Ball valves for steam Ball valves for steam applications Steam systems which perform well have been designed with care using products of the highest quality Spirax Sarco has 80 years of experience and knowledge of steam systems and the equipment associated with them. Occasionally it is essential to isolate sections of pipeline or plant, either by hand or remote control. Spirax Sarco ball valves do this safely, predictably, and reliably because they are designed and manufactured specifically for steam. The severity of steam does not allow compromise, it requires the best in design. All Spirax Sarco ball valves meet these requirements, resulting from many years of dedicated research and development, manufacturing investment and crucial applications' experience. Features of good design Stem packing system Ease of use PTFE, R-PTFE, PDR 0.8, graphite or PEEK 'O' ring seals plus a belleville washer provide hermetic closure and reduce leeks to atmosphere. Ergonomically designed. Blow out proof stem Integrated seat and body gasket Available in all Spirax Sarco ball valves. Less components and easier maintenance. (Only available for M10V and M10S ranges). Antistatic device Floating ball concept Antistatic device, conforming to BS 5351, to discharge static electricity build-up on the ball. Our floating ball design combined with soft seat offers tight shut-off according to ANSI Class VI. User benefits • All Spirax Sarco products comply with the European Pressure Equipment Directive 97 / 23 / EC. • No leaks from the valve - single seat / seal arrangement. • High capacity, low pressure drop, low energy loss. • No sticking or erratic movement even at high pressures - low operating torque. • Automatic recovery of seal wear - Belleville washers. • Easily automated - ISO mountings as standard on certain models. • Seat and seal materials to suit the conditions; PTFE, R-PTFE, PEEK, PDR 0.8. • ISO 9001/ 2000 - traceability of materials and relevant certification. • Spirax Sarco's guarantee of worldwide knowledge, service and technical support. 2 Note: Du-pont, PEEK and PDR 0.8 are registered tradenames. Seat types and materials A flexible seat provides tight shut-off at high and low pressures, and reduces wear and valve torque. Single seat/body gasket arrangement is available for certain models. Cavity filler seats are also available. The complete valve is specially designed for steam applications. PTFE PTFE is the material of choice where low friction, high durability, excellent thermal resistance or chemical inertness are required. Recommended for saturated steam up to 10 bar g. PDR 0.8 The steam seat for excellence. Specially developed by Du-pont for Spirax Sarco it allows elevated temperatures (260°C); and a low coefficient of friction. Recommended for saturated steam up to 17.5 bar g. PEEK Polyetheretherketone is a tough, high temperature, thermoplastic with high tensile and shear strength, excellent creep, fatigue and chemical resistance. Recommended for saturated steam up to 39 bar g. Glass filled PTFE (R-PTFE) The superior compression and heat resistance of glass filled PTFE (25% of glass filler) reduces wear at high loads. Specially recommended for clean steam applications. Options for the ball valve range Locking handles Extended stems Oval handles Extended butt weld ends Self-venting ball to prevent hydraulic locking Automation Spirax Sarco recommends ISO mounting ball valves for automation. Single and double acting pneumatic actuators (BVA200 series) and electric ¼ turn actuators (BVEA200 series) are available, with a comprehensive range of limit switch boxes, and clutch gearboxes for manual overide. These accessories can be supplied in a single, compact, assembled package. For more information see the 'Automation' sales brochure. Ball valve range for steam applications Low pressure steam, condensate and process water M10V, M31V ISO and M40V ISO M10S, M10S ISO, M20S, M21S ISO Medium pressure steam, condensate and process water M31S ISO and M40S ISO High pressure steam M10H ISO, M20H and M31H ISO Clean steam M60G and M60V Boiler blowdown ABV20 and KBV20 3 M10V, M31V ISO and M40V ISO 50 A - F - C M10S and M10S ISO: Scrd, SW, BW, PN40 and ANSI 300. M31S ISO: ANSI 300. Temperature °C A - D - E M31S ISO: PN16. A - B - C M20S, M40S ISO, ABV20 and KBV20 : ANSI 150. A - D - C M20S, M21S ISO, ABV20 and KBV20: PN40. 2 0 M60V: Virgin PTFE seats. 16 17.5 14 Pressure psi g 150 250 500 200 B A D Steam saturation curve 100 50 400 300 200 C 100 0 2 0 4 100 310 260 A 250 G 200 150 Steam 100 saturation 50 curve 0 0 5 10 200 Temperature °C A-C 12 100 6 8 10 12 14 16 17.5 200 Pressure psi g 300 400 500 590 500 B F C 400 300 200 H D 100 E 15 20 25 30 35 39 Pressure bar g Pressure psi g The product must not be used in this region. M60G: Glass reinforced PTFE seats. 10 Pressure bar g 100 50 The product can only be used for short periods in this region. A-B 8 6 4 C 0 50 25 100 75 A 125 392 150 300 100 Steam saturation curve 50 0 200 C 0 2 4 Pressure bar g 6 7 B 100 8 8.5 Temperature °F Clean steam 0 300 B 200 E 150 M60G and M60V 4 Steam saturation curve 400 Pressure bar g Temperature °C High pressure steam A-F-H D Temperature °F A-B-D A-G-E 250 500 200 F 200 M10H ISO, M20H and M31H ISO A-C-D 150 A 50 0 10 Pressure psi g 100 100 M20S, M40S ISO, ABV20 and KBV20: ANSI 300. The product must not be used in this region. M10H ISO: Scrd, SW and BW. M10H ISO, M20H and M31H ISO: ANSI 300. M10H ISO and M20H: PN40. M10H ISO, M20H and M31H ISO: ANSI 150. M31H ISO: PN16. 50 8 6 4 Pressure bar g 150 260 Temperature °C The product must not be used in this region. 0 200 0 M20S, M21S ISO, M40S ISO ABV20 and KBV20 2 100 Temperature °F Medium pressure steam, condensate and process water A-D-B-C M10S, M10S ISO and M31S ISO: ANSI 150. 200 C 0 300 Temperature °F The product must not be used in this region. 260 145 446 400 Steam saturation curve 100 M10S, M10S ISO and M31S ISO 125 100 75 B 150 0 Pressure psi g 50 25 230 200 A Temperature °C The product must not be used in this region. A - B - C M10V: Scrd, SW, BW, ANSI 150, ANSI 300 and PN40. M31V ISO: PN16, ANSI 150 and ANSI 300. M40V ISO: ANSI 150 and ANSI 300. 0 Temperature °F Low pressure steam, condensate and process water Operating range Dimensions (approximate) in mm For full details of dimensions and weights please refer to the relevant Technical Information Sheet, available on our website. 2 piece body 3 piece body 1 piece body C C C A A A M10V / M10S (3 piece body) Size RB 6 10 15 20 25 32 40 50 65 DN Scrd, BW FB RB 56 51 51 59 84 93 102 118 152 56 56 63 68 86 97 106 124 152 6 10 15 20 25 32 40 50 A SW FB 56 63 68 86 97 106 124 152 ANSI 150 C PN40 Scrd, SW, BW Flanged PN40 & ANSI 150 108 117 127 140 165 178 191 ANSI 300 (M10S only) 140 152 165 178 190 216 241 130 150 160 180 200 230 290 57 57 61 63 91 95 109 115 132 87 89 91 95 109 115 132 ANSI 150 ANSI 300 PN40 Scrd, SW, BW Flanged PN40 & ANSI 150 108 117 127 140 165 178 191 140 152 165 178 190 216 241 130 150 160 180 200 230 290 63 63 66 69 100 104 112 120 140 81 84 100 104 112 120 140 M10S ISO / M10H ISO (3 piece body) Size RB 6 10 15 20 25 32 40 50 65 DN Scrd, BW FB RB 56 56 56 59 84 93 102 118 152 56 56 63 68 86 97 106 124 152 6 10 15 20 25 32 40 50 A SW FB 56 63 68 86 97 106 124 152 C M31V ISO / M31S ISO / M31H ISO (2 piece body) Size A C DN ANSI 150 ANSI 300 PN16 F1 PN16 F4 / F5 ANSI 150 ANSI 300 PN16 F1 & F4 / F5 50 178 216 230 150 140 140 140 65 190 241 290 170 166 168 166 80 203 283 310 180 180 182 180 100 229 305 350 190 218 218 218 150 394 +403 480 350 266 266 266 200 457 502 600 400 311 315 311 M21S ISO M20S / M20H / ABV20 / KBV20 (1 piece body) (1 piece body) Size DN 15 20 25 32 40 50 65 80 100 A PN40 115 120 125 130 140 150 170 180 190 C All 81 84 99 102 124 130 142 156 175 Size A C M40V ISO / M40S ISO M60G / M60V (1 piece body) (3 piece body) * Size A C Size A C DN ANSI 150 ANSI 300 & PN40 ANSI 150 ANSI 300 PN40 DN ANSI 150 ANSI 300 ANSI 150 ANSI 300 DN Tri-clamp Tube All 25 127 165 106 106 106 25 127 165 32 40 50 65 80 100 150 140 165 178 191 203 229 267 178 190 216 241 283 305 403 111 126 134 146 168 180 246 110 126 134 146 168 180 246 109 126 134 146 168 180 246 32 165 190 50 178 216 65 190 241 80 203 100 150 100 15 89 100 57 115 115 20 102 102 63 129 129 25 114 124 91 142 142 40 140 138 109 283 144 162 50 159 150 115 229 305 172 178 80 240 240 158 267 403 206 220 100 280 280 168 *Note: The M60 is also available in other sizes upon request: DN10, DN32 and DN65. 100 5 Selection table Applications Model Sizes Body Saturated steam Connections Maximum Maximum pressure temperature bar g °C M10V DN6 to DN50 3 Piece 10 184 3 Piece 10 184 DN50 to DN200 2 Piece 10 184 M40V ISO DN25 to DN150 1 Piece 10 184 ANSI 150 ANSI 300 208 BSP, BSPT, NPT, SW, BW, PN40 ANSI 150 ANSI 300 Medium pressure steam, condensate and process water 3 Piece 17.5 DN65 M31S ISO DN50 to DN200 M20S DN25 to DN150 M21S ISO M40S ISO M10H ISO 2 Piece 11.6 190 17.5 208 High pressure steam 2 = Zinc plated carbon steel body RB and FB 3 = Stainless steel body 4 = Stainless steel body, nuts and bolts Forged RB FB Cast RB Cast RB and FB Forged RB 2 3 4 2 ASTM A105 ASTM A182 F316L ASTM A216 or DIN 1724 3 ASTM A351 or DIN 1724 2 ASTM A216 3 ASTM A351 2 3 4 2 3 2 3 ASTM A105 ASTM A182 F316L DIN 1724 ASTM A351 ASTM A216 ASTM A351 PN16 ANSI 150 ANSI 300 FB Cast RB Cast 2 ASTM A216 3 ASTM A351 (PN40 flanges only) 1 Piece 208 ANSI 150 ANSI 300 PN40 DN15 to DN100 1 Piece 17.5 208 PN40 RB Cast 2 DIN 17245 3 ASTM A351 DN25 to DN150 1 Piece 17.5 208 ANSI 150 ANSI 300 RB Cast 2 ASTM A216 3 ASTM A351 250 BSP, BSPT, NPT, SW, BW, PN40 Forged 2 ASTM A105 (stainless steel available on request) DN6 to DN40 39 3 Piece RB and FB RB M20H DN25 to DN150 1 Piece 39 250 PN40 ANSI 150 ANSI 300 RB Cast M31H DN50 to DN200 2 Piece 39 250 PN16 ANSI 150 ANSI 300 FB Cast M60V DN15 to DN100 3 Piece 7 170 Tri-clamp Tube imperial, ISO and DIN RB* Forged 4 ASTM A182F 316L M60G DN15 to DN100 3 Piece 8.5 177 Tri-clamp Tube imperial, ISO and DIN RB * Forged 4 ASTM A182F 316L KBV20 ABV20 DN25 to DN65 1 Piece 17.5 208 ANSI 150 ANSI 300 PN40 RB Cast 2 ASTM A216 3 ASTM A351 (PN40 flanges only) Clean steam Boiler blowdown RB = Reduced bore 17.5 DN50 6 BSP, BSPT, NPT, SW, BW, ANSI 150 ANSI 150 ANSI 150 ANSI 300 PN16 F1 & F4 / F5 DN65 DN6 to DN50 Body material FB = Full bore Low pressure steam, M31V ISO condensate and process water M10S M10S ISO Bore *Note: The M60 is also available in FB version upon request. 2 ASTM A216 3 ASTM A351 (PN40 flanges only) 2 ASTM A216 or DIN 1724 3 ASTM A351 or DIN 1724 How to order Internals Virgin PTFE AISI 316 AISI 316 AISI 316 AISI 304 AISI 316 AISI 420 AISI 316 PDR 0.8 Virgin PTFE E Zinc plated carbon steel Actuation X X To select and order your valves use the information shown opposite and the following short codes, as shown in the example below. Example chosen: A ball valve is required for a medium pressure steam application, where pressure will not exceed 17.5 bar g. The pipeline size will be 50 mm. The ball valve body material is to be zinc plated forged carbon steel having full bore capability and a self - venting ball. Ball valve selection example: Valve size: DN6 to DN200. Carbon R-PTFE Zinc plated Graphite carbon steel Zinc plated carbon steel O Antistatic PDR 0.8 R-PTFE or Stainless steel PDR 0.8 L X Automatic AISI 316 AISI 304 AISI 316 AISI 420 Zinc plated Antistatic carbon steel O R-PTFE or Stainless steel E Manual Virgin PTFE Lever nuts and bolts L Self-venting AISI 316L Stem seals Options Extended stem Lockable handle Seats Oval handle Ball and stem O E X DN50 Valve model: L E Carbon R-PTFE Zinc plated Graphite carbon steel X M10S, M20S, M21S, M31S, M40S. X Body material: DN50 C/S = 2, S/S = 3, All S/S = 4. DN50 Antistatic PDR 0.8 PTFE and Zinc plated graphite carbon steel E X M10S M10S 2 Port: (required for M10 only) Reduced bore = RB, Full bore = FB. AISI 316 AISI 316 AISI 316L PDR 0.8 Antistatic Zinc plated R-PTFE carbon steel PDR 0.8 Carbon R-PTFE Zinc plated Graphite carbon steel PEEK PEEK Zinc plated carbon steel or Stainless O steel PEEK Zinc plated carbon steel (Hardness) AISI 316 (Hardness) PEEK AISI 316 PEEK PEEK Zinc plated carbon steel AISI 316L Virgin PTFE Carbon R-PTFE Graphite Stainless steel AISI 316 Glass fibre Carbon R-PTFE R-PTFE AISI 316L (Cavity filler on request) Graphite Stainless steel AISI 316 (Hardness) (Hardness) AISI 316 (Hardness) (Cavity filler on request) Antistatic PTFE and Zinc plated PDR 0.8 Graphite carbon steel X DN50 M10S 2 FB 2 FB ISO version: E X DN50 M10S ISO Options: L E X Oval handle = O, Lockable handle = L, Extended stem = E, Self - venting = X DN50 E E X X X M10S 2 FB ISO X Valve connections: BSP, BSPT, NPT, SW, BW, PN40, ANSI 150, ANSI 300. Note: For clean steam valves consult Spirax Sarco. DN50 M10S 2 FB ISO X PN40 ISO X PN40 How to order example: DN50 M10S 2 FB 1 off Spirax Sarco DN50 M10S2FB ISO X ball valve having zinc plated forged carbon steel body material, a full bore port and a self-venting ball. Connections are to be flanged PN40. For further details please refer to the Technical Information Sheets. 7 Typical applications with ball valves in the steam and condensate loop Pressure reducing station Steam main terminal ends Flowmetering Steam to water heat exchanger packages Boiler blowdown automatic or manual Process vessels automatic heating Condensate pumping sets mechanical and electrical Process and heating control high temperature protection Some of the products may not be available in certain markets. Spirax-Sarco Limited, Charlton House, Cheltenham, Gloucestershire, GL53 8ER UK. Tel: +44 (0)1242 521361 Fax: +44 (0)1242 573342 E-mail: Enquiries@SpiraxSarco.com Internet: www.SpiraxSarco.com © Copyright 2005 8 Spirax Sarco is a registered trademark of Spirax-Sarco Limited SB-S39-07 ST Issue 2