series MCS 25-90Amp - 120/480 Vac - AC OUTPUT > Soft-Start/Stop Controller and SSR in One Package > Microcontroller Based Technology > Adjustable Ramp Rates > Low Voltage, 4-20mA, or Potentiometer Control > LED Status Indicator > SCR Based Output Load Switching > Built-In Internal Snubber G E N E R A L S P E C I F I C AT I O N S Dielectric Strength 50/60Hz, Input/Output/Base Insulation Resistance (Min.) @ 500 Vdc Max. Capacitance Input/Output Ambient Operating Temperature Range Ambient Storage Temperature Range M E C H A N I C A L S P E C I F I C AT I O N S Weight: (typical) Encapsulation Terminals - Power Control O U T P U T S P E C I F I C AT I O N S Operating Voltage (47-63 Hz) [Vrms] Transient Overvoltage [Vpk] Max. Off-State Leakage Current @ Rated Voltage [mA] Power Factor (Min.) with Max. Load Maximum Voltage Drop (100% On) [Vpk] Minimum Off-State dv/dt [V/µsec] Max. Load Current [Arms] Min. Load Current (mArms) Max. Surge Current (16.6ms) [Apk] Thermal Resistance Junction to Case (RØJC) [°C/W] Maximum I2t for Fusing, (8.3 msec.) [A2s] Max. Turn-On Time High Level P3 Max. Turn-Off Time High Level P3 INPUT SPECIFICATIONS* DC Voltage Supply Range [Vdc] [P1] Input Current [mA] Control Must Operate Voltage “ON” [Vdc][P3] Control Must Release Voltage “OFF” [Vdc][P3] Input Current [mA] [P3] Analog Range Option A [Vdc][P4] Analog Range Option B [Vdc][P4] Analog Range Option C [Vdc][P4] Analog Range Option D [mA][P4] Nominal Input Impedance Option A,B,C [Ohms][P4] Nominal Input Impedance Option D [Ohms][P4] 4000 Vrms 109 Ohm 10 pF -20 to 85°C -40 to 125°C 3.0 oz. (86.5g) Thermally Conductive Epoxy Screws and Saddle Clamps Furnished, Unmounted Barrier Strip Screw Terminals Voltage Suffix 24 48 180-280 300-550 600 1200 7 12 0.5 0.5 1.6 1.6 200 200 Current Suffix 25 Amp 50 Amp 90 Amp 25 50 90 150 150 150 250 625 1200 1.02 0.63 0.28 260 1620 6000 ST SP SS Adjustable 1/2 Cycle Adjustable 1/2 Cycle Adjustable Adjustable 12 48-140 400 5 0.5 1.6 200 Minimum 8 28 5 0 0 0.5 1.25 2 4 Typical 12 The MCST, MCSP and MCSS series of controls is designed to provide adjustable surge reducing soft-start and soft-stop control for any load which would benefit from a gradual application or shutdown of power, and provide Crydom SSR switching within one package. The MCS Controls are available with either softstart, or soft-stop functions separately, or as a combined soft-start/soft-stop control. With adjustable ramp times from 100ms to 10 seconds in two ranges, these controls are ideal for reducing starting current surges in motors, in preventing saturation when switching transformers, or in reducing reverse EMF surges when de-energizing large inductive loads. Incorporating 4000 volt isolation from input to output, the MCS series allows real time adjustment of the ramp rates from a remote source using analog voltage or current control. Once the desired ramp rate is set using the analog input, a simple digital signal applied to the ON/OFF control input will operate the control. The MCS is also available with a built-in potentiometer for use where remote or continuous adjustment is not needed. Maximum 32 30 32 4 2.6 5 7 10 20 20K 220 *Voltages are reference to GND (Ground = 0Vdc) P2 © 2004 Crydom Corp, All Rights Reserved. Specifications are subject to change without prior notice. Crydom is a registered trademark of Silicon Power Corporation. CrydomMCS_J0604.pdf page 1 of 3 series MCS 25-90Amp - 120/480 Vac - AC OUTPUT Output Status Functions Part Number Nomenclature CONDITIONS Initial Logic Supply On Load Voltage Missing / Load Open (w/control P3 disabled) Load Voltage Present (w/control P3 enabled) Ramp Time (Soft Start upon P3 Enable) Ramp Time (Soft Start upon P3 Disable) Output ON (Normally Steady Operation) Electrical Connections LED Flash Once Flash Once Intermittently Off Off to Bright Bright to Off On Mechanical Dimensions are in inches (millimeters) Analog Input OPTIONS: A,B,C,D AC LOAD P1 P4 P2 1.10 (27.9) .45 (11.4) MOUNTING HOLE/SLOT 0.17 (4.3) DIA. 8-32 TERMINAL (2 PLACES ) OUTPUT 2/T1 1/L1 10K - 50K For A,B or C Option 1/L1 OUTPUT 2.30 (58.4) 2/T1 1.87 (47.5) OUTPUT STATUS .78 (19.8) BASE PLATE .125 (3.2) 1.80 (45.7) Soft Start Load Voltage P4 P3 P2 P1 OUTPUT STATUS P1 8-32Vdc (+) P2 Ground (-) P3 ON/OFF Control P4 0-5V, 0-7V, 0-10V, 4-20mA 100% Analog Input Option: E (Internal Potentiometer) 1.10 (27.9) .45 (11.4) MOUNTING HOLE/SLOT 0.17 (4.3) DIA. 0% Ramp time 8-32 TERMINAL (2 PLACES ) Load Voltage Soft Stop 1/L1 100% 2.30 (58.4) 2/T1 OUTPUT STATUS 0% Ramp time Soft Start/Stop Load Voltage OUTPUT 1.87 (47.5) P3 P2 P1 .78 (19.8) BASE PLATE .125 (3.2) 1.80 (45.7) 100% Screw Torque Requirements: 0% Ramp time Ramp time 8-32 Screws - 20in. lbs. (Screws dry without grease.) Input Connections via Screw Type Barrier Strip © 2004 Crydom Corp, All Rights Reserved. Specifications are subject to change without prior notice. Crydom and the Crydom logo are trademarks of Crydom Corp. Crydom CrydomMCS_J0604.pdf page 2 of 3 series MCS 25-90Amp - 120/480 Vac - AC OUTPUT Ramp Time in Seconds Current Derating Curves Option S (1 sec) Ramp Time in Seconds Ramp Time in Seconds Option S (1 sec) 1.1 1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 Option A 5Vdc Option B 7Vdc Option C 10Vdc 0 2 4 6 8 10 1.1 1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 12 Option D 4-20mA 0 4 Analog Input Voltage P4 Option A 5Vdc Option B 7Vdc Option C 10Vdc 0 2 4 6 8 Analog Input Voltage P4 ISO9001 Certified Approvals UL - Pending 12 16 20 Option M (10 sec) Ramp Time in Seconds Ramp Time in Seconds Option M (10 sec) 11 10 9 8 7 6 5 4 3 2 1 0 8 Analog Input Current P4 10 12 11 10 9 8 7 6 5 4 3 2 1 0 Option D 4-20mA 0 4 8 12 16 20 Analog Input Current P4 USA Sales Support (877) 502-5500 Tech Support (877) 702-7700 Fax (619) 710-8540 Email: sales@crydom.com Crydom Corp 2320 Paseo de las Americas, Suite 201 San Diego, CA 92154 EUROPE - UK Telephone +44 (0) 1202 365070 Fax +44 (0) 1202 365090 Email: intsales@crydom.com Crydom International Ltd. 7 Cobham Road Ferndown Industrial Estate Wimborne, Dorset BH21 7PE Germany Telephone +49 (0) 180 3000 506 © 2004 Crydom Corp, All Rights Reserved. Specifications are subject to change without prior notice. Crydom is a registered trademark of Silicon Power Corporation. CrydomMCS_J0604.pdf page 3 of 3 ASIA - Thailand Telephone +66 (0)2 665 2517 Fax +66 (0)2 665 2588 Crydom Asia 18/8 Fico Place 12th Floor Soi Sukhumvit 21 (Asoke) Klongtoey Nua, Wattana Bangkok, Thailand 10110 series MCTC 25-90Amp - 120/480 Vac - AC OUTPUT > Temperature Controller/SSR in One Package > Direct J or K Internally Compensated Thermocoouple Input > Four Heating Ranges Available with Burst Fire Control > Setpoint is Adjustable by Voltage or 4-20mA Control > Separate Output Enable/Disable Control > SCR Based Output Load Switching > Open Thermocouple Protection Feature > One Refrigeration Range Available with Built-In 2 Minute Short-Cycle Protection G E N E R A L S P E C I F I C AT I O N S Dielectric Strength 50/60Hz, Input/Output/Base Insulation Resistance (Min.) @ 500 Vdc Max. Capacitance Input/Output Ambient Operating Temperature Range Ambient Storage Temperature Range M E C H A N I C A L S P E C I F I C AT I O N S Weight: (typical) Encapsulation Terminals - Power Control/Thermocouple 3.0 oz. (86.5g) Thermally Conductive Epoxy Screws and Saddle Clamps Furnished, Unmounted Barrier Strip Screw Terminals Voltage Suffix 24 48 24-280 48-530 600 1200 7 12 0.5 0.5 1.6 1.6 200 200 O U T P U T S P E C I F I C AT I O N S Operating Voltage (47-63 Hz) [Vrms] Transient Overvoltage [Vpk] Max. Off-State Leakage Current @ Rated Voltage [mA] Power Factor (Min.) with Max. Load Maximum Voltage Drop (100% On) [Vpk] Minimum Off-State dv/dt [V/µsec] Max. Load Current [Arms] Min. Load Current (mArms) Max. Surge Current (16.6ms) [Apk] Thermal Resistance Junction to Case (RØJC) [°C/W] Maximum I2t for Fusing, (8.3 msec.) [A2s] INPUT SPECIFICATIONS* DC Voltage Supply Range [Vdc] [P1] Input Current [mA] Control Must Operate Voltage "On" [Vdc][P3] Control Must Release Voltage "Off" [Vdc][P3] Control Input Current [mA] [P3] Control Nominal Input Impedance PLVI Range Option A [Vdc][P4]** PLVI Range Option B [Vdc][P4]** PLVI Range Option C [Vdc][P4]** PLVI Range Option D [mA][P4] Nominal Input Impedance Option A,B,C [Ohms][P4] Nominal Input Impedance Option D [Ohms][P4] The Crydom MCTC is a unique self-contained state of the art basic Temperature Controller that combines all the necessary fuctions into one easy to set up and use standard size package. The MCTC is ideal for temperature control users that do not need multiple built-in options, displays, and functions that they will never use. 4000 Vrms 109 Ohm 10 pF -20 to 85°C -40 to 125°C 25 Amp 25 150 250 1.02 260 Minimum 8 28 5 0 0 Current Suffix 50 Amp 90 Amp 50 90 150 150 625 1200 0.63 0.28 1620 6000 Typical 12 or 24 The MCTC requires only a single, non-regulated low current DC source, (10-32Vdc at 32mA max.), and a type J or K thermocouple, to be able to accurately control heater and cooling compressor loads up to 530Vac at 90A.The unit incorporates an internally compensated thermocouple input, 5 available temperature ranges including an inverse function refrigeration version, with adjustable setpoint using analog low voltage or 4-20mA inputs, separate output enable/disable control, and built in Crydom Solid State Relay technology for load control. With integrated zerocross burst firing, and proportional derivative control to avoid set-point overshoot†, the unit also includes 2 LED status indicators for visual reference of operation and setpoint conditions. Maximum 32 30 32 4 1.25 30K 0.8 1 2 4 5 7 10 20 20K 220 *Voltages are reference to GND (Ground = 0Vdc) P2. **PLVI voltage can go up to max. supply voltage without damage. †Heating Option Only. © 2004 Crydom Corp, All Rights Reserved. Specifications are subject to change without prior notice. Crydom is a registered trademark of Silicon Power Corporation. CrydomMCTC_J0604.pdf page 1 of 3 TFSJFT.$5$ "NQ7BD"$065165 0VUQVU4UBUVT'VODUJPOT 1BSU/VNCFS/PNFODMBUVSF $0/%*5*0/ *OJUJBM-PHJD4VQQMZ0O 0QFSBUJOHUPPGTFUQPJOU "QQSPBDIJOH4FUQPJOU "U4FUQPJOU 0WFS4FUQPJOU p 4IPSU$ZDMF5JNJOHi3wTVGmYPOMZ 0QFO5IFSNPDPVQMF p#FMPX4FUQPJOUGPSi3wTVGmY &MFDUSJDBM$POOFDUJPOT (3&&/ 4&510*/5-&% 'MBTI0ODF 0GG 0GG 0O 'MBTIJOH 'MBTIY*OUFSNJUUFOUMZ 'MBTIY*OUFSNJUUFOUMZ .FDIBOJDBM %JNFOTJPOTBSFJOJODIFTNJMMJNFUFST 03ETPOINT 0/./&&#ONTROL 0'ROUND 06DC 0 0 0 0 8JSJOH&YBNQMF GPS0QUJPOT"#PS$VTJOHBOFYUFSOBMQPUFOUJPNFUFS ª$SZEPN$PSQ"MM3JHIUT3FTFSWFE4QFDJmDBUJPOTBSFTVCKFDUUPDIBOHFXJUIPVUQSJPSOPUJDF$SZEPNJTBSFHJTUFSFEUSBEFNBSLPG4JMJDPO1PXFS$PSQPSBUJPO $SZEPN.$5$@+QEGQBHFPG 3&% 065165-&% 'MBTI0ODF 0O 7BSJBCMF'MBTIJOH 4MPX'MBTIJOH 0GG 0GG 0GG series MCTC 25-90Amp - 120/480 Vac - AC OUTPUT Temperature vs Setpoint Input P4 Current Derating Curves 0-10Vdc Option C Input Current P4 Input Current P4 ISO9001 Certified Approvals UL - Pending USA Sales Support (877) 502-5500 Tech Support (877) 702-7700 Fax (619) 710-8540 Email: sales@crydom.com Crydom Corp 2320 Paseo de las Americas, Suite 201 San Diego, CA 92154 EUROPE - UK Telephone +44 (0) 1202 365070 Fax +44 (0) 1202 365090 Email: intsales@crydom.com Crydom International Ltd. 7 Cobham Road Ferndown Industrial Estate Wimborne, Dorset BH21 7PE Germany Telephone +49 (0) 180 3000 506 © 2004 Crydom Corp, All Rights Reserved. Specifications are subject to change without prior notice. Crydom is a registered trademark of Silicon Power Corporation. CrydomMCTC_J0604.pdf page 3 of 3 ASIA - Thailand Telephone +66 (0)2 665 2517 Fax +66 (0)2 665 2588 Crydom Asia 18/8 Fico Place 12th Floor Soi Sukhumvit 21 (Asoke) Klongtoey Nua, Wattana Bangkok, Thailand 10110 Series PCV Analog Input Power Controller • • • • The PCV Series proportional controllers are self contained power control modules integrating a complete phase fired logic control system and a solid state relay in the same standard package. Typical applications include heaters, vibratory feeders and tungsten lamps. Operates at 60Hz & 50Hz Internal Snubber Industry Standard Package Control Circuit Requires No Adjustment or Calibration MODEL NUMBERS 7PCV2415 7PCV2425 10PCV2415 10PCV2425 10PCV2450 10PCV2475 10PCV2490 OUTPUT SPECIFICATIONS➀ 100-240 100-240 100-240 100-240 100-240 .15-15 .15-25 .15-50 .15-75 .15-90 Transient Overvoltage [Vpk] 600 600 600 600 600 Max. Surge Current, (1 Cycle) [Apk] 150 250 625 1000 1200 Max. Off-State Leakage Current @ Rated Voltage [mA] 10 15 20 20 20 Maximum I 2 t for Fusing (8.3 msec) [A 2sec] 94 260 1620 4150 6000 Maximum Voltage Drop (100% On) [Vpk] 1.6 1.6 1.6 1.6 1.6 Minimum Off-State dv/dt [V/µsec] 200 200 200 200 200 Power Factor (Min.) with Max. Load 0.5 0.5 0.5 0.5 0.5 Operating Voltage (47-63 Hz) [Vrms] Max. Load Current Range [Arms] INPUT SPECIFICATIONS ➀ 7PCV24xx 10PCV24xx 2-7 Vdc 2-10 Vdc 4 mA 4 mA Control Voltage Range Typical Input Current @ 5 Vdc GENERAL NOTES © 2003 CRYDOM CORP, Specifications subject to change without notice. All parameters at 25º C unless otherwise specified. TYPICAL APPLICATIONS • Industrial Temperature Controllers • Light Dimming • Vibratory Feeders • Resistive Heating Elements • Conveyor Speed Control UNSUITABLE APPLICATIONS The PCV is not suitable for some load applications including, but not limited to the following: • • • • Percentage On vs. Input Voltage 100 80 Percentage ON ➀ 60 40 50 Hz AC Motor Control Three Phase Motors Transformers requiring pure sine wave input Zero Crossing Applications Please contact Crydom’s application engineering department for additional information and specific application questions. FastFax Document No. 204 SERIES PCV. Rev. 111403 85PAGE 1 OF 2 60 Hz 20 0 2.5 3.5 4.5 5.5 6.5 7.5 Input Voltage For recommended applications and more information contact: USA: Sales Support (877) 502-5500 Tech Support (877) 702-7700 FAX (619) 710-8540 Crydom Corp, 2320 Paseo de las Americas, Ste. 201, San Diego, CA 92154 Email: sales@crydom.com WEB SITE: http://www.crydom.com UK: +44 (0)1202 365070 • FAX +44 (0)1202 365090 Crydom International Ltd., 7 Cobham Road, Ferndown Industrial Estate, Ferndown, Dorset BH21 7PE, Email: intsales@crydom.com. GERMANY: +49 (0)180 3000 506 8.5 9.5 Series PCV Analog Input Power Controller GENERAL SPECIFICATIONS Dielectric Strength, Signal to Load 2500 Vrms Dielectric Strength, Signal to Base 2500 Vrms Ambient Operating Temperature Range -30 to 80˚C Ambient Storage Temperature Range -40 to 125˚C M ECHANICAL SPECIFICATIONS Weight: (typical) 3.5 oz. (100g) Encapsulation: Thermally Conductive Epoxy Screws and Saddle Clamps Furnished, Unmounted Terminals: W IRING DIAGRAM 1.10 (27.9) .45 (11.4) MOUNTING HOLE/SLOT 0.17 (4.3) DIA. ~ OUTPUT 1 -4 + 4 All dimensions are in inches (millimeters) Screw Torque Requirements: 6-32 Screws - 10 in. lbs., 8-32 and 10-32 Screws - 20in. lbs. (Screws dry without grease.) 2.30 (58.4) 1.70 (43.2) 2 1.87 (47.5) 1 OUTPUT 2 PROPORTIONAL CONTROLLER 8-32 TERMINAL (2 PLACES ) 3 INPUT 3 INPUT 1.00 (25.4) 1.80 (45.7) -- + 6-32 TERMINAL (2 PLACES) .78 (19.8) .90 (22.9) 25A 15A 30 15 2˚C/W 116 6˚C/W NO HEATSINK 5 120 25 Power Dissipation 4˚C/W 10 Base Plate Temp [˚C] Power Dissipation CURRENT DERATING CURVES 95 1˚C/W 112 100 3˚C/W 2˚C/W 20 15 110 10 NO HEATSINK 5 Base Plate Temp [˚C] BASE PLATE .125 (3.2) 120 124 0 0 6 9 12 15 Load Current [Arms] 50A 40 60 5 80 .5˚C/W 95 .3˚C/W .5˚C/W 100 60 1˚C/W 110 30 0 50 20 40 60 80 Max Ambient Temp. [˚C] 40 60 80 90 .2˚C/W .4˚C/W 80 100 1˚C/W 110 40 120 120 120 NO HEATSINK 0 Power Dissipation 110 20 40 20 Max Ambient Temp. [˚C] 120 Base Plate Temp [˚C] 100 2˚C/W 30 25 .5˚C/W Power Dissipation 1.5˚C/W 40 20 20 90 Base Plate Temp [˚C] 1˚C/W Load Current [Arms] 15 90A 90 10 10 Load Current [Arms] 75A 60 Power Dissipation 20 Max Ambient Temp. [˚C] Base Plate Temp [˚C] 3 0 15 30 45 60 Load Current [Arms] 75 20 40 60 80 Max Ambient Temp. [˚C] 20 40 60 80 Load Current [Arms] 0 20 40 60 80 Max Ambient Temp. [˚C] ©2003 CRYDOM CORP, Specifications subject to change without notice. FastFax Document No. 204 SERIES PCV. Rev. 111403 PAGE 2 OF 2 For recommended applications and more information contact: USA: Sales Support (877) 502-5500 Tech Support (877) 702-7700 FAX (619) 710-8540 Crydom Corp, 2320 Paseo de las Americas, Ste. 201, San Diego, CA 92154 Email: sales@crydom.com WEB SITE: http://www.crydom.com UK: +44 (0)1202 365070 • FAX +44 (0)1202 365090 Crydom International Ltd., 7 Cobham Road, Ferndown Industrial Estate, Ferndown, Dorset BH21 7PE, Email: intsales@crydom.com. GERMANY: +49 (0)180 3000 506 Series RPC Solid State Proportional Controller 15-40Amp • 120/240/480 Vac - OUTPUT • Uses Potentiometer for Economical Pow er Control • Industry Standard Package 8 MODEL NUMBERS RPC1215 RPC1225 RPC1240 The RPC series proportional controllers provide a cost effective method of controlling power in many different applications such as heaters, universal motors or incandescent lamps. A customer provided potentiometer is all that is required for control. All modules are supplied with KS100 protective cover. RPC2415 RPC2425 RPC2440 RPC4815 RPC4825 RPC4840 200-240 200-240 200-240 400-480 400-480 400-480 OUTPUT SPECIFICATIONS ➀ 90-130 90-130 90-130 Max. Load Current ➂ [Arms] 15 25 40 15 25 40 15 25 40 Min. Load Current, [mArms] 70 80 90 70 80 90 70 80 90 Transient Overvoltage [Vpk] 400 400 400 600 600 600 1200 1200 1200 Max. Surge Current, (16.6ms) [Apk] 150 250 625 150 250 625 150 250 625 Max. On-State Voltage Drop @ Rated Current [Vpk] 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 Thermal Resistance Junction to Case [RθJC] 1.48 1.02 .63 1.48 1.02 .63 1.48 1.02 .63 94 260 1620 94 260 1620 94 260 1620 Max. Off-State Leakage Current @ Rated Voltage [mArms] 10 10 10 7 7 7 3 3 3 Min. Off-State dv/dt @ Max. Rated Voltage [V/µsec]➁ 500 500 500 500 500 500 500 500 500 Operating Voltage (47-63 Hz) [Vac] Maximum I2 t for Fusing, (8.3 msec.) [A2sec] Max. Turn-On Time ➃ [msec] Max. Turn-Off Time [msec] Power Factor (Min.) with Max. Load 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 Snubber (Internal) yes yes yes yes yes yes no no no INPUT SPECIFICATIONS ➀ Resistor, Variable [Ohms] ➃ 150K (1W) 150K (1W) 150K (1W) 1M (1/2W) 1M (1/2W) 1M (1/2W) 1M (1/2W) 1M (1/2W) 1M (1/2W) ©2003 CRYDOM CORP, Specifications subject to change without notice. GENERAL NOTES ➀ All parameters at 25˚C unless otherwise specified. ➁ Off-State dv/dt test method per EIA/NARM standard RS-443, paragraph 13.11.1 ➂ Heat sinking required, for derating curves see page 2. ➃ Potentiometer should be selected with regards to line voltage isolation. W ARNING Control to load is not isolated, excercise care in handling the RPC products to avoid the risk of electric shock. FastFax Document No. 205 SERIES RPC. Rev. 111403 PAGE 1 OF 2 For recommended applications and more information contact: USA: Sales Support (877) 502-5500 Tech Support (877) 702-7700 FAX (619) 710-8540 Crydom Corp, 2320 Paseo de las Americas, Ste. 201, San Diego, CA 92154 Email: sales@crydom.com WEB SITE: http://www.crydom.com UK: +44 (0)1202 365070 • FAX +44 (0)1202 365090 Crydom International Ltd., 7 Cobham Road, Ferndown Industrial Estate, Ferndown, Dorset BH21 7PE, Email: intsales@crydom.com. GERMANY: +49 (0)180 3000 506 Series RPC Solid State Proportional Controller 15-40Amp • 120/240/480 Vac - OUTPUT GENERAL SPECIFICATIONS Dielectric Strength, All Terminals to Base 2500 Vrms Ambient Operating Temperature Range -30 to 80˚C Ambient Storage Temperature Range -40 to 125˚C M ECHANICAL SPECIFICATIONS Weight: (typical) 3.2oz. (90g) Encapsulation: Thermally Conductive Epoxy Screws and Saddle Clamps Furnished, Unmounted Terminals: ~ W IRING DIAGRAM 1.10 (27.9) .45 (11.4) MOUNTING HOLE/SLOT 0.17 (4.3) DIA. 8-32 TERMINAL (2 PLACES ) CAUTION 1 2 PROPORTIONAL CONTROLLER 4 All dimensions are in inches (millimeters) All terminals are at Line Voltage Potential. 1 OUTPUT 2 1.87 (47.5) 4 3 INPUT 2.30 (58.4) 1.70 (43.2) 3 1.00 (25.4) 1.80 (45.7) Variable Resistance Screw Torque Requirements: 6-32 Screws - 10 in. lbs., 8-32 and 10-32 Screws - 20in. lbs. (Screws dry without grease.) .78 (19.8) .87 (22.1) 6-32 TERMINAL (2 PLACES) CURRENT DERATING CURVES 25A 15 NO HEATSINK 5 120 100 3˚C/W 2˚C/W 20 15 110 10 NO HEATSINK 5 3 6 9 12 Load Current [Arms] 15 20 40 60 1˚C/W .5˚C/W 40 5 Max Ambient Temp. [˚C] 10 15 20 25 Load Current [Arms] 20 40 60 100 2˚C/W 110 20 120 NO HEATSINK 0 80 90 1.5˚C/W 120 124 0 Power Dissipation 116 60 Base Plate Temp [˚C] 6˚C/W 25 Power Dissipation 10 95 1˚C/W 112 4˚C/W Base Plate Temp [˚C] 2˚C/W Power Dissipation 40A 30 Base Plate Temp [˚C] 15A 0 80 10 Max Ambient Temp. [˚C] 20 30 40 Load Current [Arms] 50 20 40 60 80 Max Ambient Temp. [˚C] PERCENTAGE ON vs . INPUT RESISTANCE RPC2415, RPC2425, RPC2440 RPC4815, RPC4825, RPC4840 100 100 80 80 80 60 40 Percentage ON 100 Percentage ON Percentage ON RPC1215, RPC1225, RPC1240 60 40 50 Hz 20 0 20 50 Hz 20 60 Hz 40 60 80 100 Input Resistance [k ] 120 140 60 Hz 0 0 20 40 50 Hz 60 Hz 0 60 0 200 400 600 800 Input Resistance [k ] 1000 1200 0 200 400 600 800 1000 1200 Input Resistance [k ] ©2003 CRYDOM CORP, Specifications subject to change without notice. FastFax Document No. 205 SERIES RPC. Rev. 111403 PAGE 2 OF 2 For recommended applications and more information contact: USA: Sales Support (877) 502-5500 Tech Support (877) 702-7700 FAX (619) 710-8540 Crydom Corp, 2320 Paseo de las Americas, Ste. 201, San Diego, CA 92154 Email: sales@crydom.com WEB SITE: http://www.crydom.com UK: +44 (0)1202 365070 • FAX +44 (0)1202 365090 Crydom International Ltd., 7 Cobham Road, Ferndown Industrial Estate, Ferndown, Dorset BH21 7PE, Email: intsales@crydom.com. GERMANY: +49 (0)180 3000 506 Series SST SOFT-START Modules • 10-90Amp • AC OUTPUT • 120 & 240 Vac Models tory about use with 480 Vac loads. For a complete set (control module and solid state relay) order 10SST120, 25SST120, etc. Manufactured in Crydom's ISO 9002 Certified facility for optimum product performance and reliability. Models SST120 and SST240 auxiliary function modules gradually apply power to the load when energized by the control voltage. They must be used with Crydom Series 1 (-10) random turn-on solid state relays. Consult fac- MODEL NUMBERS 120 Vac 10SST120 25SST120 40SST120 240 Vac 10SST240 25SST240 50SST240 75SST240 90SST240 RELAY OUTPUT SPECIFICATIONS ➀ 90-140 (120 Vac Models) 180-280 (240 Vac Models) Operating Voltage Range (47-63 Hz) [Vrms] Load Current Range ➂ [Arms] .04-10 .04-25 .04-50 .04-75 .04-90 400 (120 Vac models) 600 (240 Vac models) Transient Overvoltage [Vpk] 120 Max. Surge Current, (16.6ms) [Apk] 250 625 1000 1200 1.6 1.6 1.6 1.6 1.6 Thermal Resistance Junction to Case (RθJC) [¡C/W] Maximum I2 t for Fusing, (8.3 msec.) [A2sec] 1.48 1.02 .63 .31 .28 60 260 1620 4150 6000 Max. Off-State Leakage Current @ Rated Voltage [mArms] 10.0 10.0 10.0 10.0 10.0 Max. On-State Voltage Drop @ Rated Current [Vpk] Min. Off-State dv/dt @ Max. Rated Voltage [V/µsec]➁ Max. Turn-Off Time Power Factor (Min.) with Max. Load 500 500 500 500 500 1/2 cycle 1/2 cycle 1/2 cycle 1/2 cycle 1/2 cycle 0.5 0.5 0.5 0.5 0.5 CONTROL M ODULE INPUT SPECIFICATIONS ( Terminal 3B ) ➀ DC CONTROL Control Voltage Range 3.5-10Vdc Max. Turn-On Voltage 3.5 Vdc Min. Turn-Off Voltage 1.0 Vdc Typical Input Current 1.6mA @ 5Vdc Nominal Turn-On Delay Time @ 60Hz 150 msec Nominal Swell (Ramp) Time @ 60Hz 180 msec Max. Reset Time 100 µsec CONTROL M ODULE OUTPUT SPECIFICATIONS (Terminal 4B-Input to relay)➀ Max. Off-State Operating Voltage Max. Load Current (Sink) Max. On-State Voltage @ 3mA Max. Off-State Leakage @ 10Vdc GENERAL NOTES DC CONTROL 36 Vdc 3.0 mAdc 0.5 Vdc 1.0 µAdc ©2003 CRYDOM CORP, Specifications subject to change without notice. ➀ All parameters at 25˚C unless otherwise specified. ➁ Off-State dv/dt test method per EIA/NARM standard RS-443, paragraph 13.11.1 ➂ Heat sinking required (Relay Only), see Series 1 data sheet. FastFax Document No. 202 SERIES SST Rev. 111703 PAGE 1 OF 2 For recommended applications and more information contact: USA: Sales Support (877) 502-5500 Tech Support (877) 702-7700 FAX (619) 710-8540 Crydom Corp, 2320 Paseo de las Americas, Ste. 201, San Diego, CA 92154 Email: sales@crydom.com WEB SITE: http://www.crydom.com UK: +44 (0)1202 365070 • FAX +44 (0)1202 365090 Crydom International Ltd., 7 Cobham Road, Ferndown Industrial Estate, Ferndown, Dorset BH21 7PE, Email: intsales@crydom.com. GERMANY: +49 (0)180 3000 506 Series SST SOFT-START Modules • 10-90Amp • AC OUTPUT GENERAL SPECIFICATIONS Dielectric Strength, Signal to Load 4000 Vrms Dielectric Strength, Signal to Base 4000 Vrms Ambient Operating Temperature Range -30 to 80˚C Ambient Storage Temperature Range -40 to 125˚C M ECHANICAL SPECIFICATIONS Weight: (typical) 3.0 oz. (43g) Encapsulation: Thermally Conductive Epoxy AVAILABLE OPTIONS SST120 Control Module Only (120 Vac line) SST240 Control Module Only (240 Vac line) MOUNTING HOLE/SLOT 0.17 (4.3) DIA. 1.10 (27.9) .50 (12.7) .270 (2) (6.9) FASTON TERMINAL .250 X .032 4 PLCS. DERATING CURVES Ð See Series 1 W IRING DIAGRAM 2.30 (58.4) 1.70 (43.2) 1.87 (47.5) OUTPUT 1A 1B 2B 2A SOFT-START -- MODULE3B+3A 4A 4B 1.00 (25.4) 1.80 (45.7) .270 FASTON (6.9) TERMINAL .187 X .032 4 PLCS. .78 (19.8) .87 (22.2) INPUT Control Voltage (+) All dimensions are in inches (millimeters) Gnd (Ð) Line Load OUTPUT 1 2 Ð10 RELAY 4 -- 3 INPUT + Notes 1. Following pins may be interchanged: 1A & 1B, 2A & 2B, 3A & 3B. 2. Pin 4A & 4B may not be interchanged. 3. The line and load may be interchanged. ©2003 CRYDOM CORP, Specifications subject to change without notice. APPROVALS UL E116949 FastFax Document No. 202 SERIES SST Rev. 111703 PAGE 2 OF 2 For recommended applications and more information contact: USA: Sales Support (877) 502-5500 Tech Support (877) 702-7700 FAX (619) 710-8540 Crydom Corp, 2320 Paseo de las Americas, Ste. 201, San Diego, CA 92154 Email: sales@crydom.com WEB SITE: http://www.crydom.com UK: +44 (0)1202 365070 • FAX +44 (0)1202 365090 Crydom International Ltd., 7 Cobham Road, Ferndown Industrial Estate, Ferndown, Dorset BH21 7PE, Email: intsales@crydom.com. GERMANY: +49 (0)180 3000 506 Series CPV Phase Control Modules • 120 & 240 Vac Models • 0-5 Vdc Phase Control Models CPV120 and CPV240 auxiliary function modules provide control of the phased turn-on of a solid state relay, in response to the application of a 0-5 Vdc control signal. They must be used with MODEL NUMBERS Crydom Series 1 (-10) random turn-onsolid state relays. Consult factory about use with 480 Vac loads. For a com plete set (control module and solid state relay) order 10CPV120, 25CPV120, etc. Manufactured in Crydom's ISO 9001 Certified facility for optimum product performance and reliability. 120 Vac 10CPV120 25CPV120 40CPV120 240 Vac 10CPV240 25CPV240 50CPV240 75CPV240 90CPV240 RELAY OUTPUT SPECIFICATIONS ➀ 90-140 (120 Vac Models) 180-280 (240 Vac Models) Operating Voltage Range (47-63 Hz) [Vrms] Load Current Range ➂ [Arms] .04-10 .04-25 .04-50 .04-75 .04-90 400 (120 Vac models) 600 (240 Vac models) Transient Overvoltage [Vpk] Max. Surge Current, (16.6ms) [Apk] 120 250 625 1000 1200 Max. On-State Voltage Drop @ Rated Current [Vpk] 1.6 1.6 1.6 1.6 1.6 1.48 1.02 0.63 0.31 0.28 60 260 1620 4150 6000 Max. Off-State Leakage Current @ Rated Voltage [mArms] 10.0 10.0 10.0 10.0 10.0 Min. Off-State dv/dt @ Max. Rated Voltage [V/µsec]➁ 500 500 500 500 500 Thermal Resistance Junction to Case [RθJC] ¡C/W Maximum I2 t for Fusing, (8.3 msec.) [A2sec] 0.02 Max. Turn-On Time [msec] 1/ 2 Max. Turn-Off Time 0.02 cycle 0.5 Power Factor (Min.) with Max. Load 1/ 2 0.02 1/ 2 cycle 0.5 CONTROL M ODULE INPUT SPECIFICATIONS ➀ cycle 0.5 0.02 1/ 2 cycle 0.5 0.02 1/ 2 cycle 0.5 DC CONTROL 3.5-10Vdc Logic Supply Range (Terminal 3A) 1.6mA @ 5Vdc Typical Supply Current 0-5 Vdc Control Voltage Range (Terminal 3B) 1500 Ohms Nominal Control Input Impedance 1.0 Min. Turn-Off Voltage CONTROL M ODULE OUTPUT (T erminal 4B Ð I nput t o R elay ) ➀ Max. Off-State Operating Voltage 36 Vdc Max. Load Current (Sink) 3.0 mA Max. On-State Voltage @ 3mA 0.5 Vdc Max. Off-State Leakage @ 10Vdc GENERAL NOTES 1.0 µAdc © 2003 CRYDOM CORP, Specifications subject to change without notice. ➀ All parameters at 25¼C unless otherwise specified. ➁ Off-State dv/dt test method per EIA/NARM standard RS-443, paragraph 13.11.1 ➂ Heat sinking required (Relay Only), see Series 1 data sheet. FastFax Document No. 203 SERIES CPV Rev. 111103 PAGE 1 OF 2 For recommended applications and more information contact: USA: Sales Support (877) 502-5500 Tech Support (877) 702-7700 FAX (619) 710-8540 Crydom Corp, 2320 Paseo de las Americas, Ste. 201, San Diego, CA 92154 Email: sales@crydom.com WEB SITE: http://www.crydom.com UK: +44 (0)1202 365070 • FAX +44 (0)1202 365090 Crydom International Ltd., 7 Cobham Road, Ferndown Industrial Estate, Ferndown, Dorset BH21 7PE, Email: intsales@crydom.com. GERMANY: +49 (0)180 3000 506 Series CPV Phase Control Modules GENERAL SPECIFICATIONS Dielectric Strength, Signal to Load 4000 Vrms Dielectric Strength, Signal to Base 4000 Vrms Ambient Operating Temperature Range -30 to 80¼C Ambient Storage Temperature Range -40 to 125¼C M ECHANICAL SPECIFICATIONS Weight: (typical) 3.0 oz. (43g) Encapsulation: AVAILABLE OPTIONS CPV120 Control Module Only (120 Vac line) CPV2 40 Control Module Only (120 Vac line) Thermally Conductive Epoxy MOUNTING HOLE/SLOT 0.17 (4.3) DIA. 1.10 (27.9) .50 (12.7) .270 (2) (6.9) FASTON TERMINAL .250 X .032 4 PLCS. DERATING CURVES Ð See Series 1 2.30 (58.4) 1.70 (43.2) 1.87 (47.5) Positive Supply (+) (5Vdc) 1A 1B 2B 2A -4A 4B + 3B 3A 1.00 (25.4) 1.80 (45.7) Control Voltage (+) (0 to 5Vdc) Common (Ð) .270 FASTON (6.9) TERMINAL .187 X .032 4 PLCS. .78 (19.8) .87 (22.2) All dimensions are in inches (millimeters) Line Load OUTPUT 1 2 Ð10 RELAY 4 3 INPUT Notes 1. Following pins may be interchanged: 1A & 1B, 2A & 2B. 2. Pin 4A & 4B may not be interchanged, nor may pins 3A & 3B. 3. The line and load may be interchanged. © 2003 CRYDOM CORP, Specifications subject to change without notice. FastFax Document No. 203 SERIES CPV Rev. 111103 PAGE 2 OF 2 For recommended applications and more information contact: USA: Sales Support (877) 502-5500 Tech Support (877) 702-7700 FAX (619) 710-8540 Crydom Corp, 2320 Paseo de las Americas, Ste. 201, San Diego, CA 92154 Email: sales@crydom.com WEB SITE: http://www.crydom.com UK: +44 (0)1202 365070 • FAX +44 (0)1202 365090 Crydom International Ltd., 7 Cobham Road, Ferndown Industrial Estate, Ferndown, Dorset BH21 7PE, Email: intsales@crydom.com. GERMANY: +49 (0)180 3000 506 Series DSD, DLD Time Delay Relay • 10-50 Amp • DC Control, AC Output • External Adjustment • Industry Standard Package • Zero Voltage Turn-On • Panel Mount MODEL NUMBERS These “on-operate” (pull-in) time-delay solid state relays are housed in a single industry standard package. AC output is controlled by a DC input and has an externally adjustable time delay. Choices include models with two timedelay ranges. Manufactured in Crydom''s ISO 9001 Certified facility for optimum product performance and reliability. DSD2410 DSD2425 DSD2450 DLD2410 DLD2425 DLD2450 48-280 48-280 48-280 48-280 48-280 48-280 .04-10 .04-25 .04-50 .04-10 .04-25 .04-50 Transient Overvoltage [Vpk] 600 600 600 600 600 600 Max. Surge Current, (16.6ms) [Apk] 120 250 625 120 250 625 Max. On-State Voltage Drop @ Rated Current [Vpk] 1.6 1.6 1.6 1.6 1.6 1.6 OUTPUT SPECIFICATIONS➀ Operating Voltage Range (47-63 Hz) [Vrms] ➂ [Arms] Load Current Range Thermal Resistance Junction to Case [R θJC] 1.48 1.02 0.63 1.48 1.02 0.63 Maximum I 2 t for Fusing, (8.3 msec.) [A 2sec] 60 260 1620 60 260 1620 Max. Off-State Leakage Current @ Rated Voltage [mArms] 10 10 10 10 10 10 500 500 500 500 500 500 Min. Off-State dv/dt @ Max. Rated Voltage [V/µsec] Max. Turn-On Time ➁ ➃ Adjustable, See Table Max. Turn-Off Time Max. Reset Time [µsec] ➄ 1/2 cycle 1/2 cycle 1/2 cycle 1/2 cycle 1/2 cycle 1/2 cycle 100 100 100 100 100 100 0.5 0.5 0.5 0.5 0.5 0.5 Power Factor (Min.) with Max. Load INPUT SPECIFICATIONS ➀ Control Voltage Range 3.5-15Vdc Max. Turn-On Voltage 3.5 Vdc Min. Turn-Off Voltage 1.0 Vdc Min. Input Impedance 1500 Ohms Typical Input Current TYPICAL TURN-ON DELAY ➀ DC CONTROL 3.4mA @ 5 Vdc, 11.4mA @ 15Vdc RESISTOR O (Short) 10K Ω 100KΩ 470KΩ 1.0MΩ ➃ TIME (DSD) TIME (DLD) 0.10 sec 0.19 sec 0.94 sec 4.0 sec 8.3 sec 1.6 sec 3.1 sec 15 sec 64 sec 133 sec © 2003 CRYDOM CORP, Specifications subject to change without notice. GENERAL NOTES ➀ All parameters at 25˚C unless otherwise specified. ➁ Off-State dv/dt test method per EIA/NARM standard RS-443, paragraph 13.11.1 ➂ Heat sinking required, for derating curves see page 2. ➃ Timing Resistor may be as high as 10M Ohm with performance dependent on resistor quality. ➄ Before and after time-out. FastFax Document No. 201 DSD,DLD. Rev.111203 PAGE 1 OF 2 For recommended applications and more information contact: USA: Sales Support (877) 502-5500 Tech Support (877) 702-7700 FAX (619) 710-8540 Crydom Corp, 2320 Paseo de las Americas, Ste. 201, San Diego, CA 92154 Email: sales@crydom.com WEB SITE: http://www.crydom.com UK: +44 (0)1202 365070 • FAX +44 (0)1202 365090 Crydom International Ltd., 7 Cobham Road, Ferndown Industrial Estate, Ferndown, Dorset BH21 7PE, Email: intsales@crydom.com. GERMANY: +49 (0)180 3000 506 Series DSD, DLD Time Delay Relay • 10-50 Amp GENERAL SPECIFICATIONS Dielectric Strength, Input section/output/base 4000 Vrms 1010 Insulation Resistance @ 500Vdc Ambient Operating Temperature Range -30 to 80˚C Ambient Storage Temperature Range -40 to 125˚C MECHANICAL SPECIFICATIONS Weight: (typical) 3.0 oz. (43g) Encapsulation: Thermally Conductive Epoxy Terminals: Screws and Saddle Clamps Furnished, Unmounted WIRING DIAGRAM ~ 1 OUTPUT 1.10 (27.9) .45 (11.4) 8-32 TERMINAL (2 PLACES ) 2 2.30 (58.4) 1.70 (43.2) 1.87 (47.5) 4A 4B 3B 3A INPUT -- Timing Resistor .250 (6.35) 1.00 (25.4) 1.80 (45.7) + DC CONTROL .78 (19.8) .87 (22.2) FASTON TERMINAL .187 X .032 4 PLCS. All dimensions are in inches (millimeters) CURRENT DERATING CURVES 25A NO HEATSINK 4 120 20 15 110 10 NO HEATSINK 5 0 2 4 6 8 Load Current [Arms] 10 20 40 60 80 Max Ambient Temp. [°C] 100 3°C/W 2°C/W 0 60 1°C/W .5°C/W 40 10 15 20 Load Current [Arms] 25 20 40 60 80 Max Ambient Temp. [°C] 100 2°C/W 110 20 120 5 90 1.5°C/W Power Dissipation 115 95 Base Plate Temp [°C] 8 1°C/W 25 Power Dissipation 5°C/W 110 Base Plate Temp [°C] Power Dissipation 3°C/W 7°C/W 9°C/W 50A 30 120 NO HEATSINK 0 10 20 30 40 Load Current [Arms] 50 20 40 60 Base Plate Temp [°C] 10A 12 80 Max Ambient Temp. [°C] © 2003 CRYDOM CORP, Specifications subject to change without notice. APPROVALS UL E116949 FastFax Document No. 201 DSD,DLD. Rev.111203 PAGE 2 OF 2 For recommended applications and more information contact: USA: Sales Support (877) 502-5500 Tech Support (877) 702-7700 FAX (619) 710-8540 Crydom Corp, 2320 Paseo de las Americas, Ste. 201, San Diego, CA 92154 Email: sales@crydom.com WEB SITE: http://www.crydom.com UK: +44 (0)1202 365070 • FAX +44 (0)1202 365090 Crydom International Ltd., 7 Cobham Road, Ferndown Industrial Estate, Ferndown, Dorset BH21 7PE, Email: intsales@crydom.com. GERMANY: +49 (0)180 3000 506 Series LC 1.5-2Amp • 120/240 Vac - AC OUTPUT MINI-SIP • Compact for High Density PCB Mount • DC Control, AC Output • Zero Voltage and Random Turn-On Switching • Cost effective solution • Utilizes Crydom High Performance No Snubber Triac CURRENT DERATING CURVES LC242(R) 2.0 LOAD CURRENT (AMPS) MODEL NO. INPUT SPECIFICATIONS LC241(R) LC241(R) 1.5 1.0 The LC series is rated up to 2.0A (SPST-NO) and is designed for general purpose a.c. loads. In most applications a snubber is not required. Zero-cross and random turn-on (suffix "R") version available. Manufactured in Crydom’s ISO 9001 Certified production facility for optimum product performance and reliability. LC241 LC242 Control Voltage Range 4-10 Vdc 4-10 Vdc Nominal Input Impedance 300 Ohm 300 Ohm Typical Input Current @ 5 Vdc 15 mAdc 15 mAdc Must Turn On Voltage 4.0 Vdc 4.0 Vdc Must Turn Off Voltage 1.0 Vdc 1.0 Vdc Operating Voltage Range (47-63 Hz) 12-280 Vrms 12-280 Vrms Load Current Range .025 - 1.5Arms .025 - 2.0Arms Transient Over-Voltage 600 Vpk 600 Vpk Max. Surge Current, (16.6ms) 80 Apk 100 Apk Min. Off-State dv/dt @ Max. Rated Voltage 500 V/µsec 500 V/µsec Max.Off-State Leakage @ Rated Voltage 0.1 mArms 0.1 mArms Max. On-State Voltage Drop @ Rated Current 1.5 Vpk 1.5 Vpk 1/2 cycle 1/2 cycle 1/2 cycle 1/2 cycle 0.5 0.5 OUTPUT SPECIFICATIONS .5 20 40 60 AMBIENT TEMPERATURE (ºC) LC Max. Load Current vs. Temp. 80 Max.Turn-On Time .950 (24.1) .200 (5.1) 4 Max. Turn-Off TIme Power Factor (Min.) WIth Max. Load 1 .030 (0.8) 2 3 .100 (2.5) .500 (12.7) .700 (17.8) GENERAL SPECIFICATIONS .500 (12.7) LC242 CONTROL LOAD +~~ 4 UL, cUL E116950 SERIES LC Rev. 072005 PAGE 1 OF 1 10 9 Ohm Insulation Resistance (Min.) @ 500 Vdc .250 (6.3) 8.0 pF Max. Capacitance .015 (0.4) PIN 1: AC LOAD PIN 2: AC LOAD PIN 3: +DC CONTROL PIN 4: DC CONTROL - Ambient Operating Temperature Range -40 to 80ºC Ambient Storage Temperature Range -40 to 125ºC MECHANICAL SPECIFICATIONS 0.15 oz. (4.3 g) Weight: (typical) UL94V-0 Molded epoxy Encapsulation: GENERAL NOTES APPROVALS 2500 Vrms Dielectric Strength 1 2 3 4 © 2005 CRYDOM CORP, Specifications subject to change without notice. All parameters at 25º C unless otherwise specified. Dielectric and insulation resistance measured between input and output. Off-State dv/dt test method per EIA/NARM standard RS-443. 0.1 msec for random turn-on version (R suffix). For recommended applications and more information contact: USA: Sales Support (877) 502-5500 Tech Support (877) 702-7700 FAX (619) 710-8540 Crydom Corp, 2320 Paseo de las Americas, Ste. 201, San Diego, CA 92154 Email: sales@crydom.com WEB SITE: http://www.crydom.com UK: +44 (0)1202 365070 • FAX +44 (0)1202 365090 Crydom International Ltd., 7 Cobham Road, Ferndown Industrial Estate, Ferndown, Dorset BH21 7PE, Email: intsales@crydom.com. GERMANY: +49 (0)180 3000 506 Series LPCV Linear Proportional Load Controller The LPCV Linear Proportional Controllers control loads up 110 Amps. Changes in the input signal linearly vary the firing angle of the thyristor load control device. Control circuitry and power switch are in the same package. The PS-120 (120V) and PS-240 (240V) power supplies are designed for use with the LPCV controller to provide the 20Vac required in addition to the control voltage. • Precise Proportional Load Control • Optically Isolated • 0-5 Vdc, 0-10 Vdc, 4-20mA Input Control Models • Control Circuit Requires no Adjustment or Calibration 0-5 Vdc CONTROL 0-10 Vdc CONTROL 4-20 mA CONTROL 5LPCV2415 10LPCV2415 20LPCV2415 5LPCV2425 10LPCV2425 20LPCV2425 Operating Voltage (60 Hz) [Vrms] 20-300 20-300 Load Current Range .10-15 MODE L NUMBERS 5LPCV2440 5LPCV2475 5LPCV24110 10LPCV2440 10LPCV2475 10LPCV24110 20LPCV2440 20LPCV2475 20LPCV24110 OUTPUT SPECIFICATIONS [Arms] 20-300 20-300 20-300 .10-40 .15-75 .20-110 .10-25 Transient Overvoltage [Vpk] 600 600 600 600 600 Max. Surge Current, (16.6ms) [Apk] 150 250 625 1000 1500 10 15 20 30 50 1.48 1.02 0.63 0.31 0.28 94 260 1620 4150 9340 Maximum Voltage Drop (100% On) [Vpk] 1.6 1.6 1.6 1.6 1.6 Minmum Off-State dv/dt [V/µsec] 200 200 200 200 200 Power Factor (Min.) with Max. Load 0.5 0.5 0.5 0.5 0.5 Max. Off-State Leakage Current @ Rated Voltage [mArms] Thermal Resistance Junction to Case (R JC) [ûC/W] Maximum I2 t for Fusing, (8.3 msec.) [A2sec] INPUT SPECIFICATIONS Control Range (Nominal) Control Range Limits (Min/Msx) Turn-On Threshold 0-5 Vdc 0-10 Vdc 4-20 mA -0.5/10 Vdc -1.0/20 Vdc -0.5/25 mA .25 Vdc 0.5 Vdc 4.5 mA 25K Ohms 460 Ohms 12.7K Ohms Min. Input Impedance © 2003 CRYDOM CORP, Specifications subject to change without notice. GENERAL NOTES ➀ All parameters at 25˚ûC unless otherwise specified. ② Linear taper potentiometer 1-10K Ohm, 1/2 Watt. ➂ 50Hz models available. (20 mA) 10V ➃ 20Vac must be in phase with load. TYPICAL APPLICATIONS Firing Angle vs. Input Signal 5V 7.5V 5V 2.5V 2.5V (4 mA) 0V 180 FastFax Document No. 207 SERIES LPCV. Rev. 111303 PAGE 1 OF 3 0V 135 90 45 0 • • • • • • • • • Infrared and Quartz Heaters Resistive Heating Elements Transformers Rectified DC Motors Thermal Forming Equipment Blow Molding Equipment Industrial Temperature Controllers Conveyor Speed Control Printing Applications For recommended applications and more information contact: USA: Sales Support (877) 502-5500 Tech Support (877) 702-7700 FAX (619) 710-8540 Crydom Corp, 2320 Paseo de las Americas, Ste. 201, San Diego, CA 92154 Email: sales@crydom.com WEB SITE: http://www.crydom.com UK: +44 (0)1202 365070 • FAX +44 (0)1202 365090 Crydom International Ltd., 7 Cobham Road, Ferndown Industrial Estate, Ferndown, Dorset BH21 7PE, Email: intsales@crydom.com. GERMANY: +49 (0)180 3000 506 Series LPCV Linear Proportional Load Controller GENERAL SPECIFICATIONS Dielectric Strength, Signal to Load 2500 Vrms Dielectric Strength, Signal to Base 2500 Vrms Ambient Operating Temperature Range -30 to 80˚C Ambient Storage Temperature Range -40 to 125˚C M ECHANICAL SPECIFICATIONS Weight: (typical) MOUNTING SLOT 0.17 (4.3) DIA. .62 (15.7) ~ 5 4 3 12Vdc Output For Manual Control + FastFax Document No. 207 SERIES LPCV. Rev. 111303 PAGE 2 OF 3 .30 Typ. (7.6) 1.60 Max. (40.6) .12 (3.0) 5 4 3 ➁ Note: Not Used if Connected to Analog Card .12 (3.0) OUTPUT 2.50 (63.5) 1.00 (25.4) INPUT 2.62 (66.5) 2.21 (56.1) 2.10 (53.3) 1.00 (25.4) 2.25 (57.2) 6-32 TERMINALS (2 PLACES) .250 FASTON TERMINALS (2 PLACES) PS120/ PS240 PS120 120 Vac PS240 240 Vac 20 Vac/100mA 20 Vac/100mA Ambient Operating Temperature Range -30 to 80˚C Ambient Storage Temperature Range -40 to 125˚C M ECHANICAL SPECIFICATIONS Weight: (typical) 2 From Control 0-5 Vdc 0-10 Vdc 4-20 mA 2.00 (50.8) Output Voltage 50/60Hz PROPORTIONAL CONTROLLER -- 1.35 Max. (40.6) 1.05 (26.7) POW ER SUPPLY SPECIFICATIONS ➃ Input Voltage 50/60Hz W IRING DIAGRAM 20 Vac from Power Supply Module ➃ PS-120 (120Vac) PS-240 (240Vac) See note ➃ 8-32 Screws, .25 Inch Fastons PROPORTIONAL CONTROLLER .250 FASTON TERMINALS (5 PLACES) 7 6 Terminals: OUTPUT 8-32 TERMINALS (2 PLACES) 1 Thermally Conductive Epoxy 1.52 (38.6) Screw Torque Requirements : 6-32 Screws - 10 in./lbs., 8-32 and 10-32 Screws - 20in./lbs. (Screws dry without grease.) OUTPUT Encapsulation: 2.21 (56.1) All dimensions are in inches (millimeters) 6.0 oz. (175g) 8.6 oz. (245g) Encapsulation: Thermally Conductive Epoxy Terminals: 6-32 Screws, .25 Inch Fastons ©2003 CRYDOM CORP, Specifications subject to change without notice. NOTE: UNSUITABLE APPLICATIONS The LPCV is not suitable for some load control applications including, but not limited to the following: • AC Motor Control • Three Phase Motors • Tranformers requiring pure sine wave input • Applications which cannot withstand thyristor noise • Zero Crossing Applications Please contact Crydom's application engineering department for additional information and specific application questions. For recommended applications and more information contact: USA: Sales Support (877) 502-5500 Tech Support (877) 702-7700 FAX (619) 710-8540 Crydom Corp, 2320 Paseo de las Americas, Ste. 201, San Diego, CA 92154 Email: sales@crydom.com WEB SITE: http://www.crydom.com UK: +44 (0)1202 365070 • FAX +44 (0)1202 365090 Crydom International Ltd., 7 Cobham Road, Ferndown Industrial Estate, Ferndown, Dorset BH21 7PE, Email: intsales@crydom.com. GERMANY: +49 (0)180 3000 506 Series LPCV Linear Proportional Load Controller CURRENT DERATING CURVES 15A 25A 15 30 116 NO HEATSINK 120 100 3˚C/W 2˚C/W 20 15 110 10 NO HEATSINK 5 Base Plate Temp [˚C] 5 6˚C/W 25 Power Dissipation 4˚C/W 10 95 1˚C/W 112 Base Plate Temp [˚C] Power Dissipation 2˚C/W 120 124 0 0 3 6 9 12 15 Load Current [Arms] 40A 40 60 80 5 100 80 1˚C/W 110 40 Power Dissipation .3˚C/W Base Plate Temp [˚C] .5˚C/W Load Current [Arms] 60 60 80 80 20 Max Ambient Temp. [˚C] 40 60 80 0 Load Current [Arms] 20 40 60 90 .4˚C/W .2˚C/W .5˚C/W 120 100 80 1˚C/W 110 40 120 0 40 40 120 120 NO HEATSINK 0 20 20 Max Ambient Temp. [˚C] 160 95 Power Dissipation 110 20 Base Plate Temp [˚C] 100 2˚C/W 40 25 90 40 30 20 Base Plate Temp [˚C] 1˚C/W .5˚C/W 20 15 110A 120 1.5˚C/W 10 10 Load Current [Arms] 75A 60 Power Dissipation 20 Max Ambient Temp. [˚C] 0 80 30 Max Ambient Temp. [˚C] 60 90 120 Load Current [Arms] 0 20 40 60 80 Max Ambient Temp. [˚C] PERCENTAGE ON vs. INPUT VOLTAGE 0-10 Vdc Control 100 100 80 80 60 60 Percentage ON Percentage ON 0-5 Vdc Control 40 50 Hz 60 Hz 20 40 50 Hz 60 Hz 20 0 0 1 2 3 4 5 1 Input Voltage 2 3 4 5 6 7 8 9 10 Input Voltage 4-20 mA Control 100 Percentage ON 80 60 40 50 Hz 60 Hz 20 0 2 4 6 8 10 12 14 16 18 20 22 Input Voltage ©2003 CRYDOM CORP, Specifications subject to change without notice. FastFax Document No. 207 SERIES LPCV. Rev. 111303 PAGE 3 OF 3 For recommended applications and more information contact: USA: Sales Support (877) 502-5500 Tech Support (877) 702-7700 FAX (619) 710-8540 Crydom Corp, 2320 Paseo de las Americas, Ste. 201, San Diego, CA 92154 Email: sales@crydom.com WEB SITE: http://www.crydom.com UK: +44 (0)1202 365070 • FAX +44 (0)1202 365090 Crydom International Ltd., 7 Cobham Road, Ferndown Industrial Estate, Ferndown, Dorset BH21 7PE, Email: intsales@crydom.com. GERMANY: +49 (0)180 3000 506 series MCPC 25-90Amp - 120/480 Vac - AC OUTPUT > Phase Angle Controller/SSR in One Package > Low Voltage, Current or Potentiomer Control > Output Status Indicator (Load Open, No Voltage) > 0-100% Control Range > Separate Output Enable/Disable Control > SCR Based Output Load Switching > Internal Snubber Network G E N E R A L S P E C I F I C AT I O N S Dielectric Strength 50/60Hz, Input/Output/Base Insulation Resistance (Min.) @ 500 Vdc Max. Capacitance Input/Output Ambient Operating Temperature Range Ambient Storage Temperature Range M E C H A N I C A L S P E C I F I C AT I O N S Weight: (typical) Encapsulation Terminals - Power Control O U T P U T S P E C I F I C AT I O N S Operating Voltage (47-63 Hz) [Vrms] Transient Overvoltage [Vpk] Max. Off-State Leakage Current @ Rated Voltage [mA] Power Factor (Min.) with Max. Load Maximum Voltage Drop (100% On) [Vpk] Minimum Off-State dv/dt [V/µsec] Max. Load Current [Arms] Min. Load Current (mArms) Max. Surge Current (16.6ms) [Apk] Thermal Resistance Junction to Case (RØJC) [°C/W] Maximum I2t for Fusing, (8.3 msec.) [A2s] INPUT SPECIFICATIONS* DC Voltage Supply Range [Vdc] [P1] Input Current [mA] Control Must Operate Voltage "On" [Vdc][P3] Control Must Release Voltage "Off" [Vdc][P3] Control Input Current [mA] [P3] Control Nominal Input Impedance PLVI Range Option A [Vdc][P4]** PLVI Range Option B [Vdc][P4]** PLVI Range Option C [Vdc][P4]** PLVI Range Option D [mA][P4] Nominal Input Impedance Option A,B,C [Ohms][P4] Nominal Input Impedance Option D [Ohms][P4] 4000 Vrms 109 Ohm 10 pF -20 to 85°C -40 to 125°C 3.0 oz. (86.5g) Thermally Conductive Epoxy Screws and Saddle Clamps Furnished, Unmounted Barrier Strip Screw Terminals Voltage Suffix 24 48 180-280 300-550 600 1200 7 12 0.5 0.5 1.6 1.6 200 200 Current Suffix 25 Amp 50 Amp 90 Amp 25 50 90 150 150 150 250 625 1200 1.02 0.63 0.28 260 1620 6000 12 48-140 400 5 0.5 1.6 200 Minimum 8 28 5 0 0 Typical 12 or 24 The Crydom MCPC series of Proportional Controllers incorporate a complete phase-fired logic system and Solid State Relay in one small industry standard package. The MCPC uses microprocessor controlled logic, accepts a wide range input logic power supply, provides an output load status indicator, and five modes of analog control input along with an Enable/Disable control. The MCPC does not require any calibration adjustment, is optically isolated to 4000Vrms, includes an internal snubber network, and is available in load ratings up to 90A and 530Vac. The Crydom MCPC series is particularly suited to applications such as tungsten lamp dimming, vibratory feeders, universal motor control, and resistive heating element control. Maximum 32 30 32 4 1.25 30K 0.8 1 2 4 5 7 10 20 20K 220 *Voltages are reference to GND (Ground = 0Vdc) P2. **PLVI voltage can go up to max. supply voltage without damage. © 2004 Crydom Corp, All Rights Reserved. Specifications are subject to change without prior notice. Crydom and the Crydom logo are trademarks of Crydom Corp. Crydom CrydomMCPC_J0604.pdf page 1 of 3 series MCPC 25-90Amp - 120/480 Vac - AC OUTPUT Part Number Nomenclature Voltage Input Output Status Functions CONDITIONS Initial Logic Supply On Load Voltage Missing / Load Open (w/control disabled) Load Voltage Missing / Load Open (w/control enabled) Analog Input < Threshold Analog Input > Threshold < max Analog Input > max Electrical Connections LED Flash Once Flash Once Intermittently Flash Twice Intermittently Off Varying Brightness On, Bright Mechanical Dimensions are in inches (millimeters) AC LOAD Analog Input OPTIONS: A,B,C,D P1 P4 P2 OUTPUT 2/T1 1/L1 1.10 (27.9) .45 (11.4) MOUNTING HOLE/SLOT 0.17 (4.3) DIA. 8-32 TERMINAL (2 PLACES ) 10K - 50K For A,B or C Option 1/L1 OUTPUT STATUS OUTPUT 2.30 (58.4) 2/T1 1.87 (47.5) P1 8-32Vdc (+) P2 Ground (-) P3 ON/OFF Control P4 0-5V, 0-7V, 0-10V, 4-20mA P4 P3 P2 P1 OUTPUT STATUS .78 (19.8) BASE PLATE .125 (3.2) 1.80 (45.7) Wiring Example (for Options A, B or C using an external potentiometer) Analog Input Option: E (Internal Potentiometer) 10k to 50k pot for Options A, B or C Terminal #4 1.10 (27.9) .45 (11.4) MOUNTING HOLE/SLOT 0.17 (4.3) DIA. Setpoint Adjust 8-32 TERMINAL (2 PLACES ) Enable GND Terminal #1 +Vdc DC Supply 1/L1 OUTPUT 2.30 (58.4) 2/T1 1.87 (47.5) OUTPUT STATUS P3 P2 P1 .78 (19.8) BASE PLATE .125 (3.2) 1.80 (45.7) Screw Torque Requirements: 8-32 Screws - 20in. lbs. (Screws dry without grease.) Input Connections via Screw Type Barrier Strip © 2004 Crydom Corp, All Rights Reserved. Specifications are subject to change without prior notice. Crydom and the Crydom logo are trademarks of Crydom Corp. Crydom CrydomMCPC_J0604.pdf page 2 of 3 series MCPC 25-90Amp - 120/480 Vac - AC OUTPUT Output vs. Analog Input Signal Curves True RMS Output Voltage as a Percentage of Line Voltage True RMS Output Voltage as a Percentage of Line Voltage True RMS Output Voltage as a Percentage of Line Voltage True RMS Output Voltage as a Percentage of Line Voltage Current Derating Curves Input Current P4 ISO9001 Certified Approvals UL - Pending USA Sales Support (877) 502-5500 Tech Support (877) 702-7700 Fax (619) 710-8540 Email: sales@crydom.com Crydom Corp 2320 Paseo de las Americas, Suite 201 San Diego, CA 92154 EUROPE - UK Telephone +44 (0) 1202 365070 Fax +44 (0) 1202 365090 Email: intsales@crydom.com Crydom International Ltd. 7 Cobham Road Ferndown Industrial Estate Wimborne, Dorset BH21 7PE Germany Telephone +49 (0) 180 3000 506 © 2004 Crydom Corp, All Rights Reserved. Specifications are subject to change without prior notice. Crydom and the Crydom logo are trademarks of Crydom Corp. CrydomMCPC_J0604.pdf page 3 of 3 ASIA - Thailand Telephone +66 (0)2 665 2517 Fax +66 (0)2 665 2588 Crydom Asia 18/8 Fico Place 12th Floor Soi Sukhumvit 21 (Asoke) Klongtoey Nua, Wattana Bangkok, Thailand 10110