2 HEAT SINKING The Dynamic Dimming Module requires an external heat sink in order to ensure proper operating temperature of the LEDs. The DDM has a conductive aluminum case and an efficient thermal path to the LED array. These features promote efficient thermal management and allow for a simple heat sink design in most applications. Examples of heat sinking methods are: cast or extruded heat sinks. Both carbon and stainless steel are much less efficient at transferring heat than aluminum and therefore are not recommended as heat sink materials. The heat sink mounting surface should be flat and smooth. Metal-to-metal contact surfaces will result in best performance; anodized or unfinished mounting surfaces are recommended. Mounting the DDM on a painted aluminum surface will reduce the performance of the heat sink material. 2.1 Compatible Heat Sinks The following tables list heat sinks models that have compatible form factors and thermal resistance characteristics for use with the DDM. The thermal resistances assume an approximate ambient temperature of 25C. The heat sinks listed here are suggestions only. MechaTronix (round) Part Number Dia. (mm) Height (mm) Thermal Resistance (°C/W) LSB9950 99 50 1.3 – 1.5 LSB9980 99 80 1.2 – 1.4 Nano 7080 70 80 1.8 Micro 8630 86 30 1.8 Micro 8650 86 50 1.5 Micro 8680 86 80 1.2 IMPORTANT: These heat sinks are qualified in “free air”. If the DDM is installed in an insulated can fixture (IC Can), the module may exceed the recommended operating temperature. The heat sink must be evaluated and temperature tested in the fixture at applicable ambient temperatures for the desired application. Additional product information at www.led-heatsink.com Aavid Thermalloy Heat Sink Extrusions (square/rectangular) Part Number Width (mm) Length Height (mm) Thermal Resistance (°C/W) 67590 88 88 31 1.5 – 1.7 61085 136 85 33 1.4 – 1.6 Additional product information at www.aavid.com 3 | araya® DDM 0ND and DDM 0TD Installation and Operation Guide 8 5 6 7 2.2 Mechanical Attachment of the Heat Sink 4 8 3 7 2 6 1 5 4 CTM 032 The DDM 0ND and DDM 0TD light engines have a front mount option for heat sink mounting, using two 4-40 or M2.5 screws. CTM 019 70.50 B.C. 70.50 B.C. 2.78 [2.78] D Mechanical Specifications 2X 3.10 .12 D 3.10 .12 Diameter: 3.19 inches (81 mm) 22 .86 Height: Dimensions 22 and 31 mm Weight 0.25 pounds (0.11 kg) Front mount, M2.5 or 4-40 Screws 24.91° Max Case Temperature 31 [1.22 ] CASE TEMPERATURE DDM 0ND: 1.19 inches (30.26 mm); DDM 0TD: 1.39 inches (35.36 mm) Light Emitting Surface Heat Sink Attachment C 2X <70°C C 180° 180° DDM 0ND DDM 0TD B 30.26 1.19 B 21.56 .85 8 7 2X A 5 6 81 3.19 21.56 .85 4 8 3 7 70.50 B.C. UNLESS OTHERWISE SPECIFIED: 2.78 D 3.10 .12 2X A 3.10 .12 1 5 4 DATE TITLE: Lumenetix MFG APPR. 22 .86 THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF LUMENETIX. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF LUMENETIX IS PROHIBITED. 6 7 NAME DIMENSIONS ARE IN MILLIMETERS DRAWN TOLERANCES: CHECKED ANGULAR: MACH 0.5 ONE PLACE DECIMAL 0.5 ENG APPR. TWO PLACE DECIMAL 0.15 5 Q.A. INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5 PROPRIETARY AND CONFIDENTIAL 8 2 6 81 3.19 CTM 032 CTM 019 70.50 B.C. [2.78] D 35.36 1.39 CASE SEE NOTES MATERIAL USED ON NEXT ASSY APPLICATION TEMPERATURE SIZE DWG. NO. B FINISH SCALE: 1:2 WEIGHT: 3 7 2 6 REV PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF LUMENETIX. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF LUMENETIX IS PROHIBITED. DO NOT SCALE DRAWING 4 8 31 [1.22 ] COMMENTS: NEXT ASSY SHEET 1 OF APPLICATIO 1 5 4 24.91° C C 180° 180° Note: Upper dimensions are in inches; lower dimensions are in millimeters. B B 30.26 1.19 35.36 1.39 21.56 .85 21.56 .85 Figure 1: Heat Sink Attachment Specifications 81 3.19 81 3.19 UNLESS OTHERWISE SPECIFIED: A NAME DATE DIMENSIONS ARE IN MILLIMETERS DRAWN TOLERANCES: CHECKED ANGULAR: MACH 0.5 ONE PLACE DECIMAL 0.5 ENG APPR. TWO PLACE DECIMAL 0.15 A TITLE: Lumenetix MFG APPR. INTERPRET GEOMETRIC TOLERANCING PER: ASME Y14.5 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF LUMENETIX. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF LUMENETIX IS PROHIBITED. 4 | araya® DDM 0ND and DDM 0TD Installation and Operation Guide 8 7 6 5 8 MATERIAL Q.A. COMMENTS: USED ON NEXT ASSY APPLICATION 4 FINISH 3 SIZE DWG. NO. REV NEXT ASSY APPLICATION SHEET 1 OF 1 SCALE: 1:2 WEIGHT: DO NOT SCALE DRAWING 7 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF LUMENETIX. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF LUMENETIX IS PROHIBITED. B SEE NOTES 6 2 5 1 4