Catolog Section Howard Industries Components Division Molded High-Voltage Bushing Wells 66-10 INTRODUCTION Howard Industries molded highvoltage bushing wells are designed for use on fluid-filled pad-mounted distribution transformers, where bushings are mounted indoors or inside a terminal enclosure. Materials used in the design are compatible with commonly used transformer fluids, including mineral oil, R-Temp, silicone oil, and seed-based oils. They were designed to meet the requirements of IEEE Std 385-1995 and will interface with all commonly used inserts built in compliance with this standard. Four versions have been designed and tested, all accomodating the industry standard 3/8-16 threaded stud. These four versions include a standard round bushing well that requires an external metal clamp and a triangular-shaped version that has a molded-in clamp. Both of these are available in fixed (non-removable) and removable stud versions. All bushing wells are designed for external attachment and allow interchangeability with similarly designed bushings used on many types of pad-mounted transformers. The removable stud is easily removed with a standard 5/32” hex head Allen wrench. The design incorporates several features to ease installation and prevent fluid leaks at the tank interface and along the plastic-to-copper insert molded into the wells. The tank wall gasket system features a piloted design to prevent misalignment during installation and a positive stop that provides consistent gasket compression, while preventing over compression. An internal gasket seal between the molded-in copper stud and plastic prevents fluid leaks. Both seals are manufactured from a proprietary comDocument: 2.4.84 Revision: 0 Issued: January 2008 Figure 1 - Round Bushing Well Figure 2 - Tri-Clamp Bushing Well (shown with optional bail tabs) pound specifically designed for use in the transformer environment. Thermoplastic high-temperature nylon was chosen as the insulating plastic because of its exceptional mechanical and electrical stability over a wide Copyright © 2008 Howard Industries, Inc. range of temperature, humidity, and environmental extremes. It also exhibits good flexibility allowing conformance to the tank wall during internal pressure changes. 1 66-10 Molded High-Voltage Bushing Wells 0066-100272-400 A FLAT BLACK CONDUCTIVE COATING 3/8"-16 UNC-2A Ø3.64 0 4 5 1 2 05 3 0 -G 0 L 64 21 . 1 K V 272- 4 1 00 00 1 X MA 2 0 0 AMP Ø0.375 STUD MAX. 60° 1.00 A 4.75 Ø 4.35 60° Ø2.50 COPPER INSERT 0.63 4.60 BOLT CIRCLE SECTION A-A RATINGS: NOTE: (IN ACCORDANCE WITH IEEE STANDARD 386-1995) 1) TORQUE MOUNTING NUTS TO 50-80 IN./LB. 2) USE WITH HI GASKET 0061-003259-102 VOLTAGE CLASS..........................................35KV MAXIMUM LINE GROUND.......................21.1 KV AC 60 HZ/MIN..............................................50 KV DC 15 MIN. ...................................................103 KV IMPULSE B.I.L. ..............................................150 KV MINIMUM CORONA LEVEL......................26 KV CONTINUOUS CURRENT...........................200 AMPS 120° MATERIAL: THERMOPLASTIC NYLON COLOR: BLACK THE DIMENSIONS OF THE BUSHING WELL ALLOW INTERCHANGABILITY WITH OTHER PRODUCTS, CONFORMING WITH THE 200 AMP SPECIFICATIONS FOUND IN IEEE STANDARD 386-1995. Ø2.625 TYPICAL MOUNTING HOLE DETAIL (STUDS CAN BE ROTATED IN ANY DIRECTION) Figure 3 - Round Fixed Stud HV Bushing Well 0066-100272-451 A FLAT BLACK CONDUCTIVE COATING 3/8"-16 UNC-2A Ø3.64 0 4 5 1 2 05 3 0 0 -G 2 0 0 AMP 60° 1.00 A 4.75 Ø 4.35 60° L 64 21 . 1 K V 272- 4 1 00 00 1 X MA Ø0.375 STUD MAX. Ø2.50 COPPER INSERT 0.63 4.60 BOLT CIRCLE SECTION A-A RATINGS: (IN ACCORDANCE WITH IEEE STANDARD 386-1995) VOLTAGE CLASS..........................................35KV MAXIMUM LINE GROUND.......................21.1 KV AC 60 HZ/MIN..............................................50 KV DC 15 MIN. ...................................................103 KV IMPULSE B.I.L. ..............................................150 KV MINIMUM CORONA LEVEL......................26 KV CONTINUOUS CURRENT...........................200 AMPS 120° Ø2.625 TYPICAL MOUNTING HOLE DETAIL (STUDS CAN BE ROTATED IN ANY DIRECTION) THE DIMENSIONS OF THE BUSHING WELL ALLOW INTERCHANGABILITY WITH OTHER PRODUCTS, CONFORMING WITH THE 200 AMP SPECIFICATIONS FOUND IN IEEE STANDARD 386-1995. NOTE: 1) TORQUE MOUNTING NUTS TO 50-80 IN./LB. 2) USE WITH HI GASKET 0061-003259-102 3) ON REMOVABLE STUD, USE HI PART 0061-100272-406 4) REMOVABLE STUD MUST BE TORQUED TO 200 IN.-LBS. MIN. MATERIAL: THERMOPLASTIC NYLON COLOR: BLACK Figure 4 - Round Removable Stud HV Bushing Well 2 Copyright © 2008 Howard Industries, Inc. Document: 2.4.84 Revision: 0 Issued: January 2008 66-10 Molded High-Voltage Bushing Wells 0066-100272-431 FLAT BLACK CONDUCTIVE COATING A 3/8"-16 UNC-2A 0 4 5 1 2 05 3 0 -G 0 L 64 21 . 1 K V 272- 4 1 00 31 1 X MA 2 0 0 AMP Ø0.375 STUD MAX. Ø2.50 A 1.00 COPPER STUD 4.75 Ø 4.35 60° 60° BOLT CIRCLE 0.70 4.60 SECTION A-A RATINGS: NOTE: (IN ACCORDANCE WITH IEEE STANDARD 386-1995) 1) TORQUE MOUNTING NUTS TO 50-80 IN./LB. 2) USE WITH HI GASKET 0061-003259-102 VOLTAGE CLASS.........................................35KV MAXIMUM LINE GROUND.......................21.1 KV AC 60 HZ/MIN..............................................50 KV DC 15 MIN. ...................................................103 KV IMPULSE B.I.L. .............................................150 KV MINIMUM CORONA LEVEL......................26 KV CONTINUOUS CURRENT...........................200 AMPS 120° MATERIAL: THERMOPLASTIC NYLON COLOR: BLACK THE DIMENSIONS OF THE BUSHING WELL ALLOW INTERCHANGABILITY WITH OTHER PRODUCTS, CONFORMING WITH THE 200 AMP SPECIFICATIONS FOUND IN IEEE STANDARD 386-1995. Ø2.625 TYPICAL MOUNTING HOLE DETAIL (STUDS CAN BE ROTATED IN ANY DIRECTION) Figure 5 - Tri-Clamp Fixed Stud HV Bushing Well 0066-100272-461 FLAT BLACK CONDUCTIVE COATING A 3/8"-16 UNC-2A 0 4 5 1 2 05 3 0 -G 0 L 64 21 . 1 K V 272- 4 1 00 31 1 X MA 2 0 0 AMP Ø0.375 STUD MAX. Ø2.50 A 1.00 COPPER STUD 4.75 Ø 4.35 60° 60° BOLT CIRCLE 0.70 4.60 SECTION A-A RATINGS: 120° Ø2.625 TYPICAL MOUNTING HOLE DETAIL (STUDS CAN BE ROTATED IN ANY DIRECTION) (IN ACCORDANCE WITH IEEE STANDARD 386-1995) NOTE: VOLTAGE CLASS..........................................35KV MAXIMUM LINE GROUND........................21.1 KV AC 60 HZ/MIN..............................................50 KV DC 15 MIN. ...................................................103 KV IMPULSE B.I.L. ..............................................150 KV MINIMUM CORONA LEVEL......................26 KV CONTINUOUS CURRENT...........................200 AMPS 1) TORQUE MOUNTING NUTS TO 50-80 IN./LB. 2) USE WITH HI GASKET 0061-003259-102 3) ON REMOVABLE STUD, USE HI PART 0061-100272-406 4) REMOVABLE STUD MUST BE TORQUED TO 200 IN.-LBS. MIN. THE DIMENSIONS OF THE BUSHING WELL ALLOW INTERCHANGABILITY WITH OTHER PRODUCTS, CONFORMING WITH THE 200 AMP SPECIFICATIONS FOUND IN IEEE STANDARD 386-1995. MATERIAL: THERMOPLASTIC NYLON COLOR: BLACK Figure 6 - Tri-Clamp Removable Stud HV Bushing Well Document: 2.4.84 Revision: 0 Issued: January 2008 Copyright © 2008 Howard Industries, Inc. 3 Description Rating Voltage class 35 kV Basic impulse level 150 kV 60 Hz one minute withstand voltage 50 kV Maximum current 200 A Table 1 - Electrical Characteristics Description Part Number Figure Round bushing well with fixed stud 0066-100272-400 3 Round bushing well with removable stud 0066-100272-451 4 Tri-clamp bushing well with fixed stud 0066-100272-431 5 Tri-clamp bushing well with removable stud 0066-100272-461 6 Nitrile gasket (included with bushing well) 0061-003259-102 Removable stud (included with removable-stud bushing wells) 0061-100272-406 Metal clamp for round bushing wells, zinc plated carbon steel 0061-002678-004 Metal clamp for round bushing wells, stainless steel 0061-002678-005 Stainless steel bail tab wire for tri-clamp bushing wells 0061-001598-002 Dust cap (included with bushing well) 0061-002174-709 Table 2 - Bushing Wells, Gaskets and Accessories Note: Fixed-stud bushing wells are shipped with dust cap and gasket. Removablestud bushing wells are shipped with dust cap, gasket and removable stud. Molded High Voltage Bushing Wells Catalog Section 66-10 Document 2.4.84, Revision 0, January 2008 Copyright © 2008 Howard Industries, Inc. Laurel, Mississippi Telephone: 601-425-3151 Fax: 601-649-8090 E-mail: marketing@howard.com Web: www.howard.com