NEWind® - Solid/PFA Insulated Conductors DESCRIPTION: Specialty winding wire for transformers and coils that doesn’t require interleaving insulation between layers. Conductor Material: Solid Copper Insulation Thickness: .002" min per layer Note: .0015" min per layer available as custom design. Voltage Rating: Single layer 600 Vpk Double & Triple layers 1000 Vpk Temperature Rating: UL/VDE Class H 180˚/C Dielectric Strength: 2000 V/mil nominal CONDUCTOR AWG 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 NOTES: O.D. DC RESISTANCE Bare Tinned Copper Copper 6.516 6.995 .0403 8.211 8.815 .0359 10.330 11.090 .0320 13.030 13.990 .0285 16.530 17.750 .0253 20.720 22.240 .0226 26.190 28.120 .0201 33.030 35.460 .0179 41.860 44.940 .0159 52.480 56.340 .0142 66.660 71.560 .0126 82.880 88.970 .0113 .0100 105.800 113.600 .0089 133.900 143.800 .0080 166.200 178.400 .0071 211.700 228.200 .0063 269.800 289.600 .0056 342.800 368.100 .0050 431.900 463.700 .0045 535.700 575.100 .0040 681.900 732.000 .0035 897.100 963.100 .0031 1152.000 1237.000 Single Layer: UL 60950 Annex U Double Layer: UL 60950 Annex U IEC 60950 Annex U Triple Layer: UL 60950 Annex U IEC 60950 Annex U SINGLE INSULATION LBS/ O.D. 1000 FT PART NUMBER W18S2.0PXTC1A W19S2.0PXTC1A W20S2.0PXTC1A W21S2.0PXTC1A W22S2.0PXTC1A W23S2.0PXTC1A W24S2.0PXTC1A W25S2.0PXTC1A W26S2.0PXTC1A W27S2.0PXTC1A W28S2.0PXTC1A W29S2.0PXTC1A W30S2.0PXTC1A W31S2.0PXTC1A W32S2.0PXTC1A W33S2.0PXTC1A W34S2.0PXTC1A W35S2.0PXTC1A W36S2.0PXTC1A W37S2.0PXTC1A W38S2.0PXTC1A W39S2.0PXTC1A W40S2.0PXTC1A .0443 .0389 .0350 .0315 .0283 .0256 .0231 .0209 .0189 .0172 .0156 .0143 .0130 .0119 .0110 .0101 .0093 .0086 .0080 .0075 .0070 .0065 .0061 5.061 4.031 3.216 2.563 2.031 1.630 1.298 1.037 .826 .665 .530 .431 .343 .276 .227 .782 .147 .120 .098 .082 .068 .054 .045 DOUBLE INSULATION UL File E205791 UL File E205791 VDE Reg. No.135446 UL File E205791 VDE Reg. No.135447 TRIPLE INSULATION PART NUMBER LBS/ O.D. 1000 FT W18D2.0PXXTC1A W19D2.0PXXTC1A W20D2.0PXXTC1A W21D2.0PXXTC1A W22D2.0PXXTC1A W23D2.0PXXTC1A W24D2.0PXXTC1A W25D2.0PXXTC1A W26D2.0PXXTC1A W27D2.0PXXTC1A W28D2.0PXXTC1A W29D2.0PXXTC1A W30D2.0PXXTC1A W31D2.0PXXTC1A W32D2.0PXXTC1A W33D2.0PXXTC1A W34D2.0PXXTC1A W35D2.0PXXTC1A W36D2.0PXXTC1A W37D2.0PXXTC1A W38D2.0PXXTC1A W39D2.0PXXTC1A W40D2.0PXXTC1A .463 .419 .380 .345 .313 .286 .261 .239 .219 .202 .186 .173 .160 .149 .140 .131 .123 .116 .110 .105 .100 .095 .091 5.217 4.171 3.343 2.677 2.137 1.724 1.383 1.115 .897 .730 .589 .486 .393 .322 .270 .223 .185 .155 .131 .113 .097 .082 .071 PART NUMBER W18T2.0PXXXTC1A W19T2.0PXXXTC1A W20T2.0PXXXTC1A W21T2.0PXXXTC1A W22T2.0PXXXTC1A W23T2.0PXXXTC1A W24T2.0PXXXTC1A W25T2.0PXXXTC1A W26T2.0PXXXTC1A W27T2.0PXXXTC1A W28T2.0PXXXTC1A W29T2.0PXXXTC1A W30T2.0PXXXTC1A W31T2.0PXXXTC1A W32T2.0PXXXTC1A W33T2.0PXXXTC1A W34T2.0PXXXTC1A W35T2.0PXXXTC1A W36T2.0PXXXTC1A W37T2.0PXXXTC1A W38T2.0PXTXXC1A W39T2.0PXXXTC1A W40T2.0PXXXTC1A LBS/ O.D. 1000 FT .0493 .0449 .0410 .0375 .0343 .0316 .0291 .0269 .0249 .0232 .0216 .0203 .0190 .0179 .0170 .0161 .0153 .0146 .0140 .0135 .0130 .0125 .0121 5.383 4.322 3.480 2.802 2.248 1.828 1.479 1.203 .978 .805 .659 .551 .454 .379 .324 .273 .233 .200 .175 .155 .137 .120 .108 1. Double and triple insulated conductors are included in UL approved Electrical Insulation System designated as NE-F1. 2. Conductor DC resistance is provided as maximum Ohms/1000 Ft @ 20˚C. 3. Our standard colors for these products include: clear, white, black, red, green, yellow, blue, brown, orange, gray and violet. Most are RoHS Compliant; please contact our design team to discuss your specific requirement. Use of NEWind® Specialty Winding insulated conductors result in much smaller transformers due to decrease in number of winding wires required and removal of barrier tape and interleaved insulation tapes. Available in single layer of insulation, Supplementary (double layer) and Reinforced (triple layer) styles. USE: Telecommunication devices, laptop computers, digital cameras, games and other electronic devices such as electronic transformers, power adapters, switching mode power supply modules, battery chargers for mobile phones, motors and coils. All measurements are in inches unless otherwise stated. www.newenglandwire.com Tel: 603.838.6624 © 2005 New England Wire Technologies 149