Complementing the right gas. SERVICES. • Supply & Facility management • Maintenance • Product stewardship & safety training • Extra delivery services • Installation • Gas analysis & certificates • Tracking & tracing • Process consulting & management • Order Services • Customer R&D • Application training • Customer platform Experience. Competence. Productivity. Customer Service 1-888-262-6424 complementing your choice of gas. Our SERVICES portfolio has been developed to meet your needs as our customer. The portfolio can be broken down into four interlinked segments: • • • • Administrative efficiency Supply reliability Quality and safety Process know-how Supply reliability Not only do we deliver high quality products as standard, but we make it simple and easy for you to order your gas when you need it through our independent distributor network. For a location near you please visit Linde’s U.S. web site www.lindeus.com and search on the tab “find an authorized Linde distributor in the U.S.” It is our goal to eliminate all unscheduled interruption to you delivery ensuring you get the right gas when you need it. Linde authorized distributors have over 500 locations to service your gases, related gas handling equipment and welding supplies needs. Each distributor has the capability, technical knowledge and resources needed to solve your problems on site and on time. Quality and safety Safety is a priority for Linde and most likely for you too. Linde can provide you with know-how in the safe use of your shielding gases. • Safety Training – these are practical courses designed for the users of compressed gases. These can be delivered at a customer site or through e-learning so we are able to train all levels of personnel to meet their individual needs. • Gas Analysis – professional analysis of gas in the lab or on site guarantees the high and consistent quality you need in your processes. • Preventive maintenance contracts – we offer a regular check of your gas-supply system, to ensure its safe operation and, if required, to maintain and repair the system. Process know-how The Linde Group is a global solutionprovider committed to the welding industry. With our outstanding global team of application engineers, we have high competence in all shielding gas processes. • Application training – you can benefit from our experience in welding and cutting applications to ensure that the skill levels of your workers are as high as possible. • Process consultation – our application engineers can look at your gas consumption and optimise it for your processes. Linde Shielding Gases LINDEMAN/0033/LINUS/510/400 Linde provides a broad range of SERVICES The right choice for your welding operation Linde Gas North America LLC. 575 Mountain Avenue Murray Hill, NJ 07974 USA www.lindeus.com Linde Gas North America LLC is a member of The Linde Group. Linde is a trading name used by companies of the Linde Group. The Linde logo and wordmark are trademarks of The Linde Group. Copyright 2010. Linde Gas SG-AC-8 MISON 8 CORGON 15 • • The weld metal properties such as strength, corrosion resistance and toughness • Welding speed and amount of spatter 92 91.97 8 85 15 20 CORGON 25 SG-AC-25 75 25 MISON 25 SG-ACX-25/0.03-G(NO) 25 CORGON 501 SG-ACO-5/1 74.97 95 94 5 1 CORGON 7.5O2.5 SG-ACO-7.5/2.5 SG-ACO-12/2 90 86 60 0 7.5 12 2.5 2 SG-AHeC-30/10 Carbon Dioxide SG-C SG-AC-2.5 CRONIGON 2.5 SG-ACX-2/0.03-G(NO) MISON 2 CRONIGON O2 SG-AO-2 CRONIGON 2He20 SG-AHeC-20/2 MISON 2He30 SG-AHeCX-30/2/0.03-G(NO) CRONIGON 2.5He90 SG-HeAC-7.5/2.5 VARIGON H2 SG-AH-2 VARIGON H5 SG-AH-5 VARIGON N2.5 SG-AN-2.5 Argon SG-A MISON Ar VARIGON He25 SG-AX-0.03-G(NO) SG-AHe-25 30 10 100 2.5 2 Provides optimal results for high productivity on wide thickness ranges with min. spatter. High penetration shielding gas used mainly for SCT. 2 2 2.5 0.03 The CO2 blends provides good arc control with a sluggish weld pool, which for SCT is good for all positions. The O2 blend gives stable spray transfer with a fluid weld pool that flows nicely into the base metal. All very suitable for PST. 0.03 These versatile mixes can be used for all transfer modes. Helium additions help improve wetting, depth of fusion and travel speeds. MISON 2He30 is very effective for most stainless applications resulting in increased puddle fluidity and a better weld appearance. 2 5 Allows better wetting and higher travel speeds to weld austenitic steel and nickel alloys. Argon/hydrogen mixtures should not be used on carbon, low alloy or ferritic steels. Nitrogen additions in the gas to maintain levels that may be lost during welding. 2.5 100 99.97 25 30 SG-AHeX-30/0.03-G(NO) SG-AHe-50 69.97 50 50 MISON He50 VARIGON He75 SG-AHeX-60/0.03-G(NO) SG-HeA-25 49.97 25 50 75 FORMIER 5 FORMIER 10 SG-NH-10 VARIGON H10 SG-AH-10 90 10 VARIGON H35 SG-AH-35 65 35 All products within the BASE product line are proven mixtures offering the highest quality time and time again. This line contains our all-round products such as CORGON® 20, CRONIGON® 2.5 and Argon, products that are indispensable to the welder and that are ranked as some of the best-selling shielding gases in the world. Within the BASE product line, there are shielding gases for welding all materials using all the common gas-using arc-welding processes. Adding helium results in higher heat input providing better penetration and makes the weld pool more fluid. Helium additions also reduce the porositiy the resutling weld. Helium additons do however make the arc start more difficult and the arc less stable. Additons of NO as in the MISON gases will increase arc stability. 0.03 0.03 5 10 95 90 Good choices for root protection, with the expection of titanium stabilized CrNi steels. Here Argon should be used. VARIGON H2 for example is the preferred gas mixture for manual welding of austenitic stainless steel. It gives a fluid weld pool and produces a very clean bright weld with excellent properties. While BASE line shielding gases support an easy and safe execution A well established line of shielding gases for welding of carbon and low alloy steels. Corgon shielding gases are argon-based mixtures with additions of active gas, mainly carbon dioxide in concentrations above 3% and sometimes oxygen. How much of these active gases is added depends on the application. of a structurally sound weld PREMIER line shielding gases add additional Each PREMIER product has been specifically developed to maximise the performan f forman ce of the shielding gas in one or more respects. This has been achieved by balancing the components within the shielding gas and using additional gases, which bring additional benefits to the welder, the welding engineer and production manager. benefits and are recommended • When throughput or cleanliness have to be optimized, • When welding special materials or in difficult positions, • When environmental aspects are of concern • When bottom line saving are being maximized The use of carbon dioxide when GMA welding carbon steels for example can cause large amount of spatter to be ejected from the weld pool. By using an argon/20% carbon dioxide mixture the amount of spatter can be halved and by moving to CORGON® 1202, an argon/12%carbon dioxide/2% oxygen mixture CRONIGON® mixtures The correct choice for GMA welding of stainless steel. These gases are also argon based, but active components (carbon dioxide and oxygen) are equal to or less than 3% to protect the integrity of stainless steel. Helium with its high thermal conductivity and ionization potential may be added to achieve a deeper and broader penetration. VARIGON® mixtures Recommended line of shielding gases for GTA welding of stainless steels, aluminum, titanium and copper. In contrast to the CORGON and CRONIGON lines, VARIGON gases contain oxidizing components only in very small amounts, if at all. Helium, hydrogen and nitrogen may be added depending on the application for superior performance. Plasma cutting gases. The PREMIER product line is a range of tailored shielding gases each offer off ing a range of added benefits over BASE products. Use Linde PREMIER shielding gases CORGON® mixtures PREMIER product line BASE product line For any application, it is important to choose the right shielding gas. To make that choice easier, Linde has allocated each shielding gas to one of two product lines. Argon is an excellent choice for GMAW of thin aluminum and GTAW for all metals and provide easy arc starts. 0.03 75 SG-NH-5 Titanium Corgon O5 is used to obtain spray transfer at lower current values than Ar/CO2. Ar-CO2-O2 trimixes produce good bead profile results with low spatter. They tend to a high degree of oxidation with an increased sensitivity to porosity. MISON He30 VARIGON He50 Copper 0.03 2 20 30 90 = Gas Tungsten Arc Welding Argon-CO2 mixtures are commonly used for short circuit transfer (SCT) on mild steel. CORGON 20 and 25 are great penetrating SCT gases. Higher CO2 levels produce more spatter and silicate islands but increase penetration and broaden the penetration profiles. Mixtures with 85% or more Argon enable good spray transfer. CORGON 15 and MISON 15 are excellent allround gases and allow all transfer modes (SCT, Spray and PST). 5 97.5 97.97 98 78 67.97 7.5 98 95 97.5 = Gas Metal Arc Welding 0.03 15 80 CORGON 12O2 CORGON 10He30 NO APPLICATIONS/GENERAL COMMENTS 0.03 84.97 SG-AO-5 N2 8 SG-AC-20 CORGON O5 H2 Aluminum O2 Duplexn and Super Duplex CO2 SG-ACX-15/0.03-G(NO) Weld bead shape and size The weld porosity and fusion SG-ACX-8/0.03-G(NO) SG-AC-15 He CORGON 20 MISON 15 • Ar Ferritic and Martensitic SS PREMIER CORGON 8 For many people the sole role of the shielding gas is to protect the finished weld from the effects of oxygen and nitrogen in the atmosphere. What isn’t widely understood is that selecting the right shielding gas for the job can bring many more benefits and positively affect: AWS specification Austenitic Stainless Steel BASE Nominal composition (%) Carbon Steel Product Lines Unlock the potential of your welding process Product range this value can be halved again. Removing spatter after welding is both costly and can cause problems if the component is subsequently painted or coated as the small marks left by the spatter show up as surface imperfections. MISON mixtures ® MISON shielding gases are argon-based mixtures containing a small concentration of nitric oxide (<0.03% NO), which reduces ozone generated around the weld and positively influences arc stability. MISON is one of Linde’s Premier shielding gases. While most effective in GMA and GTA welding of stainless steels and aluminum alloys there are mixtures in the MISON family for all materials. Depending on the application one or more of the following benefits may be observed: Ozone reduction Our understanding of ozone has changed over the years. While necessary in the upper layers of our atmosphere we consider it unhealthy and toxic when part of our breathing atmosphere. At levels around 0.1ppm ozone can cause dryness and irritation in the nose. At levels between 0.1 to 1ppm it causes wheezing or chest pain as well as loss of breath. Other symptoms can include cough, sore throat, fatigue and headache. By using MISON and reducing the ozone at its source you shield the weld and the welder. This reduction of ozone at it’s source is not achieved by fume extraction or ventilation. More important MISON follows the torch. Chances are that in a cleaner environment, with less ozone, arc on time and productivity go up. Arc types and filler materials VARIGON N2.5 is a PREMIER gas mixture, specifically designed for welding of duplex stainless steel. The nitrogen in the gas mixture helps to balance the weld metal microstructure improving the in-service corrosion performance, particularly pitting and corrosion resistance. Short circuit, spray and pulsed arc types can be used with MISON. The pulsed arc offers significant advantages, especially for softer aluminum filler metal, because it allows the use of larger diameter wire electrodes with their improved feeding reliability. Improved arc stability Special order: Please inquire about special mixtures with higher helium contents or our oxygen doped shielding gases. Initial arc transmission is a critical factor in elimination of spatter and weld imperfections during arc start. MISON gases perform extremely well here. Improved arc stability leads to better control of the weld pool and better out of position welding. Ozone level in TIG welding Shielding gas affects your weld operation Argon MISON Material: 0.08” stainless steel Welding current: 80A Experience the difference The MISON family of shielding gases demonstrates that optimized welding performance – speed and quality – CAN be achieved while also enhancing the immediate working environment through the significant reduction of ozone emissions. Contact us for an on-site trial or demonstration at our Technical Center. Boost your productivity without capital investment.