Twin-tub CMOS process

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Chapter 2
CMOS Processing/Layout Supplement (II)
● Twin-tub CMOS process
1. Provide separate optimization of the n-type and p-type transistors
2. Make it possible to optimize "Vt", "Body effect", and the "Gain" of n, p
devices, independently.
3. Steps:
A. Starting material: an n+ or p+ substrate with lightly doped ->
"epitaxial" or "epi" layer -> to protect "latch up"
B. Epitaxy"
a. Grow high-purity silicon layers of controlled thickness
b. With accurately determined dopant concentrations
c. Electrical properties are determined by the dopant and its
concentration in Si
C. Process sequence
a. Tub formation
b. Thin-Oxide construction
c. Source & drain implantations
d. Contact cut definition
e. Metallization
● Balanced performance of n and p devices can be constructed.
(Substrate contacts are included in Fig.3.10)
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(7~8um)
青玉 or SiO2 (二氧化矽)
Anisotropic Etch
Form p-island
(for n-device)
Form n-island
(for p-device)
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- Grow gate oxide through
thermal oxidation
- Deposit Doped Polysilicon
Etch Polysilicon
Step (h): n-implantation for
source & drain
Step (i) p-implantation
Step (j)
- Grow phosphorus glass
- Etch glass to form contact cut
- Evaporating alumni
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3.3 CMOS Process Enhancement (Interconnection)
3.3.1 Metal Interconnect
CMOS circuit
=
CMOS logic process + Signal/Power/Clock-routing layers
- Contact: Metal1 (M1) to Poly or Diffusions (n+ , p+)
- Second-layer of metal (VIA1=M1 to M2)
- Note: M1 must be involved in any contact to underlying areas
Contact
-
Etch
Isolation
layer
Form a
VIA
such as “polysilicon” and “diffusion (n+, p+)
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Layout Examples:
(A) Inverters
(1)
Vertical
diffusion
(2)
Horizontal
diffusion
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* Other Routing methods
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* Increase Beta Value (W/L)
- Increase W
- Place transistor back-to-back (2 beta)
- Round transistor (Donut connection)
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(4 beta)
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Layout of Transmission Gate
S
A
B
S
Layout of 2-to1 Multiplexor
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3.4 Layout Design Rules
- Function: obtain a circuit with optimum yield in an area as well as
possible
- Performance ←→ yield
* Conservative design rules
→ Functional circuit
→ Good yield
* Aggressive design rules
→ Bad yield
→ Compact circuit/layout for
low cost and high speed
(A) Line width/spacing
Small → open circuit
Close → short circuit
(B) Spacing between two independent layers
- In process:
(a) Geometric features for mask-making and lithographical
(b) Interactions between different layers (e.g., poly + diffusion)
- Rules:
a. Micro(μ)-based rules – Industry (submicron)
b. Lambda-based rules: e.g.,, 1λ=0.6um for 1.2 um
CMOS process) for 4-1.2um Scalable CMOS
process. 2λ is the minimum channel length (L).
- See Table 3.2 and figures (next four pages)
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Layout Design Rules:
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Contact Rules: There are several generally available contacts:
- Metal to p-active (p-diffusion)
- Metal to n-active (n-diffusion)
- Metal to Polysilicon
- VDD and VSS substrate contacts
- Split (Substrate contacts)
3.4.5 Layer assignment (Table3.4)
- CIF: Caltech Intermediate Form
- GDSII Format
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3.5 Latchup
- Latchup : Shorting of VDD and Vss lines → Chip breakdown
- Latchup Equivalent Circuit:
Vertical : pnp
- p = source/drain of p device (Emitter)
- n = n-well (Base)
- p = p-substrate (Collector)
Lateral : npn
- n = source/drain of n device (Emitter)
- p= p-substrate (Base)
- n= n-well (Collector)
Rsubstrate, Rwell
- Parasitic devices and resistors
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Latchup triggering: Transient/Impulse current in start-up
A. Lateral triggering: current flows in the emitter of the lateral
npn-transistor
→Trigger point : In,trigger =
- Vpnp,on = 0.7V
-
αnpn = common base gain of the lateral npn device
- Rwell = well resistance
B. Vertical triggering: Sufficient current is injected into the
emitter of the vertical pnp transistor
3 .5.3
Latchup prevention
- Latchup occur *
βnpn˙βpnp > 1 +
Where
Total supply current
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* Observation to prevent latchup:
1. Reduce the resistor values
2. Reduce the gain of the parasitic devices
- Approach:
1.Latchup-resistant CMOS process
2.Layout techniques (see Section 3.5.4,3.5.5 of Neil Weste
Textbook, or the supplement in next 3 pages)
* Technology-related CAD tools
- Design Rule Check (DRC): On-line DRC and Off-line (Dracula)
(3.6.1)
- Circuit extraction (Layout Parameter Extraction, LPE) (3.6.2)
- CMOS process simulator (Process Input Description Language
(PIDL))(Sec.3.9) and SUPREME by Stanford University.
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*Latch-up prevention (layout approach)
Prevent the diode from being forward biased
By adding “well ties” and “substrate Ties”
The more well tie-downs you place, the less chance there is for the
PN diode to become forward biased.
* Rule of thumb: There is no such thing as too many tie-downs.
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Rule of Thumb: wherever there is any spare space in an N well, put in a
well tie. Wherever there is any spare space in the substrate, put in a
substrate tie.
All this effort helps stop the parasitic diode between the well and the
substrate from turning on.
* Well tie schemes
This design places some FETs too far from the nearest well tie. Your center PN
junctions might blow up.
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