcelain CU-6,7 89571R11 Fuse Tube/ Disconnect Blade Only CU-6 89021R10-P-D Complete XS Cutout - Polymer CU-4,5 89571R12 Fuse Tube/ Disconnect Blade Only CU-4 89021R10-P-D Complete XS Cutout - Polymer CU-4,5 89572R11 Fuse Tube/ Disconnect Blade Only CU-4 89022R10-D Complete XS Cutout - Porcelain CU-6,7 89572R11 Fuse Tube/ Disconnect Blade Only CU-6 89031R10-D Complete XS Cutout - Porcelain CU-6,7 89621R10 Fuse Tube/ Disconnect Blade Only CU-4 89031R10-P-D Complete XS Cutout - Polymer CU-4,5 89621R10 Fuse Tube/ Disconnect Blade Only CU-6 89031R10-P-D Complete XS Cutout - Polymer CU-4,5 89621R11 Fuse Tube/ Disconnect Blade Only CU-4 89032R10-D Complete XS Cutout - Porcelain CU-6,7 89622R10 Fuse Tube/ Disconnect Blade Only CU-4 89033R10-D Complete XS Cutout - Porcelain CU-6,7 89622R10 Fuse Tube/ Disconnect Blade Only CU-6 89042R10-D Complete XS Cutout - Porcelain CU-6,7 89623R10 Fuse Tube/ Disconnect Blade Only CU-4 89042R10-P-D Complete XS Cutout - Polymer CU-4,5 89802R10-P Cutout Less Fuse Tube Catalog Number CU-4,5 89042R10-P-D Complete XS Cutout - Polymer CU-4,5 89811R10-P Cutout Less Fuse Tube Catalog Number CU-4,5 89052R10-D Complete XS Cutout - Porcelain CU-6,7 89823R10-P Cutout Less Fuse Tube Catalog Number CU-4,5 89052R10-P-D Complete XS Cutout - Polymer CU-4,5 89052R10-P-D Complete XS Cutout - Polymer CU-4,5 89053R10-P-D Complete XS Cutout - Polymer CU-4,5 89053R10-P-D Complete XS Cutout - Polymer CU-4,5 8905R10-D Complete XS Cutout - Porcelain CU-6,7 89071R10-D Complete XS Cutout - Porcelain CU-6,7 89071R10-P-D Complete XS Cutout - Polymer CU-4,5 89071R10-P-D Complete XS Cutout - Polymer CU-4,5 89072R10-D Complete XS Cutout - Porcelain CU-6,7 89092R10-P-D Complete XS Cutout - Polymer CU-4,5 89092R10-P-D Complete XS Cutout - Polymer CU-4,5 89092R11-D Complete XS Cutout - Porcelain CU-6,7 89221R10-D Complete XS Cutout - Porcelain CU-6,7 89221R10-P-D Complete XS Cutout - Polymer CU-4,5 89221R10-P-D Complete XS Cutout - Polymer CU-4,5 89222R10-D Complete XS Cutout - Porcelain CU-6,7 89222R10-P-D Complete XS Cutout - Polymer CU-4,5 89222R10-P-D Complete XS Cutout - Polymer CU-4,5 89223R10-D Complete XS Cutout - Porcelain CU-6,7 89252R10-P-D Complete XS Cutout - Polymer CU-4,5 89252R10-P-D Complete XS Cutout - Polymer CU-4,5 89253R10-D Complete XS Cutout - Porcelain CU-6,7 89521R10 Fuse Tube/ Disconnect Blade Only CU-4 89521R10 Fuse Tube/ Disconnect Blade Only CU-6 89521R11 Fuse Tube/ Disconnect Blade Only CU-4 89522R10 Fuse Tube/ Disconnect Blade Only CU-4 89522R10 Fuse Tube/ Disconnect Blade Only CU-6 89522R11 Fuse Tube/ Disconnect Blade Only CU-4 89531R10 Fuse Tube/ Disconnect Blade Only CU-4 89531R10 Fuse Tube/ Disconnect Blade Only CU-6 89531R10 Fuse Tube/ Disconnect Blade Only CU-6 89531R11 Fuse Tube/ Disconnect Blade Only CU-4 89532R10 Fuse Tube/ Disconnect Blade Only CU-4 89533R10 Fuse Tube/ Disconnect Blade Only CU-4 89571R11 Fuse Tube/ Disconnect Blade Only CU-4 © Copyright 2010 MacLean Power Systems Issued: May 2010 Supercedes: n/a CU-9 11411 Addison Avenue, Franklin Park, IL 60131 T: 847.455.0014 F: 847.455.0029 www.macleanpower.com