CURRIES Three Sided Door Frame, Four Sided Door Frame, and Transom Frame Product Information and Installation Instructions GENERAL INFORMATION 1) Building walls must be designed to support and sustain loads developed by the door and frame assembly and transfer loads to the building structure. 2) Rough opening material, by others, must be installed properly to transfer loads to the building structure. 3) Anchoring or loading conditions not shown in these details are not part of this approval. 4) Anchor embedment to base material shall be beyond wall dressing or stucco. 5) Masonry “T”, Pipe Spacer, wire, welded EWA, wood stud, or steel stud anchors required. 6) Wood density, G = 0.55. 7) Anchors shall be as listed and spaced as shown in the table for each group of products. 8) Substitution of components must be in compliance with the current Florida Building Code. FRAME CONFIGURATIONS ALLOWED Max Opening Size (ft-in.) Design Load (psf) Impact (ft-lbs) Drywall, Masonry 4-0, 8-0 +/- 70 350 Single swing Drywall, Masonry 3-0, 7-0 +/- 115 350 Hollow Metal, M, CM, G, CG Single Swing with Readyset Frame (Single-point lock) Drywall, Masonry 3-0, 7-0 +/- 60 350 Hollow Metal, M, CM, G, CG l Single Swing with Readyset Frame (Single-point lock and deadbolt) Drywall, Masonry 3-0, 7-0 +/- 70 350 Hollow Metal, M, CM, G, CG Standard Swing Pair, With or Without Hardware or Hollow Metal Mullion Drywall, Masonry 8-0, 8-0 +/- 70 350 Hollow Metal, M, CM, G, CG Single Swing with Sidelight, Transom or Transom/Sidelight (++) Drywall, Masonry 3-0*, 8-0** +/- 60 350 Hollow Metal, M, CM, G, CG Standard Swing Pair with Sidelight, Transom or Transom/Sidelight (++) Drywall, Masonry 6-0*, 8-0** +/- 60 350 Hollow Metal, M, CM, G, CG Window Frame (++) Drywall, Masonry 3-0***, 10-0 +/- 60 350 Hollow Metal, M, CM, G, CG Single Swing Drywall, Masonry 4-0, 8-0 +/- 150 350 Model Configuration Hollow Metal, M, CM, G, CG Single Swing Hollow Metal, M, CM, G, CG RD0568r5 01/17/2012 Page 1 of 21 Wall Type Used for FL11537 Model Configuration Wall Type Max Opening Size (ft-in.) Design Load (psf) Impact (ft-lbs) Hollow Metal, M, CM, G, CG Standard Swing Pair, With or Without Hardware or Hollow Metal Mullion Drywall, Masonry 8-0, 8-0 +/-150 350 Hollow Metal, M, CM, G, CG Four Sided Door Frame Drywall, Masonry 3-0, 7-0 +/- 60 350 Hollow Metal, M, CM, G, CG Four Sided Door Frame Drywall, Masonry 3-0, 8-0 +/- 60 350 Hollow Metal, M, CM, G, CG Four Sided Door Frame Drywall, Masonry 3-0, 8-0 +/- 60 350 Hollow Metal, M, CM, G, CG Four Sided Door Frame Drywall, Masonry 6-0, 8-0 +/- 60 350 Hollow Metal, M, CM, G, CG Four Sided Door Frame Drywall, Masonry 8-0, 8-0 +/- 70 350 Hollow Metal, M, CM, G, CG Four Sided Door Frame Drywall, Masonry 8-0, 8-0 +/-150 350 Hollow Metal, M, CM, G, CG Single Swing with Side Panel, Transom or Transom/Side Panel Drywall, Masonry 4-0*, 8-0** +/-150 350 Hollow Metal, M, CM, G, CG Standard Swing Pair with Transom Panel Drywall, Masonry 8-0, 8-0** +/-150 350 * Width is size of door opening (jamb to jamb). Sidelights may be mulled to the frame to increase the width of the opening. ** Height is size of door opening (header to floor/sill). A transom may be mulled to the frame to increase the height of the opening. *** Width size of individual window frame. Multiple window frames may be mulled together to increase the width of the opening. ++ Glass for window, transom and sidelight frames must be Glasslam laminated glass with a 0.090 in. minimum inner layer. Multiple frames may be mulled together to increase the width of the opening. M = Double Rabbet frame for use in masonry walls, block walls, or welded to building structure CM = Double Rabbet frame for use in wood or metal stud walls G = Single Rabbet frame for use in masonry walls, block walls, or welded to building structure CG = Single Rabbet frame for use in wood or metal stud walls Frames for use in masonry walls, block walls, or welded to building structure may also be used for wood or metal stud walls. 1-3/4 in. thick Curries metal door panels may be used to glaze window, transom and sidelight frames. Door vision light frames and louvers may be installed in the 1-3/4 in. thick panels RD0568r5 01/17/2012 Page 2 of 21 Used for FL11537 FRAME ANCHORING MASONRY T AND MASONRY WIRE ANCHORS CMU BLOCK AND THROAT OF FRAME FILLED WITH 3000 PSI MORTAR MAXIMUM SHIM THICKNESS 0.25" MASONRY WIRE ANCHOR 0.165" DIA. MIN. 16 GA (0.053" MIN) MASONRY T ANCHOR OPERATING RANGE 3" - 12" WELDED PIPE SPACER AND WELDED EWA ACNHORS EXISTING MASONRY OR POURED CONCRETE, 3000 psi MIN. PIPE SPACER ANCHOR WITH 3/8" FLAT HEAD EXPANSION HEAD ANCHOR BOLTS MINIMUM EDGE DISTANCE = 4.00" MAXIMUM SHIM THICKNESS = 0.25" WOOD STUD PIPE SPACER ANCHOR WITH 3/8" WOOD SCREW OR LAG BOLT MINIMUM EDGE DISTANCE = 1.75" MAXIMUM SHIM THICKNESS = 0.25" 2.50" MIN. 3.0" MIN 2.50" MIN 16 GA (0.053" MIN) PIPE SPACER ANCHOR TO SUIT JAMB DEPTH RD0568r5 01/17/2012 Page 3 of 21 16 GA (0.053" MIN) EWA ANCHOR TO SUIT JAMB DEPTH Used for FL11537 FRAME ANCHORING (CONT’D) WELDED STEEL STUD ANCHORS 18 ga. (0.041" MIN.) WELDED SLIP-IN MULTI-PURPOSE ANCHOR FOR STEEL STUDS SLIP -IN STUD ANCHOR WELDEED TO FRAME. CONNECT TO STEEL STUD WITH #8 X 1" GRADE 5 SHEET METAL SCREW; 4 SCREWS REQUIRED PER ANCHOR; MIN EDGE DISTANCE - 0.328" 18 ga (0.041" min.) STEEL STUDS WELDED STEEL CHANNEL ANCHOR #14 x 1" GRADE 5 SHEET METAL SCREW; 2 SCREWS REQUIRED PER ANCHOR LOCATION 3/4" MIN 18 ga (0.041" min.) STEEL STUDS WELDED WOOD STUD ANCHORS WELDED WOOD STUD ANCHORS 4 EA #8 X 1" GRADE 5 SHEET METAL SCREWS REQUIRED PER ANCHOR; MIN EMBEDMENT = 1" MIN EDGE DISTANCE = 0.524" 16 ga (0.053" MIN.) WELDED WOOD STUD ANCHOR EXTERIOR SHEETING EXTERIOR SHEETING WOOD STUD WOOD STUD INTERIOR DRYWALL INTERIOR DRYWALL 16 ga (0.053" MIN.) WELDED WOOD STUD ANCHOR RD0568r5 01/17/2012 Page 4 of 21 Used for FL11537 FRAME ANCHORING (CONT’D) WELDED TO THE BULDING STRUCTURE UP TO 14" MAX A-36 STEEL SHIM PLATE FRAME WELDED TO SHIM WITH 3 16" x 1" LONG FLARE BEVEL WELDS BOTH SIDES OF FRAME WITH E6018 ELECTRODES EXT 5.75" MIN 14" MAX 1 4" MAX. THICK A-36 STEEL SHIMS WELDED TO STRUCTURAL BUILDING MEMBER WITH FILLET WELDS MEASURING 2" LONG AND SIZED TO THE SAME THICKNESS AS THE SHIM PLATE USING E6018 ELECTRODES SHIM PLATE 1.25" LONGER THAN FRAME JAMB DEPTH WELD HOLLOW METAL FRAME TO SHIM WITH 3/16" x 1" LONG FLARE BEVEL WELDS, BOTH SIDES OF FRAME USING E6018 ELECTRODES 1 4" MAX THICK, 2" WIDE A-36 STEEL SHIMPLATE(S), LENGTH 1.25" GREATER THAN FRAME JAMB DEPTH RD0568r5 01/17/2012 Page 5 of 21 Used for FL11537 THREE SIDED AND FOUR SIDED DOOR FRAME ELEVATIONS FOR FRAMES RATED UP TO AND INCLUDING 150 PSF 100" MAX 96" MAX 48" MAX 100" MAX 100" Max 96" MAX 96" MAX 96" MAX 48" MAX 104" MAX 104" MAX 96" MAX 96" MAX 52" MAX 100" MAX Three sided door frames may be KD corner or face welded. Four sided door frames must be face welded. RD0568r5 01/17/2012 Page 6 of 21 Used for FL11537 THREE AND FOUR SIDED DOOR FRAME UP TO AND INCLUDING 70 PSF 96" Max (100" Max w/Mullion) 100" WITH MULLION 96" MAX WITHOUT MULLION 100" Max 104" MAX 96" MAX 96" MAX 104" WITH MULLION 100" MAX WITHOUT MULLION Three sided door frames may be KD corner or face welded. Four sided door frames and mullions must be face welded. Only doors ma be installed in 4 sided door frames. JAMB ANCHOR REQUIREMENT TABLE OPENING HEIGHT 80” – 88” 90” 92” – 96” 80” – 88” THREE SIDED AND FOUR SIDED DOOR FRAMES UP TO AND INCLUDING 70 PSF ANCHORS IN MASONRY “T” ANCHORS MASONRY OR WIRE FOR STEEL MAX. W/ITH 3/8” DIA. MAX. ANCHORS, STUD SPACING EXPANSION SPACING OR WELDED OR WOOD STUD SHELL ANCHOR TO BUILDING WALLS BOLT STRUCTURE 4 22 4 24 4 5 22 4 24 4 5 22 5 24 4 115 PSF THREE SIDED AND FOUR SIDED DOOR FRAMES (MAX OPENING WIDTH 3’0”) 5 21 4 24 4 MAX. SPACING 24 24 24 24 HEAD & SILL ANCHORING REQUIREMENTS FOR PAIRS OF DOORS IN THREE & FOUR SIDED DOOR FRAMES UP TO AND INCLUDING 70 PSF ANCHOR TYPE QUANTITY OF ANCHORS LOCATION ANCHORS FOR STEEL STUD OR WOOD STUD WALLS 4 2 located on each side of the centerline of the head @ 9” and 12” from the centerline of the head ANCHORS IN MASONRY W/ 3/8 EXPANSION SHELL ANCHOR BOLT 2 1 each located 9” from the centerline of the head WELDED TO BUILDING STRUCTURE 2 1 each located 9” from the centerline of the head RD0568r5 01/17/2012 Page 7 of 21 Used for FL11537 JAMB ANCHOR REQUIREMENT TABLE FOR 150 psf THREE & FOUR SIDED FRAMES OPENING WIDTH OPENING HEIGHT QUANTITY OF ANCHORS MAX SPACING Up to and including 4’0” Up to and including 7’0” 6 12” Up to and including 3’6” Up to and including 7’6” 7 12” Over 3’6” and up to and including 4’0” Over 7’6” and up to and including 8’0” 8 12” Up to and including 4’0” Up to and including 7’6” 4 24” Up to and including 4’0” Up to and including 8’0” 5 24” MASONRY “T” OR WIRE ANCHORS Up to and including 4’0” Up to and including 8’0” 5 24” WELDED TO BUILDING STRUCTURE Up to and including 4’0” Up to and including 8’0” 4 24” ANCHOR TYPE ANCHORS FOR STEEL STUD OR WOOD STUD WALLS ANCHORS IN MASONRY W/ 3/8 EXPANSION SHELL ANCHOR BOLT HEAD & SILL ANCHORING REQUIREMENTS FOR PAIRS OF DOORS IN 150 PSF THREE & FOUR SIDED DOOR FRAMES ANCHOR TYPE QUANTITY OF ANCHORS LOCATION ANCHORS FOR STEEL STUD OR WOOD STUD WALLS 8 4 located on each side of the centerline of the head @ 9” , 12” , 15”, and 18” from the centerline of the head ANCHORS IN MASONRY W/ 3/8 EXPANSION SHELL ANCHOR BOLT 4 2 located on each side of the centerline of the head @ 9” and 12” from the centerline of the head WELDED TO BUILDING STRUCTURE 2 1 each located 9” from the centerline of the head RD0568r5 01/17/2012 Page 8 of 21 Used for FL11537 HOLLOW METAL MULLION ANCHOR REQUIREMENTS FOR VERTICAL HOLLOW METAL MULLIONS IN 60 PSF AND 70 PSF THREE SIDED DOOR FRAMES The head end of mullions shall be anchored using any of the anchors as indicated below. ANCHOR REQUIREMENTS AT THE HEAD END OF HOLLOW METAL MULLIONS IN THREE SIDED FRAMES ANCHOR TYPE ANCHORS WITH 3/8" LAG SCREW ANCHORS WITH 3/8" EXPANSION SHELL ANCHOR BOLT STEEL STUD ANCHORS WITH FOUR #8 x 1” SHEET METAL SCREWS, or #14 x 1” SMS WOOD STUD ANCHORS WITH FOUR #8 x 1” SHEET METAL SCREWS WELDED TO BUILDING STRUCTURE QUANTITY REQUIRED 4 2 REQUIRED EMBEDMENT 3” 2.5” MIN EDGE DISTANCE 1.75” 4.00” 4 N/A 0.328” 2 2 1” N/A 0.528” N/A The sill end of hollow metal mullions shall be anchored using 3/8” lag bolts into southern pine or expansion shell anchors bolts into masonry. ANCHOR REQUIREMENTS AT SILL END OF HOLLOW METAL MULLIONS IN THREE SIDED FRAMES ANCHOR TYPE ANCHORS WITH 3/8" LAG SCREW ANCHORS WITH 3/8" EXPANSION SHELL ANCHOR BOLT QUANTITY REQUIRED 4 2 REQUIRED EMBEDMENT 3” 2.5” MIN EDGE DISTANCE 1.75” 4.00” NOTE: TWO FOOT CLIPS REQUIRED FOR EXSPANSION SHELL ANCHOR BOLTS INTO MASONRY. FOUR FOOT CLIPS REQUIRED FOR 3/8” LAG BOLTS INTO WOOD. : RD0568r5 01/17/2012 Page 9 of 21 Used for FL11537 4’0” x 7’0’ SIDELIGHT FRAME OPENING HEIGHT 80” – 88” JAMB ANCHOR REQUIREMENT TABLE FOR 4’0” x 7’0” SIDELIGHT MASONRY “T” ANCHORS W/ 3/8 OR WIRE ANCHORS W/ 3/8" LAG EXPANSION MAX. ANCHORS SCREW, STEEL STUD, SHELL ANCHOR SPACING OR WEDLED TO OR WOOD STUD BOLT THE BULDING STRUCTURE 4 4 22 4 SILL ANCHOR REQUIREMETNS FOR 4’0” X 7’0’ SIDELIGHT QUANTITY REQUIRED ANCHOR TYPE REQUIRED EMBEDMENT ANCHORS WITH 3/8" LAG SCREW 2 3” ANCHORS WITH 3/8" EXPANSION 2 2.5” SHELL ANCHOR BOLT MAX. SPACING 24 MIN EDGE DISTANCE 1.75” 4.00 Head anchors are not required for a 4’0” x 7’0” sidelight frame. Mullion requirements for 4’0” x 7’0’ sidelights 1.) Mullions must be anchored as described. 2.) Mullions for 4’0” x 7’0” sidelights do not require additional reinforcement 3.) Mullions must be face welded. TO SUIT JAMB DEPTH RD0568r5 01/17/2012 Page 10 of 21 MULLION STIRRUP ANCHOR MAY ONLY BE USED WITH 4' 0" X 7' 0" SIDELIGHT FRAME Used for FL11537 TRANSOM FRAME WITH 3’0” X 7’0” MAX SINGLE DOOR 1.) See glazing and panel installation information for more details 36" MAX 122" MAX. JAMB ANCHOR REQUIREMENT TABLE – TRANSOM FRAME with SINGLE DOOR MASONRY “T” ANCHORS W/ 3/8" OR WIRE ANCHORS W/ 3/8 OPENING LAG SCREW, STEEL MAX. ANCHORS, OR MAX. EXPANSION HEIGHT STUD, OR WOOD SPACING WELDED TO SPACING SHELL STUD BUILDING STRUCTURE 90” 5 4 22 4 24 92” – 96” 5 5 22 4 24 98” – 104” 6 6 22 5 24 106” – 126” 6 6 22 5 24 There are no head anchors required for a single transom frame. Mullion Requirements for Single Transom Frame 1.) Mullions for single transom frames do not require additional reinforcement 2.) Mullions must be face welded. RD0568r5 01/17/2012 Page 11 of 21 Used for FL11537 TRANSOM FRAME WITH 3’0” WIDE SINGLE 6’0” WIDE MAX PAIR OF DOORS 1.) Anchors required in the head of a transom frame greater than 4’0” in width. 2.) Transom may be arched. 3.) 10 gauge C Channels required in mullions over 3 feet in length 4.) See glazing and panel installation information for additional details 36" Max 72" MAX 126" MAX 96" MAX JAMB ANCHOR REQUIREMENT TABLE – TRANSOM FRAME with SINGLE DOOR or PAIRS of DOORS MASONRY “T” ANCHORS W/ 3/8" OR WIRE ANCHORS W/ 3/8 LAG SCREW, STEEL MAX. ANCHORS, OPENING HEIGHT EXPANSION MAX. SPACING STUD, OR WOOD SPACING OR WELDED SHELL BOLT STUD TO BUILDING STRUCTURE 90” 5 4 22 4 24 92” – 96” 5 5 22 4 24 98” – 104” 6 6 22 5 24 106” – 126” 6 6 22 5 24 ANCHOR REQUIREMENT TABLE AT TRANSOM MULLION CONNECTION TO JAMBS (IN ADDITION TO JAMB ANCHORS ABOVE) QUANTITY ANCHOR TYPE REQUIRED LOCATION PER JAMB ANCHORS W/ 3/8" LAG SCREW, STEEL STUD, AT 2” AND 4” ABOVE AND AT WOOD STUD, or ANCHORS WITH 3/8” 4 2” AND 4” BELOW MULLION EXPANIOSN SHELL BOLT AT 2” ABOVE AND 2” BELOW ANCHORS WITH 3/8” EXPANIOSN SHELL BOLT 2 MULLION HEAD ANCHOR REQUIREMENT TABLE - TRANSOM FRAME HEAD WITH PAIR OF DOORS ANCHOR TYPE DISTANCE FROM END OF THE HEAD SPACING 2” 14” ON CENTER MAX 3” 30” ON CENTER MAX ANCHORS W/ 3/8" LAG SCREW, STEEL STUD, WOOD STUD, or ANCHORS WITH 3/8” EXPANIOSN SHELL BOLT WELDED TO THE BUILDING STRUCTURE RD0568r5 01/17/2012 Page 12 of 21 Used for FL11537 WINDOW FRAMES JAMB ANCHOR REQUIREMENT TABLE OPENING HEIGHT ANCHORS W/ 3/8" LAG SCREW, STEEL STUD, OR WOOD STUD ANCHORS W/ 3/8 EXPANSION SHELL BOLT MAX. SPACING 80” – 88” 90” 92” – 96” 98” - 104” 106” – 126” 4 5 5 6 6 4 4 5 6 6 24 24 24 24 24 MASONRY “T” OR WIRE ANCHORS, OR WELDED TO BUILDING STRUCTURE 4 4 4 5 5 MAX. SPACING 24 24 24 24 24 Head and sill anchor requirements for Window Frames HEAD AND SILL ANCHOR LOCATIONS FOR 3/8" LAG BOLTS 3/8" EXPANSION SHELL BOLTS, DROP IN CONCRETE ANCHORS WOOD STUD ANCHORS, AND STEEL STUD ANCHORS 36" MAX HEAD AND SILL ANCHOR LOCATIONS FOR FRAMES WELDED TO THE BULDING STRUCTURE 36" MAX 94" MAX 16" MAX RD0568r5 01/17/2012 TWO ANCHORS REQUIRED AT BASE OF MULLIONS ADJACENT TO DOORS 3" Page 13 of 21 30" MAX 94" MAX 6" TWO ANCHORS REQUIRED AT TO DOORS Used for FL11537 Frame Construction Corner Details –Three-sided and Four sided Frames 1,) Three sided door frames may be KD or Face welded 2.) Four sided door frames and transom frames must be face welded KD CORNER KD CORNER FACE WELDED KD CORNER FACE WELDED KD CORNER FACE WELDED CORNER RD0568r5 01/17/2012 Page 14 of 21 Used for FL11537 Frame Construction & Mullion Details –Three and Four Sided Door Frames and Transom Frames 1.) Mullions must be face welded 2.) Mullions over 3’ in length require 10 gauge “C” channels. 3.) Mullions must run through heads, sills, or jambs and be reinforced with 10 Ga. (0.126”) “C” channels if greater than 3’ in length. 4.) “C” channels to be installed at the factory. FRAME FACE CONTINUOUSLY WELDED 3/4" LEG OF "C" CHANNELS FULLY WELDED TO FRAME AT FACTORY C-CHANNELS CONTINUOUSLY WELDED AT FACTORY ON BOTH ENDS AT SEAMS DOOR FRAME WITH VERTICAL HOLLOW METAL MULLION 10 Ga. "C" CHANNELS 37" MIN 118" MAX FRAME WITH HORIZONTAL MULLION FOR TRANSOM OVER 3'0" WIDE C-CHANNELS REQUIRED "C" CHANNEL 0.75" PROFILE WIDTH - 1/4" FRAME WITH HORIZONTAL MILLION FOR TRANSOM 3'0" WIDE AND SAMLLER. C-CHANNELS NOT REQUIRED Frame Splice Alternate 1/4" Long Welds 4 Places 13.875" WELD FACES, GRIND SMOOTH,AND PAINT RD0568r5 01/17/2012 14 GA. (.067" MIN) Page 15 of 21 Used for FL11537 GLAZING & PANEL INFORMATION Glass may be installed on either side of the fixed stop. 1-3/4” Steel door panels must be installed on the exterior side of the fixed stop and sealed with silicone or other sealant around the perimeter of the panel. GLASSLAM LAMINATED GLASS CURRIES MODEL 747 PANEL CURRIES MODEL 707 OR 707 CURRIESTAIN PANEL 0.472" 0.1875" 0.097" 0.50" 0.625" DOW CORNING 995 SILICONE 10 GA. "C" CHANNELS RD0568r5 01/17/2012 Page 16 of 21 Used for FL11537 Panel installation 3" 12" MAX 3" WELD LOCATIONS FOR CURRIES MODEL 707, CURRIESTAIN MODEL 707, AND CURRIES MODEL 747 FLUSH PANELS WELD PANEL TO FRAME WITH 14" x 12" LONG FILLET WELDS USING E6018 ELECTRODES @ OC SPACING. MAXIMUM DAYLIGHT OPENING SIZE 36" X 72" PANEL WELD Note: CURRIES Type 2 or Type 3 vision light kit or r Markar WLV60 Louver may be installed in panels. 20 gauge surround channel is required. Maximum size is 24” x 60”. Glazing and Louvers 1) Curries Type 2 and Type 3 Vision Light Kit may be installed in panels. 2) Markar WLV60 or Pemko LV-WS Louver may installed in panels. 3) Surround Channel – Minimum 20 gauge (0.032”) GLASSLAM GLAZING INSTRUCTIONS – FRAMES CAP BEAD 0.472" 0.097" GLASSLAM LAMINATED GLASS ASSEMBLY #8 X 1-21" OVAL HEAD TEK SCREW GLASS STOP 1 8" X 1/2" CLOSED CELL FOAM TAPE 0.50" RD0568r5 01/17/2012 DOW CORNING Page 17 995 SILICONE 0.625" of 21 PET FLAP Used for FL11537 Glasslam Glass Glazing Instructions – Frames –cont’d 1.) Before removing the removable stops, using a pencil mark alignment marks on the stops and the frame 2.) Unscrew the #8-1-/2” Oval head TEK screws from the removable stops and remove the stops. 3.) Wipe the fixed stop clean and then apply the closed cell foam tape to the fixed stop. 4.) If there is plastic release on the foam glazing tape, pull the plastic release back about 2” from each end of the foam tape. Pull the plastic release around the fixed stop so it can be grasped after placing the Glasslam on the unexposed foam tape. Steps 5- may require the assistance of another person to help hold the Glasslam in place. 5.) If there is paper release on the foam glazing tape, remove the paper release before glazing. Spray the exposed foam tape with a mild soap solution immediately before placing the Glasslam on the exposed foam tape. 6.) Place glazing shims, as needed, then set the Glasslam on the foam glazing tape. 7.) Adjust the Glasslam assembly, as necessary, to center the assembly in the opening. 8.) If the release is plastic, grasp the free end of the plastic release, while holding the Glasslam to keep it from moving. Then slowly pull the plastic release off the foam tape that was applied to the fixed stop. Press the Glasslam against the foam tape. 9.) Insert a putty knife between the PET flap and the frame rabbet. Using the putty knife pull the PET flap up and off the frame rabbet. 10.) While holding the PET flap back away from the frame rabbet with the putty knife, use a caulking gun to apply Dow Corning 995 silicone between the PET flap and the frame rabbet. IMPORTANT: Ensure that the Dow Corning 995 silicone fully wets out or covers the PET flap and comes in contact with frame rabbet. 11.) Slowly move the putty knife around the door ahead of the caulking gun and apply the silicone around the entire opening between the PET flap and the door rabbet. 12.) Apply 1/8” x 1/2” closed cell foam tape to the removable stop. 13.) If there is plastic release on the foam glazing tape, pull the plastic release back about 2” from each end of the foam tape. Pull the plastic release around the removable stop so it can be grasped after placing the removable stops against the Glasslam. 14.) If there is paper release on the foam glazing tape, remove the paper. Spray the exposed foam tape with a mild soap solution immediately before placing the removable stops against the Glasslam. 15.) Using the alignment marks, position the removable glass stops against the glass. If stops are too tight lightly grind the end of stop for additional clearance 16.) Install and tighten the #8 x 1-1/2” Oval Head TEK screws in the removable stops. Be careful not to over tighten. 17.) If the release is plastic grasp the free end of the plastic release tape and slowly pull the plastic release off the foam tape. 18.) Trim the PET flap as needed. 19.) Using the Dow Corning 995 silicone or other high quality silicone, apply a small cap bead over the closed cell foam tape. RD0568r5 01/17/2012 Page 18 of 21 Used for FL11537 GLASSLAM GLAZING INSTRUCTIONS – VISION LIGHT KITS IN 1-3/4” PANELS 0.625" 0.625" 0.472" 0.1875" 0.097" CAP BEAD GLAZING BY OTHERS 0.472" 1/8" X 1/2" CLOSED CELL FOAM GLAZING TAPE USED ON FIXED AND REMOVABLE STOPS GLASSLAM (NEBULA GLASS) LAMINATED GLASS ASSEMBLY 0.1875" 0.097" #6 X 1-1/4" OVAL HEAD TEK SCREW 1/8" X 1/2" CLOSED CELL FOAM GLAZING TAPE USED ON FIXED AND REMOVABLE STOPS CAP BEAD PET FLAP GLASS STOP #6 X 1-1/4" OVAL HEAD TEK SCREW PET FLAP GLAZING SHIMS AS NEEDED GLASS STOP DOW CORNING 995 STRUCTURAL SILICONE DOW CORNING 995 STRUCTURAL SILICONE Curries Type 2 Vision Light Kit Curries Type 3 Vision Light Kit 1) Before removing the removable stops, check to be sure there are screws in every hole. Predrill holes with a #36 bit where there are screw holes but no screws. Do not remove stops. 2) Using a pencil, mark alignment marks on the removable stops and the door. 3) Unscrew the #6 x 1-1/4” oval head TEK screws from the removable stops and remove the removable stops. Keep the screws. 4) Apply 1/8” x 1/2” closed cell foam glazing tape to the fixed stop. 5) If there is plastic release on the foam glazing tape, pull the plastic release back about 2” from each end of the foam tape. Pull the plastic release around the fixed stop so it can be grasped after placing the Glasslam on the unexposed foam tape. 6) If there is paper release on the foam glazing tape, remove the paper release before glazing. Spray the exposed foam tape with a mild soap solution immediately before placing the Glasslam on the exposed foam tape. 7) Place glazing shims, as needed, then set the Glasslam on the foam glazing tape. 8) Adjust the Glasslam assembly, as necessary, to center the assembly in the vision light kit. 9) If the release is plastic, grasp the free end of the plastic release, while holding the Glasslam to keep it from moving. Then slowly pull the plastic release off the foam tape that was applied to the fixed stop. 10) Trim the PET flap so it is flush with the door face. 11) Take a putty knife and insert it between the PET flap and the edge of the cutout in the door. Using the putty knife pull the PET flap away from the cutout in the door. 12) While holding the PET flap back away from the cutout with the putty knife, use a caulking gun to apply Dow Corning 995 silicone between the PET flap and the steel in the cutout of the door. IMPORTANT: Ensure that the Dow Corning 995 silicone fully wets out or covers the PET flap and comes in contact with the steel around the cutout in the door. 13) Slowly move the putty knife around the door ahead of the caulking gun and apply the 995 silicone around the entire cutout in the door between the PET flap and the steel in the cut out around the door. . RD0568r5 01/17/2012 Page 19 of 21 Used for FL11537 GLASSLAM GLAZING INSTRUCTIONS – VISION LIGHT KITS IN 1-3/4” PANELS – CONT’D 14) Apply 1/8” x 1/2” closed cell foam glazing tape to the removable stop. 15) If there is plastic release on the foam glazing tape, pull the plastic release back about 2” from each end of the foam tape. Pull the plastic release around the removable stop so it can be grasped after placing the removable stop on the polycarbonate. 16) If there is paper release on the foam glazing tape, remove the paper. Spray the exposed foam tape with a mild soap solution immediately before placing the removable stops against the Glasslam. 17) Using the alignment marks, position the removable stops against the Glasslam. 18) Install and tighten the #6 x 1-1/4” oval head TEK screws in the removable stops. Be careful not to over tighten. 19) If the release is plastic, grasp the free end of the plastic release, and slowly pull the plastic release off the foam tape that was applied to the removable stop. 20) Using the Dow Corning 995 silicone or other high quality silicone, apply a cap bead over the closed cell foam tape on the exterior side of the door vision light kit. Hinges 1) Any Steel Door Institute (SDI) Member hinge spacing is permitted. 2) Minimum hinge size is 4-1/2” x 4-1/2” Std. Wt. unless otherwise noted. 3) McKinney HG305, MCK-12 HD, MCK-14HD, MCK-25HD; Markar FM100, FM200, FM300, FM3500, FM100, or FM1111; Pemko CFMSLF-HD continuous hinges are permitted. 4) Approved continuous hinges and pivots are allowed. 5) Install butt hinges, continuous hinges, and pivots in accordance with manufacturer’s instructions. Locks 1) Any SDI Member lock locations are permitted. 2) Install latching hardware in accordance with manufacturers installation instructions 3.) 1” diameter preparations for door position switches are permitted. 4.) Door position switches that fit in a cutout measuring 1.25” x 4.875” may be used in single 3’0” x 7’0” doors rated 60 psf or less. 5.) Securitron EPT, EPTL, and CEPT and Von Duprin EPT 2 and EPT 10 power transfers may be used. 6.) Magnetic locks may be used in addition to the required latching hardware RD0568r5 01/17/2012 Page 20 of 21 Used for FL11537 Thresholds and Weather-strip 1.) Thresholds McKinney Products Part Nos. MCK177, MCK181, MCK2005 National Guard Part Nos. 803, 804, 896, 8315 Pemko Part Nos. 177, 181, 2005 2.) Weather-Strips McKinney Products Part Nos. MCKS88, MCK303 (Use MCK303 with continuous hinges) National Guard Part Nos. 160, 5050 (Use 160 with continuous hinges) Pemko Part Nos. S88, 303 (Use 303 with continuous hinges) Threshold Installation #10 x 1-1/2" WOOD SCREW OR 3/16" X1-1/4" TAP CON 12" OC TYP 5.25" TYPICAL THRESHOLD MOUNTING DETAIL THRESHOLD NOTE: 1/8" CLEARANCE BETWEEN THE BOTTOM OF THE DOOR AND THE THRESHOLD IS TYPICAL Test Protocols Used 1) ANSI A250.13 Testing and Rating of Severe Windstorm Resistant Components for Swinging Door Assemblies 2) ASTM E330 Standard Test Method for Structural Performance of Exterior Windows, Curtain Walls, and Doors by Uniform Static Air Pressure Difference 3) ASTM E1886 Standard Test Method for Performance of Exterior Windows, Curtain Walls, Doors, and Storm Shutters Impacted by Missile(s) and Exposed to Cyclic Pressure Differentials 4) ASTM E1996 Standard Specification for Performance of Exterior Windows, Curtain Walls, Doors and Impact Protective Systems Impacted by Windborne Debris in Hurricanes 5) TAS 201-94, Impact Test Procedures 6) TAS 202-94, Criteria for Testing Impact and Non-Impact Resistant Building Envelope Components Using Uniform Static Air Pressure. 7) TAS 203-94, Criteria For Testing Products Subject to Cyclic Wind Pressure Loading RD0568r5 01/17/2012 Page 21 of 21 Used for FL11537