porter`s finished floors

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Product Specification
PORTER’S FINISHED FLOORS
Product Name:
PRODUCT DESCRIPTION:
Porter’s Finished Floors are made from beautiful
QUALITY DETAILS:
plantation grown American Oak, hand brushed
Before the floors are manufactured each layer of
and scraped to achieve an elegant worn finish,
timber in the floor, including the oak veneer and
and protected with UV cured Aluminium Oxide
each of the 12 layers of ply, all spend a minimum
clear coat for long lasting protection. Porter’s pre-
of 30 days in a “Balancing Room”. This is a
finished engineered flooring provides a smooth,
carefully
clean looking finish with a beautiful low sheen
environment that brings the moisture content in
lustre that is immediate walk-on after laying. We
the timber to between 6% and 8%, curing the
specialise in wide boards, and source our product
timber and ensuring structural stability. This
from the world’s leading manufacturer. We also
painstaking process eliminates cupping, warping
stock solid oak mouldings for stair nosings, trims
and delamination, and ensures that Porter’s
and wall panelling.
Finished Floors
monitored
temperature
are of
controlled
the highest quality
available.
THE BENEFITS OF ENGINEERED TIMBER
FLOORS:
Additionally, all Porter’s Finished Floors are
Up to 12 layers of quality ply are used to ensure
carefully checked before delivery to ensure end-
stability.
timber
matching (where grain of timber follows on where
floorboards, the longer spans give a smoother
two floorboards join at the ends), and colour
more
superior
matching is correct. To ensure a perfectly
warping
seamless finish, Porter’s Finished Floors are
problem that can occur in solid timber, especially
tongue and grooved both on the sides and at the
in wider widths. Engineered timber floors are
ends.
When
seamless
engineering
compared
finish,
eliminates
to
and
solid
the
“cupping”,
a
extremely stable and many of the problems that
effect floor laying, such as drying, shrinkage and
moisture expansion, are eliminated or greatly
reduced.
© 2012 Porter’s Paints Pty Ltd
Porter’s Finished Floors
Page 1 of 8
Cover Strips, finished on all sides, are also
available for cabinetry, furniture and for covering
floating stair treads.
Cover strips available in:
1900mm lengths
SIZING AND MEASUREMENTS:
All Porter’s Finished Floors are a luxurious 20mm
deep, incorporating 6mm of solid American Oak
over a multi-ply wood base.
Available in:
189mm wide
260mm wide
305mm wide.
COLOURS AND FINISHES:
Our floor boards are hand-scraped and rubbed to
develop the an aged, worn-in look, and we use a
UV cured Aluminium Oxide clear finish for
durability and to provide a low lustre. We have a
range of colours and finishes, so please visit our
website to view samples. Custom colours, custom
finishes and custom gloss levels are available.
Contact us and we would be happy to discuss any
special orders. (Min. 250m²)
LOCATION:
Suitable for laying over timber joists, existing
timber flooring, particle board or plywood subfloors, plywood sub-floor, concrete slab or ceramic
Stair nosings available:
tiles.
1300mm lengths
1800mm lengths.
FIRE RATING:
Porter’s Finished Floors have been tested to
Australian and International Standard IS ISA
9239.1 and meet the Building Code of Australia’s
Critical
Radiant
Flux
and
Smoke
Value
requirements. A Test Report is available upon
request. (Test number 7-584618-CN).
© 2015 Porter’s Paints Pty Ltd
Porter’s Finished Floors
Page 2 of 8
Porter’s floor boards should be glued and secret
HARDNESS RATING:
nailed.
For installation we recommend using professional
Janka rated 5.7 to 5.9 kN.
floor layers.
LAYING PORTER’S FINISHED FLOORS OVER
SLIP RATING:
FLOOR JOISTS (WITH STRUCTURAL PLY
Slip tested by the CSIRO to AS/NZS 4586:2004.
SHEETING):
CSIRO classification is LOW.
Important Considerations:
The floor must be structurally sound and level.
Adequate sub-floor ventilation is essential for the
ENVIRONMENTAL INFORMATION:
satisfactory performance of the floor. Over ground
FSC timber available upon request. In keeping
with
Porter’s
long
history
of
environmental
concern, all timbers are available in timber grown
to
FSC
standards
in
responsibly managed
®
European forests. When selling FSC timber, we
®
adhere strictly to the FSC ’s Chain of Custody
compliance, which ensures authenticity of the
timbers from grower to home owner.
floor joists consider a polyethylene membrane laid
over the soil (taped at joints and fixed to stumps
and walls). For first floor residences or multi-level
construction, acoustic mat must also be installed
prior. We recommend 5mm thick Impactamat.
Install as per manufacturers instructions.
Adhesives require a clean, structurally sound floor
that is free from moisture, loose particles and
contaminants.
CALCULATING QUANTITY REQUIREMENTS:
Expansion gaps of 13 mm should be provided at
all walls and other fixed obstructions which are
When ordering floorboards, just give our staff the
total square metres of the floor area to be done.
We allow 5% for wastage. Our staff will calculate
parallel to the run of floor boards. You may place
temporary blocks or wedges against the wall to
maintain the gap whilst floor is being laid.
how much you will need. Please note we do not
split boxes.
Laying over joists that have been laid with
structural ply sheeting:
We recommend that boards are laid parallel to the
INSTALLATION:
longest wall in the room.
This section covers guidelines for laying Porter’s
Trowel glue (applying glue direct to ply or acoustic
Finished Floors on:
mat) using Bostik Ultraset, using a 3mm notched
trowel, then secret nail. Start the first row of
1. Over floor joists, including joists laid with
boards with the tongue facing the starting wall. As
structural ply sheeting
you add the next board, tap boards gently
2. Over existing floorboards
together with a rebated tapping block and ensure
3. Over cement slab
a firm tight fit. Create a random laying design by
© 2015 Porter’s Paints Pty Ltd
Porter’s Finished Floors
Page 3 of 8
using the shorter lengths along with the longer
notched trowel, then secret nail. Start the first row
lengths, thus preventing the end joints from
of boards with the tongue facing the starting wall.
aligning across the floor. All Porter’s Finished
As you add the next board, tap boards gently
Floors have been carefully end matched, so check
together with a rebated tapping block and ensure
individual boards before adhesion.
a firm tight fit. Create a random laying design by
using the shorter lengths along with the longer
You may need a pull tool to lay the last board
lengths, thus preventing the end joints from
closest to the wall. Also allow for the 13mm
aligning across the floor. All Porter’s Finished
expansion gap for this last board. The expansion
Floors have been carefully end matched, so check
gaps will be covered by the skirting boards.
individual boards before adhesion.
Skirting boards should be attached to the wall, not
You may need a pull tool to lay the last board
the floor.
closest to the wall. Also allow for the 13mm
expansion gap for this last board.
Laying over bare joists:
Porter’s Finished floors can be laid over joists as
our boards are tongue and grooved and end
LAYING PORTER’S FINISHED FLOORS OVER
matched. Suitable for use where joists are 450mm
CONCRETE SLAB:
apart. Attach to joists with glue (Bostik Ultraset),
then secret nail. At minimum cover 3 joists with
Important
each board.
preparation:
considerations
and
slab
Heating Systems: Both above floor and in-slab
heating systems can be used under Porter’s
LAYING PORTER’S FINISHED FLOORS OVER
Finished Floors, although heating systems should
EXISTING FLOORBOARDS:
be fitted with a cut-off thermostat set to cut out
when the temperature under the timber flooring
Where possible, existing skirtings should be
measures 25 degrees Celsius. Floors will be
removed prior to the laying of floorboards, and
damaged when subjected to sustained sub-floor
replaced afterwards. Skirtings should be attached
temperatures above 25 degrees. The maximum
to the wall, not the floor. If skirtings cannot be
timber thickness over a floor heating system is
removed, expansion gaps should be covered with
20mm, any thicker and the effectiveness of the
a beading attached to the skirting (not the
heating system will be compromised. For this
flooring).
reason, do not lay structural ply as a base for floor
boards over floor and in-slab heating systems.
It is also particularly important that if a new floor is
laid at 90° to an existing floor, the existing floor
Checking the slab: Before installation of floor
must be structurally sound and level. Adhesives
boards, ensure that the concrete slab is level.
require a clean, structurally sound floor that is free
Where the slab is greater than ± 3 mm out of level
from moisture, loose particles and contaminants.
over any 1500 mm length, a concrete topping
Rough sand to provide a key for the glue.
(self-levelling compound), grinding or packing
should be used. Slabs on ground should be
Trowel glue (applying glue direct to existing
constructed with a continuous under slab vapour
floorboards using Bostik Ultraset, using a 3mm
barrier (e.g. 0.2 mm thick polyethylene). Do not
© 2015 Porter’s Paints Pty Ltd
Porter’s Finished Floors
Page 4 of 8
install timber floors until the concrete slab has a
using the shorter lengths along with the longer
moisture content less than 5.5%. Before laying a
lengths, thus preventing the end joints from
timber floor the moisture content of the slab
aligning across the floor. All Porter’s Finished
should be checked with a moisture meter or
Floors have been carefully end matched, so check
hygrometer.
individual boards before adhesion.
Prior to laying floor boards direct to:
You may need a pull tool to lay the last board
closest to the wall. Also allow for the 13mm
a bare slab
expansion gap for this last board.
over acoustic mat
over plywood laid on slab
First coat the entire slab with Bostik Moisture
Seal, or lay a thick polysheeting membrane. The
polyethylene sheeting should be lapped by 200
mm, taped at the joints and brought up the walls
(or fixed columns etc) above the top of the
flooring. The polyethylene is then covered by the
skirting. Note that fixing plywood sub-floors
through the polyethylene is not considered to
reduce the overall effectiveness of the membrane.
Laying Porter’s Finished Floors:
PROTECTION DURING CONSTRUCTION:
Over acoustic mat or structural ply laid over
membraned concrete slab:
We recommend 5mm thick Impactamat. Install as
per manufacturers instructions. Ply should be
structural grade and a minimum of 9mm thick.
Trowel glue as follows, weighting where floor
boards do not sit flat.
Where building or construction work is continuing
newly laid floors should be protected from
damage and plaster dust. Lay 2mm foam underlay
under 3mm or 4mm MDF sheeting which is
securely taped together. Do not tape directly to
Porter’s Finished Floors. Plaster dust should be
vacuumed off immediately (not mopped or wiped
Laying Porter;s Finished floors directly over
membraned concrete slab: Trowel glue as follows,
weighting where floor boards do not sit flat.
with a damp cloth) as moisture can set the plaster
dust, making it very hard to remove. Keep your
newly laid floors protected until all other work is
completed.
Trowel glue (applying glue direct to ply, acoustic
mat or membraned slab) using Bostik Ultraset,
using a 3mm notched trowel. Start the first row of
PACKAGING:
boards with the tongue facing the starting wall. As
you add the next board, tap boards gently
Porter’s Finished Floors are packed in cartons
together with a rebated tapping block and ensure
containing varied lengths of end matched timbers.
a firm tight fit. Create a random laying design by
© 2015 Porter’s Paints Pty Ltd
Porter’s Finished Floors
Page 5 of 8
Longest length approx 220cm. All cartons are
and inevitable, and judging acceptable levels of
shrink wrapped in plastic for protection.
wear is very subjective, and it is for this reason
the warranty is not offered. We do, however,
189mm – 1.6632 square metres per box
attest that the surface finishes are of the highest
260mm – 2.288 square metres per box
quality. The information supplied here is in good
305mm – 2.684 square metres per box
faith. There are no implied conditions or warranty
in the supply of this product. The manufacturer’s
guarantee is limited to product replacement only
and does not include preparation or application.
MAINTENANCE:
Please
refer
to
the
Maintenance
Schedule
following this Specification.
DISTRIBUTOR’S DETAILS:
Porter’s Paints Pty Ltd
895 Bourke St
STORAGE:
Waterloo NSW 2017
Australia
Store in a cool dry area, protected from moisture.
Phone: (02) 9698-5322
Plastic wrapping is easily damaged and should
Toll free: 1800 656 664
not be relied upon to keep the flooring dry. Ideally,
Fax: (02) 9699-5322
flooring should not be delivered to site until it can
E-mail: enquiries@porters.com.au
be immediately stored under permanent cover.
Web: www.porterspaints.com
WARRANTY:
Porter’s Paints are a member of ATFA:
Australian Timber Flooring Association
Porter’s Finished Floors have a warranty of 10
years against delamination when installed as per
specification. Porter’s Paints Pty Ltd warrants this
product to be of the highest quality. While Porter’s
warrants that the timber will not split or the layers
of ply become separated (delamination), we do
not offer a warranty on the applied surface finish.
Diagrams used in this specification:
Wear and tear on floor surfaces is both natural
Source: Australian Government Forest and Wood Products
Research and Development Corporation.
© 2015 Porter’s Paints Pty Ltd
Porter’s Finished Floors
Page 6 of 8
Maintenance Schedule
Product Name:
PORTER’S FINISHED FLOORS
Porter’s Finished Floors are made from beautiful
Castor-wheeled chairs should have wide castors
plantation grown American Oak, hand brushed
or have mats placed underneath.
and scraped to achieve an elegant worn finish,
and protected with a UV cured Aluminium Oxide
Install protectors under “feet” of heavy furniture.
clear coat for long lasting protection. Porter’s prefinished engineered flooring provides a smooth,
Heavy items such as fridges and tables should be
clean looking finish with a beautiful low sheen
moved carefully, ensuring they are not dragged
lustre that is immediate walk-on after laying.
over the floor surface.
Engineered floors have greater structural stability
Spillages should be wiped up immediately,
than hardwood floors, being able to deal with
especially oils or fats.
changes in moisture and temperature. However,
steps need to be taken to ensure it stays in good
Do not wear stiletto heels, and keep pet’s claws
shape.
trimmed, as both these can damage the floor
surface and leave marks.
A regular maintenance/cleaning programme is the
key to keeping your engineered wooden floor in
Exposure to harsh sunlight for extended periods
good condition. When looked after properly your
may cause colour variation, or partial variation
floor will stand the test of time and will look great
due to placement of rugs, mats or furniture.
for many years.
Protect from sunlight with curtains or blinds.
CONSTRUCTIVE PROTECTION:
CLEANING:
Dirt trapping mats placed at entry doors will
How often you clean the floor is dependent on the
enable people to wipe their feet upon entry,
amount of traffic and the amount of dirt carried
reducing dirt and grit.
onto the floor. As a general guide we recommend:
© 2015 Porter’s Paints Pty Ltd
Porter’s Finished Floors
Page 7 of 8
Daily/weekly: Vacuum, sweep or use an anti-
RECOMMENDED PRODUCTS:
static mop to remove dust and dirt.
Porter’s recommends “Osmo Wash and Care”
Weekly/monthly: Wash the floor using a damp
product to be added to mop water for regular
mop and a recommended wood cleaner.
cleaning.
Removing Dust and Dirt:
WARRANTY:
Porter’s Finished Floors are very well protected by
the Aluminium Oxide clear coat, but to prevent
grit, dirt and sand from being ground into the floor
and scratching and abrading the finish, as with
any floor, keep the floor clean. Routine vacuuming
and frequent sweeping can limit the amount of dirt
or grit getting onto the floor. Dust can cause
damage if it is allowed to build up over time by
inflicting minute scratches. When using a vacuum
cleaner, check to ensure rollers cannot scratch
wooden surface.
Porter’s Finished Floors have a warranty of 10
years against delamination when installed as per
specification. Porter’s Paints Pty Ltd warrants this
product to be of the highest quality. While Porter’s
warrants that the timber will not split or the layers
of ply become separated (delaminated), we do not
offer a warranty on the applied surface finish.
Wear and tear on floor surfaces is both natural
and inevitable, and judging acceptable levels of
wear is very subjective, and it is for this reason
the warranty is not offered. We do, however,
Washing the floor:
While an engineered floor deals better with water,
this does not mean it can be allowed to get
soaking wet. Periodic cleaning with a damp mop
using a good quality non abrasive wood floor
cleaner (formulated for UV prefinished floors –
attest that the surface finishes are of the highest
quality. The information supplied here is in good
faith. There are no implied conditions or warranty
in the supply of this product. The manufacturer’s
guarantee is limited to product replacement only
and does not include preparation or application.
see our Recommended Products section) to
remove all residues.
DISTRIBUTOR’S DETAILS:
Porter’s Paints Pty Ltd
895 Bourke St
Floors must not be cleaned using steam mops.
Waterloo NSW 2017
Australia
Do not use oil based, ammoniated, abrasive
paste, wax, silicones or solvent based products as
this is a UV finished floor.
Phone: (02) 9698-5322
Toll free: 1800 656 664
Fax: (02) 9699-5322
E-mail: enquiries@porters.com.au
Spillages:
Spillages should be wiped up immediately with a
dry cloth or paper towel. Ink, blood and wine are
more likely to bed in if they are allowed to dry. For
sticky substances, moisten the cloth slightly.
© 2015 Porter’s Paints Pty Ltd
Porter’s Finished Floors
Page 8 of 8
Web: www.porterspaints.com
Porter’s Paints are a member of ATFA:
Australian Timber Flooring Association
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