READ HOURMETERS Test 1. Press for 5 seconds: 2. Automatically displays: Un (unit) Cp (compressor) Cp (compressor) Fr (freeze) Hr (hours) Hr (hours) Cy (cycles) Cy (cycles) XX XX XX (6 digits) XX XX XX (6 digits) XX XX XX (6 digits) XX XX XX (6 digits) 3. Automatically returns to normal operation. READ SENSORS MODE (Rev. 5.2 & Higher) 1. Press for 5 seconds. 2. Press to scroll through menu: No. CO C1 C2 Sensor RTS (return air) ATS (ambient) CTS (evap coil) or No. C3 C4 C5 Sensor CDS (compressor) AS1 (aux sensor 1) AS2 (aux sensor 2) 3. Press to display actual reading 4. Unit continues to operate in the normal thermostat mode. 5. Press to return to normal display mode. TEST MODE 1. Press and 2. Press to scroll through menu: Test for 5 seconds. Description Relay Test L1 MCV1 Test L2 MCV2 Test L3 ESPD Test L4 CSPD Test — manually energizes each relay output, one at a time, allowing relays to be latched on. — manually energizes the MCV1 output using a variable (0 to 100%) PWM signal. — manually energizes the MCV2 output using a variable (0 to 100%) PWM signal. — manually energizes the ESPD output using a variable (0 to 100%) 5 vdc signal. — manually energizes the CSPD output using a variable (0 to 100%) 5 vdc signal. 3. Press or once to start the selected test. 4. Press or as required to sequence through SMART CONTROLLER™ the test. 5. Press to stop the test in process and return to normal operation. 6. To run a new test, begin with step 1. READ SOFTWARE REVISION 1. Press 2. Automatically displays: rE (revision) XX (i.e. 5.4) A (without diagnostics) b (with diagnostics) Automatically returns to normal operation. 3. for 5 seconds. AU Auto Test dS — automatically energizes each relay output one at a time, then repeats cycle. Display Test — turns on all LED segments for 5 seconds Description rL Thermo King Corporation Ingersoll-Rand Company 314 West 90th Street Minneapolis, MN 55420-3693 www.thermoking.com IntelligAIRE I Diagnostic Procedures Pocket Guide TK 41059-3-PC (Rev. 5, 08-02) DISPLAY PANEL DISPLAY PANELS Limited Access 1. Read inside, outside and setpoint temperatures. 2. Adjust setpoint temperature over a preset range. 3. Read alarm codes, but cannot clear. Full Access 1. Read inside, outside and setpoint temperatures. 2. Adjust setpoint temperature over a preset range. 3. Read and clear alarm codes. 4. Read alarm code history. 5. Read hourmeters. 6. Read sensors mode. 7. Read software revision. 8. Access setup mode. 9. Access calibration mode. 10. Access test mode. Keylock Switch 1. Insert key and turn clockwise. 2. Display will now function as Full Access. 3. Turn key counterclockwise and remove. 4. Display will now function as Limited Access. SETUP MODE Press 2. Press 1. Param rE** Pr dP* Un dr EH* EL* CH* CL* CC ci* co*** dF* and for 5 seconds. Press 4. Press 3. Press 1. Press 4. Press 3. to scroll through menu: Setting Default (**) (01) (4) (F) (dc) (100) (50) (100) (50) (rh) (61) (45) (05) Param Fr* HC LC HH LH Ab Ht* FH*** kc ki kd* kF* Setting Default (27) (82) (62) (82) (62) (45) (- -) (- -) (20) (10) (00) (05) * These parameters not available with all versions of software. Check schematic diagram for correct settings. For parameters not shown on schematic diagram, use the default values. ** Parameter rE removed from setup mode on software revisions V3.5 and later (see READ SOFTWARE REVISION). *** These parameters on software revisions V6.4b and later (see READ SOFTWARE REVISION). Press 5. or or once to read current setting. again to change setting. to return to normal operation. CALIBRATION MODE Press 2. and or or once to view current setting. again to change reading until it matches an accurate reference thermometer. 5. Press to return to normal operation. READ ALARM CODES Press 4. Press 3. Alarm codes are displayed automatically. 2. Press 1. Code 00 01* 02 03 04* 05 06 07 08 09* 10 11 12 13* 14* for 5 seconds. or to select SA (save) or CL (clear). to return to normal operation. Alarm No Alarms Evaporator Coil Freeze (program 15 only) Evap Coil Sensor (shorted, open or backwards) Return Air Sensor (shorted, open or backwards) Aux Sensor 1 (only if installed) Ambient Air Sensor (shorted, open or backwards) Comp Discharge Sensor (open) Low Heating Capacity (rev. 5.5 only) High Compressor Temperature (warning) High Evaporator Coil Temperature (program 15 only) High Discharge Pressure Low Suction Pressure High Compressor Temperature (shutdown) Cond. Electronic Drive Fault—brushless motor Evap. Electronic Drive Fault—brushless motor * These parameters not available on all programs. If these alarm codes appear, first check for proper setting of program. for 5 seconds. READ ALARM CODE HISTORY No. CO C1 C2 C3 to scroll through menu: Sensor RTS (return air) ATS (ambient) CTS (evap coil) CDS (compressor) No. C4 C5 C6 C7 Sensor AS1 (aux sensor 1) AS2 (aux sensor 2) Not Used Not Used Press 3. Last 15 alarm codes with hourmeter readings are displayed. 2. Press 1. and for 5 seconds. at any time to return to normal operation, otherwise wait for automatic return.