Fluid Monitoring Module FMM Description The FluidMonitoring Module FMM series combines two of Hydac's condition monitoring products, the ContaminationSensor CS 1000 and AquaSensor AS 1000, in one system. It provides the user with a robust and stationary system for online measurement of Technical specifications General data FMM - O - M - ... Offline circuits 6 ... 15 bar FMM - P - S - ... Pressure circuits 15 ... 350 bar FMM - P - M - ... Pressure circuits 15 ... 350 bar FMM - P - L - ... Pressure circuits 15 ... 250/350 bar FMM - A - S - ... Pressure circuits 15 ... 350 bar zzparticle contamination and zzwater content (e.g. to detect leakage) in hydraulic and lubrication fluids. The FMM series of blocks have all the necessary connections and are therefore easy to install in existing hydraulic circuits. Various models are available for use in filtration & cooler/heater circuits, pressure and high pressure applications. Advantages E 7.609.1/09.12 zzCost-effective installation zzCritical machine conditions are identified in good time zzContinuous oil condition monitoring zzCondition-based maintenance planning 53 Technical specifications FMM - O - M - ... (previously known as: FMM) Mounting position vertical (flow from bottom to top) Max. operating pressure 6 ... 15 bar / 87 ... 217 psi Minimum differential pressure 6 bar / 87 psi (recommended) Permitted viscosity range 1 ... 350 mm²/s Hydraulic connection (IN, OUT) Test point type 1604 or G 1/4" (ISO 228) Material of seal FKM Fluid temperature range 0 ... +85 °C / +32 ... +185 °F Ambient temperature range -30 ... +80 °C / -22 ... +176 °F Storage temperature range -40 ... +80 °C / -40 ... +176 °F Relative humidity max. 95%, non-condensing Weight 4.3 kg Model code See last page Items supplied –– 1 FMM - O - M - ... –– 1 Operating manual Accessories Dimensions A wide range of accessories can be found in the brochure "Filter Systems Accessories" (E 7.623...), page 209 onwards. ≈ 243 4xM 6 58 ≈ 73 90 90 ≈ 267 2x Ø 6.6 15 7.5 35 85 Hydraulic circuit diagram TP1 CS E 7.609.1/09.12 IN 54 AS OUT Technical specifications FMM - P - S - ... (previously known as: FMMP) Mounting position vertical (flow from bottom to top) Max. operating pressure 15 ... 350 bar / 217 ... 5075 psi Minimum differential pressure 15 bar / 217 psi Permitted viscosity range 1 ... 350 mm²/s Hydraulic connection (IN, OUT) Test point type 1604 or G 1/4" (ISO 228) Material of seal FKM / EPDM Fluid temperature range 0 ... +85 °C / +32 ... +185 °F Ambient temperature range -30 ... +80 °C / -22 ... +176 °F Storage temperature range -40 ... +80 °C / -40 ... +176 °F Relative humidity max. 95%, non-condensing Weight 4.3 kg Model code See last page Items supplied –– 1 FMM - P - S - ... –– 1 Operating manual Dimensions Accessories min. 60 for element change 105 83 ≈ 54 ≈ 56 ≈ 215 3x Ø 10.5 ≈ 193 A wide range of accessories can be found in the brochure "Filter Systems Accessories" (E 7.623...), page 209 onwards. 2x Ø 9 52 18.5 71.5 82.5 Hydraulic circuit diagram CS OUT E 7.609.1/09.12 IN 55 Technical specifications FMM - P - M - ... Mounting position vertical (flow from bottom to top) Max. operating pressure 15 ... 350 bar / 217 ... 5075 psi Minimum differential pressure 15 bar / 217 psi Permitted viscosity range 1 ... 350 mm²/s Hydraulic connection (IN, OUT) Test point type 1604 or G 1/4" (ISO 228) Material of seal FKM / EPDM Fluid temperature range 0 ... +85 °C / +32 ... +185 °F Ambient temperature range -30 ... +80 °C / -22 ... +176 °F Storage temperature range -40 ... +80 °C / -40 ... +176 °F Relative humidity max. 95%, non-condensing Weight 6.5 kg Model code See last page Items supplied –– 1 FMM - P - M - ... –– 1 Operating manual Dimensions Accessories min. 60 for element change ≈ 54 ca. 56 83 105 ≈ 235 3x Ø 10.5 ≈ 203 2x Ø 9 62 18.5 71.5 82.5 Hydraulic circuit diagram CS E 7.609.1/09.12 IN 56 AS OUT A wide range of accessories can be found in the brochure "Filter Systems Accessories" (E 7.623...), page 209 onwards. Technical specifications FMM - P - L - ... (previously known as: FMMHP) Mounting position Max. operating pressure without hydraulic accumulator with hydraulic accumulator vertical (flow from bottom to top) 15 ... 350 bar / 217 ... 5075 psi 15 ... 250 bar / 217 ... 3625 psi Minimum differential pressure 15 bar / 217 psi Permitted viscosity range 1 ... 350 mm²/s Hydraulic connection (IN, OUT) Test point type 1604 or G 1/4" (ISO 228) Material of seal FKM / EPDM Fluid temperature range 0 ... +85 °C / +32 ... +185 °F Ambient temperature range -30 ... +80 °C / -22 ... +176 °F Storage temperature range -40 ... +80 °C / -40 ... +176 °F Relative humidity max. 95%, non-condensing Weight 12.5 kg Model code See last page Items supplied –– 1 FMM - P - L - ... –– 1 Operating manual Dimensions Accessories A wide range of accessories can be found in the brochure "Filter Systems Accessories" (E 7.623...), page 209 onwards. ≈ 322 190 10 75 ≈ 212 4x Ø 6.6 ≈ 99 ≈ 120 60 Hydraulic circuit diagram CS AS OUT TP1 TP2 E 7.609.1/09.12 IN 57 FMM - A - S - ... - 2 - ... Dimensions Dimensions ≈ 119 13 2x Ø 6.6 ≈ 48 84 126 min. 75 for element change 98 ≈ min. 60 for element change 34 34 ≈ 300 ≈ 215 FMM - A - S - ... - 1 - ... 2x Ø 6.6 ≈ 48 ≈ 150 Technical specifications Hydraulic circuit diagram Mounting position Max. operating pressure Minimum differential pressure Permitted viscosity range Hydraulic connection (IN, OUT) Material of seal Fluid temperature range Ambient temperature range Storage temperature range Relative humidity Weight CS IN 84 ≈ 150 OUT horizontal 15 ... 350 bar / 217 ... 5075 psi 15 bar / 217 psi 1 ... 350 mm²/s Test point type 1604 or G 1/4" (ISO 228) FKM / EPDM 0 ... +85 °C / +32 ... +185 °F -30 ... +80 °C / -22 ... +176 °F -40 ... +80 °C / -40 ... +176 °F max. 95%, non-condensing 8.0 kg FMM-A-S...-1 7.8 kg FMM-A-S...-2 Model code See last page E 7.609.1/09.12 Items supplied 58 –– 1 FMM - A - S - ... –– 1 Operating manual Accessories A wide range of accessories can be found in the brochure "Filter Systems Accessories" (E 7.623...), page 209 onwards. Model code TYPE FMM = Fluid Monitoring Module FMM - O - M - 0 - CS 1 2 2 0 - A - AS - 0 - 0 - 0 / -000 Hydraulic application O = Offline (offline circuit < 15 bar) only sensor combination M P = Pressure Line (pressure circuit > 15 bar) A = Adjustable Flow Control Valve (pressure circuit > 15 bar) only sensor combination S Sensor combination S= CS1000 M = CS1000 + AS1000 L = CS1000 + AS1000 + HydacLab * Seal 0= FKM 1 = EPDM (not for FMM-O, not for hydraulic accumulator) Contamination Sensor CS1000 Series CS 1210 = ISO / SAE, without display (FPM) CS 1220 = ISO / SAE, with display (FPM) CS 1310 = ISO / SAE / NAS, without display (FPM) CS 1320 = ISO / SAE / NAS, with display (FPM) CS 1211 = ISO / SAE, without display (EPDM) CS 1221 = ISO / SAE, with display (EPDM) CS 1311 = ISO / SAE / NAS, without display (EPDM) CS 1321 = ISO / SAE / NAS, with display (EPDM) Analogue interface of the CS1000 A = 4 ... 20 mA B = 0 ... 10 VDC Additional sensor Z =without AS = AS1000 AS3 =AS3000 AS31= AS3100 Z(AS) = set up for AS1000 Hydraulic accumulator 0 = without accumulator 1 = diaphragm accumulator SBO 250-0.075 (40 bar gas pressure) [not available in EPDM] Filter 0 = without filter (not for FMM-O) 1 = protective filter (25µm) (for FMM-P, optional with FMM-A) 2 = DF60 (5µm) (optional with FMM-A) Options 0 = no options * Set up for HydacLab E 7.609.1/09.12 Modification number 000 = Modification number 59 E 7.609.1/09.12 Note 60 The information in this brochure relates to the operating conditions and applications described. For applications and operating conditions not described, please contact the relevant technical department. Subject to technical modifications. HYDAC Filter Systems GmbH Industriegebiet D-66280 Sulzbach / Saar Tel.:+49 (0) 6897/509-01 Fax:+49 (0) 6897/509-846 Internet: www.hydac.com E-Mail: filtersystems@hydac.com