Product Specification PORTER’S FINISHED FLOORS Product Name: PRODUCT DESCRIPTION: Porter’s Finished Floors are made from beautiful QUALITY DETAILS: plantation grown American Oak, hand brushed Before the floors are manufactured each layer of and scraped to achieve an elegant worn finish, timber in the floor, including the oak veneer and and protected with UV cured Aluminium Oxide each of the 12 layers of ply, all spend a minimum clear coat for long lasting protection. Porter’s pre- of 30 days in a “Balancing Room”. This is a finished engineered flooring provides a smooth, carefully clean looking finish with a beautiful low sheen environment that brings the moisture content in lustre that is immediate walk-on after laying. We the timber to between 6% and 8%, curing the specialise in wide boards, and source our product timber and ensuring structural stability. This from the world’s leading manufacturer. We also painstaking process eliminates cupping, warping stock solid oak mouldings for stair nosings, trims and delamination, and ensures that Porter’s and wall panelling. Finished Floors monitored temperature are of controlled the highest quality available. THE BENEFITS OF ENGINEERED TIMBER FLOORS: Additionally, all Porter’s Finished Floors are Up to 12 layers of quality ply are used to ensure carefully checked before delivery to ensure end- stability. timber matching (where grain of timber follows on where floorboards, the longer spans give a smoother two floorboards join at the ends), and colour more superior matching is correct. To ensure a perfectly warping seamless finish, Porter’s Finished Floors are problem that can occur in solid timber, especially tongue and grooved both on the sides and at the in wider widths. Engineered timber floors are ends. When seamless engineering compared finish, eliminates to and solid the “cupping”, a extremely stable and many of the problems that effect floor laying, such as drying, shrinkage and moisture expansion, are eliminated or greatly reduced. © 2012 Porter’s Paints Pty Ltd Porter’s Finished Floors Page 1 of 8 Cover Strips, finished on all sides, are also available for cabinetry, furniture and for covering floating stair treads. Cover strips available in: 1900mm lengths SIZING AND MEASUREMENTS: All Porter’s Finished Floors are a luxurious 20mm deep, incorporating 6mm of solid American Oak over a multi-ply wood base. Available in: 189mm wide 260mm wide 305mm wide. COLOURS AND FINISHES: Our floor boards are hand-scraped and rubbed to develop the an aged, worn-in look, and we use a UV cured Aluminium Oxide clear finish for durability and to provide a low lustre. We have a range of colours and finishes, so please visit our website to view samples. Custom colours, custom finishes and custom gloss levels are available. Contact us and we would be happy to discuss any special orders. (Min. 250m²) LOCATION: Suitable for laying over timber joists, existing timber flooring, particle board or plywood subfloors, plywood sub-floor, concrete slab or ceramic Stair nosings available: tiles. 1300mm lengths 1800mm lengths. FIRE RATING: Porter’s Finished Floors have been tested to Australian and International Standard IS ISA 9239.1 and meet the Building Code of Australia’s Critical Radiant Flux and Smoke Value requirements. A Test Report is available upon request. (Test number 7-584618-CN). © 2015 Porter’s Paints Pty Ltd Porter’s Finished Floors Page 2 of 8 Porter’s floor boards should be glued and secret HARDNESS RATING: nailed. For installation we recommend using professional Janka rated 5.7 to 5.9 kN. floor layers. LAYING PORTER’S FINISHED FLOORS OVER SLIP RATING: FLOOR JOISTS (WITH STRUCTURAL PLY Slip tested by the CSIRO to AS/NZS 4586:2004. SHEETING): CSIRO classification is LOW. Important Considerations: The floor must be structurally sound and level. Adequate sub-floor ventilation is essential for the ENVIRONMENTAL INFORMATION: satisfactory performance of the floor. Over ground FSC timber available upon request. In keeping with Porter’s long history of environmental concern, all timbers are available in timber grown to FSC standards in responsibly managed ® European forests. When selling FSC timber, we ® adhere strictly to the FSC ’s Chain of Custody compliance, which ensures authenticity of the timbers from grower to home owner. floor joists consider a polyethylene membrane laid over the soil (taped at joints and fixed to stumps and walls). For first floor residences or multi-level construction, acoustic mat must also be installed prior. We recommend 5mm thick Impactamat. Install as per manufacturers instructions. Adhesives require a clean, structurally sound floor that is free from moisture, loose particles and contaminants. CALCULATING QUANTITY REQUIREMENTS: Expansion gaps of 13 mm should be provided at all walls and other fixed obstructions which are When ordering floorboards, just give our staff the total square metres of the floor area to be done. We allow 5% for wastage. Our staff will calculate parallel to the run of floor boards. You may place temporary blocks or wedges against the wall to maintain the gap whilst floor is being laid. how much you will need. Please note we do not split boxes. Laying over joists that have been laid with structural ply sheeting: We recommend that boards are laid parallel to the INSTALLATION: longest wall in the room. This section covers guidelines for laying Porter’s Trowel glue (applying glue direct to ply or acoustic Finished Floors on: mat) using Bostik Ultraset, using a 3mm notched trowel, then secret nail. Start the first row of 1. Over floor joists, including joists laid with boards with the tongue facing the starting wall. As structural ply sheeting you add the next board, tap boards gently 2. Over existing floorboards together with a rebated tapping block and ensure 3. Over cement slab a firm tight fit. Create a random laying design by © 2015 Porter’s Paints Pty Ltd Porter’s Finished Floors Page 3 of 8 using the shorter lengths along with the longer notched trowel, then secret nail. Start the first row lengths, thus preventing the end joints from of boards with the tongue facing the starting wall. aligning across the floor. All Porter’s Finished As you add the next board, tap boards gently Floors have been carefully end matched, so check together with a rebated tapping block and ensure individual boards before adhesion. a firm tight fit. Create a random laying design by using the shorter lengths along with the longer You may need a pull tool to lay the last board lengths, thus preventing the end joints from closest to the wall. Also allow for the 13mm aligning across the floor. All Porter’s Finished expansion gap for this last board. The expansion Floors have been carefully end matched, so check gaps will be covered by the skirting boards. individual boards before adhesion. Skirting boards should be attached to the wall, not You may need a pull tool to lay the last board the floor. closest to the wall. Also allow for the 13mm expansion gap for this last board. Laying over bare joists: Porter’s Finished floors can be laid over joists as our boards are tongue and grooved and end LAYING PORTER’S FINISHED FLOORS OVER matched. Suitable for use where joists are 450mm CONCRETE SLAB: apart. Attach to joists with glue (Bostik Ultraset), then secret nail. At minimum cover 3 joists with Important each board. preparation: considerations and slab Heating Systems: Both above floor and in-slab heating systems can be used under Porter’s LAYING PORTER’S FINISHED FLOORS OVER Finished Floors, although heating systems should EXISTING FLOORBOARDS: be fitted with a cut-off thermostat set to cut out when the temperature under the timber flooring Where possible, existing skirtings should be measures 25 degrees Celsius. Floors will be removed prior to the laying of floorboards, and damaged when subjected to sustained sub-floor replaced afterwards. Skirtings should be attached temperatures above 25 degrees. The maximum to the wall, not the floor. If skirtings cannot be timber thickness over a floor heating system is removed, expansion gaps should be covered with 20mm, any thicker and the effectiveness of the a beading attached to the skirting (not the heating system will be compromised. For this flooring). reason, do not lay structural ply as a base for floor boards over floor and in-slab heating systems. It is also particularly important that if a new floor is laid at 90° to an existing floor, the existing floor Checking the slab: Before installation of floor must be structurally sound and level. Adhesives boards, ensure that the concrete slab is level. require a clean, structurally sound floor that is free Where the slab is greater than ± 3 mm out of level from moisture, loose particles and contaminants. over any 1500 mm length, a concrete topping Rough sand to provide a key for the glue. (self-levelling compound), grinding or packing should be used. Slabs on ground should be Trowel glue (applying glue direct to existing constructed with a continuous under slab vapour floorboards using Bostik Ultraset, using a 3mm barrier (e.g. 0.2 mm thick polyethylene). Do not © 2015 Porter’s Paints Pty Ltd Porter’s Finished Floors Page 4 of 8 install timber floors until the concrete slab has a using the shorter lengths along with the longer moisture content less than 5.5%. Before laying a lengths, thus preventing the end joints from timber floor the moisture content of the slab aligning across the floor. All Porter’s Finished should be checked with a moisture meter or Floors have been carefully end matched, so check hygrometer. individual boards before adhesion. Prior to laying floor boards direct to: You may need a pull tool to lay the last board closest to the wall. Also allow for the 13mm a bare slab expansion gap for this last board. over acoustic mat over plywood laid on slab First coat the entire slab with Bostik Moisture Seal, or lay a thick polysheeting membrane. The polyethylene sheeting should be lapped by 200 mm, taped at the joints and brought up the walls (or fixed columns etc) above the top of the flooring. The polyethylene is then covered by the skirting. Note that fixing plywood sub-floors through the polyethylene is not considered to reduce the overall effectiveness of the membrane. Laying Porter’s Finished Floors: PROTECTION DURING CONSTRUCTION: Over acoustic mat or structural ply laid over membraned concrete slab: We recommend 5mm thick Impactamat. Install as per manufacturers instructions. Ply should be structural grade and a minimum of 9mm thick. Trowel glue as follows, weighting where floor boards do not sit flat. Where building or construction work is continuing newly laid floors should be protected from damage and plaster dust. Lay 2mm foam underlay under 3mm or 4mm MDF sheeting which is securely taped together. Do not tape directly to Porter’s Finished Floors. Plaster dust should be vacuumed off immediately (not mopped or wiped Laying Porter;s Finished floors directly over membraned concrete slab: Trowel glue as follows, weighting where floor boards do not sit flat. with a damp cloth) as moisture can set the plaster dust, making it very hard to remove. Keep your newly laid floors protected until all other work is completed. Trowel glue (applying glue direct to ply, acoustic mat or membraned slab) using Bostik Ultraset, using a 3mm notched trowel. Start the first row of PACKAGING: boards with the tongue facing the starting wall. As you add the next board, tap boards gently Porter’s Finished Floors are packed in cartons together with a rebated tapping block and ensure containing varied lengths of end matched timbers. a firm tight fit. Create a random laying design by © 2015 Porter’s Paints Pty Ltd Porter’s Finished Floors Page 5 of 8 Longest length approx 220cm. All cartons are and inevitable, and judging acceptable levels of shrink wrapped in plastic for protection. wear is very subjective, and it is for this reason the warranty is not offered. We do, however, 189mm – 1.6632 square metres per box attest that the surface finishes are of the highest 260mm – 2.288 square metres per box quality. The information supplied here is in good 305mm – 2.684 square metres per box faith. There are no implied conditions or warranty in the supply of this product. The manufacturer’s guarantee is limited to product replacement only and does not include preparation or application. MAINTENANCE: Please refer to the Maintenance Schedule following this Specification. DISTRIBUTOR’S DETAILS: Porter’s Paints Pty Ltd 895 Bourke St STORAGE: Waterloo NSW 2017 Australia Store in a cool dry area, protected from moisture. Phone: (02) 9698-5322 Plastic wrapping is easily damaged and should Toll free: 1800 656 664 not be relied upon to keep the flooring dry. Ideally, Fax: (02) 9699-5322 flooring should not be delivered to site until it can E-mail: enquiries@porters.com.au be immediately stored under permanent cover. Web: www.porterspaints.com WARRANTY: Porter’s Paints are a member of ATFA: Australian Timber Flooring Association Porter’s Finished Floors have a warranty of 10 years against delamination when installed as per specification. Porter’s Paints Pty Ltd warrants this product to be of the highest quality. While Porter’s warrants that the timber will not split or the layers of ply become separated (delamination), we do not offer a warranty on the applied surface finish. Diagrams used in this specification: Wear and tear on floor surfaces is both natural Source: Australian Government Forest and Wood Products Research and Development Corporation. © 2015 Porter’s Paints Pty Ltd Porter’s Finished Floors Page 6 of 8 Maintenance Schedule Product Name: PORTER’S FINISHED FLOORS Porter’s Finished Floors are made from beautiful Castor-wheeled chairs should have wide castors plantation grown American Oak, hand brushed or have mats placed underneath. and scraped to achieve an elegant worn finish, and protected with a UV cured Aluminium Oxide Install protectors under “feet” of heavy furniture. clear coat for long lasting protection. Porter’s prefinished engineered flooring provides a smooth, Heavy items such as fridges and tables should be clean looking finish with a beautiful low sheen moved carefully, ensuring they are not dragged lustre that is immediate walk-on after laying. over the floor surface. Engineered floors have greater structural stability Spillages should be wiped up immediately, than hardwood floors, being able to deal with especially oils or fats. changes in moisture and temperature. However, steps need to be taken to ensure it stays in good Do not wear stiletto heels, and keep pet’s claws shape. trimmed, as both these can damage the floor surface and leave marks. A regular maintenance/cleaning programme is the key to keeping your engineered wooden floor in Exposure to harsh sunlight for extended periods good condition. When looked after properly your may cause colour variation, or partial variation floor will stand the test of time and will look great due to placement of rugs, mats or furniture. for many years. Protect from sunlight with curtains or blinds. CONSTRUCTIVE PROTECTION: CLEANING: Dirt trapping mats placed at entry doors will How often you clean the floor is dependent on the enable people to wipe their feet upon entry, amount of traffic and the amount of dirt carried reducing dirt and grit. onto the floor. As a general guide we recommend: © 2015 Porter’s Paints Pty Ltd Porter’s Finished Floors Page 7 of 8 Daily/weekly: Vacuum, sweep or use an anti- RECOMMENDED PRODUCTS: static mop to remove dust and dirt. Porter’s recommends “Osmo Wash and Care” Weekly/monthly: Wash the floor using a damp product to be added to mop water for regular mop and a recommended wood cleaner. cleaning. Removing Dust and Dirt: WARRANTY: Porter’s Finished Floors are very well protected by the Aluminium Oxide clear coat, but to prevent grit, dirt and sand from being ground into the floor and scratching and abrading the finish, as with any floor, keep the floor clean. Routine vacuuming and frequent sweeping can limit the amount of dirt or grit getting onto the floor. Dust can cause damage if it is allowed to build up over time by inflicting minute scratches. When using a vacuum cleaner, check to ensure rollers cannot scratch wooden surface. Porter’s Finished Floors have a warranty of 10 years against delamination when installed as per specification. Porter’s Paints Pty Ltd warrants this product to be of the highest quality. While Porter’s warrants that the timber will not split or the layers of ply become separated (delaminated), we do not offer a warranty on the applied surface finish. Wear and tear on floor surfaces is both natural and inevitable, and judging acceptable levels of wear is very subjective, and it is for this reason the warranty is not offered. We do, however, Washing the floor: While an engineered floor deals better with water, this does not mean it can be allowed to get soaking wet. Periodic cleaning with a damp mop using a good quality non abrasive wood floor cleaner (formulated for UV prefinished floors – attest that the surface finishes are of the highest quality. The information supplied here is in good faith. There are no implied conditions or warranty in the supply of this product. The manufacturer’s guarantee is limited to product replacement only and does not include preparation or application. see our Recommended Products section) to remove all residues. DISTRIBUTOR’S DETAILS: Porter’s Paints Pty Ltd 895 Bourke St Floors must not be cleaned using steam mops. Waterloo NSW 2017 Australia Do not use oil based, ammoniated, abrasive paste, wax, silicones or solvent based products as this is a UV finished floor. Phone: (02) 9698-5322 Toll free: 1800 656 664 Fax: (02) 9699-5322 E-mail: enquiries@porters.com.au Spillages: Spillages should be wiped up immediately with a dry cloth or paper towel. Ink, blood and wine are more likely to bed in if they are allowed to dry. For sticky substances, moisten the cloth slightly. © 2015 Porter’s Paints Pty Ltd Porter’s Finished Floors Page 8 of 8 Web: www.porterspaints.com Porter’s Paints are a member of ATFA: Australian Timber Flooring Association