FT-1 HEATING PLANT FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 FT-1 PRE-FUNCTIONAL CHECKLIST AND FUNCTIONAL TEST FOR HEATING PLANT Participants Name Company Title Commissioning Authority Party filling out this form and witnessing testing: [Name, Company] Date of test: ____________________ Page 1 of 8 FT-1 HEATING PLANT FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 System Description Boiler(s) Unit Tag Make Unit Location Model No. Area Served Serial No. Unit Description Unit Tag Make Unit Location Model No. Area Served Serial No. Unit Description Primary Hot Water Pump(s) Unit Tag Make Unit Location Model No. Area Served Serial No. Unit Description Unit Tag Make Unit Location Model No. Area Served Serial No. Unit Description Page 2 of 8 FT-1 HEATING PLANT FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 Secondary Hot Water Pump(s) Unit Tag Make Unit Location Model No. Area Served Serial No. Unit Description Unit Tag Make Unit Location Model No. Area Served Serial No. Unit Description Relief Valve(s) Unit Tag Make Equipment Served Model No. Capacity Rating Serial No. Pressure Rating Type Page 3 of 8 FT-1 HEATING PLANT FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 Pre-Functional Test Verification Installation Checks Boiler(s) OK Check Comments General Installation General appearance good, no apparent damage Site sufficiently clean for testing Equipment labels affixed Tube pulling, and access door space adequate Required seismic restraints in place Flue completely installed and sloped properly Combustion air supply complete System filled Pressure gages installed Thermometers installed Pressure gages installed P/T plugs installed as per drawings Multiple boiler interlocks completed Piping (Immediately around unit. Full piping in HW Piping Checklist.) Gas piping installed and tested (supply is at proper pressure) Hydronic piping complete, including blowdown system, makeup water piping and safety reliefs Hydronic system flushing complete and strainers cleaned Isolation valves and balancing valves installed Pipe fittings and accessories complete Test ports installed near all control sensors and per spec Flow switch installed as required Flow meters installed as required Piping type and flow direction labeled on piping Chemical treatment system or plan installed ASME pressure vessel data sheet or certification tag posted and inspection complete for each expansion tank Expansion tanks verified to not be air bound and system completely full of water Air vents and bleeds at high points of systems functional Electrical and Controls Power to unit and disconnect installed All electrical components grounded Sensors calibrated (see below) Control system interlocks hooked up and functional Page 4 of 8 FT-1 HEATING PLANT FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 All control devices, pneumatic tubing and wiring complete Motorized valves, dampers and float switches functional Fire and smoke sensing components functional Final Startup report completed with this checklist attached Startup report includes written certification from boiler manufacturer that all specified features, controls and safeties have been installed and are functioning properly and that the installation and application comply with the manufacturer’s recommendations. Safeties installed and safe operating ranges for this equipment provided to the commissioning agent Heating water piping and pumps prefunctional checklists completed NOTES: Page 5 of 8 FT-1 HEATING PLANT FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 Pump(s) Installation Checks OK Check Comments General Installation Label permanently affixed Pumps in place and properly grouted Vibration isolation devices installed and functional Factory alignment appears correct Field alignment, if required, completed Seismic anchoring installed Temperature, pressure and flow gages and sensors installed Pump lubricated No unusual noise or vibration Pump rotation verified correct No leaking apparent around fittings Piping (immediately around pump, see full piping checklist) Pipe fittings complete and pipes properly supported Pipes properly labeled Pipes properly insulated Strainers in place and clean Piping system properly flushed Valves properly tagged Sensors calibrated (See calibration section below) Electrical and Controls Power disconnects in place and labeled All electric connections tight Proper grounding installed for components and unit Motor safeties in place and operable Control system interlocks hooked up and functional All control devices, pneumatic tubing and wiring complete VFD VFD powered (wired to controlled equipment) VFD interlocked to control system Pressure or other controlling sensor properly located and per drawings and calibrated Drive location not subject to excessive temperatures Drive location not subject to excessive moisture or dirt Drive size matches motor size Internal setting designating the model is correct Input of motor FLA represents 100% to 105% of motor FLA rating Appropriate Volts vs Hz curve is being used Page 6 of 8 FT-1 HEATING PLANT FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 Accel and decel times are around 10-50 seconds, except for special applications. Actual decel = ______ Actual accel = _____ Lower frequency limit at 0 for VAV fans and around 10-30% for chilled water pumps. Actual = ________________ Upper frequency limit set at 100%, unless explained otherwise Unit is programmed with full written programming record on site VFD speed at panel matches BAS readout TAB Installation of system and balancing devices allowed balancing to be completed following specified NEBB or AABC procedures and contract documents Final Startup report completed with this checklist attached Safeties installed and safe operating ranges for this equipment provided to the commissioning agent NOTES: Page 7 of 8 FT-1 HEATING PLANT FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 Functional Test Test No. Spec/Dwg Ref Test Procedure Expected and Actual Response Verify communication, front end graphics and point mapping are complete. Front end communication with heating plant has been established and graphics along with control and monitoring points are set up. Initiate a call for heating by forcing BAS to read an OAT below the enable set point. Verify that the following occurs in sequence: lead secondary hot water pump is started, lead boiler isolation valve is 100% open, lead primary hot water pump is started, the combustion air damper is 100% open, draft damper is 100% open and the lead boiler is enabled. 3. While in heating mode, force associated hot water control valves to 100% open or until the static pressure is below set point. Verify that the lead secondary hot water pump speed increases to maintain static pressure set point. 4. While in heating mode, force associated hot water control valves to 100% closed or until the static pressure is below set point. Verify that the lead secondary hot water pump speed decreases to maintain static pressure set point. 5. While in heating mode, force associated BAS to read an OAT at low end of HWS Temperature reset schedule. Verify that the boiler and/or mixing valve respond appropriately and hot water supply temperature increases to maximum set point. 6. While in heating mode, force associated BAS to read an OAT at high end of HWS Temperature reset schedule. Verify that the boiler and/or mixing valve respond appropriately and hot water supply temperature decreases to maximum set point. 7. Boiler failure: While only the lead boiler is enabled, manually de-energize boiler. Verify the lag boiler is enabled and an alarm is sent to the BAS. 8. Primary Hot Water Pump Status: While in heating mode, Trip lead hot pump current sensor or de-energize via the disconnect switch. Verify that the lead boiler is de-energized, the lag pump is energized and an alarm is sent to the BAS. After flow is proven the lead boiler should be energized. Secondary Hot Water Pump Status: While in heating mode, Trip lead secondary pump current sensor or de-energize via the disconnect switch. Combustion air damper failure. While in heating mode, trip combustion current sensor or deenergize. Verify that the heating system is de-energized when the BAS is forced to read an OAT above the enable set point. Verify that the standby pump is energized and an alarm is sent to the BAS. Return all changed control parameters and conditions to their pre-test values Check off in program printout when completed 1. 2. 9. 10. 11. 12. Verify that the both boilers shut down and an alarm signal is sent to the BAS. Verify that the following occurs in sequence: lead secondary hot water pump is stopped, the lead and lag boilers are fully de-energized, lead and lag primary hot water pump is stopped after a predetermined time delay consistent with preventing the boiler from overheating, the combustion air damper is 100% closed and the boiler isolation valves are 100% closed. A SUMMARY OF DEFICIENCIES IDENTIFIED DURING TESTING IS ATTACHED -- END OF TEST -- Page 8 of 8 Pass Y/N FT-2 COOLING PLANT FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 FT-2 PRE-FUNCTIONAL CHECKLIST AND FUNCTIONAL TEST FOR COOLING PLANT Participants Name Company Title Commissioning Authority Party filling out this form and witnessing testing: [Name, Company] Date of test: ____________________ Page 1 of 13 FT-2 COOLING PLANT FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 System Description . Chillers Unit Tag Make Unit Location Model No. Area Served Serial No. Unit Description Unit Tag Make Unit Location Model No. Area Served Serial No. Unit Description Primary Chilled Water Pumps Unit Tag Make Unit Location Model No. Area Served Serial No. Unit Description Unit Tag Make Unit Location Model No. Area Served Serial No. Unit Description Page 2 of 13 FT-2 COOLING PLANT FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 Secondary Chilled Water Pumps Unit Tag Make Unit Location Model No. Area Served Serial No. Unit Description Unit Tag Make Unit Location Model No. Area Served Serial No. Unit Description Page 3 of 13 FT-2 COOLING PLANT FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 Pre-Functional Test Verification Chiller(s) Installation Checks OK Check Comments General appearance good, no apparent damage Proper vibration isolators installed and adjusted Seismic restraints in place Isolation valves and balancing valves installed Pipe fittings and accessories complete Pipes not supported on chiller Hydronic system flushing complete and strainers cleaned Cooling tower or condenser system checked out Evaporator air vent provided Water cooled condenser air vent provided Refrigerant relief pipe extended to outside Thermometers installed Pressure gages installed Test plugs installed near all control sensors and as per spec Flow switch installed as required Flow meters installed Proper refrigerant level No refrigerant leakage Proper oil types Proper oil level Purge unit installed, if specified Piping type and flow direction labeled on piping Equipment labels affixed Oil heater installed properly Size of overcurrent heater in motor starter correct Oil filter clean Electrical and Controls Power wiring installed properly All electrical components grounded properly Control wiring and control system hooked up Sensors calibrated (see calibration section below) Control system interlocks hooked up and functional Smoke detectors in place All control devices, pneumatic tubing and wiring complete Safeties installed and safe operating ranges for this equipment provided to the commissioning agent Chilled water piping and pumps prefunctional checklists completed Page 4 of 13 FT-2 COOLING PLANT FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 NOTES: Page 5 of 13 FT-2 COOLING PLANT FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 Chilled Water Pump(s) Installation Checks OK Check Comments General Installation Label permanently affixed Pumps in place and properly grouted Vibration isolation devices installed and functional Factory alignment appears correct Field alignment, if required, completed Seismic anchoring installed Temperature, pressure and flow gages and sensors installed Pump lubricated No unusual noise or vibration Pump rotation verified correct No leaking apparent around fittings Piping (immediately around pump, see full piping checklist) Pipe fittings complete and pipes properly supported Pipes properly labeled Pipes properly insulated Strainers in place and clean Piping system properly flushed Valves properly tagged Sensors calibrated (See calibration section below) Electrical and Controls Power disconnects in place and labeled All electric connections tight Proper grounding installed for components and unit Motor safeties in place and operable Control system interlocks hooked up and functional All control devices, pneumatic tubing and wiring complete VFD VFD powered (wired to controlled equipment) VFD interlocked to control system Pressure or other controlling sensor properly located and per drawings and calibrated Drive location not subject to excessive temperatures Drive location not subject to excessive moisture or dirt Drive size matches motor size Internal setting designating the model is correct Input of motor FLA represents 100% to 105% of motor FLA rating Appropriate Volts vs Hz curve is being used Page 6 of 13 FT-2 COOLING PLANT FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 Accel and decel times are around 10-50 seconds, except for special applications. Actual decel = ______ Actual accel = _____ Lower frequency limit at 0 for VAV fans and around 1030% for chilled water pumps. Actual = ________________ Upper frequency limit set at 100%, unless explained otherwise Unit is programmed with full written programming record on site VFD speed at panel matches BAS readout TAB Installation of system and balancing devices allowed balancing to be completed following specified NEBB or AABC procedures and contract documents Final Startup report completed with this checklist attached Safeties installed and safe operating ranges for this equipment provided to the commissioning agent NOTES: Page 7 of 13 FT-2 COOLING PLANT FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 Cooling Tower(s) Installation Checks OK Check Comments General Installation Cooling tower in place and in good condition Fan belts adjusted Fan shaft collars installed and tight Fan lubricated Fan blade pitch adjusted (propeller fans only) Tower basin access in place Tower basin sump strainers clean and sump filled Sump heater and other freeze protection in place (alarms, tape) Temperature gauges installed Pressure gauges installed across circulating pump Spray water inlet strainer installed and clean Spray nozzles clean Fan rotation correct Electrical Power to unit and disconnect installed All electrical components grounded Power available to sump heater Motor protection and safeties installed Controls Sensors calibrated (see below) Control system interlocks hooked up and functional All control devices, pneumatic tubing and wiring complete Bypass valve spanning calibrated Tower isolation valve spanning calibrated Motorized valves, dampers and float switches functional Vibration alarm: Jump the vibration sensor to simulate an alarm. Verify fan shut down and BAS alarm. Test high and low water alarms Bypass valves and other valves and dampers calibrated Piping (Immediately around unit. Full piping in CHW Piping Checklist.) Pipe fittings and accessories complete Makeup water supply piped Makeup water shut-off valve installed Pipes are properly labeled (direction, etc.) Page 8 of 13 FT-2 COOLING PLANT FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 Valves are properly tagged Chemical treatment system or plan installed Water treatment report submitted Distribution header balanced Test plugs installed Isolation and balancing valves installed per drawings NOTES: Page 9 of 13 FT-2 COOLING PLANT FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 Installation Checks Condenser Water Pump(s) Installation Checks OK Check Comments General Installation Label permanently affixed Pumps in place and properly grouted Vibration isolation devices installed and functional Factory alignment appears correct Field alignment, if required, completed Seismic anchoring installed Temperature, pressure and flow gages and sensors installed Pump lubricated No unusual noise or vibration Pump rotation verified correct No leaking apparent around fittings Piping (immediately around pump, see full piping checklist) Pipe fittings complete and pipes properly supported Pipes properly labeled Pipes properly insulated Strainers in place and clean Piping system properly flushed Valves properly tagged Sensors calibrated (See calibration section below) Electrical and Controls Power disconnects in place and labeled All electric connections tight Proper grounding installed for components and unit Motor safeties in place and operable Control system interlocks hooked up and functional All control devices, pneumatic tubing and wiring complete VFD VFD powered (wired to controlled equipment) VFD interlocked to control system Pressure or other controlling sensor properly located and per drawings and calibrated Drive location not subject to excessive temperatures Drive location not subject to excessive moisture or dirt Drive size matches motor size Internal setting designating the model is correct Page 10 of 13 FT-2 COOLING PLANT FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 Input of motor FLA represents 100% to 105% of motor FLA rating Appropriate Volts vs Hz curve is being used Accel and decel times are around 10-50 seconds, except for special applications. Actual decel = ______ Actual accel = _____ Lower frequency limit at 0 for VAV fans and around 1030% for chilled water pumps. Actual = ________________ Upper frequency limit set at 100%, unless explained otherwise Unit is programmed with full written programming record on site VFD speed at panel matches BAS readout TAB Installation of system and balancing devices allowed balancing to be completed following specified NEBB or AABC procedures and contract documents Final Startup report completed with this checklist attached Safeties installed and safe operating ranges for this equipment provided to the commissioning agent NOTES: Page 11 of 13 FT-2 COOLING PLANT FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 Functional Test Test No. Spec/Dwg Ref Test Procedure Expected and Actual Response Verify communication, front end graphics and point mapping are complete. Front end communication with cooling plant has been established and graphics along with control and monitoring points are set up. Initiate a call for cooling. Verify that following occurs in sequence: lead secondary chilled water pump is started, tower bypass valve is closed to the cooling tower, lead cooling tower cell is enabled (isolation valve opens), lead condenser water pump is started, lead primary chilled water pump is started and lastly the lead chiller is started. Enable the lag chiller. Verify that following occurs in sequence: lag secondary chilled water pump is started, lag cooling tower cell is enabled (isolation valve opens), lag condenser water pump is started, lag primary chilled water pump is started and lastly the lag chiller is started. 4. While in cooling mode, force associated chilled water control valves to 100% open or until the static pressure is below set point. Verify that the lead secondary chilled water pump speed increases to maintain static pressure set point. 5. While in cooling mode, force associated chilled water control valves to 30% open or until the static pressure is above set point. Verify that the lead secondary chiller water pump speed decreases to maintain static pressure set point. While in cooling mode, verify the following cooling tower sequence upon a sustained rise in leaving condenser water temperature > 65°F. Verify that the following occurs in sequence: Tower bypass valve is 100% open to cooling tower, lead fan is energized and its speed modulated, lag fan is energized and its speed modulated. Disable the lag chiller. Verify that following occurs in sequence: lag chiller is de-energized, lag chilled water pump is de-energized, lag condenser water pump is de-energized, lag cooling tower cell is disabled, and lag secondary chilled water pump is de-energized. Disable the lead chiller. Verify that following occurs in sequence: lead chiller is de-energized, lead chilled water pump is de-energized, lead condenser water pump is de-energized, lead cooling tower cell is disabled, and lead secondary chilled water pump is de-energized. 9. While only the lead chiller is enabled, manually de-energize chiller. Verify the lag chiller/pump is energized and an alarm is sent to the BAS. 10. Force BAS to read a sump basin temperature below minimum set point. Verify that the sump heater is energized and that the sump temperature increases. Force BAS to read an outdoor air temperature below heat trace enable set point. Primary Chilled Water Pump Status: While in cooling mode, Trip lead primary pump current sensor or de-energize via the disconnect switch. Verify that heat trace is energized. 1. 2. 3. 6. 7. 8. 11. 12. Page 12 of 13 Verify that the lead chiller/pump is deenergized, the lag chiller/pump is energized and an alarm is sent to the BAS. Pass Y/N FT-2 COOLING PLANT FUNCTIONAL TEST CLEVELAND CLINIC Test No. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. Spec/Dwg Ref REV 2/1/2011 Test Procedure Expected and Actual Response Secondary Chilled Water Pump Status: While in cooling mode, Trip lead secondary pump current sensor or de-energize via the disconnect switch. Condenser Water Pump Status: While in cooling mode, Trip lead condenser water pump current sensor or de-energize via the disconnect switch. Force BAS to read an outdoor air temperature below heat trace enable set point and trip current sensor or de-energize heat trace circuit. High Limit Sump Temperature: Force BAS to read a sump temperature above the high limit set point. Low Limit Sump Temperature: Force BAS to read a sump temperature below the low limit set point. Spray Pump Status: While in cooling mode, trip spray pump current sensor or disconnect power. Tower Vibration: Force BAS to read a tower vibration level above set point. Verify that the standby pump is energized and an alarm is sent to the BAS. High Sump Level: Force BAS to read a sump level above the high limit. Low Sump Level: Force BAS to read a sump level below the low limit. Verify an alarm is sent to the BAS. Return all changed control parameters and conditions to their pre-test values Check off in program printout when completed Verify that the lead chiller/pump is deenergized, the lag chiller/pump is energized and an alarm is sent to the BAS. Verify an alarm is sent to the BAS. Verify an alarm is sent to the BAS. Verify an alarm is sent to the BAS. Verify an alarm is sent to the BAS. Verify that the tower fan is de-energized and that an alarm is sent to the BAS. Verify an alarm is sent to the BAS and that the spray pump is de-energized. A SUMMARY OF DEFICIENCIES IDENTIFIED DURING TESTING IS ATTACHED -- END OF TEST -- Page 13 of 13 Pass Y/N FT-3 STEAM TO HOT WATER HEATING PLANT FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 FT-3 PRE-FUNCTIONAL CHECKLIST AND FUNCTIONAL TEST FOR STEAM TO HOT WATER HEATING PLANT Participants Name Company Title Commissioning Authority Party filling out this form and witnessing testing: [Name, Company] Date of test: ____________________ Page 1 of 8 STEAM TO HOT WATER HEATING PLANT FUNCTIONAL TEST CLEVELAND CLINIC System Description . Heat Exchangers Unit Tag Make Unit Location Model No. Area Served Serial No. Unit Description Unit Tag Make Unit Location Model No. Area Served Serial No. Unit Description Primary Hot Water Pumps Unit Tag Make Unit Location Model No. Area Served Serial No. Unit Description Unit Tag Make Unit Location Model No. Area Served Serial No. Unit Description Page 2 of 8 FT-3 REV 2/1/2011 STEAM TO HOT WATER HEATING PLANT FUNCTIONAL TEST CLEVELAND CLINIC Secondary Hot Water Pumps Unit Tag Make Unit Location Model No. Area Served Serial No. Unit Description Unit Tag Make Unit Location Model No. Area Served Serial No. Unit Description Relief Valve(s) Unit Tag Make Equipment Served Model No. Capacity Rating Serial No. Pressure Rating Type Page 3 of 8 FT-3 REV 2/1/2011 FT-3 STEAM TO HOT WATER HEATING PLANT FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 Pre-Functional Test Verification Installation Checks Heat Exchangers OK Check Comments General Installation General appearance good, no apparent damage Site sufficiently clean for testing Equipment labels affixed Tube pulling, and access door space adequate Required seismic restraints in place Flue completely installed and sloped properly System filled Pressure gages installed Thermometers installed Pressure gages installed P/T plugs installed as per drawings Piping (Immediately around unit. Full piping in HW Piping Checklist.) Hydronic piping complete, including blowdown system, makeup water piping and safety reliefs Hydronic system flushing complete and strainers cleaned Isolation valves and balancing valves installed Pipe fittings and accessories complete Test ports installed near all control sensors and per spec Flow switch installed as required Flow meters installed as required Piping type and flow direction labeled on piping Chemical treatment system or plan installed ASME pressure vessel data sheet or certification tag posted and inspection complete for each expansion tank Expansion tanks verified to not be air bound and system completely full of water Air vents and bleeds at high points of systems functional Relief valve installed and piped to drain Electrical and Controls Sensors calibrated (see below) Control system interlocks hooked up and functional All control devices, pneumatic tubing and wiring complete Motorized valves, dampers and float switches functional Page 4 of 8 STEAM TO HOT WATER HEATING PLANT FUNCTIONAL TEST CLEVELAND CLINIC Final Startup report completed with this checklist attached Startup report includes written certification from boiler manufacturer that all specified features, controls and safeties have been installed and are functioning properly and that the installation and application comply with the manufacturer’s recommendations. Safeties installed and safe operating ranges for this equipment provided to the commissioning agent Heating water piping and pumps prefunctional checklists completed NOTES: Page 5 of 8 FT-3 REV 2/1/2011 FT-3 STEAM TO HOT WATER HEATING PLANT FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 Pumps Installation Checks OK Check Comments General Installation Label permanently affixed Pumps in place and properly grouted Vibration isolation devices installed and functional Factory alignment appears correct Field alignment, if required, completed Seismic anchoring installed Temperature, pressure and flow gages and sensors installed Pump lubricated No unusual noise or vibration Pump rotation verified correct No leaking apparent around fittings Piping (immediately around pump, see full piping checklist) Pipe fittings complete and pipes properly supported Pipes properly labeled Pipes properly insulated Strainers in place and clean Piping system properly flushed Valves properly tagged Sensors calibrated (See calibration section below) Electrical and Controls Power disconnects in place and labeled All electric connections tight Proper grounding installed for components and unit Motor safeties in place and operable Control system interlocks hooked up and functional All control devices, pneumatic tubing and wiring complete VFD VFD powered (wired to controlled equipment) VFD interlocked to control system Pressure or other controlling sensor properly located and per drawings and calibrated Drive location not subject to excessive temperatures Drive location not subject to excessive moisture or dirt Drive size matches motor size Internal setting designating the model is correct Input of motor FLA represents 100% to 105% of motor FLA rating Appropriate Volts vs Hz curve is being used Page 6 of 8 STEAM TO HOT WATER HEATING PLANT FUNCTIONAL TEST CLEVELAND CLINIC Accel and decel times are around 10-50 seconds, except for special applications. Actual decel = ______ Actual accel = _____ Lower frequency limit at 0 for VAV fans and around 10-30% for chilled water pumps. Actual = ________________ Upper frequency limit set at 100%, unless explained otherwise Unit is programmed with full written programming record on site VFD speed at panel matches BAS readout TAB Installation of system and balancing devices allowed balancing to be completed following specified NEBB or AABC procedures and contract documents Final Startup report completed with this checklist attached Safeties installed and safe operating ranges for this equipment provided to the commissioning agent NOTES: Page 7 of 8 FT-3 REV 2/1/2011 FT-3 STEAM TO HOT WATER HEATING PLANT FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 Functional Test Test No. Spec/Dwg Ref Test Procedure Expected and Actual Response Verify communication, front end graphics and point mapping are complete. Front end communication with heating plant has been established and graphics along with control and monitoring points are set up. Initiate a call for heating by forcing BAS to read an OAT below the enable set point. Verify that the following occurs in sequence: lead secondary hot water pump is started, lead HX HW isolation valve is 100% open, lead primary hot water pump is started, the 1/3 capacity steam control valve modulates open. 3. While in heating mode, force associated hot water control valves to 100% open or until the static pressure is below set point. Verify that the lead secondary hot water pump speed increases to maintain static pressure set point. 4. While in heating mode, force associated hot water control valves to 100% closed or until the static pressure is below set point. Verify that the lead secondary hot water pump speed decreases to maintain static pressure set point. While in heating mode, force associated BAS to read an OAT at low end of HWS Temperature reset schedule. Verify that the 1/3-2/3 capacity steam control valves and/or hot water mixing valve respond appropriately and hot water supply temperature increases to maximum set point. While in heating mode, force associated BAS to read an OAT at high end of HWS Temperature reset schedule. Verify that the 1/3-2/3 capacity steam control valves and/or hot water mixing valve respond appropriately and hot water supply temperature decreases to maximum set point. Primary Hot Water Pump Status: While in heating mode, Trip lead hot pump current sensor or de-energize via the disconnect switch. Verify that the lead boiler is de-energized, the lag pump is energized and an alarm is sent to the BAS. After flow is proven the lead boiler should be energized. Secondary Hot Water Pump Status: While in heating mode, Trip lead secondary pump current sensor or de-energize via the disconnect switch. Verify that the heating system is de-energized when the BAS is forced to read an OAT above the enable set point. Verify that the standby pump is energized and an alarm is sent to the BAS. Return all changed control parameters and conditions to their pre-test values Check off in program printout when completed 1. 2. 5. 6. 7. 8. 9. 10. Verify that the following occurs in sequence: lead secondary hot water pump is stopped, the lead and lag heat exchangers steam control valves all modulate closed, lead and lag primary hot water pump is stopped after a predetermined time delay consistent with preventing the heat exchangers from overheating, the heat exchanger isolation valves are 100% closed. A SUMMARY OF DEFICIENCIES IDENTIFIED DURING TESTING IS ATTACHED -- END OF TEST -- Page 8 of 8 Pass Y/N FT-4 VAV AIR HANDLING UNIT FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 FT-4 PRE-FUNCTIONAL CHECKLIST AND FUNCTIONAL TEST FOR VARIABLE VOLUME AIR HANDLING UNITS Participants Name Company Title Commissioning Authority Party filling out this form and witnessing testing: [Name, Company] Date of test: ____________________ Unit Tag Make Unit Location Model No. Area Served Serial No. Unit Description Page 1 of 6 FT-4 VAV AIR HANDLING UNIT FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 Pre-Functional Test Verification Installation Checks OK Check Comments Cabinet and General Installation Permanent labels affixed, including for fans Casing condition good: no dents, leaks, door gaskets installed Access doors close tightly - no leaks Boot between duct and unit tight and in good condition Vibration isolation equipment installed & released from shipping locks Maintenance access acceptable for unit and components Sound attenuation installed Thermal insulation properly installed and according to specification Instrumentation installed according to specification (thermometers, pressure gages, flow meters, etc.) Clean up of equipment completed per contract documents Filters installed and replacement type and efficiency permanently affixed to housing--construction filters removed Valves, Piping and Coils (see full piping checklists) Pipe fittings complete and pipes properly supported Pipes properly labeled Pipes properly insulated Strainers in place and clean Piping system properly flushed No leaking apparent around fittings All coils are clean and fins are in good condition All condensate drain pans clean and slope to drain, per spec Valves properly labeled Valves installed in proper direction OSAT, MAT, SAT, RAT, chilled water supply sensors properly located and secure (related OSAT sensor shielded) Sensors calibrated (See calibration section below) Motors: Premium efficiency verified, if specified? P/T plugs and isolation valves installed per drawings Fans and Dampers Supply fan and motor alignment correct Supply fan belt tension & condition good Supply fan protective shrouds for belts in place and secure Supply fan area clean Supply fan and motor properly lubricated Return/exhaust fan and motor aligned Return/exhaust fan belt tension & condition good Page 2 of 6 FT-4 VAV AIR HANDLING UNIT FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 Return/exhaust fan protective shrouds for belts in place and secure Return/exhaust fan area clean Return/exhaust fan and motor lube lines installed and lubed Filters clean and tight fitting Filter pressure differential measuring device installed and functional (magnehelic, inclined manometer, etc.) Smoke and fire dampers installed properly per contract docs (proper location, access doors, appropriate ratings verified) All dampers close tightly All damper linkages have minimum play Low limit freeze stat sensor located to deal with stratification & bypass Ducts (preliminary check) Sound attenuators installed Duct joint sealant properly installed No apparent severe duct restrictions Turning vanes in square elbows as per drawings OSA intakes located away from pollutant sources & exhaust outlets Pressure leakage tests completed Branch duct control dampers operable Ducts cleaned as per specifications Balancing dampers installed as per drawings and TAB’s site visit Electrical and Controls Pilot lights are functioning Power disconnects in place and labeled All electric connections tight Proper grounding installed for components and unit Safeties in place and operable Starter overload breakers installed and correct size Sensors calibrated (see below) Control system interlocks hooked up and functional Smoke detectors in place All control devices, pneumatic tubing and wiring complete VFD VFD powered (wired to controlled equipment) VFD interlocked to control system Static pressure or other controlling sensor properly located and per drawings and calibrated Static pressure or other controlling sensor calibrated Drive location not subject to excessive temperatures Drive location not subject to excessive moisture or dirt Page 3 of 6 FT-4 VAV AIR HANDLING UNIT FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 Drive size matches motor size Internal setting designating the model is correct Input of motor FLA represents 100% to 105% of motor FLA rating Appropriate Volts vs Hz curve is being used Accel and decel times are around 10-50 seconds, except for special applications. Actual decel = ______ Actual accel = _____ Lower frequency limit at 0 for VAV fans and around 10-30% for chilled water pumps. Actual = _______________ Upper frequency limit set at 100%, unless explained otherwise Unit is programmed with full written programming record on site TAB Installation of system and balancing devices allowed balancing to be completed following specified NEBB or AABC procedures and contract documents Final Smoke and fire dampers and unpowered TU’s are open Startup report completed with this checklist attached Safeties installed and safe operating ranges for this equipment provided to the commissioning agent If unit is started and will be running during construction: have quality filters on RA grills, etc. to minimize dirt in the ductwork and coils and in any finished areas. Verify moisture migration is not a problem, due to improper pressures between spaces. NOTES: Page 4 of 6 FT-4 VAV AIR HANDLING UNIT FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 Functional Test Test No. Spec/Dwg Ref Test Procedure Expected and Actual Response Verify communication, front end graphics and point mapping are complete. Front end communication with AHU has been established and graphics along with control and monitoring points are set up. Place BAS in Occupied Mode. Verify that the supply fan starts followed by the return fan and lastly the mixed air dampers modulate to the minimum outside air position. 3. While in Occupied Mode, force associated terminal units closed until the static pressure is above set point. Verify that supply and return air fan speeds decrease to maintain static pressure set point. 4. While in Occupied Mode, force associated terminal units open until the static pressure is below set point. Verify that supply and return air fan speeds increase to maintain static pressure set point. 5. While in the Occupied Mode, force BAS to read an outside air temperature at or above the maximum OAT utilized for the minimum SA temperature set point reset schedule (>5°F). Verify that the supply air temperature set point resets downward in response to an increase in outside air temperature. 6. While in the Occupied Mode, force BAS to read an outside air temperature at or below minimum OAT utilized for the maximum SA temperature set point reset schedule (<60°F). Verify that the supply air temperature set point resets upward in response to a decrease in outside air temperature. While in the Occupied Mode, force BAS to read an outside air temperature below the economizer changeover value. Verify that the mixed air dampers modulate so that the outside air dampers are opened past their minimum position as measured by the differential pressure transmitter (OA-RA). While in the Occupied Mode, force BAS into heating mode by increasing discharge air set point. Verify that the mixed air dampers modulate so that the outside air dampers are at their minimum position and the heating valve and heating coil bypass damper modulate open. 9. While in the Occupied Mode, force BAS into cooling mode by decreasing discharge air set point and forcing the outside air damper to its minimum position. Verify that the mixed air dampers modulate so that the outside air dampers are at their minimum position and the heating valve and heating coil bypass damper modulate open. 10. While in the Occupied Mode, force BAS to read a CO2 level above set point. Verify that the mixed air dampers modulate open. 11. While in the Occupied Mode, force BAS to read a CO2 level below set point. Verify that the mixed air dampers modulate closed. Place BAS in Unoccupied Mode. Verify that the supply and return fans are deenergized and the mixed air dampers modulate to the100% return air position. Warm-Up: Force all associated terminal unit space temperature readings below the occupied heating set point and set the time of day to the earliest warm-up mode time. Verify that the supply and return fans are energized and the mixed air dampers remain in the100% return air position while the heating section modulates to maintain discharge air temperature set point. SA Smoke Detector: Trip the supply air smoke detector. Verify that the supply and return fans are deenergized and a signal is sent to the FACP. 1. 2. 7. 8. 12. 13. 14. Page 5 of 6 Pass Y/N FT-4 VAV AIR HANDLING UNIT FUNCTIONAL TEST CLEVELAND CLINIC Test No. Spec/Dwg Ref REV 2/1/2011 Test Procedure Expected and Actual Response RA Smoke Detector: Trip the return air smoke detector. Verify that the supply and return fans are deenergized and an alarm signal is sent to the FACP and BAS. Freeze stat: Force BAS to sense a temperature below the freeze stat low limit. Verify that the supply and return fans are deenergized, the mixed air dampers modulate to 100% return, the heating control valve opens and the heating face and bypass dampers modulate to 100% open, while a corresponding alarm is sent to the BAS. SA High Static Pressure: Force BAS to sense a static pressure above the high static set point. Verify that the supply and return fans deenergize and a corresponding alarm is sent to the BAS. Pre-Filter DP: Force the BAS to sense a differential static pressure reading across the pre-filter bank above the change out set point of 1 in wc. Fan Status: While in Occupied Mode, Trip supply fan current sensor or de-energize via the disconnect switch. Verify that a corresponding alarm is sent to the BAS. 20. Fan Status: While in Occupied Mode, Trip return fan current sensor or de-energize via the disconnect switch. Verify that the air handling unit continues to operate normally and an alarm is sent to the BAS. 21. Return all changed control parameters and conditions to their pre-test values Check off in program printout when completed 15. 16. 17. 18. 19. Verify that the supply and return fans are deenergized, the outside air damper is 100% closed, the heating control valve is 100% open, the cooling control valve is 100% closed and an alarm is sent to the BAS. A SUMMARY OF DEFICIENCIES IDENTIFIED DURING TESTING IS ATTACHED -- END OF TEST -- Page 6 of 6 Pass Y/N FT-5 CONSTANT VOLUME AIR HANDLING UNIT FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 FT-5 PRE-FUNCTIONAL CHECKLIST AND FUNCTIONAL TEST FOR CONSTANT VOLUME AIR HANDLING UNITS Participants Name Company Title Commissioning Authority Party filling out this form and witnessing testing: [Name, Company] Date of test: ____________________ Unit Tag Make Unit Location Model No. Area Served Serial No. Unit Description Page 1 of 6 FT-5 CONSTANT VOLUME AIR HANDLING UNIT FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 Pre-Functional Test Verification Installation Checks OK Check Comments Cabinet and General Installation Permanent labels affixed, including for fans Casing condition good: no dents, leaks, door gaskets installed Access doors close tightly - no leaks Boot between duct and unit tight and in good condition Vibration isolation equipment installed & released from shipping locks Maintenance access acceptable for unit and components Sound attenuation installed Thermal insulation properly installed and according to specification Instrumentation installed according to specification (thermometers, pressure gages, flow meters, etc.) Clean up of equipment completed per contract documents Filters installed and replacement type and efficiency permanently affixed to housing--construction filters removed Valves, Piping and Coils (see full piping checklists) Pipe fittings complete and pipes properly supported Pipes properly labeled Pipes properly insulated Strainers in place and clean Piping system properly flushed No leaking apparent around fittings All coils are clean and fins are in good condition All condensate drain pans clean and slope to drain, per spec Valves properly labeled Valves installed in proper direction OSAT, MAT, SAT, RAT, chilled water supply sensors properly located and secure (related OSAT sensor shielded) Sensors calibrated (See calibration section below) Motors: Premium efficiency verified, if specified? P/T plugs and isolation valves installed per drawings Fans and Dampers Supply fan and motor alignment correct Supply fan belt tension & condition good Supply fan protective shrouds for belts in place and secure Supply fan area clean Supply fan and motor properly lubricated Return/exhaust fan and motor aligned Return/exhaust fan belt tension & condition good Page 2 of 6 CONSTANT VOLUME AIR HANDLING UNIT FUNCTIONAL TEST CLEVELAND CLINIC Return/exhaust fan protective shrouds for belts in place and secure Return/exhaust fan area clean Return/exhaust fan and motor lube lines installed and lubed Filters clean and tight fitting Filter pressure differential measuring device installed and functional (magnehelic, inclined manometer, etc.) Smoke and fire dampers installed properly per contract docs (proper location, access doors, appropriate ratings verified) All dampers close tightly All damper linkages have minimum play Low limit freeze stat sensor located to deal with stratification & bypass Ducts (preliminary check) Sound attenuators installed Duct joint sealant properly installed No apparent severe duct restrictions Turning vanes in square elbows as per drawings OSA intakes located away from pollutant sources & exhaust outlets Pressure leakage tests completed Branch duct control dampers operable Ducts cleaned as per specifications Balancing dampers installed as per drawings and TAB’s site visit Electrical and Controls Pilot lights are functioning Power disconnects in place and labeled All electric connections tight Proper grounding installed for components and unit Safeties in place and operable Starter overload breakers installed and correct size Sensors calibrated (see below) Control system interlocks hooked up and functional Smoke detectors in place All control devices, pneumatic tubing and wiring complete VFD VFD powered (wired to controlled equipment) VFD interlocked to control system Static pressure or other controlling sensor properly located and per drawings and calibrated Static pressure or other controlling sensor calibrated Drive location not subject to excessive temperatures Drive location not subject to excessive moisture or dirt Page 3 of 6 FT-5 REV 2/1/2011 CONSTANT VOLUME AIR HANDLING UNIT FUNCTIONAL TEST CLEVELAND CLINIC Drive size matches motor size Internal setting designating the model is correct Input of motor FLA represents 100% to 105% of motor FLA rating Appropriate Volts vs Hz curve is being used Accel and decel times are around 10-50 seconds, except for special applications. Actual decel = ______ Actual accel = _____ Lower frequency limit at 0 for VAV fans and around 10-30% for chilled water pumps. Actual = _______________ Upper frequency limit set at 100%, unless explained otherwise Unit is programmed with full written programming record on site TAB Installation of system and balancing devices allowed balancing to be completed following specified NEBB or AABC procedures and contract documents Final Smoke and fire dampers and unpowered TU’s are open Startup report completed with this checklist attached Safeties installed and safe operating ranges for this equipment provided to the commissioning agent If unit is started and will be running during construction: have quality filters on RA grills, etc. to minimize dirt in the ductwork and coils and in any finished areas. Verify moisture migration is not a problem, due to improper pressures between spaces. NOTES: Page 4 of 6 FT-5 REV 2/1/2011 FT-5 CONSTANT VOLUME AIR HANDLING UNIT FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 Functional Test Test No. Spec/Dwg Ref Test Procedure Expected and Actual Response Verify communication, front end graphics and point mapping are complete. Front end communication with AHU has been established and graphics along with control and monitoring points are set up. Place BAS in Occupied Mode. Verify that the supply fan starts followed by the return fan and lastly the mixed air dampers modulate to the minimum outside air position. While in the Occupied Mode, force BAS to read an outside air temperature below the economizer changeover value. Verify that the mixed air dampers modulate so that the outside air dampers are opened past their minimum position as measured by the differential pressure transmitter (OA-RA). While in the Occupied Mode, force BAS to read an outside air temperature above the economizer changeover value. Verify that the mixed air dampers modulate so that the outside air dampers are at their minimum position as measured by the differential pressure transmitter (OA-RA). While in the Occupied Mode, force BAS to read an outside air temperature above the economizer changeover value. Verify that the mixed air dampers modulate so that the outside air dampers are at their minimum position as measured by the differential pressure transmitter (OA-RA). While in the Occupied Mode, force BAS into heating mode by increasing discharge air set point. Verify that the mixed air dampers modulate so that the outside air dampers are at their minimum position and the heating valve and heating coil bypass damper modulate open. While in the Occupied Mode, force BAS into cooling mode by decreasing discharge air set point and forcing the outside air damper to its minimum position. Verify that the mixed air dampers modulate so that the outside air dampers are at their minimum position and the heating valve and heating coil bypass damper modulate open. Place BAS in Unoccupied Mode. Verify that the supply and return fans are deenergized and the mixed air dampers modulate to the100% return air position. Warm-Up: Force space temperature reading below the occupied heating set point and set the time of day to the earliest warm-up mode time. Verify that the supply and return fans are energized and the mixed air dampers remain in the100% return air position while the heating section modulates to maintain discharge air temperature set point. 10. SA Smoke Detector: Trip the supply air smoke detector. Verify that the supply and return fans are deenergized and a signal is sent to the FACP. 11. RA Smoke Detector: Trip the return air smoke detector. Verify that the supply and return fans are deenergized and an alarm signal is sent to the FACP and BAS. Freeze stat: Force BAS to sense a temperature below the freeze stat low limit. Verify that the supply and return fans are deenergized, the mixed air dampers modulate to 100% return, the heating control valve opens and the heating face and bypass dampers modulate to 100% open, while a corresponding alarm is sent to the BAS. 1. 2. 3. 4. 5. 6. 7. 8. 9. 12. Page 5 of 6 Pass Y/N FT-5 CONSTANT VOLUME AIR HANDLING UNIT FUNCTIONAL TEST CLEVELAND CLINIC Test No. Spec/Dwg Ref REV 2/1/2011 Test Procedure Expected and Actual Response Pre-Filter DP: Force the BAS to sense a differential static pressure reading across the pre-filter bank above the change out set point of 1 in wc. Fan Status: While in Occupied Mode, Trip supply fan current sensor or de-energize via the disconnect switch. Verify that a corresponding alarm is sent to the BAS. 15. Fan Status: While in Occupied Mode, Trip return fan current sensor or de-energize via the disconnect switch. Verify that the air handler continues to operate normally and an alarm is sent to the BAS. 16. Return all changed control parameters and conditions to their pre-test values Check off in program printout when completed 13. 14. Verify that the supply and return fans are deenergized, the outside air damper is 100% closed, the heating control valve is 100% open, the cooling control valve is 100% closed and an alarm is sent to the BAS. A SUMMARY OF DEFICIENCIES IDENTIFIED DURING TESTING IS ATTACHED -- END OF TEST -- Page 6 of 6 Pass Y/N FT-6 TERMINAL UNIT FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 FT-6 PRE-FUNCTIONAL CHECKLIST AND FUNCTIONAL TEST FOR TERMINAL UNITS Participants Name Company Title Commissioning Authority Party filling out this form and witnessing testing: [Name, Company] Date of test: ____________________ Unit Tag Make Unit Location Model No. Area Served Serial No. Unit Description Unit Tag Make Unit Location Model No. Area Served Serial No. Unit Description Unit Tag Make Page 1 of 4 FT-6 TERMINAL UNIT FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 Unit Location Model No. Area Served Serial No. Unit Description Unit Tag Make Unit Location Model No. Area Served Serial No. Unit Description Unit Tag Make Unit Location Model No. Area Served Serial No. Unit Description Unit Tag Make Unit Location Model No. Area Served Serial No. Unit Description Unit Tag Make Unit Location Model No. Area Served Serial No. Unit Description Unit Tag Make Unit Location Model No. Area Served Serial No. Unit Description Page 2 of 4 FT-6 TERMINAL UNIT FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 Pre-Functional Test Verification Installation Checks Check Application and installation in conformance with mf'rs recommendations and job specs. Specified sound wrapping and joint sealant installed. Any high pressure ducting upstream has been leak and pressure tested, cleaned and approved prior to setting TU. Model and tag checked against plans and equipment list. Tag or mark affixed. Unit secured per manufacturer's recommendations, contract documents and seismic requirements. Unit has sufficient clearance to be serviced. Inlet conditions OK: Smooth, round, straight duct for at least 3 duct diameters when possible and 2 diameters minimum for velocity pressure sensor for flow readings and 3 to 5 diameters for single point electronic sensors, else airflow straighteners, OR per manufacturer's recommendation. All balancing devices have been provided in compliance with the contract documents. Any hot or chilled water piping installation complete with valves tagged. Auto-flow control valves checked to ensure proper model. Controls Hardware Check: a) Wiring checked to each point. b) Software pt. address input into box and checked for all points (zone temp. pressures for flow calcs, damper position, fan status, supply air temp., valve position, etc.). c) Release actuator clutch and verify free damper. Controls Software Load. Power up unit and download approved software program. NOTES: Page 3 of 4 FT-6 TERMINAL UNIT FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 Functional Test Test No. Spec/Dwg Ref Pass (Y/N) Test Procedure Expected and Actual Response Verify TU communication, front end graphics and point mapping are complete. Front end communication with TU has been established and graphics along with control and monitoring points are set up. Attempt to adjust space temperature set point from space sensor. Verify that temperature set point is operator adjustable from space (rm) temperature sensor. 3. Initial temperature set point for all TUs shall be 72/75 F for occupied mode. Verify occupied initial temperature set point 4. Initial temperature set point for all TU s shall be 62/82 F for unoccupied mode Verify unoccupied initial temperature set point 5. Command BAS to change initial set points Verify temperature set point changed. 6. While in Occupied Mode, force BAS to sense that space temperature is above cooling set point. Verify that TU damper starts to modulate open. 7. While in the Occupied Mode, force BAS to sense that space temperature is below heating set point. Verify that TU damper starts to modulate to minimum position. 8. While in Occupied Mode and with TU damper in its minimum position, continue to force BAS to sense that space temperature is below heating set point. Verify that TU damper stays in minimum position. For TU’s with reheat verify that heating section is enabled. For fan-powered TU’s verify that fan is energized. Place BAS in Unoccupied Mode. Verify that TU damper modulates closed, heating coil and are fan deenergized as applicable. While in Unoccupied Mode, force BAS to sense a space temperature below the unoccupied heating set point. Verify that TU damper remains closed. For fan-powered TU’s verify that the fan and heating section are energized. Force associated air handler into Verify that TU damper initially modulates to full open and later modulates closed as space temperature is satisfied. 1. 2. 9. 10. 11. warm-up mode and force BAS to sense a space temperature below the occupied heating set point. Force associated air handler into 12. 13. cool-down mode and BAS to sense a space temperature above the occupied cooling set point. Return all changed control parameters and conditions to their pre-test values Verify that TU damper initially modulates to full open and later modulates closed as space temperature is satisfied. Check off in program printout when completed A SUMMARY OF DEFICIENCIES IDENTIFIED DURING TESTING IS ATTACHED -- END OF TEST -- Page 4 of 4 FT-7 HOT WATER CABINET & UNIT HEATER FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 FT-7 PRE-FUNCTIONAL CHECKLIST AND FUNCTIONAL TEST FOR HOT WATER CABINET & UNIT HEATER Participants Name Company Title Commissioning Authority Party filling out this form and witnessing testing: [Name, Company] Date of test: ____________________ Page 1 of 5 HOT WATER CABINET & UNIT HEATER FUNCTIONAL TEST CLEVELAND CLINIC Unit Tag Make Unit Location Model No. Area Served Serial No. Unit Description Unit Tag Make Unit Location Model No. Area Served Serial No. Unit Description Unit Tag Make Unit Location Model No. Area Served Serial No. Unit Description Unit Tag Make Unit Location Model No. Area Served Serial No. Unit Description Unit Tag Make Unit Location Model No. Area Served Serial No. Unit Description Unit Tag Make Unit Location Model No. Area Served Serial No. Unit Description Page 2 of 5 FT-7 REV 2/1/2011 HOT WATER CABINET & UNIT HEATER FUNCTIONAL TEST CLEVELAND CLINIC Unit Tag Make Unit Location Model No. Area Served Serial No. Unit Description Unit Tag Make Unit Location Model No. Area Served Serial No. Unit Description Unit Tag Make Unit Location Model No. Area Served Serial No. Unit Description Unit Tag Make Unit Location Model No. Area Served Serial No. Unit Description Unit Tag Make Unit Location Model No. Area Served Serial No. Unit Description Unit Tag Make Unit Location Model No. Area Served Serial No. Unit Description Page 3 of 5 FT-7 REV 2/1/2011 HOT WATER CABINET & UNIT HEATER FUNCTIONAL TEST CLEVELAND CLINIC Pre-Functional Test Verification Installation Checks OK Check Unit mounted securely Check tag to right Unit and valves accessible for servicing No visible leaks No unusual noise or vibration in fan. NOTES: Page 4 of 5 FT-7 REV 2/1/2011 FT-7 HOT WATER CABINET & UNIT HEATER FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 Functional Test Test No. Spec/Dwg Ref Test Procedure Expected and Actual Response Verify CUH / HUH communication, front end graphics and point mapping are complete. Front end communication with CUH / HUH has been established and graphics along with control and monitoring points are set up. Attempt to adjust space temperature set point from space sensor. Verify that temperature set point is operator adjustable from space (room) temperature sensor. 3. Initial temperature set point shall be 72 F for occupied mode. Verify occupied initial temperature set point 4. Initial temperature set point shall be 62 F for unoccupied mode Verify unoccupied initial temperature set point 5. Command BAS to change initial set points Verify temperature set point changed. 6. Increase space temperature set point above actual space temperature. Verify that fan is energized and heating control valve modulates open. 7. Decrease space temperature set point below actual space temperature. Verify that fan deenergizes and heating control valve modulates closed. Return all changed control parameters and conditions to their pre-test values Check off in program printout when completed 1. 2. 8. Pass Y/N A SUMMARY OF DEFICIENCIES IDENTIFIED DURING TESTING IS ATTACHED -- END OF TEST -- Page 5 of 5 FT-8 HOT WATER RADIANT CEILING PANEL & FIN TUBE FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 FT-8 PRE-FUNCTIONAL CHECKLIST AND FUNCTIONAL TEST FOR HOT WATER RADIANT CEILING PANEL & FIN TUBE Participants Name Company Title Commissioning Authority Party filling out this form and witnessing testing: [Name, Company] Date of test: ____________________ Page 1 of 5 HOT WATER RADIANT CEILING PANEL & FIN TUBE FUNCTIONAL TEST CLEVELAND CLINIC Unit Tag Make Unit Location Model No. Area Served Serial No. Unit Description Unit Tag Make Unit Location Model No. Area Served Serial No. Unit Description Unit Tag Make Unit Location Model No. Area Served Serial No. Unit Description Unit Tag Make Unit Location Model No. Area Served Serial No. Unit Description Unit Tag Make Unit Location Model No. Area Served Serial No. Unit Description Unit Tag Make Unit Location Model No. Area Served Serial No. Unit Description Page 2 of 5 FT-8 REV 2/1/2011 HOT WATER RADIANT CEILING PANEL & FIN TUBE FUNCTIONAL TEST CLEVELAND CLINIC Unit Tag Make Unit Location Model No. Area Served Serial No. Unit Description Unit Tag Make Unit Location Model No. Area Served Serial No. Unit Description Unit Tag Make Unit Location Model No. Area Served Serial No. Unit Description Unit Tag Make Unit Location Model No. Area Served Serial No. Unit Description Unit Tag Make Unit Location Model No. Area Served Serial No. Unit Description Unit Tag Make Unit Location Model No. Area Served Serial No. Unit Description Page 3 of 5 FT-8 REV 2/1/2011 HOT WATER RADIANT CEILING PANEL & FIN TUBE FUNCTIONAL TEST CLEVELAND CLINIC Pre-Functional Test Verification Installation Checks OK Check Unit mounted securely Check tag to right Unit and valves accessible for servicing No visible leaks NOTES: Page 4 of 5 FT-8 REV 2/1/2011 FT-8 HOT WATER RADIANT CEILING PANEL & FIN TUBE FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 Functional Test Test No. Spec/Dwg Ref Test Procedure Expected and Actual Response Verify RCP / FT communication, front end graphics and point mapping are complete. Front end communication with RCP / FT has been established and graphics along with control and monitoring points are set up. Attempt to adjust space temperature set point from line voltage TSTAT. Verify that temperature set point is operator adjustable from space (room) temperature snsr. 3. Initial temp set point shall be 72 F for occupied mode. Verify occupied initial temperature set point 4. Initial temperature set point shall be 62 F for unoccupied mode Verify unoccupied initial temperature set point 5. Command BAS to change initial set points Verify temperature set point changed. 6. While in occupied Mode, raise TSTAT set point until space temperature is below heating set point. Verify that the heating control valve modulates open. Verify that the heating control valve modulates closed. 7. While in the occupied Mode, lower TSTAT set point until space temp is above heating set point plus deadband. Return all changed control parameters and conditions to their pre-test values Check off in program printout when completed 1. 2. 8. Pass Y/N A SUMMARY OF DEFICIENCIES IDENTIFIED DURING TESTING IS ATTACHED -- END OF TEST -- Page 5 of 5 FT-9 EXHAUST FAN WITH TOD FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 FT-9 PRE-FUNCTIONAL CHECKLIST AND FUNCTIONAL TEST FOR EXHAUST FANS WITH TIME OF DAY CONTROL Participants Name Company Title Commissioning Authority Party filling out this form and witnessing testing: [Name, Company] Date of test: ____________________ Unit Tag Make Unit Location Model No. Area Served Serial No. Unit Description Page 1 of 3 FT-9 EXHAUST FAN WITH TOD FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 Pre-Functional Test Verification Installation Checks OK Check Comments Cabinet and General Installation Permanent labels affixed Casing condition good: no dents, leaks, door gaskets installed Mountings checked and shipping bolts removed Vibration isolators installed Equipment guards installed Pulleys aligned Belt tension correct Plenums clear of debri Fans rotate freely Fire and balance dampers installed Backdraft dampers installed, per drawings, and operate freely Duct system complete Electrical Electrical connections complete Disconnect switch installed Overload heaters in place Control connections complete Operational Checks Fan rotation correct Electrical interlocks verified Any fan status indicators functioning No unusual vibration or and noise Record full load running amps for each fan. _____rated FL amps x ______srvc factor = _______ (Max amps). Running less than max? Check voltage: Rate = ______ Actual = _______ Within 5%? The disconnect switch properly operates After 24 hours of operation, recheck belt tension and alignment NOTES: Page 2 of 3 FT-9 EXHAUST FAN WITH TOD FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 Functional Test Test No. Spec/Dwg Ref Test Procedure Expected and Actual Response Verify EF communication, front end graphics, and point mapping are complete. Front end communication with EF has been established and graphics along with control and monitoring points are set up. Set BAS to unoccupied mode. Verify that fan de-energizes and OA damper modulates closed. Set BAS to occupied mode and enable associated AHU. Verify that fan is energized and OA damper modulates open. Set BAS to unoccupied mode. Verify that fan de-energizes and OA damper modulates closed. 5. AHU Interlock: While in ventilation mode, disable associated AHU. Verify that the fan de-energized, the outside air damper is 100% closed and an alarm is sent to the BAS. 6. Fan Status: While in ventilation mode, trip fan current sensor or de-energize via the disconnect switch. Verify that the fan de-energized, the outside air damper is 100% closed and an alarm is sent to the BAS. Return all changed control parameters and conditions to their pre-test values Check off in program printout when completed 1. 2. 3. 4. 7. A SUMMARY OF DEFICIENCIES IDENTIFIED DURING TESTING IS ATTACHED -- END OF TEST -- Page 3 of 3 Pass Y/N FT-10 EXHAUST FAN WITH TSTAT CONTROL FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 FT-10 PRE-FUNCTIONAL CHECKLIST AND FUNCTIONAL TEST FOR EXHAUST FANS WITH TSTAT CONTROL Participants Name Company Title Commissioning Authority Party filling out this form and witnessing testing: [Name, Company] Date of test: ____________________ Unit Tag Make Unit Location Model No. Area Served Serial No. Unit Description Page 1 of 3 FT-10 EXHAUST FAN WITH TSTAT CONTROL FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 Pre-Functional Test Verification Installation Checks OK Check Comments Cabinet and General Installation Permanent labels affixed Casing condition good: no dents, leaks, door gaskets installed Mountings checked and shipping bolts removed Vibration isolators installed Equipment guards installed Pulleys aligned Belt tension correct Plenums clear of debris Fans rotate freely Fire and balance dampers installed Backdraft dampers installed, per drawings, and operate freely Duct system complete Electrical Electrical connections complete Disconnect switch installed Overload heaters in place Control connections complete Operational Checks Fan rotation correct Electrical interlocks verified Any fan status indicators functioning No unusual vibration or and noise Record full load running amps for each fan. _____rated FL amps x ______srvc factor = _______ (Max amps). Running less than max? Check voltage: Rate = ______ Actual = _______ Within 5%? The disconnect switch properly operates After 24 hours of operation, recheck belt tension and alignment NOTES: Page 2 of 3 FT-10 EXHAUST FAN WITH TSTAT CONTROL FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 Functional Test Test No. Spec/Dwg Ref Test Procedure Expected and Actual Response Verify EF communication, front end graphics, and point mapping are complete. Front end communication with EF has been established and graphics along with control and monitoring points are set up. 2. Attempt to adjust space temperature set point from space sensor. Verify that temperature set point is operator adjustable from space (room) temperature sensor. 3. Decrease space temperature set point below actual space temperature. Verify that fan is energized and OA damper modulates open. 4. While in the ventilation mode, increase space temperature set point above actual space temperature plus deadband. Verify that fan de-energizes and OA damper modulates closed. 5. While fan is de-energized, activate occupancy sensor. Verify that fan is energized and OA damper modulates open. 6. While in ventilation mode due to occupancy deactivate occupancy sensor. Verify that fan de-energizes and OA damper modulates closed after a 30 second time delay. 7. Fan Status: While in ventilation mode, trip fan current sensor or de-energize via the disconnect switch. Verify that the fan de-energized, the outside air damper is 100% closed and an alarm is sent to the BAS. Return all changed control parameters and conditions to their pre-test values Check off in program printout when completed 1. 8. A SUMMARY OF DEFICIENCIES IDENTIFIED DURING TESTING IS ATTACHED -- END OF TEST -- Page 3 of 3 Pass Y/N FT-11 EXHAUST FAN – GENERAL FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 FT-11 PRE-FUNCTIONAL CHECKLIST AND FUNCTIONAL TEST FOR EXHAUST FAN – GENERAL CONTROL Participants Name Company Title Commissioning Authority Party filling out this form and witnessing testing: [Name, Company] Date of test: ____________________ Unit Tag Make Unit Location Model No. Area Served Serial No. Unit Description Page 1 of 4 FT-11 EXHAUST FAN – GENERAL FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 Pre-Functional Test Verification Installation Checks OK Check Comments Cabinet and General Installation Permanent labels affixed Casing condition good: no dents, leaks, door gaskets installed Mountings checked and shipping bolts removed Vibration isolators installed Equipment guards installed Pulleys aligned Belt tension correct Plenums clear of debris Fans rotate freely Fire and balance dampers installed Backdraft dampers installed, per drawings, and operate freely Duct system complete Drive location not subject to excessive temperatures Drive location not subject to excessive moisture or dirt Drive size matches motor size Pilot lights functioning VFD wired to controlled equipment Programming and Controls Internal setting designating the model is correct Input of motor FLA represents 100% to 105% of motor FLA rating Appropriate Volts vs Hz curve is being used Accel and decel times are around 10-50 seconds, except for special applications. Record actual for each unit. Lower frequency limit at 0 for VAV fans and around 10-30% for chilled water pumps. Record actual for each unit. Upper frequency limit set at 100%, unless explained otherwise VFD interlocked to control system Static or differential pressure sensor or other controlling sensor properly located and per drawings Controlling sensor calibrated Unit is programmed with full written programming record submitted RPM readout in BAS verified with VFD readout All control devices, pneumatic tubing and wiring complete Specified sequences of operation and operating schedules have been implemented with all variations documented Specified point-to-point checks have been completed and documentation record submitted for this system Page 2 of 4 FT-11 EXHAUST FAN – GENERAL FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 Electrical Electrical connections complete Disconnect switch installed Overload heaters in place Control connections complete Operational Checks Fan rotation correct Electrical interlocks verified Any fan status indicators functioning No unusual vibration or and noise Record full load running amps for each fan. _____rated FL amps x ______srvc factor = _______ (Max amps). Running less than max? Check voltage: Rate = ______ Actual = _______ Within 5%? The disconnect switch properly operates After 24 hours of operation, recheck belt tension and alignment NOTES: Page 3 of 4 FT-11 EXHAUST FAN – GENERAL FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 Functional Test Test No. 1. 2. 3. Spec/Dwg Ref Test Procedure Expected and Actual Response Verify EF communication, front end graphics, and point mapping are complete. Front end communication with EF has been established and graphics along with control and monitoring points are set up. Set manual switch to on position and enable associated AHU. Verify that fan is energized and OA damper modulates open. Set manual switch to off position. Verify that fan de-energizes and OA damper modulates closed. VFD: While in ventilation mode and with associated AHU enabled decrease exhaust air set point below actual. Verify that fan speed decreases in response. Return exhaust air set point back to original set point. Verify that fan speed increases in response. Fan Status: While in ventilation mode, trip fan current sensor or de-energize via the disconnect switch. Verify that the fan de-energized, the outside air damper is 100% closed and an alarm is sent to the BAS. AHU Interlock: While in ventilation mode, disable associated AHU. Verify that the fan de-energized, the outside air damper is 100% closed and an alarm is sent to the BAS. Return all changed control parameters and conditions to their pre-test values Check off in program printout when completed 4. 5. 6. 7. A SUMMARY OF DEFICIENCIES IDENTIFIED DURING TESTING IS ATTACHED -- END OF TEST -- Page 4 of 4 Pass Y/N FT-12 LAB VENTILATION FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 FT-12 PRE-FUNCTIONAL CHECKLIST AND FUNCTIONAL TEST FOR LAB VENTILATION Participants Name Company Title Commissioning Authority Party filling out this form and witnessing testing: [Name, Company] Date of test: ____________________ Page 1 of 7 FT-12 LAB VENTILATION FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 Supply Air Valve(s) Unit Tag Make Unit Location Model No. Area Served Serial No. Unit Description General Exhaust Air Valve(s) Unit Tag Make Unit Location Model No. Area Served Serial No. Unit Description Fume Hood Exhaust Air Valve(s) Unit Tag Make Unit Location Model No. Area Served Serial No. Unit Description Fume Hood(s) Unit Tag Make Unit Location Model No. Area Served Serial No. Unit Description Page 2 of 7 FT-12 LAB VENTILATION FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 Pre-Functional Test Verification Installation Checks Supply Air Valve(s) Check Application and installation in conformance with manufacturer’s recommendations and job specs. Specified sound wrapping and joint sealant installed. Any high pressure ducting upstream has been leak and pressure tested, cleaned and approved prior to setting air valves. Model and tag checked against plans and equipment list. Tag or mark affixed. Unit secured per manufacturer's recommendations, contract documents and seismic requirements. Unit has sufficient clearance to be serviced. Inlet conditions OK: Smooth, round, straight duct for at least 3 duct diameters when possible and 2 diameters minimum for velocity pressure sensor for flow readings and 3 to 5 diameters for single point electronic sensors, else airflow straighteners, OR per manufacturer's recommendation. All balancing devices have been provided in compliance with the contract documents. Any hot or chilled water piping installation complete with valves tagged. Auto-flow control valves checked to ensure proper model. Controls Hardware Check: a) Wiring checked to each point. b) Software pt. address input into box and checked for all points (zone temp. pressures for flow calcs, damper position, fan status, supply air temp., valve position, etc.). c) Release actuator clutch and verify free damper. Controls Software Load. Power up unit and download approved software program. Page 3 of 7 FT-12 LAB VENTILATION FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 General Exhaust Air Valve(s) Check Application and installation in conformance with manufacturer’s recommendations and job specs. Specified sound wrapping and joint sealant installed. Any high pressure ducting upstream has been leak and pressure tested, cleaned and approved prior to setting air valves. Model and tag checked against plans and equipment list. Tag or mark affixed. Unit secured per manufacturer's recommendations, contract documents and seismic requirements. Unit has sufficient clearance to be serviced. Controls Hardware Check: a) Wiring checked to each point. b) Software pt. address input into box and checked for all points (zone temp. pressures for flow calcs, damper position, fan status, supply air temp., valve position, etc.). c) Release actuator clutch and verify free damper. Controls Software Load. Power up unit and download approved software program. Fume Hood Air Valve(s) Check Application and installation in conformance with manufacturer’s recommendations and job specs. Specified sound wrapping and joint sealant installed. Any high pressure ducting upstream has been leak and pressure tested, cleaned and approved prior to setting air valves. Model and tag checked against plans and equipment list. Tag or mark affixed. Unit secured per manufacturer's recommendations, contract documents and seismic requirements. Unit has sufficient clearance to be serviced. Controls Hardware Check: a) Wiring checked to each point. b) Software pt. address input into box and checked for all points (zone temp. pressures for flow calcs, damper position, fan status, supply air temp., valve position, etc.). c) Release actuator clutch and verify free damper. Controls Software Load. Power up unit and download approved software program. Page 4 of 7 FT-12 LAB VENTILATION FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 Fume Hood(s) Check Application and installation in conformance with manufacturer’s recommendations and job specs. Sash moves freely between minimum and maximum positions. All lab utilities (e.g. water, compressed air, etc.) are fully installed and operate. Lights are installed and fully operational Electrical receptacles are installed and fully operational Model and tag checked against plans and equipment list. Tag or mark affixed. Unit secured per manufacturer's recommendations, contract documents and seismic requirements. Unit has sufficient clearance to be serviced. Controls Hardware Check: a) Wiring checked to each point. b) Software pt. address input into box and checked for all points (zone temp. pressures for flow calcs, damper position, fan status, supply air temp., valve position, etc.). c) Release actuator clutch and verify free damper. Controls Software Load. Power up unit and download approved software program. NOTES: Page 5 of 7 FT-12 LAB VENTILATION FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 Functional Test Test No. 1. 2. Spec/Dwg Ref Pass (Y/N) Test Procedure Expected and Actual Response Verify communication, front end graphics and point mapping are complete. Front end communication with AHU has been established and graphics along with control and monitoring points are set up. Close all fume hood sashes and place BAS in Occupied Mode. Verify that the lab air change rate is at minimum room occupied rate, while space temperature set point is maintained. Close all fume hood sashes and place BAS in Unoccupied Mode. Verify that the lab air change rate is at minimum room unoccupied rate, while space temperature set point is maintained. 3. Verify that fume hood sash velocity is at set point throughout various percentages of open. Open all fume hood sashes and place BAS in Occupied Mode. Verify that the lab air change rate increases, while space temperature set point is maintained. 4. Verify that fume hood sash velocity is at set point throughout various percentages of open. Open all fume hood sashes and place BAS in Unoccupied Mode. Verify that the lab air change rate is at or above the minimum room unoccupied rate and that the general exhaust air valve is at its minimum set point, while space temperature set point is maintained. 6. Place BAS in occupied mode and attempt to adjust space temperature set point from space sensor. Verify that temperature set point is operator adjustable from space (room) temperature sensor. 7. Verify that occupied space temperature and relative humidity set point is per the drawings and specifications. Verify occupied temperature and relative humidity set point 8. Verify that unoccupied space temperature and relative humidity set point is per the drawings and specifications. Verify unoccupied temperature and relative humidity set point 9. Command BAS to change initial set points Verify temperature set point changed. 10. While room is in unoccupied mode and with room door open to corridor, walk past room. Verify that occupancy sensor does not falsely sense room occupancy. While room is in unoccupied mode, enter room. Verify that room enters occupied mode by observing that lights turn on and lab ventilation rate increases to minimum occupied rate. 5. 11. Page 6 of 7 FT-12 LAB VENTILATION FUNCTIONAL TEST CLEVELAND CLINIC Test No. Spec/Dwg Ref REV 2/1/2011 Pass (Y/N) Test Procedure Expected and Actual Response While room is in occupied mode, leave room. Verify that after prescribed time delay that room enters unoccupied mode by observing that lights turn off and lab ventilation rate decreases to minimum unoccupied rate. While in the Occupied Mode, force BAS to sense that space temperature is significantly above cooling set point. Verify that heating section modulates closed, followed by the cold deck supply air damper modulating open until space temperature set point is reached, while minimum room ventilation rate is maintained . While in the Occupied Mode, force BAS to sense that space temperature is significantly below heating set point. Verify that cold deck damper modulates closed while the heating section modulates open until space temperature set point is reached, while minimum room ventilation rate is maintained. Return all changed control parameters and conditions to their pre-test values Check off in program printout when completed 12. 13. 14. 15. A SUMMARY OF DEFICIENCIES IDENTIFIED DURING TESTING IS ATTACHED -- END OF TEST -- Page 7 of 7 FT-13 COMPUTER ROOM AIR CONDITIONING UNIT FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 FT-13 PRE-FUNCTIONAL CHECKLIST AND FUNCTIONAL TEST FOR COMPUTER ROOM AIR CONDITIONING UNITS Participants Name Company Title Commissioning Authority Party filling out this form and witnessing testing: [Name, Company] Date of test: ____________________ Unit Tag Make Unit Location Model No. Area Served Serial No. Unit Description Page 1 of 5 FT-13 COMPUTER ROOM AIR CONDITIONING UNIT FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 Pre-Functional Test Verification Installation Checks OK Check Comments Cabinet and General Installation Permanent labels affixed, including for fans Casing condition good: no dents, leaks, door gaskets installed Boot between duct and unit tight and in good condition Vibration isolation equipment installed & released from shipping locks Maintenance access acceptable for unit and components Thermal insulation properly installed and according to specification Instrumentation installed according to specification (thermometers, pressure gages, flow meters, etc.) Clean up of equipment completed per contract documents Filters installed and replacement type and efficiency permanently affixed to housing Reheat coil installed, if specified Humidifier coil installed, if specified Valves, Piping and Coils Pipe fittings complete and pipes properly supported Pipes properly labeled Pipes properly insulated Piping system properly flushed No leaking apparent around fittings All coils are clean and fins are in good condition All condensate drain pans clean and slope to drain, per spec Specified valves installed and properly labeled Valves installed in proper direction Valves stroke fully and easily and spanning is calibrated (see calibration section below) OSAT, MAT, SAT, RAT, chilled water supply sensors properly located and secure (related OSAT sensor shielded) Sensors calibrated (See calibration section below) P/T plugs and isolation valves installed per drawings Fans and Dampers Supply fan belt tension & condition good Supply fan protective shrouds for belts in place and secure Supply fan area clean Supply fan and motor properly lubricated Filters clean and tight fitting No unusual noise or vibration Smoke and fire dampers installed properly per contract docs Page 2 of 5 COMPUTER ROOM AIR CONDITIONING UNIT FUNCTIONAL TEST CLEVELAND CLINIC (proper location, access doors, appropriate ratings verified) All dampers (OSA, RA, EA, etc.) stroke fully without binding and spans calibrated (follow procedure similar to valves Section 7.3 below) All dampers close tightly All damper linkages have minimum play Outside air capability to space installed Ducts (preliminary check) Sound attenuators installed Duct joint sealant properly installed No apparent severe duct restrictions Turning vanes in square elbows as per drawings OSA intakes located away from pollutant sources & exhaust outlets Pressure leakage tests completed Branch duct control dampers operable Electrical and Controls Pilot lights are functioning Power disconnects in place and labeled All electric connections tight Proper grounding installed for components and unit Safeties in place and operable Current overload heaters installed and correct size Sensors calibrated (see section below) Control system interlocks hooked up and functional Smoke detectors in place Enthalpy control and sensor properly installed (if applicable) Related thermostats are installed Related building automation system points are installed, including high temperature alarm and emergency power All control devices, pneumatic tubing and wiring complete TAB Installation of system and balancing devices allowed balancing to be completed per specified NEBB or AABC procedures & contract docs Final Startup report completed with this checklist attached Safeties installed and safe operating ranges for this equipment provided to the commissioning agent Functional test procedures for this equipment reviewed and approved by installing contractor Page 3 of 5 FT-13 REV 2/1/2011 COMPUTER ROOM AIR CONDITIONING UNIT FUNCTIONAL TEST CLEVELAND CLINIC NOTES: Page 4 of 5 FT-13 REV 2/1/2011 FT-13 COMPUTER ROOM AIR CONDITIONING UNIT FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 Functional Test Test No. 1. 2. 3. Spec/Dwg Ref Test Procedure Expected and Actual Response Verify CRAC communication, front end graphics and point mapping are complete. Front end communication with CRAC has been established and graphics along with control and monitoring points are set up. Attempt to adjust space temperature set point from space sensor. Verify that temperature set point is operator adjustable from space (room) temperature sensor. Attempt to adjust relative humidity set point from space sensor. While space relative humidity is at or below set point, decrease space temperature set point below actual space temperature. Verify that temperature set point is operator adjustable from space (room) temperature sensor. Verify that fan and compressor are energized and that space temperature begins to decrease towards set point. Increase space temperature to original set point. Verify that fan is energized and that space temperature begins to increase towards set point. While space temperature is at or below set point, decrease space relative humidity set point below actual space relative humidity. Verify that fan, compressor and reheat are energized and that space relative begins to decrease towards set point. Increase space relative humidity to original set point. Verify that fan and humidifier are energized and that space relative humidity begins to increase towards set point. 4. 5. 6. Enable unit thru BAS. Verify unit is energized. 7. Disable unit thru BAS. Verify unit is de-energized. 8. Increase space temperature set point well above actual space temperature. Verify that an alarm signal is generated to BAS. 9. Decrease space temperature set point well above actual space temperature. Verify that an alarm signal is generated to BAS. 10. Increase relative humidity set point well above actual space relative humidity. Verify that an alarm signal is generated to BAS. 11. Decrease relative humidity set point well above actual space relative humidity. Verify that an alarm signal is generated to BAS. Activate smoke detector in test mode. Verify that fan de-energizes and an alarm signal is generated to the BAS. Return all changed control parameters and conditions to their pre-test values Check off in program printout when completed 12. 13. A SUMMARY OF DEFICIENCIES IDENTIFIED DURING TESTING IS ATTACHED -- END OF TEST -- Page 5 of 5 Pass Y/N FT-14 KITCHEN VENTILATION FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 FT-14 PRE-FUNCTIONAL CHECKLIST AND FUNCTIONAL TEST FOR KITCHEN VENTILATION Participants Name Company Title Commissioning Authority Party filling out this form and witnessing testing: [Name, Company] Date of test: ____________________ Unit Tag Make Unit Location Model No. Area Served Serial No. Unit Description Page 1 of 4 FT-14 KITCHEN VENTILATION FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 Pre-Functional Test Verification Installation Checks OK Check Comments Cabinet and General Installation Permanent labels affixed Casing condition good: no dents, leaks, door gaskets installed Mountings checked and shipping bolts removed Vibration isolators installed Equipment guards installed Pulleys aligned Belt tension correct Plenums clear of debris Fans rotate freely Fire and balance dampers installed Backdraft dampers installed, per drawings, and operate freely Duct system complete Drive location not subject to excessive temperatures Drive location not subject to excessive moisture or dirt Drive size matches motor size Pilot lights functioning VFD wired to controlled equipment Programming and Controls Internal setting designating the model is correct Input of motor FLA represents 100% to 105% of motor FLA rating Appropriate Volts vs Hz curve is being used Accel and decel times are around 10-50 seconds, except for special applications. Record actual for each unit. Lower frequency limit at 0 for VAV fans and around 10-30% for chilled water pumps. Record actual for each unit. Upper frequency limit set at 100%, unless explained otherwise VFD interlocked to control system Static or differential pressure sensor or other controlling sensor properly located and per drawings Controlling sensor calibrated Unit is programmed with full written programming record submitted RPM readout in BAS verified with VFD readout All control devices, pneumatic tubing and wiring complete Specified sequences of operation and operating schedules have been implemented with all variations documented Specified point-to-point checks have been completed and documentation record submitted for this system Page 2 of 4 FT-14 KITCHEN VENTILATION FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 Electrical Electrical connections complete Disconnect switch installed Overload heaters in place Control connections complete Operational Checks Fan rotation correct Electrical interlocks verified Any fan status indicators functioning No unusual vibration or and noise Record full load running amps for each fan. _____rated FL amps x ______srvc factor = _______ (Max amps). Running less than max? Check voltage: Rate = ______ Actual = _______ Within 5%? The disconnect switch properly operates After 24 hours of operation, recheck belt tension and alignment NOTES: Page 3 of 4 FT-14 KITCHEN VENTILATION FUNCTIONAL TEST CLEVELAND CLINIC REV 2/1/2011 Functional Test Test No. 1. 2. Spec/Dwg Ref Test Procedure Expected and Actual Response Verify EF communication, front end graphics, and point mapping are complete. Front end communication with EF has been established and graphics along with control and monitoring points are set up. Set BAS to occupied mode and enable associated AHU. Verify that fan is energized and OA damper modulates open. VFD: While in ventilation mode and with associated AHU enabled decrease exhaust air set point below actual. Verify that exhaust and make up air fan speeds decrease in response. 3. Return exhaust air set point back to original set point. Impose an increase in heat under associated kitchen exhaust hood. Impose a decrease in heat under associated kitchen hood. 4. Impose an increase in smoke under associated kitchen hood. Verify that fan exhaust and make up air fan speeds increase in response. Verify that exhaust and make up air rates increase in response. Verify that exhaust and make up air rates decrease in response. Verify that exhaust and make up air rates increase in response. Impose a decrease in smoke under the associated kitchen hood. Verify that exhaust and make up air rates decrease in response. 5. AHU Interlock: While in ventilation mode, disable associated AHU. Verify that the fan de-energized, the outside air damper is 100% closed and an alarm is sent to the BAS. 6. Fan Status: While in ventilation mode, trip fan current sensor or de-energize via the disconnect switch. Verify that the fan de-energized, the outside air damper is 100% closed and an alarm is sent to the BAS. Set BAS to unoccupied mode / disable system. Verify that fan de-energizes and OA damper modulates closed. Return all changed control parameters and conditions to their pre-test values Check off in program printout when completed 7. 8. A SUMMARY OF DEFICIENCIES IDENTIFIED DURING TESTING IS ATTACHED -- END OF TEST -- Page 4 of 4 Pass Y/N